HAVER & BOECKER

DIE MASCHINENFABRIK

THE ROTO-PACKER® RVT

REDEFINING AN ICON

HAVER & BOECKER

 CONTENT
Inspiration 4–5

Motivation 6–7

Modular 8–9

Intelligence 10 – 11

Profitable 12 – 13

Clean 14 – 15

Prosperous 16 – 17

HAVER & BOECKER 18 – 19

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 INSPIRATION

“Our products are not an end in themselves,

but a means by which our customers can
accomplish something useful and profitable.”
Washington Samuel Tyler

While HAVER & BOECKER was founded in 1887, our subsidiary W.S. TYLER is even older and was established
in 1872. Washington Samuel Tyler captured in words the philosophy that has been the driving factor to every
WASHINGTON SAMUEL TYLER
product we have ever designed. The foundation of the ROTO-PACKER® worldwide success story is the realization * 1835 in Ohio City, † unknown
that it is not an end in itself, but a tool for its owner to create something useful and profitable. This is the mantra At 37 years of age, Washington S. Tyler
started a wire weaving mill in Cleveland
which inspired us to redesign the RVT version of our ROTO-PACKER® which stands for Rotating packing system
in 1872 and began operations with
for Valve bags using Turbine (impeller) technology. eleven workers.

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 MOTIVATION

“The ROTO-PACKER® is an icon. It is the original that

not only sets the bar for our customers, but also our
competitors. The RVT needs to be designed to break
barriers when it comes to performance, intelligence,
profitability and cleanliness.”
Christian Bähner, RVT Project Manager

ROTO-PACKER® represents more than just HAVER & BOECKER’s product designation for the biggest selling bulk
packaging system in the world. Our ROTO-PACKER® machines are known among our customers, engineering
companies and even our competitors as guarantor for high-performance rotating packing technology.
In order to live up to its name, the ROTO-PACKER® needs to push the envelope. It needs to set new standards
and break current technological barriers. Developed by a designated mechatronic team, the RVT generation is
focused on reaching new heights when it comes to performance, intelligence, profitability and cleanliness.

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 MODULAR

“Whatever we do, we must design a machine

that can be adapted to any performance
requirement our customers may have.
The machine must be configurable in
every way that is important to the client.
He should not pay for anything that he does
not need, but at the same time have the
option to upgrade the machine to
everything he wants.”
Bernhard Pagenkemper, Chief Sales Officer

The RVT version of the ROTO-PACKER® is designed to fulfill any and every performance
requirement you may have. Similarly to an automobile you can configure your RVT in any
way you want. Even if you are not sure about your performance requirements for the future,
you can choose to configure your RVT in a manner that it can be upgraded at a later point in time.
The key to optimum performance is proper weight. The heart of the ROTO-PACKER® RVT is its
MEC® 4.0 weighing system, which not only serves as a scale but a configurable control system for your
complete packing system. It provides ideal weights and ensures that you never waste your product.
In summary, there are no limits to the configuration of your machine. You tell us what you need, and we
will help you to configure the RVT in way that is perfect for you.

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 INTELLIGENCE

“Build me a machine that makes it easy for us to

operate. It has to be simple. It has to talk to us.
It has to let us know what we should do.” – YOU

Prior to developing the ROTO-PACKER® RVT we spoke to many of you. Your message to us was clear. You
wanted a packing system which made it easy for you and your team to operate. You told us that the experience
of your team is becoming a more and more important issue. With less time for training and a much increased rate
of job rotation and added process complexity, you require a packaging system that can be operated intuitively.
It should be easy to understand, quick to learn and, most importantly, it must communicate with you. The RVT
accomplishes the goals you gave us. Using LED mood lighting, the ROTO-PACKER® RVT talks to you. A blue light
indicates it is running fine. The red light tells you it has a fault and a white light helps you to see clearly when BLUE = Operation Mode WHITE = Maintenance Mode RED = Fault Mode
maintaining the machine. The large touch-screen panel offers you all features at a click of a button. It can be set
to different user interfaces such as operator, maintenance or service technician. The optional HAVER QUATTRO
technology allows you to document and adapt the RVT operational settings according to your team’s desires.
It also enables you to remotely monitor the machine’s conditions.

