UPower Hi Manual EN V2.5
UPower Hi Manual EN V2.5
UPower Hi Manual EN V2.5
User Manual
UP2000-HM6021 / UP2000-HM6022
UP3000-HM5041 / UP3000-HM5042
UP3000-HM8041 / UP5000-HM8042
UP3000-HM10021 / UP3000-HM10022
Contents
Safety Instructions 1
Disclaimers 4
1 General Information 5
1.1 Overview 5
1.2 Identification of parts 6
1.3 Naming rules 8
1.4 Connection diagram 9
2 Installation Instructions 10
2.1 General installation notes 10
2.2 Before installation 10
2.3 Determine the installation position 14
2.4 Install the inverter/charger 14
2.5 Wiring 15
2.6 Operating the inverter/charger 22
3 Interface 23
3.1 Indicator 23
3.2 Button 23
3.3 LCD 24
3.4 Operating mode 26
3.5 Settings 31
3.6 Battery discharge current limit 46
4 Protections 47
5 Troubleshooting 49
5.1 Status reference 49
5.2 Solutions 50
6 Maintenance 51
7 Specifications 52
Appendix 1 PV open-circuit voltage VS input power 56
Safety Instructions
1. Explanation of symbols
Please read related literature accompanying the following symbols to enable users to use the product
efficiently and ensure personal and property safety.
The entire system should be installed by professional and technical personnel.
Symbol Definition
IMPORTANT: Indicates a critical tip during the operation, if ignored, may cause the
device to run in error.
CAUTION: Indicates potential hazards, if not avoided, may cause the device
damaged.
WARNING: Indicates the danger of electric shock, if not avoided, would cause
casualties.
WARNING HOT SURFACE: Indicates the risk of high temperature, if not avoided,
would cause scalds.
Professionally trained;
Familiar with related safety specification for the electrical system;
Read this manual carefully and master related safety cautions.
1
3. Professional and technical personnel is allowed to do
When you receive the inverter/charger, check whether there is any damage that
occurred in transportation. Contact the transportation company, our local
IMPORTANT
distributor, or our company in time for any problem.
CAUTION When installing the inverter/charger, you must evaluate whether the operation
area exists any arc danger.
WARNING inverter/charger in humid, salt spray, corrosion, greasy, flammable, explosive, dust
accumulative, or other severe environments.
Check if all the wiring connections are tight to avoid the danger of heat
accumulation due to a loose connection.
The protective grounding must be connected to the ground. The cross-section of
the wire should not be less than 4mm2.
A fuse or circuit breaker should be used between the battery and the
CAUTION
inverter/charger; the fuse or circuit breaker's value should be twice the
inverter/charger rated input current.
DO NOT put the inverter/charger close to the flooded lead-acid battery because
the terminals' sparkle may ignite the hydrogen released by the battery.
The AC output port is only connected to the load. Therefore, it is strictly forbidden
to connect other power sources or utilities. Otherwise, the damage will be caused
WARNING to the inverter/charger. Also, turn off the inverter/charger before any installation.
It is strictly forbidden to connect a transformer or a load with a surge power (VA)
2
exceeding the overload power at the AC output port. Otherwise, the damage will
be caused to the inverter/charger.
Both utility input and AC output are of high voltage, do not touch the wiring
connection to avoid electric shock.
WARNING When the inverter/charger is working, it will generate a lot of heat; the cover
SURFACE
8. The dangerous operations which would cause electric arc, fire, or explosion:
Touch the wire end that hasn't been insulation treated and maybe electriferous.
Touch the wiring copper row or internal devices that may be electriferous.
Firstly turn off the breakers on the utility input side and AC output side, then turn off the DC switch;
After the inverter/charger stops for ten minutes, the internal conductive devices could be touched;
The inverter/charger can be restarted after removing the faults which may affect its safety
performance;
No maintenance parts in the inverter/charger. If any maintenance service is required, please contact
our after-sales service personnel.
Do NOT touch or open the shell after the inverter is powered off within ten minutes.
WARNING
Testing equipment is recommended to check the inverter/charger to make sure there is no voltage or
3
current;
When conducting electrical connection and maintenance work, must post temporary warning sign or
put up barriers to prevent unrelated personnel from entering the electrical connection or
maintenance area;
Improper maintenance operation to the inverter/charger may cause personal injury or equipment
damage;
Wear an antistatic wrist strap, or avoid unnecessary contact with the circuit board.
The safety mark, warning label, and nameplate on the inverter/charger should be
CAUTION visible, not removed, or covered.
The inverter/charger is for indoor installation only. It is strictly forbidden to use the
inverter/charger in the following places, and we are not liable for any damage caused
by using in improper places.
Do not install the inverter/charger in humid, salt spray, corrosion, greasy,
WARNING
flammable, explosive, dust accumulative, or other severe environments.
DO NOT put the inverter/charger close to the flooded lead-acid battery because
the terminals' sparkle may ignite the hydrogen released by the battery.
Disclaimers
The warranty does not apply to the following conditions:
Damage is caused by improper use or an inappropriate environment (such as the humid, salt spray,
corrosion, greasy, flammable, explosive, dust accumulative, or other severe environments).
The actual current/voltage/power exceeds the limit value of the inverter/charger.
Damage caused by working temperature exceeds the rated range.
Arc, fire, explosion, and other accidents are caused by failure to follow the inverter/charger stickers
or manual instructions.
Disassemble and repair the inverter/charger without authorization.
Damage is caused by force majeure.
Damage occurred during transportation or handling.
4
1 General Information
1.1 Overview
UPower-Hi, an upgrade hybrid inverter charger, supports utility charging, oil generator charging①, solar
charging, utility output, inverter output, and energy management. The DSP chip in the product with an
advanced control algorithm brings high response speed and high conversion efficiency. In addition, this
product adopts an industrial design to ensure high reliability and features multiple charging and output
modes.
The new optimized MPPT charging technology fastly tracks the solar panels' max power point in any
situation and obtains the maximum energy in real-time.
