220C Ultra C Bell Feller Buncher

ULTRA C FELLER BUNCHER
(WHEELED, INCLUDES SHEAR HEAD OPTION)
VIN :
PARTS MANUAL
Document Part Number 870144
Issue: April 1996
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on you BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
The following address list was correct as at 31 July 1996.
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
RICHARDS BAY (TRAINING):

Carbonode Cell ☎ (0351)974302/3 P.O. Box 198
Alton Fax : (0351) 973699 RICHARDS BAY
RICHARDS BAY 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts) 9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260 7475
7525
EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342 3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932 6530
6534
JOHANNESBURG (JET PARK):

Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
JOHANNESBURG (SALES):
1619 1462
JOHANNESBURG (USED/REBUILD DIVISION):

1619 1462
JOHANNESBURG (NATIONAL DISTRIBUTION):

1619 1462
KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5 NORTH END
6056 ☎ (041) 541732/9 6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
PACIFIC RIM REGION (WESTERN AUSTRALIA):

12 Granite Place ☎ (0961) 3505346 P.O. Box 34 SPC
Welshpool Fax : (0961) 3505437 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

Collao 1944 ☎ (041) 312100 Cassilla 22-C
Concepcion Fax : (041) 313020 Concepcion
CHILE CHILE
SOUTH EAST ASIA
SOUTH EAST ASIA (BELL EQUIPMENT (SEA) LTD):
Lam Soon Industrial Building ☎ (09) 65 7698394 Lam Soon Industrial Building
Unite # 03-05 Fax : (09) 65 7698029 Unite # 03-05
63 Hillview Avenue 63 Hillview Avenue
SINGAPORE SINGAPORE
2366 2366
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
UNITED KINGDOM AND REPUBLIC OF IRELAND:
Heathfield Haulamatic Ltd ☎ (09) 44 1283 712862

Unit 2B Fax : (09) 44 1283 712687
Graycar Business Park
Barton Turns
Barton under Needwood
BURTON ON TRENT
Staffs
DE138EN
SPAIN:
MYCSA ☎ (09) 34 594 1328
Sierra de Guadarram, 2-A Fax : (09) 34 6 594 1631
Apartado 225
28850
TORREJON DE ARDOZ (MADRID)
Spain
DEALER
Please supply your dealer details here:
USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.

CONTENTS
SECTION 1. GENERAL INFORMATION
SECTION 2. ENGINE
SECTION 3. POWER TRAIN
SECTION 4. SYSTEMS
SECTION 5. FRAME AND BODY

SECTION 1. GENERAL INFORMATION 1-1
SECTION 1
GENERAL INFORMATION
APR 96 870144
1-2 SECTION 1. GENERAL INFORMATION
870144 APR 96
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bul-
letins into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
APR 96 870144
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
870144 APR 96
LIST OF ABBREVIATIONS
ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

o
C Degree Celsius Gr Grade
Ω Ohm hex Hexagonal
A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diametre
Ah Ampere Hours in3 Cubic Inch
API American Petroleum Institute incl Including
approx Approximately ISO International Orginisation of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Centre Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometre Per Hour
BTDC Before Top Dead Centre kPa Kilopascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diametre at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Metre
deg or o Degree m3 Cubic Metre
dia Diametre mA Miliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimetre
FMC Front Mount Cab mm3 Cubic Milimetre
APR 96 870144
Nm Newton Metre SAE Society of Automotive Engineers
No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Metre Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diametre TDC Top Dead Centre
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 litre)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
870144 APR 96
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model and serial number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
APR 96 870144
870144 APR 96
MACHINE DIMENSIONS
ULTRA C FELLER BUNCHER

2 929 (9' 7")
607
(2')
2 622 (8' 7") 3 030 ( 9' 11")
4 109 (13' 6")
4 952 (16' 3")
ULTRA C SHEAR HEAD OPTION

2 929 (9' 7")
607
(2')
2 622 (8' 7") 3 030 (9' 11")
4 109 (13' 6")
5 619 (18' 5")
X000355B
Figure 1
APR 96 870144
870144 APR 96
SERIAL NUMBER PLATES
HYDROSTATIC MACHINE
MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL
ENGINE MODEL
TRANSMISSION PUMP BRUENINGHAUS HYDROMATIK
Brueninghaus Hydromatik GmbH
AUXILLIARY PUMP D-8927.5 Elchingen
L/H WHEEL MOTOR SERIES
AA4VG56HWD2/32R-PSC52F073D-S
R/H WHEEL MOTOR SERIES
ATTACHMENT
9608128 252,17,04,02
AXLE FRONT REAR TOTAL
9608631 252,17,13,40
TARE kg (lbs)
Fabr-
3872234 MINERALOL
LUBRICATION SCHEDULE - FACTORY FIRST FILL Nr Dreh-
1. ENGINE CRANKCASE
CUMMINS
DEUTZ
- CALTEX DELO SHP SAE 15W/40
- CALTEX DELO 500 SAE 40
Baujahr 11,95 richtung
2. HYDRAULIC SYSTEM - CALTEX RANDO Z56
3. BELL PLANIHUB - CALTEX E.P. PLUS GEAR LUBE 460
4. ALL GREASE POINTS - CALTEX MULTIFAK EP2
MADE IN GERMANY
GV 11 CONSULT THE OPERATOR AND
MAINTENANCE MANUAL FOR
LUBRICATION SPECIFICATIONS
MANUFACTURED BY:
BELL EQUIPMENT CO. S.A. (PTY) LTD
ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. SOUTH AFRICA
Max. axial load 10000 kg P/N 200327
Manufactured 1995
Weight 56 kg
Indexator
S-922 21 Vindeln SWEDEN
BRUENINGHAUS HYDROMATIK
Brueninghaus Hydromatik GmbH
D-72160 Horb
A 10 V O 71 DFR1/31R-
PCS62N00 -SO 52
Ident-Nr. 00964563 Baujahr 09 95
Fabr-
3872234 MINERALOL
Nr Dreh-
Vg = 65cm3 n = 2200 min-1
DR = 170 bar FR = 14 bar LR = kW richtung
MADE IN GERMANY
Manufactured in U.S.A. for : Cert. I.D. C.I.D./ L. Series CPL Engine Serial Number.
ns Cummins
mi
um Engine Company, Inc Timing- TDC Injector P/N.
Box 3005
Columbus Indiana Valve lash cold Cust. Spec.
47202-3005
Warning:Injury May Result and Warrenty Is Voided Engine Serial Number. Rated HP at RPM
If Fuel Rate RPM or Altitudes Exceed
Published Maximum Values For This Model Low Idle RPM Fuel rate at rated HP mm3/stroke
and Application.
Date of Mfg. E.C.S. Madel Name
X000362
Figure 2
APR 96 870144
870144 APR 96
SERVICE KITS - ULTRA C
SERVICE KIT 100 SMR, P/N 360436
PART NUMBER QTY DESCRIPTION
CU10199 1 WASHER, Sealing
CU10279 4 SEAL, O Ring
202914 2 ELEMENT, Filter, Schroeder
210341 2 STRAINER, Suction
210469 2 FILTER, Element, Spin On
221390 4 GASKET, Valve Cover
221391 1 FILTER, Oil
221392 1 FILTER, Fuel, Secondary
221393 1 FILTER, Fuel, Primary
SERVICE KITS 250/750 SMR, P/N 360437
SERVICE KITS 500 SMR, P/N 360438
200276 1 ELEMENT, Safety
200277 1 ELEMENT, Primary
221395 1 BELT, Drive
APR 96 870144
SERVICE KIT 1 000 SMR, P/N 360439
140017 1 SEAL
140099 1 SEAL, Oil
140173 1 SEAL, Oil
200276 1 ELEMENT, Safety
200277 1 ELEMENT, Primary
202914 2 ELEMENT, Filter, Schroeder
210341 1 STRAINER, Suction
221395 1 BELT, Drive
280016 1 LOCTITE
870144 APR 96
SECTION 2
ENGINE
March 13, 1996 SECTION 2 ENGINE 2-2

ILLUSTRATED REFERENCE FOR ENGINE
3 4
6
7
5
P003006

CONTENTS LIST
ITEM DESCRIPTION PAGE No. REMARKS
1 ENGINE AND MISCELLANEOUS PARTS 2-5
2 EXHAUST SYSTEM 2-7
3 AIR CLEANER SYSTEM 2-9
4 AIR CLEANER (8 INCH) 2-11
5 FUEL SYSTEM 2-13
6 THROTTLE CONTROL 2-15
7 COOLING SYSTEM 2-17

ENGINE AND MISCELLANEOUS PARTS
6
26
25
8
26
1
4 3
22 21
2
9
29 30
23 24
10 20
5
15
13 14
18
7
16 19
15
31 11,12
28
17
27
February 21, 1996 3WHLC001 2-5

ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250094 1 ENGINE, Cummins, 4BT3.9C
2 203822 1 COUPLING, Flexible
3 161729 1 FLANGE
4 NSI 1 FAN
5 NSI 1 BRACKET
6 174107 1 SHEILD, Heat
7 221391 1 FILTER, Oil
8 221392 1 FILTER, Oil, Secondary
9 221393 1 FILTER, Oil, Primary
10 221395 1 BELT
11 182691 1 MOUNTING, LH
12 182690 1 MOUNTING, RH
13 NSI 1 BOLT
14 172234 4 SPACER
15 203761 3 MOUNTING
16 161582 1 SLEEVE
17 100911 1 BOLT, Hex
18 161809 2 SLEEVE
19 100410 2 NUT, Cleavelock
20 100165 2 BOLT, Hex
21 100255 8 SCREW, Hex
22 100064 8 WASHER, Flat
24 100225 8 SCREW, Cap
25 100064 4 WASHER, Hardened
26 100085 4 SCREW, Hex
27 100478 8 SCREW, Hex
29 100082 4 BOLT
30 100062 4 WASHER
31 160445 2 WASHER

EXHAUST SYSTEM
4 3
10
6

EXHAUST SYSTEM
1 204322 1 SILENCER, Exhaust
2 203432 1 ELBOW
3 181845 1 BRACKET
4 200590 2 CLAMP, Exhaust
5 100210 2 BOLT, Hex. Head
6 100198 4 SCREW, Hex
7 100255 3 SCREW, Cap
9 100316 2 NUT, Nyloc
10 100062 4 WASHER

AIR CLEANER SYSTEM
7
8
3
8
9
10
5 11
12
6 13
12
1
14
P002954

AIR CLEANER SYSTEM
1 290003 1 AIR CLEANER
2 200045 2 BAND, Mounting
3 174108 4 SPACER
4 100196 2 BOLT, Hex
6 100312 2 NUT, Nyloc
7 100199 4 BOLT, Hex
8 100062 8 WASHER
9 100312 4 NUT, Nyloc
10 203531 1 CLAMP, T Bolt
11 203498 1 ELBOW, Rubber
12 203544 3 CLAMP, T Bolt
13 203019 1 PIPE
14 204440 1 ELBOW
February 22, 1996 3WHLC003 2-10

AIR CLEANER (8 INCH)
February 7, 1996 290003 2-11

AIR CLEANER (8 INCH)
1 290003 AIR CLEANER (8 INCH)
2 NSI 1 BODY, Air Filter
3 200276 1 ELEMENT, Filter, Safety
4 200260 2 NUT, Wing
5 200277 1 ELEMENT, Filter, Main
6 200262 1 BAFFLE, Retainer
7 200261 1 CLAMP
8 200458 1 COVER, End
February 7, 1996 290003 2-12

FUEL SYSTEM
6 16
17
RH
14
3
AXLE HOUSING
5 1
13 13 13 9
LH POST
10
15
2 6
5
4
11
6 13 8
LH 13
LH RH
13
7
12
12
P002157
February 22, 1996 3WHLC006 2-13

FUEL SYSTEM
1 100314 2 NUT, Nyloc
2 240387 1 HOSE ASSY
3 120004 1 CONNECTOR
4 120247 1 REDUCER
5 120059 3 ADAPTOR, Pushlock, Male
6 130002 A/R HOSE, Pushlock
7 210099 1 FILLER, Breather
9 120188 1 REDUCER
10 120151 1 ADAPTOR, Hose, Barbed
11 130025 A/R HOSE, Ram
12 120212 2 ADAPTOR, Swivel
13 205041 6 UNICLAMP
14 200746 1 HEAD, Fuel Filter
15 220076 1 ELEMENT, Spin On
16 100089 2 SCREW, Hex
February 22, 1996 3WHLC006 2-14

THROTTLE CONTROL
4
3
March 15, 1996 3WHLC005 2-15

THROTTLE CONTROL
1 201171 1 CABLE
2 172093 1 BRACKET
3 100198 2 SCREW, Hex
4 100062 2 WASHER
5 100312 2 NUT, Nyloc
6 203449 1 TIE ROD END
March 15, 1996 3WHLC005 2-16

COOLING SYSTEM
3
1
6 7
10
12
5
8
10
10
16 15
14
11 2
7 13
11
12
9
4
February 22, 1996 3WHLC008 2-17

COOLING SYSTEM
1 203817 1 RADIATOR
2 203576 1 HOSE
3 203575 1 HOSE
4 203577 1 HOSE
5 130070 1 HOSE, Pushlock
6 202485 1 SWITCH, Cooling Water Level
8 202214 1 PIPE
10 200212 4 CLAMP, Hose
11 200050 2 CLAMP, Hose
12 200089 2 CLAMP, Hose
13 100086 8 SCREW, Hex
15 100314 8 NUT, Hex
16 130001 1 HOSE
February 22, 1996 3WHLC008 2-18

March 13, 1996 SECTION 3 POWER TRAIN 3-1
SECTION 3
POWER TRAIN

ILLUSTRATED REFERENCE FOR POWER TRAIN
4
12 10
3
5
6,7,8 11
P003008

CONTENTS LIST
1 TRANSMISSION SYSTEM (WITH INTERNAL FLUSHING VALVE) 3-5
1 TRANSMISSION SYSTEM (WITH EXTERNAL FLUSHING VALVE) 3-9
2 TRANSMISSION PUMP MISCELLANEOUS PARTS 3-13
3 TRANSMISSION PUMP 3-15
3 VARIABLE DISPLACEMENT PUMP (HOUSING) 3-17
3 HYDRAULIC CONTROL 3-19
3 CONTROL MODULE 3-21
3 PORT PLATE WITH VALVES 3-23
3 PRESSURE RELIEF VALVE 3-25
3 CONTROL CARTRIDGE, DA 3-27
3 PRESSURE OVERRIDE VALVE 3-29
3 PRESSURE RELIEF VALVE 3-31
3 ROTARY GROUP 3-33
3 INTERNAL GEAR PUMP ASSEMBLY 3-35
3 HYDRAULIC PUMP 3-37
4 TRANSMISSION PUMP OIL FILTER ASSEMBLY 3-41
5 PEDAL ASSEMBLY 3-43
6 WHEEL DRIVE (SERIES 45) 3-45
6 WHEEL DRIVE (SERIES 38) 3-49
6 PRIMARY REDUCTION ASSEMBLY (MODEL 8, 23:1, C INPUT) 3-53
6 PRIMARY REDUCTION ASSEMBLY (MODEL 8, 28:1, C INPUT) 3-55
7 HYDRAULIC PUMP (F12 WITH EXTERNAL FLUSHING VALVE) 3-57
7 HYDRAULIC PUMP (F12 WITH INTERGRAL FLUSHING VALVE) 3-59
8 MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT) 3-61
9 TAIL WHEEL FORK ASSEMBLY 3-63
10 TAIL WHEEL AXLE 3-65
11 WHEEL ASSEMBLY ( 23.1X26) 3-67
12 WHEEL ASSEMBLY (1800X15.5) 3-69

TRANSMISSION SYSTEM (WITH INTERNAL FLUSHING VALVE)
13 4 22 4
7 22 22
28 27 34 32
33
31
31
10 24 8
18 11 29
37 35 15
28 36
27 26 26
23
27
27 TANK
19
44 28
28 12
27 1
28
38
45
29 40 28 46
19 28 21
9 11 14 20
41
2
28 26 27
27 6
TO CASE DRAIN FELLING HEAD
18 27 5 10
39 25 26
43 16 15
17
7 3 10 30
42
20
P002997
March 29, 1996 3WHLC054 3-5

1 210462 1 PUMP, Transmission
2 203379 1 COOLER, Oil
3 210287 1 VALVE
4 210468 2 FILTER
5 120385 1 T PIECE
6 120208 1 T PIECE
7 260539 2 WHEEL DRIVE (SERIES 45)
8 290301 1 PIPE, Donaspin Scavenge
9 240670 1 HOSE
14 121028 1 T PIECE
15 120386 2 T PIECE
16 121230 2 CONNECTOR, Male
17 120193 1 ELBOW
18 120365 2 ELBOW, Run
19 120047 2 ELBOW
20 120817 2 ELBOW
21 120100 1 ELBOW
22 125065 3 ELBOW
23 120812 1 ELBOW
24 190626 1 PLUG
25 120025 1 ELBOW
26 100387 16 SCREW, Set, Hex
27 120229 8 FLANGE
28 140086 8 O RING
29 100746 16 BOLT, Hex, Head
30 240446 1 HOSE
31 210469 2 HOSE
32 240359 1 HOSE
33 240449 1 HOSE
34 240731 1 HOSE
March 29, 1996 3WHLC054 3-6

13 4 22 4
7 22 22
28 27 34 32
33
31
31
10 24 8
18 11 29
37 35 15
28 36
27 26 26
23
27
27 TANK
19
44 28
28 12
27 1
28
38
45
29 40 28 46
19 28 21
9 11 14 20
41
2
28 26 27
27 6
18 27 5 10
39 25 26
43 16 15
17
7 3 10 30
42
20
P002997
March 29, 1996 3WHLC054 3-7

