PMT YO

2IN1 PRESS MACHINE

EMPTY BUNCH PRESS

OPERATION MANUAL
Quick Guide
Table Of Contents
PAGE
Quick Guide………………..…………………………………………………………..………………………………………….. 1
Technical Specification..………………………………………………………………………………………………………. 2
Reminder ……………………………………………………………………………………………………………………………. 3
Cleaning & Inspection Instructions……….……………………………………………………………………..…….... 4
Troubleshooting……………………………………..…………………….…………………………………………………….. 5
Step of Maintenance……………………………………………………………………………………………..……….…… 6-7
Operation Procedures ………………………………...…………………………………………………………….……….. 8
Installation Layout References ………………………………...………………………………………………………….. 9
Control Panel Diagram ………………………………...…………………………………………………………….……….. 10
Part List ………………………………...…………………………………………………………….……………………………… 11 - 18

TO SWITCH ON SYSTEM
1. In coming power supply 70mm2 x 4core
pvc/swa/pvc amour cable.
2. Main power ON/OFF switch MCCB 400AMP
3. SELETED SWITCH, select forward or reverse
or stop EFB machine
4. FORWARD BUTTON, select forward and use
forward button for run a machine.
5. STOP BUTTON, select stop and use stop
button for stop the machine.
6. REVERSE BUTTON, select reverse and used
reversed button for reversed or any
jamming machine.
7. FORWARD LIGHT, when machine running.
8. TRIP LIGHT, when machine trip or jamming.
9. REVERSE LIGHT, when machine reverse.
10. HOUR METER, check and do a service follow
timer.
11. L1 LIGHT, red phase
12. L2 LIGHT, yellow phase
13. L3 LIGHT, blue phase
14. AMP METER, check the height or low amp
for the machine.
15. VOLT METER, check for the electrical
supply.
16. SELECTED SWITCH, check for the electrical
supply.
17. 35mm2 x 3core pvc/swa/pvc cable to motor

1
Technical Specifications
HEAVY DUTY 2 IN 1 EMPTY FRUIT BUNCH PRESS MACHINE
Model PMT YO 333-6 PMT YO 333-12

Capacity 6 -7 Mt/hr (Direct Press Only) 10 – 12 Mt/hr (Direct Press Only)

Pressed Fibre Length 2” – 5” 6” – 8”

Moisture Content < 50% < 50%

0.15% - 0.3% To FFB 0.1% - 0.25% To FFB

Oil Recovery (Subjected to Oil content in EFB and (Subjected to Oil content in EFB and
mill Operation) mill Operation

Fibre Utilization Boiler Combustion and Composting Mulching

• Convertible from 6Mt/hr to 12Mt/hr

Ultimate Features • Extremely Low Maintenance Cost
• Easy Maintenance With Superb Efficiency

Gear Reducer Sew-Eurodrive, Sumitomo or Equivalent

Motor Elektrim, Teco, Motology Or Equivalent

Machine Weight 9,000 Kgs (9Mt GW)

2
Reminder
Special Note Operation Procedures
EMPTY BUNCH SPECIFICATION TO SWITCH ON SYSTEM
- Hard & Unstripped Bunch should be less than 2% - Go around and check through all conveyor, EFB
of FFB Press machines. Make sure that there are no
- Fresh EFB Processed on the same day scrap metal iron, stones or foreign materials
- EFB should be pre-processed by bunch crusher within this system.

NO METALS OBJECTS & STONES - Go to panel station, switch on panel. Then, switch
on outgoing EFB fibre scrapper conveyor,
- Please check through all conveying system,
followed by presses and EFB feeding scrapper
elevating system, silo, hopper, EFB Press YO-333
conveyor.
and other equipment/facilities is free from
carrying any foreign metal objects at all times.
- Before start up the EFB machines, make sure
The metal objects will be caused serious damage
there is no empty fruits bunches remain in the
to pressing machine, especially to cutter plates,
machines.
worms and press cage.
- After switch on the EFB Press Machines, make
sure the direction of rotation main shaft is
correct.

- Go to EFB feeding scrapper conveyor which is on

top of the EFB Press machine and open the
NO Metals Objects NO Stones chutes to feeding to EFB Press.