The AC to DC charging process adopts the advanced control algorithm to realize a full digital PFC and
dual closed-loop control of voltage and current. As a result, the DC output charging voltage and current
are continuously adjustable within a specific range.
The DC to AC inverting process, based on a fully smart digital design, adopts advanced SPWM
technology to get a pure sine wave output. The inverting process converts the DC power to AC power,
suitable for household appliances, power tools, industrial equipment, audio systems, and other
electronics.
The 4.2-inch LCD shows the operational status and full parameters.
To maximize solar energy utilization, users can choose energy sources according to actual needs and
flexibly take the utility as a supplement. This inverter charger can increase the system's power supply
guarantee rate, which is suitable for solar energy, utility/oil generator hybrid systems. It aims to provide
users with high-quality, high-stability, and high-reliability electrical energy.
Features
Non-battery mode: charging with solar (Main) and utility (Assist) simultaneously
(Optional) Surge and reverse connection protections to support the lithium battery system perfectly
PFC technology achieves a high power factor of AC to DC charging and reduces grid capacity
usage
Three charging modes: Solar only, Solar priority, Utility & Solar
5
Self-learning SOC display function
Optional WiFi or GPRS Remote control by the RS485 isolated com. port
Optional BMS-Link port, taking the charging and discharging control from BMS
① The oil generator, connected to the UPower-Hi AC input terminal, must be a digital inverter
generator; otherwise, the AC charging and utility will not work properly.
6
❶ Utility input terminal ❿ RTS interface
❷ AC output terminal ⓫ Dry contact interface②
7
Please refer to the "UPower-Hi-Attachment" or contact our technical supporters for
CAUTION the currently supported BMS manufacturers and the BMS parameters.
Working principle: When the battery voltage reaches the dry contact ON voltage (DON), the dry
contact is connected. Its coil is energized. The dry contact can drive resistive loads of no more than
125VAC /1A, 30VDC/1A. According to different battery types of the inverter charger, the default
values of the dry contact ON (DON) voltage and the dry contact OFF(DOF) voltage are different.
Please refer to the chapter 3.5 Settings > item 19 DON and item 20 DOF for details.
8
Instructions:
Functions
Product Model Suffix
Anti-surge and anti-reverse RTU connection
No (Regular models)
RTU
NLDC
1.4 Connection diagram
No battery mode
Battery mode
For different battery types, confirm the relevant parameters before power on.
CAUTION No-battery mode and battery mode can set by setting item 0.
9
2 Installation Instructions
2.1 General installation notes
Read all the installation instructions carefully in the manual before installation.
Be very careful when installing the batteries. Please wear eye protection when installing the
open-type lead-acid battery, and rinse with clean water in time for battery acid contact.
Keep the battery away from any metal objects, which may cause a short circuit of the battery.
Acid gas may be generated when the battery is charged. Ensure that the surrounding environment is
well ventilated.
The inverter/charger requires enough clearance above and below for proper airflow. Do not install
the inverter/charger and the lead-acid liquid battery in the same cabinet to avoid the batteries' acid
gas from corroding the inverter/charger.
Only charge the batteries within the control range of this inverter/charger.
Loose power connections and corroded wires may result in high heat that can melt wire insulation,
burn surrounding materials, or even cause a fire. Ensure tight connections and secure cables with
clamps to prevent them from swaying while moving the inverter/charger.
Select the system cables according to the current density of not more than 3.5A/mm2 (according to
the National Electrical Code Article 690 NFPA70.)
The inverter/charger is for indoor installation only. Do not install the inverter/charger in a harsh
environment such as humid, salt spray, corrosion, greasy, flammable, explosive, or dust
accumulative.
After turn off the power switch, there is still high voltage inside the inverter/charger. Therefore, do not
open or touch the internal components and perform related operations after the capacitor's total
discharge.
The DC input terminal is equipped with reverse polarity protection. Therefore, the reverse
connection of the DC input terminal will not cause fatal damage to the product. However, it is
strongly recommended to connect the inverter/charger with the PV array and utility after normal
running.
Both utility input and AC output are of high voltage, do not touch the wiring connection to avoid
electric shock.
Inverter/charger 1 pcs
10
User manual 1ps
Included accessories 1pcs(Details refer to the "Accessories list" file shipped with the
inverter/charger.)
2.2.2 Prepare modules
1) Battery
Recommended wire size of the battery and the circuit breaker is as below.
The actual battery wire size must be no less than the recommended wire size!
If the actual battery wire size is less than the recommended wire size, a circuit
breaker, whose current determined by the actual load current, must be installed on
WARNING the battery side.
We are not liable for any damage caused by the choice of inappropriate wire size
and the absence of circuit breaker or external fuse.
Step2: Battery positive and negative connection wires 2 pcs(red +, black -). The wire length is
determined according to the customer's actual requirement.
Step3: Strip one end of the battery connection wire for about d mm (size d is determined according to
the ring terminal).
Step4: Pass the exposed wire through the ring terminal, and secure the wire firmly with a wire clamp.
2) AC Load
Recommended wire size of the AC load and the circuit breaker is as below.
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UP3000-HM5041 6mm2/9AWG 2P—40A 1.2N.M
UP3000-HM5042 4mm2/11AWG 2P—25A 1.2N.M
UP3000-HM8041 6mm2/9AWG 2P—40A 1.2N.M
UP3000-HM10021 6mm2/9AWG 2P—40A 1.2N.M
UP3000-HM10022 4mm2/11AWG 2P—25A 1.2N.M
UP5000-HM8042 6mm2/9AWG 2P—40A 1.2N.M
3) PV modules
Recommended wire size of the PV module and the circuit breaker is as below.
Since the PV array's output current varies with the type, connection method, or sunlight angle, its
minimum wire size can be calculated by the short circuit current(ISC). Please refer to the ISC value in the
PV module's specifications. When the PV modules are connected in series, the total ISC equals any PV
module's ISC. When the PV modules are connected in parallel, the total ISC equals all PV modules' ISC.
