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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off

STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)

CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 UENR5435-06
August 2020

6015B Hydraulic Mining Shovel

Hydraulic System
FKD1-UP
HLD1-UP
HSE1-UP
MKE1-UP
PZE1-UP
HSF1-UP
LWN1-UP
WSN1-UP
ZEN1-UP
LWS1-UP
PWW1-UP

Volume 1 of 2: Hydraulic Pumps

Volume 2 of 2: Main Hydraulics

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
VOLUME 1 - HYDRAULIC PUMPS
Part Schematic Machine
Description
Number Location Location
Accumulator Gp (Swing) 493-4873 B-5 45
Filter Gp - Charge 416-8307 B-5 1
Filter Gp - Pilot Pressure 155-6061 D-3 2
Pump Gp - Hyd Fan (Engine Rad) 428-8035 B-1 3
Pump Gp - Hyd Fan (Hyd Oil) 448-5585 C-3 4
Pump Gp - Implement 420-8637 C-2 5
Pump Gp - Implement (Tandem) 420-8636 C-6 6
Pump Gp - Pilot 488-0068 C-3 7
Pump Gp - Swing 420-8639 C-6 8
Screen Gp - High Pressure (Implement Tandem) 172-2395 D-7 9
Screen Gp - High Pressure (Implement) 169-4072 E-3 10
Powered Access Stairway (Attachment)
Accumulator Gp 493-4873 F-6 46
Cylinder Gp - Basic 369-1052 F-6 47
Pump Gp - Electric Drive 488-0015 E-6 48
Relief Valve Gp 336-0981 F-6 49
Valve Gp - Check 500-0500 F-6 50
Valve Gp - Manual 336-0978 F-6 51
COMPONENT LOCATION
VOLUME 2 - MAIN HYDRAULICS
Part Schematic Machine
Description
Number Location Location
Accumulator Gp 501-8348 A-7 44
Accumulator Gp - Pilot Pressure 432-8385 E-8 15
Accumulator Gp - Tension (LH) 432-8386 F-4 16
Accumulator Gp - Tension (RH) 432-8386 F-4 17
Cylinder Gp - Boom 425-0677 F-5 18
Cylinder Gp - Bucket 425-0739 F-6 19
Cylinder Gp - Stick 425-0698 F-7 20
Cylinder Gp - Tension (LH) 101-1939 F-4 21
Cylinder Gp - Tension (RH) 101-1939 F-4 22
Motor Gp - Fan Drive (Engine Rad) 422-6415 B-8 23
Motor Gp - Fan Drive (Hyd Oil) 159-7147 A-8 24
Motor Gp - Swing (Front) 373-1704 F-8 25
Motor Gp - Swing (Rear) 373-1704 F-7 26
Motor Gp - Track (LH) 428-8036 F-2 27
Motor Gp - Track (RH) 420-8638 E-2 28
Swivel 430-5504 E-4 29
Tank Gp - Hydraulic 433-3610 A-4 30
Valve Gp - Check (Tension) (LH) 9T-1013 F-4 31
Valve Gp - Check (Tension) (RH) 9T-1013 F-4 32
Valve Gp - Cooler Bypass 138-9462 A-6 33
Valve Gp - Cooler Shutoff 164-6926 A-7 34
Valve Gp - Flushing (Swing) (Front) 454-6233 E-8 35
Valve Gp - Flushing (Swing) (Rear) 454-6233 E-7 36
Valve Gp - Implement Control 430-7782 C-2 37
Valve Gp - Make-Up (Engine Rad) 123-1899 B-8 38
Valve Gp - Make-Up (Hyd Oil) 123-1899 A-8 39
Valve Gp - Pilot Manifold 435-3089 C-7 40
Valve Gp - Regen 433-4336 E-5 41
Valve Gp - Tension (LH) 101-1939 F-4 42
Valve Gp - Tension (RH) 101-1939 F-4 43
TAP LOCATION
VOLUME 1 - HYDRAULIC PUMPS

Tap Schematic
Description
Number Location
SOS Charge Filter Pressure B-5
 8 7 6 5 4 3 2 1

