Terz94 - Manual - GB Status 05 05
Terz94 - Manual - GB Status 05 05
Terz94 - Manual - GB Status 05 05
TERZ 94
Operating Instructions
Introduction
The TERZ 94 / 94-S turbine meter complements the RMG TRZ 03,
TRZ 03-L and TRZ 03 K turbine meters (see RMG Publication Nos. 3.161-
E and 3.171-E).
The TERZ 94 / 94-S is provided with HF and LF outputs which allow the
device to be used as a flow transducer for control applications and remote
transmission.
Features
− For secondary applications
− With electronic totalizing unit
− Flow display
− Display of maximum flow values
− Alarm output
− Detachable meter head (for use as a remote totalizer)
− Digital transmission of meter readings
The two variants TERZ 94 and TERZ 94-S differ in the following features:
TERZ 94
− Battery operation
− Electronic suppression of the slow-down effect of the turbine wheel after
flow stop by external shut-down of the totalizer
TERZ 94-S
− External power supply
− 4-20 mA current output for outputting the flow rate
Functional Description
Construction
11
10
2
8
4
7 6 5
An aerodynamic flow straightener (8) fitted into the meter case constricts
the effective cross section of the pipe to form a ring-shaped cross-
sectional area and substantially eliminates turbulences. The velocity of the
flowing gas increases and the gas is directed to the turbine blades.
The turbine wheel (7) is dynamically balanced and mounted with dust-
proof ball bearings (6). A permanent magnet (4) located at the end plate of
the turbine shaft induces the sensor element (3) to give a voltage pulse
with each rotation of the turbine wheel. This pulse is further processed by
the electronic system of the meter head (1).
Meter head
Inside the meter head, the number of pulses is divided by the meter factor
(number of pulses per m3) and the result is used to calculate the volume at
measurement conditions. In the main totalizer, the sum of the volume at
measurement conditions which flowed through the meter is formed and
you can read the gas volume which flowed through the meter per time unit
on the flow rate display.
Block diagram
TERZ 94
In the display field of the TERZ 94 (not with the TERZ 94-S), a start-stop
totalizer or a resettable totalizer can be optionally displayed. Through the
free sensor input X5, either the volume metering of the start-stop totalizer
is interrupted or the resettable totalizer is reset (depending on the
programming of the TERZ 94).
TERZ 94-S
The TERZ 94-S volumeter has a current-loop connection (X2_0 with
current module TERZ94trm) which serves as power supply and 4 to 20 mA
current output at the same time. For this purpose, a power supply unit is
required which is to be connected to this output. The TERZ 94-S cannot
be battery-operated.
TERZ 94 1-channel
Channel 1
f Current output
i
1 1 12345678 m3
Start/Stop K n
Reset
1
n LF output
HF output
Alarm contact
Option:
EZD or RS485 interface
TERZ 94 2-channel
Channel 1
f Current output
i
HF output
Alarm contact
Option:
EZD or RS485 interface
Safety Instructions
The TERZ 94 / 94-S volumeter is used for measuring the volume at
measurement conditions of non-corrosive gases and fuel gases.
Measurement of corrosive gases is only permitted if the special designs
are used which have been developed for such purpose. These meters are
not suitable for measuring liquids, otherwise they will be destructed.
Damage to property
In the manual, this symbol warns you of possible damage to
property. The instructions given next to this symbol inform you
about what you can do to avoid damage to the TERZ 94
volumeter.
Installation
Operating conditions
Permissible types of gases
The standard design of the TERZ 94 or TERZ 94-S can be used for all
non-corrosive gases, such as
Natural gas Air
Town gas Acetylene
Methane Helium
Ethane Carbon dioxide (dry)
Propane Nitrogen
Butane Hydrogen
Pressure loss
The pressure loss is calculated using the following formula:
2
QM
∆p = Z P ⋅ ρ ⋅
DN 4
where
∆p is the pressure loss [mbar]
ZP is the pressure loss coefficient
ρ is the density [kg/m3]
QM is the flow rate at measurement conditions [m3/h]
DN is the nominal diameter of the meter [mm]
The pressure loss coefficient ZP is constant for all volumeters of the types
TERZ 94 and TERZ 94-S. It is:
ZP = 5040
This is an approximate mean value. The exact value is calculated from the
pressure loss which is determined on testing the volumeter.
