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    Oxidation Air Blower

    Uploaded by

    Do Ngoc Triu
    This document provides a standard maintenance schedule for checking and servicing the CHORUS blower. It lists inspection items to check daily, every 6 months, yearly, and every 2.5 years. These include checking for vibration, leaks, wear, pressures/temperatures, and cleaning parts like the impeller and filters. Maintenance tasks like lubricating, flushing systems, and replacing seals and filters are also specified on the schedule.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Oxidation Air Blower

    Uploaded by

    Do Ngoc Triu
    57 views4 pages
    This document provides a standard maintenance schedule for checking and servicing the CHORUS blower. It lists inspection items to check daily, every 6 months, yearly, and every 2.5 years. These include checking for vibration, leaks, wear, pressures/temperatures, and cleaning parts like the impeller and filters. Maintenance tasks like lubricating, flushing systems, and replacing seals and filters are also specified on the schedule.

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    This document provides a standard maintenance schedule for checking and servicing the CHORUS blower. It lists inspection items to check daily, every 6 months, yearly, and every 2.5 years. These include checking for vibration, leaks, wear, pressures/temperatures, and cleaning parts like the impeller and filters. Maintenance tasks like lubricating, flushing systems, and replacing seals and filters are also specified on the schedule.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    57 views4 pages

    Oxidation Air Blower

    Uploaded by

    Do Ngoc Triu
    This document provides a standard maintenance schedule for checking and servicing the CHORUS blower. It lists inspection items to check daily, every 6 months, yearly, and every 2.5 years. These include checking for vibration, leaks, wear, pressures/temperatures, and cleaning parts like the impeller and filters. Maintenance tasks like lubricating, flushing systems, and replacing seals and filters are also specified on the schedule.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    9.

    Maintenance
    This section describes how to check, service, disassemble and reassemble the
    CHORUS blower. Disassembling, cleaning, inspection, repair and parts
    replacement can all be done using standard tools and normal work methods.

    9.1 Daily checking and servicing


    Please begin the daily checking and servicing at the same time that you service
    of blower. The table shows the standard minimum checking and servicing tasks.
    (If the blower is operated under special environments, checking at shorter
    intervals may be required.)

    Note. : (Inspection interval)


    A : Daily
    B : Every 6 months
    C : Yearly
    D : Every 2.5 years

    38
    STANDARD INSPECTION/MAINTENANCE SCHEDULE (SHEET 1 OF 6)
    INSPECTION INTERVAL
    INSPECTION ITEM REMARKS
    A B C D

    BLOWER MAIN BODY

    Check for vibration and


    1 
    abnormal sound
    Check if the oil temperature and
    2 
    pressures.
    Check for oil or air (gas)
    3 
    leakage.
    Check if the gap voltage Proper gap voltage
    4 
    of vibration probe is proper. range: 4.5~7.5 V
    Check if the vibration of
    5  Normal if 30 μ or less
    each stage is normal.
    Check pipe joints of each part
    6 
    for looseness.
    Check bolts of each part
    7 
    for looseness.
    Check if the impeller, inlet Scroll Check the gap between
    8 
    is worn or abraded or cracked. the inlet scroll and impeller
    Clean the impeller, inlet scroll,
    9 
    diffuser.
    Check the oil passage for
    10  Flushing
    foreign matter.
    Check O-ring and gasket for
    11  Replace if necessary.
    damage.
    Check the bull gear oil seal
    12 
    for damage.
    Check the oil and
    13 Air Labyrinth seals 
    for scratch mark.
    Check the bull gear and Check the gear surface
    14 
    pinion for wear. and gear contact.
    Check the bull gear and pinion
    15  Color check
    for crack or damage.
    Check the pinion bearing Check the bearing
    16 
    for wear. Gap
    Check the bull gear bearing Check the thrust
    17 
    for wear. gap(float).
    Check if the thrust gap between Check the thrust
    18 
    the bull gear and pinion is correct. Gap(float).
    Check the thrust section of the Check the contact
    19 
    pinion shaft for wear mark. surface.
    Re-balance of low and high As required
    20 
    speed pinions(rotor) (in the factory)

    39
    STANDARD INSPECTION/MAINTENANCE SCHEDULE (SHEET 2 OF 6)
    INSPECTION INTERVAL
    INSPECTION ITEM REMARKS
    A B C D

    LUBRICATING SYSTEM

    Check if the oil level drops


    1 
    in the oil tank
    Check if the oil pressure
    2 
    and oil temperature are proper.

    3 Check parts for oil leakage 

    Check for cooling water


    4 
    leakage.
    Check if the pressure and
    5 temperature sensors operate 
    correctly.

    6 Check bolts for looseness. 

    Check the wiring and copper


    7 
    tube for damage.
    Check for mixing of water or
    8  Sampling
    acid into oil.

    9 Add lubricating oil. 

    Flushing of lubricating oil


    10 
    system.
    Check packings of the piping
    11 
    joint for damage.

    12 Check the check valve. 

    Check if the oil pressure control


    13 
    (relief) valves operate correctly.
    Depending on the
    14 Fill new oil. 
    sampling check result
    At a time of oil
    15 Clean the oil tank inside. 
    Change

    OIL PUMP

    Check for abnormality in


    1 
    operating sound.

    2 Check parts for oil leakage 

    Check if the oil pressure is


    3 
    normal.

    40
    STANDARD INSPECTION/MAINTENANCE SCHEDULE (SHEET 3 OF 6)
    INSPECTION INTERVAL
    INSPECTION ITEM REMARKS
    A B C D

    4 Check gaskets for damage. 

    5 Check the oil seal for wear 

    Check if the relief for aux.oil


    6 
    pump operates correctly

    MIST FILTER

    Check for abnormality in


    1 
    operating sound.

    2 Check parts for oil leakage 


    Check if the negative Negative pressure
    3 pressure in the oil tank  in the tank (loading)
    is correct. about 70~150 mmH2O
    Check the mist filter for
    4 
    contamination or clogging.

    5 Check the oil seal for wear 

    OIL HEATER

    1 Check for oil leakage. 

    Check if the operation is


    2 
    normal.

    3 Check for contamination. 

    OIL FILTER

    1 Check for oil leakage 

    Replace at the
    Check the element for
    2  pressure loss of
    contamination or clogging.
    1.5 kgf/cm² or more
    Check the filter inside
    3 
    for contamination.

    41

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