Please refer to the table below:
Model PV wire size Circuit breaker
UP2000-HM6021 6mm2/9AWG 2P—40A
UP2000-HM6022 4mm2/11AWG 2P—25A
UP3000-HM5041 6mm2/9AWG 2P—40A
UP3000-HM5042 6mm2/9AWG 2P—40A
UP3000-HM8041 10mm2/7AWG 2P—50A
UP3000-HM10021 6mm2/9AWG 2P—40A
UP3000-HM10022 6mm2/9AWG 2P—40A
UP5000-HM8042 6mm2/9AWG 2P—40A
Step1: Each MC4 male terminal and female terminal 1pcs(included accessories)
Step2: PV module positive and negative connection wires 2 pcs(red +, black -). The wire length is
determined according to the customer's actual requirement.
Step3: Strip one end of the PV module positive wire for about 5mm, and press the exposed wire to the
inner core of the MC4 male terminal, as shown below:
12
Step4: Tight press the copper wire and the MC4 male terminal's inner core with a plier and ensure the
connection is secure.
Step5: Unscrew the nut of the MC4 male terminal, insert the inner core into the MC4 terminal, and screw
the nut.
Step6: Strip one end of the PV module negative wire for about 5mm, and press the exposed wire to the
inner core of the MC4 female head, as shown below:
Step7: Tight press the copper wire and the MC4 female head's inner core with a plier and ensure the
connection is secure.
Step8: Unscrew the nut of the MC4 female terminal, insert the inner core into the MC4 terminal, and
screw the nut.
4) Utility input
Recommended wire size of the utility input and the circuit breaker is as below.
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N Neutral Neutral line Blue
Step1: Remove mounting plate 1 and mounting plate 2 behind the inverter/charger with a screwdriver.
Step2: Mark the installation position with the mounting plate 1. The distance between the two mounting
holes is 300mm.
Step3: Rotate the direction of mounting plate 1 and plate 2, install them again.
Risk of explosion! Never install the inverter/charger in a sealed enclose with flooded
batteries! Do not install the inverter/charger in a confined area where the battery gas
WARNING
can accumulate.
The inverter/charger can be fixed to the concrete and solid brick walls and cannot
CAUTION be fixed to the hollow brick wall.
14
The inverter/charger requires at least 20cm of clearance right and left and 50cm of
clearance above and below.
Step2: According to the installation position marked with the mounting plate 1, drill two M10 holes with an
electric drill.
Step3: Insert the screws of the M8 bolts and the steel pipes into the two M10 holes.
Step4: Install the inverter/charger and determine the installation position of the M10 hole (located at the
bottom of the inverter/charge).
Step5: Remove the inverter/charger and drill an M10 hole according to the position determined in step4.
Step6: Insert the screw of the M8 bolt and the steel pipe into the M10 hole.
Step7: Install the inverter/charger and secure the nuts with a sleeve.
2.5 Wiring
Remove covers of the AC output /AC input/utility input terminal with a screwdriver, as shown below:
15
2) Remove the inverter/charger cover
Remove the screws beside the inverter/charger with a screwdriver, as shown below:
A circuit breaker must be installed on the battery side. For selection, please refer to
WARNING chapter "2.2.2 Prepare modules ".
When wiring the battery, please do not close the circuit breaker and ensure that
the leads of "+" and "-" poles are connected correctly.
CAUTION A circuit breaker current is 1.25 to 2 times the rated current must be installed on
the battery side away from the battery not longer than 200mm.
Step1: Remove the screw of the inverter/charger positive terminal with a sleeve, the torque of which is
3.5N.M.
Step2: Connect the ring terminal of the battery connection wire to the inverter/charger's positive terminal.
Step4: Connect and secure the negative terminal of the inverter/charger following the step1~step3.
16
4) Connect the AC load
Risk of electric shock! When wiring the AC load, please do not close the circuit
breaker and ensure that the poles leads are connected correctly.
If utility input exists, the inverter/charger must be connected to the ground
WARNING terminal.
We do not assume any responsibility for the unnecessary danger when the ground
terminal is not connected correctly.
17
5) Connect the PV modules
Risk of electric shock! When wiring the PV modules, please do not close the circuit
WARNING breaker and ensure that the leads of "+" and "-" poles are connected correctly.
Risk of electric shock! When wiring the utility input, please do not close the circuit
breaker and ensure that the poles' leads are connected correctly.
When the utility is connected, the PV and battery terminals are prohibited from
WARNING grounding, while the UPower-Hi shell must be reliably grounded. It can effectively
shield the external electromagnetic interference and prevent the shell from electric
shock to the human body.
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7) Connect accessories
A. RBVS interface
Function:
This interface can be connected to the battery voltage sampling wire to detect the battery voltage
accurately. The sampling distance is no longer than 20 meters.
Needs:
Positive and negative(red+, black-) wire 1 pcs each (determine the length and wire size of the connecting
wire according to the customer's actual needs.)
One end of the positive and negative wire is connected to the 3.81-2P terminal. The other end is
connected to the positive and negative terminals of the battery.
When connecting the RBVS wire, ensure the positive and negative poles (red +, black -).
CAUTION
Function:
The dry contact interface can turn on/off the generator and is connected parallel with the generator's
switch.
19
Working principle:
When the battery voltage reaches the dry contact ON voltage(DON), the dry contact is connected. Its coil
is energized. The dry contact can drive loads of no more than 125VAC /1A, 30VDC/1A. According to
different battery types of the inverter charger, the default values of the dry contact ON(DON) voltage and
the dry contact OFF(DOF) voltage are different. Please refer to the chapter 3.5 Settings > item 19 DON
and item 20 DOF for details.
Suppose the remote temperature sensor is not connected to the controller. The default
setting for battery charging or discharging temperature is 25 °C without temperature
CAUTION
compensation.
