Wheel Loader Manual
Wheel Loader Manual
Wheel Loader Manual
R430
1YYPV00007000
English (Australia)
Code No. R2433-8120-2
1910-0570
ABBREVIATION LIST
Abbreviations Definitions
R430
English (Australia)
AX. L. 2-2. 0. K
1910-0570
UNIVERSAL SYMBOLS
As a guide to the operation of your machine, various universal symbols have been utilized on the instruments and controls.
The symbols are shown below with an indication of their meaning.
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout this manual
and on labels on the machine itself to warn of the possibility of personal injury.
Read these instructions carefully. It is essential that you read the instructions and
safety regulations before you attempt to assemble or use this unit.
R430 1
OPERATION OF THE ENGINE .................................................................................................41
PRECAUTIONS FOR OPERATING THE ENGINE............................................................................................. 41
STARTING THE ENGINE ................................................................................................................................... 41
1. Checkpoints after starting the engine ........................................................................................................ 42
STARTING THE ENGINE UNDER COLD CONDITIONS................................................................................... 42
STOPPING THE ENGINE................................................................................................................................... 42
STARTING THE ENGINE WITH AN AUXILIARY BATTERY .............................................................................. 43
OPERATION OF THE MACHINE ..............................................................................................44
PRECAUTIONS FOR OPERATING THE MACHINE.......................................................................................... 44
GUIDE FOR THE OPERATOR ........................................................................................................................... 44
WORKING IN THE VICINITY OF OVERHEAD POWER LINES ........................................................................ 44
RUNNING-IN OF THE MACHINE....................................................................................................................... 44
STARTING OF THE MACHINE .......................................................................................................................... 45
1. Precautions for starting the machine ......................................................................................................... 45
2. Adjusting the operator's seat ..................................................................................................................... 45
3. How to use the seat belt ............................................................................................................................ 45
TRAVELING WITH MACHINE ............................................................................................................................ 46
1. Starting to travel with machine .................................................................................................................. 46
2. Accelerator pedal....................................................................................................................................... 46
3. Inching and brake pedal and brake pedal ................................................................................................. 46
4. Shuttle change lever .................................................................................................................................. 47
5. Travel speed switch ................................................................................................................................... 47
6. Precautions for turning the machine .......................................................................................................... 48
7. Rule to decelerate on a slope .................................................................................................................... 48
8. Precautions for traveling on rough roads................................................................................................... 48
9. Precautions for traveling on snow ............................................................................................................. 48
STOPPING THE MACHINE................................................................................................................................ 48
OPERATION OF THE LIFT ARM AND THE BUCKET ....................................................................................... 49
1. Control lever .............................................................................................................................................. 49
2. Auto leveler (option) .................................................................................................................................. 49
2.1 Adjusting the auto leveler ................................................................................................................... 50
3. Bucket level indicator................................................................................................................................. 50
AUXILIARY PORT OPERATION ........................................................................................................................ 50
1. Precautions for auxiliary port operation ..................................................................................................... 50
2. Auxiliary port lever ..................................................................................................................................... 50
RELEASING THE PRESSURE TRAPPED IN THE HYDRAULIC SYSTEM ...................................................... 51
MULTI-COUPLER TO ATTACH THE FRONT ATTACHMENT............................................................................ 51
1. Mechanical multi-coupler ........................................................................................................................... 51
1.1 Attaching the front attachments to the mechanical multi-coupler....................................................... 51
HOW TO USE THE INCHING AND BRAKE PEDAL .......................................................................................... 52
1. Operating the inching and brake pedal...................................................................................................... 52
2. Using the inching and brake pedal according to the job ............................................................................ 53
TYPICAL JOBS USING A WHEEL LOADER ..................................................................................................... 54
1. Loading a sand pile ................................................................................................................................... 55
2. Digging and loading from flat ground......................................................................................................... 55
3. Refilling ...................................................................................................................................................... 56
4. Leveling the ground ................................................................................................................................... 56
5. Loading method onto a truck ..................................................................................................................... 56
5.1 Loading onto a truck by cross loading method................................................................................... 56
5.2 Loading onto a truck by V-shift loading method ................................................................................. 57
TRANSPORTING BY TRUCK ...................................................................................................58
LOADING THE MACHINE ON AND FROM A TRUCK....................................................................................... 58
PRECAUTIONS FOR TRANSPORTING ............................................................................................................ 58
HANDLING THE WHEEL LOADER IN COLD WEATHER .......................................................60
PREPARATION FOR OPERATION OF THE MACHINE IN COLD WEATHER .................................................. 60
2 R430
TAKING CARE OF MACHINE AFTER OPERATION IN COLD WEATHER ....................................................... 60
MAINTENANCE .........................................................................................................................61
PRECAUTIONS FOR MAINTENANCE .............................................................................................................. 61
MAINTENANCE INTERVALS ............................................................................................................................. 63
PERIODIC SERVICE .................................................................................................................66
OPENING AND CLOSING OF COVERS............................................................................................................ 66
1. Precautions for opening and closing the covers ........................................................................................ 66
2. Opening and closing the engine cover ...................................................................................................... 66
3. Opening the document folder and the magazine rack ............................................................................... 66
4. Opening the grease gun holder to store the grease gun ........................................................................... 66
DAILY CHECK .................................................................................................................................................... 66
1. Checking and replenishing the engine oil .................................................................................................. 67
2. Checking and replenishing the hydraulic oil .............................................................................................. 67
3. Checking and replenishing the fuel ........................................................................................................... 67
4. Checking and replenishing the coolant...................................................................................................... 68
5. Checking and replenishing the oil in the brake fluid reservoir ................................................................... 69
6. Applying the grease to the grease fittings ................................................................................................. 69
7. Checking the pressure and wear of tire and the wheel bolts ..................................................................... 71
8. Checking and cleaning the radiator, the oil cooler, and the inter cooler .................................................... 71
9. Checking the steering ................................................................................................................................ 71
10. Checking the gear locked parking brake ................................................................................................. 72
11. Checking the disc brake........................................................................................................................... 72
12. Checking and cleaning the engine and the electrical wiring .................................................................... 72
13. Checking the V-belt ................................................................................................................................. 72
14. Washing the whole machine.................................................................................................................... 72
15. Draining the water separator ................................................................................................................... 72
16. Cleaning the evacuator valve .................................................................................................................. 73
17. Checking the dust indicator ..................................................................................................................... 73
18. Checking and tightening the loose bolts and the nuts ............................................................................. 74
19. Checking the electrical wiring for short-circuits and loose terminals ....................................................... 74
20. Checking the lamps and the instruments ................................................................................................ 74
21. Testing the horn ....................................................................................................................................... 74
22. Checking the machine for leaks .............................................................................................................. 74
23. Checking and cleaning after operating in muddy areas .......................................................................... 74
24. Cleaning the pre-cleaner ......................................................................................................................... 74
SERVICE EVERY 50 HOURS ............................................................................................................................ 74
1. Draining water from the fuel tank............................................................................................................... 74
2. Checking the battery condition .................................................................................................................. 74
2.1 Charging the battery........................................................................................................................... 75
2.2 Storing the battery .............................................................................................................................. 76
SERVICE EVERY 200 HOURS .......................................................................................................................... 76
1. Checking the fan belt tension .................................................................................................................... 76
1.1 Checking and adjusting the V-belt tension ......................................................................................... 76
2. Checking the radiator hoses and the clips................................................................................................. 77
3. Cleaning and checking the air cleaner element......................................................................................... 77
4. Checking the fuel line and the intake air line ............................................................................................. 78
5. Checking the wheel bolts........................................................................................................................... 78
6. Cleaning the air cleaner element ............................................................................................................... 78
SERVICE EVERY 250 HOURS .......................................................................................................................... 79
1. Replacing the water separator filter element ............................................................................................. 79
2. Changing the engine oil ............................................................................................................................. 80
3. Replacing the engine oil filter cartridge ..................................................................................................... 80
SERVICE EVERY 500 HOURS .......................................................................................................................... 81
1. Checking and replenishing the oil in the front and the rear axle case ....................................................... 81
2. Replacing the LST oil filter......................................................................................................................... 81
3. Replacing the return filter .......................................................................................................................... 82
R430 3
4. Replacing the fuel filter cartridge ............................................................................................................... 82
5. Replacing the fan belt ................................................................................................................................ 83
SERVICE EVERY 1000 HOURS ........................................................................................................................ 83
1. Changing the oil for the front and the rear axle case................................................................................. 83
2. Changing the hydraulic oil and the suction filter ........................................................................................ 83
3. Replacing the air cleaner element ............................................................................................................. 84
4. Adjusting the engine valve clearance ........................................................................................................ 84
SERVICE EVERY 1500 HOURS ........................................................................................................................ 84
1. Checking the injector ................................................................................................................................. 84
2. Replacing the oil separator element .......................................................................................................... 84
3. Checking the EGR cooler .......................................................................................................................... 85
SERVICE EVERY 2000 HOURS ........................................................................................................................ 85
1. Checking the alternator and the starter motor ........................................................................................... 85
SERVICE EVERY 3000 HOURS ........................................................................................................................ 85
1. Checking the EGR system ........................................................................................................................ 85
2. Checking the turbocharger ........................................................................................................................ 85
ANNUAL SERVICING......................................................................................................................................... 85
1. Checking the electrical leads and the terminals ........................................................................................ 85
2. Checking the exhaust manifold for cracks, gas, leakage, and mounting screw ........................................ 85
3. Checking the intake air line for air leaks .................................................................................................... 85
4. Checking the boost sensor and the air-flow-sensor (AFS) ........................................................................ 85
5. Checking the EGR piping for gas leak....................................................................................................... 86
BIENNIAL SERVICING ....................................................................................................................................... 86
1. Replacing the fuel hoses and the clamps .................................................................................................. 86
2. Changing the coolant................................................................................................................................. 86
3. Replacing the intake air line ...................................................................................................................... 87
4. Replacing the rubber piping related oil separator ...................................................................................... 87
5. Replacing the intake hose and intercooler hose........................................................................................ 87
6. Replacing the EGR cooler hose ................................................................................................................ 87
7. Replacing the radiator hoses (water pipes) ............................................................................................... 87
SERVICE AS REQUIRED................................................................................................................................... 87
1. Replacing and repairing the electrical system ........................................................................................... 87
1.1 Replacing the fuses............................................................................................................................ 87
1.2 Replacing the slow blow fuses ........................................................................................................... 89
2. Branching the auxiliary electric .................................................................................................................. 89
3. Draining the fuel filter by draining the water separator .............................................................................. 89
4. Bleeding the fuel system ........................................................................................................................... 90
5. Bleeding the air from the brake fluid system ............................................................................................. 90
SERVICE FOR TIRES ........................................................................................................................................ 91
1. Precautions for handling the tires .............................................................................................................. 91
2. Checking the tire pressure......................................................................................................................... 91
3. Changing the tires ..................................................................................................................................... 92
4. Mounting the tires ...................................................................................................................................... 92
PERIODIC REPLACEMENT OF IMPORTANT COMPONENT PARTS.............................................................. 92
TAKING OUT OF OPERATION AND STORING .......................................................................94
STORING THE MACHINE .................................................................................................................................. 94
CAUTION WHEN WASHING THE MACHINE .................................................................................................... 94
RECOMMENDED OILS .............................................................................................................95
RECOMMENDED OIL LIST................................................................................................................................ 95
BIODIESEL FUEL (BDF) .................................................................................................................................... 97
TROUBLESHOOTING ...............................................................................................................99
TROUBLESHOOTING OF THE ENGINE AND OTHER SYSTEMS................................................................... 99
LIST OF ERROR CODE NUMBERS ................................................................................................................ 100
APPENDIX ...............................................................................................................................104
SERVICE HOUR METER ................................................................................................................................. 104
4 R430
INDEX.......................................................................................................................................105
R430 5
6 R430
SAFE OPERATION
SAFE OPERATION
Careful operation is your best insurance against an Otherwise, the machine may lose its balance and
accident. overturn.
Read and understand the Safe operation section • Use the following precautions when changing the
carefully, before operating the wheel loader. attachment.
All operators, no matter how much experience they 1. Position the machine and attachment on level
may have had, should read this and other related ground.
manuals before operating the machine or any 2. Make sure that no persons are in the immediate
attachment. It is the owner's obligation to instruct all vicinity of the machine.
operators in safe operation. 3. When actuating the machine to change the
front attachment:
PRECAUTIONS BEFORE a. Lower the bucket and attachment to the
ground.
OPERATING THE WHEEL b. Actuate the parking brake switch.
LOADER c. Stop the engine (for machines with
mechanical quick coupler).
1. General precautions d. Release the hydraulic pressure in the
Know your equipment and its limitations. Read and hydraulic system by operating the
understand this entire manual before starting and appropriate control levers (for machines
operating the machine. with mechanical quick coupler).
• If using an attachment on the machine, read the e. Lock all control levers in neutral.
attachment operator's manual to ensure the safe 4. After changing the front attachment, make sure
operating procedures. that the installed attachment is securely
• Pay special attention to the safety labels on the attached to the quick coupler.
machine and the attachments.
