Nea Rural Line Manual
Nea Rural Line Manual
Nea Rural Line Manual
It is pertinent to note:
3. Basic vertical Clearances are based on span length not greater than
107 meters. For increased clearances caused by long span rural
construction, refer to "Section 23-Clearances" in the latest
edition of the National Electrical Safety Code for increased sag
factors.
Exhibit I 33
Guy Leads
Page | 1
PART 1
Before a Rural Electric Cooperative (REC) line is staked, the route may
have been determined, the maps prepared, the contract let, and the price
established on paper.
But a great deal still depends on the party chief who stakes the S5C
line, for his selection of assembly units and their location determines
the actual cost not only the original cost, but also the cost of
maintenance. Storm damage maintenance can be held to a minimum by
sufficient guying, adequate clearing, and proper treatment of the many
other features which the staker must specify.
The job of the party chief, then, is to stake a R.E.C line which will
not only be economical to build but will also be economical to maintain.
Instruction from office
Before the staking is done on the project the staking crew will conduct
instructions from the Engineer commencing the following item:
1. Rolling spans
2. Pole base
3. Conductor, type and size
4. Type of transformers
5. Other pertinent information
Confer with co-op
Before beginning to stake on a new job, the party chief shall confer
with the project manager to learn of any special features desired in the
new REC line. Some of the subjects to be discussed are listed in the
following check list:
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3. Secondary Poles
a. To be located by A & E Stakers.
b. Size and Class of poles?
4. Line Poles
a. Size and class of Base Pole? Basic Span?
b. Staking will be for classes as required.
c. Use of oversize poles on hand? (Not to be staked)
d. Amount of Rake.
5. Off-Sets
a. Are off-sets to be used?
b. How are off-set stakes to be marked?
7. Sectionalizing Poles
a. Size and class?
8. Highway Crossings
a. Are doubled pins required?
b. Maximum Spans
10. Secondary
a. Is under build to be bars wire.
b. Is off-the-line to be here, insulated or duplex?
c. Maximum span of insulated and of duplex?
d. Maximum length (Distance from Transformer) of secondary?
12. Anchors
a. Type?
b. Loads?
c. Minimum size?
d. Maximum size?
Page | 4
15. Transformers
a. Sizes?
b. Types?
18. Conductor
a. Availability of design conductor?
b. Required Substitutions
21. A & E sends one copy of this checklist duly filled out to
a. Owner, general manager
b. NEA, A/S Division Chief
c. NEA Construction Division Chief
Where setting the poles would cause them to fall into cultivated fields,
many co-ops prefer to have the pole line follow property lines. Check
with the project manager as to where he prefers the REC line to be
located in cases of this sort.
Before doing any staking, the party chief should contact the provincial
or town government to learn of any road building or widening projects
which are being planned. REC lines along these routes should be carefully
located so that stakes will not be graded out or poles will not have to
be moved when the road work begins. If the new roads are to be raised
to avoid flooding, poles at crossings must be made high enough to
maintain adequate clearance when the grade of the road is increased.
Page | 5
Staking parties may be organized and operated in many different ways.
One method of procedure for a three man party is as follows. First,
determine the REC line location in one of the ways mentioned above. Then
station one of the chainman at the instrument which is set up at a
location where approximately a kilometer of REC line can be lined-in at
one time. The party chief then takes the head of the chain and the other
chainmen follows at the rear. The party chief selects the spot for the
pole and makes appropriate entries on the staking sheet. While he is
doing this, the rear chainmen is lined-in by the man at the instrument
and drives the stake. The party chief and rear chainmen then chain ahead
to the next pole location and repeat the procedure. A three-man party
working in this manner can stake up to eight kilometer a day.
Stakes
Stakes made from 1” & 2” soft wood and not less than 18” long are
recommended. Use blue or black lumber crayon to mark pole numbers in the
stakes. Red crayon will fade and wash off. Stakes should not protrude
more than 4” to 6” from the ground and the numbered side should face the
road.
The following information shall be marked on each pole stake:
1. Pole number
2. Offset, if any
Anchor stakes shall be marked “ANC” only. To avoid confession in the
field, place one stake at the poles where the rod will protrude from the
ground and a second stake at the anchor location.
To facilitate finding them strips of red cloth should be tied near the
stakes on fences or on branches from which the leaves have been stripped.
In open grassland where no fences or branches are near enough, a tall
stake can be driven beside the stake.
When stakes are likely to be lost, as when construction will not follow
soon after staking, important points in the REC line should be
referenced. The important angle and junction poles are referenced by
giving the distance and direction of the stake from at least two trees,
fence posts, rocks or other reference points. These ties are entered in
the “remarks” column of the staking sheet.
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It is up to the CO-Op to decide whether the REC line will be built on
private or road R.O.W. Most co-ops prefer private R.O.W. and in these
cases it is recommended that the REC lines be set one half meter~from
the property line along all roads.
Avoidance of Trees
Trees along the route are one of the major obstacles in staking. When
trees cannot be cut there are several methods of building around them,
but all introduce weak points in the REC line.
It is often possible to jog behind the trees and sometimes behind an
entire Set of buildings. This introduces several angles into the REC
line, but they can be guyed so as to make it sufficiently strong, and
the additional cost is often less than that of clearing a long row of
trees.
For slow growing trees, it is sometimes possible to use high enough poles
to go over the tops. Flat construction will aid in gaining the necessary
clearance.