35 240247 1 HOSE
36 240730 1 HOSE
37 240480 1 HOSE
38 240728 1 HOSE
39 240729 1 HOSE
40 240685 1 HOSE
41 240686 1 HOSE
42 240251 1 HOSE
43 240683 1 HOSE
44 240682 1 HOSE
45 240025 1 HOSE
46 240126 1 HOSE
March 29, 1996 3WHLC054 3-8

TRANSMISSION SYSTEM (WITH EXTERNAL FLUSHING VALVE)
13 4 22 4
7 22 22
28 27 34 32
33
31
31
10 24 8
18 11 29
47 37 35 15
28 36
27 26 26
23
27
27 TANK
19
44 28
28 12
27 1
28 38
45
47 40
29 28 46
19 28 21
9 11 14 20
41
2
28 26 27
27 6
18 27 5 10
39 25 26
43 16 15
17
7 3 10 30
42
20
P002998
March 18, 1996 3WHLC039 3-9

2 203379 1 COOLER, Oil
3 210287 1 VALVE
4 210468 2 FILTER
5 120385 1 T PIECE
6 120208 1 T PIECE
8 290301 1 PIPE, Donaspin Scavenge
9 240670 1 HOSE
14 121028 1 T PIECE
15 120386 2 T PIECE
16 121230 2 CONNECTOR, Male
17 120193 1 ELBOW
18 120365 2 ELBOW, Run
19 120047 2 ELBOW
20 120817 2 ELBOW
21 120100 1 ELBOW
22 125065 3 ELBOW
23 120812 1 ELBOW
24 190626 1 PLUG
25 120025 1 ELBOW
26 100387 16 SCREW, Hex, Head
27 120229 16 FLANGE
28 140086 8 O RING
29 100746 16 BOLT, Hex, Head
30 120239 8 HOSE
31 210469 2 FILTER
32 240359 1 HOSE
33 240449 1 HOSE
34 240731 1 HOSE
March 18, 1996 3WHLC039 3-10

13 4 22 4
7 22 22
28 27 34 32
33
31
31
10 24 8
18 11 29
47 37 35 15
28 36
27 26 26
23
27
27 TANK
19
44 28
28 12
27 1
28 38
45
47 40
29 28 46
19 28 21
9 11 14 20
41
2
28 26 27
27 6
18 27 5 10
39 25 26
43 16 15
17
7 3 10 30
42
20
P002998
March 18, 1996 3WHLC039 3-11

35 240247 1 HOSE
36 240730 1 HOSE
37 240480 1 HOSE
38 240728 1 HOSE
39 240729 1 HOSE
40 240685 1 HOSE
41 240686 1 HOSE
42 240251 1 HOSE
43 240683 1 HOSE
44 240682 1 HOSE
45 240025 1 HOSE
46 240126 1 HOSE
47 225042 2 VALVE, Flushing
March 18, 1996 3WHLC039 3-12

TRANSMISSION PUMP MISCELLANEOUS PARTS
17
10
11 14 1
12 13
11
16
4
8
9
7
6
18
6 3 15
5
February 22, 1996 3WHLC007 3-13

TRANSMISSION PUMP MISCELLANEOUS PARTS
1 203823 1 BOWEX GEAR
3 172616 1 BRACKET, Support
4 172615 1 MOUNTING, Transmission
5 100210 2 SCREW, Set, Hex
7 100316 2 NUT, Nyloc
8 100494 6 SCREW, Hex
9 100065 6 WASHER, Spring
10 100379 2 SCREW, Hex
12 100024 2 BOLT
13 203822 1 COUPLING, Flywheel
14 161729 1 PLATE, Adaptor
15 100225 8 SCREW, Cap
16 100364 6 SCREW, Hex
February 22, 1996 3WHLC007 3-14

TRANSMISSION PUMP
1
2
4
3
P002958
February 29, 1996 210462 3-15

TRANSMISSION PUMP
1 210462 TRANSMISSION PUMP
2 210642 2 PUMP, Section
3 223002 4 SCREW, Hex
4 223001 4 WASHER
5 210431 1 PUMP, Auxillary
February 29, 1996 210462 3-16

VARIABLE DISPLACEMENT PUMP (HOUSING)
February 29, 1996 210462 3-17

VARIABLE DISPLASEMENT PUMP (HOUSING)
1 210642 1 VARIABLE DISPLACEMENT PUMP (HOUSING)
2 223603 1 HOUSING
3 223058 2 CYLINDER, Pin
4 223187 1 PIN, Dowel
5 223186 2 PIN, Dowel
6 223026 2 PIN, Double Break Off
7 223063 3 SCREW, Locking
8 Z0634306174 3 O RING
9 223519 2 ORIFICE
10 Z0634306518 1 O RING
February 29, 1996 210462 3-18

HYDRAULIC CONTROL
February 29, 1996 210462 3-19

HYDRAULIC CONTROL
1 223263 1 HYDRAULIC CONTROL
2 223288 1 PISTON, Positioning
3 223289 1 ROD
4 223290 1 COVER
5 223291 1 COVER
6 223031 2 RING
6 223032 A/R RING
6 223033 A/R RING
6 223034 A/R RING
6 223035 A/R RING
6 223036 A/R RING
7 223292 2 RING
8 223293 2 RING
9 223294 2 COLLAR, Spring
9 223040 A/R SPACER, Ring
9 223041 A/R SPACER, Ring
10 223295 2 SPRING, Pressure
12 223297 2 BUSH
14 223299 2 RING, Retaining
15 223047 1 NUT, Hex
16 223056 8 BUSH
18 223049 1 O RING
19 223527 4 O RING
February 29, 1996 210462 3-20

CONTROL MODULE
24
1
10 22
7 20
19
4
6
3 25
21
12 9
15
5
14
12 11
13
16
18
P003001
17
February 29, 1996 210462 3-21

CONTROL MODULE
1 223266 1 CONTROL MODULE
2 NSI 1 HOUSING
3 223630 1 BUSH, Control
4 223631 1 SHAFT, Control
6 223635 1 COVER
7 223114 1 LEVER
8 223115 1 GASKET
10 223634 1 PIN, Eccentric
11 100366 1 SCREW, Cap
12 223049 1 O RING
13 223119 1 O RING
14 223120 1 ROLLER, Needle
15 223121 1 O RING
16 223122 1 SCREW, Cap
17 100220 1 SCREW, Cap
18 223123 1 SCREW, Cap
19 223124 1 O RING
20 223125 1 NUT, Seal Lock
21 223127 1 SHIM
22 223129 1 PIN, Cylinder
24 223553 1 LEVER, Feed Back
25 223632 1 BUSH, Spring
February 29, 1996 210462 3-22

PORT PLATE WITH VALVES
15
17
P002968
February 29, 1996 210462 3-23

PORT PLATE WITH VALVES
1 NSI 1 PORT PLATE WITH VALVES
2 223627 1 HOUSING, Portplate
3 223528 2 VALVE, Relief, Pressure
4 223053 1 VALVE, Relief, Pressure
5 223626 1 VALVE, Override, Pressure
6 223531 1 BUSHING, Bearing
7 223532 1 BUSH
8 223533 1 BUSH, Bearing
9 NSI 4 SCREW, Cap
10 223535 2 CYLINDER, Pin
11 223536 1 O RING
12 223026 3 PIN, Double Break Off Not Illustrated
14 223062 2 O RING
16 Z0634306174 2 O RING
17 210602 1 CONTROL VALVE, DA
February 29, 1996 210462 3-24

PRESSURE RELIEF VALVE
February 29, 1996 210462 3-25

PRESSURE RELIVE VALVE
1 223528 1 PRESSURE RELIEF VALVE
3 223538 1 COLLAR, Valve
4 223066 1 SPINDLE, Valve
5 NSI 1 NUT, Loading, Spring
6 NSI 1 SPRING, PRESSURE
7 223069 1 SPRING, Cone-Shaped
8 223070 1 PIN, Threaded
9 223071 1 O RING
10 223072 1 RING, Backup
11 223539 1 BOLT, Adjusting
12 223090 1 NUT, Lock, Seal
13 223540 1 O RING
February 29, 1996 210462 3-26

CONTROL CARTRIDGE, DA
February 29, 1996 210462 3-27

CONTROL CARTRIDGE, DA
1 210602 1 CONTROL CARTRIDGE, DA
2 223090 1 NUT, Seal Lock
3 223556 1 SCREW, Control
4 223562 1 O RING
5 223564 1 CIRCLIP
6 223561 1 RING
7 223558 1 PIPE, Controller
8 223560 1 PIN, Threaded
9 223582 1 CIRCLIP
10 223563 1 CIRCLIP
11 223565 1 ORIFICE
12 100403 1 NUT, Nyloc
13 NSI 1 SPACER
14 223557 1 PISTON, Differential
15 223583 1 SPRING
February 29, 1996 210462 3-28

PRESSURE OVERRIDE VALVE
13
P002960
February 29, 1996 210462 3-29

PRESSURE OVERRIDE VALVE
1 223626 1 PRESSURE OVERRIDE VALVE
3 223541 1 BUSHING, Valve
4 223082 1 PISTON, Control
5 223083 1 PISTON
6 223084 1 PISTON, Valve
7 223629 1 SEAT, Poppet
10 223542 1 SCREW, Adjusting
12 223090 1 NUT, Lock, Seal
13 223540 1 O RING
February 29, 1996 210462 3-30

February 29, 1996 210462 3-31

1 223053 1 PRESSURE RELIEF VALVE
3 223074 1 PISTON, Valve
6 223071 1 O RING
7 223077 A/R SHIM, 1 mm
7 223078 A/R SHIM, 0.5 mm
7 223079 A/R SHIM, 0.3 mm
February 29, 1996 210462 3-32

ROTARY GROUP
1
18
19
16
12
20
21
22
25
23
2 24
4
23
14
15
14
8 22
9
3
11
10
26
5
7 13
P002957
February 29, 1996 210462 3-33

ROTARY GROUP
1 223262 1 ROTARY GROUP
2 223521 9 PAD, Piston Slipper
3 223607 1 STACK, Cup Spring
4 223608 1 CRADLE
5 223609 1 RING, Slide
6 223610 1 SHAFT, Drive
7 223525 1 BEARING, Flange
8 223612 WIRE
9 223277 A/R SHIM
9 223278 A/R SHIM
9 223279 A/R SHIM
9 223280 A/R SHIM
10 223613 1 PLATE, Retaining
11 223614 1 BALL, Retaining
12 223284 1 BEARING, Roller
13 223618 1 CRADLE BEARING ASSY
15 223620 1 SEAL, Shaft
18 223603 1 HOUSING
20 223189 1 SCREW, Eccentric
21 223190 1 NUT, Seat, locking
22 223606 1 CYLINDER WITH CONTROL PLATE
23 223616 2 WASHER
24 223617 1 SPRING
26 223612 1 WIRE
February 29, 1996 210462 3-34

INTERNAL GEAR PUMP ASSEMBLY
14
13
4
10
7
5
8 9
11 12
February 29, 1996 210462 3-35

INTERNAL GEAR PUMP ASSEMBLY
1 223265 1 INTERNAL GEAR PUMP ASSEMBLY
2 223544 9 FLANGE, Intermediate
3 223545 1 COVER, Pump
4 223546 1 BUSHING, Bearing
5 223547 1 SHAFT, Thru Drive
6 223548 1 WHEEL, Set
7 223549 1 KEY, Shaft
8 223551 1 CIRCLIP
9 223550 4 SCREW, Cap
10 223137 1 RING, Rectangular
11 223551 1 CIRCLIP
12 223139 4 RING, Seal, Bonded
13 223059 1 O RING
14 223022 1 O RING
February 29, 1996 210462 3-36

HYDRAULIC PUMP
February 29, 1996 210462 3-37

HYDRAULIC PUMP
1 210431 1 HYDRAULIC PUMP
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON,
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP
18 223250 1 PLATE, Distributor
19 223255 1 CIRCLIP, Internal
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE,Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Taper
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Taper
33 223243 1 O RING
34 223233 1 HOUSING, Pump
35 223212 1 PLUG
February 29, 1996 210462 3-38

HYDRAULIC PUMP
February 29, 1996 210462 3-39

HYDRAULIC PUMP
36 140062 1 O RING
37 223245 1 CIRCLIP, Internal
38 223242 1 SEAL, Shaft
February 29, 1996 210462 3-40

TRANSMISSION PUMP OIL FILTER ASSEMBLY
P003010
April 17, 1996 3WHLC055 3-41

TRANSMISSION PUMP OIL FILTER ASSEMBLY
1 210468 1 FILTER, Head
2 210469 FILTER, Element
April 17, 1996 3WHLC055 3-42

PEDAL ASSEMBLY
10
9
1,2
6
8
3
6
23
16 7
15
12
5
14
15
4
16
24 6
17
11
13
6
18
21 7
16 14 20 22
15 15 19
16
12 17
February 23, 1996 3WHLC010 3-43

PEDAL ASSEMBLY
1 182868 1 PEDAL, LH
2 182869 1 PEDAL, RH
3 160432 4 SLEEVE
4 171990 4 MOUNTING, Pedal
5 100210 12 SCREW, Hex
7 100316 12 NUT, Nyloc
8 181250 2 STOP ASSY
9 100438 4 SCREW, Hex
10 100293 4 NUT, Hex
11 173649 1 ROD, Link, RH
11 173648 1 ROD, Link, LH
12 183069 4 ROD END ASSY
13 100283 4 NUT, Hex
14 162109 4 BUSH, Vesconite
15 161192 8 SPACER
16 100543 8 WASHER, Fender
17 100312 4 NUT, Nyloc
18 100762 2 BOLT, Hex
19 172392 2 GUIDE, Rod
20 100316 2 NUT, Nyloc
21 100210 2 SCREW, Hex
23 100196 2 BOLT, Hex
February 23, 1996 3WHLC010 3-44

WHEEL DRIVE (SERIES 45)
3 3
40
1 6
3 2
2
24 23
11 25
10 26
22
7
5 13 21
4 1
1 20
12
35 27
2
34
15
17
15 16 37
14
36
33
31
41 32 50 42 51 43 44 45 46 47 4
30
2
P002 63
4 52
February 27, 1996 260539 3-45

2 120396 2 PLUG
3 100421 A/R WASHER, Fender
4 100111 6 SCREW, Hex
5 160180 1 COVER, Plate
6 140191 1 O RING
7 160194 1 PLUG, Thrust, Bronze
8 201650 1 CIRCLIP
9 160193 1 RING, Steel
10 200846 1 PINION, Sun, Heavy Duty
11 160192 1 RING, Thrust
12 100211 24 SCREW, Hex
13 190092 1 CARRIER, Planetary, 3 Cage
14 160181 3 PIN, Planetary
15 160182 6 SHIM, Planet
17 200273 3 PINION, Planetary
18 170222 1 CIRCLIP
20 160263 1 NUT, Lock
21 190141 1 WASHER, Heat Treated
22 200271 1 GEAR, Ring
23 100149 8 SCREW, Hex
24 160360 4 PLATE, Lock
25 171108 4 PLATE, Retainer
26 160575 1 CARRIER, Ring Gear
27 120128 1 PLUG
28 161787 1 HUB
29 150069 2 BEARING, Taper Roller
30 140192 1 SEAL, Oil
31 160571 1 AXLE, Stub
32 100484 14 SCREW, Hex
33 140344 1 V RING
34 202019 1 SHAFT, Side
35 201497 1 CIRCLIP
February 27, 1996 260539 3-46

3 3
40
1 6
3 2
2
24 23
11 25
10 26
22
7
5 13 21
4 1
1 20
12
35 27
2
34
15
17
15 16 37
14
36
33
31
41 32 50 42 51 43 44 45 46 47 4
30
2
P002 63
4 52
February 27, 1996 260539 3-47

36 100471 10 SCREW, Hex
37 160974 1 ADAPTOR
38 100268 12 STUD, Wheel
39 100351 12 NUT, Tapered
40 140471 1 SEAL, Cassete
41 202621 1 PLATESEAL
42 220334 2 WASHER
43 210296 1 MOTOR, Volvo, With External Flushing Valve Upto 24.04.96
43 210304 1 MOTOR, Volvo, With Intergral Flushing Valve From 25.04.96
44 224860 1 GASKET, Cover
45 205119 1 BRAKE, Failsafe
46 201504 1 GASKET
47 215013 1 PRIMARY REDUCTION ASSY
48 NPN 1 FINAL DRIVE
49 220792 12 SCREW
50 100002 4 NUT
51 100516 4 STUD
52 162935 1 WASHER
February 27, 1996 260539 3-48

3 3
40
1 6
3 2
2
24 23
11 25
10 26
22
7
5 13 21
4 1
1 20
12
35 27
2
34
15
17
15 16 37
14
36
33
31
41 32 50 42 51 43 44 45 46 47 4
30
2
P002 62
4
February 27, 1996 260526 3-49

2 120396 2 PLUG, Steam
3 100421 A/R WASHER, Fender
4 100111 6 SCREW, Hex
5 160180 1 COVER, Plate
6 140191 1 O RING
7 160194 1 PLUG, Thrust, Brass
8 201650 1 CIRCLIP
9 160193 1 WASHER, Steel
10 200846 1 GEAR, Sun
11 160192 1 WASHER, Thrust, Bronze
12 100211 24 SCREW, Hex
13 190092 1 CARRIER, Planetary
14 160181 3 PIN, Planetary
15 160182 6 SHIM, Planet
17 200273 3 GEAR, Planetary
18 170222 1 CIRCLIP
19 150018 1 PIN, Lock
20 160263 1 NUT, Lock
21 190141 1 WASHER
22 200271 1 GEAR, Ring
23 100149 8 BOLT
24 160360 4 PLATE, Lock
25 171108 4 PLATE, Retainer
26 160575 1 CARRIER, Ring Gear
27 120128 1 PLUG
28 161787 1 HUB
29 150069 2 BEARING
30 140192 1 SEAL, Oil
31 160571 1 SHAFT, Stub
32 100484 14 BOLT
33 140344 1 V RING
34 202019 1 SHAFT, Side
35 201497 1 CIRCLIP
February 27, 1996 260526 3-50

