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    Larsen & Toubro Minerals & Metals

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    neeraj
    This document provides the Procedure Qualification Record (PQR) for welding carbon steel plates 40mm thick using the Shielded Metal Arc Welding (SMAW) process. The welds were made in the 3G position with E7018 electrodes and a weave bead technique. Tensile and guided bend tests met the requirements, demonstrating the welding procedure is qualified according to IS 7307 Part-1 Ed. 1974. Macro examination results were not applicable.

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    Larsen & Toubro Minerals & Metals

    Uploaded by

    neeraj
    42 views2 pages
    This document provides the Procedure Qualification Record (PQR) for welding carbon steel plates 40mm thick using the Shielded Metal Arc Welding (SMAW) process. The welds were made in the 3G position with E7018 electrodes and a weave bead technique. Tensile and guided bend tests met the requirements, demonstrating the welding procedure is qualified according to IS 7307 Part-1 Ed. 1974. Macro examination results were not applicable.

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    PQR 01

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    This document provides the Procedure Qualification Record (PQR) for welding carbon steel plates 40mm thick using the Shielded Metal Arc Welding (SMAW) process. The welds were made in the 3G position with E7018 electrodes and a weave bead technique. Tensile and guided bend tests met the requirements, demonstrating the welding procedure is qualified according to IS 7307 Part-1 Ed. 1974. Macro examination results were not applicable.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as doc, pdf, or txt
    42 views2 pages

    Larsen & Toubro Minerals & Metals

    Uploaded by

    neeraj
    This document provides the Procedure Qualification Record (PQR) for welding carbon steel plates 40mm thick using the Shielded Metal Arc Welding (SMAW) process. The welds were made in the 3G position with E7018 electrodes and a weave bead technique. Tensile and guided bend tests met the requirements, demonstrating the welding procedure is qualified according to IS 7307 Part-1 Ed. 1974. Macro examination results were not applicable.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as doc, pdf, or txt
    of 2

    Larsen & Toubro Minerals & Metals

    NMDC Nagarnar 2 MTPA pellet plant, Jagdalpur – 494001.


    PROCEDURE QUALIFICATION RECORD (PQR)
    Company Name : Company Name Qualified To : IS 7307 Part-1 Ed. 1974
    Procedure Qualification Record No: PQR/01 Dated: WPS No. pWPS/01 Rev. 0
    Welding Processes & Types (Manual, Automatic, Semi-Auto) : SMAW: Manual

    JOINTS (QW-402)
    Groove Design Weld Sequence.

    Plate 40mm(THK)
    BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
    Material Spec. : IS2062 E250 A to IS2062 E250 A Temperature : NA
    Type or Grade : P1(CS) Time : NA
    P No. : 1 Group No. 1 to P .No. : 1 Group No: 1 T Limits : NA

    Thickness of Test Coupon: 40mm (Plate) Other : NA


    Diameter of Test Coupon : Not Applicable
    T Limits Toughness: Not Applicable Gas (QW 408) Percent Composition
    Maximum Pass Thickness : SMAW : 3.8 mm Gas (es) (Mixture) Flow rate
    Other : Nil Shielding None None None

    FILLER METALS (QW-404) SMAW Trailing None None None

    SFA Specification : 5.1 Backing None None None


    AWS Classification : E7018 Other Nil Nil Nil

    Filler Metal F.NO. : 4 ELECTRICAL CHARACTERISTICS (QW-409)


    Weld Metal Analysis A. No. 1 Current & Polarity : SMAW: DCEP
    Size of Filler Metal: ɸ3.15 & 4.0 mm Amps.: SMAW 90 TO 135
    Volts : SMAW 20 TO 28V,
    Size of Filler Material >6mm: None Travel speed (mm/min) : SMAW-50-70mm/min
    Filler Metal Product Form : Not Applicable Heat Input (Max.): NA
    Consumable insert : Not Applicable Tungsten Electrode Type & Size : Not Applicable
    Flux Type: None Mode of Metal transfer for GMAW: NA
    Electrode-Flux Class Not Applicable
    Weld Metal Thickness : 40 mm Other: Nil
    Other : Procedure qualification with Filler Material Only TECHNIQUE (QW-410) SMAW

    String or Weave Bead: Weave

    POSITION (QW-405) Others: NA


    Position of Groove : 3G Orifice, cup, or Nozzle Size : 10mm
    Weld Progression (Uphill, Downhill): Vertical Method of cleaning: Brushing & Grinding

    Method of back gauge : Grinding


    Other : Nil Oscillation : Nil
    Multi to Single Pass (Per side) : Multiple
    PREHEAT (QW-406) Single to multi electrodes : Not Applicable
    Preheat Temperature : 250C Closed to out chamber Not Applicable
    Interpass Temperature : 2000C Electrode Spacing: Not Applicable
    Preheat Maintenance: NA Manual or Automatic: Manual
    Peening: Not Used
    Use of Thermal Process : Not Applicable
    Other: Nil

    QW-483
    Tensile Test (as per QW-150) PQR NO:PQR/01
    Specimen No. Width Thickness Area Ultimate Load Ultimate Type of Failure &
    Mm mm mm2 (Newton) Unit Stress Location
    (N/MM²)
    PQR01/T1 19.3 39.8 768.14 346200 450.69 Ductile, broken out side
    of weld

    PQR 01/T2 19.2 39.9 766.08 356650 465.55 Ductile, broken out side
    of weld

    Guided-Bend Test (as per QW-160)


    Sample No. Type & Angle Result

    Side Bend 1 1800 at 4t QW 466.2 Satisfactory


    Side Bend 2 1800 at 4t QW 466.2 Satisfactory
    Side Bend 3 1800 at 4t QW 466.2 Satisfactory
    Side Bend 4 1800 at 4t QW 466.2 Satisfactory

    Hardness Test

    Specimen No. Location Type Value Remarks


    NA NA NA NA
    NA NA NA NA
    NA NA NA NA

    Macro - Results : NA

    Welder’s Name: Mr. XX Stamp No. : WXX

    Test Conducted by: Company Name Laboratory Report No. XX Dt. XX.XX.XX

    We certify that the statements is this record are correct and that the test welds were prepared, welded, and tested in
    accordance with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

    Company Name

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