Carbozinc 11

PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Solvent Based Inorganic Zinc

Time-tested corrosion resistant primer that protects steel galvanically in the harshest environments.
Description For over five decades, Carbozinc 11 (CZ 11) has been the industry standard for high-performance
inorganic zinc protection on steel structures worldwide.

• Meets Class B slip co-efficient and creep testing criteria for use on faying surfaces.
• Rapid cure. Dry to handle in 45 minutes at 16°C (60°F) and 50% relative humidity.
• Low temperature cure down to -18°C.
• High zinc loading.
• Meets FDA requirements.
Features • Zinc supplied meets ASTM D520 (Type II)
• Meets SSPC Paint 20 Type I, Level 1 for zinc content.
• Complies with the composition and performance requirements of AS/NZS 3750.15, Type 4 and
AS 4848.1;2006 "Single Coat Inorganic Zinc Silicate"
• Very good resistance to salting.
• May be applied with standard airless or conventional spray equipment

Colour Grey & Green

Finish Flat (0-10)

Primer Self Priming

Dry Film Thickness 50-75 microns DFT for optimum performance.

Dry film thickness up to 150 microns is acceptable

By Volume 62.3% +/- 2% per ASTM D2697

Solid(s) Content
61.5% by volume - Void Method

Total Zinc Content in 85% by weight

Dry Film

2
8.2 m / litre at 75 microns DFT
Coverage Rate
Allow for loss in mixing and application.

VOC Values
EPA Method 24: 515 g/l

Untopcoated
Continuous: 400°C
Maximum Service Non-Continuous: 427°C
Temperature With recommended high heat topcoats:
Continuous: 538°C
Non-Continuous: 649°C

Can be topcoated with Epoxies, Polyurethanes, Acrylics, High-Heat Silicones and others as
recommended by your Carboline sales representative.
Topcoats
Not required for certain exposures. Under certain conditions, a mist coat is required to minimize
topcoat bubbling.

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Carbozinc 11
PRODUCT DATA SHEET

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other
General
contaminants that could interfere with adhesion of the coating.

Steel Abrasive blast AS1627.4 Class 2½ and 25-75 micron angular blast profile

P E R F O R M A N C E D ATA
Test Method System Results
No blistering or rusting of coating
AASHTO M300 Bullet Hole
1 ct. CZ11 over Abrasive blasted steel or rusting of bare steel area after
Immersion Paragraph 4.6.9
650 hrs. Immersion in 5% sod
Blasted Steel 1 ct. CZ 11
ASTM A-325 Slip Co-efficient 0.68; meets requirement for Class B rating
@6 mils (150 microns)
No rusting blistering cracking
1 ct CZ11 at 2 mils dry film
ASTM B117 Salt Spray delamination after 43000 hrs.
thickness over blasted steel.
Moderate salting of the surface only.
ASTM D3363 Pencil Hardness 1 ct. CZ11 Pencil Hardness "2H"

Test reports and additional data available upon written request.

MIXING & THINNING

Power mix base, then combine and power mix as follows. Pour zinc filler very slowly into premixed
base with continuous agitation. Mix until free of lumps. Pour mixture through a 30 mesh screen.
Mixing
Sifting zinc through a screen will aid in the mixing process by breaking up or catching dry zinc
lumps. DO NOT MIX PARTIAL KITS.

May be thinned up to 4% with Thinner #26 or #33 for ambient and warm surfaces. For extremely
warm or windy conditions (above 29°C) refer to Carboline Technical Service Group for advice.
Thinning In cool weather (below 4°C), thin up to 6% with Thinner #21. Use of thinners other than those
supplied or recommended by Carboline may adversely affect product performance and void product
warranty, whether expressed or implied.

4 litre Kit (AU & NZ) - Part A - 3 litres

4 litre Kit (AU & NZ) - Zinc Filler - 7 kg
Ratio
12 litre Kit (NZ) - Part A - 9 litres
12 litre Kit (NZ) - Zinc Filler - 21 kg

8 Hours at 24°C and less at higher temperatures.

Pot Life
Pot life ends when coating becomes too viscous to use.

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

The following spray equipment has been found suitable and is available from equipment
Spray Application manufacturers. Keep material under mild agitation during application. If spraying stops for more
(General) than 10 minutes, recirculate the material remaining in the spray line. Do not leave mixed primer in
the hoses during work stoppages.

