MKCDR01 C5129
MKCDR01 C5129
MKCDR01 C5129
Azeri Project
SUPPLIERS FRONT SHEET ( FOR A4/A3 DOCUMENTS ONLY )
DOCUMENT
NO. BPAC-ACGX-MKCDR01-C-5129
DOCUMENT DCMS-DCC PACK.-CONTR. SYS. EAGLE
TITLE
LIGHT (ELT) - W/MOUSE HOLE -
FUNCTIONAL DESCRIPTION
TOTAL No. OF
PAGES 67
(INCLUDING FRONT SHEETS)
SUPPLIERS ORDER
No. BPAC-ACGX-MKCDR01
Stig Sveggen
78431-I-IZ451-SA06-0100 04 27.09.05
SIGNATURE
SUBMITTED FOR :
X Azeri Project
INFO REVIEW
1. INTRODUCTION.................................................................................................5
1.2 References....................................................................................................................5
1.3 Abbreviations..............................................................................................................7
2. GENERAL DESCRIPTION.................................................................................8
3. OPERATION.....................................................................................................17
3.1 General.......................................................................................................................17
3.1.1 Modes of operation..................................................................................................17
3.2 Sequences...................................................................................................................17
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4. DIAGNOSTICS..................................................................................................37
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4.1.3.13 Slewing.............................................................................................................40
4.1.3.14 Handling load / Handling load bar...................................................................40
4.1.3.15 Grip and Guide status indication......................................................................42
4.1.3.16 WC....................................................................................................................42
4.1.3.17 MH....................................................................................................................42
4.1.3.18 Short tubular.....................................................................................................42
4.1.3.19 Long tubular.....................................................................................................42
4.1.3.20 Casing...............................................................................................................42
4.1.3.21 Heavy Lift.........................................................................................................42
4.1.3.22 High grip pressure............................................................................................42
4.1.3.23 Low grip pressure.............................................................................................42
4.1.4 ELT configuration pop up pictures..........................................................................42
4.1.4.1 General description...........................................................................................42
4.1.4.2 Cylinder setting.................................................................................................43
4.1.4.3 Direct setup.......................................................................................................44
4.1.4.4 ELT Grip pressure limits..................................................................................44
4.1.4.5 ELT Winch Load limits....................................................................................44
4.1.4.6 ELT handling load limits..................................................................................45
4.1.4.7 ELT V-door limits............................................................................................45
4.3 ALARMS...................................................................................................................49
4.4 EVENTS....................................................................................................................59
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1. INTRODUCTION
Note: This is not an operations manual. For integrated operation use Driller’s manual
1.2 References
Document No: Title :
BPAC-ACGX-MKCDR01-C-5013 Detailed description of operation – Eagle Light
BPAC-ACGX-MKCDR01-C-5071 Detailed description of operation – Mousehole
BPAC-ACGX-MKCDR01-C-5141 Emergency stop – Functional description
BPAC-ACGX-MKCDR01-C-5092 DrillView® – Functional description
BPAC-ACGX-MKCDR01-C-5093 DrillView® alarm system – Functional description
BPAC-ACGX-MKCDR01-C-5194 E-tally – Functional description
BPAC-ACGX-MKCDR01-C-5151 DCMS Operation Modus Specification
BPAC-ACGX-MKCDR01-C-5172 CADS – Functional description
BPAC-ACGX-MKCDR01-C-5106 Control System Operator Chair – Functional description
BPAC-ACGX-MKCDR01-B-5053 SZMS – Anti Collision Scenarios
BPAC-ACGX-MKCDR01-C-5140 SZMS – Functional description
BPAC-ACGX-MKCDR01-R-5136 HTV - Operation and Maintenance Manual
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1.3 Abbreviations
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2. GENERAL DESCRIPTION
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2.1.1 ELT
The ELT consist of the following main parts:
Winch
Wire
Guide rail
Slew frame
Guide frame
Jib tilt cylinder
Valve cabinet
Slewing cylinder
Grip head
Stabbing cylinder
Gripper yoke
Guide head
Yoke tilt cylinder
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2.1.1.1 Winch
Tag no: Instrument: Location:
2E-XV011070A Proportional valve Winch support in derrick
2E-XV011070B Proportional valve Winch support in derrick
2E-SE011061 Absolute shaft encoder Winch support in derrick
2E-WT011061 Load cell Shackle on ELT Jib
2E-XHS011060 Emergency stop Winch support in derrick
The vertical guide frame runs up and down the guide rails. The frame is lifted up and down
by the winch. The winch is a 12 T SWL winch with a 28 mm dia. wire. The winch has one
hydraulic motor at each side. The winch is bolted on to a support in the derrick. The wire runs
from winch to eagle without any wire sheaves. A 15 T load cell is connected between the
wire end and the jib bracket. It is then possible to avoid slack wire by use of this signal, and it
is possible to place tubular on TFM in a safe way. The winch is equipped with an absolute
encoder to determine the ELT vertical position.
The jib is connected to the lower part of the slew frame and is tilted by means of a hydraulic
jib cylinder at the upper part of the slew frame. The cylinder has an absolute position sensor
for an exact feedback of the current cylinder position.