Example of calculation:
QM = 650 m3/h; DN 150; ρ = 1.3 kg/m3 [natural gas, 600 mbar]
2
QM 650 2
∆p = Z P ⋅ ρ ⋅ = 5040 ⋅ 1.3 ⋅ = 5.5 mbar
DN 4 150 4
Therefore, the pressure loss ∆p with a volumeter of the type TERZ 94 is
5.5 mbar in this case.
Installation
The gas flow must be free of shocks and pulsations as well as free of
foreign particles, dust and liquids. Any components affecting the gas flow
must absolutely be avoided directly upstream of the TERZ 94 volumeter.
You can install the meters in any position (vertical or horizontal) up to and
including the nominal diameter of DN 200. From the nominal diameter of
DN 250, only the position stated in the purchase order is possible.
When you install the volumeter, please observe the direction of flow
indicated on the case!
The meter head (1) can be turned after the set screw (2) has been
loosened. Turn the meter head by max. 360°, otherwise the signal wires
can become twisted and break.
You can install the meter head also vertically. To do this, you must
proceed as follows:
• Unscrew the cover of the meter head.
• Disconnect the two wires from terminal X5 (remember the polarity!).
• Loosen the set screw (2). Now you can remove the case of the meter
head and an aluminium assembly part will appear.
• On the side of the case, there is a hole which is covered with a screw.
Mount the retainer part to this hole and close the hole in the rear panel
by means of the screw.
• Thread the signal wires through the retainer part, place the meter head
onto the turbine case, turn it into the desired position and retighten the
set screw (2).
• Connect the signal wires again to terminal X5 (make sure that the
polarity is correct!) and screw on the cover again.
Electrical connections
The LF and HF volume pulses and the current output in non-Ex devices
are led out of the meter head by a 7-pin connector (Binder). All other
connections have to be made at the terminals on the board.
4 3
1-/4+ LF signal
5 2
2-/5+ not connected
6 1 3-/6+ HF signal
PE (Screening)
PE (Abschirmung)
4 3
1-/4+ LF signal
5 2
2-/5+ Current output 4 to 20 mA
6 1 3-/6+ HF signal
PE (Screening)
PE (Abschirmung)
If one or more electric circuits are used, it is to ensure that with the cable
selection the permissible limiting values according to the EEC design
inspection certificate are not exceeded. Each ex signal circuit has to be
wired in its own cable, which is to be led through the appropriate cable
gland. A fixed installation of the intrinsically safe cables is mandatory. The
connecting cables have to be provided with core-end sleeves.
To reach the electrical connections on the board, you must first remove
the cover of the meter head.
Terminal block X4
Pulse outputs
Terminal X5
Pulse inputs
Jumper
XTERZ90
Programming keys
To convert from the meter head directly mounted on the meter case to the
remote totalizing unit and vice versa it is necessary to change the
positions of some jumpers (see inputs and outputs in the annex).
TERZ 94:
Controlling the start-stop totalizer or resetting the resettable totalizer
(depending on the programming of the electronic totalizing unit) is
performed through input X5 terminals 1 and 2.
As soon as input X5 terminals 1 / 2 has been short-circuited through an
external contact, interruption or resetting is performed.
⇒ For this purpose, set jumpers at the positions identified with XS 2 to
the “reed contact” function.
TERZ 94-S:
In the case of the TERZ 94-S, terminal X22 (on current module
TERZ94trm) is used as current-loop connection to supply the device and
as output current (4-20 mA).
Now connect the cables and then put the cover again on the lower part of
the housing.
To connect the cables to the spring terminals, you need a screwdriver with
a blade width of a maximum of 2.5 mm. Introduce the blade into the
intended slot and press down the screwdriver to open the spring terminal.
Earthing
To prevent measuring errors caused by electromagnetic interference, you
must not fail to earth the case of the meter head via the earthing screw
on the left side of the case.
up to a length of 10 m: 6 mm2
from a length of 10 m: 10 mm2
Earthing screw
Cables
Use 2-core or multicore shielded cables which are twisted together in
pairs (type LIYCY) for the signal lines (LF output, HF output, current-loop
connection, control input). The shielding must always be connected to
earth on both sides. In the case of the TERZ 94, you must proceed as
described in the chapter “Cable glands”.