Setting the poles in the road right-of"-way and using sidearms (A 14. A
15) will sometimes avoid trees which do not overhang the road too far.
(Avoid, if possible)
Crossing Depressions
If the valley is not too wide he may cross it with a long span. The
limitations on length of span and precautions to take are explained in
the instructions to the NEA Staking and Stringing-Sag Tables.
If the valley is not too deep, poles which are tall enough to prevent
uplift can be used. Poles over 45’ in height should not be used for this
purpose unless the co-op has the equipment necessary to handle larger
sizes.
If uplift would occur which a tall pole would not correct, the REC line
can be doubled,dead-ended (A6) on a shorter pole and down guyed. However,
double dead-ends are to be avoided whenever possible.
Uplift
There are several methods which can be used to determine whether or not
the uplift which occurs in serious.
The staking tables (Included in the NEA publication, “ACSR Rural Lines-
Staking and Stringing-Sag Tables) give uplift factors for various lengths
of spans and a clear explanation of their use is given on Page 5 of the
accompanying instructions.
Page | 7
However, these factors apply only to ACSR conductors. The method given
below will agree closely with the results obtained from these tables for
ACSR and will also apply to all other conductors.
First find the average length of the two spans adjacent to the pole on
which uplift occurs. In the stringing sag tables for the conductor and
ruling span being used, look up the stringing sag of this average span
at 60ºF. Multiply this sag by four to get the uplift factor. If the
distances (“H” in Figure I) between the top of the pole and it straight
line between the tops of the two adjacent poles is greater than this
uplift factor, the uplift is serious and roust be corrected.
The distance “D” is measured in the field by sighting from the stake at
“A” to the stake at “C" and noting the height of the line of sight on a
range pole held at "B”. The distance “T” is the sum of this distance “D”
plus the average height “A” above ground of poles "A" and "C”. The pole
"B”, on which uplift occurs, must be made high enough the difference
between “T” and the height of the pole above ground is less than the
uplift factor.
For determining minimum depths to which poles must be set, refer to the
section on poles.
Page | 8
Example of Uplift Computations: (See Figure 2)
Pole “C” is a 30’ pole and pole "A” must be 40' in order to cross a
telephone line not sheen 1n the sketch. Find how high a pole must be at
"B" so that it will not be subject to uplift.
The span lengths are as shown on the sketch. The average length of the
adjacent spans is then 90 meters. If the REC line is to be No. 4 ACSR
(6/1), staked with a 135M ruling span, the stringing sag at 60°F is 16”
(from the NEA ACSR Rural Lines Staking and Stringing-Sag Tables). The
uplift factor is then 4 X 16"= 64” or 5.3 feet.
The distance “D" was measured in the field and found to be 12 feet. A
4O’ pole is set 6’ in the ground so the height of pole “A” above the
ground is 40’- 6'= 34 feet.
A 30' pole is set 5.5’ deep so the height of pole “C” above ground is
30’- 5.5’= 24.5 feet.
34′−+24.5′
The average height "A" of the two poles above ground is = 29.95
2
feet. The distance “T” = A+D= 41.25 feet.
The uplift factor is 5.3’ so the pole B must be 41.25' - 5.3' = 35.95'
above ground. A 45' pole is 38.5’ above ground and will therefore
eliminate the uplift in this case.
Most cooperatives do not have the equipment to handle poles greater than
45’ in length. Unless the co-op approves the use of higher poles, it is
better to double dead-end (A6) on a shorter pole and down-guy. This
shorter pole should be one class heavier and 5' taller than the base
pole (average line-pole. The two down guys should be opposite each other
and have about a 2 meter lead.
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The Staking Sheet
Pencil marks on staking sheets must be black and solid to copy well. The
grade of pencil necessary to make black enough marks varies with the
person making out the sheet. Choose a pencil suited to your own
requirements - not so soft that it will smear and not so hard that its
marks will be gray instead of black. A mechanical fine-line pencil is
excellent when filled with the proper grade of lead. Use a hard backing
sheet (not a pad of staking sheets) underneath the taking sheet on which
you are working and bear down heavily.
All figures must be well shaped and plainly legible. Go over your sheets
before sending them to the office to be sure all parts are dark enough
to print well and that a11 figures are legible.
Water will cause the sheets to wrinkle and make them difficult to print
so “keep your sheets dry”.
Sketches on the sheets are to be draw so that the north arrow points up
or to the right.
Each staking sheet should cover the section of REC line which can be
conveniently shown on the sketch. A separate sheet should be made for
each tap which is more than five spans in length. Show the tap line on
the sketch in its relative position in the line. Where a lot of detail
needs to be shown in the sketch, such as in a sma11 town, use several
sheets so as to have a larger scale and less crowding of the information
to be shown. A clear and complete sketch is essential, as it is used by
the contractor almost as much as the assembly information contained in
the body of the staking sheet.
Identify all roads which have a number or letter designation. If the
road along which REC a line is built is not public but is on private
land or a private driveway, it should be so marked on the sketch.
It is also important that the number of the sheet on which the REC line
is continued be show-n on the sketch so that the contractor can see how
the separate sketches fit together. If the REC line branches in several
directions and is continued on several sheets, show the number of the
sheet on which each branch is continued.
Page | 10
Existing REC lines are shown with short dashed lines while REC lines
being staked are represented by solid lines.