The yoke is attached to the end of the jib and tilted by means of a hydraulic cylinder. The
yoke consist of one interchangeable grip head (ref. chapter 2.1.1.5)-and one guide claw (ref.
chapter 2.1.1.4). The cylinder has an absolute position sensor for an exact feedback of the
current cylinder position.
2.1.1.4 Guide head cylinder
Tag no: Instrument: Location:
2E-XY011067 On/off valve Guide frame valve cabinet
2E-ZS011061 Proximity sensor Guide head
The guide claw picks up tubulars from the TFM and centralizes the tubular to correct grip
position for the grip head. The guide claw also guide tubulars during make up/brake out
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operations. The guide head can handle tubulars of range 2 7/8"- 20”. A proximity sensor
(Pipe In Guide) determines if tubular is presented inside guide.
The grip heads (2 pcs.) are designed to grip, centralise and hold the tubular horizontally and
vertically firmly and safe. The heads are inserted with standard dies which can be quickly
changed. The heads are easy interchangeable to other grip head sizes. The grip range for the
two grip heads are 2 7/8"-9 5/8” and 10 ¾” – 20”.
Both heads are hydraulically operated. The minimum required clamping pressure is sensed by
a pressure sensor and the operator can not pick up a tubular unless correct pressure is verified
by the control system. The guide heads are hydraulically connected to the yoke by means of
quick connectors.
The yoke is equipped with a stab frame providing soft weight distribution as the tubular is
entering stick up. The frame is connected to the jib via a cylinder. The cylinder has a position
sensor and a load cell. The soft stab function provides minimum load to the sensitive casing
threads.
2.1.1.7 Slewing cylinder
Tag no: Instrument: Location:
2E-ZT011063 Position sensor Inside cylinder
2E-XV011068 Proportional Valve Guide frame valve cabinet
The slew frame is connected to the guide frame. The cylinder has an absolute position sensor
for an exact feedback of the current cylinder position.
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2.1.2 MH
The MH consist of the following main parts:
Wire
Shock Absorber
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2.1.2.1 MH cylinder
Tag no: Instrument: Location:
2E-XV011162 Proportional valve MH
2E-ZT011161 Position sensor MH
The running rabbit is elevated by means of a hydraulic cylinder and operated from the
Drilling Control Cabin (DCC). A proportional valve controls the rabbit cylinder. A position
sensor (rope length transmitter) is installed to indicate the rabbit position.
An electrically remote controlled shut off valve is mounted on to the manifold in derrick.
This controls the hydraulic supply to the machine and is active as long as an operating mode
is active.
The control system distributes the control signals from the operator to the machines that are
controlled. Based on the input from the position sensors, the control system monitors the
movement of the machines related to the output given. Any irregularities are reported as a
message or alarm.
2.2.2 Hardware
The machines are controlled by a Siemens S7 PLC based control system. The Tubular
Handling control cubicle (2E-ICP01106) in DES (Drilling Equipment Set) switch room
contains all necessary components for safe and reliable operation of the control system
The instruments at the ELT and MH (specified in 2.1) are directly connected to the HTV PLC
located in the control cubicle. The ELT Winch absolute encoder is connected to the master
node via the Profibus DP network. The RMC PC, located in the DrillView cubicle handles the
necessary calculation to operate the ELT machine along paths in semi automatic operating
mode.
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2.2.3 Communication
The HTV Master node interfaces the DrillView client PC’s on a S7 connection as the
DrillView screen pictures are used for setup and operator feedback. The Intelligent Operator
Chair (IOC) is connected to the HTV system through a Profibus DP network with a DP/DP
coupler. The HTV PLC also communicates through two DP/DP couplers with the RMC PC.
The RMC PC communicates with the Smart Zone Management System (SZMS) through a
Profibus DP network with a DP/DP coupler
For further information see DrillView – Functional description ref and topology drawing
referred in chapter 1.2
2.2.4 Software
The application software resides in permanent memory (Flash EPROM) and is not changed
by power loss or system reset. Default parameter values are also stored in the permanent
memory. Loss of power while the back up battery is defective or missing will result in loss of
any parameter changes made after system start up. Overall reset of the system will reset
changed parameters.
The PLC application software is written using Siemens S7 STL and FBD languages.
Standard functions are “know how protected” and may not be accessed by the programming
device.
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The IOC is equipped with two touch screens and two joysticks. The different joystick
switches are shown on the picture below and each function are described in the text in this
document. The right touch screen is for system and mode selection and the left screen is for
machine operation. On the left screen the operator selects operating mode. This screen will
then change to function buttons for selected machine. Only yellow buttons are allowed to
operate. The Joystick activation switch must be pressed to activate the joystick functions. The
touch screens will then change pictures and show the function off the joystick and all joystick
switches.
A common philosophy for colors and animations should reflect status of the equipment as
follows:
Grey: Not selectable
Yellow: Equipment /Function is available for operation
Green: Equipment /Function is running/active
Violet: Function in progress
Red: Equipment /Function has failure/warning /timeout
Blue: Ready for confirmation
NOTE! This is only a brief description of the main functionality of the chair. To fully
understand the IOC’s functionality and philosophy the Operator Chair Functional
Description must be read.