We recommend that cable cross sections between 0.25 mm2 and 0.5 mm2
are used. Due to the cable gland, the outside diameter must be between
4.5 mm and 6.5 mm.
Cable glands
Clamp the shielding on both sides, as shown in the picture below, into the
cable glands located on the outside of the case:
• Unscrew the cap nut.
• Pull out the plastic clamping piece.
• Push the cable end through the cap nut and the clamping piece and
bend the shielding backwards.
• Put the clamping piece back into the connecting piece.
• Screw on the cap nut again.
Cap nut
Clamping piece
O-ring
Connecting piece
24 VDC
- 0085
IP65
X3 X1 X16_0
Taster
Sensor
Servicemodul TERZ94p
TERZ94trm -
CX6
X2_0
-
Impulsausgänge Zählwerk Zählwerk
C21
X7
X4 Q1 Impulseingang
- +
RESET
+
V14
- +
X5
TP-GND Sensor
Sensor
Datenschnittstelle XLP1 EZSENS01
-
X6_0
Boot
EZD/RS-485
4
X151
PT1000
-
Sensorverstärker 3+4
Zählwerk Zählwerk
X9
Datenschnittstelle
Wiegand 3+5 / 4+6
L1
Reed 1+3 / 2+4
1 - +
CX1
CX3
X15
4 2
X_S1
1 3 5
X_S2
1 3 5
TEMP_LM7X
X10-0 5 +
3 1
X_TERZ90
+
X152
2 6
2
S3 S1 S2 S4
Sensor
P
If your TERZ 94 is designed for remote totalizing, you can install the
totalizing unit at a distance of up to 50 m from the meter case. Usually, the
cable has already been connected to the totalizing unit when the TERZ 94
is delivered. Should this not be the case, you will have to connect the
connecting cable to Input-terminal X5, clamp S1+ and clamp S1- of the
board. For 2-channel meters connect the second sensor to the clamps
S2+ and S2-. Use only shielded cables of the type:
LIYCY - 2 x 0.75 blue (standard)
LIYCY - 2 x 2 x 0.75 blue (2-channel version)
Maximum cable length: 50 m
Furthermore, you must check the plug-in jumpers XS1, XS2 and XTERZ90
on the display board.
Settings at XS1 and XS2: jumpers 3-4
Start-up
Connecting the gas flow
Short-time overload operation of 20% above the maximum flow rate Qmax
is permissible. No damage will occur in the case of a return flow without
shocks.
Before starting up the device, make sure that all lines have been correctly
installed and connected in the terminal compartment.
The case must be completely closed.
TERZ94-S:
Check the programming of the current output mode.
NOTE:
All parameters can only be changed after the cover of the meter has been
removed.
Operation
Display
In normal operating mode, the main totalizer is displayed.
When you press the control button on the right side of the case, all values
will be shown.
After the preset display wake-up time has elapsed, the main totalizer will
appear again.
If the display of the TERZ 94 does not show anything, the device is in
energy-saving mode. In this mode, the display is switched off. However,
incoming pulses are processed and the outputs are set. As soon as you
press the control button, the display values will appear again.
Display
switched off:
0 0 0 0 5 8 3 1 m3 Main totalizer Vm
0 0 0 0 0 0 0 0 m³ Resettable totalizer
1 -- Pulse scaler
0 0 0 0 5 8 3 1 m3 Main totalizer
NOTE:
The button located externally on the case reacts when it is released and
not when it is pressed. The duration of pressing the button is evaluated
and results in different reactions of the device.
Pressing the button for a short time causes the display to show the next
display value, while pressing the button for a longer time (more than 2
seconds) will activate all segments of the display (segment test) and then
the display will switch over to showing the Vm totalizer.
The following text describes procedures where the button is normally
pressed for a short time.
Programming
For programming the TERZ 94 / 94-S, there are four buttons on the rear
side of the board. Alternatively, you can program the device with the
programming module (available as an accessory). The programming
module is to be connected to the pin connector indicated in the picture
below.
→
|
-
+
P
Programming
module
Programming mode:
- Increase the decimal by 1.
- Scroll in the list.
(Value identified with “L“)
- ∨ Display mode:
Switch over to the next lower level.