• Do not start or operate an unsafe machine. Before 2. Precautions of ROPS and FOPS
working the machine, be sure that any unsafe
condition has been satisfactorily remedied. Check Know your equipment and its limitations. Read and
brakes, steering, and attachment controls before understand this entire manual before starting and
moving. Consult a proper maintenance authority if operating the machine with the ROPS and FOPS.
any malfunctioning part of the system is observed. • For your safety, KUBOTA installs a ROPS (roll-
Be sure all safety appliances are in the right place over-protective-structure) and a FOPS (falling-
and in good operating condition. objects-protective-structure) with a seat belt.
• Wear and use safety gear such as non-slip safety Always use the seat belt when the machine is
shoes or boots, safety glasses, and safety hardhats equipped with canopy.
as appropriate for the job. Do not operate or work OSHA regulations and SAE standard require the
around the machine, when wearing loose, bulky ROPS and FOPS on wheel loaders, bulldozers,
clothing. truck type loaders, graders, and scrapers.
• Never operate the machine or any equipment while
under the influence of alcohol or other drugs, or
while fatigued.
• Before allowing other people to use your machine,
give instruction to the operator on safe and correct
use of the machine and make sure that the operator
reads and understands the Operator's Manual for
the machine.
• Inspect your seat belt daily for signs of fraying,
wear or other weakness that could endanger your
safety.
• Do not use the loader bucket or an attachment to lift
or carry a person.
• Do not use the bucket or any other working
attachment of the machine for crane work.
R430 7
SAFE OPERATION
• Never modify structural members of ROPS by • When transporting a load, keep the loader bucket
welding, drilling, bending, grinding, or cutting as low as possible to avoid tipping over. Be
because modifying may weaken the structure. If extremely careful when working on inclines.
any component is damaged, replace it. Do not • Operation on slopes can be dangerous. Rain, snow,
attempt repairs. If ROPS is loosened or removed gravel soft ground, and so on will change the
for any reason, reinstall all parts correctly. Tighten ground conditions. Do not operate the machine in
mounting bolts to proper torque. questionable ground conditions. If operating on a
• Do not install any ballast, including water, and slope or ramp, always slow down, travel straight up,
calcium chloride that is added into the tires, that and down the incline and not across. Keep the
exceed the specified maximum weight shown under bucket as low as possible. If you do not follow these
“MAXIMUM GROSS MACHINE WEIGHT” space on instructions, the machine can go out of control and
the ROPS label. tip over.
• Avoid turning on a slope.
PRECAUTIONS FOR • Never perform digging or shoveling with the
machine in the articulated condition, or the machine
OPERATING THE MACHINE may tip over.
• Get on and off safely when entering or leaving the • Never dig or shovel at high speed. Digging or
machine. Face the machine. Always maintain a shoveling at high speed can cause the machine to
three-point-contact with the steps and handrails. Do lose stability and its rear wheels to lift off the
not use control levers as handles. ground, which may lead to serious personal injury
Do not jump on or off the machine. Never try to get or fatal accidents.
on or off a moving machine. • Do not go up or down a 30 degrees or steeper hill.
• Do not start the engine or operate levers from Otherwise, the machine may skid sideways or turn
anywhere other than the operator's seat. on its side. If the ground is ungraded or is soft, limit
• Before starting the engine, fasten the seat belt, the slope below 15 degrees.
make sure that the shuttle-change-lever is set in the • To avoid tipping over, do not operate the machine
neutral position, the parking-brake-switch is on any site where the terrain cannot be
actuated and the bucket is lowered to the ground. ascertained, such as ground covered with seeds or
• Do not start engine by shorting across starter snow and check for hidden projections, dips, road
terminals. shoulders, and so on beforehand, and take care not
• Watch where you are going at all times. Watch for to approach them during work.
and avoid obstacles. • Be sure to ease off the accelerator at the end of
• Never permit passengers on the machine. Keep backfilling grooves, or areas at the edge of cliffs or
bystanders away from the machine during pond banks, or at the end of an ascent. Upon
operation. removal of the external load, the machine speed
• When working around other machines, let the other will automatically increase, reduce speed to avoid
operators know what you are performing at all entering grooves or tipping over.
times. • To avoid the machine slipping or tipping over, do
• Never allow anyone to get under or near the bucket not operate the machine on ungraded or soft
or attachment when it is raised. terrain, such as land fills. Grade and compact the
• When raising the bucket or attachment, take extra site beforehand at all times.
caution to prevent it from touching overhead wires • Avoid running the engine for a long time indoors.
or other obstacles. Contact with wires may cause When the engine must be run indoors, be sure to
fatal injuries. open the windows and doors.
• Keep away from the muffler while the engine is Carbon monoxide gas from exhaust is colorless,
running and immediately after it has stopped. odorless and deadly.
• Hazardous operation such as on dangerous terrain, • Check that no one is near the muffler exhaust
beyond the load capacity or contrary to the before starting the engine. If exposed to exhaust
intended use of the machine must be avoided as it fume, he or she may get burned or poisoned.
may cause the machine to tip over. Check that there is no flammable objects, such as
• Do not drive the machine close to edges of ditches dead leaves, sheets of paper, or pieces of cloth,
or banks which may collapse under the weight of attached to areas around the engine before starting
the machine, especially when the ground is loose or the engine.
wet. • To avoid the danger of exhaust fume poisoning, do
• Slow down for turns, uneven terrain, and slopes to not operate the engine, in a closed building without
avoid tipping over. proper ventilation. Carbon monoxide is odorless,
colorless, and deadly.
8 R430
SAFE OPERATION
• Be especially careful when reversing and watch the • If the engine should stall on a slope, apply the
area behind the loader carefully before starting to brake to hold the machine in a present position and
drive. then set the parking brake switch to the parking
• When parking your machine if at all possible, park position, lower the bucket to the ground to prepare
on a firm, flat, and level surface. If not, park across for the next start.
a slope. Set the parking brake, lower the • When operating over an obstacle such as a rock,
implements to the ground, remove the starter key cross slowly at a right angle. Trying to cross over
from the ignition, and chock the wheels. obstacle diagonally or at high speed may tip the
machine over.
• If there is the risk of the machine slipping
1. Safety for children excessively on frozen ground, install chains on the
Serious accidents can occur if the operator does not front wheels. For operation on snow, install the
pay attention to children in the vicinity of the machine. chains on both front and rear wheels or change into
Children are unpredictable. winter tires.
• Always keep an eye on children because they • Do not turn sharply at high speed, or the machine
change their location continuously. may tip over.
• Make sure that no children are within the working • Steering effort will increase if the engine stops. Do
range of the machine. not stop the engine during travel.
• Be extremely cautious when children approach the • If a tire has blown, the machine may slip or turn
working area. Stop working, if necessary. over. If a tire blows, do not brake or steer hard,
• Do not carry children on the machine. brake slowly to stop the machine gradually.
• Do not allow children to operate the machine.
• Do not allow children to play around the machine.
1. Operating the engine at
PRECAUTIONS FOR overheating
Take the proper actions in this section in the event
TRAVELING which the coolant temperature increases too much.
• Before traveling on the public road, follow all local The condition which the coolant temperature increases
and state-traffic-regulations. too much is called “Overheating”.
• Traveling on the public road 1. Park the machine in a safe place and keep the
Please note the following points: engine unloaded idling.
– Raise the lift arm.
2. Do not stop the engine suddenly, but stop it after
– Fully tilt the bucket.
about 5 minutes of unloaded idling.
– Lock the control lever and the auxiliary-port-
lever by pressing the control-lever-lock-knob 3. Keep yourself well away from the machine for a
and the auxiliary-port-lever-lock-knob. further 10 minutes or while the steam blows out.
• When traveling on a public road, lock the bucket 4. When there is no longer any danger of scalding, try
and attachments securely so that they cannot to find the cause of overheating according to the
lower, even if any control lever is operated. Lift the manual, see TROUBLESHOOTING OF THE
bucket about 40 cm above the ground and set it in ENGINE AND OTHER SYSTEMS on page 99 and
the proper position for travel, then lock the control then start again the engine.
lever.
• First check the area around the machine, then
gradually increase the engine rpm and slowly move PRECAUTIONS AFTER
the machine. Do not move the machine abruptly. To OPERATION OF THE WHEEL
move the machine on a steep slope, press the
accelerator pedal gradually while releasing the LOADER
inching and brake pedal so that the machine does • When getting off the machine, always stop the
not move backwards. engine, follow the following procedure.
• The steering wheel for this machine will not return 1. Set the parking brake.
to the starting position after turning a bend. Be sure 2. Lower the bucket and attachment to the ground.
to turn the wheel to the starting position by yourself. 3. Release the hydraulic pressure in the hydraulic
• When operating the machine, obey all safety system by operating the control levers.
signals and traffic signs. (For details, see RELEASING THE PRESSURE
• Use the brake when the machine begins to TRAPPED IN THE HYDRAULIC SYSTEM on
accelerate by itself. page 51)
4. Lock all control levers in neutral.
R430 9
SAFE OPERATION
5. Remove the key. the machine down off the ramps first and make the
If the machine has to be parked on a slope, be sure directional correction.
to block the wheels securely. • If you operate a steering handle while the machine
is loaded or unloaded, the machine may move at an
angle. Be sure to stop the machine before using
another control.
While loading or unloading the machine, block the
truck wheels and apply the truck parking brake. If
necessary, place a support under the truck bed
behind the rear wheels to prevent the truck front
from lifting.
10 R430
SAFE OPERATION
• It is dangerous to drain oil or coolant and to replace
the filter just after stopping the engine. Wait for the
engine to cool.
• Do not allow an unauthorized person to service or
maintain the machine. Do not perform any work or
equipment that is not authorized. Do not try to do
any repairs that you do not understand. Follow the
Maintenance and Service procedures.
• Service or check the machine after it has
completely cooled off. Do not touch the muffler and
the radiator until they have cooled off.
• When you drive the connecting pins in or out, guard
against injury from flying pieces of metal. Use eye
or face protection.
• Safety covers, shields, and guards may not be
modified or removed.
• Always stop the engine before refueling. Keep
away from sparks and naked flames, while
refueling. Avoid fuel spills and overfilling the fuel
tank. Always refuel from properly grounded fuel
tank or system. Keep first aid kit and fire
extinguisher nearby at all times.
PRECAUTIONS FOR
SERVICING THE MACHINE
SAFELY
• Before checking, adjusting, or cleaning the machine
parts, or leaving the machine, follow the following
items.
1. Set the parking brake.
2. Stop the engine.
3. Lower the bucket and attachment to the ground.
4. Release the hydraulic pressure in the hydraulic
system by operating the control levers.
(For details, see RELEASING THE PRESSURE
TRAPPED IN THE HYDRAULIC SYSTEM on
page 51)
5. Lock all control levers in neutral.
6. Remove the key. (1) Starter key (3) Tank cap cover
• Never be under the machine while it is being lifted (2) Fuel tank cap
with only the bucket. If servicing or checking • Do not use or charge the refillable type battery if the
underneath, support it firmly with strong jackstands. fluid level is below the “LOWER” (lower-limit-level)
• Secure the articulated steering with the steering mark.
frame lock. Otherwise, the battery component parts may
• Keep clear of articulation area when servicing. prematurely deteriorate, which may shorten the
• When checking or servicing the electrical system, battery's service life or cause an explosion. Check
disconnect the battery cables.
R430 11
SAFE OPERATION
the fluid level regularly and add distilled water as immediately. This fluid can cause gangrene or
required so that the fluid level is between serious allergic reactions.
the“ UPPER” and “LOWER” levels.
• A battery, especially when charging, will give off
hydrogen and oxygen gases that are very
explosive. Keep away from sparks and naked
flames at all times. To avoid sparks from an
accidental short circuit, always disconnect the
battery ground cable first and always reconnect the
ground cable last.
(See STARTING THE ENGINE WITH AN
AUXILIARY BATTERY on page 43)
12 R430
SAFE OPERATION
R430 13
SAFE OPERATION
belly pans or lower unit structures as well as – Inspect the exhaust system daily for any signs
from area in proximity to the engine. of leakage. Check for broken pipes and muffler
– Inspect the exhaust system daily for any signs and also for loose or missing bolts, nuts, and
of leakage. Check for broken pipes and muffler clamps. If you find any exhaust leaks or
and also for loose or missing bolts, nuts and fractured parts, please take machine to your
clamps. If any exhaust leaks or fractured parts dealer for repairs.
are found, repairs must be completed prior to – Always keep a multipurpose fire extinguisher on
operation. or near the machine. Be familiar with the
– Examine the electrical wiring and connectors operation of the fire extinguisher.
frequently for damage. Repair any wires that – Do not park the machine anywhere there are
are loose or frayed before operating the combustible materials such as dried grass and
machine. Clean all electrical connections and straw.
tighten all electrical connections as necessary.
