Jarvis: Model EBS - 1, - H and - HS Electric Beef Brisket, Horn and Hog Splitting Saws

Model EBS--1, --H and --HS
Electric Beef Brisket, Horn and

Hog Splitting Saws
EQUIPMENT SELECTION . . Ordering No. TABLE OF CONTENTS . . . . . . . . . . . . . . . . Page

Models EBS--1
42 V, 3 phase 50 Hz . . . . . . . . . . 4005094 • Notice to Employer and Safety
115 V, 3 phase, 50 Hz . . . . . . . . 4005095
380/220 V, 3 phase 60 Hz . . . . . 4005096 Director . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
400/230 V, 3 phase 50 Hz . . . . . 4005097
415 V, 3 phase 50 Hz . . . . . . . . . 4005098
460/230 V, 3 phase, 60 Hz . . . . 4005099 • Notice to Operators, Maintenance
575 V, 3 phase, 60 Hz . . . . . . . . 4005123 and Cleanup Personnel . . . . . . . . . . . . . . 3
Models EBS--1--H (Horns)
380/220 V, 3 phase 60 Hz . . . . . 4005101
400/230 V, 3 phase 50 Hz . . . . . 4005117 • Parts Diagram and List . . . . . . . . . . . . . . 4
480/240 V, 3 phase 60 Hz . . . . . 4005111
575 V, 3 phase 60 Hz . . . . . . . . . 4005138 • Specifications . . . . . . . . . . . . . . . . . . . . . . 7
Model EBS--1--HS (Hog Splitter)
42 V, 3 phase 50 Hz . . . . . . . . . . 4005113
400/230 V, 3 phase 50 Hz . . . . . 4005120 • Installation Instructions . . . . . . . . . . . . . . 7
Blades
9.5 inch . . . . . . . . . . . . . . . . . . . . . 1023083
10.5 inch . . . . . . . . . . . . . . . . . . 1023084 • Operation Instructions . . . . . . . . . . . . . . . 7
11.5 inch . . . . . . . . . . . . . . . . . . 1023215
13 inch . . . . . . . . . . . . . . . . . . . . . 1023230 • Maintenance Instructions . . . . . . . . . . . . 8
Balancer (for all Models) . . . . . . . . . 4042034
JARVIS
® PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
6205012:. TEL. 860--347--7271 FAX. 860--347--6978 WWW. jarvisproducts.com
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notice to employer
and safety director
Models EBS--1 page 2 of 12
Keep hands clear.
NOTICE TO EMPLOYER AND SAFETY DIRECTOR

AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s); give
one copy to the maintenance foreman; and give one copy to the sub--contract cleanup / internal cleanup
foreman. Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
6. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
7. Ensure that employees wear eye protection in accordance with OSHA’s eye and face protection require-
ments (29 CFR 1910.133) when using the tool.
8. Hand/Wrist/Arm injury and other Cumulative Trauma Disorders may result from repetitive work, mo-
tion or vibration. You must make your employee’s aware of hazards, symptoms of injury and appropri-
ate prevention. See OSHA’s “Ergonomic Program Management Guidelines for Meatpacking Plants.”
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
JARVIS
PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
notice to operators, maintenance
and cleanup personnel
page 3 of 12 Models EBS--1
Keep hands clear.
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repair or maintenance.
3. Disconnect the power supply -- or have the power shut off -- in accordance with OSHA’s lockout/tagout
procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power off when the tool is not being used.
5. Never put fingers, hands or other parts of the body on the blade or within the cutting path of the tool
when it is connected to the power supply.
6. Always wear eye protection in accordance with OSHA’s eye and face protection requirements (29 CFR
1910.133) when operating the tool.
7. Always wear cut protective gloves when handling the blade.
8. Test the tool prior to use or daily. Depress the trigger and the tool should start. Release the trigger and
the tool should stop. If the tool malfunctions, remove it from service and report or repair it immediately.
9. Never depress the trigger unless you want to use or test the tool.
10. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
11. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil”. Continue holding the tool with both hands until the saw blade comes to a complete stop.
JARVIS
®
parts diagram and list
EBS--1 EBS--1--H
Figure A
ITEM PART NO. PART NAME QTY