Agitated pressure pot equipped with dual regulators, 9.5 mm (3/8”) I.D. minimum material hose,
Conventional Spray
with a maximum length of 50 feet; 1.8 mm (0.070”) I.D. fluid tip and appropriate air cap.

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 Carbozinc 11
PRODUCT DATA SHEET

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

Pump Ratio: 30:1 (min.)

Output: 12 lts / minute (min.)
Material Hose: 9.5 mm (3/8”) I.D. (min.)
Airless Spray Tip Size: 0.019-0.023”
Output PSI: 1500-2000
Filter Size: 60 mesh
PTFE packings are recommended and available from the pump manufacturer.

For touch-up of areas less than one square foot only. Use medium bristle brush and avoid
Brush
rebrushing.

Roller Not recommended.

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum -18°C (-0°F) -18°C (-0°F) -18°C (-0°F) 30%
Maximum 54°C (129°F) 93°C (199°F) 54°C (129°F) 95%

This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures
below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special
application techniques may be required above or below normal application conditions.

CURING SCHEDULE
Dry to Recoat & Topcoat
Surface Temp. Dry to Handle
w/ other finishes
-18°C (-0°F) 4 Hours 7 Days
4°C (40°F) 1 Hours 48 Hours
16°C (60°F) 45 Minutes 24 Hours
27°C (80°F) 45 Minutes 18 Hours
38°C (100°F) 15 Minutes 16 Hours

These times are based on a 75-100 micron dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures
will require longer cure times and could result in solvent entrapment and premature failure. Humidity levels below 50% will require
longer cure times.
Notes: Maximum recoat time is unlimited. Must have a clean, dry surface free of chalk, zinc salts, etc per typical good painting
practices. Consult Carboline Technical Service for specific information. Also, loose zinc must be removed from the cured film by
rubbing with fiberglass screen wire if:
1) The Carbozinc 11 is to be used without a topcoat in immersion service and "zinc pick up" could be detrimental, or
2) When "dry spray/overspray" is evident on the cured film and a topcoat will be applied.
For accelerated curing or where the relative humidity is below 40%, allow an initial 2-hour ambient cure. Follow 2 hour cure
with water misting or steam to keep the coated surface wet for a minimum of 8 hours and until the coated surface achieves a "2H"
pencil hardness per ASTM D3363.

CLEANUP & SAFETY

Use Thinner 21 or Isopropyl Alcohol. In case of spillage, absorb and dispose of in accordance with
Cleanup
local applicable regulations.

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Carbozinc 11
PRODUCT DATA SHEET

CLEANUP & SAFETY

Read and follow all caution statements on this product data sheet and on the MSDS for this
Safety
product. Employ normal workmanlike safety precautions.

When used as a tank lining or in enclosed areas, thorough air circulation must be used during and
after application until the coating is cured. The ventilation system should be capable of preventing
Ventilation the solvent vapour concentration from reaching the lower explosion limit for the solvents used.
In addition to ensuring proper ventilation, appropriate respirators must be used by all application
personnel.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A: 12 months at 24°C
Part B: 24 months at 24°C
Shelf Life
*Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original
unopened containers.

Shipping Weight 4 litre Kit - 10 kg

(Approximate) 12 litre Kit - 30 kg

Storage Temperature & 4-38°C

Humidity 0-90% Relative Humidity

Part A: 13°C
Flash Point (Setaflash)
Zinc Filler: NA

Store Indoors.

Storage This product is solvent based and not affected by excursions below these published storage
temperatures, down to 10°F, for a duration of no more than 14 days. Always inspect the product
prior to use to make sure it is smooth and homogeneous when properly mixed.

WA R R A N T Y
Manufactured and / or distributed in Australia & New Zealand by Altex Coatings under license to Carboline Company. To the best of
our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without
prior notice. User must contact Altex Coatings to verify correctness before specifying or ordering. No guarantee of accuracy is
given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for coverage,
performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR
GUARANTEE OF ANY KIND IS MADE BY ALTEX COATINGS OR CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY
OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. All
of the trademarks referenced above are the property of Carboline International Corporation unless otherwise indicated.
Altex Terms and Conditions of Trade, available at www.altexcoatings.com, apply in respect of all coating products and materials
supplied, including samples.

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