14 R430
SAFE OPERATION
SAFETY LABELS
R430 15
SAFE OPERATION
16 R430
SAFE OPERATION
R430 17
SAFE OPERATION
18 R430
SAFE OPERATION
R430 19
SAFE OPERATION
20 R430
DEALER SERVICE SERVICING OF THE WHEEL LOADER
Machine
Product identification number
Date of purchase
Engine
1. Warranty policy
This wheel loader is warranted under the KUBOTA
Limited Express Warranty, a copy of which may be
obtained from your selling dealer. No warranty shall,
however, apply if the product has not been handled
R430 21
SERVICING OF THE WHEEL LOADER DEALER SERVICE
22 R430
SPECIFICATION TABLE SPECIFICATIONS
SPECIFICATIONS
SPECIFICATION TABLE
Model R430
Type Canopy
*1Operating weight kg 3080
Manufacturer KUBOTA
kW/rpm 35.5/2600
SAE J1995
(HP/rpm) (47.6/2600)
Horse power
kW/rpm 33.2/2600
Engine SAE J1349
(HP/rpm) (44.5/2600)
Number of cylinders 3
Displacement cc 1826
Tread mm 1180
Tire 12.5/70-16-8PR
R430 23
SPECIFICATIONS
Model R430
Type Canopy
MPa 18.6
Auxiliary Max. pressure
(kgf/cm2) (190)
Fuel tank L 54
NOTE :
• The dimensions in the table are based on the machine with std. tires, skid steer type quick coupler, standard bucket, and ROPS/
FOPS-canopy. Mean value and value for use on concrete roads are given for tipping load and operating capacity.
Specifications subject to change without notice
*1 Operating weight is with 75 kg operator, 73 kg mechanical-quick-coupler, 137 kg general purpose bucket, and fully served.
24 R430
DESCRIPTION OF MACHINE PARTS MACHINE PARTS
MACHINE PARTS
DESCRIPTION OF MACHINE PARTS
(1) Bucket (5) Bucket cylinder (9) Engine hood (13) Rear wheel
(2) Bucket level indicator (6) Lift cylinder (10) Fuel tank cover
(3) Bell crank (7) Steering wheel (11) Fuel tank
(4) Lift arm (8) Control lever (12) Front wheel
R430 25
MACHINE PARTS
(14) ROPS/FOPS canopy (16) Turn signal light (18) Clearance light
(15) Head light (17) Pre-cleaner (19) Hydraulic oil tank
26 R430
SWITCHES INSTRUMENT PANEL AND CONTROLS
(1) Horn switch (4) Display selector switch (7) Working light switch [only for (9) Starter switch
(2) Hazard lamp switch (5) Parking brake switch canopy] (10) Travel speed switch
(3) User setting switch (6) Light switch (8) Turn signal switch (11) Electrical outlet
R430 27
INSTRUMENT PANEL AND CONTROLS CONTROL PEDALS AND LEVERS
(1) Inching and brake pedal (3) Shuttle change lever (6) Accelerator pedal (9) Control lever lock knob
(2) Shuttle change lever lock (4) Steering wheel (7) Control lever (10) Auxiliary port lever lock knob
knob (5) Brake pedal (8) Auxiliary port lever
28 R430
INSTRUMENT PANEL INSTRUMENT PANEL AND CONTROLS
INSTRUMENT PANEL
(1) Glow plug indicator (6) Coolant temperature gauge (10) LST charge-pressure-warning (16) Parking brake indicator
(2) Battery charge indicator (7) Coolant temperature warning indicator (17) Forward, backward, and neu-
(3) Engine oil pressure warning indicator (11) LCD tral indicator
indicator (8) Fuel gauge (12) Low travel speed indicator (18) Periodic check indicator
(4) Water separator filled-up indi- (9) LST oil-temperature warning (13) High travel speed indicator (19) Headlight indicator
cator indicator (14) Warning indicator (20) Clearance light indicator
(5) Clock setting request indicator (15) Engine warning indicator (21) Hazard / turn signal indicator
R430 29
CHECKS BEFORE STARTING THE MACHINE DAILY CHECK ITEMS
WARNING
To avoid personal injury or death:
• Be sure to check and service the machine on a
level surface with the engine shut off.
Checks
• Go around the machine and check for visual
damage and wear.
• Check the coolant level. (1) Parking brake switch
(See Checking and replenishing the coolant on
page 68)
• Check the fuel level. 2. Starter switch
• Check the engine oil level. • [STOP]
• Check the hydraulic fluid level. You can insert the starter key at the [STOP]
• Check the dust indicator of air cleaner. position.
(See Checking the dust indicator on page 73) • [RUN]
• Check all control lamps, indicators, and hour meter. When turning the starter key one click from the
• Check the light system. [STOP] position to the [RUN] position, all the
• Check the seat belt and the ROPS/FOPS safety circuitry gets energized to start preheating and the
device. glow-plug-indicator is displayed.
• Check the condition of the pictorial safety labels. To check for breakage of any light and indicator,
(See SAFETY LABELS on page 15) however, broken light or indicator lights up and
stays on for about 1 second.
CHECKS FOR THE SWITCHES • [START]
1. When turning the starter key from the [RUN]
1. Parking brake switch position another click to the [START] position,
The parking brake is to be used when parking the the starter motor is then activated to get the
machine. engine started.
1. When the parking-brake-switch is pressed, the 2. When releasing your hand from the starter key,
parking brake is applied and the mark on the the starter key returns itself to the [RUN]
position.
instrument panel appears.
In other words, once the engine has started, be
2. When the parking-brake-switch is pressed again,
sure to free the starter key.
the parking brake is released and the mark on
the instrument panel lights off.
30 R430
CHECKS FOR THE SWITCHES CHECKS BEFORE STARTING THE MACHINE
(1) Starter switch (A) STOP (1) Turn signal switch (A) To blink right turn signal
(B) RUN (B) To blink left turn signal
(C) START (C) Neutral position
R430 31
CHECKS BEFORE STARTING THE MACHINE CHECKS FOR THE SWITCHES
NOTE :
(1) Hazard lamp switch
• With the starter key at the [STOP] position,
press the display-selector-switch of the
8. Display selector switch electronic meter, and the LCD shows the hour
When pressing the display-selector-switch, the LCD of meter for 15 seconds.
the electronic meter will change from one indication
mode to the other.
Change the 3-mode display according to your jobs. 8.1 Setting the clock
1. Press the user-setting-switch.
2. Select the clock-setting-mode by pressing the
display-selector-switch.
The clock-setting-request-indicator on the
instrument panel lights up.
NOTE :
• Press the display-selector-switch for a long
time and the year, month, day, hour, and
minute will be selected in this order.
• While setting the clock, the clock-setting-
request-indicator on the instrument panel
is blinking.
32 R430
CHECKS FOR THE SWITCHES CHECKS BEFORE STARTING THE MACHINE
07 11
2008 2008
(A) Blinking
8 11
(A) Blinking
R430 33
CHECKS BEFORE STARTING THE MACHINE CHECKS FOR THE INDICATORS
(A) Blinking
User setting switch Display selector switch (1) Battery charge indicator
50 50
34 R430
CHECKS FOR THE INDICATORS CHECKS BEFORE STARTING THE MACHINE
NOTE :
• The LCD may be illegible when viewed from a
certain angle. The illegible condition is not a
display failure.
WARNING
To avoid personal injury or death:
(1) Glow plug indicator • Before adding the fuel, be sure to stop the
engine.
• Be sure to keep the open flame away from the
4. Water separator filled-up indicator machine. Otherwise a fire may result.
When the water separator is filled up, the water With the starter key at the [RUN] position, the
separator filled-up indicator lights up. remaining fuel level is indicated.
If the water separator filled-up indicator lights up, drain
the water separator according to Draining the water
separator on page 72.
IMPORTANT :
(1) Water separator filled-up in- • If the fuel-gauge-indicator is near the , add
dicator
fuel as soon as possible. If the fuel-gauge-
indicator is near and the machine operates
on a slope, the engine may run out of fuel.
R430 35
CHECKS BEFORE STARTING THE MACHINE CHECKS FOR THE INDICATORS
5.1.1 How to use the fuel level audible 5.2 Coolant temperature gauge
indication switch With the starter key at the [RUN] position, the coolant-
You can use the fuel-level-audible-indication-switch to temperature-gauge indicates the cooling water
check the fuel level when refueling. temperature.
1. With the starter key at the [STOP] position, press
the fuel-level-audible-indication-switch. WARNING
you can check the fuel level with buzzer sound. To avoid personal injury or death:
2. Start refueling the machine. • Do not open the radiator cap during or just after
The buzzer beeping intervals vary according to how operation. Hot coolant may gush out and scald
much fuel is poured into the tank. When the fuel you. Wait for the coolant to cool down before
tank is full, the buzzer sounds almost continuously. opening the radiator cap.
3. While refueling the machine, listen to the buzzer
sound to know how much the fuel tank is filled.
If fuel is poured too slowly, the buzzer sound gets
interrupted. When it is poured again as usual, the
buzzer restarts sounding.
4. To stop refueling halfway before filling up, press the
fuel-level-audible-indication-switch or leave as it is
(not refueling) for a while.
The buzzer stops sounding.
Always refuel from grounded tank or system.
36 R430
CHECKS FOR THE INDICATORS CHECKS BEFORE STARTING THE MACHINE
NOTE :
• The warning indicator starts flashing in red if a
serious problem occurs. If the system gets in
warning signal, the warning indicator starts
flashing in yellow.
• Warnings and errors are displayed and an alarm
buzzer beeps.
• Let your KUBOTA dealer inform you of details
concerning care and maintenance.
R430 37
CHECKS BEFORE STARTING THE MACHINE CHECKS FOR THE INDICATORS
(1) Warning indicator (red) (A) Blinking (1) Coolant temperature warning (A) Blinking
(2) Warning message indicator (B) Lighting
(2) Engine warning indicator
(3) Warning message
7.1 Overheat warning
1. If the coolant temperature becomes elevated, the CHECKS FOR THE SAFETY
coolant-temperature-warning-indicator blinks and LEVERS AND THE APPLIANCE
the warning message (“E:9114”) appears on LCD
as long as the temperature remains elevated. 1. Safety key start system
2. If the coolant temperature further increases, the Safety-key-start-system is the safety system to prevent
coolant-temperature-warning-indicator lights up, the the machine from moving suddenly.
engine-warning-indicator blinks, and the warning Set the parking-brake-switch to the parking position
message (“E:9115”) appears on LCD as long as and the shuttle-change-lever to the neutral position
the coolant temperature remains elevated. before stopping the engine.
Operate the machine only with reduced loads until the The safety-key-start-system does not allow the engine
operating temperature is normal again. to start when the parking-brake-switch is out of the
parking position, and the shuttle-change-lever and
auxiliary-control-lever are out of the neutral position.
WARNING
To avoid personal injury or death:
38 R430
CHECKS FOR THE SAFETY LEVERS AND THE APPLIANCE CHECKS BEFORE STARTING THE MACHINE
IMPORTANT :
• Store the steering-frame-lock securely after use.
R430 39
CHECKS BEFORE STARTING THE MACHINE CHECKS FOR THE SAFETY LEVERS AND THE APPLIANCE
1. To lock the shuttle-change-lever, push the shuttle- 6. Auxiliary port lever lock knob
change-lever-lock-knob with the shuttle-change-
lever in the neutral position. Auxiliary-port-lever-lock-knob locks the auxiliary-port-
2. To unlock the shuttle-change-lever, pull the shuttle- lever.
change-lever-lock-knob.
WARNING
To avoid personal injury or death:
• When dismounting the machine or when
servicing the machine, be sure to set the
parking brake, stop the engine, lower the bucket
and the attachment to the ground, and release
the hydraulic pressure in the hydraulic system
by operating control levers. Lock all control
levers in neutral, and remove the starter key.
• In case of the auxiliary-port-lever is used for the
hydraulic-quick-coupler, always lock the
auxiliary-port-lever after installing the front
attachment (bucket, and so on) to the hydraulic-
quick-coupler. If the machine is operated
(1) Shuttle change lever lock (A) Lock
knob (B) Unlock without the lock, it causes serious injury or
death.
5. Control lever lock knob 1. To lock the auxiliary-port-lever, push the auxiliary-
port-lever-lock-knob with the auxiliary-port-lever in
Control-lever-lock-knob locks the control lever. the neutral position.
2. To unlock the auxiliary-port-lever, pull the auxiliary-
WARNING port-lever-lock-knob.
To avoid personal injury or death:
• When dismounting the machine or when
servicing the machine, be sure to set the
parking brake, stop the engine, lower the bucket
and the attachment to the ground, and release
the hydraulic pressure in the hydraulic system
by operating control levers. Lock all control
levers in neutral, and remove the starter key.
40 R430
PRECAUTIONS FOR OPERATING THE ENGINE OPERATION OF THE ENGINE
WARNING
To avoid personal injury or death:
• To avoid the danger of exhaust fumes (carbon
monoxide) poisoning, do not operate the
machine in a closed building or any closed area
without proper ventilation.
