SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 7 COS 03/31/2013

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Fired Heaters - Field Installation SATIP-F-001-01 30-Apr-13 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

*Special Process Procedure Per Sch Q.

Review Procedure -
1.1
Fired Heater Field Installation*
SAIC-F-2001 SAIC-F-2001 RH R Use the checklists in this SATIP for procedure.
(SAIC-F-2002 through SAIC-F-2008)
Ultrasonic thickness record of the heater's
1.2
components.
SAIC-F-2002 SAIC-F-2002 RH R

1.3 Data Sheet & Safety Instruction Sheet SAIC-F-2003 SAIC-F-2003 RH RH

To be submitted 60 days prior to MCC per SAEP-20,
1.4 Equipment Inspection Schedule See Remarks See Remarks RH R Para. 4.1.1.
Furnace Dry-Out Procedure (per Procedure per Manufacturer's recommendation
1.5
Manufacturer's Recommendation)
See Remarks See Remarks RH R (Refer to G.I.-2.710-6, Item 5.5c)

2.0 MATERIAL RECEIVING

Equipment Verification, Traceability and

Visual Inspection of Heater's
Components:
a) Tubes
b) Piping Assembly
c) Gaskets
d) Tube supports
2.1 e) Refractory SAIC-F-2004 SAIC-F-2004 W W
f) Insulation
g) Structure (Heater box) & Access
h) Casing (Convection and Radiant)
I) Stack
j) Forced draft fan & Duct/breeching
k) Burners
m) Valves

2.2 Storage, Handling & Preservation SAIC-F-2005 SAIC-F-2005 W S

Page 1 of 3
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 7 COS 03/31/2013

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Fired Heaters - Field Installation SATIP-F-001-01 30-Apr-13 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Material Verification, Visual Inspection Refer to the respective SATIPs for Electrical &
2.3 and Storage/Preservation of Electrical See Remarks See Remarks Instruments (SATIP# P-113-01, P-515-01,
and Instrumentation components J-100-01, J-200-01, J-300-01, J-902-03)

3.0 INSTALLATION

3.1 Concrete Placement Refer to SATIP-Q-001-02

3.2 Verify Structural Support / Foundation SAIC-M-2006 SAIC-M-2006 H W

Equipment Alignment, Elevation Check
a) Heater box
3.3
b) Forced Draft Fan & Driver
SAIC-M-2007 SAIC-M-2007 H W Use SATR-M-2002
c) Smoke Stack

3.4 Grouting See Remarks See Remarks Refer to SATIP-Q-010-01

Installation of Structural components and

3.5 See Remarks See Remarks Refer to SATIP-M-001-01
Access

3.6 Install. of Fired Heater & Components SAIC-F-2006 SAIC-F-2006 H W

Field Welding
Refer to
a) Heater tubes
3.7 See Remarks See Remarks a) SATIP-W-010-01for heater tubes & heater box
b) Heater Box, frame or enclosure
b) SATIP-W-011-01 for piping
c) Piping (fuel lines)

Additional NDE requirements Use SATR-W-2007. Refer to the following:

a) LPT on Root & cover Passes of all a. SATIP-NDE-LPT-01
3.8
Welds in Austenitic alloy materials
SAIC-F-2006 SAIC-F-2006 H1 H1/R1 b. SAIC-F-2006, Item B2, B3 & B4 (heater coils)
b) Stack (field welding) c. SAIC-F-2006, Item H1 (Stack installation)

3.9 NDE PERFORMANCE See Remarks See Remarks Refer to applicable NDE SATIPs

Refer to SATIP-A-004-02. Preservation shall be

3.10 Pressure testing & Lay-up See Remarks See Remarks
according to 32-SAMSS-029
Installation of Burner control & Refer to SATIPs # J-100-01, J-200-01, J-300-01, J-
3.11 See Remarks See Remarks
Instrumentation 902-03, P-515-01

3.12 Lighting Installation See Remarks See Remarks Refer to SATIP-P-123.02

3.13 Refractory Installation See Remarks See Remarks Refer to SATIP-N-110-01, N-120-01or N-140-01

Page 2 of 3
SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 7 COS 03/31/2013

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Fired Heaters - Field Installation SATIP-F-001-01 30-Apr-13 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

3.14 Fire Bricks Installation See Remarks See Remarks Refer to SATIP-N-130-01

Refer to SATIP- H-002-07 and other applicable

3.15 Painting/Coating See Remarks See Remarks
SATIP-H series if required

3.16 Insulation See Remarks See Remarks Refer to SATIP-N-001-02

Piping Relieving Devices - Relief Valve

3.17 See Remarks See Remarks Refer to SATIP-J-600-01
Inspection

3.18 Heater Boxes Closure Inspection SAIC-F-2007 SAIC-F-2007 H H

4.0 PRE-COMMISSIONING

4.1 Re-Instatement / Final Inspection SAIC-F-2008 SAIC-F-2008 H S Use SATR-A-2011

Punch Listing Clearance / Final Insp SA-6133 SA-6133 Check Contractor's SAIC-F-2008 & SATR-A-2011
4.2
& walkthru for MCC (FEIL) (FEIL) H (Item 4.1) for incomplete punchlist items.

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust
1
the levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3
representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in
4
attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

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