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Familiarize yourself with Emergency stop – Functional description ref 1.2 before any
operation is executed.
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3. OPERATION
3.1 General
This chapter will describe the different available modes and the normal operation of the ELT
and MH. Before continuing reading this chapter, the DCMS Operation Modus Specification
should be read.
3.2 Sequences
This section describes the operational sequences of the ELT in Guided Mode.
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When running tubulars to the MH, the MH Rabbit must be positioned top position.
a) Use the right joystick Y-axis to control the direction and velocity of the machine. Run the
machine slowly toward the tubular at the TFM. When the machine rests on the tubular, it
stops automatically.
b) Pipe sensor I is active when the guide head is in correct position. Activate the button
labeled “ELT Guide Ready to Close” (3.3.1.13 ELT Guide Open/Close, page31) and than
the confirm button. The Guide closes and pulls the tubular underneath the Yoke before
the grip closes automatically. Ensure that the outers circle on the DrillView screen for the
grip and guide are green (4.1.3.15 Grip and Guide status indication, page 43). Verify
visually that the Grip and Guide are properly closed.
c) Move the tubular to vertical position. The ELT lifts the tubular free of the TFM and
handles the tubular in a programmed path to “vertical safe – stand by position”, having
pin-end 1300mm above drillfloor, though with stickup within range of the ELT stabbing
cylinder. Set the joystick to neutral position before continue operation.
d) Move the tubular to WC and position the tubular above stick up.
e) If the pin is not located directly above the “stick up”, adjust the horizontal position of the
tubular end by using the four pushbuttons (ELT Stab North, South, East, West) (3.3.1.6
ELT Stab, page 29). When correct alignment is achieved, the adjustment will be stored
automatically.
f) Use the stabbing cylinder to lower the pin into the “stick up”. Use the right joystick X-
axis to control the vertical movement. The downward movement stops automatically
when the weight of the tubular has been transferred to the “stick up”.
g) Open the grip by pressing the button labeled “ELT Grip Ready to Open” (3.3.1.12 ELT
Grip Open/Close, page30) and than the confirm button. The ELT Gripper is opened, and
Guide clamp released, but Guide Head is kept closed. The ELT waits while the HRN
spins in and makes up.
h) Continue operation by use of right joystick Y-axis. The ELT lowers to give room for all
elevators.
i) When spinning support is no longer required and the elevator has latched on to the
tubular, activate the button labeled “ELT Guide Ready to Open” (3.3.1.13 ELT Guide
Open/Close, page31) and than the confirm button to open the guide.
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j) Run the machine away from the drill floor (towards the TFM) using the right joystick Y-
axis to control the direction and speed of the machine. The guide and grip must both be
fully open before the movement is possible.
a) Use the right joystick Y-axis to control the direction and velocity of the machine. Run the
machine into WC toward the tubular. When the machine stops in WC, the tubular should
be between the grip and guide claws.
b) The guide may now be closed to let the elevator be unlatched. Activate the button labeled
“ELT Guide Ready to Close” (3.3.1.13 ELT Guide Open/Close, page 31) and then the
confirm button. After the guide is closed, the guide clamp pressure will be released to
enable guiding of the tubular during spinning. Guide closed status will not be given
before guide clamp pressure is released.
c) The ELT waits while the HRN breaks and spins out the connection. The guide is in guide
mode (released pressure).
d) The ELT will guide up to correct grip height when activating the right joystick Y-axis.
e) Activate the button labeled “ELT Grip Ready to Close” (3.3.1.12 ELT Grip Open/Close,
page31) and then the confirm button. The guide pressurizes, and the grip is closed
automatically after on. The guide and grip state are indicated on the touch screen with
colour and describing text (4.1.3.15 Grip and Guide status indication, page 43).
f) Use the right joystick Y-axis to move the tubular towards the TFM. The tubular is first
lifted up vertically. Then the tubular is moved out of the V-door, and at the same time the
orientation is changed from vertical to horizontal. When the tubular is clear of the drill
floor it is lowered toward the TFM. Slow down the machine as it approaches the TFM.
When the tubular is resting on the TFM, the machine will not move further down.
g) Open the by pressing the button labeled “ELT Grip Ready to Open” (3.3.1.12 ELT Grip
Open/Close, page 30) and than the confirm button. The grip and guide opens fully. Lift
the machine clear of the tubular by using the right joystick Y-axis.