• Always start the engine from the operator's
seat. Do not start the engine while standing
next to the machine. Before starting the engine,
sound the horn to get the attention of persons (1) Starter switch (A) STOP
(B) RUN
standing nearby. (C) START
IMPORTANT :
• Do not use starting fluid or ether.
• In order not to overload the battery and starter,
avoid start-ups of more than 10 sec.
• When the engine does not start in 10 sec.,
please wait 20 sec. or more, before restarting.
1. Insert the starter key into the starter switch and turn 3. Turn the starter key to the [START] position and
it to the [RUN] position. release after the engine has started.
R430 41
OPERATION OF THE ENGINE STARTING THE ENGINE
4. Check if all warning indicators except parking- Conditions to stop the engine immediately
brake-indicator have gone out. If a warning indicator If any following conditions should occur, stop the
still should be lit up, stop the engine then remove engine immediately.
the starter key and check for the cause. • The engine rpm increases or decreases suddenly.
• Sudden abnormal noises are heard.
IMPORTANT : • Exhaust is black.
• The starter motor consumes large current. • Warning indicator for engine oil lights up during
Avoid running the starter motor longer than operation.
10 seconds continuously.
If the engine fails to start within 10 seconds, IMPORTANT :
once set the starter key to the [STOP] • In the preceding cases, check the machine and
position, wait for 20 seconds or longer, and ask your local KUBOTA dealer to service.
repeat the same steps.
• If the battery is dead and must be connected
to another battery with jumper cable, be sure STARTING THE ENGINE UNDER
to use a 12V battery. Never use any
24V batteries. COLD CONDITIONS
Start the engine in the manner in this section in cold
NOTE : weather.
• When the auxiliary-port-lever or the shuttle- 1. Turn the starter switch to the [RUN] position (glow
change-lever is not in the neutral position, position) and hold until the indicator lamp has gone
or the parking-brake-switch not in the out.
parked position, the engine does not start. 2. Move the starter switch to the [START] position to
crank and start engine.
3. Release the starter switch after the engine has
1. Checkpoints after starting the started.
engine Starter switch will automatically return to the [RUN]
After starting the engine, but before starting operation, position.
check the following points:
IMPORTANT :
1. The engine idle allows the engine lubricant to warm
• Let the engine warm up after start-up for
up and penetrate every part of the engine.
approx. 10 minutes under no load conditions. If
NOTE : the temperature of hydraulic fluid is too low, the
• This idling is usually called “Warm-up”. operations or the function of the pressure
sensors will be affected.
2. Once the engine has warmed up, check:
Do not operate the machine under full load
• The engine-oil-pressure-warning-indicator has
before the engine has warmed up enough.
gone out.
• The battery-charge-indicator goes out when
engine speed is increased.
• The color of the exhaust is normal and no STOPPING THE ENGINE
abnormal noises or vibrations are heard or felt.
• No fluid is leaking from pipes or hoses. WARNING
To avoid personal injury or death:
• Do not keep the bucket or attachments in the
lifted position, because a person could
accidentally touch the levers and cause serious
accidents.
• Place the machine on the flat ground.
IMPORTANT :
• Do not stop the engine before it cools
sufficiently, or the service life of the engine
parts may be shortened.
• If the engine overheats, do not stop it
immediately but cool it gradually by running it
(1) Battery charge indicator (2) Engine oil pressure warning
at medium speed before stopping.
indicator
42 R430
STARTING THE ENGINE WITH AN AUXILIARY BATTERY OPERATION OF THE ENGINE
AN AUXILIARY BATTERY
Follow the guidelines in this section when starting the IMPORTANT :
engine with an auxiliary battery. • This machine equips a negative (-) ground
12 Volt starting system.
WARNING • Only use the same voltage when using an
To avoid personal injury or death: auxiliary battery.
• Battery gases can explode. • Using a higher voltage will cause serious
Do not smoke and keep sparks and flames damage to the electrical system. When using
away. an auxiliary battery, only the compatible
• Do not start the engine with an auxiliary battery (same) voltage is permissible.
if machine battery is frozen.
• Do not connect the black jumper cable to the
negative (-) terminal of the machine battery.
R430 43
OPERATION OF THE MACHINE PRECAUTIONS FOR OPERATING THE MACHINE
up to 380 kV or
over 220 kV when rated voltage 5.0 m
is unknown
44 R430
STARTING OF THE MACHINE OPERATION OF THE MACHINE
R430 45
OPERATION OF THE MACHINE TRAVELING WITH MACHINE
2. Insert the fixture of the seat belt into the socket at 2. Accelerator pedal
the left side of the operator's seat until the fixture
clicks deep into position. Accelerator pedal controls the engine rpm.
The more the accelerator pedal is pressed, the greater
Releasing the seat belt the engine rpm.
1. Press the red button of the socket to release the
seat belt.
The seat belt reels itself and gets retracted to the
right side.
WARNING
To avoid personal injury or death:
• Fasten the seat belt before operating the
machine.
• When transporting a load, keep the loader (1) Accelerator pedal
bucket as low as possible to avoid tip over.
Be extra careful when working on inclines. NOTE :
• Before operating, check the operating area. • When the accelerator pedal is released, the
Make sure that no bystanders are near the engine speed will drop.
machine. Sound the horn before moving. • Suitable engine rpm for traveling with the
• To start the machine on a slope, press the machine on a plain ground is as follows, though
accelerator pedal gradually while releasing the depending on the situations, that is, ground
inching pedal so that the machine does not condition, weather, and so on. Press the
move backwards. accelerator pedal gradually when starting the
• After starting the machine, immediately check machine.
that the brake and the steering wheel work
Engine rpm About 1050 rpm to 1250 rpm
normally.
• If a tire has blown, the machine may slip or
turnover. To avoid turnover, do not brake or
steer hard, brake slowly to stop the machine 3. Inching and brake pedal and brake
gradually.
pedal
1. Pull the control-lever-lock-knob for releasing the Press either inching-and-brake-pedal or brake pedal
control lever. down slightly, then the load-sensing-transmission (LST)
2. Move the control lever to lift the bucket as follows pump comes in neutral and cuts off the engine power
and set it in the proper position for travel. on the way of the transmission, that is so-called
“dynamic brake”, unique to LST.
Bucket About 40 cm above the ground
When pressing the pedal which you press further, the
3. Press the parking-brake-switch for releasing the disc brake acts together to obtain the strong braking
parking brake. effect.
When the parking brake is released, the light on the For the details of inching-and-brake-pedal, see
parking switch comes off. Operating the inching and brake pedal on page 52
and Using the inching and brake pedal according to the
4. Pull the shuttle-change-lever-lock-knob for
job on page 53.
releasing the shuttle-change-lever-lock.
5. Set the shuttle-change-lever to the desired position.
6. Gradually increase the engine rpm by pressing the
accelerator pedal.
The machine will move.
46 R430
TRAVELING WITH MACHINE OPERATION OF THE MACHINE
NOTE :
• When the shuttle-change-lever is in the neutral
position, the neutral indicator on the instrument
panel goes on.
• When the shuttle-change-lever is in the forward
position, the forward indicator on the
instrument panel goes on.
• When the shuttle-change-lever is in the
backward position, the backward indicator on
(1) Inching and brake pedal (2) Brake pedal the instrument panel goes on.
• When the machine begins to travel backward,
the back buzzer starts sounding.
4. Shuttle change lever
Shuttle-change-lever changes the running direction of
machine, forward or back.
5. Travel speed switch
Travel-speed-switch serves to change the maximum
speed and low speed.
WARNING
To avoid personal injury or death:
• To prevent the machine from moving suddenly WARNING
or unexpectedly, be sure and push the shuttle- To avoid personal injury or death:
change-lever-lock-knob to lock the shuttle- • While descending a slope in the high speed, be
change-lever whenever getting on or off. extremely careful when applying the travel-
speed-range from the high speed, there is the
Push the shuttle-change-lever forward for forward risk of the rear lifting of machine which could
direction, and pull it back for backward direction. be dangerous.
• When descending a slope, use the engine brake
to slow the machine.
IMPORTANT :
• When unreasonable power is applied other than
forward or backward direction of the shuttle-
change-lever, it could cause the shuttle-change-
lever to be broken.
• If the temperature of hydraulic oil is too low, the
reserve alarm may start sounding when
switching from the backward to the forward
travel. Sounding the reserve alarm is not a
problem. Just force a warm-up run, and then the
temperature of hydraulic oil rises and the
R430 47
OPERATION OF THE MACHINE TRAVELING WITH MACHINE
WARNING
To avoid personal injury or death:
• Going up or down a slope diagonally is
dangerous because the machine may skid.
Always drive or operate straight up or down a
slope, or the machine may slip side ways and
tip over.
• Use the foot brake together with engine brake if
the machine tends to over-run when
descending a slope.
• If the engine should stall on a slope, set the
parking-brake-switch to the parking position
immediately for safety purpose, although the
disc brake is automatically applied.
Then set the shuttle-change-lever to the neutral
position to prepare for the next start.
• When descending down along slope, use the
engine brake. Using the foot brake alone
accelerates wear of the brake pad, causes heat
buildup, and will result in poor brake
performance.
48 R430
OPERATION OF THE LIFT ARM AND THE BUCKET OPERATION OF THE MACHINE
• Choose flat and level ground for parking the control in “NEUTRAL” or input full “RAISE”
machine. It is important to lower the bucket to control, and lift arms lowering will cease.
the ground.
If you must park the machine on a slope, be
sure to block the tires securely.
• When dismounting the machine, set the parking
brake, stop the engine, lower the bucket and
attachment to the ground, release the hydraulic
pressure in the hydraulic system by operating
control levers, lock all control levers in neutral,
and remove the starter key.
NOTE :
(A) Block the tires • To stop the operation of lift arm and bucket,
return the control lever to the neutral position.
WARNING
To avoid personal injury or death:
• Do not exceed the rated operating capacity of
the unit. If loads exceed the rated operating
capacity, the unit can experience a hydraulic
imbalance when half or medium “lift-arms-
raise” command and “bucket-roll-back” or
“auxiliary-hydraulic-control” command are
input together, which can result in the lift arms
lowering slowly. If you begin to experience the
hydraulic imbalance, either place the lift arms
R430 49
OPERATION OF THE MACHINE OPERATION OF THE LIFT ARM AND THE BUCKET
50 R430
RELEASING THE PRESSURE TRAPPED IN THE HYDRAULIC SYSTEM OPERATION OF THE MACHINE
MULTI-COUPLER TO ATTACH
(1) Auxiliary port lever (A) Push
(2) Auxiliary port lever lock knob (B) Pull THE FRONT ATTACHMENT
(3) Pipe-1 (C) Lock
(4) Pipe-2 (D) Unlock 1. Mechanical multi-coupler
(E) Oil to pipe-1
(F) Oil to pipe-2 This machine utilizes a mechanical multi-coupler for
easy connection and disconnection of various
Max. flow volume (theoretical) 42.1 L/min. attachments.
18.6 MPa By replacing the front attachments, you can use this
Max. pressure machine in agriculture, raising stock, landscaping,
(190 kgf/cm2)
gardening, and snow removal as well as general civil
IMPORTANT : engineering and construction work.
• When you do not use the auxiliary port for a
long period, dirt particles can settle in the lower
part of the auxiliary-port-lines. 1.1 Attaching the front attachments to the
When you remove the plugs on the auxiliary- mechanical multi-coupler
port-lines to connect attachments, drain the
following amount of oil per side before Attach the front attachments to the mechanical multi-
connecting. coupler as the procedure in this section.
R430 51
OPERATION OF THE MACHINE HOW TO USE THE INCHING AND BRAKE PEDAL
52 R430
HOW TO USE THE INCHING AND BRAKE PEDAL OPERATION OF THE MACHINE
Loading
1. Press the inching-and-brake-pedal slightly while
pressing the accelerator pedal to approach an
(A) Press the inching and brake
object slowly.
pedal slightly
You can also perform slow approach by regulating
The machine can slowly approach an object by accelerator-pedal-operation.
accelerator pedal regulation only, without inching- 2. Operate the bucket.
and-brake-pedal operation. You can operate the bucket at the maximum engine
3. To scoop in case of the bucket does not raise up rpm when the inching-and-brake-pedal is used to
during digging, press the inching-and-brake-pedal. approach slowly. Bucket-operation-speed is thus
Traction force is reduced and lifting force is maintained.
increased, if the inching-and-brake-pedal is 3. Press the inching-and-brake-pedal slightly to allow
pressed. the machine to approach to the desired stop
position.
4. Then press the inching-and-brake-pedal all the way
to stop the machine completely.
(A) Press the inching and brake (B) Release the inching and
pedal fully brake pedal
WARNING
To avoid personal injury or death:
• When traveling with a fully-loaded bucket, do
not press the inching-and-brake-pedal all the
way. The machine will brake abruptly and cause
dangerous loss of balance that may cause an
accident.