3 3
40
1 6
3 2
2
24 23
11 25
10 26
22
7
5 13 21
4 1
1 20
12
35 27
2
34
15
17
15 16 37
14
36
33
31
41 32 50 42 51 43 44 45 46 47 4
30
2
P002 62
4
February 27, 1996 260526 3-51

36 100471 10 BOLT
37 160974 1 ADAPTOR
38 100268 12 STUD, Wheel
39 100351 12 NUT, Wheel, Tapered
40 140471 1 SEAL, Cassete
41 202621 1 PLATESEAL
42 220334 4 WASHER
43 210296 1 MOTOR, Volvo, With External Flushing Valve Upto 24.04.96
43 210304 1 MOTOR, Volvo, With Intergral Flushing Valve From 25.04.96
44 224860 1 GASKET
45 205119 1 BRAKE, Failsafe
46 201504 1 GASKET
47 215010 1 PRIMARY REDUCTION ASSY
48 NPN 1 FINAL DRIVE
49 220792 12 SCREW, Cap
50 100002 4 NUT, Hex
51 100516 4 STUD
February 27, 1996 260526 3-52

PRIMARY REDUCTION ASSEMBLY (MODEL 8, 23:1, C INPUT)
12
13
14 8
15
13
1 11
20
3 21 17
22
24
23
24
21
25
6
5
7
9
10
9
16
18
19
26
P002973
February 9, 1996 215010 3-53

1 215010 1 PRIMARY REDUCTION ASSEMBLY
2 220792 12 SCREW, Cap
3 201902 1 PLUG, Magnetic
4 205120 1 COVER
5 201922 1 PLUG
6 205121 1 WASHER, Thrust
7 205122 1 GEAR, Sun, Primary, Model 8, 23.5:1
8 222923 1 CARRIER ASSY, Model 8, 23.5:1
10 222918 1 CARRIER, Planetary, Primary
11 220794 3 CIRCLIP
12 222901 3 PIN
14 222910 3 GEAR, Planetary, Primary
15 222925 96 BEARING, Roller, Needle
16 222915 1 GEAR, Sun, Secondary
17 222922 1 SECONDARY CARRIER, Model 8, 23.5:1
19 222920 1 CARRIER, Planetary, Secondary
20 222902 3 PIN
22 222907 3 GEAR, Planetary, Secondary
23 222904 3 RING, Separating
25 220794 3 CIRCLIP
26 222905 1 GEAR, Ring
February 9, 1996 215010 3-54

12
13
14 8
15
13
1 11
20
3 21 17
22
24
23
24
21
25
6
5
7
9
10
9
16
18
19
26
P002973
February 9, 1996 215013 3-55

1 215013 1 PRIMARY REDUCTION ASSEMBLY
2 220792 12 SCREW, Cap
3 201902 1 PLUG, Magnetic
4 205120 1 COVER
5 201922 1 PLUG
7 205149 1 GEAR, Sun, Primary, Model 8, 28:1
8 220790 1 CARRIER ASSY, Model 8, 28:1
10 222919 1 CARRIER, Planetary, Primary
11 220794 3 CIRCLIP
12 222901 3 PIN
14 222911 3 GEAR, Planetary, Primary
16 222916 1 GEAR, Sun, Secondary
17 220791 1 SECONDARY CARRIER, Model 8, 28:1
19 222920 1 CARRIER, Planetary, Secondary
20 222902 3 PIN
22 222908 3 GEAR, Planetary, Secondary
23 222904 3 RING, Separating
25 220794 3 CIRCLIP
26 220797 1 GEAR, Ring
February 9, 1996 215013 3-56

HYDRAULIC PUMP (F12 WITH EXTERNAL FLUSHING VALVE)
13
26 3
14
2
15
4 16
5
18
6 17
26
27
9 7
19
21
8
11
20
10
22
12
23
24
25
January 30, 1996 210296 3-57

HYDRAULIC PUMP (F12 WITH EXTERNAL FLUSHING VALVE)
2 NSI 1 BARREL HOUSING ASSY
3 NSI 4 SCREW, Socket, Hex
4 NSI 2 SHIM
5 225075 2 BEARING, Needle
6 225071 1 PLATE, Valve
7 NSI 1 BARREL, Cylinder
8 225077 1 PISTON ASSY
9 225076 1 SUPPORT, Barrel
10 NSI 1 SHAFT
11 NSI 1 PIN, Guide
12 NSI 1 KEY, Flat
13 NSI 1 GEAR, Ring
14 225079 1 BEARING, Tapered
16 NSI 2 WASHER, Spacer
17 NSI 1 RING, Retaining
18 225072 1 O RING
19 NSI 1 HOUSING, Bearing
20 NSI 1 PLUG, Bleeder
21 NSI 1 WASHER, Seal
22 220245 1 O RING
23 225074 1 SEAL, Shaft
24 NSI 1 CARRIER, Seal
26 NSI 2 PLUG ASSY, Hex Socket
27 225042 1 VALVE, Flushing
January 30, 1996 210296 3-58

HYDRAULIC PUMP (F12 WITH INTERGRAL FLUSHING VALVE)
February 29, 1996 210304 3-59

HYDRAULIC PUMP (F12 WITH INTERGRAL FLUSHING VALVE)
2 NSI 1 BARREL HOUSING ASSY
3 NSI 4 SCREW, Socket, Hex
4 NSI 2 SHIM
5 225075 2 BEARING, Needle
6 225071 1 PLATE, Valve
7 NSI 1 BARREL, Cylinder
8 225077 1 PISTON ASSY
9 225076 1 SUPPORT, Barrel
10 NSI 1 SHAFT
11 NSI 1 PIN, Guide
12 NSI 1 KEY, Flat
13 NSI 1 GEAR, Ring
14 225079 1 BEARING, Tapered
16 NSI 2 WASHER, Spacer
18 225072 1 O RING
19 NSI 1 HOUSING, Bearing
20 NSI 1 PLUG, Bleeder
21 NSI 1 WASHER, Seal
22 220245 1 O RING
23 225074 1 SEAL, Shaft
24 NSI 1 CARRIER, Seal
26 NSI 2 PLUG ASSY, Hex Socket
February 29, 1996 210304 3-60

MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
7
3 4
1 5 6
8 9
11
10
16
17 12
13 21
22
14
23
14
15
18
19
20
P002405
February 9, 1996 205119 3-61

MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
1 205119 1 MULTI DISC BRAKE ASSEMBLY (4 BOLT C MOUNT)
2 NSI 2 BOLT, Socket Head
3 NSI 1 CIRCLIP
4 NSI 1 CIRCLIP
5 *** 1 BEARING
6 */*** 1 SEAL, Oil
7 NSI 1 COVER
8 NSI 1 SHAFT ASSY, Spline
9 NSI 1 BOLT, Shoulder, Socket Head
10 ** 1 DISC, Primary
11 ** 5 DISC, Rotor
12 ** 4 DISC, Stator
13 NSI 4 SCREW, Socket Head
14 */**/***/**** 2 GASKET, Case
15 NSI 1 PLATE, Spring
16 **** 4 SPRING, Red
17 **** 4 SPRING, Blue
18 NSI 1 PISTON
19 * 1 RING, Backup
20 * 1 O RING
21 * 1 RING, Backup
22 * 1 O RING
23 NSI 1 PLATE, Pressure
24 220386 1 KIT, O Ring and Backup Ring Includes Items Marked *
25 220387 1 KIT, Standard Torque Lining Includes Items Marked **
26 220388 1 KIT, Bearing Includes Items Marked ***
27 220389 1 KIT, Spring Includes Items Marked ****
February 9, 1996 205119 3-62

TAIL WHEEL FORK ASSEMBLY
14 2
1
13
12
11
10
9 3
February 23, 1996 3WHLC009 3-63

TAIL WHEEL FORK ASSEMBLY
2 100079 6 SCREW,Hex
3 181030 1 FORK
4 140173 1 SEAL, Oil
5 150088 1 CONE, Bearing
6 150087 1 CUP, Bearing
7 150089 1 CUP, Bearing
8 150090 1 CONE, Bearing
9 200624 1 WASHER
10 100311 1 NUT, Lock
12 100086 1 SCREW, Hex
13 172912 1 COVER, Housing
14 190254 1 PLUG, Breather
February 23, 1996 3WHLC009 3-64

TAIL WHEEL AXLE
1 5
16
7
4
15
14
8
10
17 2
11
9
12
13
February 19, 1996 260077 3-65

TAIL WHEEL AXLE
1 260077 1 TAIL WHEEL AXLE
2 100134 2 BOLT, Hex
3 100157 6 SCREW, Hex Upto 08.05.94
3 100268 6 STUD, Wheel From 09.05.94
4 100193 3 SCREW, Hex
5 100223 2 SCREW, Grub
8 140017 1 SEAL
9 140099 1 SEAL, Oil
10 150019 1 BEARING
11 150020 1 BEARING
12 160140 1 RING, Axle
13 160331 1 AXLE, Tailwheel
14 160332 1 NUT, Tailwheel
15 160431 1 RING, Retainer, Tailwheel
16 170066 2 DISC
17 190062 1 HUB, Wide Tailwheel
February 19, 1996 260077 3-66

WHEEL ASSEMBLY ( 23.1X26)
February 22, 1996 260317 3-67

WHEEL ASSEMBLY (23.1X26)
1 260317 WHEEL ASSEMBLY (23.1X26)
2 190305 1 RIM, 20 X 26
3 202976 1 TYRE, 23.1 X 26.16 Ply
4 200505 1 TUBE, 23.1 X 26
February 22, 1996 260317 3-68

WHEEL ASSEMBLY (1800X15.5)
1 2
3
4
February 22, 1996 260203 3-69

WHEEL ASSEMBLY (1800X15.5)
1 260203 2 WHEEL ASSEMBLY (1800X15.5)
2 261046 1 RIM, 16.00 X 15.5
3 200243 1 TYRE, 18.00 X 15.5 14 Ply
4 200242 1 TUBE, 400 X 15.5
February 22, 1996 260203 3-70

March 13, 1996 SECTION 4 VEHICLE SYSTEMS 4-1
SECTION 4
VEHICLE SYSTEMS

SECTION 4A
HYDRAULIC SYSTEM

ILLUSTRATED REFERENCE FOR HYDRAULIC SYSTEM
4
11
17
2
8,9
12
14
10
5,6,7
15
3
1
13,16
NOT ILLUSTRATED
P003011

CONTENT LIST
1 PUMP TO CONTROL VALVE SYSTEM 4-7
1 SKID AND BRAKE SYSTEM 4-9
1 JOYSTICK TO CONTROL VALVE 4-13
1 BOOM LIFT SYSTEM 4-15
1 ROTATOR SYSTEM 4-17
1 CONTROL VALVE TO FELLING HEAD / SHEAR HEAD 4-19
1 HYDRAULIC SYSTEM (FELLING HEAD) 4-21
1 GRAB SYSTEM 4-25
1 SHEAR HEAD HYDRAULIC SYSTEM 4-27
2 HYDRAULIC FILTER ASSEMBLY 4-29
3 CONTROL VALVE (FIVE BANK) 4-31
4 JOYSTICK CONTROL (3RD FUNCTION) 4-35
5 BREATHER ASSEMBLY 4-39
6 HYDRAULIC TANK FILLING ASSEMBLY 4-41
7 HAND ROTARY PUMP 4-43
8 CONTINUOUS GEAR ROTATOR 4-47
9 MOTOR, CHAR-LYNN (H-PLUS SERIES) 4-49
10 SAW MOTOR ASSEMBLY 4-51
11 BOOM CYLINDER 4-53
12 GRAB CYLINDER 4-55
13 SHEAR HEAD GRAB / ACCUMULATOR CYLINDER 4-57
14 TILT CYLINDER 4-59
15 SAW FEED CYLINDER 4-61
16 SHEAR CYLINDER 16 INCH 4-63
17 SKID CYLINDER 4-65

PUMP TO CONTROL VALVE SYSTEM
2 13
6
10
5
7
3 11
14
12
15 TO TANK
4 16
P002178

PUMP TO CONTROL VALVE SYSTEM
2 210282 1 VALVE, Control, 5 Bank
3 120811 1 ELBOW
5 120237 2 FLANGE, Half
6 100122 4 SCREW, Cap
7 140131 1 O RING
8 125023 1 ELBOW
10 125005 1 ELBOW
11 210462 1 PUMP
12 140363 1 O RING
13 1 O RING
14 140226 1 O RING
15 120222 2 FLANGE, Half
16 100021 4 SCREW, Cap

SKID AND BRAKE SYSTEM
2
3
16 20
18,36 18,36 19
15 17
10
11 9
4 39
7 16 20 18,36
19 18,36 17
BRAKE BRAKE 21
5 RH SOLENOID
13
8
12 7 22 53 57
25 51
27 SAW
BRAKE
LH SOLENOID 52
29 23
49 50 54
26 24
14 45
44 55
40 41
30 28 42
6
31 34 1
33
43
TANK
45 46
56
38 39 37
32 34
33
46 48
35 41 42
40
SKID
SKID 44 VALVE
47
P002175
26

1 120311 1 ADAPTOR
2 190629 1 PLUG, Orifice
3 190391 1 ADAPTOR
5 121031 1 T PIECE
7 121029 2 T PIECE
8 120934 1 ADAPTOR
9 210390 1 SOLENOID, Brake
10 120933 1 ADAPTOR
11 240410 1 HOSE ASSY
12 121026 1 T PIECE
13 240698 1 HOSE ASSY
14 120315 1 ELBOW
15 240696 1 HOSE ASSY
16 120366 2 T PIECE
17 240491 2 HOSE ASSY
18 120188 4 BUSH, Reducing
19 210143 2 JOYSTICK
20 240713 2 HOSE ASSY
21 240699 1 HOSE ASSY
22 240697 1 HOSE ASSY
23 120127 1 ELBOW
24 125024 1 T PIECE
25 240695 1 HOSE ASSY
26 120252 2 ELBOW
27 210392 1 SOLENOID, Saw
28 125023 1 ELBOW
29 120318 1 ADAPTOR
31 240693 1 HOSE ASSY
32 240692 1 HOSE ASSY
33 190470 2 ADAPTOR
34 120032 2 ADAPTOR
35 230065 1 CYLINDER, Skid
February 26, 1996 3WHLC012 4-10

2
3
16 20
18,36 18,36 19
15 17
10
11 9
4 39
7 16 20 18,36
19 18,36 17
BRAKE BRAKE 21
5 RH SOLENOID
13
8
12 7 22 53 57
25 51
27 SAW
BRAKE
LH SOLENOID 52
29 23
49 50 54
26 24
14 45
44 55
40 41
30 28 42
6
31 34 1
33
43
TANK
45 46
56
38 39 37
32 34
33
46 48
35 41 42
40
SKID
SKID 44 VALVE
47
P002175
26
February 26, 1996 3WHLC012 4-11

36 120374 4 ELBOW
37 190628 2 PLUG, Orifice
38 120820 2 ELBOW
39 240053 2 HOSE ASSY
40 120285 2 ADAPTOR
41 240673 2 HOSE ASSY
42 120365 2 T PIECE
44 120804 2 ELBOW
45 240700 2 HOSE ASSY
46 120057 2 ADAPTOR
47 210391 1 VALVE, Skid
48 240701 1 HOSE ASSY
50 120387 1 T PIECE
51 120984 1 REDUCING
52 120225 1 T PIECE
53 120117 1 ADAPTOR
54 120035 1 ADAPTOR
55 240702 1 HOSE ASSY
56 120025 1 ADAPTOR
57 240255 1 HOSE ASSY
February 26, 1996 3WHLC012 4-12

JOYSTICK TO CONTROL VALVE
7
3 4
11
2 6 5
7
10
11
2 5
6 3 4
P002686
February 27, 1996 3WHLC013 4-13

JOYSTICK TO CONTROL VALVE
2 210143 2 JOYSTICK
3 120148 2 ADAPTOR
4 121350 2 ELBOW
5 120375 2 ELBOW
6 120808 4 ELBOW
10 240710 2 HOSE ASSY
11 120933 8 ADAPTOR
February 27, 1996 3WHLC013 4-14

BOOM LIFT SYSTEM
9 6
BOOM
4
9 1
3
2
1 9
7
BOOM
3
5
9
4
P002172
February 27, 1996 3WHLC014 4-15

BOOM LIFT SYSTEM
1 230057 2 CYLINDER, Boom
3 120032 2 ADAPTOR
4 121030 2 T PIECE
9 120002 4 ADAPTOR
February 27, 1996 3WHLC014 4-16

ROTATOR SYSTEM
8 6 7 6 5
4
2
10
1 3
8 6 7 6 5
P002690
February 27, 1996 3WHLC015 4-17

ROTATOR SYSTEM
1 120049 1 ADAPTOR
3 120032 2 ADAPTOR
4 120804 2 ELBOW
6 120285 4 ADAPTOR
9 290380 1 ROTATOR ASSY
10 120816 2 ELBOW
February 27, 1996 3WHLC015 4-18

CONTROL VALVE TO FELLING HEAD / SHEAR HEAD
6 10 6 9 1
3
4
7 8 7 8 1
P002692
February 29, 1996 3WHLC017 4-19

CONTROL VALVE TO FELLING HEAD / SHEAR HEAD
1 120306 2 CAP
4 120812 1 ELBOW
5 120962 1 ELBOW
8 120286 2 UNION
9 120748 1 UNION
10 120751 1 UNION
February 29, 1996 3WHLC017 4-20

