INTER REFINERIES PIPELINES PROJECT - MAIN IRP-II PACKAGE

PROJECT No. 5595

TASK RISK ASSESSMENT
TASK RISK ASSESSMENT WORK SHEET
TASK DESCRIPTION : FLUSHING, HYDROSTATIC TEST AND DEWATERING OF PIPING
TRA TEAM MEMBERS: Anish George : Sr Project Engg., Sunish Philip : Project Engg. Hydrotest , E Manoj : HSE Engg.

STEP CONSEQUENCES BASELINE RESIDUAL

NO. DESCRIPTION OF RISK CONTROLS RISK
PEOPLE,
TASK HAZARD PREVENT, DETECT,
ENVIRONMENT,
STEP S P R CONTROL, MITIGATE S
ASSETS, REPUTATION
1 3 O M 1. Obtain relevant work permit as required from 1
the concerned authority.
2. Personnel shall be reminded for
risks through daily Tool Box talks .
3. Work will not proceed until each worker
understands the task at hand and associated
precautions.
4. Approved personnel protective equipment shall
be worn at all times. This includes hard hat,
safety glasses with side shield, approved work
clothes and safety shoes.
5. Storage areas shall be identified and
unauthorized entry will be controlled by use of
barriers, warning signs and close supervision.
6. Personnel shall be trained in safe methods of
material handling and never position themselves
between moving load and fixed object.
7. Off-loading and storage of material shall be
properly controlled / supervised at all times.
1. Caught between sudden movement 8. Material likely to roll to be secured with blocks
2. Unsure movement or other positive means.
1. Physical Injury due to 3. Unsafe manual handling, 9. All material shall be stored, handled and used
Material Handling & Storage in safe and proper manner as per Procedure.
mishandling of material 4. Unexpected awkward movement
5. Damaged to hands 10. Usage of
6.Back ache Wooden pallets while shifting material
11. Secure the load during transportation
12. Provide wedges/supports to Pipes
13. Maintain safe distance from existing facilities
14. Material and equipment shifting must be
carried out as per approved route plan
2 3 C M 1

1. Pre-Task talk must be conducted prior to work.

2. Scaffold erection and dismantling must be
carried out by trained scaffolders and under
competent/certified scaffolding supervision.
3. Scaffold component should be lifted using safe
techniques.
4. Barricade and signs to be provided.
5. Scaffolding must be inspected and tags to be
placed according to the status of the scaffold
1. Personnel falling from supervisor.
height. 6. Unauthorized personnel must be excluded from
2. Tools and materials falling areas where the erection and dismantling of
Scaffolding erection/Dismantling from height. 1. Injury to personnel. scaffolding is carried out.
of work platform 3. Personnel working at 2. Damage to property. 7. Proper access and egress must be maintained
lower level. always.
4. Crossing pipelines 8. House keeping must be conducted by the
5. Congested area. foreman everyday.
9. Use appropriate PPE's.
10. Provide access platform with proper hand rail.
11. Use full body harness with 2 double lawn
yards with proper anchorage while working above
2 meters height and below 6 meters height.
12. Use full body harness with 2 double lawn
yards with shock absorbers while working above
6 meters height.
13. Incomplete scaffolds must be identified and
tagged according to its status.
3 3 C M 2

1. Care to be taken for the existing facilities of

live lines.
2. Full body harness with 2 lane yard must
be used above 2meter height on the platforms
and anchored properly while working.
3. Work to be stopped at 20 Knots and during
1. Personnel falling from rain.
height. 4. Area must be cordoned off with safety posters.
2. Falling objects 5. Unauthorized personnel entry to be restricted.
1.Injury to personnel.
Working at height 3. Crane failure. 6. Crane
2. Damage to property
4. Wind speed more than 20 operation must be carried out with two competent
nautical miles per hour. rigger and a rigging foreman.
5. Rain during the work. 7. Full body harness should be anchored to the
firm fixture.
8. All the identified hazards must be
communicated to work force through the TBT
prior to start the activity.
9. Crane activities and work at height to be
stopped during rain

4 3 C M l

1. Pre-task talk must be conducted prior to work.

2. Use proper PPE as required.
1. Falling objects 3. Frequent gas monitoring to be provided.
Installation of the new piping 2. Improper handling. 1. Personal injury 4. Nearest assembly point to be identified and
spools and accessories 3. Over loading 2. Property damage access to be maintained properly to meet the
4. Congested area emergency conditions.
5. Close supervision should be provided during
lifting operation.
5 4 C H 1