An existing take-off pole is shown as an "X" and new poles are shown as
solid dots approximately 2 to 3 mm in diameter.
Taps, guy stub poles and secondary poles should be designated by the
number of the primary take off pole and a letter or number.
REA designated symbols for telephone and telegraph lines, foreign power
lines and railroads should be identified with the owner’s name.
Show all fence lines which intersect the REC line, whether property
lines or not by a "dash -x- dash -x-“.
The exact location of the fence is to be shown on the sketch giving the
distance from the nearest pole to the point of intersection.
Page | 11
To facilitate and coordinate the construction process, it is necessary
to standardize on the codes to be used to identify construction material
and equipment. NEA designed staking sheets accommodate all the following
codes:
3) The following line type and conductor type coding, when used in
conjunction with 1 and 2, will identify the materials and equipment
utilized in the construction of NEA projects.
Computer programs have been developed around these codes which provide
a means of preparing material breakdowns on REC lines to be constructed
or constructed REC lines.
Page | 12
Bare Secondary Underbuild
1UB one-wire secondary underbuild - bare
2UB two-wire secondary underbuild - bare
3UB three-wire secondary underbuild - bare
4UB four-wire secondary underbuild - bare
Service Lines
2S two-wire service
3S three-wire service
4S four-wire service
Members
R member - residential
C member - commercial
PB member - Public building
LP member - large power
TR member - irrigation
SL member - street light
Overhead Conductor – Bare
D4 D4 - 6/1 ACSR
D2 D2 - 6/1 ACSR
D1Ø D 1/0 - 6/1 ACSR
D2Ø D 2/0 - 6/1 ACSR
D3Ø D 3/0 - 6/1 ACSR
D4Ø D 4/0 - 6/1 ACSR
Page | 13
Overhead Conductor – Insulated
6D D6 ACSR duplex
4D D4 ACSR duplex
2D D2 ACSR duplex
4T D4 ACSR triplex
2T D2 ACSR triplex
Poles
Poles are designated by two numbers separated with a dash. The
first number gives the height of the pole and the second the American
Standards Association classification. Data on the moments of wood poles
by height and class, together with minimum circumference at the ground
line and at the top, is attached to NEA Engineering Memorandum Number 3
dated November 29, 1972. Available or immediate field use is a computer
printout tabulating maximum spans limited by pole strength for most
conductor configurations under Grade C construction standards. (Where
Grade B construction is required, divide the maximum allowable span by
2 to compensate for a doubling of the factor of safety.)
After a basic pole (length and class) has been selected for a given
category of line, taking into account maximum span lengths limited by
pole strength, basic clearance requirements, ruling span limitations,
etc., that basic pole is generally used throughout the length of the REC
line.
The following table gives the minimum depths to which the more
commonly used wood poles in REC lines must be set
Page | 14
Height of Pole Depth set in Soil Depth set in Rock
3O’ 5.5 3.5
35’ 6.0 4.0
40’ 6.0 4.0
45’ 6.5 4.5
Note:
When poles are set on a slope the depth of the hole is measured
from the low side of the hole.
When lining-in pole stakes, be sure to place them in positions which are
practical for setting a pole. The party chief must watch that stakes are
not set too close to a ditch or steep embankment, to a large rock which
may extend underground, or underneath a telephone line which is being
crossed. A pole should be at least 4' from any telephone wires.
All houses along the route of the line are considered as prospective
customers. Poles should be positioned in population centers so that they
can be used as take-off poles. Consideration should be given to grounding
requirements and pole sizes required for transformer installations.
A load of sugar cane with a man on top is often 16 or 18’ high, so use
high enough poles to maintain sufficient clearances at places where such
load is likely to pass.
Rake
Angle junction, and dead-end pole should always be raked against the
strain. At vertical angle poles the poles should be offset along the
bisector angle sufficient so that the conductor is in line each direction
from the angle pole. An example is an A-3 pole top assembly: The length
of insulator assembly to center of pole for 13.2 kV is approximately
18”, rake of pole is say 10”, and the offset would be 8”.
25’ 6”
30’ 6”
35’ 8”
40’ 10”
45’ 12”
Page | 15
Grading
1. Where sharp breaks occur in the profile, the pole heights shall be
adjusted both to prevent uplift and to improve the appearance of
the REC line.
Offsets
The following system of marking shall be used: When facing the numbered
side of the stake, a minus offset means that the correct location of the
stake is towards the person the indicated number of feet. A plus offset
indicates the correct position away from the person reading the numbers.
The NEA clearing unit consist of a strip 1000 meters long and 3 meters
wide. It is measured as the distance, parallel to and on one side of the
pole line from the outside tip of the branches of a tree (or group of
trees or bushes) to the center of the pole line. This length is entered
in the column headed R.O.W. opposite the span in which clearing occurs.
All clearing units shall be accurately measured and entered on the
staking sheet at the time of staking.
The single phase pole top assembly units are listed below, together
with some of their uses.
Page | 16
A4 Used for angles between 60º and 90º
A5 Used for all vertical dead-ends.
A5-1 Used for take-offs, on taps from the existing REC single
phase line10 on poles which have an A1, A1-2, or A2.
A5-2 Used for take-offs on taps from the existing REC multiphase
line.
A5-2A Specify for tap to existing eyebolt.