20
Function:
Through a BMS-Link converter, different lithium battery manufacturers' BMS protocols can be converted
into our company's standard BMS protocol. In addition, it realizes the communication between the
inverter/charger and the BMS.
Needs:
(Optional)RS485 communication cable(Connect the lithium battery to the BMS-Link converter. Adjust the
cable according to the lithium battery's BMS line sequence)
This connection port is only used to connect the BMS-Link converter. For details
CAUTION about the BMS-Link, please refer to BMS-LINK Manual.
Function:
For base UPower-Hi products, its DB9 interface provides 0.2A/5V power supply and can be connected to
a WiFi module or PC.
For RTU-type UPower-Hi products, its DB9 interface provides 0.2A/12V power supply and can be
connected to RTU, WiFi module, or PC.
21
8) Install the cover and secure the screws.
2) Turn the rocker switch on the side of the inverter/charger to the ON state. The inverter/charger
generally works when the indicator is ON solid.
Ensure that the battery connection is correct and the battery circuit breaker is turned
on first. And then, close the PV array and utility circuit breakers after the
WARNING inverter/charger running normally. Again, we won't assume any responsibility for not
following the operation.
5) After the AC output is normal, turn on the AC loads one by one. The inverter/charger typically works
as per the set mode. Do not turn on all the loads simultaneously to avoid protection due to a large
transient impulse current.
22
3 Interface
3.1 Indicator
3.2 Button
23
1. Browse/Setting Interface: "UP" for page up;
"Down" for page down
Click(<50ms)
/ 2. Modify parameter values: "UP" to increase the
value; "DOWN" to decrease the value
2. Confirm settings
2.Confirm settings
3.3 LCD
The display screen can be viewed clearly when the angle between the end-user's
horizontal sight and the display screen is within 90°. If the angle exceeds 90°, the
CAUTION information on the display screen cannot be viewed clearly.
Symbol definition
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①
Battery capacity lower than ①
①
Battery capacity 15%~40%
15%
① ①
Battery capacity 40%~60% Battery capacity 60%~80%
① After the inverter/charger is powered on for the first time, the battery capacity displayed on the
LCD may be inaccurate. To display the available battery capacity accurately, the below process
of self-calibration and self-learning is necessary.
When the battery voltage reaches the low voltage disconnect voltage or reaches the float
charging voltage, the inverter/charger calibrates the battery capacity for the first time.
When the battery goes from the over-discharged state to the fully-charged state, the
inverter/charger calibrates the battery capacity again.
When the connected lithium battery (with BMS) is equipped with a battery capacity
CAUTION display, the lithium battery capacity will be displayed as per the BMS.
Interface Definition
25
current+ utility charging current)
Battery temperature
Battery SOC
PV input voltage
PV input current
PV
PV input power
PV input capacity
Utility input voltage
Utility charging input current
Utility
Utility charging input power
Utility input capacity
AGM
GEL
FLD
Battery Type
LFP8/LFP15/LFP16
LNCM7/LNCM14
AGM/GEL/FLD/LFP/LNCM+USER
26
PV and utility charge the battery at the same time. When PV
power is sufficient, the PV power is the primary source.
Utility & Solar Note: After selecting this working mode, the output mode is
not controlled freely, though it can be set. Details refer to
the below instructions.
OUTPUT Note: LVD and LVR settings refer to Item 7 on the Standard
interface for common users.
Regardless of the input and output sources, the working mode is as follows.
(A)
PV Before the battery voltage drops to the LVD
Utility point, the battery supplies the load.
Regardless of the input and output sources, the working mode is as follows.
27
Scenario C: Both PV and utility are available.
(C-1)
❷ When PPV ≤ PLoad, PV stops charging
PV the battery. Instead, it supplies the load
Utility
together with the battery.
(C-2)
PV Utility supplies the load, and PV charges
Utility the battery.
28
❸ When the battery voltage goes lower than or equal to AON and has not
been charged to AOF, the below interfaces show different conditions.
❷When the battery voltage goes lower than or equal to AON and has not
(C-4) been charged to AOF, the below interfaces show different conditions.
PV
Utility When PPV ≤ MCC* VBAT, the utility supplies the
load alone and charges the battery together
with the PV.
Utility
❷When PPV > MCC* VBAT, the PV charges
the battery alone and supplies the load
together with the utility.
29
Scenario D: PV power is not available, and the utility is available.
(D-2)
PV Utility supplies the load.
Utility
(D-4)
PV
Utility ❷When VBattery ≤ VAON, Simultaneously, it
has not been charged to AOF. Instead, the
utility supplies the load and charges the
battery.
30
Input: Utility & Solar Output: Un-programmable
(D-5)
PV Utility supplies the load and charges the
Utility battery.
3.5 Settings
Operations:
Step1:In the real-time interface, long press the SET/ENTER button to enter the standard interface.
31
Step2:Press the UP/DOWN button to select the setting item.
Step3:Long press the SET/ENTER button to enter the parameter setting interface.
Setting items:
Battery mode(Default)
No battery mode
0
or battery mode
No battery mode
AGM(Default)
GEL
FLD
LFP8
LFP15
1 Battery type
LFP16
LNCM7
LNCM14
AGM/GEL/FLD/LFP/LNCM+U
SER
Important: USER battery type can
be combined with other battery
types and set corresponding
parameters.
32
Solar priority(Default)
Solar
Utility priority(Default)
3 Output mode
Inverter priority
℃(Default)
4 Temperature unit
℉
30S(Default)
LCD backlight
5 60S
time
100S(on solid)
ON(Default)
Buzzer alarm
6
switch
OFF
33
AGM(Default)/GEL/FLD: 43.2V Step size: long press for 1V,
LFP15: 47.8V short press for 0.1V
LFP16: 51.0V
LCNM14: 51.0V
LCNM14: 52.0V
When the output mode is inverter priority, and the battery voltage is lower than the low
CAUTION voltage disconnect voltage (configurable), the utility supplies the load.