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b) Pipe sensor is active when the guide head is in correct position (4.1.3.15 Grip and Guide
status indication, page 43). Activate the button labeled “ELT Guide Ready to Close”
(3.3.1.13 ELT Guide Open/Close, page 31) and than the confirm button. The Guide closes
and pulls the tubular underneath the Yoke before the grip closes automatically. Ensure
that the outers circle on the DrillView screen for the grip and guide are green (4.1.3.15
Grip and Guide status indication, page 42). Verify visually that the Grip and Guide are
properly closed.
c) Move the tubular to vertical position. The ELT lifts the tubular free of the TFM and
handles the tubular in a programmed path to “vertical safe – stand by position”, having
pin-end 1300mm above drillfloor, though with stickup within range of the ELT stabbing
cylinder. Set the joystick to neutral position before continue operation.
d) Move the tubular to MH and position the tubular above the MH.
e) If the pin is not located directly above the MH, adjust the horizontal position of the
tubular end by using the four pushbuttons (ELT Stab North, South, East, West) (3.3.1.6
ELT Stab, page 29). When correct alignment is achieved, the adjustment will be stored
automatic.
f) Continue the vertical movement into the MH after the stabbing adjustment is finished.
The machine stops above the MH Rabbit.
g) Use the stabbing cylinder to lower the pin onto the MH Rabbit. Use the right joystick X-
axis to control the vertical movement. The downward movement stops automatically
when the weight of the tubular has been transferred to the MH Rabbit.
h) Open the grip by pressing the button labeled “ELT Grip Ready to Open” (3.3.1.12 ELT
Grip Open/Close, page 30) and than the confirm button. The ELT Gripper is opened, and
Guide clamp released, but Guide Head is kept closed.
j) When the ELT stops slightly above the drillfloor, activate the button labeled “ELT Guide
Ready to Open” (3.3.1.13 ELT Guide Open/Close, page31) and than the confirm button
to open the guide.
k) Run the machine away from the MH (toward the TFM) using the right joystick Y-axis to
control the speed of the machine. The guide and grip must both be fully open before the
movement is possible.
l) Move the MH Rabbit to achieve desired stickup in MH.
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This button activates the Stabbing Sub menu on the left Touch
screen. Stabbing is used for fine adjustments of the tubular
position in WC/MH. The ELT remembers the last position of
the stickup. The operator must carefully watch the alignment
of the tubular, and select stabbing if the stand held by ELT not
seems to be correctly positioned with respect to the stickup.
The left joystick y-axis controls the height of the tubular. The horizontal position can be fine
adjusted with the four push buttons labeled ELT Stab.
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3.3.1.11 Joysticks
All functions operated by joysticks will clearly show in the operators screen pictures. The
joystick controls the velocity and direction along the specified movement. See the mode
descriptions to see the different functions of the joystick axis in the different operating
modes. When a joystick is released, it is spring-returned to center-position and the movement
will stop.
This pushbutton closes and opens the ELT gripper head. ELT
Grip is a critical function and the operation requires confirm
before execution.
In Guided mode, the ELT gripper closes automatically at the TFM when Elt Guide has
been closed.
NOTE! The conditions for open and close are overridden by the Equipment interlock
ignore switch in DES switch room.
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(In Direct mode the grip can be opened whenever the yoke is
carrying a load between -250 and 100 kg)
Blue ELT Grip close is selected and is waiting for the operator’s
(21) ELT Grip Open confirmation before executing closing.
- Ready to Close
Blue ELT Grip Closed ELT Grip open is selected and is waiting for the operator’s
(23) - Ready to Open confirmation before executing opening.
Yellow ELT Grip -Not Init. The ELT Grip is in undefined state. It needs to be closed
(24) Ready to CLOSE
Violet ELT Grip
(30) Closing
Violet ELT Grip
(32) Opening
Green ELT Grip The Grip is closed, but operation of ELT Grip is not possible.
(40) Closed The conditions for opening are not present.
Green ELT Grip The Grip is opened, but operation of ELT Grip is not
(41) Open possible. The conditions for closing are not present.
Blue ELT Grip - Not Init. ELT Grip close is selected and is waiting for the operator’s
Ready to Close confirmation before executing closing.
This pushbutton closes and opens the ELT guide head. The
function requires confirmation. The ELT Guide is being used
for grabbing and centralizing the tubular into the ELT Grip,
and because of this there are only a few limitations on the
ELT guide operation.
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NB! The conditions for operation are overridden by the Equipment interlock ignore switch
in DES switch room.
(In Direct mode the Guide can be opened whenever the grip
is open or permission to open grip is given)
Blue ELT Guide close is selected and is waiting for the operator’s
(21) ELT Guide Open confirmation before executing closing.
- Ready to Close
Blue ELT Guide open is selected and is waiting for the operator’s
(23) ELT Guide Closed confirmation before executing opening.
- Ready to Open
Yellow ELT Guide –Not Init. The ELT Guide is in undefined state. It needs to be closed.
(24) Ready to Close
Violet ELT Guide
(30) Closing
Violet ELT Guide
(32) Opening
Green ELT Guide The Guide is closed, but operation of ELT Guide is not
(40) Closed possible. The conditions for opening are not present.
Green ELT Guide The Guide is open, but operation of ELT Guide is not
(41) Open possible. The conditions for closing are not present.
Blue ELT Guide - Not Init. ELT Guide close is selected and is waiting for the operator’s
Ready to Close confirmation before executing closing.
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3.3.1.14 MH Enable
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Status indication:
Grey = Not selectable (see 4.5.5 Selection of HTV sequence parameters, page 63)
Yellow = Selectable
Greeen = Active
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4. DIAGNOSTICS
This chapter describes all the service functions available in DrillView® service pictures,
events and alarms for the ELT Control system.
