Control+Valve Ecotrol Catalog V1R2+19Jan15 Rev2.Compressed
Control+Valve Ecotrol Catalog V1R2+19Jan15 Rev2.Compressed
Control+Valve Ecotrol Catalog V1R2+19Jan15 Rev2.Compressed
Ecotrol
Operational
economy
with
optimum
control
8C 3 L1
Low pressure DN 15-100 / PN Extended Bonnet without Perforated plug, 1 stage pressure
10-40, ASME 1/2"- 4" class 150 pressure balancing reduction
& 300
1 Standard Bonnet.
3 Extended Bonnet.
4 Bellow Sealed.
7 Standard Bonnet with pressure balancing.
8 Extended Bonnet with pressure balancing.
TRIM DESIGN
P1 Parabolic plug, 1 stage pressure reduction
P3 Parabolic plug, 3 stage pressure reduction
L1 Perforated plug, 1 stage pressure reduction
L2 Perforated plug, 2 stage pressure reduction
L3 Perforated plug, 3 stage pressure reduction
S On/off plug
Ordering information:
• Type of fluid & its properties (density, viscosity, specific heat ratio, compressibility factor, etc.)
• Fluid flow rate, inlet pressure & temperature. (min/nor/max).
• Fluid outlet pressure / pressure drop in case of pressure control.
• Line size.
• Material of construction.
• Accessories & their make (if any specific).
• Actuator air failure action.
2
10 specialities of the new NextGenControl Valve ECOTROL®
1 2 3
On highest priority. This product We evaluated customer A second generation digital
is backed by over 60 years of feedback and incorporated the positioner with the option of
experience result into the design of this bidirectional communication.
control valve.
4 5 6
A unique, compact, pipeless and Reduction in operating and
vibration resistant positioner maintenance cost. The SWS- A stem sealing that meets
mounting which guarantees seat (quick changeable trim today's requirements by
quick assembly and high combination) offers the option providing a corrosion resistant
reliability for all actuator of a double-side use by reversing stuffing box area
functions the seat ring
7 8 9
Double use of auxiliary energy Design in accordance with ANSI State-of-the –art CNC manuf-
by using the tried and tested standardised trims acturing techniques avoid
pneumatic multi-spring misalignment between actuator
diaphragm actuator with the and valve guiding
option of permanent spring case
ventilation
10
Triangle” ®
3
ECOTROL®
The Forbes Marshall ARCA ECOTROL® valves are robust,
compact and lightweight control valves that come with a
pneumatically operated, easy field reversible diaphragm
actuator and a sturdy, pipeless smart digital positioner. The
actuator can be optionally equipped with a fully enclosed
emergency hand wheel (1) which is in compliance with
general safety precautions. The highlight of this valve series is
the Forbes Marshall ARCA-double-life trim (quick-
changeable trim combination) with the option of a double-
side use by reversing the seat ring (10). Because of its simple
geometry, the valve seat can be economically produced in
different materials like steel, hardened and stellited steel,
ceramic, tungsten carbide, etc., with or without soft sealing.
In comparison to conventional designs, the speciality of the
ECOTROL’s soft sealing is that the PTFE-element is flexibly
8C
supported by an additional Elastomer O-Ring. Both sealing
elements are located in the seat ring and not as usual in the
6N
valve plug. The additional metal-to-metal sealing of plug and
seat ring ensures that the PTFE-disc suitable for double sided 6H
use is not plastically deformed by excessive loads.
4
®
ECOTROL : The Profitable Solution
5
Assembly drawings for 8C,6N & 6H with Part List
Type 8C
Type 6N
Type 6H
6
Stem Sealing
Depending on the operating conditions, the stem sealing consists of a special sealing configuration to ensure lowest fugitive emission and
minimised friction. The stem and the packing bore provide a super finished surface manufactured by the so called roller burnishing
process. This process compresses the surface and increases its hardness.
To guarantee sealing performance at very low wiper and just allows a small amount of fluid to
pressures, the PTFE-V-ring packing set is reach the micro-sealing element. This final
preloaded by a corrosion resistant spring. In a sealing element is made of a special elastomer
normal operation the sealing lips are pressed material. Its distance from the top wiper ring is
against the stem and the packing bore relative equal to the maximum stroke length. While the
to the fluid pressure (pressure energised). To valve remains in open position, dirt or any kind
resist the internal pressure resulting from of stain may accumulate on the stem part right
alternating operating conditions the V-Ring set above the top wiper ring. When the stem
is made of different compounds. The outer moves to the closed position some stain may
packing consists of PTFE with a graphite filling pass the wiper ring, however, it will never
and the centre ring is made of pure PTFE. approach the micro-sealing element and cause
this element to fail.