13 1004337 Washer 2
14 1055899 Flat Head Screw 3
15 1042553 Blade Guide Bracket 1
16 1055613 Hex Head Screw 4
17 1019243 Auxiliary Handle 1
18 1004233 Split Lock Washer 2
EBS--1--HS EBS--1 19 1007289 Hex Lock Nut 2
20 1073053 Hex Head Screw 2
21 1042554 Hanger 1
ITEM PART NO. PART NAME QTY 22 1017083 Danger Label 1
1 1038011 Grease Fitting 1 23 1055905 Cheese Head Screw 3
2 1004419 Washer 1 24 1002515 Motor Cover 1
3 1036322 Bushing 1 25 1021464 Bearing 1
4 1055776 Socket Head Cap Screw 4 26 1064053 Rotor 1
5 1055938 Socket Set Screw, Cup Pt. 8 27 1063995 Stator, 42 V, 50 Hz 1
6 1073050 Hex Head Screw 2 1063996 Stator, 115 V, 50 Hz
7 1024277 Saw Blade Guard 1 1063997 Stator, 380/220 V, 60 Hz
8 1023083 Saw Blade, 9 1/2 inch 1 1063998 Stator, 400/230 V, 50 Hz
1023084 Saw Blade, 10 1/2 inch 1063999 Stator, 415 V, 50 Hz
1023215 Saw Blade, 11 1/2 inch 1072001 Stator, 460/230 V, 60 Hz
1023230 Saw Blade, 13 inch 1072308 Stator, 575 V, 60 Hz
9 1065078 Blade Drive Piston 1 28 1016658 Main Housing 1
10 1058187 Blade Side Guide 2 29 1073052 Socket Set Screw 2
11 1058188 Blade Top Guide 1 30 1035396 Gasket 1
12 1055132 Hex Head Screw 2 31 1021466 Bearing 1
JARVIS
parts list
ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
32 1013279 Beveled Retaining Ring 1 57 1007262 Locking Nut, 115--575 V 2
33 1020374 Crank 1 58 1035361 Electrical Box Gasket 1
34 1007383 Hex Jam Nut 1 59 1055758 Cheese Head Screw 7
35 1028136 Connecting Link 1 60 1061530 Hole Plug, 115--575 V 1
36 1021467 Bearing 1 61 1019136 Rear Handle, 115--575 V 1
37 1004420 Washer 1 62 1042555 Rear Handle Bracket 1
38 1055359 Hex Head Screw 1 63 1010456 Dowel Pin 1
39 1002516 Bearing Cover 1 64 1018153 Trigger Lever, 42 V 1
40 1038022 Grease Fitting 1 65 1032529 Switch Mounting Plate 1
41 1002517 Bottom Cover 1 66 1055915 Cheese Head Screw 7
42 1055945 Hex Head Screw 6 67 1035614 Gasket, 42 V 1
43 1017158 Name Plate Label 1 68 1002465 Cover, 42 V 1
44 1055039 Drive Screw 4 69 1055108 Cheese Head Screw 4
45 1055781 Oval Head Screw 2 70 1011328 Cord Connector, 42 V 1
46 1018118 Trigger Lever 1
71 1001157 Electric Cord, 42 V, 15 ft 1
47 1010343 Dowel Pin 1
48 1036184 Trigger Bushing 1 72 1004394 Sealing Washer, 42 V 2
49 1039055 Plunger 1 73 1005143 Switch, 42 V 1
50 1005098 Switch, 115--575 V 1 74 1010457 Plunger, 42 V 1
51 1055779 Cheese Head Screw 3 75 1019220 Rear Handle, 42 V 1
52 1012072 Switch Holding Clamp 1 76 1061954 Hole Plug, 42 V 1
53 1055778 Pan Head Screw 4 77 1042585 Guide Bracket 1
54 1001196 Elec. Cord, 115--575 V 15 ft 1 78 1073044 Flat Head Screw 2
1001104* Spiral Cord, 115--575 V 15 ft 1 79 1042584 Blade Guide Bracket 1
3001095 Cord with Conn., 575V 15 ft 1 80 1023602 Blade, Horn Cutting 1
55 1011260 Cord Connector, 115--575 V 1 81 1023090 Blade, Hog Splitting 1
56 1002311 Cover, 115--575 V 1 82 1042610 Blade Guide Bracket 1
* Optional
JARVIS
®
parts diagram and list
Figure B
575V Control Box
ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
1 1016445 Electrical Enclosure 1 15 1055499 Pan Head Screw 2
2 1063455 Fuse Terminal Block 1 16 1004199 Lock Washer 2
3 1063456 Terminal Marker 1 17 1055484 Pan Head Screw 4
4 1063473 Fuse 1 18 1004006 Internal Lock Washer 4
5 1063393 Terminal Rail 1 19 1007192 Hex Nut 4
6 1055010 Pan Head Screw 6 20 1063908 Connector Housing 1
7 1004022 Internal Lock Washer 6 21 1063905 Connector Female Insert 1
8 1063496 Yellow/Green Terminal Block 2 22 1063079 Wire Terminal Ring 1
9 1063494 Grey Terminal Block 7 23 1063089 Wire Terminal Ring 5
10 1063363 Terminal Marker 9 24 1063500 Transformer 1
11 1007278 Locking Nut 1 25 1032320 Mounting Plate 1
12 1004211 Sealing Washer 1 26 1017085 Danger Label 1
13 1011268 Cord Connector 1 27 1017231 Wiring Diagram Label 1
14 1063552 Contactor 1 3063108 Complete Control Box
JARVIS
specifications, installation
and operation instructions
SPECIFICATIONS 2.3 Disconnect power cord (item 54 or 71) from

