Mounting

! WARNING Never reach inside the Inverter as this may

result in an electrical shock.
3G3HV-PCMA2
Voltage/Current Conversion Card
(For the 3G3HV only) ! WARNING Do not mount, remove, or wire Optional Cards
without first shutting the Inverter power OFF and
INSTRUCTION SHEET waiting until the prescribed amount of time
(indicated on the front cover of the Inverter) has
passed after all indicators on the Inverter are no
Thank you for purchasing this OMRON product. Please read this longer lit. Failure to do so may result in an
instruction sheet and thoroughly familiarize yourself with the
functions and characteristics of the product before use. This electrical shock.
instruction sheet describes procedures for mounting and wiring
the 3G3HV-PCMA2 Voltage/Current Conversion Card, and
should be read in conjunction with the 3G3HV Inverter User’s
Manual (I515). Please retain this sheet for future reference. ! WARNING Do not nick, apply undue stress, place heavy
objects on, or sandwich cables. Otherwise, this
may result in an electrical shock.

! Caution Do not touch the elements on Optional Cards.

Otherwise, this will result in equipment damage.

Connections and Settings

! Caution Do not change settings unless absolutely nec-

essary. Otherwise, this will result in injury or
equipment damage.
OMRON Corporation
EOMRON Corporation 1996 All Rights Reserved Cat. No. I517-E1-1

! Caution Be sure to connect the ground wire (E) of the

Safety Precautions Optional Cards to the shielded wire ground on
Before attempting to operate the Voltage/Current Conversion Card, the control circuit board. Otherwise, this will re-
be sure to thoroughly familiarize yourself with the information con- sult in faulty operation or equipment damage.
tained in this instruction sheet and those of any other applicable
equipment, make sure that you have a working knowledge about the
equipment, and make sure that you are well versed on all safety pro- Description
cedures and precautionary items in order to ensure the safe and The 3G3HV-PCMA2 Voltage/Current Conversion Card is an
proper use of the OMRON Inverter and other peripheral devices. Optional Card used only with the SYSDRIVE 3G3HV Inverter.
Since diagrams in this instruction sheet may be shown with covers The 0- to 10-V multi-function analog output from a 3G3HV Inverter is
and protective shielding removed in order to provide more detailed input to the Card where the voltage is converted and output as 4- to
explanations, make sure that covers and protective shielding are re- 20-mA current.
placed as stipulated prior to using the product, and then use the prod- The Card is mounted on an Inverter control circuit board.
uct only as outlined in the User’s Manual.
Nomenclature
Be sure to contact our sales representative if the product is to be left
in storage for an extended period of time. 2CN connector TC output terminal
Connects to 2CN on Output terminal for 4- to
Make sure that this instruction sheet and other applicable manuals the control circuit 20-mA current
are readily available to equipment operators. board
Make sure that this instruction sheet is readily available once it is Four, mounting
read. holes: 4 dia. (mm)
• The precautionary items list critical information for safety. Be sure
to heed these items at all times.
• The following conventions are used to indicate and classify pre-
cautions in this instruction sheet.

! DANGER! Not following a precaution given as a “DAN- Ground wire (E)

GER” is likely to result in fatal or serious injury. Connects to the control cir-
cuit board’s E(G) ground
terminal for the shielded
wire. Voltage signal input line
Connects to the multi-function
! WARNING N o t f o l l o w i n g a p r e c a u t i o n g i v e n a s a analog output terminal (AM) of the
“WARNING” may result in fatal or serious injury. control circuit terminals.

