VQC4000-TFP53

ORIGINAL INSTRUCTIONS 1 Safety Instructions (continued) 2 Specifications (continued) 3 Installation (continued)

 Do not use this product outside of the specifications. Contact SMC Note 2) 3.2 Piping
Installation & Maintenance Manual if it is to be used in any of the following conditions: Values represented in this column are based on JIS 8375-1981 (operating 1. Preparation before piping
1) Conditions and environments beyond the given specifications, or if with clean air and a supply pressure of 0,5 MPa equipped with light/surge Before piping is connected, it should be thoroughly blown out with air
Solenoid valve for actuator control: the product is to be used outdoors. voltage suppressor. Values vary depending on the pressure as well as the air (flushing) or washed to remove chips, cutting oil and other debris from
2) Installations in conjunction with atomic energy, railway, air navigation, inside the pipe.
VQC4101R-5-X17 / VQC4301R-5-X17 vehicles, medical equipment, food and beverage, recreation equipment,
quality.) Tested with ports size C8 and without back pressure check valves
Install piping so that it does not apply pulling, pressing, bending or other
Note 3)
VQC4401R-5-X17 / VQC4501R-5-X17 emergency stop circuits, press applications, or safety equipment.
Impact resistance: No malfunction occurred when it was tested with a drop
forces the valve body.
3) An application which has the possibility of having negative effects on 2. Holding of pressure
people, property, or animals, requiring special safety analysis. tester in the axial direction and at right angles to the main valve & armature; Rubber sealed spool valves may have a slight leakage. This has to be
(Basic and well-tried safety principles in  Effect of back pressure when using a manifold in both energized & de-energised states and for every time in each condition taken into account for applications, in which the loss of pressure leads to
accordance to ISO 13849) This valve is designed to be used on a manifold. This valve may (Values at the initial period.) a hazardous movement.
experience back pressure due to pressure in the manifold exhaust ports. Vibration resistance: No malfunction occurred in a one-sweep test between 3. Maintenance space.
Back pressure check valves can be used to prevent back pressure 45 and 2000 Hz. Tests are performed at both energized and de-energized The installation should have sufficient space for maintenance activities
affecting the outlet ports of this valve. states in the axial direction and at right angles to the main valve & armature. (removal of valve, etc.).
 Ventilation Note 4) If power supply is under -10% of standard power supply 24 V DC the 4. Release of residual pressure.
Provide ventilation when using a valve in a confined area, such as in a valve may switch to the OFF position. The valve may switch to the Provide a residual pressure release function for maintenance activities
closed control panel. For example, install a ventilation opening, etc. in de-energized state. (removal of valve, etc.)
order to prevent pressure from increasing inside of the confined area
and to release the heat generated by the valve.
2.3 Symbol Caution
 Operation in a low temperature condition
The intended use of the valve is to control the movement of an actuator. 2 position single 3 position closed center
It is possible to operate a valve in extreme temperature, as low as 3.3 Lubrication
This product is validated according to ISO 13849 basic and well-tried safety –  SMC products have been lubricated for life at manufacture, and do not
principles. Refer to Doc. Nr. VQC4000-SMP0001. moisture etc. in low temperature. require lubrication in service.
 Do not disassemble the product or make any modifications  If a lubricant is used in the system, use turbine oil Class 1 (no additive),
ISO VG32. Once lubricant is used in the system, lubrication must be
1 Safety Instructions Caution continued because the original lubricant applied during manufacturing
will be washed away.
This manual contains essential information for the protection of users and  Ensure that the air supply system is filtered to 5 μm.
3 position exhaust center 3 position pressure center
others from possible injury and/or equipment damage. Warning
 Read this manual before using the product, to ensure correct handling,
and read the manuals of related apparatus before use. 3.4 Mounting
 Keep this manual in a safe place for future reference. 1. Stop operation if air leakage increases and the equipment do not
 These instructions indicate the level of potential hazard by label of operate properly.
“DANGER”, “WARNING” or “CAUTION”, followed by important safety Check mounting conditions after air and power supplies are connected.
information which must be carefully followed. Initial function and leakage tests should be performed after installation.
 To ensure safety of personnel and equipment the instructions in this Figure 3
manual and the product catalogue must be observed, along with other 2. Instruction manual (this document)
relevant safety practices. Install only after reading and understanding the safety instructions. Keep
2.4 Light/Surge Voltage Suppressor on file so that it can be referred to when necessary.