4.1 ELT service picture
The ELT may be set up and configured in DrillView. To get access to the machine service
picture, select Pipehandling in the DrillView main picture. The ELT service picture is directly
available in this view. The picture contains operation-related selections and statuses, and
password protected pop up pictures for machine configuration. The picture shows ELT
system alarms as well.
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If low grip pressure is selected, the maximum handling load is restricted (High load/low grip
pressure limit, ref. 4.1.4.6 ELT handling load limits, page 45). Internal emergency stop is
entered if handling load is above this limit. High grip pressure has to be selected to be able to
handle tubular.
4.1.1.2 Direct mode selectable
To get permission to enter direct mode, the Direct Mode
Selectable switch must be in ON position. The permission
is limited to 30 minutes. DrillView users with access
rights are allowed to turn the switch from OFF to ON
position.
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The load bar is a visualisation of the handling load value. The small triangles at the bar
represent the handling load limits described in section 4.1.4.6.
Handling Load Limit Color of load bar
Red
High Load Limit, SWL x 1,1
Green
High Load, Low Grip Pressure Limit
Green
Low Load Limit, Permission to Open Grip
Yellow
Underload Limit, Block Grip Open
Red
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4.1.3.16 WC
A green dot indicates that ELT is working to and from WC.
4.1.3.17 MH
A green dot indicates that ELT is working to and from MH.
4.1.3.18 Short tubular
A green dot indicates that ELT is working with short tubular.
4.1.3.19 Long tubular
A green dot indicates that ELT is working with long tubular.
4.1.3.20 Casing
A green dot indicates that ELT is working with casing.
4.1.3.21 Heavy Lift
A green dot indicates that ELT heavy lift is selected.
4.1.3.22 High grip pressure
A green dot indicates that high grip pressure is selected (210 bar).
4.1.3.23 Low grip pressure
A green dot indicates that low grip pressure is selected (120 bar).
4.1.4 ELT configuration pop up pictures
4.1.4.1 General description
DrillView users with access rights are allowed to configure the ELT by setting values in the
configuration pop up pictures. The column Default Value shows recommended values. The
column Setpoint/Default/Recommended Value shows the current value used by the system.
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NOTE! The machine has a certain stop distance and the limits should therefore be set to
a value less than (recommended 300-500 mm) the desired stop position.
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.
4.2.3 MH configuration pop up pictures
4.2.3.1 General description
DrillView users with access rights are allowed to configure the MH by setting values in the
configuration pop up pictures. The column Default Value shows recommended values. The
column Setpoint/Default/Recommended Value shows the current value used by the system.
4.2.3.2 MH rabbit setup
Configuration of MH Rabbit manual mode parameters is configured in the direct setup pop
up. Refer to chapter 4.1.4.3 Direct setup.
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4.3 ALARMS
Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
401 SYS_C ELT YOKE - Deviation between actual position and Check position sensor. 2E-ZT011061 Db116.dbx54.0
DEVIATION measured position. Check hydraulic valve. 2E-XV011065
TOO LARGE Check oil temperature, very low.
Check machine, may be mechanically
blocked.
402 SYS_C ELT YOKE - An input signal indicates an abnormally Check sensor. 2E-ZT011061 DB116.dbx54.1
OVERSPEED / high velocity. Check interfacing components.
INPUT CHANGE Check computer input card.
TOO LARGE
403 SYS_C ELT YOKE - The program that processes the input Check sensor. 2E-ZT011061 Db116.dbx54.2
INPUT FAILED / signal for the indicated control loop has Check interfacing components.
RANGE ERROR detected an error. Check computer input card.
404 SYS_C ELT YOKE - The position control-monitoring The machine axis should move in the 2E-ZT011061 Db116.dbx54.3
TOO LOW program has detected a fault in the correct direction when commanded by the 2E-XV011065
VELOCITY OR positioning control system. position control program.
MOVEMENT IN
WRONG
DIRECTION
406 SYS_C ELT YOKE - The position control-monitoring The machine axis should only move when 2E-ZT011061 Db116.dbx54.5
MOVING program has detected a fault in the the corresponding joystick is activated. 2E-XV011065
WITHOUT VALVE positioning control system.
OUTPUT
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
407 SYS_C ELT YOKE - The proportional valve for the indicated Check oil contamination. 2E-XV011065 Db116.dbx54.6
VALVE FAULT loop indicates a fault. Check internal mechanical.
Check electrical fault and mechanical
blockage.
Check manual operation of external control
handle.
