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  • Welding Procedure Specification (WPS) Pipeline: Lower Than PQR Preheat Temp

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    Panneer Selvam
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    This Welding Procedure Specification outlines requirements for welding pipeline joints using gas tungsten arc welding and shielded metal arc welding processes. It specifies the base metal, filler metals, joint design, preheat and post weld heat treatment requirements. Welding parameters like current, voltage, travel speed and heat input are defined for the root, hot, and subsequent passes. Notes provide additional requirements regarding welding consumables, offsets, and environmental conditions. The WPS was prepared by China petroleum pipeline bureau for manual and semi-automatic welding of X52 steel pipe in the size range of 4.8 to 19.1 mm thickness.

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    Original Title

    CPP-WPS-PPL-002

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    This Welding Procedure Specification outlines requirements for welding pipeline joints using gas tungsten arc welding and shielded metal arc welding processes. It specifies the base metal, filler metals, joint design, preheat and post weld heat treatment requirements. Welding parameters like current, voltage, travel speed and heat input are defined for the root, hot, and subsequent passes. Notes provide additional requirements regarding welding consumables, offsets, and environmental conditions. The WPS was prepared by China petroleum pipeline bureau for manual and semi-automatic welding of X52 steel pipe in the size range of 4.8 to 19.1 mm thickness.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    76 views1 page

    Welding Procedure Specification (WPS) Pipeline: Lower Than PQR Preheat Temp

    Uploaded by

    Panneer Selvam
    This Welding Procedure Specification outlines requirements for welding pipeline joints using gas tungsten arc welding and shielded metal arc welding processes. It specifies the base metal, filler metals, joint design, preheat and post weld heat treatment requirements. Welding parameters like current, voltage, travel speed and heat input are defined for the root, hot, and subsequent passes. Notes provide additional requirements regarding welding consumables, offsets, and environmental conditions. The WPS was prepared by China petroleum pipeline bureau for manual and semi-automatic welding of X52 steel pipe in the size range of 4.8 to 19.1 mm thickness.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 1

    Welding Procedure Specification (WPS)

    Pipeline

    Contractor Name: China petroleum pipeline bureau PRID: 1308-01 Prepared By: Shi Xiaosong

    WPS No: CPP-WPS-PPL-002 Rev No: XX Date: Oct.10.2020 Supporting PQR(s) No :PQR-2020289

    Applicable Code/Standard: API-1104 Welding Process(es):GTAW+SMAW Type(s): Manual Semi-Auto Automatic


    Single Vee Butt joint
    30°+ 2.5° Detail
    Joint Design (Processed by grinding)
    1.0±0.6
    Backing (Yes/No) No

    Backing Material (Type) N/A T


    □ Metal
    □ Nonfusing Metal
    □ Non-metallic 3.5+ 0.8
    □ Other
    Base Metal: Base Metal 1 Base Metal 2

    Material Specification (Type or Grade) X52NS X52NS

    Thickness Range (mm) 4.8 to 19.1

    Diameter (Inch) All

    Filler Metal Pre Heat & PWHT


    lower than PQR preheat
    AWS Classification ER70S-6 (root) E7018-1H4R ( others) Pre heat Temperature 50° C Min temp.
    Group No 5 3 Interpass Temperatur ≤ 150℃

    F No 6 4 PWHT N/A

    SFA No A5.18 A5.5


    Time lapse between
    Manufacturer's completion of root & Hot Pass
    ≤10min
    BOEHLER- EMK6 BOEHLER FOX EV50
    Name
    Type & Removal of Line Up Clamp Cleaning Method

    Type N/A Joint preparation


    Grinding disk / Powered Steel Brush.
    No metal removal on base metal
    Removal N/A Interpass Cleaning
    Heat Input
    Welding Weld Filler Metal Current Travel Speed
    Weld Pass(es) Type Amp Volt Range
    Process Progression Class Dia (mm/min) Kj/mm
    Polarity Range
    Root GTAW Uphill ER70S-6 2.4 DCEN 95-125 10-14 50-90 0.63-2.10

    Hot SMAW Uphill E7018-1H4 3.2 DCEP 95-120 19-27 120-150 0.72-1.62

    Subsequent SMAW Uphill E7018-1H4 3.2 DCEP 100-130 19-27 110-140 0.81-1.91

    Cap SMAW Uphill E7018-1H4 3.2 DCEP 100-130 19-27 100-130 0.88-2.11
    Note:
    1. Bridge or bullet tack weld only
    the max heat input
    2. Welding consumables maximum Sulphur content shall be <0.005%adjust font size
    and Diffusible hydrogen shall be <5ml/100g & Nickel <1% higher than the max
    3. Offset shall not exceed not exceed 10% of nominal wall thicknesses and no more than 1.6mm. If offset exceed 1.6mm, it shall heat input
    tapered to theofsteeper
    PQR
    to 1:4.
    4.No welding shall be allowed when relative humidity is more than 90%.
    5.Environment wind velocity is more than 8m/s(SMAW) and 2m/s(GMAW/GTAW)，welding operation shall be stopped. Wind speed Shelter shall be
    provided when the weather condition does not meet with the welding requirements to protect weld area from heavy wind, rain & dust.

    Contractor
    Contractor Welding Inspector PMC
    QA/QC Manager
    Name

    Signature

    Date

    QAF-016B
    Rev-A
    Welding Procedure Specification (WPS) Date: 28.09.2020
    Pipeline

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