1 Safety Instructions (continued) 2 Specifications

3. Coating
.1 General specifications Warnings or specifications indicated on the product should not be erased,
Note 1)
Take care about the compliance with the relevant safety laws and standards. Valve Type Special 5-Port Solenoid Valve
removed, or covered up.
Valve Configuration Rubber seal (Pilot valve VQ100)
De-energized actuation Air / spring return
Indicates a hazard with a low level of risk, Fluid Air
CAUTION Caution
which if not avoided, could result in minor or Max. operating pressure 1.0 MPa
Min. operating pressure 2 and 3 position valve: 0 MPa VQC 4101
moderate injury.
2 position valve: 0.25 to 1.0 MPa
Valve specifications

Indicates a hazard with a medium level of External pilot pressure range

3 position valves: 0.25 to 1.0 Mpa
3.5 Wiring
WARNING 1. Applied voltage.
risk, which if not avoided, could result in Proof pressure 1.5 MPa
2 position valve: 25 ms or less Note 2) When electric power is connected to the solenoid valve, be careful to
death or serious injury. Response time
3 position valve: 50 ms or less Note 2)
Indicates a hazard with a high level of risk, Minimum frequency 1 cycle / 30 days
apply the proper voltage. Improper voltage may cause malfunction or coil
DANGER 2 position valve: 230 g damage.
which if not avoided, will result in death or Mass
3 position valve: 280 g
injury. Ambient temperature -10 to +50°C (No freezing)
Lubrication Not required
2. Confirm the connections.
Manual override Push type After completing the wiring, confirm that the connections are made
Warning Impact resistance/ Vibration resistance 150 / 30 m/s2Note 3) correctly.
Mounting orientation Universal
 VQC 4301,4401,4501 4 Settings
Enclosure IP67
 The compatibility of pneumatic equipment is the responsibility of the Service life B10 Refer to VQC4000-SMP0001
person who designs the pneumatic system or decides its specifications. Figure 4 4.1 Manual override
Rated coil voltage 24 VDC
Warning
Elect.

Since the products specified here can be used in various operating Allowable voltage fluctuation ±10 % of rated voltage Note 4)
conditions, their compatibility with the specific pneumatic system must Coil insulation type Class B or equivalent
3 Installation
Since connected equipment will operate when the manual override is
be based on specifications or after analysis and/or tests to meet Power consumption (Current) 24 VDC 1 W DC (42 mA)
activated, confirm that conditions are safe prior to activation. The
specific requirements. Table 1
 Only trained personnel should operate pneumatically operated Warning non-locking push type (tool required) is fitted.
.2 Flow-rate
machinery and equipment. Flow-rate Characteristics 3.1 Environment
Compressed air can be dangerous if an operator is unfamiliar with it. Model 1 -> 4,2 (P > A,B) 4,2 -> 5,3 (A,B > R1,R2) 1. Do not use in an environment where the product is directly exposed to
Assembly, handling or repair of pneumatic systems should be corrosive gases, chemicals, salt water, water or steam.
C[dm3/(s.bar)] b Cv C[dm3/(s.bar)] b Cv
performed by trained and experienced personnel. 2. Products with IP67 enclosures (based on IEC60529) are protected
VQC4101R-5-X17 7.2 0.43 2.1 7.3 0.38 2.0
 Do not service machinery/equipment or attempt to remove against dust and water, however, these products cannot be used in water.
components until safety is confirmed. VQC4301R-5-X17 7.0 0.34 1.9 6.4 0.42 1.9
3. Incorrect mounting of the product violates the IP67 rating. Be sure to read
1) Inspection and maintenance of machinery/equipment should only be VQC4401R-5-X17 7.0 0.38 1.9 7.3 0.38 2.0 the precautions of mounting for each product.
performed after confirmation of safe locked-out control positions. VQC4501R-5-X17 7.0 0.38 1.9 7.1 0.38 2.0 4. Do not use in an explosive atmosphere.
2) When equipment is to be removed, confirm the safety process as Table 2 5.The product should not be exposed to prolonged sunlight. Use a protective
mentioned above. Switch off air and electrical supplies and exhaust all cover.
residual compressed air in the system. Note 1) 6. Do not mount the product in a location where it is subject to strong Figure 5
3) Before machinery/equipment is re-started, ensure all safety When the external pilot pressure is removed the main valve returns to the vibrations and/or shock. Check the product specifications.
measures to prevent sudden movement of cylinders etc. (Supply air 7. Do not mount the product in a location exposed to radiant heat. The manual override will pressurize the pilot actuator and cause the main
original position. The valves are to be used with a suitable manifold with valve to change state.
into the system gradually to create back pressure, i.e. incorporate a
soft-start valve). external pilot supply or VQC4101-5-X10.
VQC4000-TFP53

