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    PCM 100 150 Maint Parts

    Uploaded by

    M. T. I. Ingenieria SAS
    This document provides maintenance, troubleshooting, and parts information for PCM-100 and PCM-150 plasma cutting consoles. It is intended to supplement existing installation and operation manuals. Only experienced persons should perform maintenance and electrical work. High open circuit voltages are noted, and parts are only to be replaced with recommended parts. Wiring diagrams and exploded views of parts are provided.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    PCM 100 150 Maint Parts

    Uploaded by

    M. T. I. Ingenieria SAS
    43 views20 pages
    This document provides maintenance, troubleshooting, and parts information for PCM-100 and PCM-150 plasma cutting consoles. It is intended to supplement existing installation and operation manuals. Only experienced persons should perform maintenance and electrical work. High open circuit voltages are noted, and parts are only to be replaced with recommended parts. Wiring diagrams and exploded views of parts are provided.

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    Pcm 100 150 Maint Parts

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    This document provides maintenance, troubleshooting, and parts information for PCM-100 and PCM-150 plasma cutting consoles. It is intended to supplement existing installation and operation manuals. Only experienced persons should perform maintenance and electrical work. High open circuit voltages are noted, and parts are only to be replaced with recommended parts. Wiring diagrams and exploded views of parts are provided.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    43 views20 pages

    PCM 100 150 Maint Parts

    Uploaded by

    M. T. I. Ingenieria SAS
    This document provides maintenance, troubleshooting, and parts information for PCM-100 and PCM-150 plasma cutting consoles. It is intended to supplement existing installation and operation manuals. Only experienced persons should perform maintenance and electrical work. High open circuit voltages are noted, and parts are only to be replaced with recommended parts. Wiring diagrams and exploded views of parts are provided.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 20

    F-14-483-A

    MAINTENANCE, TROUBLESHOOTING, March, 2003


    and PARTS INFORMATION for
    PCM-100 & PCM-150 CONSOLES
    This booklet is intended as a supplement to Form F-14-471 (PCM-100) and F-14-474 (PCM-150) which covers the
    installation and operating details on these Plasma Arc Cutting Packages. It is recommended to have booklet F-14-
    471 or F-14-474 on hand when repairing this equipment.

    Maintenance and repair work should be performed by an experienced person, and electrical work only
    by a trained electrician. Do not permit untrained persons to inspect, clean, or repair equipment. Use
    only recommended replacement parts. Be sure to read the Safety Precautions on page 2 before repair-
    ing this equipment.

    Ser. No. ___________________________________ Date of Purchase ___________________________


    SPECIFICATIONS PCM-100 Console PCM-150 Console
    Input Voltage .......................................... 208/230/460 V, 60 Hz, 3 Phase 230/460/575 V 60 Hz, 3 Phase
    Input Current @ rated load ..................... 84/75/37 Amps 112/56/45 Amps
    Output Rating (duty cycle %) .................. 100A (@ 100%); 120V DCSP 140A (@ 100%); 150A (@90%)
    120V DCSP
    Open Circuit Voltage (Nom.) .................. 370 V DC 370 V DC
    Power Factor ......................................... 53% 54%
    Weight ................................................... 660 lbs (300 kg) 660 lbs (300 kg)
    Dimensions ........................................... (31 1/2" (800mm) High x 21 3/4" (552mm) Wide x 32" (813mm) long

    Note the high open circuit voltage. Use only torches designed for this equipment. Do
    NOT attempt to use this equipment with any process other than plasma arc cutting.
    VOLT-AMPERE CURVES
    PCM-100 PCM-150
    F-14-483-A

    VOLTS

    VOLTS

    AMPERES AMPERES

    Be sure this information reaches the operator.


    You can get extra copies through your supplier.
    D-30822

    14
    Fig. 4 - Wiring Diagram, PCM-100 Console, pg. 1
    D-30862

    15
    Fig. 4A - Wiring Diagram, PCM-150 Console, pg. 1
    D-30822

    16
    Fig. 4B - Wiring Diagram, PCM-100/150 Console, pg. 2
    VIII. REPLACEMENT PARTS
    1. All replacement parts are keyed on the illustrations which follow. Order replacement parts by part number and part
    name, as shown on illustrations. DO NOT ORDER BY PART NUMBER ALONE.
    2. Always state the series or serial number of the machine on which the parts are to be used. The serial number is
    stamped on the unit nameplate.
    For maintenance and parts information on the PT-17A and PT-121 torches, see Form 14-441 and 12-794, respectively.

