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Hira - Eot Crane

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TEAM MEMBERS

JOB : LOWERING AND LIFTING


Routine/Non-Routine : Non R
DEPARTMENT/SECTION :
APPROVED BY :

No. Activity R/ NR Hazards/ Concern N/A/E EMS/ OHS

ISSUING PERMIT TO WORK (PTW) ON THE INJURY/ FALL/CUT


1 RELEVANT DRIVE AND RELATED NR N OHS
BARRICATE
EQUIPMENTS THE THE AREA OF MATERIAL INJURY/ FALL/CUT
2 LIFTING & LOWERING AS PER SITE NR N OHS
REQUIREMENT
INSPECTION OF EOT CRANE WITHOUT LOAD INJURY/ FALL/CUT
3 CONDITION NR N OHS
4 LOWERING AND LIFTING OF MATERIAL BY NR INJURY / FALL OF N OHS
EOT CRANE MATERIAL
5 LOWERING AND LIFTING OF MATERIAL BY NR INJURY / FALL OF N OHS
EOT CRANE MATERIAL
6 LOWERING AND LIFTING OF MATERIAL BY NR INJURY / FALL OF N OHS
EOT CRANE AND LIFTING OF MATERIAL BY
LOWERING MATERIAL
INJURY / FALL OF
7 NR N OHS
EOT CRANE MATERIAL
8 REMOVAL OF SCRAP FROM THE SITE NR CUT/INJURY/ BURN N OHS
9 CLEARANCE OF CANCELLATION OF PTW NR CUT/INJURY N OHS

Abbreviation:
N/A/E: Normal, Abnormal, Emergency S/NS: Significant, Not significant
R/NR: Routine, Non routine SOP: Standard Operating Procedures
MP: Management Programs (Site shall take management programs applicable only for specific issues contributing to High Risk

Guidelines for rating:


Exposure :-
Very rarely (less then one per year)
Rarely (Few time per year)
Sometimes (once are twice) per month
Now and then (Weekly)
Frequently (Daily)
Continuous (More then two times per day)
Risk:-
Risk
Score
(R)
Interpretation(1)

<20 Very limited risk - ­acceptable


20 - ­70 Measures required (in 6m)
70 - ­ Immediate measures required
200
>200 Stop work until measures are taken
HAZARD IDENTIFICATION, RISK ASSESSMENT (HIRA)
OB : LOWERING AND LIFTING OF MATERIAL BY EOT CRANE
outine/Non-Routine : Non Routine
EPARTMENT/SECTION :
PPROVED BY :

Risk with existing control


Existing Control Measure
E S P TR
PROPER SHUTDOWN OF THE DRIVES SHOULD BE TAKEN
AND LOTO SHOULD BE DONE BEFORE STARTING THE 1.00 4.00 3.00 12.00
LIFTED
WORK ON / MOVING PARTS WHILE
THE DRIVES/MACHINERY
INSPECTION/OPERATING
USING CLAMPS EOT CRANE, SAFETY TAPE OR 1.00 4.00 3.00 12.00
RIGID BARRICADES OR TRAFFIC CONES CAN BE USED
EXPERIANCED PERSON. DO NOT 1.00 1.00 3.00 3.00
OVERLOAD THE EOT CRANE BEYOND IT’S SAFE LIFTING 1.00 4.00 3.00 12.00
DO NOT OVERLOAD THE HYDRA BEYOND IT’S SAFE 1.00 4.00 3.00 12.00
USE OF
TESTED
EXPERIENCED
& CERTIFIED
MANPOWER
SLINGS & D
WITH
SHACKLE
PROPER
WITH
TOOLS
AND TACKLES. ALSO ALL THE NECESSARY PPES SHOULD 1.00 1.00 3.00 3.00
CRANE.
BE USED WHILE WORKING 1.00 4.00 3.00 12.00
DO NOT REDUCE FALLS OF EOT CRANE WIRE ROPE, AS IT
USE OF PPES LIKE GLOVES, GLASSES AND DUST MASKS 1.00 1.00 3.00 3.00
MAKE SURE NO TOOLS, EQUIPMENTS AND MANPOWER
IS STILL LEFTOVER ON THE SITE 1.00 1.00 3.00 3.00

SMP: Standard Maintenance Procedures


SWP: Safe Work Procedures
s contributing to High Risk

Severity :-
0.5 Minor (Injury without time/work restriction - FAC)
1 Major (Injury with time/work restriction - MTC RWC)
2 Serious (Irreversible effect handicap-LWC)
3 Critical (One fatality, instantly or afterwards)
6 Disaster (more than one fatality, instantly or afterwards)
10

Priority for the measures to be taken

4.00
3.00
2.00
1.00
ION, RISK ASSESSMENT (HIRA)

ISSUED BY :
Additional controls
Residual risk with additional controls
Priority
E S P TR
1.00 4.00 3.00 12.00 4.00
1.00 4.00 3.00 12.00 4.00
1.00 1.00 3.00 3.00 4.00
1.00 4.00 3.00 12.00 4.00
1.00 4.00 3.00 12.00 4.00
1.00 1.00 3.00 3.00 4.00
1.00 4.00 3.00 12.00 4.00
1.00 1.00 3.00 3.00 3.00
1.00 1.00 3.00 3.00 4.00

Probability :-
ut time/work restriction - FAC) 1.00 Virtually Impossible: only theoretical case (once in a life ti
me/work restriction - MTC RWC) 4.00 Conceivable but improbable: once in a career (once in 20
effect handicap-LWC) 7.00 Improbable/borderline case (1/10Y)

instantly or afterwards) 15.00 Unusual,: ( once in 3y)

one fatality, instantly or afterwards) 40.00 Possible (once every six months)
Can be expected (once per week)

Note:-
1. Only R<20 can result in acceptable situation. R=>20, If no action is taken, the reason should be documented
2. If S(Severity score is 15) is critical or more( one or more Fatality Potential) Treat the Priority as 1, even if the Ris
Effective Date: 27.10.2019

Doc No : MA01/MECH/HIRA/056
Rev No :
Page No :
Effective Date : 01.10.2019
Form #

Non compl legal S/ NS Ref Doc (SOP/ SMP/ SWP/ MP)


requirement (Y/N)

N NS
N NS
N NS
N NS
N NS
N NS
N NS
N NS
N NS

ly theoretical case (once in a life time) 0.2


bable: once in a career (once in 20 Y) 0.5
case (1/10Y) 1
3
months) 6
per week) 10

cumented
t the Priority as 1, even if the Risk score is <200

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