Operations:
Step1: In the real-time interface, long press the UP+DOWN button to enter the advanced interface.
Step3: Long press the SET/ENTER button to enter the parameter configuring the interface.
Setting items:
30M
60M
Boost
9
charging time
120M(Default)
180M
34
30M
60M
Equalize
10
charging time
120M(Default)
180M
AGM(Default): 29.2V
GEL: ——
FLD: 29.6V
LFP8: 28.2V
LCNM7:
Equalize
28.9V It cannot be set, which changes depending on the
11 charging
boost charging voltage.
voltage
AGM(Default): 58.4V
GEL: --
FLD: 59.2V
LFP15: 53.0V
LFP16: 56.5V
LCNM14: 57.8V
AGM(Default): 28.8V
GEL: 28.4V User define for the 24V system: 21.6~32.0V
FLD: 29.2V Step size: long press for 1V, short press for 0.1V
LFP8: 28.2V
LCNM7:
Boost
28.9V
12 charging
voltage
AGM(Default): 57.6V
GEL: 56.8V User define for the 48V system: 43.2~64.0V
FLD: 58.4V Step size: long press for 1V, short press for 0.1V
LFP15: 53.0V
LFP16: 56.5V
LCNM14: 57.8V
35
AGM(Default)/GEL/FLD:
User define for the 24V system: 21.6~32.0V
26.4V
Step size: long press for 1V, short press for 0.1V
LFP8: 26.4V
LCNM7:
Boost voltage
26.8V
13 reconnect
voltage
AGM(Default)/GEL/FLD:
User define for the 48V system: 43.2~64.0V
52.8V
Step size: long press for 1V, short press for 0.1V
LFP15: 49.5V
LFP16: 52.8V
LCNM14: 53.6V
AGM(Default)/GEL/FLD:
User define for the 24V system: 21.6~32.0V
27.6V
Step size: long press for 1V, short press for 0.1V
LFP8: 27.2V
LCNM7:
Float charging 28.2V
14
voltage
AGM(Default)/GEL/FLD:
User define for the 48V system: 43.2~64.0V
55.2V
Step size: long press for 1V, short press for 0.1V
LFP15: 51.0V
LFP16: 54.4V
LCNM14: 56.4V
AGM(Default)/GEL/FLD:
User define for the 24V system: 21.6~32.0V
30.0V
Step size: long press for 1V, short press for 0.1V
Over voltage LFP8: 28.5V
15 reconnect LCNM7:
voltage 29.0V
36
LFP15: 53.5V
LFP16: 57.0V
LCNM14: 58.0V
AGM(Default)/GEL/FLD:
User define for the 24V system: 21.6~32.0V
32.0V
Step size: long press for 1V, short press for 0.1V
LFP8: 29.0V
LCNM7:
Over voltage
30.0V
16 disconnect
voltage
AGM(Default)/GEL/FLD:
User define for the 48V system: 43.2~64.0V
64.0V
Step size: long press for 1V, short press for 0.1V
LFP15: 54.5V
LFP16: 58.0V
LCNM14: 60.0V
User define for the 24V system: 21.6~32.0V
Step size: long press for 1V, short press for 0.1V
Auxiliary
NOTE: The difference between AOF and AON should
module OFF
be larger than or equal to 0.5V, or else the setting
voltage
cannot be saved.
17 (namely,
User define for the 48V system: 43.2~64.0V
Utility
Step size: long press for 1V, short press for 0.1V
charging OFF
NOTE: The difference between AOF and AON should
voltage)
be larger than or equal to 1V, or else the setting
cannot be saved.
User define for the 24V system: 21.6~32.0V
Step size: long press for 1V, short press for 0.1V
Auxiliary
NOTE: The difference between AOF and AON should
module ON
be larger than or equal to 0.5V, or else the setting
voltage
cannot be saved.
18 (namely,
User define for the 48V system: 43.2~64.0V
Utility
Step size: long press for 1V, short press for 0.1V
charging ON
NOTE: The difference between AOF and AON should
voltage)
be larger than or equal to 1V, or else the setting
cannot be saved.
Dry contact User define for the 24V system: 21.6~32.0V
19
ON voltage Step size: long press for 1V, short press for 0.1V
37
User define for the 48V system: 43.2~64.0V
Step size: long press for 1V, short press for 0.1V
OFF(Default)
24 Clear fault
ON
100AH(Default)
User define:1~4000AH
Step size:
Below 200AH: long press for 10A, short press for
Total battery
26 1A
capacity
Above 200AH: long press for 50A, short press for
5A
CAUTION: To accurately display the battery capacity,
the customer needs to set this item according to the
38
actual battery capacity.
3(Default)
Temperature
0(lithium battery)
27 compensate
0~9(Non-lithium battery)
coefficient
Step size is 1
Charge low 0℃(Default)
28 temperature User define:-40℃~0℃
limit Step size: 5℃
120VAC
Output
30
voltage level 220VAC(Default for devices of 200V output
voltage)
230VAC
Output
50Hz(Default)
frequency
(If detecting
the utility
input, the
31 output
frequency is 60Hz
switched to
the utility
frequency
automatically.)