(47) CYLINDER GP
BASIC
369-1052

(50) VALVE GP (51) VALVE GP

CHECK MANUAL
500-0500 336-0978 (49) VALVE GP
RELIEF
336-0981
(46) ACCUMULATOR GP
F 493-4873 F

C2 C1
TO CYLINDER (15) VALVE GP TO GREASE INJECTORS
TO CYLINDER
CAP END ROD END CHECK
500-0500

(48) PUMP GP
ELECTRIC DRIVE
488-0015

E E
POWERED ACCESS STAIRWAY

(10) SCEEN GP
TO GREASE VENT VALVE HIGH PRESSURE
(IMPLEMENT)
169-4072

(9) SCEEN GP
HIGH PRESSURE
(IMPLEMENT TANDEM)
D 172-2395 D

(2) FILTER GP
PP LOC: VOL 2 (C-8)
PILOT PRESSURE
155-6061
X SA LOC: VOL 2 (C-8)
X X
SB LOC: VOL 2 (C-8)

(6) PUMP GP (5) PUMP GP

IMPLEMEN (TANDEM) IMPLEMENT FP LOC: VOL 2 (B-8)
420-8636 420-8637

FP-E LOC: VOL 2 (B-8)

C P C
(7) PUMP GP
UENR5435-06 VOL 1 of 2

(8) PUMP GP PILOT

SWING 488-0068
420-8639
Q MIN Q MAX
(Dimensions: 39 inches x 28 inches)

S L1

(4) PUMP GP (3) PUMP GP

HYD FAN (HYD OIL) HYD FAN (ENGINE
448-5585 RAD)
428-8035
Vg MIN Vg MIN Vg MIN
P

(1) FILTER GP
LOC: CHARGE
30 Page,

VOL 2 (C-8) SPB 416-8307

LOC:
SPA Vg MAX Vg MAX Vg MAX
VOL 2 (C-8)
B LOC: SOS S L1
B
P SOS IMPLEMENT PUMP 1
VOL 2 (B-1) IMPLEMENT PUMP 2 IMPLEMENT PUMP 3
LOC:
(45) ACCUMULATOR GP (SWING)
VOL 2 (C-8) LD
493-4873

LOC:
VOL 2 (B-1) S

LOC:
VOL 2 (B-1) CD3

LOC:
VOL 2 (B-1) CD2
LOC:
VOL 2 (B-1) CD1

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT
LINE PATTERNS MAIN PUMP OUTPUT
LUBE CONTROL CIRCUIT
Pressure Line COOLING PUMP OUTPUT
SUPPLY LINE
Pilot / Load Sensing Pressure SWING CONTROL CIRCUIT
A PAS CONTROL CIRCUIT A
Drain / Return Lines DRAIN / RETURN LINE

Air Line

Component Group

CALLOUTS THIS SCHEMATIC IS FOR THE 6015B HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
VOLUME 1 OF 2: HYDRAULIC PUMPS
YY Taps (Pressure, Sampling, Sensor - by letter)
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR5435-06
DL DL D Connectors (By letter)
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 437-8902, CHANGE: 05, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Callout Number Component
relevant service literature. Failure to follow the instruc-
(Machine Location from (52) VALVE GP - CONTROL Name in neutral and with parking brake set.
Component LocationsTable) tions or heed the warnings could result in injury or
138-1234 Part Number
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

(16) ACCUMULATOR GP (17) ACCUMULATOR GP

TENSION (LH) TENSION (RH)
432-8386 432-8386 (27) MOTOR GP
TRACK (LH)
(43) VALVE GP 428-8036
TENSION (RH)
(21) CYLINDER GP 101-1939
(18) CYLINDER GP
F BOOM
TENSION (LH) F
101-1939
425-0677

(19) CYLINDER GP BOOM

(31) CHECK GP
BUCKET (42) VALVE GP
(25) MOTOR GP (26) MOTOR GP CHECK (TENSION) (LH)
SWING (FRONT) 425-0739 TENSION (LH)
SWING (REAR) 9T-1013 (22) CYLINDER GP
373-1704 373-1704 STICK 101-1939 TENSION (RH)
T2
(20) CYLINDER GP 101-1939
(32) CHECK GP
STICK
BUCKET CHECK (TENSION) (RH)
425-0698
9T-1013