HYDRAULIC SYSTEM (FELLING HEAD)
TILT
2 16 12 15
3 17
4 5
1
14 33
19 18 TILT 42
10
BOOM
8 7 6 9
TO
CASE DRAIN
43
9 50
SAW 33
SAW 44
26
11 41 45
31
29
13 20 29 46
12 14
23 22 21
47
30 48 51
SAW MOTOR
ROTATION
VIEWED FROM TOP
D 25
34 41
50
23 39 27
35
38
24
36 9 9 35 54 28 54 53 52
37
P002083
March 25, 1996 3WHLC051 4-21

2 172397 1 RESEVOIR, Air
3 121220 1 PLUG, Sintered
4 160437 1 FITTING, Oiler
5 140201 1 O RING
6 120363 1 T PIECE
8 201223 1 VALVE, Tank
9 120123 4 ADAPTOR
10 240114 1 HOSE ASSY
11 230105 1 CYLINDER, Saw Feed
13 240130 1 HOSE ASSY
14 120031 2 ADAPTOR
15 230104 1 CYLINDER, Tilt
16 190254 1 BREATHER
17 240626 1 HOSE ASSY
18 210389 1 VALVE, Throttle Feed
20 120318 1 ADAPTOR
21 120048 1 ADAPTOR
22 240659 1 HOSE ASSY
23 120004 2 ADAPTOR
24 210163 1 MOTOR, Saw
25 240709 1 HOSE ASSY
26 120810 1 ELBOW
27 240724 1 HOSE ASSY
28 130020 A/R HOSE, Pushlock
30 240114 1 HOSE ASSY
31 240723 1 HOSE ASSY
32 120129 1 ADAPTOR
33 240113 1 HOSE ASSY
34 120016 1 SOCKET
35 210165 1 STRAINER
March 25, 1996 3WHLC051 4-22

TILT
2 16 12 15
3 17
4 5
1
14 33
19 18 TILT 42
10
BOOM
8 7 6 9
TO
CASE DRAIN
43
9 50
SAW 33
SAW 44
26
11 41 45
31
29
13 20 29 46
12 14
23 22 21
47
30 48 51
SAW MOTOR
ROTATION
VIEWED FROM TOP
D 25
34 41
50
23 39 27
35
38
24
36 9 9 35 54 28 54 53 52
37
P002083
March 25, 1996 3WHLC051 4-23

36 240658 1 HOSE ASSY
37 161689 1 MOUNTING, Plate
39 160654 1 BOSS
40 120372 1 ELBOW
41 265043 1 OILER ASSY
43 140201 1 O RING
44 160403 1 PISTON, Oiler
45 140076 1 U SEAL
46 205045 1 SPRING, Oiler
47 160626 1 OILER
49 205106 1 VALVE, Check
50 120001 1 ADAPTOR
51 240114 1 HOSE ASSY
53 120038 1 ELBOW
March 25, 1996 3WHLC051 4-24

GRAB SYSTEM
8 6 7 6 5
14
3
13 10
11 2
GRAB
12
3
14
3 2 7 6 5
1
P002173
February 29, 1996 3WHLC018 4-25

GRAB SYSTEM
1 230058 1 CYLINDER, Grab
3 120032 2 ADAPTOR
4 120804 2 ELBOW
6 120285 4 ADAPTOR
9 172034 1 ELBOW ASSY
10 100215 1 SCREW, Hex
12 240725 1 HOSE ASSY
13 240029 1 HOSE ASSY
14 120002 2 ADAPTOR
February 29, 1996 3WHLC018 4-26

SHEAR HEAD HYDRAULIC SYSTEM
13
9
10
2
8
3 4
11
6
5
6 1
14
12
TO BOOM HOSES
13
P002693
February 29, 1996 3WHLC019 4-27

SHEAR HEAD HYDRAULIC SYSTEM
1 182889 1 MANIFOLD
5 120247 2 REDUCER
6 120215 2 ELBOW
10 240627 1 HOSE ASSY
11 240626 1 HOSE ASSY
12 240399 2 HOSE ASSY
13 230093 2 CYLINDER, Shear Head
14 230252 1 CYLINDER, Shear
February 29, 1996 3WHLC019 4-28

HYDRAULIC FILTER ASSEMBLY
3 3
1
1
8 9
4 4
6
13 5
15 11
9
14 16 12
10
P003002
April 2, 1996 3WHLC052 4-29
HYDRAULIC FILTER ASSEMBLY
1 202914 2 FILTER ELEMENT
2 4 NUT
3 190712 2 CAP
4 210341 2 STRAINER
5 240243 1 HOSE
6 240453 1 HOSE
9 160941 1 FITTING
10 140119 1 O RING
11 160942 1 FITTING
12 200945 1 O RING
13 120311 1 BULKHEAD
14 140378 1 O RING
15 120298 1 BULKHEAD
16 140378 1 O RING
April 2, 1996 3WHLC052 4-30

CONTROL VALVE (FIVE BANK)
January 29, 1996 210282 4-31

1 210282 1 CONTROL VALVE (FIVE BANK)
2 NSI 1 COVER, End
3 NSI 1 PLUG
4 NSI 1 O RING
5 NSI 3 STUD
6 100314 3 NUT, Nyloc
7 NSI 4 SCREW, Cap
8 NSI 2 MOUNTING
9 223581 1 VALVE, Adjustable Load Check
10 140177 * 1 O RING
11 NSI 1 POPPET
12 NSI 1 SPRING
13 * 1 O RING
14 * 1 O RING
15 NSI 1 SEAT
16 NSI 1 SCREW, Set
17 NSI 1 REDUCER
18 NSI 1 NUT
19 * / ** 2 O RING
20 * / ** 1 O RING
21 * / ** 1 O RING
22 * / ** 1 RING, Thrust
23 223574 6 VALVE, Relief
24 *** 1 O RING
25 *** 1 SEAL
26 *** 1 O RING
27 NSI 1 ADAPTOR
28 *** 1 O RING
29 *** 1 SEAL
30 *** 1 O RING
31 NSI 1 ADAPTOR
32 NSI 1 NUT
33 NSI 1 CAP, End
34 * 2 O RING
35 223580 10 HYDRAULIC OPERATION ASSY
January 29, 1996 210282 4-32

January 29, 1996 210282 4-33

36 NSI 2 SEAT, Spring
37 NSI 1 SPRING
38 NSI 1 SCREW
39 NSI 1 COVER, Spool
40 NSI 2 SCREW, Cap
41 NSI 2 SCREW, Cap
42 223577 1 COVER, Inlet
43 **** 1 O RING
44 **** 1 SEAL, Ring
45 **** 1 O RING
46 NSI 1 PLUG
47 224131 4 VALVE, Shuttle
48 223579 4 WORKING SECTION
49 223578 1 WORKING SECTION
50 NSI 5 SPOOL
51 223584 3 VALVE, Pressure Relief
52 140559 5 KIT, Seal, Complete Section Includes Items Marked *
53 140558 6 KIT, Seal, Between Section Includes Items Marked **
54 140560 9 KIT, Seal, Relief Valve Includes Items Marked ***
55 140554 1 KIT, Seal, Plug Secondary Valve Includes Items Marked ****
January 29, 1996 210282 4-34

JOYSTICK CONTROL (3RD FUNCTION)
January 25, 1996 210143 4-35

1 210143 1 JOYSTICK CONTROL (3RD FUNCTION)
2 220581 1 HOUSING, Upper
3 NSI 1 HOUSING, Lower
4 * 1 O RING
5 * 1 O RING
6 * 1 O RING
7 * 2 PIN
8 ** 4 GUIDE, Plunger
9 ** 4 RING, Sealing
10 ** 4 RING, Sealing
11 ** 4 PLUNGER
12 220583 4 DISC, Locking
13 220584 4 RETAINER, Spring
14 220585 4 SPRING
15 220586 4 SPRING
16 220587 A/R SHIM
17 220588 A/R SHIM
18 220589 A/R SHIM
19 NSI 4 PISTON
20 NSI 1 S.H.C.S
21 220566 1 SEAL, Shaped
22 220570 1 PLATE, Retaining
23 220569 1 CARDON
24 220568 1 PLATE, Switch
25 220575 1 NUT
26 220574 1 NUT
27 220567 1 BELLOW, Rubber
28 220236 1 LEVER ASSY With Switch
29 NSI 1 JOYSTICK, Handle
30 NSI 1 SCREW
31 NSI 1 NUT
32 NSI 2 SCREW
33 NSI 2 SCREW
34 NSI 2 SCREW
35 NSI 2 WASHER
January 25, 1996 210143 4-36

January 25, 1996 210143 4-37

36 220522 1 CAP, Insulation
37 NSI 1 ADAPTOR
38 220521 1 CONTACT, Electrical
39 220520 1 PLUNGER
40 910199 1 CABLE, Electrical
41 220576 1 KIT, Seal, Housing, Joystick Includes Items Marked *
42 220579 1 KIT, Seal, Plunger, Joystick Includes Items Marked **
January 25, 1996 210143 4-38

BREATHER ASSEMBLY
2 3 2 1 2 3 2
4
2
P003003
March 4, 1996 3WHLC020 4-39

BREATHER ASSEMBLY
1 120363 1 TEE, Branch
2 120051 2 ADAPTOR
March 4, 1996 3WHLC020 4-40

HYDRAULIC TANK FILLING ASSEMBLY
5 8 11 12 6 7 6 5 4
10
9 2
P003004
March 25, 1996 3WHLC053 4-41

HYDRAULIC TANK FILLING ASSEMBLY
1 205248 1 PUMP, Rotary
2 120207 2 REDUCER
3 162500 1 PIPE
4 120815 1 ELBOW
5 210406 2 VALVE, Ball
6 120125 2 ADAPTOR
8 121023 1 NIPPLE
9 120317 1 ADAPTOR
11 121023 1 NIPPLE
12 120233 1 QUICK COUPLER
March 25, 1996 3WHLC053 4-42

HAND ROTARY PUMP
11
1
5
8 17
20 21
4 19
3 12 16
40
23
7
6 15
33
24
2
27 14 39
22 38
27
23
32 18
27
25
37
9
35
36
10
13
19 34
26
28 20
29 31 P002951
30
February 21, 1996 205248 4-43

HAND ROTARY PUMP
1 205248 HAND ROTARY PUMP
2 NSI 1 BOLT, Hex
3 140500 1 SEAL, Oil
4 NSI 1 RING, Stop
5 NSI 2 BEARING
6 NSI 1 PLUG, Oil
7 NSI 1 O RING
8 NSI 1 COLLAR, Bearing
9 NSI 1 GEAR, Drive
10 NSI 1 SHAFT, Drive
11 NSI 8 SCREW
12 NSI 1 CASE, Gear
13 NSI 1 COVER
14 NSI 1 DRIVE, Roller
15 NSI 1 HOUSING
16 NSI 1 COVER
17 NSI 8 SCREW
18 NSI 1 O RING
19 140501 4 SEAL, Oil
20 NSI 4 BEARING
21 NSI 2 BEARING, Cap
22 NSI 2 ROLLER
23 224903 3 GASKET
24 NSI 2 SCREW
25 NSI 1 DRIVE, Roller
26 NSI 2 GEAR
27 ,SI 4 PIN
28 NSI 1 GEAR
29 NSI 1 WASHER
30 NSI 1 SCREW
31 NSI 3 BOLT
32 NSI 3 NUT
33 NSI 2 COLLAR
34 NSI 1 PLATE
35 NSI 1 BODY
February 21, 1996 205248 4-44

HAND ROTARY PUMP
11
1
5
8 17
20 21
4 19
3 12 16
40
23
7
6 15
33
24
2
27 14 39
22 38
27
23
32 18
27
25
37
9
35
36
10
13
19 34
26
28 20
29 31 P002951
30
February 21, 1996 205248 4-45

HAND ROTARY PUMP
36 NSI 1 RING
37 NSI 1 STRAINER
38 NSI 2 COLLAR
39 NSI 2 SCREW
40 224902 1 HANDLE
February 21, 1996 205248 4-46

CONTINUOUS GEAR ROTATOR
February 6, 1996 290380 4-47

CONTINUOUS GEAR ROTATOR
1 290380 CONTINUOUS GEAR ROTATOR
2 181367 1 COVER, Top
3 181442 1 HOUSING
4 162152 1 SHAFT
5 210300 1 MOTOR
6 202878 1 PINION
7 202879 1 GEAR
8 150041 1 WASHER, Bearing, Axle
9 150042 1 AXIAL NEEDLE ROLLER AND CAGE ASSY
10 150040 1 WASHER, Bearing, Axle
11 203992 1 GREASE NIPPLE
12 162487 2 PINION, Bush
13 162486 2 BUSH
14 100027 4 SCREW, Cap
15 100807 6 SCREW, Cap
16 100808 13 SCREW, Cap
17 140490 1 SEAL, Wiper
18 160194 1 PLUG, Thrust
19 101500 2 PIN, Roll
February 6, 1996 290380 4-48

MOTOR, CHAR-LYNN (H-PLUS SERIES)
January 30, 1996 210300 4-49

MOTOR, CHAR-LYNN (H-PLUS SERIES)
1 210300 1 MOTOR, CHAR-LYNN (H-PLUS SERIES)
2 NSI 4 SCREW, Cap
3 220152 * 1 SEAL, Dust
4 220153 1 FLANGE, Mounting
5 * 1 WASHER, Backup
6 * 1 SEAL, Quad
7 * 1 SEAL
8 NSI 1 RACE, Bearing
9 NSI 2 BEARING, Thrust Needle
10 NSI 1 SHAFT, Output
11 NSI 1 HOUSING
12 * 1 O RING
13 NSI 1 PLUG, Housing
14 NSI 1 SPACER
15 NSI 1 SHAFT, Drive
16 NSI 1 PLATE, Spacer
17 NSI 1 GEROTOR SET
18 NSI 1 SPACER
19 NSI 1 CAP, End
20 * 7 WASHER, Seal
21 NSI 7 SCREW, Cap
22 140334 1 KIT, Seal, Motor, Char-Lynn (H-Plus Series)
January 30, 1996 210300 4-50

SAW MOTOR ASSEMBLY
March 4, 1996 210163 4-51

SAW MOTOR ASSEMBLY
1 210163 1 SAW MOTOR ASSEMBLY
2 V959243 4 SCREW, Cap
3 V3703436 1 HOUSING, Barrel
4 V944506 1 PLUG
5 V957180 1 WASHER, Seal
6 V72811-817 1 WASHER, Adjustment
7 V925257 2 O RING
8 V72807 1 SPACER, Guide
9 V72970 5 PISTON
10 V72517 15 RING, Piston
11 V3702959 1 BARREL, Cylinder
12 V72686 1 RING, Retaining, Barrel
13 V72846 1 PLATE, Valve
14 1 PIN, Roll
15 V118044 1 PIN, Cylinder, Type K
16 V72952 1 SHAFT
17 V909305 1 KEY
18 V73257 1 GEAR, Ring
19 V118025 1 BEARING, Roller, Tapered
20 V73384 1 SPACER
21 V118202 1 BEARING, Roller, Tapered
22 V901026 1 WASHER, Lock
23 V906636 1 NUT, Lock
24 V72834 1 HOUSING, Bearing
25 140208 1 SEAL, Oil
26 1 WASHER, Retainer
27 V914529 1 CIRCLIP, Internal
March 4, 1996 210163 4-52

BOOM CYLINDER
February 5, 19965 230057 4-53

BOOM CYLINDER
1 230057 BOOM CYLINDER
3 180523 1 ROD
4 100334 1 NUT, Castle
5 160236 1 NECKBUSH
6 161317 1 PISTON
7 180522 1 BARREL
8 201079 2 BUSH
9 201087 2 BUSH
10 140575 1 KIT, Seal, Boom Cylinder
11 NSI PIN, Split
12 NSI SEAL, Piston
13 NSI SEAL, Wiper
14 NSI RING, Backup
15 NSI O RING
16 NSI O RING
17 NSI O RING
18 NSI U SEAL
February 5, 19965 230057 4-54

GRAB CYLINDER
February 5, 1996 230058 4-55

GRAB CYLINDER
1 230058 GRAB CYLINDER
3 180561 1 ROD
5 160236 1 NECKBUSH
6 161317 1 PISTON
7 180560 1 BARREL
8 201079 2 BUSH
9 140575 1 KIT, Seal, Grab Cylinder Assy
10 NSI 1 PIN, Split
11 NSI 1 SEAL, Piston
12 NSI 1 SEAL, Wiper
13 NSI 1 RING, Backup
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 U SEAL
February 5, 1996 230058 4-56

SHEAR HEAD GRAB / ACCUMULATOR CYLINDER
February 5, 1996 230093 4-57

SHEAR HEAD GRAB / ACCUMULATOR CYLINDER
1 230093 SHEAR HEAD GRAB / ACCUMULATOR CYLINDER
3 180774 1 ROD
5 160995 1 NECKBUSH
6 161314 1 PISTON
7 181083 1 BARREL
8 201087 1 BUSH
9 160766 1 BUSH
10 140567 1 KIT, Seal, Shear Head Grab / Accumulator Cylinder
11 NSI 1 PIN, Split
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 O RING
18 NSI 1 U SEAL
February 5, 1996 230093 4-58

TILT CYLINDER
February 2, 1996 230104 4-59

TILT CYLINDER
1 230104 TILT CYLINDER
3 180778 1 ROD
5 160995 1 NECKBUSH
6 161314 1 PISTON
7 181046 1 BARREL
8 160523 2 BUSH
9 140567 1 KIT, Seal, Tilt Cylinder
10 NSI 1 PIN, Split
14 NSI 1 O RING
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 U SEAL
February 2, 1996 230104 4-60

SAW FEED CYLINDER
February 2, 1996 230105 4-61

SAW FEED CYLINDER
1 230105 SAW FEED CYLINDER
4 180779 1 ROD
6 160995 1 NECKBUSH
7 161314 1 PISTON
8 181047 1 BARREL
9 160523 2 BUSH
10 140567 1 KIT, Seal, Saw Feed Cylinder
11 NSI 1 PIN, Split
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 O RING
18 NSI 1 U SEAL
February 2, 1996 230105 4-62