R430 53
OPERATION OF THE MACHINE TYPICAL JOBS USING A WHEEL LOADER
(A) Leave one pile (C) Press the inching and brake
(B) Press the inching and brake pedal all the way
pedal slightly
WARNING
To avoid personal injury or death:
• When transporting a load, keep the loader
bucket as low as possible to avoid tipping over.
Be extremely careful when working on inclines.
(A) Press the inching and brake (B) Press the inching and brake • Avoid unreasonable operation such as on
pedal slightly pedal all the way dangerous terrain, beyond the load capacity, or
beyond the intended use of the machine
Refilling
because it may cause the machine to tip over.
1. Press the inching-and-brake-pedal slightly to
• Slow down before entering ungraded terrain.
approach the desired stop position.
• Do not drive the machine close to the edges of
2. Then press the inching-and-brake-pedal all the way
ditches or banks which may collapse under the
to stop the machine at the exact position.
weight of the machine especially when the
• The traveling speed automatically decreases to
ground is loose or wet.
prevent the engine stalling as the external load
• Operating on slopes in rain, in snow, at loose
increases.
gravel, at soft ground, and so on can be
• During traveling with bucket operation, the
dangerous because such situations will change
traveling speed abruptly increases at the time of
the ground conditions.
dumping operation since the external load
Do not operate this machine in questionable
changes at that time.
ground conditions.
3. Use the inching-and-brake-pedal and concentrate
• Never perform digging or shoveling with the
the power to the attachment operation near holes or
machine in the articulated condition.
slopes.
• Never dig or shovel at high speed.
Such operation can cause the machine to lose
balance and its rear wheels to lift off the
ground, which may cause a serious accident in
turn.
• To avoid possible tip over of machine, do not
operate the machine in any site whose terrain
cannot be ascertained, such as ground covered
with weeds or snow. Check for hidden
projections, dents, road shoulders, and so on,
beforehand, and take care not to approach them
during work.
• Be sure to ease up on the accelerator at the end
of backfilling grooves, the areas at the edge of
54 R430
TYPICAL JOBS USING A WHEEL LOADER OPERATION OF THE MACHINE
R430 55
OPERATION OF THE MACHINE TYPICAL JOBS USING A WHEEL LOADER
3. Refilling
1. Direct the bucket horizontally and push the piled
sand toward the ditch.
2. When the bucket reaches the ditch, dump the
bucket to discharge the sand into the ditch.
56 R430
TYPICAL JOBS USING A WHEEL LOADER OPERATION OF THE MACHINE
R430 57
TRANSPORTING BY TRUCK LOADING THE MACHINE ON AND FROM A TRUCK
TRANSPORTING BY TRUCK
LOADING THE MACHINE ON
AND FROM A TRUCK
WARNING
To avoid personal injury or death:
• When loading the machine on or unloading
from a truck, be sure to use strong ramps.
Never use wet lumber, and so on.
• Keep the ramps at an angle such that the
machine can be kept stable (10 degrees to
15 degrees). Never try to change directions
while on the ramps.
• Do not alter the climbing direction when the (1) Lock plate (A) 500 mm to 600 mm
(B) 650 mm
machine is already on the ramps. (C) 4 x H or more
If direction of climb needs correcting, first bring
the machine down off the ramps and correct the 3. Support the rear end of the bed to prevent the front
climbing direction. of truck from rising.
PRECAUTIONS FOR
TRANSPORTING
WARNING
To avoid personal injury or death:
• Before transportation, perform the following to
prevent the machine from moving during
transportation.
58 R430
TRANSPORTING BY TRUCK
WARNING
To avoid personal injury or death:
• Use the locations indicated by marks in the
diagram to tie down the machine
R430 59
HANDLING THE WHEEL LOADER IN COLD WEATHER PREPARATION FOR OPERATION OF THE MACHINE IN COLD WEATHER
-5 30 70
-10 30 70
-15 30 70
-20 35 65
-25 40 60
-30 45 55
-35 50 50
-40 55 45
IMPORTANT :
• Use a permanent-type antfreeze or long-life
coolant.
• Be sure to drain the cooling water and deposits
completely from the radiator interior before
adding a new mixture of water and antifreeze.
• Antifreeze contains anticorrosive. It is not
necessary to add a cleaner to the coolant.
• Engine coolant capacity is as follows.
60 R430
PRECAUTIONS FOR MAINTENANCE MAINTENANCE
MAINTENANCE
PRECAUTIONS FOR
MAINTENANCE
WARNING
To avoid personal injury or death:
• Place the machine on the flat ground.
• Before servicing or checking the machine,
perform the following procedures.
1. Set the parking brake.
2. Stop the engine.
3. Set the shuttle-change-lever to the neutral
position.
4. Lower the bucket and attachment to the • To safely use the machine and prevent any trouble
ground. from occurring, be sure to conduct daily inspections
5. Release the hydraulic pressure in the and periodic servicing.
hydraulic system. • You can use the 12 V socket as a source of power
6. Remove the starter key. for illumination if you have to check the machine at
7. Secure the articulation joint with the night.
steering frame lock.
• Never get under the machine while it is being
lifted with only the bucket. If servicing or
checking underneath, support the machine
firmly with strong blocks, and so on.
If you do not follow to support the machine
firmly, serious injury or death can result.
• Keep clear of articulation area when servicing.
• Keep sparks and naked flames away.
• To avoid the danger of exhaust fume poisoning,
do not operate the machine in a closed building
without proper ventilation.
• When servicing or checking the electrical
system, disconnect the battery cables.
• Wear appropriate safety gear such as a hard (1) Power socket 12 V
hat, glasses, and safety shoes, as the job
requires. IMPORTANT :
• Do not carry out any work or modifications on • If you cannot operate and must tow the
hydraulic components. machine, please contact your local KUBOTA
dealer for information about correct towing
(For details on releasing the pressure trapped in the procedures.
hydraulic system, see RELEASING THE PRESSURE • Major maintenance and service requires a
TRAPPED IN THE HYDRAULIC SYSTEM on page 51) specialist, please contact your KUBOTA dealer.
• Clean the machine so that it is easy to find what
is wrong.
• Clean the parts of the hydraulic system and the
oil-level-gauge in particular to keep them free of
dust and other foreign matter.
• When washing the machine, be careful not to
get the electrical parts wet.
R430 61
MAINTENANCE
62 R430
MAINTENANCE INTERVALS MAINTENANCE
MAINTENANCE INTERVALS
Hour meter indicator Ref.
Meas- Inter-
No. Check points pag
ures 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 1000 val
e
check Daily check 67
4 Coolant every
change 2 86
years
5 Brake fluid check Daily check 69
6 Lubrication points grease Daily check 69
7 Tire air pressure check Daily check 71
Radiator and oil
8 check Daily check 71
cooler
9 Steering handle check Daily check 71
10 Parking brake check Daily check 72
11 Brake check Daily check 72
check Daily check 72
Engine and electri-
12 every
cal wiring check 85
1 year
check Daily check 72
R430 63
MAINTENANCE
64 R430
MAINTENANCE
IMPORTANT :
• Perform the job indicated by ◎ at the first operation.
• When using biodiesel, be sure to check the maintenance requirements of biodiesel fuel as the intervals will change in some of the
items.
*1 This maintenance is appeared on the meter panel at each specified maintenance hours.
*2 Replace only if necessary.
*3 Consult your local KUBOTA Dealer for this service.
R430 65
PERIODIC SERVICE OPENING AND CLOSING OF COVERS
PERIODIC SERVICE
OPENING AND CLOSING OF 3. Opening the document folder and
COVERS the magazine rack
You can store manuals or documents.
1. Precautions for opening and
closing the covers 1. Open the magazine rack as follows.
WARNING
To avoid personal injury or death from contact with
moving parts:
• Never open the engine cover while the engine is
running.
• Do not touch the muffler or the exhaust pipes
while they are hot. Severe burns could result.
DAILY CHECK
NOTE :
• When the engine cover is opened It is extremely important to maintain your machine
completely, it will be automatically held by properly to prevent trouble.
gas damper. • Walk around the machine and carefully check all
hydraulic hoses and connections, the hydraulic
66 R430
DAILY CHECK PERIODIC SERVICE
cylinders, and the fuel pipes for leaked oil, fuel, or • Never open the oil port immediately after the
water. engine has stopped or hydraulic oil may rush
If there are any leaks, take proper measures to stop out, causing scalding.
them. If repair is impossible, contact your KUBOTA
dealer. 1. Stop the machine on flat ground and lower the
• Check for loose bolts and nuts and tighten if bucket to the ground.
necessary. Especially check for the wheel bolts. 2. Check the level of hydraulic oil in the oil-level-
• Check the electrical circuit for any damage, shorts, gauge.
or loose connections. If the level of hydraulic oil is between the upper and
lower marks, the amount of the oil is appropriate.
3. If the level of hydraulic oil is below the lower mark,
1. Checking and replenishing the add the hydraulic oil through the oil port.
engine oil
WARNING
To avoid personal injury or death:
• Be sure to stop the engine before checking the
level of engine oil.
NOTE :
• Diesel engine oil is used for hydraulic
system.
R430 67
PERIODIC SERVICE DAILY CHECK
IMPORTANT :
• Use proper diesel fuel according to
temperatures as follows.
WARNING
To avoid personal injury or death:
• Do not remove the radiator cap while the
coolant is hot. When the coolant is cool, rotate
the radiator cap to the first stop to allow
(1) Fuel gauge (A) Full excessive pressure to escape. Then remove the
(B) Empty radiator cap completely.
3. Add the fuel if necessary. The radiator is equipped with a recovery tank. When
a. Open the cover. the coolant level drops in the radiator, coolant is added
b. Remove the fuel-tank-cap. automatically from the recovery tank. It is necessary to
c. Fill the fuel tank. check the water level in the recovery tank and refill
coolant if necessary.
1. Check the coolant level in the recovery tank.
Do not disconnect the hose but remove the radiator
cap.
If the coolant level is between the [FULL] and the
[LOW] marks, the condition is normal.
68 R430
DAILY CHECK PERIODIC SERVICE
WARNING WARNING
To avoid personal injury or death: To avoid personal injury or death:
• Only use the hydraulic oil that meets ISO VG 32 • Before greasing, always set the parking brake,
or VG22. Using improper oil obtains potential of stop the engine, lower the bucket and
brake failure and will cause damage to the attachment to the ground, release the hydraulic
brake system. pressure in the hydraulic system by operating
the control levers, lock all control levers in
1. Check the level of brake fluid.
neutral, and remove the starter key.
The level of brake fluid must be between the upper
• Always remove the bucket and attachment and
and lower marks on the brake-fluid-reservoir.
use the lift-arm-support when servicing the
machine with the loader-lift-arms raised.
R430 69
PERIODIC SERVICE DAILY CHECK
(1) Lift arm attachment pin (2 (6) Lift cylinder rod pin (2 pla-
places) ces)
(2) Quick coupler pin (2 places) (7) Lift cylinder bottom pin (2
(3) Bucket link pin (1 place) places)
(4) Bell crank arm pin (3 places) (1) Grease fitting
(5) Bucket cylinder bottom pin (1
place)
Greasing the steering cylinder bearing
Greasing the universal joint 1. Apply the grease to the steering-cylinder-bearing at
1. Apply the grease to the universal joint at three the two grease fittings.
grease fittings.
70 R430
DAILY CHECK PERIODIC SERVICE
NOTE :
• Fins and ribs of radiator and oil cooler must
be clean in order not to overheat the engine
and allow free flow of air through the cooling
(1) Wheel bolt (A) Deficient
(B) Correct elements.
(C) Excessive • Pressure of compressed air must be as
(D) Ground level follows.
Pressure of compressed
Wheel bolt (1)
Tightening 275 N⋅m to 314 N⋅m Under 205 kPa (2.1 kgf/cm2)
torque (28 kgf⋅m to 32 kgf⋅m) air
R430 71
PERIODIC SERVICE DAILY CHECK
10. Checking the gear locked 2. Check the electrical circuitry for disconnections,
shorts, or loose terminals.
parking brake
12. Checking and cleaning the 15. Draining the water separator
engine and the electrical wiring
IMPORTANT :
• If the water separator is full of water, the water-
WARNING separator-filled-up-indicator will light up, and
To avoid personal injury or death: the alarm will sound. Water-separator-filled-up-
• Always stop the engine and remove the starter indicator and alarm mean that there may be
key before cleaning the wiring, cables, and water in the fuel filter. In such cases, drain the
engine. fuel filter.
(See Draining the fuel filter by draining the
1. Before starting the engine, check whether
water separator on page 89)
flammable substances have gathered on the
battery, the cables and wiring, the muffler, or the 1. Open the engine cover.
engine.
Remove flammable substances thoroughly.
72 R430
DAILY CHECK PERIODIC SERVICE
NOTE :
• Before detaching the cup, unplug the
connector of the water-level-sensor. When (1) Outer filter element (4) Cover
(2) Inner element
the cleaning is complete, make sure to set (3) Case
the connector of the water-level-sensor.
