The document discusses material allowables and their importance in aircraft design and certification. It covers topics such as classes of allowables, allowables development requirements, examples of allowables data from design manuals, and sample problems demonstrating how to apply allowables in joint strength calculations. The key points are that allowables ensure structural integrity, their development requires extensive testing, and they must be presented and applied correctly during aircraft design and certification according to regulations.
The document discusses material allowables and their importance in aircraft design and certification. It covers topics such as classes of allowables, allowables development requirements, examples of allowables data from design manuals, and sample problems demonstrating how to apply allowables in joint strength calculations. The key points are that allowables ensure structural integrity, their development requires extensive testing, and they must be presented and applied correctly during aircraft design and certification according to regulations.
The document discusses material allowables and their importance in aircraft design and certification. It covers topics such as classes of allowables, allowables development requirements, examples of allowables data from design manuals, and sample problems demonstrating how to apply allowables in joint strength calculations. The key points are that allowables ensure structural integrity, their development requires extensive testing, and they must be presented and applied correctly during aircraft design and certification according to regulations.
The document discusses material allowables and their importance in aircraft design and certification. It covers topics such as classes of allowables, allowables development requirements, examples of allowables data from design manuals, and sample problems demonstrating how to apply allowables in joint strength calculations. The key points are that allowables ensure structural integrity, their development requires extensive testing, and they must be presented and applied correctly during aircraft design and certification according to regulations.
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Material Allowables
Class Objectives
Classes of Allowables Property Distribution Material Specifications q Test Requirements
Design and Analysis of Aircraft Structures
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Design and Analysis of Aircraft Structures
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Design and Analysis of Aircraft Structures
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Investigation of Methods and Allowables
FullFull scale tests
$ Analysis verification
Component tests
$ $ $ $ $ $ Material property evaluation Design-value development
Sub-component Sub component tests Structural elements tests
Allowable development Material specification development Material screening and selection
Design and Analysis of Aircraft Structures
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Allowables Ensure the Structural Integrity of the Final Product
Allowables Design Requirements Static Allowables Properties and Bases Allowables Development and Publication Presentation of Design Manuals and Examples of Use
Design and Analysis of Aircraft Structures
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Allowables Are Required by FAA to Certify All Aircraft Structures
FAA requirement
FAR 25-613 25 613
Material t M t i l strength th and design values
Design and Analysis of Aircraft Structures
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Within Boeing, Allowable Development Is the Responsibility of the Stress Methods and Allowables (SMA) Group
Structural Damage Technology (SDT) Central Engineering
Boeing Materials Technology (BMT)
SMA Methods Allowables
Design and Analysis of Aircraft Structures 14-8
Allowables Ensure the Structural Integrity of the Final Product
Allowables Design Requirements Static Allowables Properties and Bases Allowables Development and Publication Presentation of Design Manuals and Examples of Use
Design and Analysis of Aircraft Structures
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Allowables and Design Value
Definitions Allowables: Mechanical properties having a level of statistical assurance general case D i value: Design l A mechanical property value based on the allowable adapted to the criteria and analysis method used p y specific case
Design and Analysis of Aircraft Structures
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Strength Is an Allowables Domain
Strength properties ( d St th ti (reduced) d) Ftu, Fty, Fsu Mechanical Properties
Elastic properties (typical) E, G, E G u
Physical properties (typical) w, k
Design and Analysis of Aircraft Structures
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Classes of Allowables
A B i Basis
99% probability with 95% confidence b bilit ith fid
B B i Basis
90% probability with 95% confidence
Point Design
Associated with a unique structure and q valid only for that particular configuration S Basis Specification acceptance value with no statistical significance this is not an allowable!
Probability Distribution A formula that gives the probability that a value fall within prescribed limits p Weibull distribution Normal distribution Lognormal distribution
Design and Analysis of Aircraft Structures
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Unknown Distribution Nonparametric analysis A basis allowable: lowest of 299 test points A B basis allowable: lowest of 29 test points
Allowables Ensure the Structural Integrity of the Final Product
Allowables Design Requirements Static Allowables Properties and Bases Allowables Development and Publication Presentation of Design Manuals and Examples of Use
Design and Analysis of Aircraft Structures
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Allowables Development Requirements
Program request g q Firm specification Test program planning Specimen fabrication and testing Allowables development Document D6 57037 P D t D6-57037, Procedure f M t i l d for Material Selection and Development of Design/Producibility Data
Design and Analysis of Aircraft Structures
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Requirements for Development of Metal Allowable
Existence of a material specification T lots of material from at least two production heats Ten l t f t i lf tl tt d ti h t for each test Thi k Thickness range of the 10 lots to be tested should span f th l t t b t t d h ld the thickness range covered by the material specification All tests are performed in accordance with the applicable standard specifications Specific standard properties (tension compression (tension, compression, shear, and bearing) are tested at room temperature to determine Ftu, Fty, Ein, Fcy, Csu, Fbru, and Fbry for e/d = 1.5 and e/D = 2.0 for each grain direction and each lot 20 Design and Analysis of Aircraft Structures 14-20
Allowables Ensure the Structural Integrity of the Final Product
Allowables Design Requirements Static Allowables Properties and Bases Allowables Development and Publication Presentation of Design Manuals and Examples of Use
Design and Analysis of Aircraft Structures
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BDM-4090 7075
Design and Analysis of Aircraft Structures
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BDM-4090 7075
Design and Analysis of Aircraft Structures
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BDM-4090 7075
Design and Analysis of Aircraft Structures
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BDM-4090 7075
Design and Analysis of Aircraft Structures
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Sample Problem What is the tensile ultimate strength B allowable of .5-inch thick 7075-T651 bare plate at 250F service p temperature after exposure to 350F for 1,000 hours?
Design and Analysis of Aircraft Structures
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Example Solution
38%
Design and Analysis of Aircraft Structures
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Example Solution
Answer = (79 ksi)(38%) = 30 ksi
Design and Analysis of Aircraft Structures
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Joint Strength BDM-4301
Design and Analysis of Aircraft Structures
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Joint Strength Single Shear
Design and Analysis of Aircraft Structures
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Sample Problem: Find the Joint Capability With BACR15BB6D Fastener
