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MAJOR PROCESS EQUIPMENT (Selection, Specification & their Sizing)

 Piping System
 Double pipe heat exchanger
 Shell & Tube Heat Exchanger (Selection, Specification & their Sizing)
 Evaporator (Selection, Specification & their Sizing)
 Distillation Column (Selection, Specification & their Sizing)
 Absorption Tower
Gas-Liquid Contact Systems: Distillation column, Absorption tower, tray hydraulics of
sieve and valve trays; Design of packed bed columns
 Pressure Vessel Design
 Design calculations of atmospheric storage tanks
 Reactor Design aspects
 Separators - Sizing of 2 & 3 Phase Separators – Horizontal & Vertical
 Fans, Blowers, Agitator, Mixer
 Design of dryers and Evaporators
 Design of Condensers
 Design of Reboilers
 Design and Selection of Cooling towers
 Special aspects of design of batch and continuous processes
 Sizing, selection and design of various utilities system
 Sizing and selection of various utility systems associated with flares
 Flare system design and Flare Load Calculation
 Blowdown Calculation
 Vacuum system
 Preparation of PFDs and heat and mass balances
 Heat and Mass Balances
 Utility balance
 Plant walk down and P&ID mark-ups
 P&ID development, including selection of design conditions, hydraulic analysis, line sizing
and pipe specifications, equipment isolation, vent and drain systems, cause and effects
 Utility Flow Diagrams (UFD’s), Utility and Instrument Flow Diagrams, Process Safety
Diagrams, Pressure and Temperature Diagrams (PTD’s)
 Introduction to Cause and Effect diagrams (Trip – Interlock schedule) development
 SAFE Chart
 Cause and Effect Chart
 Selection, Specification & Sizing of Pump – What is pump hydraulics? Calculation of Pump
hydraulics, NPSH Calculation, Pump Cavitation & Priming
 Hydronic Calculation
 Sizing of Control Valves
 Sizing of Pressure Safety Valve (PSV’s)
 Restriction orifice plates.
 Nozzle sizing
 Line and Pressure drop Calculation
 Single phase line sizing and two phase line sizing
 Selection, Specification & Sizing of Compressor – What is Surge & Anti Surge in
Compressor?
 Operation & Troubleshooting of Compressor and Steam Turbine
 Process configuration and optimization studies.
 Over-Pressure Protection System (OPPS) Study
 Safety Instrumented System (SIS) – High Integrity Pressure Protection System (HIPPS)
 Conceptual design, Front End Engineering Design (FEED), Detailed engineering.
 What are Pre-Commissioning, Commissioning and Start-up procedures?
 Emergency Shut Down (ESD)
 Revamps and Optimization of process facilities.
 Plant Debottlenecking and expansion.
 Ability to carry out Root Cause Analysis (RCA).
 Process Plant Troubleshooting.
 Process input to line list 
 Process input to instrument data sheets
 Process input to Hazardous Area Classification Doc

To Arrange Accordingly.
 Conceptual studies and Basic Process Design of Oil & Gas facilities and Chemical Plants.
 Perform process simulations and estimations of equipment sizing and process schemes.
 Color Coding of Pipelines.
 Hands on experience in DCS operation preferably in Honeywell / Yokogawa and performance
monitoring of process and equipments.
 Knowledge of static and rotating equipment.
 Introduction to Process Safeguarding.
 Participate in FAT & SAT of DCS/ESD (Emergency Shut Down).
 Provides technical support to fields and terminal operating units in identifying and rectifying
process related problems.
 What is the name of instrument used to measure Pressure, temperature in refinery and in which
unit it is measured?
 Green field and Brown field oil & Gas projects.
 Process Control & Optimization Techniques.
 Automation System & Field Instrumentation.
 Instrumentation and process control
 Different types of communication protocol – HART, Profibus, Modbus, Foundation Field Bus and
difference between them.
 Honeywell DCS, PLC, SCADA.
 Complete Refinery Process – Desalter unit, Atmospheric distillation unit (ADU), Vacuum
distillation unit (VDU), Hydrotreating unit, Catalytic cracking unit (CCU), Thermal cracking unit
(TCU), Hydro cracking unit (HCU), Steam cracking unit (SCU), Mercaptan oxidation unit
(Merox), Catalytic Reforming unit (CRU), Visbreaker unit, Coker unit, Gas plant, Alkylation unit,
Isomerization unit, Gas treating unit, Water stripper, Claus Sulfur plant, Solvent extraction unit,
Steam Reforming unit, Methyl Tertiary Butyl Ether (MTBE) unit, Polymerization unit, Hydrogen
Plant, Ammonia Plant, Methanol Plant.
 Continuous Catalytic Regeneration (CCR), Naphtha Plant, Sulfur Recovery Unit (SRU), Delayed
Coker Unit (DCU), Benzene Extractor Unit (BEU), Amine Regeneration Unit (ARU), Sour Water
Stripping (SWS), Distillate Hydrotreater (DHT), Hydrocracker (HCK), Fluid catalytic cracker
units (FCCU), Hydro-De-Sulphurization (HDS)
 Gas Processing; NGL Fractionation
 LNG Processing
http://books.google.co.in/books?
id=L51k1Mzls30C&printsec=frontcover&source=gbs_ge_summary_r&cad=0#v=onepage&q&f=false
(PROCESS CALCULATION)