1. Obtain work permit from authority concerned.

2. Area must be cordoned off and safety warning
signs to be posted at site.
3. Use only orange and black colored warning
tape for the hydro testing area.
4. Engage only competent workers to perform the
hydro test activity.
5. Unauthorized personnel entry to be prohibited
while performing the activity.
6. Pre Task Talk should be conducted for the
workers with identified hazards and control
measures.
7. Ensure couplers are connected properly.
8. Pre use inspection must be carried out for the
tools and pressure gauges.
9. Presuurise the pipe line up to the required
pressure by continues monitoring of the pressure
gauges.
1. Preparation for the Hydro 10. No body is allowed to stand infront of the start
1. Improper fixing of
Testing and hydro testing of the and end flanges while performing the hydro test.
connections 1. Personal injury
installed piping. Releasing of high 11. Arrangement for the filling of water and
2. Inadequate warning signage 2. Property damage
pressure water. draining of water should be done properly. 12.
3. High pressure
No attempts to be made to tighten the stud bolts
and plugs while under pressure.
13. Ensure alf pressure gauges are calibrated.
14. All equipment and connections to be checked
for the integrity prior to start of the work.
15. Release the high pressure step by step.
16. Ensure the pressure completely
depressurized before removing the
connections.
17. Care to be taken during the draining of water
and disposal of water at designated area.
18. Housekeeping to be maintained well after
completion of testing. 19.
Equipment to be used: Air compressor, Water
pump, Air and water hoses, pressure gauges,
safety posters and warning signs and hand tools
 6 3 C M 1

1. Ensure all the connections properly connected.

2. Use face shield where ever applicable.
3. Ensure all the hoses are in good condition. 4.
Air blowing before water filling and Avoid unauthorized personnel entry at barricaded
after water draining. 1. High pressure air release area inside.
Equipments to be used: Air with foreign particles 5. Use ear plugs while releasing the air.
1.Personal injury Property damage
compressor, water tanker, water 2. High sound level 6. No body is allowed to stand1. Competent
hosses, air hoses and 3. Foreign partcles flying workers to be engaged to perform this activity.
accessories with hand tools. 7. Air hoses should be secured properly while it is
in use.
8. Ensure continues monitoring by the site
supervisor and site safety officer.

Reviewed By:
Approved By:
Eric Casabar, HSES Sign: Date:
 NES PROJECT - MAIN IRP-II PACKAGE
OJECT No. 5595
RISK ASSESSMENT

PIPING 2/7/2013
t Engg. Hydrotest , E Manoj : HSE Engg. Rev: 0

RESIDUAL ADDITIONAL
RISK CONTROL RESP.
MEASURES / PARTY
P R ACTIONS
I L

Supervisor in
charge
C L

GS E&C, PC,
Operation
C L

GS E&C, PC,
Operation

C L

GS E&C, PC,
Operation
C L

GS E&C, PC,
Operation
 C L

GS E&C, PC,
Operation

Approved By:
Sign: Date:
 INTER REFINERIES PIPELINES PROJECT - MAIN IRP-II PACKAGE
PROJECT No. 5595
TASK RISK ASSESSMENT
TASK RISK ASSESSMENT MEETING
TASK DESCRIPTION : DATE:

Hazards, Consequences and Control Measures are discussed and accepted with all the involved persons in the TRA meeting prior to start of the activity.
Date: ___________________________ Time:_________________________

Conducted by: Supervisor (Name & Sig) __________________________________ Witnessed by: Safety Officer (Name & Sig) ______________________________________

GENERAL NOTES:
1. No deviation from this Risk Assessment is allowed without official communication and reassessment of the action by the relevant parties
2. All actions mentioned in the Risk Assessment need to be executed under the Tool Box Meeting to be held at site, prior to commencement of work,
between all concerned parties and Risk Assessment to be fully understood by all personnel involved
3. Risk Assessments are based on the attached Risk Assessment Matrix
4. All operations are governed by TAKREER regulations and HSE standards.
5. All operations are to be executed in line with approved documents
6. Applicable & complied with IRP-II Project HSE Plan
7. Work site to be Cordoned Off and Safety Signs to be displayed

5595-PP-002
 INTER REFINERIES PIPELINES PROJECT - MAIN IRP-II PACKAGE
PROJECT No. 5595
TASK RISK ASSESSMENT

5595-PP-003
 INTER REFINERIES PIPELINES PROJECT - MAIN IRP-II PACKAGE
PROJECT No. 5595
TASK RISK ASSESSMENT

5595-PP-003