2. Reset the red signal by pushing a [RESET] button
IMPORTANT : after cleaning.
• Use light oil or wash oil for cleaning.
• In reattaching the water separator, be careful
to keep off dust and dirt.
• Be sure to purge the fuel system before
getting the machine restarted.
(See Bleeding the fuel system on page 90)
R430 73
PERIODIC SERVICE DAILY CHECK
WARNING
To avoid personal injury or death:
• Never wear metal rings or metal watch bands.
(1) Wing nut (A) Dust level
You can be as a ground for the electric circuit (2) Pre-cleaner bowl
and get a burn on your hand or arm.
• Know the electrical circuit before you connect
or disconnect an electrical component. A wrong SERVICE EVERY 50 HOURS
connection can cause injury or damage. Only 1. Draining water from the fuel tank
qualified electricians are allowed to work on the
electrical system.
WARNING
1. Check the electrical system carefully because any To avoid personal injury or death:
faults will cause malfunctions or serious damage. • Always stop the engine before draining water
from the fuel tank.
20. Checking the lamps and the • Smoking and naked flames and other sources
of ignition are prohibited during draining.
instruments Serious personal injury or death can result.
1. Check that the lamps flash and light normally.
1. Slightly open the drain plug on the bottom of fuel
2. Check that the instruments, alarm lamps, and
tank to discharge water that has accumulated in the
warning lights work normally.
bottom.
2. Tighten the drain plug again.
21. Testing the horn
1. Check that the horn works.
74 R430
SERVICE EVERY 50 HOURS PERIODIC SERVICE
IMPORTANT :
WARNING • The factory-installed battery is of non-
To avoid personal injury or death: refillable type. If the indicator turns white, do
• Never remove the vent caps while the engine is not charge the battery but replace it with
running. new one.
• Keep the electrolyte away from eyes, hands,
and clothes. If you are spattered with the
electrolyte, wash it away completely with water 2.1 Charging the battery
immediately and get medical attention.
• Wear the eye protection and rubber gloves
when working around the battery. WARNING
• Before inspecting or dismounting the battery, To avoid personal injury or death:
be sure to turn off the engine and turn the • When the battery is being activated, hydrogen
starter switch to the [STOP] position. and oxygen gases in the battery are extremely
• When removing the battery, always disconnect explosive. Keep open sparks and flames away
the negative ground cable first. When installing from the battery at all times, especially when
a battery, always connect the ground cable last. charging the battery.
Proper order to connect the ground cables • When charging the battery, make sure that the
prevents a possible explosion caused by vent caps are securely in place if equipped.
sparks. • When disconnecting the cable from the battery,
• Always wear eye protection when working with start with the negative terminal first.
the battery. When connecting the cable to the battery, start
with the positive terminal first.
• Never check the battery charge by placing a
metal object across the posts.
Use a voltmeter or hydrometer.
R430 75
PERIODIC SERVICE SERVICE EVERY 50 HOURS
WARNING
To avoid personal injury or death:
• Only check the fan belt with the engine off and
the starter key removed.
76 R430
SERVICE EVERY 200 HOURS PERIODIC SERVICE
4. If the V-belt has been stretched too much, nicked, 1. If the clips are loose or water leaks, tighten the clips
or cracked, replace it. securely.
2. Replace the hoses and the hose clamps every 2
years or earlier if checked and found that hoses are
swollen, hardened, or cracked.
IMPORTANT :
• If the engine is running with a loose fan belt,
the belt may slip, causing engine
overheating or insufficient battery
recharging.
Always keep the fan belt properly tightened.
• If the fan belt should break, the battery
charge lamp lights up.
Immediately stop the engine.
WARNING
To avoid personal injury or death:
• Do not check the radiator hoses until the engine
has cooled down.
R430 77
PERIODIC SERVICE SERVICE EVERY 200 HOURS
IMPORTANT :
• If you use the machine in an excessively
dusty environment, inspect and clean /
replace the air-cleaner-elements more often
than indicated in MAINTENANCE
INTERVALS on page 63.
• The air-cleaner-elements are dry elements.
Do not oil the air-cleaner-elements.
• Do not operate the machine without the air
cleaner installed.
WARNING
To avoid personal injury or death:
• Wear the eye protectors when cleaning with
compressed air.
78 R430
SERVICE EVERY 250 HOURS PERIODIC SERVICE
R430 79
PERIODIC SERVICE SERVICE EVERY 250 HOURS
WARNING
To avoid personal injury or death:
• Always stop the engine before replacing the
engine-oil-filter-cartridge.
• Never remove the oil filter immediately after the
engine has stopped, or hot engine oil may rush
out, causing scalding.
80 R430
SERVICE EVERY 500 HOURS PERIODIC SERVICE
WARNING
To avoid personal injury or death:
• Before changing the oil in the front and rear
differential axle cases, always stop the engine
and lock the shuttle-change-lever in neutral.
• Always remove the bucket and attachment, and
use the lift-arm-support-device when servicing (1) Oil port plug
the machine with the loader-lift-arms raised to
avoid serious personal injury.
Front
Axle case oil capacity 3.0 L
1. Remove the oil-port-plug, check the oil level in the Rear
front and the rear axle case.
The oil level in the axle cases must be at the lower
rim of the thread.
2. Replacing the LST oil filter
Oil port plug WOF 10 mm
Hexagon nut 24 mm
R430 81
PERIODIC SERVICE SERVICE EVERY 500 HOURS
WARNING
3. Replacing the return filter To avoid personal injury or death:
• Always stop the engine before changing the
fuel filter.
WARNING • Keep sparks and flames away from the diesel
To avoid personal injury or death: fuel, or serious personal injury results.
• Never remove the filter immediately after the Allow the engine to cool completely.
engine has stopped, or hot hydraulic oil may
rush out, causing scalding. 1. Remove the cover, and remove the fuel filter with a
filter wrench.
1. Loosen the return filter with a filter wrench and 2. Apply a light film of fuel to the gasket of the new
remove the return filter. fuel filter and turn in tightly by hand.
2. When installing the new return filter, apply a light 3. Attach the cover.
coat of hydraulic oil to the gasket.
3. Tighten the return filter about 2/3 turn by hand after
its sealing face touches the gasket.
82 R430
SERVICE EVERY 500 HOURS PERIODIC SERVICE
Rear
(1) Fuel filter cartridge (2) Cover
IMPORTANT :
• In reattaching new fuel filter, be careful to
keep off dust and dirt.
Front
WARNING Axle case oil capacity 3.0 L
To avoid personal injury or death: Rear
• Before changing the oil in the front and rear
differential axle cases, always stop the engine
and lock the shuttle-change-lever in neutral. 2. Changing the hydraulic oil and the
• Always remove the bucket and attachment, and suction filter
use the lift-arm-support-device when servicing
the machine with the loader-lift-arms raised to NOTE :
avoid serious personal injury. To avoid personal injury or death:
• Always stop the engine before changing the
1. Place a collection vessel under the axle. hydraulic oil.
Collection vessel capacity 5 liters • Never open the drain plug immediately after the
engine has stopped, hot hydraulic oil may rush
2. Remove the drain plug and drain the oil. out, causing scalding.
Drain plug 10 mm socket head 1. Remove the drain plug from the bottom of the
hydraulic-oil-tank and drain the oil.
3. Screw in and tighten the drain plug.
Drain plug Hexagon head screws 22 mm
R430 83
PERIODIC SERVICE SERVICE EVERY 1000 HOURS
(1) Oil level gauge (2) Oil port 2. Replacing the oil separator
element
Hydraulic tank 42 L
Hydraulic oil capacity
Whole oil volumes 58 L
WARNING
To avoid personal injury or death:
84 R430
SERVICE EVERY 1500 HOURS PERIODIC SERVICE
• Be sure to stop the engine before replacing the It is recommended to ask your KUBOTA dealer to
oil-separator-element. test and overhaul the alternator and the starter
motor.
1. Remove the cover and remove the oil-separator- If you often use the lights during work, inspect the
element. alternator every 1000 hours.
2. Wipe off the oil and the carbon in the case with a
clean rag. SERVICE EVERY 3000 HOURS
3. Fit a new oil-separator-element and O-ring.
Perform all 50, 250, 500, 1000, and 1500 hour
4. Tighten the cover until a cover comes in contact
servicing at the same time.
with body.
1. Checking the EGR system
• Consult your local KUBOTA dealer for checking the
EGR system.
ANNUAL SERVICING
1. Checking the electrical leads and
the terminals
1. Check if all accessible electrical leads, connectors,
and terminals are the good condition and fit firmly.
2. Repair or replace damaged parts.
3. Check the fuse box and the fuse holders for
oxidation and soiling and clean if necessary.
R430 85
PERIODIC SERVICE ANNUAL SERVICING
WARNING
To avoid personal injury or death:
• A broken fuel line will cause the fuel to leak. Be
sure to check the fuel line. Fire or injuries may
result if a fuel line is leaking.
• Make sure that the engine is cool before
disconnecting fuel lines.
Rubber parts like the fuel lines are likely to age even if
the engine is not used regularly. Therefore, it is
necessary to replace fuel lines with new ones once (1) Plug
every 2 years or sooner if they are damaged.
2. To drain the recovery tank, disconnect the pipe at
1. Regularly check that the fuel lines and clamps are the bottom of the recovery tank.
not loose or damaged.
3. Clean the radiator interior by pouring the water into
2. When the fuel line has been replaced, be sure to the supply port and keeping the plug open until
bleed air from the fuel line. clean water flows out of it.
4. Close the plug and fill the radiator and recovery
tank with a mixture of antifreeze and water (50%/
50%).
5. After filling, idle the engine for about 5 minutes, stop
the engine, and make sure that the coolant level is
up to the filling nozzle of the radiator.
IMPORTANT :
• When replacing the fuel lines, take special
care to prevent dirt and other foreign matter
from entering the fuel system. Entry of
foreign matter in the fuel system will likely
(1) Recovery tank (A) Full
cause serious damage. (2) Radiator cap (B) Low
86 R430
BIENNIAL SERVICING PERIODIC SERVICE
SERVICE AS REQUIRED
1. Replacing and repairing the
(1) Hoses (2) Hose clamps
electrical system
Damage to cables and loose connections of the
4. Replacing the rubber piping electrical system cause malfunctioning and lead to
related oil separator short circuits, leakage, and fires.
1. Replace and repair the electrical system as quickly
• Consult your local KUBOTA dealer for replacing the
as possible if necessary.
rubber-piping-related-oil-separator.
R430 87
PERIODIC SERVICE SERVICE AS REQUIRED
6 Stop lamp
7 Alternator
9 Working lamp
10 Starter signal
11 Engine ECU
12 Auto leveler
13 Electrical outlet
14 Head lamp
88 R430
SERVICE AS REQUIRED PERIODIC SERVICE
1.2 Replacing the slow blow fuses immediately take the steps in this section to drain the
fuel filter after stopping the engine.
1. Disconnect the negative cord of the battery.
2. Remove the slow-blow-fuse-case.
3. Open the slow-blow-fuse-case-cap and the cover
then remove the bolts and draw out the slow-blow-
fuse A and B.
IMPORTANT :
(1) Slow blow fuse case cap (4) Slow blow fuse A • If you do not drain the fuel filter immediately
(2) Cover (5) Slow blow fuse B after the alarm, the engine may be seriously
(3) Bolt
damaged.
Slow blow fuse Rating Applied circuit 1. Open the engine cover.
A 80A Alternator 2. Check the red float.
When the separated water is entering the sediment
B 60A Main 1
cup, the red float moves upwards.
3. When the float moves upwards, close the shutoff-
valve so that no fuel can run out.
2. Branching the auxiliary electric 4. Now loosen the drain plug, and drain the water.
1. Branch the wire harness of auxiliary electric as the
IMPORTANT :
following figure if required.
• Collect drained water in an oil pan or the
like.
5. In case there are foreign substances in the cup,
detach the cup and clean it.
R430 89
PERIODIC SERVICE SERVICE AS REQUIRED
6. Finally, do not forget to open the shutoff-valve after 2. Turn the starter switch to the [RUN] position.
drain of the water has been over. The fuel pump starts working to supply fuel into the
line. About 10 seconds later, the air will be bled out
from the line.
3. Start the engine.
NOTE :
• The engine may sometimes stall after
starting if air bleeding was not complete. If
engine stalling should occur, repeat step 2
and step 3.
• If it is not easy to bleed the air, press the
priming pump of engine repeatedly until it
feels heavy.
(1) Screw (A) Close 5. Bleeding the air from the brake
(2) Cup (B) Open
(3) Shutoff-valve (C) Loosen fluid system
(4) Float (D) Tighten
(5) Drain plug
(6) Connector of water level WARNING
sensor To avoid personal injury or death:
• For bleeding the air from the brake fluid system,
NOTE : stop the engine, set the parking-brake-switch to
• Before detaching the cup, unplug the the parking position, lower the bucket and
connector of the water-level-sensor. When attachment to the ground, release the hydraulic
the cleaning is complete, make sure to set pressure in the hydraulic system by operating
the connector of the water-level-sensor. control levers, lock all control levers in neutral,
and remove the starter key.