SHEAR CYLINDER 16 INCH
February 2, 1996 230252 4-63

SHEAR CYLINDER 16 INCH
1 230252 1 SHEAR CYLINDER 16 INCH
3 181725 1 ROD
5 161241 1 NECKBUSH
6 161323 1 PISTON
7 181953 1 BARREL
8 100223 1 SCREW, Grub
9 160765 2 BUSH, Bronze
10 140326 1 KIT, Seal, Shear Cylinder
11 NSI 1 PIN, Split
15 NSI 1 O RING
16 NSI 1 O RING
17 NSI 1 O RING
18 NSI 1 U SEAL
February 2, 1996 230252 4-64

SKID CYLINDER
February 5, 1996 230065 4-65

SKID CYLINDER
1 230065 1 SKID CYLINDER
3 181726 1 ROD
4 161229 1 NECKBUSH
5 160061 1 HEAD, Piston
6 160565 1 BODY, Piston
7 181043 1 BARREL
9 200732 2 CIRCLIP
10 150096 1 BEARING
11 140138 1 KIT, Seal, Skid Cylinder Assy
12 NSI 1 PIN, Split
13 NSI 1 NUT, Castle
14 NSI 1 O RING
18 NSI 1 O RING
19 NSI 1 O RING
20 NSI 1 U SEAL
February 5, 1996 230065 4-66

March 13, 1996 SECTION 4C ELECTRICAL SYSTEM 4-67
SECTION 4C
ELECTRICAL SYSTEM

ILLUSTRATED REFERENCE FOR ELECTRICAL SYSTEM
2
3
P003007

CONTENT LIST
1 LIGHTS & AUDIO VISUAL WARNING SCHEMATIC SYMBOLS 4-71
1 MANUAL ACTUATED SWITCHES SCHEMATIC SYMBOLS 4-72
1 PRESSURE & TEMPERATURE SWITCHES / SENDERS SCHEMATIC SYMBOLS 4-73
1 GAUGES SCHEMATIC SYMBOLS 4-74
1 ELECTRONIC DEVICES & COMPONENTS AND SCHEMATIC SYMBOLS 4-75
1 SOLENOID CONTROLLED DEVICES SCHEMATIC SYMBOLS 4-76
1 GENARAL WIRING SCHEMATIC SYMBOLS 4-77
1 BATTERY AND ELECTRIC MOTOR SCHEMATIC SYMBOLS 4-78
1 STARTING AND CHARGING CIRCUIT 4-79
1 WARNING LIGHT CIRCUIT 4-81
1 GAUGES CIRCUIT 4-83
1 LIGHTING OPTION CIRCUIT 4-85
1 AIRCONDITIONER AND WIPER CIRCUIT 4-87
1 BLOWER AND WIPER CIRCUIT 4-89
1 JOYSTICK CIRCUIT 4-91
1 COLD START HORN CIRCUIT 4-93
1 ELECTRICAL CONNECTIONS 4-95
1 EARTH POINTS 4-96
2 INSTRUMENT PANEL ASSEMBLY 4-97
3 BATTERY CLAMP AND CABLES 4-99

LIGHTS & AUDIO VISUAL WARNING SCHEMATIC SYMBOLS
ELECTRONIC BEEPER/BUZZER WITH TWO CONNECTIONS.

B
DIP BRIGHT DUAL FILAMENT LIGHT EG. HEADLIGHT ; TAIL/STOP LIGHT

WITH CONNECTORS
EARTH
H ELECTRIC HOOTER / HORN WITH SINGLE CONNECTION AND CHASSIS EARTH.
SINGLE FILAMENT LIGHT WITH CONNECTORS
SINGLE FILAMENT LIGHT WITH CONNECTOR ON POSITIVE

AND A CHASSIS GROUND (i.e : THE BODY OF THE LAMP HOLDER
FASTENED TO THE CHASSIS MASS OF THE MACHINE ACTS AS
THE NEGATIVE WIRE)
SMALL SINGLE FILAMENT LIGHT WITH CONNECTORS

(E.G : DASH PANEL OR INSTRUMENT LAMP)
SMALL SINGLE FILAMENT LIGHT WITH CONNECTORS

WHICH FLASHES WHEN OPERATING
(E.G : DASH PANEL WARNING LIGHTS)
MOTORISED FLASHING BEACON LIGHT
ELECTRONIC STROBE FLASHING BEACON LIGHT
P002985
March 18, 1996 ELECTRICAL SYMBOLS 4-71

MANUAL ACTUATED SWITCHES SCHEMATIC SYMBOLS
CB
0
1
MANUAL RESET THERMAL CIRCUIT BREAKER (PRESS TO RESET /PULL TO SWITCH OFF)
CHANGE OVER SWITCH WITH A DETENT(SWITCH WILL REMAIN

IN THE LAST POSITION IT WAS SWITCHED TO)
CB
MANUAL RESET THERMAL CIRCUIT BREAKER (PRESS TO RESET)
KEY SYMBOL INDICATING THE IGNITION SWITCH(THIS IS ALWAYS SHOWN
ALONG WITH SCEMATIC SYMBOL FOR THE TYPE OF SWITCH USED)
IGNITION SWITCH
CB AUTOMATIC RESET THERMAL CIRCUIT BREAKER
2 1 MULTIPLE CONTACT SWITCH WITH THREE DETENT POSITIONS(IN THIS

0 1 2 CASE THE EXAMPLE SHOWN IS A TWO POSITION HEAD LIGHT SWITCH.
VARIATIONS IN SWITCHES DEPENDING ON FUNCTION WILL BE FOUND.
ALL NUMBERING AT TERMINALS IS THE SAME AS THAT FOUND ON THE
8 6 3 BODY OF THE ACTUAL SWITCH)
SPRING LOADED NORMALLY OPEN SWITCH

(CONTACTS ARE OPEN WHEN THE SWITCH IS AT REST)
0 1 3 5 MULTIPLE CONTACT PUSH/PULL SWITCH WITH THREE DETENT
POSITIONS(IN THIS CASE THE EXAMPLE SHOWN IS A TWO POSITION
HEAD LIGHT SWITCH.VARIATIONS IN SWITCHES DEPENDING ON
FUNCTION WILL BE FOUND.ALL NUMBERING AT TERMINALS IS THE
2 6 SAME AS THAT FOUND ON THE BODY OF THE ACTUAL SWITCH)
SPRING LOADED NORMALLY CLOSED SWITCH
(CONTACTS ARE CLOSED WHEN THE SWITCH IS AT REST)
0
1
NORMALLY OPEN SWITCH WITH A DETENT(SWITCH WILL REMAIN

IN THE LAST POSITION IT WAS SWITCHED TO)
P002986

PRESSURE & TEMPERATURE SWITCHES / SENDERS SCHEMATIC SYMBOLS
NORMALLY OPEN PRESSURE ACTUATED SWITCH WITH DUAL CONNECTORS G COMBINATION PRESSURE ACTUATED SENDER AND SWITCH(N/C) WITH INPUT
P
(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED PRESSURE CONNECTORS AND COMMON CHASSIS EARTH(BODY OF THE SWITCH/SENDER
E.G : BRAKE LIGHT SWITCH) ACTS AS THE EARTH WIRE."G" INDICATES THE SENDER CONNECTION;"W" OR
P "WK" INDICATES THE SWITCH CONNECTION.N.B : NEVER CONNECT +12/24 DIRECTLY
W TO THESE TERMINALS AS THIS WILL DESTROY THE RESISTOR AND SWITCH CONTACT)
EG: OIL PRESSURE SENDER.
NORMALLY OPEN PRESSURE ACTUATED SWITCH WITH SINGLE CONNECTOR

P INPUT AND CHASSIS GROUND.(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED
PRESSURE .SWITCH BODY ACTS AS THE EARTH WIRE))
G COMBINATION TEMPERATURE ACTUATED SENDER AND SWITCH(N/O) WITH INPUT

CONNECTORS AND COMMON CHASSIS EARTH(BODY OF THE SWITCH/SENDER
ACTS AS THE EARTH WIRE."G" INDICATES THE SENDER CONNECTION;"W" OR
t "WK" INDICATES THE SWITCH CONNECTION.N.B : NEVER CONNECT +12/24 DIRECTLY
TO THESE TERMINALS AS THIS WILL DESTROY THE RESISTOR AND SWITCH CONTACT)
NORMALLY CLOSED PRESSURE ACTUATED SWITCH WITH DUAL CONNECTORS W EG: ENGINE TEMPERATURE SENDER.
P (SWITCH CONTACTS ARE CLOSED WHEN THERE IS NO APPLIED PRESSURE
E.G : LOW AIR PRESSURE SWITCH)
CHANGE OVER PRESSURE ACTUATED SWITCH WITH THREE TERMINAL CONNECTIONS PRESSURE SENDER WITH SINGLE TERMINAL AND CHASSIS EARTH.
P I.E :COMMON "C" ; NORMALLY OPEN(CONTACTS OPEN WHEN NO PRESSURE)"N/O" ; P
NORMALLY CLOSED (CONTACTS CLOSED WHEN NO PRESSURE) "N/C".
TEMPERATURE SENDER WITH SINGLE TERMINAL AND CHASSIS EARTH.

NORMALLY OPEN TEMPERATURE ACTUATED SWITCH WITH DUAL CONNECTORS t
t (SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED HEAT)
t NORMALLY OPEN TEMPERATURE ACTUATED SWITCH WITH SINGLE CONNECTOR

INPUT AND CHASSIS GROUND.(SWITCH CONTACTS ARE OPEN WHEN THERE IS NO APPLIED
HEAT .SWITCH BODY ACTS AS THE EARTH WIRE))
NORMALLY CLOSED TEMPERATURE ACTUATED SWITCH WITH DUAL CONNECTORS

t
(SWITCH CONTACTS ARE CLOSED WHEN THERE IS NO APPLIED HEAT)
P002987

GAUGES SCHEMATIC SYMBOLS
+ +
TEMPERATURE GAUGE 40 TO 120 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH
40 120 S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE S ELECTRONIC TACHOMETER. ."+"= 12/24 VOLT IN;"-"= EARTH
"S" TERMINAL. ;"S"= SIGNAL FROM ALTERNATOR "W" TERMINAL .
_ _
C RPM
+ +
50 150 S TEMPERATURE GAUGE 50 TO 150 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH S FUEL GAUGE.."+"= 12/24 VOLT IN;"-"= EARTH
;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
_ "S" TERMINAL.
_ "S" TERMINAL.
C
+ +
TEMPERATURE GAUGE 60 TO 200 DEGREES CELCIUS."+"= 12/24 VOLT IN;"-"= EARTH
60 200 S
HOURMETER "+"= 12/24 VOLT IN FROM ALTERNATOR "D+" TERMINAL;"-"= EARTH
_ "S" TERMINAL. _
C
+
PRESSURE GAUGE 0 TO 10 KILOPASCAL ."+"= 12/24 VOLT IN;"-"= EARTH
S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
"S" TERMINAL.
_ 10
KPA
+
PRESSURE GAUGE 0 TO 5 KILOPASCAL ."+"= 12/24 VOLT IN;"-"= EARTH
S ;"S"= SIGNAL TO SENDER UNIT- NEVER CONNECT 12/24 VOLTS DIRECTLY TO THE
_ "S" TERMINAL.
5
KPA
P002988

ELECTRONIC DEVICES & COMPONENTS AND SCHEMATIC SYMBOLS
1
2
3 BIPOLAR TRANSISTOR (NPN)
4 ELECTRONIC MODULE (E- MODULE ) WITH 7 WAY CONNECTOR.
5
6
7
BIPOLAR TRANSISTOR (PNP)
ELECTRONIC SWITCH WITH 3 CONNECTORS.
F
ELECTRONIC FLASHER UNIT WITH 2 CONNECTORS.
20K 20 KILO-OHM RESISTOR.
BIPOLAR CAPACITOR( HAS NO SPECIFIC "+" AND "-" CONNECTION.)
+
POLAR CAPACITOR(USUALLY OF THE ELECTRLYTIC TYPE WHERE "+" OR "-"
TERMINAL IS INDICATED ON THE PRINTING OF THE CAN.)
SILICON DIODE( CURRENT FLOW IS IN THE DIRECTION OF THE ARROWHEAD.ON

THE ACTUAL DIODE THE"T" PART OF THE SYMBOL IS INDICATED BY A THIN RING
AROUND THE DIODE-CURRENT FLOW IS "TO" THE CIRCUIT FROM THE RING.)
ZENER DIODE
LED(LIGHT EMITTING DIODE)
TRANSZORB DIODE
P002989

SOLENOID CONTROLLED DEVICES SCHEMATIC SYMBOLS
1
BODY MOUNT HEAVY DUTY SOLENOID .RATED FOR INTERMITTANT DUTY .
HYDRAULIC SOLENOID VALVE WITH TWO CONNECTORS INT EG : STARTER SOLENOID TRACKED SLEW BOOM.
PNEUMATIC SOLENOID VALVE WITH TWO TERMINALS
2
BODY MOUNT HEAVY DUTY SOLENOID .RATED FOR CONTINUOS DUTY .
CONT EG : IGNITION SOLENOID- TRACKED SLEW BOOM.
P H SLAVE SOLENOID WITH PULL AND HOLD COILS AND THREE

CONNECTORS.("P" PULL COIL DRAWS A LARGE CURRENT OVER A
SHORT TIME AND IS NOT FOR CONTINUOS DUTY."H" HOLD COIL IS
A LOW CURRENT COIL WHICH HOLDS THE SOLENOID IN AFTER"P'
HAS PULLED IT IN.
DUAL SOLENOID CONTROLLED 3/2 VALVE
GENERAL SOLENOID DEVICE EG. :AIRCON COMPRESSOR CLUTCH
87a
30 87
CHANGEOVER RELAY."85"& "86" ARE THESOLENOID CONNECTIONS OF
THE RELAY."30" IS COMMON & "87" ,"87a" ARE N/O AND N/C RESPECTIVLY.
85 86
P002990

GENARAL WIRING SCHEMATIC SYMBOLS
RD/BL 1.6 WIRE WITH COLOUR AND SIZE ABBREVIATION (IN THIS CASE RED WITH
A BLUE TRACER STRIPE AND A SIZE OF 1.6 mm) COMPONENT OUTLINE .ANYTHING INSIDE THIS IS INSIDE THE COMPONENT.
BN/BL 1.6 OPTIONAL EXTRA CIRCUITS AND WIRING
SOLID COMPONENT OUTLINE WHERE THE INTERNAL STRUCTURE IS NOT KNOWN

NO CONNECTORS -THE WIRES ENTER THE DEVICE DIRECTLY.
RD/WH 1.6 SPARE OR UNUSED WIRES USUALLY PROVIDED FOR CUSTOMER EXTRAS. EG : ELECTRONIC MODULE.
GY 16 HEAVY DUTY ELECTRICAL CABLE SUCH AS A STARTER OR BATTERY CABLE.

P1
A
ARROW :WIRE GOES TO ANOTHER PAGE(SHEET 2) TO THE CORRESPONDING
HAZARD 1 2
NUMBER / LETTER AND FLIGHTS.
THREE CONTACTS FROM A MULTIWAY CONNECTOR WITH MORE THAN TREE CONTACTS
B
FLIGHTS :WIRE COMING FROM ANOTHER PAGE(SHEET 1) FROM AN ARROW SHOWING TERMINAL NUMBERING IF PRESENT. "P1" ISTHE PLUG /CONNECTOR NUMBER
HAZARD . 1 1
WITH THE CORRESPONDING NUMBER/ LETTER AND CAN BE FOUND ON THE LIST OF PLUGS PROVIDED WITH THE SCHEMATIC DIAGRAMS
C
SHEET NUMBER -IE: A COMPLETE MACHINE SCHEMATIC WILL CONSIST OF A
NUMBER OF SEPARATE A4 PAGES .THEY COLLECTIVELY HAVE A 700 NUMBER
1 eg:700190/1 WHERE THE" /1" IS THE PAGE OR SHEET NUMBER.THIS CAN BE
FOUND IN THE LOWER RIGHT CORNER OF THE DRAWING WHEN IT IS HELD P4
IN THE " LANDSCAPE " POSITION .
COMPLETE SINGLE WAY CONNECTOR NUMBER "4".
WIRES CROSSING OVER ONE ANOTHER - NO SOLDER JOINT.