switch (item 50 or 73).
Models EBS--1
2.4 Remove two (2) locking nuts (item 57), cord
Motor Power 1.9 hp 1400 W connector (item 55 or 70) and plug (item 60 or
Operating Voltages 76).
42, 115, 230, 400, 415 V, 3 phase, 50 Hz 2.5 Swap positions of cord connector and plug. Re--
220, 240, 380, 480 575 V, 3 phase, 60 Hz tighten nuts.
Blade Lengths EBS--1 9.5 in 241 mm 2.6 Reconnect power cord (item 54 or 71) to switch.
10.5 in 267 mm 2.7 Check motor rotation. Motor rotation must fol-
low direction of arrow shown in Figure 1.
11.5 in 292 mm
Crank (item 33) will unscrew if motor direction is wrong.
13.0 in 330 mm
Blade Lengths EBS--1--H 15.8 in 400 mm Figure 1
Motor rotation must
Blade Lengths EBS--1--HS 21.9 in 556 mm follow direction of
Control Handle Single / Electric arrow.
Keep hands clear.

Cut Speed at 60 Hz 750 ft/min 229 m/min
at 50 Hz 625 ft/min 191 m/min
Cutting Cycle Time 4 sec
Overall Length (w/o blade) 24 in 610 mm
Overall Length (9.5 in blade) 28 in 711 mm
Motor Cover
Weight 53 lbs 24 kg
2.8 Reinstall gasket (item 58 or 67), cover (item 56
INSTALLATION INSTRUCTIONS or 68) and four (4) screws (items 53 or 69).
Refer to Figure A on page 4 for referenced items. 3 Connect the tool to the appropriately fused electric
outlet.
IMPORTANT: ALWAYS DISCONNECT THE ELEC-
TRIC POWER SUPPLY IN ACCORDANCE WITH OPERATION INSTRUCTIONS
OSHA’S LOCKOUT/TAGOUT PROCEDURES
(29CFR 1910.147) BEFORE PERFORMING ANY 1 Prior to use or daily perform the following tests:
MAINTENANCE OR REPAIRS. 1.1 Make sure that the saw moves freely on the ba-
ALL WIRING MUST BE DONE IN ACCORDANCE lancer.
WITH NATIONAL, STATE AND LOCAL ELEC- 1.2 Make sure the control trigger is working correct-
TRICAL CODES. ly. Depress the trigger and the tool should start.
1 Install the Model EBS--1 saw above the work station Release the trigger and the tool should stop. If
from a balancer. Jarvis part number 4042034 is the tool malfunctions, remove it from service
available. and report the problem to your supervisor im-
1.1 The saw should have sufficient travel to allow mediately.
the operator to reach the entire work area. Always use two hands when starting and
stopping the tool.
2 Position power cord for either top exit or rear exit as
desired. 2 Make the cut:
2.1 Unplug the tool. 2.1 Insert the saw blade into the cut made in a pre-
vious operation.
2.2 Remove four (4) screws (items 53 or 69), electri-
cal box cover (item 56 or 68) and gasket (item 58 2.1.1 The front end of the saw should be tipped up
or 67). at approximately a 30 degree angle.
JARVIS
®
operation and
maintenance instructions
2.2 Depress the trigger to start the saw. 1.3 Check all electrical plugs and cords (over their
Always use two hands when starting the tool entire lengths) for cuts and abrasions. Replace
and making the cut. if necessary.
2.3 Guide the saw down through the brisket apply- 2 MONTHLY:
ing a steady, even pressure to both handles. 2.1 Apply Jarvis 1315 White Grease to grease fit-
2.3.1 The blade end of the saw should be pointing ting (item 40). Apply grease to fitting by putting
upwards during the first part of the cut. a grease gun through the grease holes located on
2.3.2 As the brisket starts to open, rotate the saw the bottom cover (item 41). Refer to Figure 2.
to a horizontal position to finish the cut. Note: Correct application of grease onto grease fitting
2.4 Release the trigger to stop the saw. (item 40) depends on location of blade drive piston (item
Continue holding the tool with two hands un- 9). If blade drive piston is fully extended, apply grease
til the saw blade comes to a complete stop. to hole number 3. If blade drive piston is fully retracted,
2.5 Remove the saw from the carcass. apply grease to slot number 4.
2.6 Sanitize the saw blade. Grease Holes Figure 2
MAINTENANCE INSTRUCTIONS No. 1
No. 2
IMPORTANT: ALWAYS DISCONNECT THE
No. 3
ELECTRIC POWER SUPPLY IN ACCORDANCE No. 4
WITH OSHA’S LOCKOUT/TAGOUT PROCE-
DURES (29CFR 1910.147) BEFORE INSTALLING
OR REMOVING A BLADE. ALWAYS DISCON-
NECT THE ELECTRIC POWER SUPPLY IN AC-
CORDANCE WITH OSHA’S LOCKOUT/TAGOUT
PROCEDURES (29CFR 1910.147) BEFORE PER-
FORMING ANY MAINTENANCE OR REPAIRS.
Refer to Figure A on page 4 for referenced items
1 PRIOR TO USE OR DAILY:
1.1 Make sure the control trigger is working correct- 2.2 Inspect for wear on blade side guides (item 10).
ly. Depress the trigger and the tool should start. Adjust for wear by removing outer set screws
Release the trigger and the tool should stop. If (item 5). Turn inner set screws (item 5) to adjust
the tool malfunctions, repair or remove it from guide. Replace and tighten outer set screws to
service immediately. secure adjustment. Replace side guides if neces-
The electric power supply must be connected sary.
to perform the above operation only. 3 BLADE REMOVAL:
Always use two hands when starting and 3.1 Remove hex head screws (item 6).
stopping the tool. 3.2 Remove blade (item 8, 80 or 81) from blade
1.2 Apply Jarvis 1315 White Grease to grease fit- drive piston (item 9).
ting (item 1). Apply grease to fitting by putting 3.3 Slide blade (item 8, 80 or 81) through saw blade
a grease gun through the grease holes located on guard (item 7) and blade top guide (item 11).
the bottom cover (item 41). Refer to Figure 2. 4 BLADE INSTALLATION:
Note: Correct application of grease into grease fitting 4.1 Reverse steps and procedures outlined in section
(item 1) depends on location of blade drive piston (item 3.
9). If blade drive piston is fully extended, apply grease
to hole number 1. If blade drive piston is fully retracted,
apply grease to hole number 2.
JARVIS
5 CRANK DISASSEMBLY: 6.1 Reverse steps and procedures outlined in section