411 SYS_C ELT JIB - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011062 Db116.dbx55.2
DEVIATION TOO 2E-XV011064
LARGE
412 SYS_C ELT JIB - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011062 Db116.dbx55.3
OVERSPEED /
INPUT CHANGE
TOO LARGE
413 SYS_C ELT JIB - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011062 Db116.dbx55.4
INPUT FAILED /
RANGE ERROR
414 SYS_C ELT JIB - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011062 Db116.dbx55.5
TOO LOW 2E-XV011064
VELOCITY OR
MOVEMENT IN
WRONG
DIRECTION
416 SYS_C ELT JIB - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011062 Db116.dbx55.7
MOVING 2E-XV011064
WITHOUT VALVE
OUTPUT
417 SYS_C ELT JIB - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-XV011064 Db116.dbx56.0
VALVE FAULT
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
421 SYS_C ELT SLEWING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011063 Db116.dbx56.4
DEVIATION TOO 2E-XV011068
LARGE
422 SYS_C ELT SLEWING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011063 Db116.dbx56.5
OVERSPEED /
INPUT CHANGE
TOO LARGE
423 SYS_C ELT SLEWING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011063 Db116.dbx56.6
INPUT FAILED /
RANGE ERROR
424 SYS_C ELT SLEWING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011063 Db116.dbx56.7
TOO LOW 2E-XV011068
VELOCITY OR
MOVEMENT IN
WRONG
DIRECTION
426 SYS_C ELT SLEWING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011063 Db116.dbx57.1
MOVING 2E-XV011068
WITHOUT VALVE
OUTPUT
427 SYS_C ELT SLEWING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-XV011068 Db116.dbx57.2
VALVE FAULT
431 SYS_C ELT WINCH - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-SE011061 Db116.dbx57.6
DEVIATION TOO 2E-XV011070
LARGE
432 SYS_C ELT WINCH - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-SE011061 Db116.dbx57.7
OVERSPEED /
INPUT CHANGE
TOO LARGE
434 SYS_C ELT WINCH - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-SE011061 Db116.dbx58.1
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
TOO LOW 2E-XV011070
VELOCITY OR
MOVEMENT IN
WRONG
DIRECTION
436 SYS_C ELT WINCH - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-SE011061 Db116.dbx58.3
MOVING 2E-XV011070
WITHOUT VALVE
OUTPUT
437 SYS_C ELT WINCH - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-XV011070 Db116.dbx58.4
VALVE FAULT
443 SYS_C ELT STABBING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011064 Db116.dbx59.2
INPUT FAILED /
RANGE ERROR
446 SYS_C ELT STABBING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-ZT011064 Db116.dbx59.5
MOVING 2E-XV011069
WITHOUT VALVE
OUTPUT
447 SYS_C ELT STABBING - Refer to same alarm for ELT Yoke. Refer to same alarm for ELT Yoke. 2E-XV011069 Db116.dbx59.6
VALVE FAULT
455 SYS_C ELT WINCH - Detect an unexpected winch load or Contact rig maintenance personnel to check 2E-WT011061 Db116.dbx60.6
LOAD CELL short circuit/wire break in electrical load cell sensor and electrical connections.
SENSOR FAULT loop.
456 SYS_C ELT STABBING - Detect an unexpected stabbing load or Contact rig maintenance personnel to check 2E-WT011062 Db116.dbx60.7
LOAD CELL short circuit/wire break in electrical load cell sensor and electrical connections.
SENSOR FAULT loop.
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
459 SYS_C ELT GUIDE - The sensor has been active for more Contact rig maintenance personnel to 2E-ZS011061 Db116.dbx61.2
ENABLE (PIPE IN than 5 sec. with no pipe in grip and replace the broken sensor.
GUIDE) SENSOR machine is moving outside MH, Well
STUCKED AT Centre and Tubular Feeding Machine
HIGH area.
460 SYS_C ELT - PC The communication between the Call for rig maintenance personnel to check 2D-ICP001106 Db116.dbx61.3
COMMUNICATION HTV PLC and RMC PC has failed. state of electrical components in
FAILED communication link. If communication link is
OK, this alarm is trigged by an internal
error. If it occurs repeatedly, contact MH-
Service for correction.
461 SYS_C ELT - IOC The communication between HTV PLC Call for rig maintenance personnel to check 2D-ICP001106 Db116.dbx61.4
COMMUNICATION and the IOC PLC has failed. state of electrical components in
FAILED communication link. If communication link is
OK, this alarm is trigged by an internal
error. If it occurs repeatedly, contact MH-
Service for correction.
462 SYS_C ELT - The communication between HTV PLC Call for rig maintenance personnel to check 2D-ICP001106 Db116.dbx61.5
SMART ZONE and the SZMS PC has failed. state of electrical components in
COMMUNICATION communication link. If communication link is
FAILED OK, this alarm is trigged by an internal
error. If it occurs repeatedly, contact MH-
Service for correction.
464 SYS_C ELT - PC calculations have failed. If it occurs repeatedly, contact MH-Service Db116.dbx61.7
GENERAL PC for correction
ERROR
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
465 SYS_C ELT - The emergency stop switch on the ELT Determine the reason for the activation Db116.dbx62.0
LOCAL Winch has been activated. of the emergency stop before the 2E-HS011063
EMERGENCY switch is released and the operation is
STOP ACTIVATED continued.
470 SYS_C ELT - The specified valve did not close after Contact rig maintenance personnel to 2E-XY011061 Db116.dbx62.5
OIL SUPPLY being de-energised. repair the faulty valve or electrical system
VALVE DID NOT immediately.
