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Practical 10: To Estimate The Thrust Provided by A Stream of Air On Axial Flow Gas Turbine Objective

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Practical 10

To estimate the thrust provided by a stream of air on axial flow gas turbine
Objective:
 To estimate the thrust provided by the stream of air generated by the turbine.
 Computer Controlled Axial Flow Gas Turbine unit

Activity Time Boxing


Task Activity Name Activity Time
No.
Pre-Lab Activity (signed by the instructor)
1 5 ~ 10 mins
2 Lecture + Optional quiz 20 ~ 30 mins
3 Performing Experiment 100 ~120 mins
Results & Evaluation (signed by the
4 10 ~ 20 mins
instructor)
Total Time: 180

Theory:
The TGFAC unit allows the demonstration of the Gas Turbine as jet engine.
A stream of fluid generated in an element provides a force with same direction but opposite way.
That force is given by the following equation: F= ṁa * Va
Where F is the thrust, ma is the mass flow of the stream of fluid & Va is the fluid velocity

The mass flow is given by ṁa = Va


After substituting the values in first equation, we have:
F= Va 2
the density is: 1_________
0.0028*Ta + 0.7703
Ta is the temperature of the exhaust gases; ST-4 in (˚C)
A is the discharge area of the turbine. It has circular shape and diameter of 50 mm, giving an area
of 0.00196 m2.
Figure 8-1: Axial Flow Gas Turbine
 Speed sensor to measure the turbine shaft rpm.
 Load cell to measure the turbine thrust: range 0-300 N.
 Flowmeter to measure the fuel consumption.
 Throttle: it is used to select the percentage of power for the turbine.

Four pressure sensors:


1) Pressure at the input.
2) Pressure at the compressor.
3) Pressure at the combustion chamber.
4) Pitot tube pressures.
Two flow sensors:
1) Inlet air.
2) Exhaust gases.
Procedure:
1. Start the SCADA TGFAC software.
2. Run the software and configure the data saving (“SAVE DATA” button). Select a directory
and a name for the data file and select a period of one datum per second.
3. Once the data logging starts, the starting procedure takes place.
4. When the turbine is started and it is under “RUNIDLE” state, increase the power step by
step till reaching 100%. The turbine state will change to “RUNMAX”.
5. Wait 10 seconds to the maximum power.
6. Carry out power changes to get familiar with the operation of the turbine.
7. Reduce power little by little till reaching the idle speed (20%).
8. Wait 10 seconds.
9. Stop the turbine and wait till it is cooled down.
10. Once cold, stop the data collection by clicking on “STOP SAVING”.

Observations:
Exhaust Density Velocity of Mass Practical Theoretical
Temperature Air Flow Rate Thrust Force Thrust Force
Ser. Power
(TA) ( ) (VA) (ṁa) (F) (F)
1 51 750.9 0.348 161.8 0.110 10.33 17.79

2 61 734.7 0.353 190.3 0.131 20.64 24.92

3 70 739.1 0.352 226.4 0.156 34.62 35.31

4 86 770.1 0.341 300.1 0.200 70.83 60.2

Calculations:
F = ma-----------(I)
F = ṁ × VA
 VA = Velocity of Exhaust Gases
Where,
ṁ = ρ × A × VA  A = Area from whre Exhaust Gases are removed

Also,
1
ρ= (0.0028)(TA )+ 0.7703  TA = Temperature of Exhaust Gases

Area = A = 0.00196m2
Put Values of ṁ, A, VA and ρ in equation (𝐈)
So,
𝐅 = 𝛒 × 𝐀 × 𝐕𝐀 𝟐 ------------(A)

At 51%:
1
ρ= (0.0028)(750.9)+ 0.7703

𝛒 = 𝟎. 𝟑𝟒𝟖 𝐕𝐀 = 𝟏𝟔𝟏. 𝟖 𝐀 = 𝟎. 𝟎𝟎𝟏𝟗𝟔


F = ṁ × VA
So,
F = (0.110) × (161.8)

𝐅 = 𝟏𝟕. 𝟕𝟗
At 61%:
1
ρ= (0.0028)(734.7)+ 0.7703

𝛒 = 𝟎. 𝟑𝟓𝟑 𝐕𝐀 = 𝟏𝟗𝟎. 𝟑 𝐀 = 𝟎. 𝟎𝟎𝟏𝟗𝟔


F = ṁ × VA
So,
F = (0.131) × (190.3)
𝐅 = 𝟐𝟒. 𝟗𝟐
At 70%:
1
ρ= (0.0028)(739.1)+ 0.7703

𝛒 = 𝟎. 𝟑𝟓𝟐 𝐕𝐀 = 𝟐𝟐𝟔. 𝟒 𝐀 = 𝟎. 𝟎𝟎𝟏𝟗𝟔


F = ṁ × VA
So,
F = (0.156) × (226.4)
𝐅 = 𝟑𝟓. 𝟑𝟏

At 86%:
1
ρ= (0.0028)(770.1)+ 0.7703

𝛒 = 𝟎. 𝟑𝟒𝟏 𝐕𝐀 = 𝟑𝟎𝟎. 𝟏 𝐀 = 𝟎. 𝟎𝟎𝟏𝟗𝟔


F = ṁ × VA
So,
F = (0.200) × (300.1)
𝐅 = 𝟔𝟎. 𝟐

Precautions:
 Don’t run the device if any warning is shown on the screen.
 Make sure there is nothing in direct or indirect contact with heated or rotary parts of the
engine.
 Always use the specified oil (fuel) for function.
 Don’t put or something or block the air intake of turbine.
 Don’t touch hands with any part of the turbine during operation and just before the turbine
stops, high temperature parts may burn the hands.
 Don’t pass too close (5m radius) at the exhaust side of the turbine, high temperature gases
ranging from (400-800 C) are present during the operation.
 Always read the device manual before taking any action.
 Obey the lab instructor and follow the commands in order to perform a safe experiment.
Analysis/Discussion:
In this experiment we calculated the Thrust Force and compared the value of theoretical thrust
with practical thrust. After comparing both values there was a small difference which shows that
error is minimum in our calculations.

F = ṁ × VA
The above relation shows that Force is directly proportional to velocity of exhaust gases and with
mass flow rate.
So, we calculated the value of velocity of the exhaust gases with the help of sensors and then we
have recorded the value of the area of the exit of the turbine from where we have calculated the
mass flow rate which is then multiplied with the velocity to get the final thrust produced by the
gas turbine. We have compared the value of the thrust provided by the force sensor with the
theoretical value of force which we have calculated using the above formula.
The value of mass flow rate can be calculated using the given formula:

ṁ = ρ × A × VA
Mass flow rate depends upon density of exhaust gases and higher the value of density greater
would be the mass flow rate.

Comments:
Thrust is a mechanical power which is produced through the response of speeding up a mass of
gas, as made sense of by Newton's third law of motion. A gas or working liquid is advanced to the
back and the pivotal stream gas turbine and in the event that airplane is connected to that turbine
it speeds up it the other way. To speed up the gas, we really want an impetus arrangement of some
sort. A drive framework is a machine that produces push to push an item forward. A gas, or
working liquid, is advanced rapidly by the motor, and the response to this speed increase delivers
a power on the motor. Push produced relies upon the mass move through the motor and the exit
velocity of gas.
The theoretical and calculated values are almost identical and small error occurs due to human
error. We are now able to calculate the Thrust generated by the axial air flow gas turbine engine.
Hence we have achieved our desired task.

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