4 Settings Outline dimensions (mm) 7 Maintenance (continued)

4.2 Solenoid Valve Removal and Mounting (VQC4000)
5.1 Replacing One-touch fittings

Caution

Cylinder port fittings are available with cassette type manifolds and are
easily replaced. Fittings are secured with a retaining clip that is inserted
vertically from either the top or bottom of the manifold. After removing the
valve, remove the clip with a flat head screwdriver to replace the fittings. To
mount a fitting, insert the fitting assembly until it spots and reinsert the
retaining clip to its designated position.

Special pilot valve cover (Color: Red)

( Dimensions are in Millimeter )
Figure 6

4.2.1 Removal steps

1. Loosen the screws until they turn freely.
2. Remove the solenoid valve by lifting the coil side of the valve. If pushing
down on the screw is difficult, you can alternately press down on the valve
gently in the area near the manual override.

4.2.2 Mounting steps

1. Push the valve down into place.
2. Tighten the clamp screws with a tightening torque of 0.8 to 1.2 N･m

Caution
Special pilot valve cover (Color: Red) Figure 8
Dust on the sealing surface of the gasket or solenoid valve can cause ( Dimensions are in Millimeter )
air leakage.
Figure 7
Take care that the pilot pressure is able to exhaust. Do not block the Exhaust
Ports.

5 How to order 7 Maintenance 8 Limitations of Use

Order Number
VQC4101R-5-X17 2-position single Warning
VQC4301R-5-X17 3-position closed center Any use in an EN ISO 13849 system must be within the specified limits and
VQC4401R-5-X17 3-position exhaust center application condition. The user is responsible for the specification, design,
1. Perform maintenance procedures shown in this instruction manual. implementation, validation and maintenance of the safety system (SRP/CS).
VQC4501R-5-X17 3-position pressure center If handled improperly malfunction or damage of machinery/equipment
may occur.
Warning
If a safe output from a safety relay or PLC is used to operate this valve,
2. Removing the product ensure that any output test pulse duration is shorter than 1 ms to avoid the
To avoid the risk of being burned, ensure that the valve has had sufficient valve solenoid responding.
time to cool before performing work.
1. Shut off the fluid supply and release the fluid pressure in the system.
2. In the case of air pilot or air-operated type, shut off the supply air Output signal

source and discharge the compressed air inside the pilot piping. 6 Contacts
3. Shut off the power supply.
4. Remove the product. AUSTRIA (43) 2262 62280-0 LATVIA (371) 781 77 00
Test pulse < 1 ms BELGIUM (32) 3 355 1464 LITHUANIA (370) 5 264 8126
3. Low frequency operation. BULGARIA (359) 2 974 4492 NETHERLANDS (31) 20 531 8888
Valves should be operated at least once every 30 days to prevent CZECH REP. (420) 541 424 611 NORWAY (47) 67 12 90 20
malfunction. (Use caution regarding the air supply). Figure 9 DENMARK (45) 7025 2900 POLAND (48) 22 211 9600
ESTONIA (372) 651 0370 PORTUGAL (351) 21 471 1880
FINLAND (358) 207 513513 ROMANIA (40) 21 320 5111
4. Manual override FRANCE (33) 1 6476 1000 SLOVAKIA (421) 2 444 56725
When the manual override is operated, connected equipment will be GERMANY (49) 6103 4020 SLOVENIA (386) 73 885 412
actuated. GREECE (30) 210 271 7265 SPAIN (34) 945 184 100
HUNGARY (36) 23 511 390 SWEDEN (46) 8 603 1200
IRELAND (353) 1 403 9000 SWITZERLAND (41) 52 396 3131
5. Do not disassemble the product.
ITALY (39) 02 92711 UNITED KINGDOM (44) 1908 563888

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