The bottom base ring in the V-Ring set acts as a
A reliable and safe packing assembly requires a risk of an unequal compression of each
homogeneous compression of the entire set of packing. In such a case, the upper rings are
graphite packing. The screwed stuffing box compressed more than the lower ones due to
transfers the compressive load to each packing frictional forces. This leads to an unfavourable
in the stuffing box. This is similar to the hydro- non-homogeneous compression of each ring.
static principle of pressure distribution in a Since only the top packing seals tightly, it
fluid. To achieve a steady homogeneous comes to an early leakage in service and the
compression of all packing, the lower rings torque demand also increases. As a
must be compressed more than the upper ones consequence, the torque transferred from the
during assembly. To realise this, the patented screwed stuffing box must be applied with
ARCA-OPTIPRESS pre-loading device, care, so that the packing sealing becomes
activated by the actuator, is recommended. effective, while the hysteresis does not become
too high.
If the packing loading is simply done by
tightening the screwed stuffing box there is a
Hermetically sealing bellows are available for The voluminous bellows housing provides a
process fluids when no stem leakage can be reasonable flow velocity around the bellows
tolerated (eg toxic fluids). The pressure-proof and, therefore, reduces the susceptibility of the
and elastic stainless steel bellows is tightly seal- bellows against crystallising fluids or polymers.
welded to the valve stem and the upper The design is equipped with a built-in twist
adapter ring. For safety reasons, the protection that safely keeps the torque caused
construction includes a standard stem sealing either by fluid forces or by improper handling
as back-up in case of a bellows failure. away from the bellows, a guarantee against
Between bellows and packing a tapped hole sudden bellows failure and the resulting
with a plug screw is optionally supplied, either shutdown and repair costs. Of course, the
to be used as leak detection, bleed-off, or for Forbes Marshall ARCA bellows sealing is in full
inserting a blocking gas. compliance with IS015848
7
Stem Sealing
8
Trim Styles
Balanced trim
Valves with balanced trims require much
lower control forces than valves without
balancing. As sealing elements we offer:
9
Trim design
10
Trim styles/precautions against wear and tear
P3 Trim
The position of the 3-stage valve plug determines the free
area between the valve Seats and plugs and hence the
pressure drop or flow rate through the valve. The pressure
drop occurs in stages so that critical operating conditions
like cavitation, excessive wear and high noise emissions are
avoided. Additionally, the plug stem is either top or dual
guided for added stability and to limit vibrations.
11
Technical Data and Materials
Double guiding Optional : Integrated double guiding available 1½ - 16", Kvs > 40
Seat leakage Metal-to-Metal: Leakage Class IV (<0.01%kvs); optional leakage rate class V
Leakage Class VI (0 - 180ºC) (ANSI 150 & 300 only)
Heating jacket Connections ½" or 1" ANSI 300 socket screwed or flanged and other on request
Parabolic plug
Material Parabolic plug P1 Perforated plug Seat Seat sealing Temperature of fluid
code no. Integrated L1 / L2 / L3 type
double guiding1)
12
Diaphragm Actuator (MF Series)
Description
This is a pneumatically operated multi-spring with the positioner provides the option of a
diaphragm actuator of the new generation. permanent ventilation of the spring case by
The actuator is easily field reversible without clean exhaust instrument air.
the need of disassembly. The instrument air
supply between positioner and actuator is During operation, there is a minimal
attained through bores inside the yoke overpressure against atmosphere on the rear of
providing more reliability in comparison to the diaphragm plate (spring chamber). This
conventional designs. This method ensures a guarantees that during stroke movement no
safe air supply to the actuator and ambient air can be sucked into the spring
enormously simplifies the positioner chamber. This protects the essential inner parts
mounting. Furthermore, the combination against aggressive atmosphere (like sea air).