IMPORTANT : • Only use the hydraulic oil that meets ISO VG 32
• Use light oil or wash oil for cleaning. or VG 22. Use of incorrect hydraulic oil obtains
• In reattaching the water separator, be careful potential of brake failure and will cause damage
to keep off dust and dirt. of brake parts.
• Be sure to purge the fuel system before
getting the machine restarted. Bleed the air from the brake circuit after disassembling
(See Bleeding the fuel system on page 90) and repairing the brake or when the brake fluid falls too
low, allowing air inside the brake system.
IMPORTANT : Bleeding the air from the brake circuit requires two
• After draining the fuel filter, bleed the fuel workers.
system as soon as possible. 1. Fill the brake-fluid-reservoir with only the following
(See Bleeding the fuel system on page 90) hydraulic oil.
90 R430
SERVICE FOR TIRES PERIODIC SERVICE
7. After the bubbles are completely removed, retighten 2. Checking the tire pressure
the air-bleeding plugs and replace the caps.
Check the tires and rims for damage and eliminate
8. Refill the brake-fluid-reservoir with the preceding
problems before starting operation.
hydraulic oil to the specified level.
If the air pressure in the tire is too high or too low, the
The properties of brake fluid are different from
life of the tire will be shortened. Check the air pressure
manufacturer to manufacturer. Use the same brand
in tires routinely.
of hydraulic oil.
1. Check the tire pressure.
front
1. Precautions for handling the tires Bucket
rear
0.25 MPa to 0.27 MPa
front
WARNING Pallet forks
rear
To avoid personal injury or death:
• Before changing the tires, set the parking brake,
stop the engine, lower the bucket and
attachment to the ground, release the hydraulic
pressure in the hydraulic system by operating
the control levers, lock all control levers in
neutral, and remove the starter key.
• To change the tires, place the machine on
blocks suitable for the weight of the machine.
• Before adding the air, install the tire correctly
on the machine or put the tire in a retaining
device (tire-inflation-cage). Do not blow up the
tires with greater pressure than specified in the
following table because a blown tire can cause
serious injury.
R430 91
PERIODIC SERVICE SERVICE FOR TIRES
Removal
1. Loosen the wheel bolts, each by one turn on the
PERIODIC REPLACEMENT OF
wheel to be removed. IMPORTANT COMPONENT
2. Lift the machine so that the wheel to be removed is
just raised off the ground.
PARTS
3. Place the machine on jackstands. To ensure safety in operation, you are strongly
4. Then remove the wheel bolts and remove the wheel requested to inspect and service the machine at regular
from the axle. intervals. For added safety, ask your KUBOTA dealer to
replace the following important component parts.
Fitting
The following parts are prone to degradation in material
1. Mount the wheel on axle and lightly tighten the
or subject to wear and tear with time. It is difficult to
wheel bolts.
judge how much the following parts have been affected
2. Lower the machine to the ground, and tighten the
at regular inspection. It is therefore necessary to
wheel bolts to the specified torque in the order
replace the following parts with new ones, whether
shown in the following table and figure.
wear is visible or not after a specified time of use.
Tightening 275 N⋅m to 314 N⋅m If you find that any of the following parts are worn even
Wheel bolt (1)
torque (28 kgf⋅m to 32 kgf⋅m) before the specified use, repair or replace the same
way as other parts.
If you find that any of the hose clamps are deformed or
cracked, also replace the hose clamp.
Off-road tires are used to provide strong traction and Hydraulic hose (steering cylin-
8 4
der)
buoyancy on soft ground.
9 Hydraulic hose (lift cylinder) 2
1. When mounting the tires, take care to position their
10 Hydraulic hose (bucket cylinder) 2
tread pattern in the proper direction.
Tires must be mounted by a qualified personnel. 11 Hydraulic hose (auxiliary port) 2
(Continued)
92 R430
PERIODIC SERVICE
Inspection
Check points
interval
R430 93
TAKING OUT OF OPERATION AND STORING STORING THE MACHINE
Temperature -25℃
94 R430
RECOMMENDED OIL LIST RECOMMENDED OILS
RECOMMENDED OILS
RECOMMENDED OIL LIST
IMPORTANT :
• Before delivery, the hydraulic oil used is JXTG Nippon Oil and Energy Diesel DH-1/CF.
• Use the engine oil of API service classification CJ-4.
• Use SAE 80W (API, GL-4, GL-5) as drive unit oil for all seasons.
SAE 5W-30
In winter or by low temperatures
SAE 10W-30
Hydraulic oil
In summer or by high ambient tempera- SAE 10W-30
tures SAE 15W-40
NOTE :
• Engine oil
– Use the engine oil of suitable American-petroleum-institute (API) service classification and with
proper SAE-engine-oil-standards according to the ambient temperatures.
– See the following table for the suitable API classification engine oil and the fuel.
• Fuel
– Use the ultra-low-sulfur-diesel-fuel of the following concentrations only for these engines.
– Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for the
following temperatures or elevations.
– The following is a distillate fuel of lower volatility for engines in industrial and heavy mobile service
(SAE J313 JUN87).
R430 95
RECOMMENDED OILS
IMPORTANT :
• Filters must trap fuel and lubricant sulfate additives (Zn, Pb, Na, K, Ca, Mg, Cu, Ba, P, and so on) as ash
during combustion.
Control the fuel carefully to prevent the additives being mixed into fuel such as the fuel tank anti-
oxidants, the water remover, the antifreeze, and so on.
96 R430
BIODIESEL FUEL (BDF) RECOMMENDED OILS
BIODIESEL FUEL (BDF) avoid this, drain the water separator and fuel filter
port often.
B0-B20 Biodiesel fuels (BDF): mixed diesel fuels 5. Do not use Biodiesel concentrations higher than
containing 20% or less biodiesel can be utilized under 20% (i.e. greater than B20). Engine performance
the following conditions. and fuel consumption will be affected, and
degradation of the fuel system components may
IMPORTANT :
occur.
• Refueling and handling fuel should be done
6. Do not readjust the engine fuel control system as
with caution in order to avoid contact with the
this will violate emission control levels for which the
fuel and spillage that could create a potential
equipment was approved.
environmental or fire hazard. Wear appropriate
7. Compared with soybean-based and rapeseed-
protective equipment when refueling.
based feedstock, palm oil-based feedstock has a
Applicable BDF: thicker consistency (i.e. higher viscosity) at lower
1. Blended diesel fuels containing 6% thru 20% BDF temperatures. Consequently, fuel filter performance
(B6 - B20) which comply with American Society for may be reduced, particularly during cold weather
Testing and Materials (ASTM) D7467 Standard, as conditions.
revised, can be used without adversely affecting the 8. The Kubota Warranty, as specified in the Owner's
performance and durability of the engine and fuel Warranty Information Guide, only covers defects in
system components. product materials and workmanship. Accordingly,
2. Any mineral oil diesel fuel, if used, must conform to any problems that may arise due to the use of poor
ASTM D975 (or the European EN590) Standard, as quality fuels that fail to meet the above
revised. B100 fuel used to make Biodiesel blended requirements, whether biodiesel or mineral oil
fuels must meet ASTM D6751 (or EN14214) based, are not covered by the Kubota Warranty.
Standard, as revised. The final blended fuel B20 Routine handling:
must conform to ASTM D7467 Standard, as 1. Avoid spilling BDF onto painted surfaces as this
revised. Straight vegetable oil is NOT allowed in may damage the finish. If fuel is spilled immediately
any blended fuel. wipe clean and flush with soapy water to avoid
3. Allowable blended fuel is mineral oil diesel fuel permanent damage.
blended with B100 (i.e. 100% BDF). The blended 2. When using BDF, you are advised to maintain a full
fuel ratio shall be less than 20% B100 and 80% or tank of fuel, especially overnight and during short
more diesel fuel. The B100 source used for term storage, to reduce condensation within the
Biodiesel blends must be purchased from an tank. Be sure to tighten the fuel cap after refueling
accredited BQ-9000 marketer or producer. More to prevent moisture build up within the tank. Water
information about qualified marketer(s) and in the Biodiesel mixture will damage fuel filters and
producer(s) can be found at http:// may damage engine components.
www.bq-9000.org .
Maintenance Requirements when using BDF B0
Preparation: thru B5:
1. Before using BDF concentrations greater than B5, Follow the oil change intervals recommended by
you are advised to replace the engine oil, engine oil referring to the "MAINTENANCE" section. Extended oil
filter and fuel filter with new oil and filters. For change intervals may result in premature wear or
replacement procedures, refer to the "PERIODIC engine damage.
SERVICE" section.
Maintenance Requirements when using BDF B6
Product Warranty, Emission and Other Precautions: thru B20:
1. The engine emission control system was certified The maintenance interval for fuel related parts
according to current regulations based on the use changes.
of non-BDF. When using BDF, the owner is advised See the table below for the new maintenance interval.
to check applicable local and federal emission
regulations and comply with all of them.
2. BDF may cause restricted or clogged fuel filters
during cold weather conditions, resulting in the
engine not operating properly.
3. BDF encourages the growth of microorganisms
which may cause degradation of the fuel. This in
turn may cause fuel line corrosion or reduce fuel
filter flow earlier than expected.
4. BDF inherently absorbs moisture which may cause
degradation of the fuel earlier than expected. To
R430 97
RECOMMENDED OILS
Water sep-
arator filter Replace Every 125 hrs
element
Fuel filter
Replace Every 250 hrs
cartridge
98 R430
TROUBLESHOOTING OF THE ENGINE AND OTHER SYSTEMS TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING OF THE ENGINE AND OTHER SYSTEMS
If the machine does not show the desired performance, or when trouble arises, see the following table and undertake
appropriate measures.
Engine Abnormal exhaust gas Poor fuel • Use high quality fuel.
color Too much engine oil • Drain the engine oil to prescribed oil level.
Damaged seal of the water pump • Replace.
Worn or torn V-belt • Adjust or replace.
Thermostat is damaged. • Replace.
Coolant level too low • Fill to prescribed level.
Radiator grill or fins are clogged. • Clean.
Coolant is contaminated with rust
• Replace the coolant fluid and add anti-rust.
from the cylinder head or crank case.
Water temperature in red
Damaged radiator cap (Evaporation) • Replace.
zone (overheating)
Corroded coolant pipes • Clean.
Continuous operation under full load • Reduce the load.
Cylinder-head-gasket is damaged
• Replace.
(Coolant loss).
Engine-oil-level is too low. • Fill to prescribed level.
Maladjustment of fuel injection • Readjust ignition timing.
Use of poor fuel • Purge and use prescribed fuel.
Hydraulic-oil-level is too low. • Add oil.
Lift arms, bucket, or drive
Hydraulic system Leakages of hoses and / or joints • Replace hose or joint.
unite power is too low.
Hydraulic-unlock-lever is not pressed. • Press the hydraulic-unlock-switch.
• Check the error-code-number of LIST OF ERROR
mark appears in the
Electric system Electric system is malfunction. CODE NUMBERS on page 100 and contact your lo-
instrument panel.
cal dealer.
R430 99
TROUBLESHOOTING LIST OF ERROR CODE NUMBERS
100 R430
TROUBLESHOOTING
Machine condition
Error
Engine performance Provisional measure and
code Problem or Failure
Machine performance Correction
number Acceleration Engine out- Engine stop-
limited put limited ped
The engine may get started
Intake air tempera- Immediately contact your local
E:9103 - - - and the machine may move.
ture sensor system dealer.
But do not try any jobs.
The meter does not show wa-
ter temperature. Press the dis-
play-selector-switch, and the
Coolant temperature normal display is switched Immediately contact your local
E:9104 ◎ ◎ -
system back. The other functions of dealer.
machine are operative, but an
overheat and other problems
cannot be detected.
The engine may be stopped,
Immediately contact your local
E:9106 Injector system ◎ ◎ ○ and engine rpm and output is
dealer.
limited.
The engine rpm may be limit-
Intake air pressure Immediately contact your local
E:9107 - ○ - ed. The machine may move.
sensor system dealer.
But do not try any jobs.
The engine may be stopped.
Battery voltage sys- Immediately contact your local
E:9108 ◎ ◎ ○ The engine rpm and output is
tem dealer.
limited.
The engine may be stopped.
Sensor voltage sys- Immediately contact your local
E:9109 ◎ ◎ ○ The engine rpm and output is
tem dealer.
limited.
The engine may get started
Immediately contact your local
E:9110 Main relay system - - - and the machine may move.
dealer.
But do not try any jobs.
The engine output may be lim-
Atmospheric pres- Immediately contact your local
E:9112 - ○ - ited. The other functions of
sure sensor system dealer.
machine are still operative.
The engine output is limited.
Immediately contact your local
E:9113 EGR valve system - ◎ - The other functions of machine
dealer.
are still operative.
1. For correction, see the
Coolant temperature
Coolant temperature gauge on page 36.