A5-3 Used for take-offs on taps which extend in straight lines
from either of the two REC lines which join at an A-4
corner. No new bolts are provided, both the neutral and the
phase wire are attached by eye-nuts on the bolts which are
a part of the existing A-4 assembly. Also used at a take-
off from the back of an A7. Also take-off of back of
existing A5-1 or. A5-2.
A5-4 Used for take-offs from the back of an A-5. A side-pin
insulator is provided to carry the hot phase jumper around
the pole. The neutral and phase wire are, both attached by
eye-nuts Screwed on to the bolts which are a part of the
existing A-5 assembly.
A6 Used when up strain is present, when the type or size of
conductor is changed and at each end of long spans.
At “T” junctions where the tap is at right angles to the main REC line,
an A1 (or Al-l) and A5-1 are used together as the pole top assembly
unit.
At junctions where the REC line extends in all four directions an A22
can be used. The conductors of one REC line then pass between the
conductors of the other REC line. It is necessary to add an M5-1 unit
to this combination to take care of the jumper and hot line clamp.
In this case the REC feeder line (the line coming from the power supply)
should be on top. Then when a tap is cut off by disconnecting the jumpers
from the REC feeder line it will be impossible for the jumpers to swing
against the hot line.
TRANSFORMER
The common size of transformers used for NEA are 5, 10, 15 and 25 KVA.
The party chief should consult the co-op on transformer installations.
REA Demand Tables can be used to calculate the size necessary for any
given case. Merely determine the number of consumers and the estimated
KWH/Consumer/Month usage to determine the kVA rating of the transformer.
(Use the 50 KWH/Consumer/Month Demand Table where estimated KWH usage
is less.)
Poles with side arms (A-14, A-15), corner poles, and junction poles
should never have a transformer. The transformer is placed on an adjacent
pole and underbuild is used from it to the point where the secondary
leaves the primary line.
Page | 17
When a new REC line continues from an existing dead-end it is often
necessary: to move an existing transformer in order to attach the new
pole top unit to the pole.
GROUNDS
On lines where conversion work is being done, the conditions that exist
for that particular construction should be govern the type grounding
that should be used. In many instances the contract6r or the Cooperative
may find it more expeditious to cant the old REC line, construct a new
REC line and then retire the old REC line. In such cases no difficulty
will experienced in the installation of pro pet grounding. In cases where
it is expected to make use of existing structures that are not
sufficiently grounded, the minimum requirements for driven grounds
should be met. For the grounding on the balance of the poles, the
lightning conditions in that particular area should be the deciding
factor as to whether driven grounds arc installed on the remainder of
the poles. In the event that the cooperative and its engineer believe
that the lightning conditions will not warrant the installation of a
driven ground on every pole, an M2-9 pole top protection assembly may
be used on the ungrounded primary poles.
Maximum Spans
The length of span which can be used in any particular case is determined
by either:
Page | 18
from the tables by assuming a rise at the point of a crossing equal in
height to the additional required clearance.
The sag in individual dead-ended spans can be determined fr.om the sag
end tension charts. Use the initial sag and tension charts for
determining the stringing sag and the final sag and tension charts for
determining sags to be used in figuring clearances.
For example:
Find the sag of a 150 meter dead-ended span of #4 ACSR, 6/1 medium
loading construction to be used in checking ground clearance.
Use the final sag and tension chart based on 50% of the ultimate
(breaking) strength of the conductor. Final clearances required by the
N.E.S.C. are based on the sag of the conductor 60ºF, no wind, so Curve
Number 6 on this chart should be used. Enter the chart at (l50m) and
from Curve 6 read the final sag which is 7.0 feet. This is the final sag
of the (l5Om) dead-ended span.
Guys are used at all taps, dead-ends and angles. The necessary lead in
a given case depends on the horizontal pull in pounds and the height of
the pole.
A 40º guy lead is recommended for all guy installations. The following
sketches illustrate the application of this recommendation on level
ground and side hill rise and drop.
Page | 19
Where it is not possible to secure the right-of-way needed the space
required to install the recommended guy lead (1:1 slope) computer
printouts are available which provide the following information:
2. Calculated minimum guy leads for 1/4”, 3/8", and 7/16” guy wire;
horizontal and vertical angle configurations from 5º to 60° at 5º
intervals; for conductor sizes from #4 ACSR to #4/0 ACSR; for
light, medium, and heavy loading districts.
Where multiple guys attach to more than one anchor, the minimum leads
given in the tables are average. Subtract one meter for the lower guy
attachments and add one meter for the higher guy attachments.
The sizes of anchors which are ordinarily used with each type of guy
assembly are as follows:
Guy Anchor
Page | 20
larger size if there is any question. In swampy ground use a log anchor
when necessary to secure the required holding power.
Measure the guy lead and stake all anchors. The guy at all 5 to 60 degree
angle must bisect the angle. This can be done with the transit or by the
following method.
Stand with the stake between the feet. Extend one arm towards the last
pole end the other towards the next pole, forming the ang1e which is to
be bisected. Shut the eyes end bring the arms slowly together until the
fingers touch. The arms then bisect the angle and point in the direction
in which the guy should be instal1ed. Drive the anchor stake along this
line with the correct guy lead.
Guy at 60 to 90 degree angles and dead ends should be in line with the
conductors (or tops of the poles). When a pole is raked, he bottom is
set out of line so that the top will be raked into line and the conductors
remain straight. The guys should not be in line with the bottoms of the
poles (or the stakes) but should be on the line of the tops.