P4
FEMALE HALF OF A SINGLE POSITION CONNECTOR( A PLUG IS DETERMINED MALE
OR FEMALE ACCORDING TO THE TYPE CONTACT IT HAS ;IN THIS CASE THE CONTACT
IS FEMALE AND THEREFORE THE CONNECTOR IS ALSO TERMED FEMALE.
WIRES JOINED WITH A SOLDER JOINT FEMALE CONTACT
MALE CONTACT
COMBINED EARTH POINT E2.REFER TO THE MACHINE DIAGRAM SHOWING

THE LOCATION OF THESE EARTH POINTS. P02/AB ONE CONTACT FROM CONNECTOR "02" CONTACT"AB". THIS SYMBOL REPLACES THE LARGE
SYMBOL ALSO SHOWN ON THIS PAGE. IN NEWER DRAWINGS CONNECTORS WILL NOT BE
E2 SHOWN AS COMPLETE OR PARTIAL.ALL WILL BE REPRESENTED LIKE THIS.
MALE AND FEMALE COMPONENTS OF CONNECTOR

CHASSIS EARTH ON A COMPONENT BODY WHERE THE COMPONENT
BODY ACTS AS THE EARTH WIRE.
AREA DEMARCATION SUCH AS A DASH PANEL
P002991

BATTERY AND ELECTRIC MOTOR SCHEMATIC SYMBOLS
M
ELECTRIC PUMP (EG. WINDSCREEN WASHER PUMP)
12 VOLT BATTERY (TWO OF THESE CONNECTED IN SERIES = 24 VOLT )
BATTERY 12V WINDSCREEN

WASHER PUMP
D+ W
B+ A
ALTERNATOR UNIT
ALTERNATOR
WIRE COLOUR ABBRIEVIATIONS
STARTER MOTOR /CRANKING MOTOR SHOWING THE SOLENOID CONTACTOR BLACK =BK
M
BLUE=BL
BROWN=BN
STARTER GREEN=GN
GREY=GY
ORANGE=OR
PINK=PK
M PURPLE=PL
FAN / BLOWER MOTOR OR UNIT
RED=RD
WHITE=WH
FAN/BLOWER YELLOW=YL
1 + +
M
P SINGLE SPEED WINDSCREEN WIPER MOTOR WITH PARK FUNCTION
_
1
M +
g
TWO SPEED WINDSCREEN WIPER MOTOR WITH PARK FUNCTION
P
_
P002992

STARTING AND CHARGING CIRCUIT
17
1
CONT
IGNITION SWITCH
GN 10 RD 10 RD 6.0 RD 6.0 RD 6.0 RD 6.0 RD 6.0 RD 6.0 RD 6.0 RD 6.0 0 1 2 3 15 50A 19 17

6 20 19 19 18 18 18 18 18
IGNITION SOLENOID 30
CB 1 CB2 CB 3 CB4 CB5 CB6 CB7 CB8 CB9 CB10
60A 40A 30A 15A 20A 15A 20A 15A 15A 15A
E2 16
2 A - SPARE( TWO WAY RADIO,ETC)
BK/WH 2.5
YL 1.6 B 5 WIPER MOTOR & WASHER PUMP
GN 10
RD1.6 C 6 HYDRAULIC SOLENOIDS

4 LEFT LIGHTS & BACK LIGHT(3 x 60W)
WH 2.5 D
RD 1.6 E 2 WARNING LIGHTS
3 GAUGES
RD 1.6 F
7 YL 2.5 G 4 RIGHT LIGHTS & DASH LIGHTS (2 x 60W)
30
85
GN 2.5 7 COLD START & HORN
3
BATTERY 12V
RD 6.0 I 5 AIRCON 5a BLOWER

RD 2.5
13
INJECTOR PUMP
12 1
87a
86
87
STARTER
SOLENOID
BUTTON
GN/RD 1.6
0
8 2
GN 2.5
BATTERY ISOLATOR
5
1
4 GN/BK1.6 7 2 FROM PARK BRAKE WARNING LIGHT
PARK BRAKE
BK/WH 2.5 0 1 YL/RD1.6 1 2 TO CHARGE LIGHT & HOUR METER
SWITCH
SWITCH
1 0
P01
GY/RD 1.6 2
BK/WH 2.5
3 TO TACHOMETER
5
GN 2.5
E2
E1
11
BK 2.5
10
9 1
PARK BRAKE
14,15
SOLENOID
D+ W
B+ A
M
P01
2
GN 2.5
STARTER MOTOR 1
ALTERNATOR
P002980
March 19, 1996 3WHLC040 4-79

STARTING AND CHARGING CIRCUIT
1 201372 1 SWITCH, Solenoid
2 205259 1 CIRCUIT BREAKER, 60A
3 200865 1 BATTERY, 12V
4 205174 1 SWITCH, Isolator, (Battery Disconnect)
5 190119 2 CABLE, Battery, Negative
7 190125 1 CABLE, Battery, Positive
8 200706 1 SWITCH, Starter
9 290254 1 MOTOR, Starter, 12V
10 210390 1 SOLENOID, Park Brake
11 202408 1 SWITCH, 2 Position
12 201085 1 RELAY, Change Over, 12V
13 392930 1 SOLENOID
14 290280 1 ALTERNATOR
15 290283 1 ALTERNATOR
16 200398 1 SWITCH, Ignition
17 224800 2 KEY, Ignition Switch
March 19, 1996 3WHLC040 4-80

3
3
4
3
LEVEL
SWITCH
COOLANT
SWITCH
March 19, 1996

SWITCH
BYPASS
P
P
AIR FILTER
8
HYDRAULIC BYPASS
ENGINE OIL PRESSURE SWITCH
ENGINE TEMPERATURE SWITCH

P02
P02
WARNING LIGHT CIRCUIT
P02
BL/WH 1.6
OR 1.6
PL/BL 1.6
BK/BL 1.6
BN/BL 1.6
85 86
87
WH/BL 1.6 30
LARGE RED
87a
2
WARNING LIGHT
3,4
87a
PK 1.6
PK 1.6
87 30
2
86 85
CAUTION
PL/BL 1.6 ENGINE OIL PRESSURE

ENGINE OIL ENGINE
PRESSURE COOLANT
TEMPERATURE
PK/BK 1.6 BN/BL 1.6 ENGINE TEMPERATURE
PK/BK 1.6
OR 1.6 (AIR FILTER BYPASS)

INTAKE FILTER ENGINE TRANSMISSION TEMPERATURE
3WHLC041
BYPASS COOLANT
LEVEL
PK/BK 1.6 WH/BL 1.6 COOLANT LEVEL
PK/BK 1.6
GN/BK1.6 PARK BRAKE

INTERFACE UNIT (12V)
PARK BRAKE HYDRAULIC FILTER

BYPASS
PK/BK 1.6 BK/BL 1.6 (HYDRAULIC BYPASS)
PK/BK 1.6 AIR PRESSURE
YL/RD 1.6 ALT "D+"
ALTERNATOR
CHARGE
EARTH
- BUZZER
+ BUZZER
IGN POS
1
BK 1.6
BK 1.6
RD 1.6
RD 1.6
RD 1.6
5,6
YL/RD1.6
GN/BK1.6
YL/RD 1.6
PK/BK 1.6
PK/BK 1.6
BK/RD 1.6
E2
BEEPER
7
6
1
7
CB 6
1
E
P002981
2
1
4-81
WARNING LIGHT CIRCUIT
1 203810 1 INTERFACE UNIT
3 200364 1 LAMP, Tail Stop
4 200412 1 BULB, 12V 20.5W
5 201695 6 INDICATOR, Warning Light
6 NSI 6 BULB
7 203571 1 BUZZER, Warning, 12.24V
8 202485 1 SWITCH, Cooling Water Level
March 19, 1996 3WHLC041 4-82

GAUGES CIRCUIT
2 2 4
4 3 5
OIL PRESSURE W/L
LIGHT CIRCUIT
ENGINE TEMP W/L
RD 1.6 RD 1.6 CB 6 F 1
HYDRAULIC OIL ENGINE COOLANT
7 TEMPERATURE TEMPERATURE
6
+
150 + 120
50 S 40 S
_ _
C C
BK 1.6
BK 1.6
+
S
_ 5
BK 1.6 KPA 5
ENGINE OIL
RD 1.6 PRESSURE / VOLTAGE E2
+
CLUSTER
10 18 S
RD 1.6 _
V
RD/WH 1.6
BN/WH 1.6
PL/WH 1.6
BN/BL 1.6
PL/BL 1.6
RD 1.6
BL 1.6
KL31
_
4
KL15
1 2 3 KLW + TACHOURMETER
S
KL51
_
G
G
W
RPM
P
t
BK 1.6
GY/RD 1.6 ALTERNATOR "W" 2 1
HYDRAULIC OIL TEMPERATURE ENGINE COOLANT TEMPERATURE ENGINE OIL PRESSURE

SENDER/ SWITCH SENDER/SWITCH SENDER/SWITCH
3
P002976
March 19, 1996 3WHLC042 4-83

GAUGES CIRCUIT
1 200384 1 SENDER
2 201119 1 SWITCH, Sender
3 201375 1 SENDER, Oil Pressure
4 201692 1 GAUGE, Tacho / Hourmeter
5 201693 1 GAUGE, Engine Oil Pressure
6 201861 1 GAUGE, Temperature
7 200383 1 GAUGE, Temperature
March 19, 1996 3WHLC042 4-84

LEFT HAND SIDE LIGHTS
& REAR LIGHT RELAY
March 19, 1996

LEFT HAND SIDE LIGHTS
& REAR LIGHT
87a
87 30
YL 2.5 P03 YL 2.5
86 85
WH/BK 1.6 RD 1.6
1
LIGHTING OPTION CIRCUIT
BK 2.5 BK 2.5 BK 2.5
E4
2,3
RIGHT HAND SIDE LIGHTS
& DASH LIGHTS RELAY
RIGHT HAND SIDE LIGHTS 87a
87 30
WH 2.5 WH 2.5 P03 WH 2.5
BL 2.5 86 85
RD 1.6
1
BK 2.5 BK 2.5
2,3
E3
3WHLC043
INSTRUMENT
AND SWITCH LIGHTS
BK 1.6
WH/BK 1.6
BL 1.6
BL 1.6
BL 1.6
BL 1.6
BL 1.6
BL 1.6
BL 1.6
BL 1.6
BL 1.6
E2
BK 1.6
FROM CB5
FROM CB7
1 0
LIGHT SWITCH
BK 1.6
4,5
4
5
D
G
3
1
1
P002979
4-85
LIGHTING OPTION CIRCUIT
1 201085 2 RELAY,Change Over
2 200222 5 BEAM, Sealed
3 200221 5 LAMP, Housing
5 202415 1 LENS, Headlight Switch
March 19, 1996 3WHLC043 4-86

AIRCONDITIONER AND WIPER CIRCUIT
AIR CONDITIONER RD 4.0 I 1
UNIT
RD/WH 2.5
2 1 BLOWER FAN
0 1 2 SWITCH
(NOT USED
WITH AIRCON)
8 6 3
3
RD/BK
BL/RD
1
NOTE !
AIRCON COMPRESSOR
MACHINES HAVE EITHER AIRCONDITIONERS OR BLOWER

2 FANS BUT NOT BOTH.
CLUTCH SOLENOID
E2
GY 2.5
0
7
1
4
5 YL 1.6
M
WIPER MOTOR
GY 2.5
WASHER SWITCH
M
0
WASHER PUMP 6
1
+
_
YL 1.6 B 1
P04 YL 1.6
P04 BK 1.6
WIPER SWITCH
5
P002974
March 19, 1996 3WHLC044 4-87

AIRCONDITIONER AND WIPER CIRCUIT
1 205059 1 AIRCONDITIONER, Red Dot
2 205060 1 COMPRESSOR, Red Dot
4 210444 1 PUMP
5 190502 1 MOTOR, Wiper
7 202487 1 SWITCH, Non Locking Rocker
March 19, 1996 3WHLC044 4-88

BLOWER AND WIPER CIRCUIT
RD 4.0 RD 4.0 I 1
BLOWER
SWITCH
2 1
0 1 2
1 8 6 3
BLOWER FAN
2
M
NOTE !
MACHINES HAVE EITHER AIRCONDITIONERS OR BLOWER FANS
BL/RD 2.5 BUT NOT BOTH.
RD/BK 2.5
E2
0
5
1
4
3
YL 1.6
M
WASHER SWITCH
WIPER MOTOR
GY 2.5
M
0
WASHER PUMP 6
1
+
_
YL 1.6 B 1
P04 YL 1.6
WIPER SWITCH
P04 BK 1.6
5a
P002975
March 19, 1996 3WHLC045 4-89

BLOWER AND WIPER CIRCUIT
1 205044 1 FAN, Blower
3 190502 1 MOTOR, Wiper
4 210444 1 PUMP
5 202487 1 SWITCH, Non Locking Rocker
March 19, 1996 3WHLC045 4-90

JOYSTICK CIRCUIT
SAW CLOSE
RELAY
87a
30 87
WH/BL 1.6 RD 1.6 CB7 RD 1.6 C 1
85 86
WH/BL 1.6
BK 1.6
5 LEFT JOYSTICK
SWITCH
SAW OPEN 1
RELAY 0
87a 2
30 87
WH/GN 1.6 RD 1.6
85 86
WH/GN 1.6
RD 1.6
RD 1.6
RD 1.6
0
SAW/ SHEAR
SWITCH RIGHT JOYSTICK
BK 1.6
1
SKID-LINK SWITCH
RELAY 1
0
87a 2
30 87
BL/WH 1.6 4
BL/WH 1.6
3
85 86 BL/WH 1.6
P05
P05
P05
1 2
SKID VALVE SOLENOID
1
SOLENOID
SAW / CUT
2
BK 1.6
P05
P05
P05
BK 1.6
BK 1.6 BK 1.6 E2
6
P002978
March 19, 1996 3WHLC046 4-91

JOYSTICK CIRCUIT
1 210392 1 VALVE
2 210391 1 VALVE
March 19, 1996 3WHLC046 4-92

COLD START HORN CIRCUIT
COLD START
SWITCH
0
3
1
1
87a
87 GN 1.6
30
86
85
YL/RD 1.6
GN 1.6
BK 1.6
RD 1.6
E2 ALTERNATOR D+ 6 2
HORN BUTTON
0
COLD START
1
1
VALVE 5
RD 1.6 CB 4 H 1
4 GN/BK 1.6
2
H
HORN
7
P002977
March 19, 1996 3WHLC047 4-93

COLD START HORN CIRCUIT
2 1 VALVE, Cold Start
4 200361 1 HORN, High Tone
5 200706 1 SWITCH, Starter
March 19, 1996 3WHLC047 4-94

ELECTRICAL CONNECTIONS
P01 2 WAY PLASTIC CONNECTOR -MAIN HARNESS TO PARK BRAKE SOLENOID P04 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION MOTOR .(INSIDE CAB ).
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
TYPE OF CONNECTOR. ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.
PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET

P02/AB
PIN/SOCKET
?
WIRE WIRE ?
WIRE WIRE
1 1 GREEN 2.5 12V POSITIVE FROM START RELAY "87" SWITCHED
2 1 BLACK 1.6 EARTH 1

2 5 YELLOW 1.6 +24 V TO CB & SWITCH"2"
3 5 BLACK 1.6 EARTH
P02 3 WAY PLASTIC CONNECTOR -MAIN HARNESS TO COOLANT LEVEL
SWITCH WIRES (ON RADIATOR). 4
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.
* DO NOT CONNECT DIRECTLY TO POSITIVE AS THIS WILL DESTROY
THE INTERNAL ELECTRONICS OF THE UNIT

PIN/SOCKET
P05 6 WAY PLASTIC CONNECTOR -MAIN HARNESS TO HYDRAULIC

P02/AB
SOLENOIDS
? NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
WIRE WIRE ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.
1 2 RED 1.6 12V SUPPLY FROM CB 6
2 2 BL/WH 1.6 SIGNAL TO LOW COOLANT RELAY"85" *
3 2 BK 1.6 EARTH

2 WAY PLASTIC CONNECTOR -MAIN HARNESS TO LIGHTS HARNESS
PIN/SOCKET
P03
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
P02/AB
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR. ?
WIRE WIRE
1 6 BLACK 1.6 EARTH

PAGE WIRE COLOUR FUNCTION TEST LIGHT 2 6 BLACK 1.6 EARTH
PIN/SOCKET
3 6 BLACK 1.6 EARTH

P02/AB
4 6 WHITE/BLUE 1.6 SAW CLOSE RELAY TO SOLENOID SWITCHED

? 5 6 WHITE/GREEN 1.6 SAW OPEN RELAY TO SOLENOID SWITCHED
WIRE WIRE SWITCHED
6 6 BLUE/WHITE 1.6 SKID LINK RELAY TO SOLENOID
1 4 YELLOW 2.5 12V POSITIVE FROM RH LT RELAY "87" SWITCHED
2 4 WHITE 2.5 12V POSITIVE FROM LH LT RELAY "87" SWITCHED
8
P002984
March 19, 1996 3WHLC048 4-95

EARTH POINTS
EARTH STRAP IMPORTANT !

IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND CORROSION TO ENSURE
COLLECTIVE WIRING EARTH POINTS METAL TO METAL CONTACT BETWEEN THE EARTH RING LUG AND MACHINE CHASSIS FOR PROPER ELECTRICAL
CONNECTION.
MAIN BATTERY EARTH
E1
ENGINE TO CHASSIS
EARTH STRAP
E2
MAIN CHASSIS EART
P002983
March 19, 1996 3WHLC048 4-96

INSTRUMENT PANEL ASSEMBLY
6,7
2
3,4 OFF ON
PRE HEAT
BRAKE OFF
5 28
8 IGNITION
START
9 Cels Cels
60 100 60 100
BRAKE ON 14
12 40 120 40 120
HORN
9
13
VDO VDO
9 HYD OIL TEMP WATER TEMPERATURE
ENG OIL PRESS
16 17,18
0 10
9
19,20
0 18 FAN LIGHTS
10 15
BATTERY 21,22
1/min x 100
9 15
27 10 20 23,24
WASHER WIPER
9
5 25
1
9
0 30
VDO
9 25,26
SHEAR
TACHOURMETER
SAW
11
P002143
March 13, 1996 3WHLC034 4-97

INSTRUMENT PANEL ASSEMBLY
1 202423 A/R INSERT, Blank Switch
2 174709 1 INSTRUMENT PANEL
3 100439 5 SCREW, Hex
5 200398 1 SWITCH, Ignition
6 202541 1 SWITCH, Brake
7 202416 1 LENS, Hazard
8 200706 2 SWITCH, Starter, Push Button
12 201861 1 GAUGE, Hydraulic Oil Temperature
13 201861 1 GAUGE, Water Temperature
14 200372 1 SWITCH, Hooter, Press Button
15 201693 1 GAUGE, Volt/Engine Oil Pressure
16 201695 1 INDICATOR, Warning Light
17 202409 1 SWITCH, Fan
18 202412 1 LENS, Fan
19 202408 1 SWITCH, Light
20 202415 1 LENS, Light
21 202487 1 SWITCH, Wash, Wiper
22 202529 1 LENS, Washer
23 202408 1 SWITCH, Wiper
24 202417 1 LENS, Wiper
25 202408 1 SWITCH, Shear Saw
26 202416 1 LENS, Hazard
27 201692 1 GAUGE, Tachometer
28 202672 1 HARNESS
March 13, 1996 3WHLC034 4-98

BATTERY CLAMP AND CABLES
13
4
16
2 12 15
8 14
11
10
19
17
20
6
7
21
5
18
1
March 5, 1996 3WLC021 4-99

BATTERY CLAMP AND CABLES
1 205256 1 STUD, Jumper
2 200204 2 NUT, Terminal
3 190161 1 CABLE, Battery, Positive
4 190119 2 CABLE, Battery, Negative
5 190120 1 CABLE, Battery
6 200865 1 BATTERY, 12V
7 100187 2 J BOLT
8 170111 1 CLAMP, Retaining
9 100312 2 NUT, Nyloc
11 200202 1 COVER, Terminal, Red
12 200203 1 COVER, Terminal, Black
13 205174 1 SWITCH,Battery Disconect
14 100086 1 SCREW, Hex
16 100314 1 NUT, Nyloc
17 172447 1 PANEL ,Cover
18 172674 1 BRACKET, Mounting
19 100080 2 SCREW, Hex
21 100310 2 NUT, Nyloc
March 5, 1996 3WLC021 4-100

March 13, 1996 SECTION 5 FRAME AND BODY 5-1
SECTION 5
FRAME AND BODY

ILLUSTRATED REFERENCE FOR FRAME AND BODY
7 6 8,9
13 4
17,18
10,11
2
1
15 12
14
16
P003012

CONTENT LIST
1 FRAME AND BODY (WHEELED) 5-5
2 DOOR HANDLE ASSEMBLY 5-11
3 CAB PANEL ASSEMBLY 5-13
4 SEAT ASSEMBLY 5-15
5 FIRE EXTINGUISHER UNIT 5-19
6 WINDOW ASSEMBLY 5-21
7 JOYSTICK MOUNTINGS 5-23
8 AIR CONDITIONING SYSTEM 5-25
9 AIR CONDITIONER KIT 5-27
10 BLOWER HOUSING 5-29
11 BLOWER ASSEMBLY 5-31
12 HYDRAULIC TANK 5-33
13 BOOM, SKIDLINK, PINS AND BUSHES (CONTINUOUS ROTOR) 5-35
14 SHEAR HEAD ASSEMBLY (16 INCH) 5-37
15 FELLING HEAD ASSEMBLY 5-41
16 CHAIN SAW ASSEMBLY 5-45
17 INSTRUCTION DECALS 5-49
18 CAB WARNING DECALS 5-51

FRAME AND BODY (WHEELED)
3
5 62
2
57 4 45
56
31 61
45
64
65 10 61 60
8,9
55 59
63
63 11
44 59
45
67 6,7 58
43
73 55
66 70
32 56
71 76
57
72 39 38 12
68 33
40 13
64 16
69
29,30 41
42
23,24 35
53
74
54
1
25
51 44 48
28 52
75 50 47 37
36 34
44 25 44 17,18 45
45 49
44 46 14,15
48
50 19,20 P002965
27 44 44 26 21,22
49
March 12, 1996 3WHLC022 5-5

1 183700 1 FRAME, Wheeled
2 172484 1 GUARD
3 173297 1 SCREEN
4 173100 1 SHROUD, Fan
5 174296 2 SPACER
6 174455 1 GUARD, LHS
7 174476 1 GUARD, RHS
8 173098 1 SHROUD, RHS
9 173099 1 SHROUD, LHS
10 173097 1 SHROUD, Lower
11 172733 1 COUNTERWEIGHT
12 173897 2 CLAMP
13 190750 2 FLAP, Rubber
14 182121 1 DOOR, LHS
15 182122 1 DOOR, RHS
16 173294 2 SCREEN
17 173295 1 SCREEN, RHS
18 173296 1 SCREEN, LHS
19 182105 1 DOOR, Upper, LHS
20 182106 1 DOOR, Upper, RHS
21 182109 1 DOOR, Lower, LHS
22 182110 1 DOOR, Lower, RHS
23 182741 1 POST, LHS
24 182742 1 POST, RHS
25 170920 2 COVER
26 174315 1 COVER
27 174310 1 COVER
28 174708 2 PLATE, Cover
29 172480 1 GUARD, LHS
30 172479 1 GUARD, RHS
31 203352 2 K-CLAMP
32 201758 2 ROPE, Wire
33 190655 2 SEAL, Stripe
34 181372 2 HANDLE, Rosy
35 100018 2 PIN, Split
March 12, 1996 3WHLC022 5-6

3
5 62
2
57 4 45
56
31 61
45
64
65 10 61 60
8,9
55 59
63
63 11
44 59
45
67 6,7 58
43
73 55
66 70
32 56
71 76
57
72 39 38 12
68 33
40 13
64 16
69
29,30 41
42
23,24 35
53
74
54
1
25
51 44 48
28 52
75 50 47 37
36 34
44 25 44 17,18 45
45 49
44 46 14,15
48
50 P002965
27 44 44 26 19,20
49
21,22
March 12, 1996 3WHLC022 5-7

36 101328 2 WASHER
38 200305 2 STOPPER, Rubber, Door
39 100312 2 NUT, Nyloc
40 210160 1 GLASS, Sight
41 201409 2 FASTENER, Anti-loose
42 166331 2 BOSS
43 190498 2 WASHER, Rubber
44 100125 22 SCREW, Hex. Head
48 100203 10 BOLT, Hex. Head
49 100314 10 NUT, Nyloc
52 100293 4 NUT, Hexagonal
53 100121 16 BOLT, Hex. Head
54 100549 16 WASHER, Flat, Hardened
55 100702 20 BOLT, Hex. Head
57 100314 14 NUT, Nyloc
59 172044 4 WASHER
60 100325 2 NUT, Nyloc
62 100415 2 NUT, Nyloc
66 100804 2 SCREW, Cap
69 100323 4 NUT, Nyloc
March 12, 1996 3WHLC022 5-8

3
5 62
2
57 4 45
56
31 61
45
64
65 10 61 60
8,9
55 59
63
63 11
44 59
45
67 6,7 58
43
73 55
66 70
32 56
71 76
57
72 39 38 12
68 33
40 13
64 16
69
29,30 41
42
23,24 35
53
74
54
1
25
51 44 48
28 52
75 50 47 37
36 34
44 25 44 17,18 45
45 49
44 46 14,15
48
50 P002965
27 44 44 26 19,20
49
21,22
March 12, 1996 3WHLC022 5-9
71 100064 8 WASHER
72 100316 4 NUT, Nyloc
74 100310 28 NUT, Nyloc
76 174724 2 BRACKET
March 12, 1996 3WHLC022 5-10

DOOR HANDLE ASSEMBLY
5
15
16
13
16
13 9 12 1
6
13
14
8
11
2 10
13
14
13
3
March 12, 1996 3WHLC029 5-11

DOOR HANDLE ASSEMBLY
1 100314 4 NUT, Nyloc
2 170494 1 HANDLE
4 100314 2 NUT, Nyloc
6 170493 2 PLATE, Mounting
7 100310 2 NUT, Nyloc
8 160423 1 PIN
9 100152 1 PIN, Split
10 201082 1 SPRING, Latch
12 171967 2 GUIDE, Plunger-Latch
15 100304 4 BOLT
March 12, 1996 3WHLC029 5-12

CAB PANEL ASSEMBLY
26 15
1 16
20
8
21 18
17
2
19
20 3
21
23
20
24
21
5 4 9
7
6
24
23
12
13
14
21
22
10
25
21
11
March 13, 1996 3WHLC035 5-13

CAB PANEL ASSEMBLY
1 173352 1 FIREWALL, Upper
2 171963 1 BRACKET
3 172446 1 PANEL, Cover, LH
4 173174 1 PLATE
5 172927 1 PLATE, Cover, RH
6 172447 1 PANEL, Cover, RH
7 172918 1 PANEL, Cover, RH
8 172919 1 PANEL, Cover, LH
9 172929 1 PLATE, Cover, Rear
10 173351 1 FIREWALL, Lower
11 173377 1 PLATE, Seal, RH
12 173378 1 PLATE, Seal, LH
13 190446 1 SEAL
14 173817 2 CLAMP
15 173302 1 LID
16 190448 1 LINING, Rubber
17 172672 1 BRACKET, Tool Box
18 100310 2 NUT, Nyloc
20 100197 18 SCREW, Cap
22 100951 8 SCREW, CAP
25 100283 8 NUT, Hex
26 203950 1 LATCH
March 13, 1996 3WHLC035 5-14

SEAT ASSEMBLY
March 7, 1996 290371 5-15

SEAT ASSEMBLY
1 290371 1 SEAT ASSEMBLY
2 224767 1 KIT, Back Cushion Assy
3 224768 1 KIT, Back Pan Assy
4 NSI 2 SCREW, Set, Hex
5 NSI 2 WASHER
6 NSI 2 NUT
7 224769 1 KIT, RH Armset
8 224770 1 KIT, LH Armset
9 224771 1 KIT, Seat Cushion Assy
10 224772 1 KIT, Seat Pan Assy
11 NSI 1 PIN
12 NSI 2 SPRING
13 224782 1 KIT, Seat Belt
14 205151 1 BELT, Seat
16 NSI 2 WASHER
17 224773 1 KIT,Weight Adjust
19 NSI 1 HANDLE
20 NSI 1 SPACER
22 NSI 3 WASHER
23 NSI 1 PIN
24 NSI 1 BLOCK
25 NSI 1 SPRING
26 NSI 1 COVER
27 224774 2 KIT, Damper Assy
28 NSI 2 SHOCK ABSORBER
30 NSI 4 NUT
31 224775 1 KIT, Recliner
32 NSI 1 COVER
33 NSI 1 SPRING
34 NSI 1 SPACER
March 7, 1996 290371 5-16

SEAT ASSEMBLY
March 7, 1996 290371 5-17

SEAT ASSEMBLY
36 224776 1 KIT, Ride Indicator
37 224780 1 KIT, For and Aft Seat Adjustment
38 NSI 1 BAR
39 NSI 2 RAIL
40 100197 A/R SCREW, Cap
41 100312 A/R NUT, Nyloc
42 224781 1 KIT, Suspension Assy
43 224778 1 KIT, Suspension Cover
44 224779 1 KIT, Bumpstop / Upstop Not Illustrated
March 7, 1996 290371 5-18

FIRE EXTINGUISHER UNIT
March 19, 1996 3WHLC049 5-19

FIRE EXTINGUISHER UNIT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
March 19, 1996 3WHLC049 5-20

WINDOW ASSEMBLY
22
24
24
23 22
3 24
22 21
6
2 24
24
15
14 21 5
7
16
21
24
13 5
1
24
10 22
15 13
14
20
16
12 16
4 9
19
11 2
8
17
18
12 P002133
4
11
March 11, 1996 3WHLC027 5-21

WINDOW ASSEMBLY
1 190433 1 WINDOW, Windscreen
2 190436 2 WINDOW, Door
3 190435 1 WINDOW, Roof, Front
4 190432 2 WINDOW, Front Lower
5 190428 2 WINDOW, Side Roof
6 190427 1 WINDOW, Rear, Top
7 173181 1 PLATE, Retainer, Top
8 173182 1 PLATE, Retainer, Bottom
9 173183 1 PLATE, Retainer, LH
10 173184 1 PLATE, Retainer, RH
11 173814 2 CLAMP, Window, Lower
12 910142 A/R SEAL, Window
13 105007 12 SCREW, Wing
15 100085 11 SCREW, Set. Hex
20 100314 5 NUT,Nyloc
22 100310 16 NUT, Nyloc
March 11, 1996 3WHLC027 5-22

JOYSTICK MOUNTINGS
23
21 21
20
20 11
21
March 12, 1996 3WHLC028 5-23

JOYSTICK MOUNTINGS
2 183348 2 ARM, Pivot, Joystick, LH
3 100310 8 NUT, Nyloc
4 172399 2 ARM, Mounting, Joystick
5 173535 2 MOUNTING, Joystick
9 183350 2 PLATE, Mounting, Joystick
11 173536 2 MOUNTING Assy, Joystick
12 101306 4 WASHER, Belleville
13 100293 6 NUT, Hex
14 160445 2 WASHER, Spacer
16 100293 2 NUT, Hex
17 190630 1 SCREW
18 172282 1 PLATE, Joystick Detent
20 100010 4 WASHER
21 100415 5 NUT, Nyloc
22 171957 6 PAD, Anti-wear
March 12, 1996 3WHLC028 5-24

AIR CONDITIONING SYSTEM
3
2
March 13, 1996 3WHLC031 5-25

AIR CONDITIONING SYSTEM
1 205061 3 CLAMP, Hose
2 205059 1 AIR CONDITIONER
3 205060 1 COMPRESSOR
4 245059 1 HOSE 202616 R.S.A. Only
5 245060 1 HOSE 202617 R.S.A. Only
March 13, 1996 3WHLC031 5-26

AIR CONDITIONER KIT
1
5
7 4 3 7
8,9,10,11,12,13
NOT ILLUSTRATED
6
2
P002701
March 13, 1996 3WHLC032 5-27

AIR CONDITIONER KIT
1 265080 1 AIR CONDITIONER KIT
2 205059 1 AIRCONDITIONER, Red Dot
3 205061 1 CLAMP
4 245059 1 HOSE
5 245060 A/R HOSE
6 205060 1 COMPRESSOR
7 6 CLAMP
8 180917 1 COVER BOX Not Illustrated
9 8 CHUTE Not Illustrated
10 8 PLATE, Blanking Not Illustrated
11 1 INSULATION Not Illustrated
12 202615 1 PANEL, Filter Not Illustrated
13 1 V BELT Not Illustrated
March 13, 1996 3WHLC032 5-28

BLOWER HOUSING
7
8
10
11
12
14
1
4 13
9 P002229
March 12, 1996 3WHLC030 5-29

BLOWER HOUSING
2 170929 1 CHUTE
3 180917 1 COVER BOX, Air Conditioner
4 100230 2 SCREW, Cap
5 202348 1 PLATE, Blanking, Roof
8 100314 4 NUT. Nyloc
11 100316 2 NUT, Nyloc
12 100310 4 NUT, Nyloc
March 12, 1996 3WHLC030 5-30

BLOWER ASSEMBLY
8
5
11
7 1
2 6
12
10
9
P002231
March 13, 1996 3WHLC033 5-31

BLOWER ASSEMBLY
2 205044 1 BLOWER, Fan, Double
3 181361 1 COVER, Blower Fan
4 202349 1 PLATE, Roof, Cover
5 910141 A/R SEAL, Window, Self Adhesive
7 100312 6 NUT, Nyloc
8 202615 1 FILTER, Panel
10 100310 8 NUT, Nyloc
11 170736 1 SCREEN, Cover, Blower
12 175002 1 SCREEN, Mesh
March 13, 1996 3whlc033 5-32

HYDRAULIC TANK
6
5
7
8 4
4
3
10
March 8, 1996 3WHLC026 5-33

HYDRAULIC TANK
1 201412 8 MAGNET
2 210105 1 INDICATOR,Level
3 190712 2 CAP
7 172912 1 COVER, Housing
8 120397 1 PLUG
9 174312 1 COVER
10 190747 1 GASKET
March 8, 1996 3WHLC026 5-34

BOOM, SKIDLINK, PINS AND BUSHES (CONTINUOUS ROTOR)
19
20
8 7
25 22
23
24 3
4 27
AY BACK
ST
27 3
7 30
5
1
7 4
3 8
10 8 12 2
7 29
3 26
8
9
11
14
15
16
17
21 13 18
20
19
28
7
P002964
March 6, 1996 3WHLC016 5-35

BOOM, SKIDLINK, PINS AND BUSHES (CONTINUOUS ROTATOR)
1 182074 1 BOOM, Short
5 160412 1 PIN
6 161166 1 PIN, Boom End
7 160335 4 WASHER
9 182898 1 SKIDLINK
10 160490 1 PIN
11 201036 2 MOUNTING, Rubber
12 100316 4 NUT, Nyloc
13 290380 1 CONTINUOUS GEAR ROTATOR
14 261042 1 LINK ASSY
15 181189 1 LINK
16 160486 1 PIN
17 100071 1 PIN, Split
18 160417 1 PIN
22 160411 2 PIN
23 161167 1 PIN
24 160537 1 PIN
25 100071 1 PIN, Split
27 2 BUSH
28 100501 1 SCREW, Cap
30 161590 A/R THRUST, Nylon
March 6, 1996 3WHLC016 5-36

SHEAR HEAD
4
1 5
5 5
2 4
52
21 4
52 5
51
22 24 29
4
23 45 30
51 41 42
5
49 26 49
4 27
52
5 34
3
48 20 37
6 53 28
47 5 57 37
54
25 35
35
51 37
55 33
19 56
43 37
37
48 50
31
38 36
5 32
5
17 18 4
10
14
11
16
39
40
9
8
13 46 15 12 44
May 2, 1996 320238 5-37

SHEAR HEAD
1 320238 1 SHEAR HEAD (16 INCH)
2 181436 1 GRAB ASSY
3 161355 1 PIN ASSY
6 171302 1 GUARD
7 181387 1 FRAME, Shear Head
8 181456 1 BOX, Knife
9 172308 1 BLADE
11 172307 1 BLADE
13 161365 1 PIN
14 173251 A/R SHIM, 16"
16 230252 1 CYLINDER, Knife
17 161358 1 PIN ASSY
19 161359 1 PIN ASSY
20 161367 1 PIN ASSY
21 161356 1 PIN ASSY
22 161351 1 PIN ASSY
23 160779 2 BUSH, Skidlink
24 161350 1 PIN ASSY
25 182889 1 MANIFOLD
26 171915 1 GUARD, Hose, Top
27 171914 1 GUARD, Hose, Rear
28 181437 1 ARM, Accumulator
29 161352 1 PIN ASSY
30 171303 1 GUARD
31 191473 1 FINGER
32 161353 1 PIN
33 202481 1 SPRING, Accumulator
35 160763 2 BUSH, Eccentric
May 2, 1996 320238 5-38