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 PROFITABLE

“The key to making money in this business is time.

It cannot be wasted. The process to make my product
is too expensive to be sitting idle. The product must
flow continuously and the process should not be
interrupted.” – YOU

We understood. In response to your determination to generate constant flow, we designed the ROTO-PACKER®
RVT modularly. Each filling spout is a complete filling system in itself. It encompasses everything required to fill,
weigh, optionally seal and deliver your bag to the subsequent process step. As a result you can maintain or, if
necessary, repair each filling module individually without stopping the machine for an extended period of time.
You can both remove the filling module and continue to operate your machine at slightly reduced capacity, or
use an interchangeable spare filling module and run your ROTO-PACKER® at full capacity all the time. Either
way your maintenance crew can roll the filling module requiring work into your maintenance shop, thus allowing
your team to properly work on your machine under ideal conditions without the associated time crunch.

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THE PERFECT FILLING MODULE

The high-performance ROTO-LOCK® dosing unit

ROTO-LOCK® is a new, patented rotating dosing unit for ideal filling of valve bags.

n maintenance-free dosing unit Your benefits

n no adjustments or readjustments necessary n Profit increase due to cleaner
n fully closed filling canal filling and reduced product loss
n clean filling n Higher production yield due to
n long operating lifetime due to improved material less downtime
selection and optimized design n Cost reduction from less cleaning
and lower spare parts costs

The intelligent aeration

n automatic regulation of the
various aeration positions
n optimum air amount adjustment
according to the product
n no manual pressure adjustment
necessary

Your benefits
n reduction of operating costs,
especially for compressed air,
less air inside the product
= less air in the bag
= cleaner filling
= less wear and tear
n less machine downtime
n reduction of spare parts costs

The ideal modularity

n can be expanded to the
SEAL technology
n exchangeable dosing units
(pinch, slider, or rotary valve)
n filling module can be used with
The maintenance-friendly ROTO-PACKER®, INTEGRA®
design and ELEMENTRA®
n good accessibility to all components from the front n exchangeable impeller box
n easy replacement of complete filling modules of the R130 and R180 size

Your benefits Your benefits

n reduction in maintenance works n reduction in stocking costs
n longer machine operating times n higher flexibility when operating
longer machine operating times filling systems
n reduction in maintenance and
training costs

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 PROFITABLE

“The key to making money in this business is time.

It cannot be wasted. The process to make my product
is too expensive to be sitting idle. The product must
flow continuously and the process should not be
interrupted.” – YOU

We understood. In response to your determination to generate constant flow, we designed the ROTO-PACKER®
RVT modularly. Each filling spout is a complete filling system in itself. It encompasses everything required to fill,
weigh, optionally seal and deliver your bag to the subsequent process step. As a result you can maintain or, if
necessary, repair each filling module individually without stopping the machine for an extended period of time.
You can both remove the filling module and continue to operate your machine at slightly reduced capacity, or
use an interchangeable spare filling module and run your ROTO-PACKER® at full capacity all the time. Either
way your maintenance crew can roll the filling module requiring work into your maintenance shop, thus allowing
your team to properly work on your machine under ideal conditions without the associated time crunch.

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 THE NEW DOSING UNIT
ROTO-LOCK®
CLEAN

The new
designed filling
box even for
high blaine
cements.