Each guy at a 60 to 90 degree angle (A4) should have the same lead as
at a dead-end.
When sufficient guy lead cannot be obtained in the margin of the road
it is often necessary to use on overhead guy with a stub pole to secure
lead in a fence line on the opposite side of the road. In calculating
the overhead guy wire requirements, use the computer printout for
horizontal pull in pounds on pole at angles for determining guy
requirements and 50% of ultimate strength for dead ends. Since many guys
must be moved when roads are graded end widened, it is often more
economical, in the long run, to install an overhead guy than to stake a
down guy too far into road R.O.W.
Also when lead cannot be obtained in a field for a tap or service crossing
a road, the pole can usually be pulled out into the road right-of-way.
If the pole is pulled out 2 meters and the anchor set inside the fence
about 1/2 meter, sufficient lead can be obtained.
Since this puts a small ang1e on each of the two adjacent poles they
should be offset and raked against the strain. The sketch shows more
dearly how this arrangement is used.
Page | 21
This arrangement can also be used when the tap is going away from the
road and sufficient lead cannot be secured in the road right-of-way.
In some cases where guy lead cannot be obtained, a slack span may be
used as a last resort. One such arrangement is shown in the following
sketch.
Page | 22
Such spans are strung to a lesser tension and are dead-ended at each
end. It is not absolutely necessary to guy against the slack span but
the poles should be raked against it and if any lead is available it is
advisable to install guys against it.
When a new extension continues straight on from the existing REC line,
the existing guy should be lowered to the neutral position. A notation
to this effect should be made in the remarks column of the staking sheet.
A new guy is also installed against the new line with the full lead
necessary for a dead-end.
Low voltage circuits include all circuits operated below 750 volts
between conductors. Three such circuits are described as follows:
1. Span Lengths. The span lengths for covered conductor, including self-
supporting cable, shall be limited to span lengths of 45 meters or
shorter in accordance with the following table: Unless minimum ground
clearances cannot be maintained under which conditions the span length
must be shortened.
ACSR 6 AWG 30 45 45
ACSR 4 AWG 40 45 45
ACSR 2 AWG 40 45 45
Page | 23
2. Conductor. Only conductors which have been approved by NEA shall be
installed. Conductor smaller than #8 copper equivalent conductivity
shall not be used.
a. All conductors used for secondary underbuild shall be bare
and of the same material as the primary conductors except
that secondary underbuild in urban areas may be covered
conductor.
b. It is more economical to use bare conductor than it is to use
covered conductor. Bare conductor should always be used
except where covered conductor is required to meet local
requirements.
c. All conductors used for service drops shall be covered, except
the neutral of self-supporting cables. Self-supporting shall
be used whenever possible as they allow less voltage drops.
4. Conductor Spacing
5. Neutral Conductor
Page | 24
UNIVERSAL SAG (IN INCHES) ALL NEA LOADING ZONES
100 F 12 17 22 28 90#
90 F 12 16 21 27 92#
80 F 11 15 20 25 100#
70 F 11 15 19 24 104#
60 F 10 14 18 23 108#
Stringing sag tolerance is 1” less and 12” more than stated above. The
additional 12” sag is to be used when the service drop is deadended on
a rural type home of nipa or “non-substantial” construction. The effect
of the added sag is to reduce the tension at the point of attachment.
10. Splicing. For initial construction, there shall not be more than
one splice per conductor in any span and a splice shall be located at
least ten feet from the conductor support.
A 45º guy lead is recommended for use on all secondary dead ends. To
achieve a 45º angle the following leads are needed for the different
length poles as indicated below:
Page | 25
SECONDARY DEAD-END GUYS
G U Y A T T A C H M E N T
Pole
Height CONDUCTOR Light Duty Heavy Duty
_
25 2-#1/0 4.2 4.2 3.6 2.2 2.0
Guy and Anchor Assemblies for the use with the Above Table (per NEA
SPECS FORM 8-A-1)
NOTE: The cost of units on the table increases from left to right. Where
it is possible to select more than one guy-anchor assembly, always select
the least expensive of the approved attachments.
Page | 26
In order to insure adequate voltages at the consumers' point connection,
voltage drop limitations are 8% for primary, 3% for secondary, and 1%
for service drop conductors. The following is a simplified procedure for
selecting secondary conductor wire size:
Identified as the "House Span Method”, one house span is defined as one
house located, 55 meters from the transformer or one house located 100
meters from the transformer. Following is an example of how to compute
House Spans:
Page | 27
Conductor Number of House Spans
Conflicts
Page | 28
Figure 4
Structure Conflict
Minor lines are all local lines having not more than two
circuits.
Page | 29
A single telephone circuit may consist of either one or two wires depending on
whether it is the grounded or the metallic system. The two can be distinguished
because the grounded system has one wire entering each house while metallic
system has two. Thus, a four-wire telephone line may be four grounded circuits
and require grade B construction when crossed, or it may be two metallic circuits
and only require grade C when crossed.
The following clearances are required between conductors at crossings and apply:
(a) when upper conductors have their final unloaded sag at 60°F
and,
(b) when the crossing span is not more than 107 meters
For crossing spans longer than 107 meters, the clearances must be increased by
the factors contained in NESC Rule 233 B.
Page | 30
To avoid the necessity of additional clearance requirements when using
an A3 pole top assembly on either pole at a crossing use an A8 for angles
of 25° to 45° and at A4 at angles greater than 45°. When an A4 is used,
guy against both spans with the full lead necessary for a dead-end.