Air to open
Size Stroke No. of Diaphragm Air Pressure Range Thrust Force
springs area (cm)2 from(bar) to(bar) (kN)
3 0.8 1.5 2.4
MFI-20
6 1.5 3.0 4.8
20
MFI-30 3 320 1.0 1.5 3.3
(pre-loading) 6 2.0 3.0 6.5
3 0.8 1.5 2.4
MFI-30 6 1.5 3.0 4.8
3 0.7 1.5 5.0
6 1.5 3.0 10.0
MFIII-30 9 1.8 3.7 13.0
30
12 2.2 4.4 16.0
3 1.1 1.5 8.0
MFIII-60 6 720 2.2 3.0 16.0
9 2.7 3.6 19.0
12 3.1 4.3 23.0
3 0.7 1.5 5.0
6 1.4 3.0 10.0
MFIII-60 60 9 1.7 3.6 12.0
12 2.0 4.3 14.0
Air to close
Size Stroke No. of Diaphragm Minimum Air Thrust (kN)
(mm)* springs area (cm)2 pressure depending on air pressure
bar 2.0 3.0 4.0 5.0 6.0
bar bar bar bar bar
3 1.5 1.6 4.8 8.0 11.2 14.4
MFI-20 20
6 3.0 3.2 6.4 9.6
3 1.5 1.6 4.8 8.0 11.2 14.4
MFI-30 6 320 3.0 3.2 6.4 9.6
3 1.5 3.6 10.8 18.0 25.2 32.4
30 6 3.0 7.2 14.4 21.6
9 3.7 2.2 9.4 16.6
MFIII-30
12 4.4 4.3 11.5
3 1.5 3.6 10.8 18 25.2 32.4
6 3.0 7.2 14.4 21.6
MFIII-60 60 720
9 3.6 2.9 10.1 17.3
12 4.3 5.0 12.2
13
Universal Diaphragm Actuator - Series UI, UIII & UV
High actuating power at affordable cost
Forbes Marshall universal diaphragm actuator series UI, UIII & UV features a pneumatic
actuator designed for applications that demand high actuating power. Its optional
reinforced spring with compact air chamber delivers up to 14000 lbf thrust force for
extreme pressure control applications. These diaphragm actuators can be fitted with
standard accessories like positioner, feed-back transmitter, limit switches and air-filter
regulator. Optional hand wheel is provided for emergency operations.
H0
ECOTROL
Principle dimensions (in mm) for flanged bodies acc. to ANSI class 150/300 RF
DN 1/2” 1” 1 1/2” 2” 2 1/2” 3” 4”
VBL
RF 178 184 222 254 276 298 352
Class 150
VBL
RF 190 197 235 267 292 317 368
Class 300
Valve
Standard bonnet 114 105 156 181
Type 8C
Extended bonnet 170 167 248 267
VH Bellow bonnet 228 233 365 389
Balanced std. bonnet NA NA 196 221
Balanced ext. bonnet NA NA 261 286
VU 48 62 78 83 83 106 136
ØA MFI 270
MFIII 400
AH MFI 346 404
MFIII 489
Actuator AHV MFI 493 551
MF Series MFIII 651
B 130 150
Weight MFI 20.5 23 31 33 70 93
approx. kg MFIII 96 119
* Weight : valve (DN ½"-2" with DEK6 / DN 3"-4" with DEK 1) + actuator without handwheel
* Valve with U-series actuator please refer U-series catlog.
15
Dimensions and Weights
ECOTROL
Principle dimensions (in mm) for flanged bodies acc. to ANSI class 150/300 RF
DN 6” 8” 10” 12” 14” 16”
VBL
RF 451 543 673 737 889 1016
Class 150
VBL
RF 473 568 708 775 927 1057
Class 300
Standard bonnet 260 292 357 394 462 518
Valve
Type 6N Extended bonnet 355 407 506 543 611 667
16
Dimensions and Weights
ECOTROL
Principle dimensions (in mm) for flanged bodies acc. to ANSI class 600/900/1500 RF
DN 1” 1 1/2” 2” 3” 4” 6” 8”
VBL
RF 216 241 292 356 432 559 660
Class 600
VBL
RF 254 305 368 381 457 610 737
Class 900
VBL
RF 254 305 368 470 576 705 832
Class1500
Valve Standard bonnet 132 159 178 220 255 342 357
Type 6H Extended bonnet 167 239 243 300 332 402 447
17
Applicable Standards
Standards
ASME / ANSI B16.5 Flange dimensions for CI. 150, 300, 600, 900 and 1500 flanges (RF, RTJ)
ASME / ANSI B16.25 Valves - buttwelding ends
ASME / ANSI B16.34 Valves - flanged, threaded and welding ends
ASME / ANSI FCI 70.2 Control valve - Seat leakage
ISA / ANSI 75.01 Control valve sizing
Testing
Unmachined NDT in accordance with applicable technique ASME B 16.34
material following of the order specification
Finished Visual testing ASME B 16.34
component Hydrostatic test of all pressure containing parts ( 1, 5 x PN )
ASME Valves - Seat leakage ASME B 16.104
Std. Kv Values
15 4 2 ½” 20 36 16 16 NA NA
1”, 1 1/2”, 2” 16 25 10 50 40 NA NA NA
1 1/2”, 2” 30 16 3" 30 50 40 25 23.5 12.1
16
36 25 40 25