Specifications
! Caution Not following a precaution given as a “Caution” Model Input Output Output
can result in injury to people or damage to the specifications specifications accuracy
product or system. 3G3HV-PCMA2 0 to 10 V 4 to 20 mA 3%
(see note 1) (see note 2)
Items listed under caution may also have serious consequences de- Note 1. This output is proportional to the input.
pending on the circumstances, so be sure to heed these items at all 2. This refers to the accuracy of the input voltage, and
times. does not include the multi-function analog output error.
Mounting Procedure • Output Terminals
1, 2, 3... 1. Be sure to turn OFF Inverter power prior to mounting. Terminal board code No. Function
If the power is ON, wait the prescribed amount of time TC 1 4 to 20-mA output terminal
after the power is turned OFF, as indicated on the front
cover of the Inverter, and then remove the front cover. 2 Output terminal common
Make sure the charge indicator for the nearest termi- • Wire Thickness
nals is not lit.
Terminal code Wire thickness (mm2) Type of wire
2. Mount the Voltage/Current Conversion Card to the
Inverter control circuit board. TC (1, 2) Stranded wire: 0.5 to 1.25 Shielded twisted-
Align and insert the four supports on the control circuit Single wire: 0.5 to 1.25 pair wire
board into the mounting holes on the Card, and push • Solderless Terminal Sizes
the Card until it clicks into place.
For better reliability and easier wiring, we recommend using solder-
3. Make sure the 2CN connector on the Card slides less terminals for output signal and control circuit terminal wiring.
securely into the 2CN connector of the control circuit
board. d1 dia. Wire Model d2 d2
4. Connect the ground wire (E) on the Card to the E(G) thickness
ground terminal for the shielded wire on the control cir- 0.5 mm2 A1 0.5-8 WH 1.00 2.60
cuit board. 0.75 mm2 A1 0.75-8 GY 1.20 2.80
5. Connect the voltage signal input line of the Card to the
1 mm2 A1 1-8 RD 1.40 3.00
AM terminal of the control circuit terminals on the
Inverter. 1.5 mm2 A1 1.5-8 BK 1.70 3.50
6. Replace the Inverter cover once the Card is mounted (Manufacturer: Phoenix Contact)
and wired to peripheral devices.
Front View Side View d2 dia.
• Wiring Procedure for Output and Control Circuit Terminals
1, 2, 3... 1. Use a thin-slotted screwdriver to loosen the terminal
screws.
2. Insert the wire from underneath the terminal block.
3G3HV-PCMA2 3. Tighten the terminal screws firmly.
Voltage/Current
Supporting Thin-slotted screwdriver
Conversion Card
bracket Control circuit
2CN (Volt- Blade of
terminal block
age/Current screwdriver
Strip the end for
Conversion
7 mm if no sold-
Card con-
erless terminal
nector)
is used.

Control cir-
cuit board
3G3HV-PCMA2 3.5 mm
Ground ter- max.
minal for
shielded Blade thickness:
Wire
wire 0.6 mm max.
Control circuit AM (multi-function
terminals analog output)

Wiring
• Peripheral Device Wiring Example
3-phase, SYSDRIVE
200 VAC 3G3HV
(400 VAC)
L1 (R) T1 (U)
L2 (S) T2 (V)
L3 (T) T3 (W)
Measuring
Voltage/Current Conversion Card equipment

250 Ω

OMRON Corporation
Systems Components Division
14F Nissei Bldg.
Note 1. Be sure to connect the ground wire (E) of the Voltage/ 1-6-3, Osaki, Shinagawa-ku,
Current Conversion Card to the E(G) ground terminal Tokyo 141 Japan
Tel: (03)3779-9038/Fax: (03)3779-9041
for the shielded wire.
2. Install the output signal wire of the Voltage/Current Regional Headquarters
Conversion Card at least 30 cm away from the power OMRON EUROPE B.V.
supply line and other power lines. Wegalaan 67-69, NL-2132 JD Hoofddorp
3. Use twisted-pair shielded wire for the output signal of The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
the Voltage/Current Conversion Card, and make sure
that the end is shielded. OMRON ELECTRONICS, INC.
1 East Commerce Drive, Schaumburg, IL 60173
Also, use tape or other insulation to keep shielded wire U.S.A.
sections from contacting other signal wires or devices. Tel: (847)843-7900/Fax: (847)843-8568
4. Make sure that the signal wire length is less than 50 m OMRON ASIAPACIFIC PTE. LTD.
in order to minimize the effects of noise. 510 Thomson Road #13-03
SLF Bldg.
1129 Singapore
Tel: (65)353-2611/Fax: (65)353-5391
Note: Specifications subject to change without notice.
Printed in Japan Cat. No. I517-E1-1