Railroad Crossings
Pole sizes must be used which will permit maximum span lengths limited
by pole strength (as tabulated in the computer printout) to be divided
by 2.
Double supports (A9) must be used. An Al-l will not do since it has only
one support for the neutral.
Back guy the crossing span using the lead necessary for a dead-end under
Grade C construction. A head guy is not necessary.
A clearance of 28” from the top of the rails to the phase wire or 27'
to the neutral is required by the National Electrical Safety Code. This
clearance applies under the same span length conditions as the clearances
for communication lines. See Rule 232 of the National Electrical Safety
Code for increased sag factors when crossing railroads.
Page | 31
Highway Crossings
Permissions
Page | 32
Exhibit I
Part I
THE FOLLOWING TABULATION LISTS FOR GUY LEADS 1:1 GUY SLOPES (45°)
Vertical Construction
2-wire 1 Guy
Top guy
30’ 8 )
35’ (10) ) Subtract 2 meters for each
40’ (11) ) additional guy !
45’ (12) )
Note: 1) Use minimum lead tables to determine number and type of guy.
2) Obtain 1:1 guy slope wherever possible – minimum leads are not
recommended leads.
3) Light duty guy attachment is used only when the guy lead is greater
than 2 meters over the minimum lead. In general, on #1/0 ACSR and
larger conductors use heavy duty guy attachment.
4) See Form 8-A-1 Drawing M30-3 for guy lead stake and anchor location.
Page | 33
PAGE
FIELD WORK
Final Inspection 50
Final Inventory 50
Final Plans 51
Change Authorization 51
Recapitulation of Quantities 51
OFFICE WORK
Final Inventory 51
Documentation 52
Engineering Fee Statement 52
Energizing Procedure 52
Safe Practices Statement 54
EXHIBITS
I. Engineers Weekly Report 56
Page | 34
PRE-CONSTRUCTION WORK
Staking Sheets
The staking of REC Lines will be done by survey parties working under
the supervision of a resident engineer.
The resident engineer shall make a field check of all staking performed
on projects assigned him. This check shall cover accuracy and
completeness of staking, as well as proper compliance with staking
procedure and requirements.
3. The staking party head shall clear all staking sheets with the project
manager for any corrections or changes he may wish to incorporate.
The project manager shall initial each staking sheet signifying his
acceptance of the line as staked.
Page | 35
HANDLING AND ROUTING OF STAKING SHEETS
1. Preparation Field
Page | 36
HANDLING AND ROUTING OF RAILWAY CROSSING
SKETCHES, HIGHWAY SKETCHES AND POWER OR
COMMUNICATION LINE PARALLEL OR CROSSING
SKETCHES
Page | 37
Release the Contractor of Staking Sheets
The Engineer, acting for the Cooperative, should require the following
information before authorizing any release of staking sheets for
construction:
2. That all clearing bas been performed by the cooperative in the manner
described in the contract, where this work is being done by the
cooperative.
4. That all staking sheets have been checked in the field by the resident
engineer.
5. That all REC lines as staked and included in the release are authorized
by the construction contract or approved by subsequent change
authorization and conform to NEA policy.
CONSTRUCTION
General
1. To see that REC lines are constructed in accordance with the plans
and specifications, and that all material and workmanship are
acceptable.
Page | 38
Where there is no inspector on a project, the resident engineer
will perform the duties and responsibilities of both resident
engineer and inspector.
They shall confer with their home office supervisors before going
into the job to be fully acquainted with any particular phase of
the work involved on the respective project. Only REG lines
contained in the original approved contract or in approved change
authorization may be constructed.
Page | 39
engineer to see that all materials entering into the lines meet
plans and specifications.
Records
Progress Reports
Page | 40
(2) Engineers Weekly Inspection Report - This report form attached as
Exhibit II is intended for use of an inspector or resident engineer
performing an inspector’s function. Since this is only for back-
up of inspection activities, prepare an original and one copy.
Accidents Reports
The resident engineer shall see that the contractor complies with
these requirements.
INSPECTION AIDS
General
This part of the manual lists some of the specific items to watch in
the construction of REC lines but in no way limits or changes the
requirements of the particular contract specifications, National
Electric Safety Code, good workmanship and responsibilities of the
inspector.
The inspector shall check carefully to see that all brush and other
refuse from clearing or trimming operations is removed from the right-
of-way and is properly disposed of or destroyed. It shall not be left
where it will be visible from roadways nor where it will endanger the
lines if burned. All trees felled shall be cut to commercial wood
length and neatly piled on the right-of-way where they will not
interfere with operations of the property owner. All controversy with
property owners over right-of-way trimming or clearing shall be
reported to the owner.
Page | 41
Poles
Particular attention shall be given to see that all poles are canted
to properly receive all pole top assemblies, bisect angles, etc.
The inspector shall see that all poles are set to the required depths.
Framing
4. Pole top pins shall be installed with the flat side towards the
pole and on alternate sides of a line of poles.
6. Note the dimensions given on the A4 drawing for the various bolts.
These bolt holes should be drilled to be in line f101iththe
conductor they are dead ending.
7. Where dawn guys are used in connection with uplift they are to
be installed 6 inches below the neutral position.
8. Note that the bolts supporting the bells on A3s, A5s, A6s, etc.,
are located in the second hole from the top of the pole rather
than in the top hole.