LUBRICATING GREASE
- Please check through all the necessary lubricating TO SWITCH OFF SYSTEM
components before running the EFB Press
- Go around EFB feeding scrapper conveyor and
machines and follow maintenance schedule.
make sure all empty bunches have been feed into
machines.
LUBRICATING GREASE
- Lubricating greases are thickened mineral oils or - Fully close the chute to EFB Press.
synthetic fluids. The consistency of grease
depends largely on the type and quantity of the - Switch off EFB feeding scrapper conveyor
thickening agent used.
- Check EFB Press if any empty bunches remained
- We suggest “MP Grease or Equivalent” in Inlet Housing if not, then switch off EFB Press if
there are no more empty bunches being
LUBRICATING OIL remained in inlet.

- For the lubrication of thurst, ball and roller - Later, keep running then EFB Press machine until
bearing, only solvent refined mineral oils should the ampere will become about 50A when all EFB
be considered. Oil containing additives to fibre has been squeezed out. Then stop the
improve certain properties (lubricant film machines and reversed the EFB Press for loosen
strength, oxidation resistance etc.) are normally fibre.
only required for exceptional operating
conditions. Synthetic oils as bearing lubricants - Then, go around the remaining conveyor and
are mainly only used as base oils for greases or in check the EFB fibre has been transfer into
extreme cases where there may be very high warehouse or boiler, if yes, switch off EFB fibre
operating temperature. scrapper conveyor.

- We suggest “Shell omala 320 or 460” - Switch off the panel station.

3
 Cleaning & Inspection Instructions
To Ensure optimal performance of the unit,
cleaning has to be carried out at regular LUBRICATION & GREASING MACHINE
intervals. Please consult authorized dealer.
- Switch off panel station before cleaning. FUEL LUBRICATION 3/5 FULL FOLLOW SIDE GLASS LEVEL
- Before switch off EFB Press YO-333, make sure there is no Recommended : OMALA 320 or 460 or equivalent
more empty bunches being remained in inlet housing.
- Before switch off EFB Press YO-333, make sure all EFB Fibre GREASING EVERY 150HOURS
is fully squeezes out.
CHANGE FUEL LUBRICATION EVERY 6 MONTHS

CHECK THE OIL LEVEL

INLET AND OUTLET
Everyday
- Clean the fibre everyday, at the inlet and outlet parts,
when switch off machine.
- Check within the system, make sure not scrap metal
iron, stone or foreign materials before start up
machine.

FILL LUBRICATION OIL

Every Two Days
- Check the oil level of gearbox and bearing housing of
presses add on if necessary.

TIGHTEN
PRESS CAGE AND OIL PAN Every Two Days
- At the same times, check the belt tension of motor
Every Week tighten the belt if necessary.
- Slide the Top and side sliding door for cleaning - Tighten bolts and nuts for machines.
- Wash the press cage and oil pan by using high pressure
car sprayer.
- Make sure press cage are clean and not have any fibre
or sludge stuck.
GREASING
Every Week
- Check and pump in grease to bearing of machines
gearbox and motor.

LUBRICATION OIL
Slide the Top and Every 6 Months
Side cover
- Change the lubrication oil for gearbox and bearing
housing every 6 months.
Cleaning by using high
pressure car sprayer

4
Troubleshooting
Check the following before calling for servicing

Symptom Cause Solve

Machine Jammed when start up machine - EFB Fibre remain or stuck in the machine Forward & reverse the rotation of the
- Spare part wear main shaft for loosen the fibre

Oil leaking in between front housing and Bolts & nuts loosen Tightened bolt & nuts
side cover

Machine shaking Bolt & nuts loosen Tightened bolt & nuts

Oil overflow from oil pan Pan hole stuck with fibre Check & clean the fibre / sludge

Capacity drop Spare part wear Check maintenance schedule and provide
service if needed

Main shaft broken before schedule - Foreign metal object or stone Check within the system, make sure no
maintenance - USB rate too high scrap metal iron, stone or foreign material
before start up machine and also during
operation

Platform unstable Platform structure not rigid Consult with mechanical technician or
contractor.