(36) VALVE GP
FLUSHING (SWING) (REAR)
454-6233

E P
P
(29) SWIVEL GP TT TB/DP E
430-5504
(28) MOTOR GP
TRACK (RH)
428-8038
(35) VALVE GP
FLUSHING (SWING)
(41) VALVE GP
(FRONT)
454-6233 REGEN
(15)ACCUMULATOR GP
PILOT PRESSURE 433-4336
432-8385

T2

PIT SB SP A SP B PB

D D

PLT
PITG SWG SWG PARK
BRK PLT BRAKE
ACC2

ACC1 TRAVEL
2 SPD

T
(37) VALVE GP
IMPLEMENT CONTROL
NBV 430-7782
aL3 aL2 aL1 aR1 aR2 aR3
(FWD) (UP) (UP) (IN) (OPEN) (FWD)
PT
LOC:
VOL 1 (C-8)

SP B
C C

TRAVEL(R)
(POWER)
TRAVEL(L)
UENR5435-06 VOL 2 of 2

LOC:
TRK
BOOM 2

BOOM 1

BUCKET
(FLOAT)
SP A

STICK
VOL 1 (C-8)

LOC:
SB P PG
(Dimensions: 39 inches x 28 inches)

VOL 1 (D-1)

LOC:
VOL 1 (D-1) SA (40) VALVE GP
PILOT MANIFOLD
LOC:
PP 486-0896
VOL 1 (D-1)
LOC:
LD
VOL 1 (D-1)

LOC: (DOWN)
FP-E (BKWD) (DOWN) (OUT) (CLOSE) (BKWD)
VOL 1 (D-1)
bL3 bL2 bL1 bR1 bR2 bR3
P
LOC:
FP
VOL 1 (D-1)

(23) MOTOR GP (38) VALVE GP

30 Page,

FAN DRIVE MAKE-UP

(ENGINE RAD) (ENGINE RAD)
B 422-6415 129-1899 B

P LOC: VOL 1 (B-8)

CD1 LOC: VOL 1 (B-8)

CD2 LOC: VOL 1 (B-8)

CD3 LOC: VOL 1 (B-8)

S LOC: VOL 1 (B-8)

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

NOTE A (30) TANK GP Drain / Return Lines
(44) ACCUMULATOR GP HYDRAULIC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Component Group
(34) VALVE GP 501-8348 433-3610 PILOT PUMP OUTPUT

COOLER SHUTOFF Air Line MAIN PUMP OUTPUT

RIGHT TRAVEL CONTROL CIRCUIT
164-6926 CALLOUTS COOLING PUMP OUTPUT
SUPPLY LINE
STICK CONTROL CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
(39) VALVE GP SWING CONTROL CIRCUIT
DRAIN / RETURN LINE
MAKE (HYD OIL) Connectors (By letter)
A A
DL DL D
SWING BRAKE CONTROL CIRCUIT
129-1899 (24) MOTOR GP Callout Number
PARK BRAKE CONTROL CIRCUIT
(33) VALVE GP (Machine Location from (52) VALVE GP - CONTROL
Component
Name BUCKET CONTROL CIRCUIT
FAN DRIVE (HYD OIL) COOLER BYPASS
Component LocationsTable)
138-1234 Part Number
LEFT TRAVEL CONTROL CIRCUIT
BOOM CONTROL CIRCUIT
159-7147 138-9462
THIS SCHEMATIC IS FOR THE 6015B HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
VOLUME 2 of 2: MAIN HYDRAULICS
Do not operate or work on this product unless you have
MEDIA NUMBER: UENR5435-06
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 437-8902, CHANGE: 05, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE - RIGHT SIDE VIEW
VIEW ALL CALLOUTS

SOS 5 3 9 1

8 4 7 6 10 2
ARM - FRONT RIGHT VIEW
VIEW ALL CALLOUTS

20

19

18
MACHINE - TOP RIGHT VIEW
VIEW ALL CALLOUTS

23

38

37

40

15

29

35

30

33

26

36

24

39

34
25 41
UNDERCARRIAGE - RIGHT REAR VIEW
VIEW ALL CALLOUTS

17 43 32
42
16

27 21 31
28 22