SHEAR HEAD
4
1 5
5 5
2 4
52
21 4
52 5
51
22 24 29
4
23 45 30
51 41 42
5
49 26 49
4 27
52
5 34
3
48 20 37
6 53 28
47 5 57 37
54
25 35
35
51 37
55 33
19 56
43 37
37
48 50
31
38 36
5 32
5
17 18 4
10
14
11
16
39
40
9
8
13 46 15 12 44
May 2, 1996 320238 5-39

SHEAR HEAD
36 100323 1 NUT, Nyloc
38 171525 1 CLAMP
39 173252 A/R SHIM
41 160537 1 PIN
42 100071 1 PIN, Split
43 174103 1 SPACER
44 172041 2 WASHER
51 100415 14 NUT, Nyloc
52 161196 3 SPACER
54 101301 2 SPACER
May 2, 1996 320238 5-40

FELLING HEAD ASSEMBLY
March 14, 1996 320553 5-41

1 320553 1 FELLING HEAD ASSEMBLY
2 181480 1 FRAME, Felling Head
3 180556 1 ARM, Grab, Single Tine
4 180557 1 ARM, Grab, Double Tine
5 170488 1 PLATE, Cover, Rear
6 120291 1 CAP
7 172397 1 RESERVOIR, Air
8 171919 1 GUARD, Motor, Saw
13 160419 1 PIN ASSY, Pivot, Cylinder, Grab Upto 17.05.94
13 161370 1 PIN ASSY, Pivot, Cylinder, Grab From 18.05.94
14 161369 2 PIN ASSY, Pivot, Grab
15 160433 2 PIN ASSY, Retaining, Grab Upto 17.05.94
15 161370 2 PIN ASSY, Retaining, Grab From 17.05.94
17 180558 1 LINK
19 100276 8 WASHER, Copper
20 120363 1 T PIECE
21 201223 1 VALVE, Tank
23 170489 4 WASHER
24 205141 1 GUARD, Edge Not Illustrated
25 172487 1 GUARD, Throttle
26 172488 1 PLATE, Guard
27 173806 1 CLAMP, Hose
28 100415 4 NUT,Nyloc
32 160192 1 RING, Thrust
33 230105 1 CYLINDER, Saw Feed
March 14, 1996 320553 5-42

March 14, 1996 320553 5-43

34 230104 1 CYLINDER, Tilt
36 121220 1 PLUG, Sintered
37 120188 1 REDUCER
38 140201 1 O RING
39 1 REDUCER
March 14, 1996 320553 5-44

CHAIN SAW ASSEMBLY
11
19,20,21 8
9 12
13 1
14 33
15
5
13
16
3 32
26
4 28
31
35 25
30
7 10
17 29
34 18
27
6
17
22
23
P002235
24
March 8, 1996 3WHLC024 5-45

CHAIN SAW ASSEMBLY
2 205169 1 BAR, Guide
2 205228 1 BAR, Guide, Roller Nose, Bell, 24"
2 205213 1 BAR, Guide, Hard Nose, Sandvick, 24"
2 205244 1 BAR, Guide, Sprocket Nose, Sandvick, 30"
2 205253 1 BAR, Guide, Hard Nose, Sandvick, 30"
2 205245 1 BAR, Guide, Roller Nose, Sandvick, 30"
3 190209 1 CHAIN, 93 DL, Skip, Carlton
3 195002 1 CHAIN, 105 DL, Skip, Carlton
4 160409 1 PLATE, Clamp, Bar, Bottom
5 160408 1 PLATE, Clamp, Bar, Top
7 100365 1 SCREW, Hex Head
10 100391 8 SCREW, Cap
11 100314 8 NUT, Nyloc
12 160404 1 PLATE, Mounting, Motor
13 160421 2 WASHER, Nylon
14 160420 1 BUSH, Nylon
15 161689 1 RING, Carrier, Bar
16 160410 1 PLATE, Retainer, Mounting
17 170501 2 PLATE, Check, Sprocket, 11 Tooth
18 170499 1 SPROCKET, 11 Tooth
19 205009 1 SPROCKET, Nose, Sandvick
20 205008 1 SPROCKET, Nose, Oregon
21 205112 1 SPROCKET, Nose, Bell
22 160406 1 PLATE, Retainer, Sprocket
23 170714 1 TAG, Lock
25 205152 1 KIT, Rim Sprocket
26 1 SPACER, 10mm
27 1 SPACER, 8.0mm
28 A/R SHIM, 1.0mm
29 A/R SHIM, 0.5mm
March 8, 1996 3WHLC024 5-46

CHAIN SAW ASSEMBLY
11
19,20,21 8
9 12
13 1
14 33
15
5
13
16
3 32
26
4 28
31
35 25
30
7 10
17 29
34 18
27
6
17
22
23
P002235
24
March 8, 1996 3WHLC024 5-47

CHAIN SAW ASSEMBLY
30 205147 1 SPROCKET, Rim
32 161100 1 WASHER
33 160654 1 BOSS
March 8, 1996 3WHLC024 5-48

INSTRUCTION DECALS
MAINTENANCE SCHEDULE ENGINE AIR-
FILTER 10 SMR ENGINE COOLING
FELLER
SYSTEM 10 SMR
3 REFER TO THE OPERATOR AND MAINTENANCE MANUAL (OMM) FOR DETAILED PROCEDURES
EVERY 10 SMR LIFT CYLINDER HYDRAULIC
10 SMR RESERVOIR 10 SMR
1. Engine oil: check level. Do not overfill. (Refer to OMM, ENGINE OIL
BOOM PIVOTS 10 SMR
Recommended Lubricants). 10 SMR
2. Engine Air-filter: renew elements only when indicated. Check ENGINE FUEL
for leaks and damage connections. FUEL WATER FILTER 1 000 SMR
3. Engine Cooling System: Check for dirt build-up on cylinder TRAP 10 SMR
fins.
Check fan belt condition.
4. Lubricate grease points. ENGINE OIL
5. Tyres: Check inflation pressure. Drive wheels; 103-138 kPa FILTER 250 SMR
BUNCHER
(15-20 PSI). Tail wheel; 138-172 kPa (20-25 PSI).
6. Fuel Water Trap: Remove water.
4 7. Hydraulic Fluid: Check level.
8. General: Check for loose or broken parts, damaged seatbelt or FUEL FILTER ENGINE OIL
operator protection. Check instrument operation, loose 1 000 SMR 250 SMR
wheelnuts, engine oil leaks, alternator drive belt and battery GREASE POINT LIFT CYLINDER
condition. ENGINE VALVE 50 SMR 10 SMR
9. Control and Brakes: Check operation, adjust as needed. 1 000 SMR
BOOM PIVOTS
10. Cutting Head Maintenance: Fill bar lube. Check condition of bar
ENGINE COOLING 10 SMR
and chain. SYSTEM 10 SMR
GREASE POINT
EVERY 250 SMR HYDRAULIC 50 SMR
OIL 1 000 SMR
1. Drain Engine Oil hot and renew oil filter.
2. Renew secondary oil filter.
ULTRA C
3. Check wheel drive motor for leaks and security. TAILWHEEL
8 4.
5.
Check auxiliary pump for leaks and security.
Check treadle rod adjustment.
BEARINGS
2 000 SMR
6. Renew main pump supply filter.
EVERY 500 SMR FANBELT

GREASE POINT
10 SMR
50 SMR
1. Renew primary fuel filter. MAIN PUMP
TYRES HYDRAULIC BATTERY TYRES
SUPPLY FILTER
EVERY 1 000 SMR 10 SMR OIL 250 SMR 250 SMR 10 SMR
2 250 SMR
1. Adjust engine valve clearances.
SERVICE 250 SMR 10

THROTTLE 5
1
BATTERY
LOCATED BELOW FLOOR PANEL FORWARD - IDLE
INSPECT SECURING BOLTS AND 6
CONNECTIONS
BACK - MAXIMUM
HYDRAULIC
SERVICE 10 SMR
REV/MIN OIL P/N 201586
12
REMOVE FAN DUCT COVER AND
INSPECT FOR DIRT BUILD UP. BLOW
CYLINDER FINS CLEAN. REPAIR IMPORTANT 9
SERVICE 10 SMR
OIL LEAKS IMMEDIATLY. OIL AND DUST
WILL CLOG THE ENGINE COOLING SYSTEM
LUBE POINT FUEL FILTER
11 DRAIN WATER
7
ONE SHOT OF CHANGE FUEL FILTER AT A
DIESEL FUEL GREASE EVERY
10 SMR
THOUSAND (1000) SMR
P/N 201587
P002156
March 14, 1996 3WHLC036 5-49

INSTRUCTION DECALS
1 203096 1 DECAL, Throttle
2 204268 1 KIT, Decal, Instruction
3 203105 1 DECAL, Feller
4 203106 1 DECAL, Buncher
5 203092 1 DECAL, Maintenance schedule
6 201586 1 DECAL, Hydraulic Oil
7 201587 1 DECAL, Diesel Fuel
8 204264 2 DECAL, Ultra C
9 203103 1 DECAL, Lube Point
10 203101 1 DECAL, Service Battery
11 203102 1 DECAL,Service, Fuel Filter
12 203100 1 DECAL, Service, Fan Duct
March 14, 1996 3WHLC036 5-50

CAB WARNING DECALS
WARNING DO NOT OPERATE OR WORK OIN THIS MACHINE

WARNING WARNING
DO NOT OPERATE THE CHAIN SAWS ARE POTENTIALLY DANGEROUS
MACHINE WITHOUT
UNLESS YOU HAVE READ AND UNDERSTAND THE
INSTRUCTIONS AND WARNINGS IN THE OPERATOR
TAKE PRECAUTION WHEN OPERATING AND SERVICING AND THE FELLING HEAD
9 ENSURE ALL PERSONEL ARE CLEAR OF THE MACHINE AND
AND MAINTENANCE MANUAL. PLACE FEET FIRMLY ON CONTROL PEDALS BEFORE STARTING
AN APPROVED FAILURE TO FOLLOW THE INSTRUCTIONS OR HEED
THE WARNINGS MAY RESULT IN INJURY OR DEATH.
NEVER ALLOW PERSONEL NEAR THE HEAD OR WITHIN THE OPERATING RANGE (AT LEAST 2 TREE LENGTHS) THE MACHINE
WHILE THE ENGINE IS RUNNING, SHUT DOWN MACHINE IF SAFETY DISTANCE IS VIOLATED
WINDSHIELD OR MESH CONTACT ANY BELL REPRESENTATIVE FOR
DO NOT EXIT THE CAB BEFORE SHUTTING DOWN THE ENGINE
REPLACEMENT MANUALS. PROPER CARE IS YOUR
SCREEN IN PLACE RESPONSIBILITY
ENFORCE YOUR COMPANY'S SAFETY RULES AND WEAR YOUR SEATBELT, HEAD AND EAR PROTECTION WHEN
OPERATING THE MACHINE
AND APPLY THE PARK BRAKE
Part No. 203070 Part No. 203071
ALWAYS PARK THE MACHINE ON LEVEL GROUND
FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN INJURY
OR DEATH TO OPERATOR OR BYSTANDERS CAUSED BY SUDDEN
7
WARNING 8 MOVEMENT OF THE MACHINE Part No. 203073
DO NOT OPERATE THIS MACHINE

WITHOUT BOTH DOORS FUNCTIONAL
INSPECT HINGES,LATCH AND GUARD

FRAME REGULARLY
WARNING
DO NOT OPERATE THIS MACHINE
WITHOUT BOTH DOORS FUNCTIONAL
OPERATOR MUST HAVE AN ESCAPE
ROUTE IN THE EVENT OF AN OVERTURN INSPECT HINGES,LATCH AND GUARD
FRAME REGULARLY
IF MACHINE BECOMES BOGGED DOWN
IN SOFT SOIL, DO NOT SPIN WHEELS SO OPERATOR MUST HAVE AN ESCAPE
THAT DOORS BECOME OBSCURED
P/N 203076 6 6 ROUTE IN THE EVENT OF AN OVERTURN
IF MACHINE BECOMES BOGGED DOWN

IN SOFT SOIL, DO NOT SPIN WHEELS SO
10 THAT DOORS BECOME OBSCURED
WARNING P/N 203076
THIS CYLINDER CONTAINS CARBONDIOXIDE GAS UNDER

HIGH PRESSURE
ALWAYS STORE THIS CYLINDER IN A SAFE PLACE AND
NEVER EXPOSE TO HIGH TEMPERATURES OR ROUGH
5 WARNING
HANDLING ALWAYS START THE MACHINE WITH THE KEY
WEAR EYE PROTECTION AND INSTALL SAFETY RELIEF VALVE
WHEN USING THIS EQUIPMENT P/N 203085 NEVER JUMP START THE MACHINE AT THE
STARTER SOLENOID, THIS WILL BYPASS THE
NEUTRAL SWITCH AND THE MACHINE WILL
MOVE OUT OF CONTROL
IMPORTANT
P/N 203084
KEEP THE BOOM LOW

AT ALL TIMES
NEVER WORK UNDER RAISED BOOM
WARNING
ALWAYS LOWER THE HEAD TO THE GROUND DO NOT OPERATE THE MACHINE OR
BEFORE SHUTTING THE MACHINE DOWN ALLOW THE LOAD WITHIN
ENGINE OIL BATTERY
P/N 203072
PRESSURE CHARGE 3.6 METRES (12 FEET) OF ELECTRICAL
LOW
POWER LINES
SERIOUS INJURY OR DEATH MAY RESULT
WARNING
P/N 203075
AIR CLEANER ENGINE
RESTRICTION PREHEAT
READY
4
1 BATTERY ACID CAUSES SEVERE BURNS
SHOULD ACID CONTACT SKIN OR CLOTHING, FLUSH WELL WITH WATER HYDRAULIC HIGH ENGINE
CHARGE OIL TEMP.
WEAR GOGGLES. SHOULD ACID CONTACT EYES, FLUSH WITH WATER FILTER BY-PASS
AND SEEK MEDICAL ATTENTION
BATTERIES MAKE EXPLOSIVE GAS RETURN 11
FILTER
KEEP ARCS, NAKED FLAMES AND SPARKS AWAY
P/N 203077
BY-PASS
3
204284 P002155
March 14, 1996 3WHLC037 5-51

CAB WARNING DECALS
1 203077 1 DECAL, Warning, Battery Acid
2 201580 1 WARNING DECALS Includes Exterior Warning Decals
3 204284 1 DECAL, Warning, Lights
4 203072 1 DECAL, Warning, Keep Boom Low
5 203085 1 DECAL, Warning, CO2 Cylinder Affix To Co2 Cylinder
6 203076 2 DECAL, Warning, Door Functional
7 203070 1 DECAL, Warning, Screen/Treadle
8 203071 1 DECAL, Warning, Chain Saws
9 203073 1 DECAL, Warning, Feet Firmly
10 203084 1 DECAL, Warning, Never Jump Start
11 203075 1 DECAL, Warning, Power Lines
March 14, 1996 3whlc037 5-52

220C Ultra C Bell Feller Buncher

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ULTRA C FELLER BUNCHER

(WHEELED, INCLUDES SHEAR HEAD OPTION)

Document Part Number 870144

Issue: April 1996

The following address list was correct as at 31 July 1996.

RICHARDS BAY (TRAINING):

JOHANNESBURG (JET PARK):

JOHANNESBURG (USED/REBUILD DIVISION):

JOHANNESBURG (NATIONAL DISTRIBUTION):

PACIFIC RIM REGION (WESTERN AUSTRALIA):

SOUTH AMERICA (BELL EQUIPMENT CHILE SA):

UNITED KINGDOM AND REPUBLIC OF IRELAND:

Heathfield Haulamatic Ltd ☎ (09) 44 1283 712862

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

DID YOU FIND THE INFORMATION WELL ILLUSTRATED ? YES NO

Thank you for your cooperation.

SECTION 3. POWER TRAIN

SECTION 5. FRAME AND BODY

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

TECHNICAL DOCUMENTATION BULLETIN RECORD

ADE Atlantic Diesel Engines GAL/min Gallon Per Minute

Ω Ohm hex Hexagonal

A Ampere HT High Tensile

A/R As Required hz Hertz

AC Alternating Current ID Internal Diametre

Ah Ampere Hours in3 Cubic Inch

API American Petroleum Institute incl Including

approx Approximately ISO International Orginisation of Standards

Apr April Jan January

assy Assembly JIC Joint Industry Conference Standards

ATDC After Top Dead Centre Jul July

Aug August Jun June

BHP Brake Horse Power kg Kilogram

BSP British Standard Pipe km/h Kilometre Per Hour

BTDC Before Top Dead Centre kPa Kilopascal

CGA Compressed Gas Association Inc kW Kilowatt

CO2 Carbon Dioxide l/min Litre Per Minute

CTD Control Traction Differential lb Pound

db Decibels LED Light Emitting Diode

DBH Diametre at Breast Height LH Left Hand

DC Direct Current lube Lubrication

Dec December m Metre

deg or o Degree m3 Cubic Metre

dia Diametre mA Miliampere

diff Differential Mar March

E.G.S. Electronic Gear Shifting max Maximum

ext Extension min Minimum

Feb February mm Millimetre

FMC Front Mount Cab mm3 Cubic Milimetre

Nm Newton Metre SAE Society of Automotive Engineers

No. Number Sep September

Nov November SMC Side Mounted cab