5.1 Remove blade (item 8, 80 or 81). Refer to steps 5. See special notes below:
and procedures outlined in section 3. 6.1.1 After completing assembly, make sure con-
5.2 Rest saw on its side. necting link (item 35) and blade drive piston
(item 9) move freely without any obstruc-
5.3 Remove hex head screws (item 42) securing tions.
bottom cover (item 41) to main housing (item
6.1.2 If removed or replaced, bushing (item 3)
28).
and bearing (item 36) must be carefully
5.4 Remove saw blade guard (item 7) and bottom pressed into connecting link (item 35).
cover (item 41). 6.1.3 If removed or replaced, grease fitting (item
5.5 Wedge hardwood block between crank (item 40) must be carefully pressed into bearing
33) and main housing (item 28) to prevent crank cover (item 39).
from rotating. 6.1.4 Apply either Loctite 271 or Loctite 262
5.6 Unscrew and remove bearing cover (item 39). thread locking compound to crank (item 33)
and hex jam nut (item 34).
5.7 If necessary, press grease fitting (item 40) out of
bearing cover (item 39). 6.1.5 If blade side guides (item 10) have been re-
placed, set screws (item 5) must be read-
5.8 Remove hex head screw (item 38) and washer justed. Refer to section 2.2 on page 8.
(item 37).
7 MOTOR DISASSEMBLY:
5.9 Remove grease fitting (item 1) and washer (item
2) from connecting link (item 35). 7.1 Move hanger (item 21) forward toward auxilia-
ry handle (item 17).
5.10 Remove connecting link (item 35).
7.2 Remove electric box cover (item 56 or 68) and
5.11 Remove blade drive piston (item 9). gasket (item 58 or 67).
5.12 Press bushing (item 3) out of connecting link 7.3 Loosen screws (item 51 or 69) on switch (item
(item 35). 50 or 73) to disconnect power cord (item 54 or
5.13 Press bearing (item 36) out of connecting link 71) and motor lead wires.
(item 35). 7.4 Remove cheese head screws (item 23) from mo-
5.14 Remove socket head screws (item 4) tor cover (item 24).
5.15 Remove blade side guides (item 10). 7.5 Remove motor cover (item 24). Use three ex-
5.16 With crank (item 33) wedged, unscrew hex jam tractor screws (m8 x 1.25 x 16 mm long,
nut (item 34). 1055905) to jack cover off main housing.
Note: Hex jam nut (item 34) is secured with a thread 7.6 Insert a 12 mm allen wrench into rotor shaft
(item 26) to prevent shaft from rotating.
locking compound. Heat maybe required for removal.
7.7 Unscrew hex jam nut (item 34).
5.17 Remove hardwood wedge.
Note: Hex jam nut (item 34) is secured with a thread
5.18 Remove cheese head screws (item 23).
locking compound. Heat maybe required for removal.
5.19 Remove motor cover (item 24).
7.8 Unscrew and remove crank (item 33).
5.20 Insert a 12 mm allen wrench onto rotor shaft
(item 26). Note: Crank (item 33) is secured with a thread locking
compound. Heat maybe required for removal.
5.21 Unscrew and remove crank (item 33).
7.9 Remove rotor (item 26).
Note: Crank (item 33) is secured with a thread locking