Lithium
OFF(Default)
battery
protection
enable(stop
charging and
32 ON
discharging
(Note: After connecting to the BMS successfully, it
the lithium
will be ON status automatically.)
battery when
the
temperature is
39
too low)
AGM(Default)/GEL/FLD:
User define for the 24V system: 21.6~32.0V
30.0V
Step size: long press for 1V, short press for 0.1V
LFP8: 28.5V
LCNM7:
Charge
29.4V
33 voltage limit
voltage
AGM(Default)/GEL/FLD:
User define for the 48V system: 43.2~64.0V
60.0V
Step size: long press for 1V, short press for 0.1V
LFP15: 53.5V
LFP16: 57.0V
LCNM14: 58.8V
AGM(Default)/GEL/FLD:
User define for the 24V system: 21.6~32.0V
24.4V
Step size: long press for 1V, short press for 0.1V
LFP8: 26.2V
LCNM7:
Under voltage
26.7V
35 reconnect
voltage
AGM(Default)/GEL/FLD:
User define for the 48V system: 43.2~64.0V
48.8V
Step size: long press for 1V, short press for 0.1V
LFP15: 49.2V
LFP16: 52.4V
LCNM14: 53.4V
AGM(Default)/GEL/FLD:
User define for the 24V system: 21.6~32.0V
24.0V
Under voltage Step size: long press for 1V, short press for 0.1V
LFP8: 25.7V
36 warning
LCNM7:
voltage
26.2V
40
48.0V
LFP15: 48.2V
LFP16: 51.4V
LCNM14: 52.4V
132.0V(Default for the 110V system)
Utility over User define: 110VAC~140VAC
voltage Step size: long press for 10V, short press for 1V
37
disconnect 264.0V(Default for the 220V system)
voltage User define: 220VAC~280VAC
Step size: long press for 10V, short press for 1V
88.0V(Default for the 110V system)
Utility low User define: 80VAC~110VAC
voltage Step size: long press for 10V, short press for 1V
38
disconnect 176.0V(Default for the 220V system)
voltage User define: 90VAC~190VAC
Step size: long press for 10V, short press for 1V
UP2000-HM6021/UP2000-HM6022:
200A(Default) User define: 10~200A
Battery UP3000-HM5041/UP3000-HM5042/UP3000-HM
discharge 8041: 150A(Default) User define: 10~150A
39 current limit UP3000-HM10021/UP3000-HM10022:
Refer to 3.7 300A(Default) User define: 10~300A
for details. UP5000-HM8042: 250A(Default)
User define: 10~250A
Step size: Long press for 10A, short press for 1A
1(Default)
Lithium
User Define: 1~200
40 battery
NOTE: Refer to the "1.2 Identification of parts > ①
protocol type
BMS-Link connection port(RJ45)" for details.
41
Power board
44 software
version
3.5.1 Battery voltage customized logic.
For the above items7-16 and 33-36, please follow the below rules strictly.
1) In the 24V input voltage system, the following rules must be followed when modifying the
parameter values in the user battery type for a Lead-acid battery.
B. Over Voltage Disconnect Voltage > Charging Limit Voltage ≥ Equalize Charging Voltage ≥ Boost
Charging Voltage ≥ Float Charging Voltage > Boost Voltage Reconnect Voltage
D. Low Voltage Reconnect Voltage > Low Voltage Disconnect Voltage ≥ Discharging Limit
Voltage(21.2V)
E. Under Voltage Warning Reconnect Voltage-0.5V ≥ Under Voltage Warning Voltage ≥ Discharging
Limit Voltage(21.2V)
2) In the 48V input voltage system, the following rules must be followed when modifying the
parameter values in the user battery type for a Lead-acid battery.
B. Over Voltage Disconnect Voltage > Charging Limit Voltage ≥ Equalize Charging Voltage ≥ Boost
Charging Voltage ≥ Float Charging Voltage > Boost Voltage Reconnect Voltage
D. Low Voltage Reconnect Voltage > Low Voltage Disconnect Voltage ≥ Discharging Limit
Voltage(42.4V)
E. Under Voltage Warning Reconnect Voltage-1V ≥ Under Voltage Warning Voltage ≥ Discharging Limit
Voltage(42.4V)
3) In the 24V input voltage system, the following rules must be followed when modifying the
parameter values in the user battery type for a lithium battery.
B. Over Voltage Disconnect Voltage > Over Voltage Reconnect Voltage = Charging Limit Voltage ≥
Equalize Charging Voltage = Boost Charging Voltage ≥ Float Charging Voltage > Boost Voltage
Reconnect Voltage
D. Low Voltage Reconnect Voltage > Low Voltage Disconnect Voltage ≥ Discharging Limit
42
Voltage(21.2V)
E. Under Voltage Warning Reconnect Voltage-0.5V ≥ Under Voltage Warning Voltage ≥ Discharging
Limit Voltage(21.2V)
4) In the 48V input voltage system, the following rules must be followed when modifying the
parameter values in the user battery type for a lithium battery.
B. Over Voltage Disconnect Voltage > Over Voltage Reconnect Voltage = Charging Limit Voltage ≥
Equalize Charging Voltage = Boost Charging Voltage ≥ Float Charging Voltage > Boost Voltage
Reconnect Voltage
D. Low Voltage Reconnect Voltage > Low Voltage Disconnect Voltage ≥ Discharging Limit
Voltage(42.4V)
E. Under Voltage Warning Reconnect Voltage-1V ≥ Under Voltage Warning Voltage ≥ Discharging Limit
Voltage(42.4V)
The lithium battery's voltage parameters must be set according to the voltage
WARNING parameters of BMS.
When the lithium battery protocol and parameters setting accord with anyone of the following cases, the
table (1) control strategy are followed.
Adopt non-PYLONTECH lithium battery protocol: Set item 40 "PRO" as the current lithium battery
protocol number (refer to the UP-Hi Attachment for different lithium battery protocol numbers), and
set item 41 "BEN" as "ON" (enable the BMS function).
The real utility input The inverter/charger limits the battery discharge according to
voltage is within the the BMS "discharge current limit".
1 available utility range No BMS "discharge current limit", the inverter/charger limits
(detail range refers to 7 the battery discharge according to the limit current set by the
Specifications). customer.
No utility or the utility The inverter/charger limits the battery discharge according to
2
input voltage is beyond the limit current set by the customer.
43
the available utility
range.
Battery charge is The inverter/charger charges the battery per the charging
3
requested. current of the BMS.
The BMS sends an exit The inverter/charger exits the battery charging and resumes
4
charge command. normal working mode.
The battery voltages are transformed per the Table (2): Battery
voltage transformation. The transformed voltages are adopted
Read the charge to control the charging or discharging, and displayed on the
voltage limit and the local LCD.