9. Note that cross arms on A7s, A8s, A9s, etc., are attached to the
poles through the bottom hole rather than through the top hole.
Page | 42
10. Note the crossarm position on a C1-1 to allow installation
of the pole top pins on the top of the pole.
11. Note the type of supports for the neutral on all crossarm
installations (that is where the neutral is carried on the
crossarm).
3. Pace uniform steps along line C0, -C1 –C2 –C3 until intersecting
the line from pole B (angle pole) to point C1 or C2 or C3 or any
point between. The number of steps equals the angle in degrees.
5. Accuracy-
Page | 43
Grounds
Resistance of Grounds
Guys shall be tight. Guy clamps must fit properly and with sufficient
distance between the clamps and the anchor eye so as not to strain the
distance. (Minimum distance - 5"). Guy tails shall be neatly served
Page | 44
with no sharp ends of guy strands projecting. Guy clips shall be
used only with the express authorization of the field engineer.
Anchor settings shall not vary more than 4" from that shown in the
specifications. In no case sha11 the anchor eye be underground, or
the guy strand in contact with the earth. The anchor rod bonding
clamps (Item ck) should be installed after the conductor is strung
as part of the conductor "buttoning-up" operation.
Anchor stakes indicate the location of the anchor rod eye upon
completion of installation.
Transformers
The center secondary bushing of the transformers not used for 240V.
2-wire single phase and the left hand secondary bushing is made
neutral when a two wire service is taken off the transformer. Where
a two wire, 240 volt service is taken off the transformer, the
secondary windings of the transformer must be connected in series.
Page | 45
Conductor
Page | 46
Dead-ends. The various methods of dead-ending conductors shall
follow the drawings contained in the NEA specifications.
Particular attention shall be given to the specified spacing of
the connectors on the connector method of dead-ending all
conductors and the tapping of aluminum conductor. On aluminum
conductor dead-ends the armor tape wrapping is to extend not more
than two wrappings beyond the mouth of the spool insulator or dead-
end clamp.
2. Don’t unreel conductor until reel has been examined for nails
or other sharp objects that might damage the conductor.
4. Don't permit reel to turn too fast. Avoid excess slack and
kinks.
10. Don't use pliers or screwdriver to mark the conductor for dead-
ends. Use friction tape or crayon.
13. Don't install a splice closer than 10' to the nearest support.
Page | 47
15. Don't tighten split bolt connectors with one wrench. Use two.
Clean-up Notes
When the contractor advises that the clean-up work has been
performed, the inspector shall schedule a back-check on the same
to ascertain that the work has been satisfactorily performed. In
many instances it will be possible to schedule this back-check in
connection with final inventory, or when the inspector is in the
same general area on other work, thereby avoiding extra travel and
time.
Page | 48
In case the work of the contractor is found to be grossly
deficient, either when the REC line is inspected or back-checked
as outlined above, the inspector shall comer only a limited length
of the REC line and shall require the contractor to p1.a.ceit in
acceptable condition before continuing with the inspection or
beck-checking.
Secondary and Service assembly units and Guides are shown on the
Construction Drawings to aid in visualizing the various assemblies
used on secondary and service drops. The drawings indicate what
materials correspond to the respective NEA units involved.
Page | 49
completed, the estimate shall be return to the contractor for
corrections before submitting it to the A & E main office for
further checking and final approval. When verified all six copies
of the estimate will be transmitted to the NEA Construction
Division for payment.
CONTRACT AMENDMENTS
FINALS
Field Work
Page | 50
At the time of the final inventory all changes made in "the field
on the Black and white set of sheets shall be transferred to the
vellums with the "final quantity" summary column filled in and
checked on each sheet. When all correction and final summary work
is completed on the sheets, both the resident engineer and
contractor shall sign each staking sheet vellum to signify their
agreement on all quantities. The staking sheet vellums shall not
be used in the field in making the final inventory check. Corrected
sets of Black and White prints and corrected and signed vellums
are to be distributed according to NEA instructions.
Office Work
Page | 51
2. Documentation - These exe documents required for close out of
contract construction as contained in NEA Bulletin #16 dated July
26, 1974.
ENERGIZING PROCEDURE
The Contractor shall notify the Consulting Engineer (A&E) and the
Cooperative that the lines are ready to be energized and that all
grounds have been removed. This notice shall be in writing and
shall clearly designate the lines that are to be released for
energizing, and it shal1 be signed by the Contractor's
Superintendent and each of his Foremen. A copy of such notice shall
be posted on the Contractor's bulletin board in the shop or office
where the men report for work and on the bulletin board at the
offices of the Cooperative. A map indicating the location of the
lines being released by the Contractor shall accompany the notice.
After the Contractor has certified that clean-up work has been
completed and has released the line for energization, the
consulting engineer will patrol the line and, if satisfactory,
accept it for energization on behalf of the Cooperative.
Page | 52
Page | 53
from the feed conductor shall be looped back and attached
to the to which the permanent end of the jumper is attached.
Care must be taken that this loop does not contact other
conductors or grounds.
(f) Repeat operations listed under item (e) above until the
entire system is ready for service.