2” 16 46 40 3", 4" 30 80 63 40 35.3 18.2
2 ½” 16 36 25 100 55
46 40 63 40
50 63
4" 30 100 100 55 47.1 24.2
3” 30 46 40
120 63
3”, 4” 50 63
30 80 100 Seat dia for Pr. Bal. (8C)
3”#150/300 – 80mm
4” 30 100 160
4”#150/300 – 100mm
Seat dia for Pr. Bal. valve (8C)
3”#150/300 – 80mm
4”#150/300 – 100mm
18
Std. Kv Values
6N (6”-16”#150/#300) Parabolic 6N (6”-16”#150/#300) Perforated L1, L2, L3
Maximum Kv values Available Kv values Max available Kv values
Valve size Lift Seat dia Valve Size Lift Seat Dia Linear (L1) Equal percentage (L1) Linear (l2)
Linear & Equal percentage Linear (l3)
6” 60 90 150 6” 60 90 170 125 103 53
6”, 8” 113 260 113 260 150 132 67
60 6", 8" 60 170 125
143 380
143 260 150 171 88
8” 60 172 650
380 210
10” 100 143 380 260 150
172 650 8" 60 172 380 210 209 107
10”, 12” 100
220 900 450 260
14” 100 220 900 10" 100 143 380 320 270 140
172 650 380 395 203
12”,14” 100 282 1300
380 320
14” 100 313 1800 10", 12" 100 220 650 380 476 245
282 1300 900 520
16” 120 313 1800 14” 100 220 900 520 476 245
400 2500 650 380
12", 14" 100 282 900 520 687 353
Seat dia for Pr. Bal. (6N)
12”#150/300 – 282mm 1300 720
6”#150/300 – 143mm
8”#150/300 – 172mm 14”#150/300 – 313mm 900 520
10”#150/300 – 220mm 16”#150/300 – 400mm 14" 100 313 1300 720 * *
1800 850
6H (1”-12”#600/#900/#1500) Parabolic 282 1400 750 * *
313 1800 900 * *
Maximum Kv values
Valve Size Lift Seat dia 16" 120 1400 750
Linear & Equal percentage
400 1800 900 1180 507
0.04
2500 1250
3 0.06
0.1 Seat dia for Pr. Bal. (6N)
6”#150/300 – 143mm 12”#150/300 – 282mm
0.16 8”#150/300 – 172mm 14”#150/300 – 313mm
4 0.25 10”#150/300 – 220mm 16”#150/300 – 400mm
5 0.4
1” 20 6 0.63
6H (1”-12”#600/#900/#1500) Perforated L1, L2, L3
7 1
8.5 1.6 Max available Kv values Max available Kv values
Valve Size Lift Seat dia Linear (L1) Equal percentage (L1) Linear (l2) Linear (l3)
11 2.5
16 4 19 4 4.1 2.6
19 7 1” 20 24 7
6.1 3.2
24 11 24 10 -
24 11 18 11
1 1/2” 20 32 18 1 1/2” 20 37 10.6 5.4
27 16
37 26
37 26 21 17.9 9.7
32 18 2” 30
48 43 35 23.5 12.1
2” 30 37 26
48 43 3” 30 48 55 38 23.5 12.1
3” 30 48 43 62 60 43 30.6 15.7
3”, 4" 30
62 68 73 80 55 35.3 18.2
3", 4" 30
73 100 4” 30 90 110 68 47.1 24.2
4” 30 90 150
6” 60 90 170 125 103 53
6” 60 90 150
113 260 150 132 67
113 260 6", 8" 60
6", 8" 60 143 380 210 171 88
143 380
8” 60 172 650 8” 60 172 450 260 209 107
* Please contact for Kv values of 10” and 12”. * Please contact for Kv values of 10” and 12”.
Seat dia for Pr. Bal. (6H) Seat dia for Pr. Bal. (6H)
3”#600/900/1500 – 73mm 3”#600/900/1500 – 73mm
4”#600/900/1500 – 90mm 4”#600/900/1500 – 90mm
6”#600/900/1500 – 143mm 6”#600/900/1500 – 143mm
8”#600/900/1500 – 172mm 8”#600/900/1500 – 172mm
19
DOC#CIG/0115/323/V1.R2
Forbes Marshall (FM) reserves the right to change the designs and/or materials of its products without notice. The contents of this publication are the property of FM and cannot be
Valve with electric actuator
reproduced by any other party without written permission. All rights reserved. Copyright © 2014 Forbes Marshall
Valve with std. bonnet
Valve with E/P positioner
FM Smart Positioner + hand wheel.
(with external tubing)
Forbes Marshall is a leader in process efficiency and energy conservation for Process
Industry, with over seven decades of experience building steam engineering and control
instrumentation solutions. Our unique complementary expertise enables us to engineer
customised systems that improve manufacturing processes, conserve energy and are
environmentally sustainable. We offer our customers a comprehensive range of services,
products and solutions for utilities and process control. Our knowledge, innovative
solutions, reliable products and global presence makes us a trusted partner.