Programming mode:
- Decrease the decimal by 1.
- Scroll in the list.
(Value identified with “L“)
→
|
→
|
Display mode:
Short-time view of the coordinate (e.g. A01)
Programming mode:
Go to the right by one decimal place (if the last
decimal has been reached: Quit programming
mode).
Principle of programming
For programming, you must always proceed as follows:
• First change over to the display value to be modified.
− To do this, press either the control button (only forwards)
− or the internal buttons “+” and “-” or the external buttons “∧” and “∨”
(forwards and backwards).
• Change to programming mode by pressing “P” for at least 2 seconds.
On the left side of the display, a flashing character or cursor will appear.
If necessary press the “ |→” key so many times until a flashing character
appears.
Flashing character
0 1 2 3.2 3 P/m3
• You can now modify the flashing decimal by pressing either “+” or “∧”
(+1) or “-” or “∨” (-1).
Example: If you press the “∧“ button three times, the first decimal will be
increased from 0 to 3. If an “L” appears on the far left side of the
display, this value is a list. With a list, you can only scroll in the specified
values.
• After you have completed your programming of the first decimal, press
“|→ ” once and the next character will start to flash.
Now proceed with your programming until you have reached the last
decimal place.
• Then you must press “|→” once again to have the set value accepted
and quit programming mode.
• Press the “P“ button to set the decimal point behind the flashing digit.
With totalizers, modes and integers, no decimal point is permitted.
• Press the control button if you have made an error or if you want to
discontinue inputting data.
Display values
Measured values, such as flow rate, frequency, etc. are display values and
cannot be directly modified. However, there are many parameters which
influence the formation of these measured values. These parameters are
described in the following section.
The meter factor has been calibrated in the factory in such a way that
working cubic metres are directly displayed. Its value can be read from a
label located on the left side of the case.
NOTE!
The new value is immediately used for all calculations
performed after each modification of the meter factor.
Example:
QMmin = 16 m3/h QMmax = 250 m3/h K = 2362 pulses/m3
16 250
fmin = ⋅ 2362 Hz = 10.5 Hz fmax = ⋅ 2326 Hz = 164 Hz
3600 3600
Other values can not be programmed, it is only possible to scroll in the list
of these values (‘t’ key vesp. ‘_’ key).
This pulse scaler has only effect on the frequency of the LF pulses not on
the display. The number of displayed digits after decimal point or a
multiplier are programmed as an operating mode (A08)
Recommended values (= values set in the factory)
3. Configuration
The basic configuration of the TERZ-94 is implemented via an 8-character
display value (A08). This “TERZ mode” defines the operating mode of the
device.
Some parameters require a specific hardware or hardware configuration.
NOTE!
Hardware and software configurations must coincide.
Let’s start on the left side of the display: (operating alignment italic)
− Internal parameters
For testing and diagnostics (no influence on the metering result).
0: Menu for standard operation.
1: Menu for service
9: All parameters visible.
− LF pulse width
The LF pulse width can be set at 125 ms or 250 ms.
0: 125 ms
1: 250 ms
− Interface protocol
0: OFF
1: EZD protocol 0x00 / Standard Vo protocol (NAMUR)
2: EZD protocol 0x7f / Vo protocol for external devices (NAMUR)
3: Test protocol
− Pulse scale
In this operating mode the display is set. To get the real totalizer
readings the displayed value must be multiplied with the multiplier.
0: 2 digits after decimal points, multiplier: 1
1: 1 digit after decimal points, multiplier: 1
2: no digits after decimal points, multiplier: 1
3: no digits after decimal points, multiplier: 10
4: no digits after decimal points, multiplier: 100
− Current output
0: OFF
1: Current output is active
2: Current output is active and faults are signalled (3,5 mA)
3: Current output is active and faults are signalled (21,8 mA)
Example:
00110112 MOD
2: TERZ – 1 channel
1: Current output is active, faults are not signalled.
1: Display of 1 digit after decimal point
0: Interface protocol off
1: Display cut-off time: 5 minutes
1: LF pulse width: 250 ms
0: Display in m3
0: Operating mode: No diagnostics mode is activated
4. Pulse comparator
The 2-channel version of the TERZ-94 (TRZ03 TE / TEL) provides for
pulse monitoring.