CLOSE
471 SYS_C ELT - The hydraulic supply pressure is high. Check the hydraulic supply. 2E-PT011061 Db116.dbx62.6
OIL SUPPLY
PRESSURE HIGH
472 SYS_C ELT - The hydraulic supply pressure is low. Check the hydraulic supply. 2E-PT011061 Db116.dbx62.7
OIL SUPPLY
PRESSURE LOW
474 SYS_C ELT WINCH - Fault in the slack wire detection unit. Contact rig maintenance personnel to check 2E-ICP01106-U46 Db116.dbx63.1
SLACK WIRE The oil supply to the machine is the failing component.
DETECTION switched off because an "INTERNAL
FAULT EMERGENCY STOP" has been
trigged.
475 SYS_C ELT WINCH - Detect slack wire. The oil supply The only way out of a "Slack Wire" situation 2E-WT011061 Db116.dbx63.2
SLACK WIRE to the machine is switched off. is to operate the hydraulic winch valve
manually with a lever mounted directly on
the valve. Check the wire drum on the
winch and make sure that the wire is not
snarled up before proceeding. To get winch
pressurised, activate the Shut Off
Valve Override (S7) switch.
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
476 SYS_C ELT WINCH- The winch wire load is low. Hoist to lift the machine. 2E-WT011061 Db116.dbx63.3
LOAD LOW Only winch lifting is possible.
477 SYS_C ELT WINCH- The winch wire load is high. Check for obstructions. 2E-WT011061 Db116.dbx63.4
LOAD HIGH Lower the machine as required.
Make sure that the machine or load is not
stuck in derrick structure or other
equipment.
478 SYS_C ELT WINCH- The winch load is very high. Check the obstructions. 2E-WT011061 Db116.dbx63.5
LOAD HIGH HIGH Make sure that the machine or load is
not stuck in derrick structure or other
equipment.
Find out the reason for the overload.
Contact rig maintenance personnel to
inspect wire, winch and other parts of
the machine that may be overloaded before
proceeding with operation.
480 SYS_C ELT GRIP - The control system does not know Secure load on floor of TFM. 2E-XY011066 Db116.dbx63.7
UNDEFINED the state of the grip. Select ELT Direct or Manual mode and
STATE close the guide.
481 SYS_C ELT GUIDE - The control system does not know the Secure load on floor or TFM 2E-XY011067 Db116.dbx64.0
UNDEFINED state of the guide. Select ELT Direct or Manual and close
STATE the guide.
482 SYS_C ELT GRIP - The grip pressure is too high for the Unload the machine and try to grip onto the 2E-PT011062 Db116.dbx64.1
PRESSURE TOO current grip pressure setting. tubular once more.
HIGH If the alarm seems to be persistent, contact
maintenance personnel.
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
483 SYS_C ELT GRIP - The grip pressure is too low for the Secure load on floor or TFM. Contact 2E-PT011062 Db116.dbx64.2
PRESSURE TOO current grip pressure setting. rig maintenance personnel to repair the
LOW hydraulic or electrical fault as soon as
possible.
484 SYS_C ELT GRIP - The currently lifted weight is too high Select pressure setting High and close the 2E-XY011063 Db116.dbx64.3
LOAD TOO HIGH for low grip pressure setting. grip.
W/ LOW GRIP
PRESSURE
485 SYS_C ELT GRIP - The grip pressure transmitter indicates The pressure transmitter is probably fault, 2E-PT011062 Db116.dbx64.4
PRESSURE pressure with open grip. -or valve not operating in open direction
FAULT W/ OPEN when commanded to,
GRIP -or valve is operating on close direction
when not commanded to
Contact rig maintenance personnel to
investigate the problem.
490 SYS_C ELT - The equipment interlock key switch in Activate the equipment interlock system as 2E-ICP01106-S7 Db116.dbx65.1
EQUIPMENT the control cabinet is switched to soon as possible.
INTERLOCK IGNORE position.
491 SYS_C ELT - Isolation switch for ELT was activated. Determine the reason for this and reset the 2E-ICP01106-S2 Db116.dbx65.2
ISOLATION switch when appropriate.
SWITCH
ACTIVATED
495 SYS_C ELT - Shut off valve override switch for Determine the reason for this and reset the 2E-ICP01106-S4 Db116.dbx65.6
SHUT OFF VALVE ELT was activated switch when appropriate.
OVERRIDE
SWITCH
ACTIVATED
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
497 SYS_C ELT - Direct mode is selectable for 30 Activate the Direct mode selectable switch Db116.dbx66.0
DIRECT MODE minutes after Direct mode selectable when appropriate.
TIMEOUT switch is activated.
499 WRN_C ELT - The ELT System was stop due to a The reason for the failure is shown in the Db116.dbx66.2
FAILURE system failure. ELT service picture in DrillView
502 SYS_C MH LIFT An input signal indicates an abnormally Check sensor. 2E-ZT011161 DB116.dbx68.1
OVERSPEED / high velocity. Check interfacing components.
INPUT CHANGE Check computer input card.