compound. Heat maybe required for removal. 7.10 Remove bearing (item 25).
6 CRANK ASSEMBLY: 7.11 Remove beveled retaining ring (item 32).
7.12 Remove socket set screws (item 29).
JARVIS
®
7.13 Remove stator (item 27). 9.2 Remove rear handle bracket (item 62).
7.14 Press bearing (item 31) out of main housing 9.3 Remove screws (items 53 or 69).
(item 28). 9.4 Remove cover (item 56 or 68) and gasket (item
7.15 Inspect all parts for wear and replace if neces- 58 or 67).
sary. 9.5 Loosen screws (item 51 or 69) on switch (item
8 MOTOR ASSEMBLY: 50 or 73) to disconnect power cord (item 54 or
8.1 Reverse steps and procedures outlined in section 71) and motor lead wires.
7. See special notes below: 9.6 Remove four (4) cheese head screws (item 59).
8.1.1 Apply either Loctite 271 or Loctite 262 9.7 Pull away rear handle (item 61 or 75) enough to
thread locking compound to crank (item 33) remove ground screw (item 59) fastening
and hex jam nut (item 34). ground lug to main housing (item 28).
8.1.2 Check direction of motor. Refer to Installa- 9.8 Remove cheese head screws (item 51 or 66) and
tion Instructions, step 2.7 on page 7. switch holding clamp (item 52) and lift switch
8.1.3 Make sure beveled retaining ring (item 32) (item 50 or 73) from rear handle (item 61 or 75).
is correctly installed. Refer to Figure 3. 9.9 Remove trigger bushing (item 48) and plunger
Figure 3 (item 49 or 74).
Rotor Shaft 9.10 Inspect all parts for wear and replace if neces-
sary.
Bearing
9.11 Remove gasket (item 30).
10 REAR HANDLE ASSEMBLY:
Correct position
of beveled 10.1 Reverse steps and procedures outlined in section
retaining ring.
9. See special note below:
10.1.1 Make sure to install gasket (item 30) before
connecting power cord wires (item 54 or 71)
to switch (item 50 or 73) and installing cov-
er (item 56 or 68).
10.2 Check direction of motor. Refer to Installation
Instructions, step 2.7 on page 7.
9 REAR HANDLE DISASSEMBLY:
9.1 Remove oval head screws (item 45).
JARVIS
notes
JARVIS
®
JARVIS
® PRODUCTS CORPORATION
JARVIS
® UNITED
33 ANDERSON STATES
ROAD, OF AMERICA
MIDDLETOWN, E--MAIL jarvis.products.corp@snet.net
CONNECTICUT 06457--4926
6205012:. TEL. 860--347--7271 • FAX. 860--347--6978 • WWW.jarvisproducts.com

Jarvis: Model EBS - 1, - H and - HS Electric Beef Brisket, Horn and Hog Splitting Saws

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Model EBS--1, --H and --HS

Electric Beef Brisket, Horn and

EQUIPMENT SELECTION . . Ordering No. TABLE OF CONTENTS . . . . . . . . . . . . . . . . Page

Downloaded from www.Manualslib.com manuals search engine

Keep hands clear.

NOTICE TO EMPLOYER AND SAFETY DIRECTOR

Keep hands clear.

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

ITEM PART NO. PART NAME QTY

SPECIFICATIONS 2.3 Disconnect power cord (item 54 or 71) from

Keep hands clear.

5 CRANK DISASSEMBLY: 6.1 Reverse steps and procedures outlined in section

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