E:9114 - - - ---
warning 2. If “E:9114” still appears,
immediately contact your
local dealer.
1. For correction, see the
Coolant temperature
The engine automatically re-
Engine overheat gauge on page 36.
E:9115 - ◎ - duces rpm's to avoid an over-
warning 2. If “E:9115” still appears,
heat.
immediately contact your
local dealer.
The engine may get started
Immediately contact your local
E:9117 Air heater system - - - and the machine may move.
dealer.
But do not try any jobs.
1. Stop the engine and
check the engine-oil-level.
Engine oil pressure The engine-lubricating-system-
E:9118 - - - 2. If “E:9118” still appears,
system oil-pressure is too low.
immediately contact your
local dealer.
1. Stop the engine and
check the V-belt.
Charging system fail- Charging system is in trouble.
E:9119 - - - 2. If “E:9119” still appears,
ure The battery is not charging.
immediately contact your
local dealer.
(Continued)
R430 101
TROUBLESHOOTING
Machine condition
Error
Engine performance Provisional measure and
code Problem or Failure
Machine performance Correction
number Acceleration Engine out- Engine stop-
limited put limited ped
1. Stop the engine and
check and drain the fuel
The water separator is full with
Fuel filter water filter.
E:9120 - - - water and water may be in the
warning 2. If “E:9120” still appears,
fuel filter.
immediately contact your
local dealer.
Immediately contact your local
E:9121 Engine ECU ○ ○ ○ The engine fails to start.
dealer.
The engine may get started.
ECU communication But the engine output may be Immediately contact your local
E:9122 ○ ○ -
failure limited. The machine fails to dealer.
move.
Engine speed is at idling and it
Immediately contact your local
E:9123 Accel sensor ◎ - - is not possible to drive at any
dealer.
speed.
The engine output may be lim-
Mass air flow sensor Immediately contact your local
E:9200 - ○ - ited. The other functions of
system dealer.
machine are still operative.
Engine-oil-tempera-
Operate with the load a little
E:9215 ture has reached a - - - ---
lessened.
specified level.
1. Check the fuel level and
see if the fuel filter is clog-
The engine may get started.
Engine fuel system ged.
E:9300 ◎ ◎ - But the engine output is limit-
(P/L) 2. If “E:9300” still appears,
ed. The machine fails to move.
immediately contact your
local dealer.
1. Check the fuel level and
see if the fuel filter is clog-
The engine may get started.
Engine fuel system ged.
E:9301 ◎ ◎ - But the engine output is limit-
(rail pressure) 2. If “E:9301” still appears,
ed. The machine fails to move.
immediately contact your
local dealer.
1. Check the fuel level and
see if the fuel filter is clog-
The engine may get started.
Engine fuel system ged.
E:9302 ◎ ◎ - But the engine output is limit-
(leakage) 2. If “E:9302” still appears,
ed. The machine fails to move.
immediately contact your
local dealer.
1. Check the fuel level and
see if the fuel filter is clog-
The engine may get started.
Engine fuel system ged.
E:9303 ◎ ◎ - But the engine output is limit-
(SCV) 2. If “E:9303” still appears,
ed. The machine fails to move.
immediately contact your
local dealer.
1. Check to see if any air-in-
take hose is disconnected
Engine air intake The engine may get started. and if the air cleaner ele-
E:9305 system (poor air in- ◎ ◎ - But the engine output is limit- ment is clogged.
take) ed. The machine fails to move. 2. If “E:9305” still appears,
immediately contact your
local dealer.
(Continued)
102 R430
TROUBLESHOOTING
Machine condition
Error
Engine performance Provisional measure and
code Problem or Failure
Machine performance Correction
number Acceleration Engine out- Engine stop-
limited put limited ped
1. Check to see if any air-in-
take hose is disconnected
Engine air intake The engine may get started. and if the air-cleaner-ele-
E:9306 system (boost pres- ◎ ◎ - But the engine output is limit- ment is clogged.
sure too low) ed. The machine fails to move. 2. If “E:9306” still appears,
immediately contact your
local dealer.
Immediately contact your local
E:9400 Other failures ○ ○ ○ ---
dealer.
◎ Sure to happen
○ May happen
R430 103
APPENDIX SERVICE HOUR METER
APPENDIX
SERVICE HOUR METER
When the hour meter reaches the hours circled in the following maintenance list, a maintenance message
appears.
NOTE :
• The maintenance (periodic check) message can be automatically disappeared.
The maintenance message reappears on the hour meter when the hour meter reaches next designated hour in the
preceding table.
IMPORTANT :
• In case that the service-hour-meter replaced due to any trouble with it, the meter is set to “0”. Contact
your KUBOTA dealer for details.
104 R430
INDEX
A control lever lock knob
function..................................................................40
accelerator pedal.........................................................46 control pedal................................................................28
AFS coolant
checking................................................................ 85 changing................................................................86
air cleaner element checking level........................................................68
checking........................................................... 77,78 replenishing...........................................................68
cleaning.................................................................77 coolant temperature gauge
replacing................................................................84 function..................................................................36
air flow sensor
checking................................................................ 85
D
alternator
checking................................................................ 85 daily check.................................................................. 66
articulation joint daily check items.........................................................30
greasing................................................................ 69 dealer service..............................................................21
auto leveler disc brake
adjusting................................................................50 checking................................................................ 72
auto leveler (option).................................................... 49 display selector switch................................................ 32
auxiliary electric document folder
branching.............................................................. 89 opening................................................................. 66
auxiliary port lever....................................................... 50 dust indicator
auxiliary port lever lock knob checking................................................................ 73
function..................................................................40
E
B EGR cooler
battery checking................................................................ 85
charging................................................................ 75 EGR cooler hose
checking condition.................................................74 replacing................................................................87
storing................................................................... 76 EGR piping
battery charge indicator..........................................34,37 checking for gas leak............................................ 86
BDF (biodiesel fuel).....................................................97 EGR system
biodiesel fuel (BDF).....................................................97 checking................................................................ 85
bolt electrical leads
checking................................................................ 74 checking................................................................ 85
tightening...............................................................74 electrical system
boost sensor repairing................................................................ 87
checking................................................................ 85 replacing................................................................87
brake fluid reservoir electrical wiring
checking oil level................................................... 69 checking................................................................ 72
brake fluid system checking for loose terminal................................... 74
bleeding air............................................................90 checking for short-circuit....................................... 74
brake pedal................................................................. 46 cleaning.................................................................72
bucket level indicator...................................................50 engine
checking................................................................ 72
C checkpoint after starting........................................ 42
cleaning.................................................................72
checking for leaks....................................................... 74 precaution for operating........................................ 41
clamp starting.................................................................. 41
replacing................................................................86 starting under cold condition................................. 42
clip starting with auxiliary battery.................................43
checking................................................................ 77 stopping.................................................................42
clock engine cover
setting....................................................................32 closing................................................................... 66
control lever opening................................................................. 66
function..................................................................49
R430 105
engine oil grease gun
checking................................................................ 80 storing................................................................... 66
checking level........................................................67 grease gun holder
replenishing...........................................................67 opening................................................................. 66
engine oil filter cartridge grow plug indicator...................................................... 34
replacing................................................................80 guide for operator........................................................44
engine oil pressure warning indicator.....................34,37
engine tachometer...................................................... 36 H
engine valve clearance
adjusting................................................................84 handling in cold weather
error code number.....................................................100 preparation for operation.......................................60
evacuator valve taking care after operation.................................... 60
cleaning.................................................................73 hazard lamp switch..................................................... 32
exhaust manifold horn
checking for cracks, gas, leakage, and mounting testing....................................................................74
screw...............................................................85 horn switch.................................................................. 31
hour meter...................................................................36
hydraulic oil
F
changing................................................................83
fan belt checking level........................................................67
checking tension................................................... 76 replenishing...........................................................67
checking V-belt tension......................................... 76 hydraulic system
replacing................................................................83 Releasing pressure............................................... 51
front attachment
attaching to mechanical multi-coupler...................51 I
greasing................................................................ 69
front axle case important component parts
changing oil........................................................... 83 periodic replacement.............................................92
checking oil........................................................... 81 inching and brake pedal.............................................. 46
replenishing oil...................................................... 81 operating............................................................... 52
fuel.............................................................................. 95 using according to job........................................... 53
checking level........................................................67 injector
replenishing...........................................................67 checking................................................................ 84
fuel filter instrument
draining................................................................. 89 checking................................................................ 74
fuel filter cartridge instrument panel..........................................................29
replacing................................................................82 intake air line
fuel gauge checking................................................................ 78
function..................................................................35 checking for air leaks............................................ 85
fuel hose replacing................................................................87
replacing................................................................86 intake hose
fuel level audible indication switch.............................. 36 replacing................................................................87
fuel line inter cooler
checking................................................................ 78 checking................................................................ 71
fuel system cleaning.................................................................71
bleeding.................................................................90 intercooler hose
fuel tank replacing................................................................87
draining water........................................................74
fuse L
replacing................................................................87 lamp
checking................................................................ 74
G LCD
gear locked parking brake normal operation................................................... 35
checking................................................................ 72 lever............................................................................ 28
grease......................................................................... 95 lift arm support............................................................ 38
grease fitting installing................................................................ 38
applying grease.....................................................69 light switch...................................................................31
106 R430
loader precaution
precautions for auxiliary port operation................. 50 after operation of wheel loader................................9
precautions for handling the tires.......................... 91 FOPS...................................................................... 7
precautions for maintenance.................................61 general.................................................................... 7
precautions for opening and closing the covers....66 operating the machine.............................................8
precautions for operating...................................... 44 overheating of engine..............................................9
precautions for starting..........................................45 ROPS...................................................................... 7
precautions for transporting.................................. 58 safely loading the machine....................................10
precautions for traveling on rough roads...............48 safely transporting the machine............................ 10
precautions for traveling on snow......................... 48 safety for children....................................................9
precautions for turning.......................................... 48 servicing machine safely....................................... 11
Rule to decelerate on slope.................................. 48 when washing machine.........................................94
stopping.................................................................48
using typical jobs...................................................54 R
loading on and from a truck.........................................58
LST oil filter radiator
replacing................................................................81 checking................................................................ 71
cleaning.................................................................71
radiator hose
M
checking................................................................ 77
machine radiator hoses
running-in.............................................................. 44 replacing................................................................87
machine parts..............................................................25 rear axle case
magazine rack changing oil........................................................... 83
opening................................................................. 66 checking oil........................................................... 81
maintenance interval................................................... 63 replenishing oil...................................................... 81
mechanical multi-coupler............................................ 51 rear frame
greasing................................................................ 69
N return filter
replacing................................................................82
nut rubber piping related oil separator
checking................................................................ 74 replacing................................................................87
tightening...............................................................74
S
O
safety key start system................................................38
oil.................................................................................95 safety label.................................................................. 15
oil cooler care....................................................................... 20
checking................................................................ 71 seat belt
cleaning.................................................................71 using......................................................................45
oil in brake fluid reservoir service hour meter.................................................... 104
checking level........................................................69 shuttle change lever
replenishing...........................................................69 outline....................................................................47
oil separator element shuttle change lever lock knob
replacing................................................................84 function..................................................................39
operation in muddy areas slow blow fuse
checking................................................................ 74 replacing................................................................89
cleaning.................................................................74 specification table........................................................23
operator's seat starter motor
adjusting................................................................45 checking................................................................ 85
overhead power line starter switch............................................................... 30
working in vicinity.................................................. 44 steering
overheat warning.........................................................38 checking................................................................ 71
steering cylinder bearing
P greasing................................................................ 69
parking brake switch................................................... 30 steering frame lock
pre-cleaner attaching................................................................39
cleaning.................................................................74 function..................................................................39
storing machine...........................................................94
R430 107
suction filter wheel loader
changing................................................................83 scrapping...............................................................22
switch.......................................................................... 27 working light switch..................................................... 31
T
terminals
checking................................................................ 85
tire
changing................................................................92
checking pressure............................................ 71,91
checking wear....................................................... 71
mounting............................................................... 92
travel
starting with machine............................................ 46
travel speed switch......................................................47
traveling
precaution............................................................... 9
troubleshooting
engine and other systems..................................... 99
turbocharger
checking................................................................ 85
turn signal switch.........................................................31
typical jobs using a wheel loader
digging and loading from flat ground.....................55
leveling ground......................................................56
loading method onto truck.....................................56
loading onto truck by cross loading method..........56
loading onto truck by V-shift loading method........ 57
loading sand pile................................................... 55
refilling...................................................................56
U
universal joint
greasing................................................................ 69
V
V-belt
adjusting tension................................................... 76
checking................................................................ 72
checking tension................................................... 76
W
warning indicator......................................................... 37
warranty policy............................................................ 21
washing whole machine.............................................. 72
water pipes
replacing................................................................87
water separator
draining............................................................ 72,89
water separator filled-up indicator............................... 35
water separator filter element
replacing................................................................79
wheel bolt
checking........................................................... 71,78
108 R430