TOO LARGE
504 SYS_C MH LIFT - The position control-monitoring The machine axis should move in the 2E- ZT011161 Db116. dbx68.3
TOO LOW program has detected a fault in the correct direction when commanded by the 2E- XV011162
VELOCITY OR positioning control system. position control program.
MOVEMENT IN
WRONG
DIRECTION
SYS_C MH LIFT - The position control-monitoring The machine axis should only move when 2E- ZT011161 Db116.dbx68.5
506 MOVING program has detected a fault in the the corresponding joystick is activated. 2E- XV011162
WITHOUT VALVE positioning control system.
OUTPUT
507 SYS_C MH LIFT - The proportional valve for the indicated Check oil contamination. 2E-XV011162 Db116.dbx68.6
VALVE FAULT loop indicates a fault. Check internal mechanical.
Check electrical fault and mechanical
blockage.
Check manual operation of external control
handle.
540 SYS_C MH - Isolation switch for mh was activated. Determine the reason for this and reset the 2E-ICP01106-S1 Db116.dbx72.7
ISOLATION switch when appropriate.
SWITCH
ACTIVATED
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Alarm Class Alarm Text Reason for Fault Corrective Action Tag No DB Ref
No ID
541 SYS_C MH - Shut off valve override switch for Determine the reason for this and reset the 2E-ICP01106-S5 Db116.dbx73.0
SHUT OFF VALVE MH was activated switch when appropriate..
OVERRIDE
SWITCH
ACTIVATED
545 SYS_C MH - Refer to same alarm for ELT. Refer to same alarm for ELT. ID-ICP01106 Db116.dbx73.4
SMART ZONE
COMMUNICATION
FAILED
547 SYS_C MH - Refer to same alarm for ELT. Refer to same alarm for ELT. ID-ICP01106 Db116.dbx73.6
IOC
COMMUNICATION
FAILED
549 WRN_C MH - The MH System was stop due to a The reason for the failure is shown in the Db116.dbx74.0
FAILURE system failure. MH service picture in DrillView
4.4 EVENTS
Message Text Description Corrective action DB Ref.
No
400 ELT Handling load High High. Too high load in grip, hoisting is stopped NA – This message is for information only. Db118.dbx54.0
401 ELT Handling load Low The ELT is unloaded, lowering is stopped NA – This message is for information only. Db118.dbx54.1
402 ELT Drive machine to selected The ELT machine is not on selected path and is The joystick must be activated and the cylinders Db118.dbx54.2
path. not ready for operation in Guided mode. will start aligning to their position set points.
After that, the machine will automatically start
moving towards the path.
403 ELT machine on selected path. The ELT machine is on selected path and is To be able to continue, the joystick must be set to Db118.dbx54.3
ready for operation in Guided mode. neutral position before continuing operation.
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Interlock between machines and anti-collision scenarios are described in document SZMS –
Anti Collision Scenarios. For operator interface description, see document Functional
Description for Smart Zone Management System.
4.5.1 Extreme position protection
To avoid abnormal wear on the machinery, the velocity of winch and cylinders are ramped
down when closing into the extreme positions.
4.5.1.1 ELT
In Direct Mode it is possible to ignore extreme position protection for each individual axis
(refer to 4.1.4.3 Direct setup).
4.5.1.2 MH
In Manual Mode it is possible to ignore extreme position protection for each individual axis
(refer to4.2.3.2 MH rabbit setup).
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Condition MH Manual
Em. Stop activated Not Selectable
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Conditions
between Low
TFM, WC or
Enable Prox.
No joystick
ELT Guide
ELT inside
Underload
ELT Grip
ELT Grip
Handling
activated
MH area
Mode Permission to
Opened
Closed
active
Load
limit
ELT
and
ELT Grip
Open X X
ELT Grip
ELT Close X
Direct ELT Guide
Open X X
ELT Guide
Close X
ELT Grip
Open X X
ELT Grip
ELT Close X X X
Manual ELT Guide
Open X X X
ELT Guide
Close X
ELT Grip
Open X X X
ELT Grip
ELT Close X X X X
Guided ELT Guide
Open X X X X
ELT Guide
Close X X
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Condition MH Manual
ELT Handling Load MH Up joystick
below Low Limit disabled
and
ELT in Manual or
Guided mode
And
ELT in Mouse Hole
area
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In ELT Guided mode when moving towards tubular in WC or MH, if ELT Guide Enable
Prox is not activated at expected position, the ELT is searching for tubular a pre-set distance.
If ELT Guide Enable Prox still not is activated, the machine stops.
In ELT Direct the control system checks for movement in an axis if the corresponding
joystick not is activated. ELT Direct mode is lost in case of unexpected movement.
If “Slack Wire” is detected, the operation mode is lost. There is software and a hardware
detection of “Slack Wire”. No operation modes are selectable as long as the control system
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detects slack wire. The machine has to be operated manually by use of the hydraulic valves
with levers mounted directly on the valves. To pressurize the machine, switch the "Shut Off
Valve Override" switch to "OVERRIDE" position (2.4.6 Shut Off valve override switches).
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