"The health and safety of our staff is our top priority. YOUR ADVANTAGES
n Maximize performance even with higher blain
Therefore, any machine designed for today's require-
n Less wear and tear
ments must ensure a clean working environment by The patented high- n Maintenance-free dosing unit
performance ROTO-LOCK® n No adjustments or readjustments necessary
minimizing product spillage." – YOU dosing unit for clean filling
n Fully closed filling channel
of valve bags.
n Clean filling process
n Long operating lifetime of the filling spout
due to improved material selection

YOUR BENEFITS
n Higher performance, higher output, higher profit
n Profit increase due to clean filling and reduced
product loss
n Higher production due to less downtime
n Cost reduction due to less cleaning and lower
spare part costs
The existing pneumatic
operation cylinder can
If not maintained properly, one primary source of spillage in high-performance rotating packing systems has be used.
always been the sliding plates, which link the impeller box and filling spout. The ROTO-PACKER® RVT is the
world’s only packing system that allows you to replace the sliding plates with ROTO-LOCK® dosing unit as an
option. The ROTO-LOCK® is a rotating flow gate. It completely eliminates spillage during the dosing process
and requires almost no maintenance. The ROTO-LOCK® is designed in a manner that allows you to retrofit your
ROTO-PACKER® RVT at any time. It can even be retrofitted on all ROTO-PACKER® built since the year 2000.

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 PROSPEROUS

“My bag is my business card. The quality of my package

reflects on the quality of my product. My bag must be
compact, clean and sharp looking.” – YOU

We understand how important your package is to you. Having a clean bag radiates your image to your market,
customers, competitors and even your own employees. In response to your demand we want to create a new
standard when it comes to traditional valve bag filling technology as well as integrate a completely clean system
for those who want to go that extra mile.

For exceptional bag appearance, you can configure your ROTO-PACKER® RVT to be equipped with SEAL
technology. The SEAL eliminates spillage by inflating a rubber sleeve on a specially designed filling spout during
the filling process. After filling, the bag is carefully pulled off the spout and welded shut using an ultrasound
sealing device. The result is an absolutely compact and clean bag, which will make your product stand out in
any form of presentation. Additionally, the SEAL system avoids spillage during transport and prevents any kind
of contamination or product extraction. This allows you to increase your weight accuracy without the need to
overfill the bag. The resulting additional product profit to your operation far outweighs the extra expense to
installing the SEAL system. Similar to the ROTO-LOCK®, the SEAL system can be retrofitted to your RVT or any
ROTO-PACKER® built after 2000.

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 Since the inception of business as we know it, the measurement of success for a company has always been the
profit it generates. The dictionary defines profit as “the ratio of pecuniary gain compared to the amount of
capital invested.” At HAVER & BOECKER we believe that the key to maximizing this ratio for any company lies
in perfecting the quality of its flow in terms of product and process. We are convinced that a single perfect flow
HAVER & BOECKER applicable to any and every product or process does not exist. Instead we are driven to identify the ideal flow
for each product, customer and operation. In essence, at HAVER & BOECKER we are a family of flow designers
TECHNOLOGY and engineers focused on finding your perfect flow. The foundation for our endeavors is our range of premium
technologies, which can be combined to form complete systems of flow. From processing and materials handling
over mixing, packaging and filling to palletizing, loading and automating, HAVER & BOECKER can partner with
you in all aspects of your business. With W.S. TYLER, IBAU HAMBURG, SOMMER, Feige FILLING, BEHN + BATES,
NEWTEC BAG PALLETIZING and of course HAVER & BOECKER itself, we have assembled over time nothing but
the best and strongest brands in our industry to ensure that we will not make any compromises when designing
the perfect flow for you. Maximize your success by allowing our family of flow specialists and professionals to be
a part of yours.

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 HAVER & BOECKER OHG

Internet: www.haverboecker.com
E-mail: haver@haverboecker.com
Carl-Haver-Platz 3 • 59302 Oelde • Germany
Phone: +49 2522 30-0 • Fax: +49 2522 30-403
PM 372 E 4062 0517 1 Fe
The machines and equipment shown in this brochure as well as the technical parameters represent only examples of customer-specific technical solutions. We reserve the right to make changes at any time without notice!
The ® symbol indicates a registered trademark of HAVER & BOECKER oHG in Germany. Some of the trademarks are also registered in other countries.