Pulse monitoring requires two input pulses which are out of phase.
If a pulse occurs at the same time on channel 1 and channel 2, a fault
counter is increased. If there is a missing pulse on one of the two
channels, a fault counter is increased, too.
If this fault counter reaches the value X(A10) before Y(A11) undisturbed
pulses have entered one of the two channels, a fault will be outputted.
This fault will not be erased until Y undisturbed pulses have been counted.
5. Flow rate at 4 mA
With this parameter, you set the flow rate (in m3/h) which corresponds to
an outputted current of 4 mA. Generally, the minimum flow rate Qmin of the
meter is set here. (This setting is made in the factory.)
6. Flow rate at 20 mA
With this parameter, you set the flow rate (in m3/h) which corresponds to
an outputted current of 20 mA. Generally, the maximum flow rate Qmax of
the meter is set here. (This setting is made in the factory.) Then the
current which will be outputted for flow rates within the programmed limits
will be between 4 and 20 mA and results from linear conversion.
9. Current damping
Here you define how the current output is to be damped.
Permissible values for D are 0 to 0.9 !
Power Supply
Depending on the type of the device, there are different options of power
supply.
Maintenance
Lubrication
The TERZ 94 is fitted with permanently lubricated bearings up to and
including the nominal diameter of DN 150. From the nominal diameter of
DN 200, the meter is fitted with a lubricator. The type of lubricator and the
lubrication instructions depend on the nominal diameter and the pressure
rating:
Specifications
Measuring range
Under atmospheric pressure: 1:16
If the pressure increases, the measuring range of the meter extends.
Measuring ranges of up to 1:50 can be reached.
Measuring error
For Qmin to 0.2 · Qmax: ≤ ±2%
For 0.2 · Qmax to Qmax : ≤ ±1%
(DN 25: ≤ ±2% for Qmin to Qmax)
Reproducibility: ≤ ±0.5%
Temperature ranges
Fluid temperature range: -10°C to +50°C
Ambient temperature range:
TERZ 94 II2 G EEx ib IIC T4 -20°C to +40°C
II2 G EEx ib IIC T3 -20°C to +60°C
TERZ 94-S II2 G EEx ib IIC T4 -20°C to +60°C
In the case of special designs, even higher or lower fluid temperatures are
possible in non-Ex versions.
start/stop/reset)
(For Ex connected loads, see approval certificate)
HF output
In the case of the explosion-protected (Ex) design, the device can only be
connected to a certified intrinsically safe circuit.
Ex Non-Ex
Umin: 4.0 V 4.0 V
Umax: 28 V 30 V
Imax: 60 mA* (total current) 400 mA
External inductance 1H
External capacitance 25 µF
* maximum total current of the 3 pulse outputs (LF + HF + Alarm)
LF output
In the case of the explosion-protected (Ex) design, the device can only be
connected to a certified intrinsically safe circuit. (For Ex connected loads,
see approval certificate.)
Ex Non-Ex
Umin: 4.0 V 4.0 V
Umax: 28 V 30 V
Imax: 60 mA* (total current) 400 mA
External inductance 1H
External capacitance 25 µF
* maximum total current of the 3 pulse outputs (LF + HF + Alarm)
Alarm output
In the case of the explosion-protected (Ex) design, the device can only be
connected to a certified intrinsically safe circuit. (For Ex connected loads,
see approval certificate.)
Ex Non-Ex
Umin: 4.0 V 4.0 V
Umax: 28 V 30 V
Imax: 60 mA* (total current) 400 mA
External inductance 1H
External capacitance 25 µF
* maximum total current of the 3 pulse outputs (LF + HF + Alarm)
Umin: 7.0 V
Ui: 13.5 V
Ii: 15 mA
Pi: 210 mW
External capacitance: 2,5 µF
External inductance: 1H
Ex separating unit: KFD2-ST2-Ex1.LB (Pepperl+Fuchs)
Umin: 7.0 V
Ui: 10.5 V
Ii: 428 mA
Pi: 900 mW
Internal capacitance: 1,32 µF
Internal inductance: 600 µH
External capacitance: 23,7 µF
External inductance: 1H
Ex separating unit: 17-21S1-S111 / EExi (Bartec)
NOTE: If the EZD protocol or the RS485 bus is used, the device is
supplied via the data interface.