http://www.cheresources.com/content/articles/energy/a-students-guide-to-refining

http://books.google.co.in/books?id=BZOPlA-
SmMUC&pg=PA1&lpg=PA1&dq=complete+process+descriptions+of+crude+oil+coming+from+well+
head&source=bl&ots=u8faHpVFod&sig=UhzmdprOgZDXnuroV40hFmE2meg&hl=en&sa=X&ei=rT
g0U42bDY3zrQeBz4DYBw#v=onepage&q&f=false

http://books.google.co.in/books?
id=qQkwAAAAQBAJ&pg=PA66&lpg=PA66&dq=material+of+construction+for+well+head+and+chr
istmas+tree&source=bl&ots=ldY74MZKxo&sig=bOmS6G04FLA5w1JQcwMfCGIBDpU&hl=en&sa=
X&ei=Wyc3U8nlAYOrrAfwoYGABg&ved=0CFQQ6AEwCg#v=onepage&q=material%20of
%20construction%20for%20well%20head%20and%20christmas%20tree&f=false

http://www.pumpfundamental.com/

http://www.oilngasseparator.info/oil-handling-surfacefacilities/oil-and-water-separation/three-phase-
separator-sizing/three-phase-horizontal-separator-sizing.html

http://refinerypedia.blogspot.in/2012/04/atmospheric-distillation-part-3.html

http://www.processengr.com/

https://books.google.co.in/books?
id=ssjSBQAAQBAJ&pg=PA436&lpg=PA436&dq=Heterogeneous+Reactions:+Analysis,+Examples,
+and+Reactor+Design.+Volume+2:+:+Fluid-Fluid-
Solid+Reactions+by+mm+sharma&source=bl&ots=7dTazfsTDN&sig=YyXtPM_ABLc5g_wnqPjxXt-
Bgd8&hl=en&sa=X&ei=N7jlVPL6CYKpuQTPmYGADg&ved=0CEIQ6AEwBw#v=onepage&q=Hete
rogeneous%20Reactions%3A%20Analysis%2C%20Examples%2C%20and%20Reactor%20Design.
%20Volume%202%3A%20%3A%20Fluid-Fluid-Solid%20Reactions%20by%20mm
%20sharma&f=false

Job Description
- Design of Water and Wastewater Treatment Plants

- Preparing Equipment layout, Piping layout, P & I drawings and Pipe rack
drawings

- Preparing Tender document and Technical Evaluation Report

- Procuring Equipment and Pumps for Water and Wastewater Treatment Plants
- Preparation of drawings for Drains, open channels and Roads

- Commissioning & installation of water treatment plant and troubleshooting.

- Preparing technical & financial proposal for any request of quality.

- Managing multi-disciplined design teams;

- Creating and maintaining project schedules and budgets;

- Mentoring and directing staff on technical assignments;

- Reviewing technical work completed by junior engineers;

- Interacting with clients, representing the firm in a professional manner.

And any other works assigned from the manager.

Should have undergone additional training in HAZOP leader / participant, Relief and Blow-
down Design, SIL / LOPA, Area classification and Alarm Rationalization studies. Must
be able to perform basic technical calculations (hydraulic calculations, material and energy
balance calculations etc.) as well as have experience of using simulation software (Aspen
Plus, Hysis etc.)

Saudi Arabia - Job Information - PCS ENGINEER / INSTRUMENT ENGINEER Principal/Project: AL HOTY CO.LTD.-
Aramco Chemical Project Job Description and Requirements URGENT JOB OPENING! SEND YOUR UPDATED
RESUME AT chemsult_alhoty@yahoo.com / zepolztin@yahoo.com FOR EMPLOYER'S REVIEW EMPLOYER'S
INTERVIEW: SEPTEMBER 16-23, 2014 VENUE: MAKATI SHANGRI-LA HOTEL  QUALIFICATIONS / EXPERIENCE:
Required PMT experienced PCS Engineer.

ESSENTIAL REQUIREMENTS

• B.Sc. in an Chemical Engineering discipline from a recognized University; higher degree would be advantageous

• Membership in a recognized professional engineering association/institution is preferable

• Minimum of 12 years of Onshore experience in process design of Oil & Gas major projects with an Oil & Gas Company or

Consultant/Contractor
• Experienced in hydraulic calculations, equipment sizing, process input to mechanical and instrument datasheets and preparation &

development of PFD / P&ID

• Experienced in formal process design reviews (e.g. HAZID, HAZOP and P&ID)

• Hands on experience with the process simulation design software's packages such as HYSYS, PIPESIM, PIPEPHASE,

FLARENET, PIPENET, OLGA

• Fully familiar with international engineering codes, standards and regulations as well as project specifications

• Open to all nationalities 

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