    RUBBER MAT - 680797 POTENTIOMETER (CCP) - 639541


    KNOB - 950814
    TOP PANEL (METAL) - 30846
    BOARD ASSY. (SLBD) - 675488
    TOP PANEL (PLASTIC) - 680718
    PANEL, SILKSCREENED -
    30128 (PCM-100)
    30986 (PCM-150)

    SWITCH (ROS) - 951038


    AMMETER (AM) - 950796

    SWITCH (OSS) - 950812

    GROMMET - 950518

    RIGHT SIDE PANEL - 30848

    LEFT SIDE PANEL - 30847

    FRONT PANEL - 30836 (PCM-100)


    OUTPUT TERMINAL ASSY. - 30863 (PCM-150)
    676701

    DANGER DECAL - 953932

    Fig. 5 - Front View - PCM-100 Console - P/N 30820/PCM-150 Console - P/N 31587
    INDUCTOR (IND) - 30855 LEFT BAFFLE (PCM-150) - 31545
    includes THERMAL SWITCH (INDTS1) - 2062211

    CONTACTOR (MC) - 950840 (PCM-150)


    950420 (PCM-100)

    FAN MOTOR (FM) - 2062301 FILTER NETWORK - 30878


    (See Fig. 10)
    FAN BLADES - 672058
    BRIDGE ASSY. - 680379
    (See Fig. 9)
    FAN SHROUD - 672002

    STRAIN RELIEF - 950219 FILTER BOARD ASSY. (FBD1) -


    674970
    SHUNT ASSY. -
    REAR PANEL - 30838 30857 (PCM-100)
    30920 (PCM-150)
    TERMINAL BOARD (TB)
    - 30827 (PCM-100) TRANSFORMER (CTR) - 680381
    680911 (PCM-150) (2) CAPACITOR (C29, 30) - 672348
    CAPACITOR (C26) - 950702

    GROUND LUG (GND1) 647361 (4) RESISTOR (R20, 21, 30, 31)-
    17300008

    CAPACITOR (C23) - 950702

    TRANSFORMER (MTR) includes


    - 30823 (PCM-100) (3) THERMAL SWITCH (MTRTS1, 2, 3) - 2062211 CAPACITOR (C22) - 672348
    - 30833 (PCM-150) (2) FUSE, 250V, 150A - 673905

    Fig. 6 - PCM-100/150 Console (Left Side View)

    17
    CAPACITOR
    (C25) - 993539

    CAPACITOR (C13) - BOARD ASSY.


    950702 (CBD) - 674935

    DIODE ASSY.
    (D5, 6) - 31099
    PCM-100 ONLY TERM. BLOCK (T1)-673168

    BOARD ASSY. (LBD)-675369

    RESISTOR (R28) -
    17130310

    RELAY (FSR) -
    950760

    VIEW A-A

    RIGHT BAFFLE (PCM-150) - 31544


    A A SOL VALVE (PGSV) - 950249
    À
    À
    F.G. CONNECTION - 3390
    HI-FREQ. ASSY. DUST CAP 86W41
    (See Fig. 8)
    PRESS SWITCH (PGPS) -
    993991

    I.G. CONNECTION - 74S76


    DUST CAP - 639582
    FLOW SWITCH (FS) - 950761
    RESISTOR (R27) - 17140147

    I.G. CONNECTION - 74S76


    DUST CAP - 639582
    CONTACTOR (PAC) - 950247
    RESISTOR (R26) - 17140147

    SOL. VALVE (CGSV) - 950419


    (2) CAPACITOR (C17, 19) - 672772
    RESISTOR (R22) - 17130422
    OXY. CONNECTION - 3389
    DUST PLUG - 86W40

    PRESS SWITCH (CGPS) -


    (2) CAPACITOR (C27, 28) - 950702 993991
    (9) CAPACITOR (C1-9) - 950255
    (9) RESISTOR (R1-9) - 17120433

    BOARD ASSY. (D/R BD) -


    CAPACITOR (C24) - 6355782 675483

    Fig. 7 - PCM-100/150 Console (Right Side View)

    18
    05/2003

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