Page | 54
SAFE PRACTICES TO BE FOLLOWED
BY CONTRACTORS DURING CONSTRUCTION
Page | 55
The Contractor shall notify the Resident Engineer and the
Cooperative that the lines are ready to be energized and that
all grounds have been removed. This notice shall be in writing
and shall clearly designate the lines that are to be released
for energizing, and it shall be signed by the Contractor’s
Superintendent and each of his foreman. A copy of such notice
shall be posted on the Contractor’s bulletin board in the shop
or office where the men report for work. In addition to the
written notice, it is suggested that the Contractor indicates,
on a map posted on his bulletin board, the lines which have been
released.
Page | 56
Exhibit I
Part II
Prepare five copies of this form each week until job is completed. Send one
copy to NEA Construction Division, one copy to contractor, one copy to System
Manager, one copy to main office and retain one copy.
KILOMETERS OF LINE
EXCLUSIVE OF
CONVERSION CONVERSION
CONTRACT ________________ ______________
ADDED BY CHANGE AUTHORIZATION ________________ ______________
DEDUCTED BY CHANGE AUTHORIZATION ________________ ______________
CONTRACT AS CHANGED ________________ ______________
_______________________________
System Manager (If Force Account)
*Corresponding Week of Schedule (1st, 2nd, etc.
Page | 57
SCHEDULE OF CONSTRUCTION
PREPARE FIVE COPIES OF THIS FORM PRIOR TO CONSTRUCTION. Send one copy to NEA Construction Division, one copy to contractor, one copy to System
Manager, one copy to main office and retain one copy. (This is the only time this form need be fulfilled in unless the completion date of the
project is extended, in which case, a revised schedule will be submitted.)
Released . . . . . . . . . .
Energized. . . . . . . . . .
APPROVED:
_______________________________________ ___________________________________
Exhibit I
Contractor Engineer
Part II
BY: _______________________________________ ___________________________________
Contractor’s Superintendent Resident Engineer
_______________________________________
System Manager (If Force Account)
Page | 58
Exhibit II
Part II
Did
Total Contr.
Day Date Spent on Work? Remarks
Others
Inspection
(Name)
Yes No
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Remarks:______________________________________________________________
______________________________________________________________________
Page | 59
Exhibit III
Part II
The procedure for measuring sag by the use of the stop watch is as
follows:
The wire should be given an impulse close to one support (approx. 3ft)
either by striking a blow or by jerking with a rope or heavy cord and
the stop watch started simultaneously. The impulse will cause a wave
to travel to the far support. At the far support, this wave will be
reflected back to the near support where it will again be reflected
and so on until it dies out. At the third return of the wave to the
near support, the watch should be stopped and the time read. The sag
in inches for the time read can then be obtained from the “Time-Sag
Table”.
Actually, it does not make any difference whether you time the first
three return of the wave or any other consecutive returns. Th time for
complete cycles is the same throughout the period the conductor is in
wave. An inspector may therefore use any consecutive return that he
wishes.
T T
D = 4.025 ( )2 D = 48.3 ( )2
2N 2N
Where: Where:
Page | 60
Exhibit III
Part II
TIME-SAG TABLE
Page | 61
Exhibit III
Part II
TIME-SAG TABLE
100 8.6 14.4 28.8 43.2 180 11.6 19.3 38.6 57.9
102 8.7 14.5 29.1 43.6 182 11.6 19.4 38.8 58.2
104 8.8 14.7 29.3 44.0 184 11.7 19.5 39.0 58.6
106 8.9 14.8 29.6 44.4 186 11.8 19.6 39.2 58.9
108 9.0 15.0 29.9 44.9 188 11.8 19.7 39.5 59.2
120 9.5 15.8 31.5 47.3 198 12.1 20.2 40.5 60.7
122 9.5 15.9 31.8 47.7 200 12.2 20.3 40.7 61.0
124 9.6 16.0 32.0 48.1 202 12.3 20.5 40.9 61.4
126 9.7 16.2 32.3 48.5 204 12.3 20.6 41.1 61.7
128 9.8 16.3 32.6 48.8
Page | 62
Exhibit III
Part II
Type & Size Conductor ____________ Ruling Span ________ Date sagged _________
_______________ span between poles* _____________ and* ______________________
Temperature _____ Correct sag in _____________ Correct Time Sec. ____________
Road Phase – Time ___________ Sec. Sag _____________ inches
Center Phase – Time _________ Sec. Sag _____________ inches
Field Phase – Time __________ Sec. Sag _____________ inches
Neutral – Time ______________ Sec. Sag _____________ inches
Remarks _____________________________________________________________________
Type & Size Conductor ____________ Ruling Span ________ Date sagged _________
_______________ span between poles* _____________ and* ______________________
Temperature _____ Correct sag in _____________ Correct Time Sec. ____________
Road Phase – Time ___________ Sec. Sag _____________ inches
Center Phase – Time _________ Sec. Sag _____________ inches
Field Phase – Time __________ Sec. Sag _____________ inches
Neutral – Time ______________ Sec. Sag _____________ inches
Remarks _____________________________________________________________________
Type & Size Conductor ____________ Ruling Span ________ Date sagged _________
_______________ span between poles* _____________ and* ______________________
Temperature _____ Correct sag in _____________ Correct Time Sec. ____________
Road Phase – Time ___________ Sec. Sag _____________ inches
Center Phase – Time _________ Sec. Sag _____________ inches
Field Phase – Time __________ Sec. Sag _____________ inches
Neutral – Time ______________ Sec. Sag _____________ inches
Remarks _____________________________________________________________________
Page | 63