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Module 4 Basic Hydraulics Calculating Efficiency Master

This document discusses calculating pump efficiency and monitoring pump performance. It provides formulas to calculate pump efficiency based on flow, pressure, and power consumption parameters. It emphasizes the importance of monitoring these parameters over time to benchmark performance and detect deviations that could indicate issues. Such issues include changes in operating conditions, system requirements, or loss of pump efficiency over time. Addressing the root cause of any deviations is important to maintain optimal pump operation.

Uploaded by

Jeisan Carl Navarro
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
33 views

Module 4 Basic Hydraulics Calculating Efficiency Master

This document discusses calculating pump efficiency and monitoring pump performance. It provides formulas to calculate pump efficiency based on flow, pressure, and power consumption parameters. It emphasizes the importance of monitoring these parameters over time to benchmark performance and detect deviations that could indicate issues. Such issues include changes in operating conditions, system requirements, or loss of pump efficiency over time. Addressing the root cause of any deviations is important to maintain optimal pump operation.

Uploaded by

Jeisan Carl Navarro
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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BASIC HYDRAULICS AND PUMP PERFORMANCE

CALCULATING PUMP EFFICIENCY


Parameters for monitoring pump performance

Maintaining pump
performance requires
monitoring of the following
three parameters:
• Flow
• Pressure
• Power consumption
Pump efficiency can be
calculated based on these
parameters.
Calculating pump efficiency

Pump efficiency: Note: This formula calculates both motor and pump-
end efficiency as one total number. It is also called
wire-to-water efficiency as it calculates the power
HXQ input to the motor in relation to the power output
η= from the pump. Do not compare this with the pump
367 X P1 literature because the literature is for pump efficiency
only.

Here:
• Q is the flow in cubic Flow Designation Q Unit m3/h Cubic
meters per hour (m3/h) meters per
hour
• H is the pump head, or Head Designation H Unit m Meters
pressure, in meters (m) (pressure)
Energy Designation P Unit kW Kilowatt
• P1 is the motor power
consumption in kilowatts
(kW)
Monitoring pressure

When checking the pressure, if


the pressure gauge is not
installed directly at the pump
discharge, add the elevation
lift and friction loss from the Pressure Gauge

discharge to the gauge.


You should always do this for
deep-well pumps.
Elevation lift

Suction lift

Screen losses
Monitoring performance parameters of pumps

If all the performance


parameters—Flow, Pressure
and Power consumption are
recorded immediately after
the pump has been installed,
they may be used as
benchmark data, and they
can be checked at regular
intervals.
Online monitoring
equipment can also be used
to trigger an alarm if some of
the parameters change or
exceed a preset limit.
Reasons for deviation in parameters

The parameters may deviate


from the preset conditions
when:
• The pump’s operating
conditions have changed.
• The flow or pressure
requirements have
changed.
• The pump is loosing
efficiency.
Change in the pump’s operating conditions

If the water table in a well drops


and the pump has to deliver a H[m]
= Modified
higher head, the duty point duty point
actually moves to the left on the
pump curve and deliver less flow. = Original
duty point

It could also be caused by a valve


in the system, which is throttling
more than the usual. If possible,
change the parameters back to the
HP
pump’s previous operating Throttle valve
conditions. If that is not possible,
consider installing another pump. HV HS
System
Change in water or pressure requirements

You must consider changing


the pump if:
• Another irrigation zone
has been added or taken
out.
• The flow requirements
have changed
significantly.
• The irrigation system has
been changed to a less
water consuming
application.
Loss of pump efficiency

If a pump is losing efficiency,


it needs to be repaired or
[%]
replaced. Loss of efficiency in
80
pumps can occur because of
the following factors: 70

60
• Cavitation 50

• Increase in friction loss 40

from deposits in water 30

that settle on the surface 20


of pump and pipe 10

• Wear from sand and other 0


0 25 50 75 100 125 150 175 200 m3/h
materials in water Operation outside bold line limits (75 m3/h and 215
m3/h) is not recommended.
• Bad power supply
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