Examples of connection
Battery-operated device
X4
1 2 3 4 5 6
PA
isolating amplifier
KFD2-SOT-Ex1 (24 V/DC)
alarm output PE
LIYCY 2x0.75 mm2 blue 1 12
11
3
7
8
Alarm
isolating amplifiers*
KFD2-SOT-Ex2 (24 V/DC)
PE
12
4 11
6
9
connector,
HF
pulse outputs 10
Binder series 693 LIYCY 2x2x0.75 mm2 blue PE
12
1 11
3
7
8
LF
X4
1 2 3 4 5 6
PA
isolating amplifier
KFD2-SOT-Ex1 (24 V/DC)
alarm output PE
LIYCY 2x0.75 mm2 blue 1 12
11
3
7
8
Alarm
isolating amplifiers*
KFD2-SOT-Ex2 (24 V/DC)
PE
12
4 11
6
9
8
LF
supply unit
KFD2-STC3-Ex1 (24 V/DC)
current output
LIYCY 2x0.75 mm2 blue
X4
1 2 3 4 5 6
PA
alarm output
LIYCY 2x0.75 mm2 blue
HF
connector,
Binder series 693 outputs LF
LIYCY 3x2x0.75 mm2 blue
supply unit
KFD2-STC3-Ex1* (24 V/DC)
Annex
Overview of Parameters for the TERZ 94/94-S
Parameter Setting Example
(display)
A01 Main totalizer (Vm) 0 to 99999999 12345678 m³
A02 Flow rate (Qm) 12.3 m³/h
A03 Disturbing quantity totalizer 0 to 99999999 123 m³
A04 Start-stop totalizer 0 to 99999999 12345678 m³
A05 Resettable totalizer 0 to 99999999 12345678 m³
A06 Meter factor in all: six digits 12.3456 P/m³
A07 Pulse scaler 0.01; 0.1;1;10;100 L 1 --
A08 Configuration TERZ operating mode 00011021 MOD
A09 Error Rolling display 0 ERR
B01 Serial number 0 to 99999999 12345678 MOD
Parameter Settings
Nominal diameter DN25 DN40 DN50 DN80 DN80 DN100 DN150 DN150
3
Qm max (m ) 25 65 100 160 250 400 650 1000
A06 Meter factor 13000 7750 7700 2380 2380 1060 580 330
3
A07 Pulse scaler (pulses/m ) 10 1 1 1 1 1 1 1
A08 Configuration
1 channel 00110102 00110102 00110102 00110102 00110102 00110102 00110202 00110202
2 channels, X:Y deactivated 00110109 00110109 00110109 00110109 00110109 00110109 00110209 00110209
1 channel with 4 - 20 mA 00110112 00110112 00110112 00110112 00110112 00110112 00110212 00110212
without faults
39
Annex
40
Cut-off time of the display: 5 minutes Interface protocol:: Off
Annex
Parameter Settings
Nominal diameter DN200 DN200 DN250 DN250 DN300 DN400 DN500 DN600
3
Qm max (m ) 1600 2500 2500 4000 4000 6500 10000 16000
A06 Meter factor 135 80 75 44 48 24 12 6
3
A07 Pulse scaler (pulses/m ) 1 1 1 1 1 1 0.1 0.1
A08 Configuration
1 channel 00110202 00110202 00110202 00110202 00110202 00110202 00110302 00110302
2 channels, X:Y deactivated 00110209 00110209 00110209 00110209 00110209 00110209 00110309 00110309
1 channel with 4 - 20 mA 00110212 00110212 00110212 00110212 00110212 00110212 00110312 00110312
without faults
2 channels, X:Y deactivated 00110219 00110219 00110219 00110219 00110219 00110219 00110319 00110319
with 4 - 20 mA without faults
Not available NO
Available X
Available in service mode 0
In case only a part of the matrix is displayed. It any depends on the operating
mode, which fields are displayed. Fields, which have no function in the selected
operating mode are blanked out.
Flashing digit +1
Flashing digit -1
Example
Li Y C Y 2x 0.75 blue
Sheath colour
Number of cores
Sheath material
→ Thermoplastic resins
Special features
→ Screen braiding
Insulation material
→ Thermoplastic resins
Cable designation
→ Stranded core