7
discharge voltage limit Note: The BMS communication is normal, while the charge
from the BMS voltage limit and the discharge voltage limit cannot be read
from the BMS successfully, the inverter/charger will charge
or discharge per the battery voltages set by the customer.
When adopting the PYLONTECH lithium battery protocol, the battery mode (BTS)
cannot be set.
When the customer sets the lithium battery protocol ("PRO" parameter) to the
non-PYLONTECH protocol, the inverter/charger exits the above control strategy and
CAUTION works per the customer setting.
Adopt the non-PYLONTECH protocol and disable the BMS function (namely, item
41 "BEN" is set to "OFF"), the inverter/charger exits the above control strategy and
works per the customer setting.
For PYLONTECH lithium battery, refer to its battery specification for the charge voltage limit
and the discharge voltage limit. Whether other lithium batteries are equipped with the two limit
44
voltage, please refer to detail battery specification.
Note: "Level" is 1 for 12V system, 2 for 24V system, and 4 for 48V system.
45
3.6 Battery discharge current limit
The function is suitable for the current limiting requirements of lithium batteries.
Abbreviation:
V—I curve:
When the VOUT ≤ UMI or IBAT ≥ BDC+5A, the inverter will be turned off. If the utility is connected, the utility
will supply power to the load.
46
4 Protections
PV reverse Fully protect against PV reverse polarity, correct the wire connection to
2
polarity resume the regular operation.
Night reverse
3 Prevent the battery from discharging through the PV module at night.
charging
In the 110V/120VAC system, when the utility voltage exceeds 132V
Utility input over (configurable), it will stop utility charging/discharging.
4
voltage In the 220V/230VAC system, when the utility voltage exceeds 264V
(configurable), it will stop utility charging/discharging.
In the 110V/120VAC system, when the utility voltage is less than 88V
Utility input (configurable), it will stop utility charging/discharging.
5
under voltage In the 220V/230VAC system, when the utility voltage is less than 176V
(configurable), it will stop utility charging/discharging.
Utility input current higher than a specified value, the device will go into
Utility input over protection mode automatically. Press the over-current protection device
6
current to resume working when the utility input current decreases to the
expected value.
When the PV array and utility are not connected with the inverter/charger,
Battery reverse
7 reverse battery polarity will not damage the inverter/charger. It will
polarity
resume normal running after the mis-wiring is corrected.
When the battery voltage reaches the Over Voltage Disconnect Voltage
Battery over
8 point, the inverter/charger will stop charging the battery to prevent battery
voltage
damage due to over charged.
When the battery voltage reaches the Low Voltage Disconnect Voltage
Battery over
9 point, the inverter/charger will automatically stop discharging the battery
discharge
to prevent battery damage due to over discharge.
When a short circuit occurs at the load output terminal, the output will be
turned off immediately. The output will then be automatically restored
Load output
10 after a delay (the first time delay for 5s, the second time delay for 10s, the
short circuit
third time delay for 15s). If the short circuit remains after three times
delay, clear the fault and then restart the inverter/charger to resume work.
47
Times of overload 1.3 1.5
Continuance 10S 5S
11 Overload
The first time delay for 5s, the second time
Recover three times
delay for 10s, the third time delay for 15s
48
5 Troubleshooting
5.1 Status reference
battery Fault
Type Code Instruction Indicator Buzzer
frame blink Indicator
PV charge
PV over voltage -- Alarm On Solid
fast flashing
PV PV over current -- -- -- --
faults PV voltage abnormal -- -- -- --
PV Power low -- -- -- --
PV over temperature -- -- -- --
Utility fast
Utility low voltage -- -- --
flashing
Utility Utility fast
Utility over voltage -- Alarm On Solid
faults flashing
Utility frequency Utility fast
-- Alarm On Solid
abnormal flashing
Battery low voltage Flashing -- -- --
49
Other faults of the
battery management Flashing -- -- --
system
BMS sensor fault Flashing — — —
BMS discharge
Flashing — — —
protection
BMS BMS communication
— — — —
status error(1)
BMS full charge(2) — — — —
BMS charge
— — — —
protection
BMS discharge
— — — —
protection
BMS limit current(3) — — — —
(1) Enable the BMS function first (Set item BEN to ON). When the BMS communication fails, the
UP-Hi automatically enters the no-battery mode and displays BME.
(2) When the battery is fully charged and the SOC reaches 100%, the charging process is stopped
and the BFC is displayed (without indicator and buzzer warning).
(3) Enable the BMS function first (Set item BEN to ON). After reading the BMS charge/discharge
current threshold, the threshold value is adopted for working. The 12 local voltage points and
the threshold value cannot be set.
5.2 Solutions
Faults Solutions
Check whether the battery voltage is too high and disconnect the PV
Battery over voltage
modules.
Battery over Waiting for the battery voltage to resume to or above LVR point (low voltage
discharge reconnect voltage) or changing the power supply method.
When the battery temperature declines to the overheating recovery
Battery overheating
temperature or lower, the inverter/charger will resume working.
When the device temperature declines to the overheating recovery
Device overheating
temperature or lower, the inverter/charger will resume working.
① Please reduce the number of AC loads.
Output overload
② Restart the device to recover the load output.
① Check carefully loads connection, clear the fault.
Output short circuit
② Restart the device to recover the load output.
50
6 Maintenance
The following inspections and maintenance tasks are recommended at least two times per year
for the best performance.
Make sure the inverter/charger is firmly installed in a clean and dry ambient.
Make sure no block on airflow around the inverter/charger. Clear up any dirt and fragments on the
radiator.
Check all the naked wires to ensure insulation is not damaged for serious solarization, frictional wear,
dryness, insects or rats, etc. Repair or replace some wires if necessary.
Tighten all the terminals. Inspect for loose, broken, or burnt wire connections.
Check and confirm that LED or LCD is consistent with the actual operating. Pay attention to any
troubleshooting or error indication. Then, take the necessary corrective action.