Maintenance Interval

KINFE BAR CUTTER

333-O4b-3
(Can Use for 2time, Turn insert After 1200hrs)
PRESS CAGE
333-O4g
(Change every 1800-2000hrs)

KNIFE BAR INSERT

333-O4k
(Can use 2-3 time, turn
insert after 300-350hrs)
WORM SCREW
333-O2e
(Recond after 1200hrs)

TAPER WORM
333-O2f
(Recond after 600hrs)
TAPPER CONE POINT
333-O2g
(Recond after 600hrs)
TAPER SLEEVE
333-O4h
(Change every 1800-2000hrs)
CUTTER PLATE
333-O2h
(Recon after 600hrs) WORM SCREW, TAPER WORM,
(Change every 1800hrs) TAPER CONE POINT
(Change every 7000hrs)

5
Step Of Maintenance

STEP 1 STEP 4
Remove the PINS holding the SIDE COVERS and by Using a 20lbs hammer to loosen and remove the
using a pneumatic impact wrench, take away the Thread Collar and Lock Nut.
Long stud Nuts. Then, by using the YO-spanner,
remove the bolts and nuts holding the Bearing
Support Housing Block to the bottom machine
frame.

STEP 2 STEP 5
Push the Long Studs towards the gearbox direction Remove all the knives Bar inserts using the
for easier maintenance. Then, by using a chain pneumatic impact wrench. If the Knife Bars is
block, remove the Bearing Support Housing Block. jammed, use a flat bar and hammer to knock it
out.

STEP 3 STEP 6
Using a grinder, remove the welded Spot Weld Remove the Thread Collar, Lock Nut and the
between the Thread Collar and Lock Nut. Pressing set (Thread Collar, Bush, Cutter Plate,
Tapered Cone Point, Tapered Worms etc) from the
6 machine.
Step Of Maintenance

STEP 7 STEP 10
After removing all the parts mentioned in STEP 6, Lift up the top CLAMPS FOR CAGE from the
proceed to take away the Knife Bar Cutter cover machine to expose the PRESS CAGE.
and cutter plate.

STEP 8 STEP 11
Remove the TOP COVER and SIDE COVERS. Remove the BOLTS attaching the PRESS CAGE to
the Bearing Support Housing Block and CENTER
BLOCK.

STEP 9 STEP 12
Using the pneumatic impact wrench, remove all Using a chain block to remove the PRESS CAGE
the CLAMP STUDS and SQUARE CLAMPS with the
support of a chain block.

7
Operation Procedures

TO SWITCH ON FUEL-PREPARATION SYSTEM TO SWITCH OFF FUEL-PREPARATION SYSTEM

 If EFB Presses have add on steam pipe, Please  Go around 01 and 02 EFB feeding scrapper
hitting the machine by using steam for conveyor and make sure all empty bunches
warming up the machine (About 15min) have been feeding into machine.

 Go around and check through all conveyors, for  Close the 03 chute to EFB Presses machine fully
EFB press machines. Make sure that there are
no scrap metal iron, stones or foreign materials  Switch off 01 & 02 EFB feeding scrapper
within system conveyor

 Go to panel station. Switch on panel station.  Check 04 EFB presses machine if any empty
bunches remained in the inlet housing. If yes,
 Then, switch on outgoing 06 EFB fibre scrapper run until inlet housing empty, if no, switch off
conveyor, followed by 04 EFB presses 01 & 02 EFB presses machine fully. Reverse the EFB
EFB feeding scrapper conveyors. presses machine for confirm fibre in the
machine are empty or loosen.
 Before start up the 04 EFB press machines,
make sure there is no empty fruit bunches  Then, go around the remaining conveyor and
remain in the machines. check the EFB fibre has been transferred into
boiler or warehouse.
 After switch on the 04 EFB press machines,
make sure the direction of rotation of rotor  Switch off 06 EFB fibre scrapper conveyor
shaft is correct.
 Switch off panel station
 Go to 02 EFB feeding scrapper conveyor which
is on top of the 04 EFB presses machine & open
the 03 chutes to EFB Press Machine.

8
 Installation Layout References

9
 Control Panel Diagram

10
 Part List

11
 Part List

12
 Part List

13
 Part List

14
 Part List

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 Part List

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 Part List

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 Part List

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PMT GROUP

PMT INDUSTRIES SDN BHD

PMT SHINKO TURBINE SDN BHD
PMT SAITO SDN BHD
Lot 1929, Jalan Bukit Kemuning, Seksyen 32,
40460 Shah Alam, Selangor Darul Ehsan,
Malaysia.
T +603 5122 5522
F +603 5122 5533
E pmtenquiry@pmt-grp.com

NETWORK OF OFFICES

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PPM 402 Elopura,
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Kemena Land District, Jalan Bintulu-Tatau,
97012 Bintulu, Sarawak, Malaysia.
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