Confirm that all the system components are ground connected tightly and correctly.
Confirm that all the terminals have no corrosion, insulation damaged, high temperature, or
burnt/discolored sign. Then, tighten terminal screws to the suggested torque.
Check for dirt, nesting insects, and corrosion. If so, clear up in time.
Check and confirm the lightning arrester is in good condition. Replace a new one in time to avoid
damaging the inverter/charger and even other equipment.
Risk of electric shock! Ensure that all the power is turned off before the above
WARNING operations, and then follow the corresponding inspections and operations.
51
7 Specifications
52
Max. PV charging power 1725W 2875W 2875W 4000W
Max. PV charging current 60A 100A 50A 80A
Equalize charging voltage 29.2V(AGM default) 58.4V(AGM default)
Boost charging voltage 28.8V(AGM default) 57.6V(AGM default)
Float charging voltage 27.6V(AGM default) 55.2V(AGM default)
Low voltage disconnect 21.6V(AGM default) 43.2V(AGM default)
voltage
Tracking efficiency ≥99.5%
Temp. compensate
-3mV/℃/2V(Default)
coefficient
General
Surge current 50A 60A 56A 95A
<1.6A <1.6A <1.2A <0.8A
Zero load consumption
(No PV and utility, AC out is on, fan stops@24V input) (No PV and utility, AC out is on, fan stops@48V input)
<1.2A <1.0A <0.7A <0.6A
Standby current
(No PV and utility, AC out is off, fan stops@24V input) (No PV and utility, AC out is off, fan stops@48V input)
Mechanical Parameters
Dimension(H x W x D) 607.5x381.6x127mm 642.5x381.6x149mm 642.5x381.6x149mm 642.5x381.6x149mm
Mounting size 585x300mm 620x300mm 620x300mm 620x300mm
Mounting hole size Φ10mm Φ10mm Φ10mm Φ10mm
Net Weight 15kg 19kg 19kg 19kg
At minimum operating environment temperature At 25℃ environment temperature
Only UP-Hi with anti-surge function has the surge current parameter.
Item UP2000-HM6022 UP3000-HM10022 UP3000-HM5042 UP5000-HM8042
Rated battery voltage 24VDC 48VDC
Battery input voltage 21.6~32VDC 43.2~64VDC
Max. battery charging current 60A 100A 50A 80A
53
Inverter output
Continuous output power 2000W 3000W 3000W 5000W
Max. surge power(3S) 4000W 6000W 6000W 8000W
Output voltage range 220VAC(-6%~+3%), 230VAC(-10%~+3%)
Output frequency 50/60±0.2%
Output wave Pure Sine Wave
Load power factor 0.2-1(Load power ≤ Continuous output power)
Distortion THD THD≤3%(Resistive load)
80% rated output efficiency 92% 92% 92% 92%
Max. Rated output efficiency 91% 91% 90% 91%
Max. output efficiency 93% 93% 93% 93%
Switch time 10ms(Switch from the utility output to the inverter output), 15ms(Switch from the inverter output to the utility output)
Utility charging
Utility input voltage 176VAC~264VAC (Default), 90VAC~280VAC(Programmable)
Utility input frequency 40~65Hz
60A(When the Utility 40A(When the Utility 60A(When the Utility input
80A(When the Utility input
input voltage is input voltage is voltage is 90VAC~180VAC, the
voltage is 90VAC~180VAC,
Max. utility charge current 90VAC~180VAC, the 90VAC~180VAC, the Max. utility charge current is
the Max. utility charge
Max. utility charge Max. utility charge 30A)
current is 40A)
current is 30A) current is 20A)
Solar charging
500V
Max. PV open circuit voltage 450V, 395V
440V
MPPT voltage range 80~350V 120~400V
2500W 4000W 4000W 4000W
Max. PV input power
(Note: For the curve of Max. PV input power Vs. PV open-circuit voltage, see chapter Appendix 1 for details.)
Max. PV charging power 1725W 2875W 2875W 4000W
Max. PV charging current 60A 100A 50A 80A
54
Equalize charging voltage 29.2V(AGM default) 58.4V(AGM default)
Boost charging voltage 28.8V(AGM default) 57.6V(AGM default)
Float charging voltage 27.6V(AGM default) 55.2V(AGM default)
Low voltage disconnect voltage 21.6V(AGM default) 43.2V(AGM default)
Tracking efficiency ≥99.5%
Temp. compensate coefficient -3mV/℃/2V(Default)
General
Surge current 50A 60A 56A 95A
<1.8A <1.2A
Zero load consumption
(No PV and utility, AC out is on, fan stops@24V input) (No PV and utility, AC out is on, fan stops@48V input)
<1.2A <0.7A
Standby current
(No PV and utility, AC out is off, fan stops@24V input) (No PV and utility, AC out is off, fan stops@48V input)
Mechanical Parameters
Dimension(H x W x D) 607.5x381.6x127mm 642.5x381.6x149mm 607.5x381.6x149mm 642.5x381.6x149mm
Mounting size 585x300mm 620x300mm 585x300mm 620x300mm
Mounting hole size Φ10mm Φ10mm Φ10mm Φ10mm
Net Weight 15kg 19kg 18kg 19kg
At minimum operating environment temperature At 25℃ environment temperature
Only UP-Hi with anti-surge function has the surge current parameter.
Environment Parameters
Enclosure IP30
Relative humidity < 95% (N.C.)
Environment temperature -20℃~50℃
Altitude <5000m(If the altitude exceeds 1000 meters, the actual output power is reduced according to IEC62040.)
55
Appendix 1 PV open-circuit voltage VS input power
UP2000-HM6021, UP2000-HM6022
56
UP3000-HM5041, UP3000-HM5042, UP3000-HM8041, UP3000-HM10021, UP3000-HM10022
UP5000-HM8042
57
HUIZHOU EPEVER TECHNOLOGY CO., LTD.
Tel: +86-752-3889706
E-mail: info@epever.com
Website: www.epever.com