MPT Service Information

T2543

This manual is for Service Technicians only and the directions given
must not be followed by unauthorized personnel.
Always read the Safety Instruction Manual part No 21741 before starting
up the equipment and keep it with the machine for reference at all times.

Edition AC, April 2004 This manual has part No 51285

MPT SERVICE INFORMATION

GENERAL INFORMATION
Copyright © 2003 by Glunz & Jensen A/S.

This manual is valid for : Plate processors 68, Thermal

Plate processors 68, Polymer
Plate processors 85, Thermal
Plate processors 85, Polymer

The manual was written and illustrated using the best possible information available at the time of
publication.
Any differences between the manual and the equipment reflect improvements introduced after the
publication of the manual.
Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.

As a part of our policy of continuous improvement, we reserve the right to alter design and specifications
without further notice.

1.03.10

0.2 0415
 MPT SERVICE INFORMATION

WARNINGS, CAUTIONS AND NOTES!

Throughout the manual warnings, cautions, and

notes are written in italics on a grey background
like the example below:

CAUTION! Fuses should only be changed by

authorized personnel.

Explanation:

NOTE!
The operator should observe and/or act according
to the information in order to obtain the best
possible function of the equipment.

CAUTION!
The operator must observe and/or act according to
the information in order to avoid any mechanical or
electrical damage to the equipment.

WARNING!
The operator must observe/and or act according to
the information in order to avoid any personnel
injury.

0319 0.3
MPT SERVICE INFORMATION

TABLE OF CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

GENERAL INFORMATION 2
WARNINGS, CAUTIONS AND NOTES!. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1. THE CONTROL PANEL 1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SERVICE MENU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MENU STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENTERING THE SERVICE MENU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INITIAL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
TIME REPLENISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
STAND-BY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
REPLACE PERIODS . . . . . . . . .............. . . . . . . . . . . . . . . . . . . 19
CALIBRATE . . . . . . . . . . . . . . . . . . .............. . . . . . . . . . . . . . . . . . . 21
THE CALIBRATE FUNCTION . . .............. . . . . . . . . . . . . . . . . . . 21
CALIBRATION PROCEDURE . . .............. . . . . . . . . . . . . . . . . . . 23
ENTERING OLD VALUES INTO NEW SOFTWARE . . . . . . . . . . . . . . . . . . 23
TEST FUNCTIONS . . . . . . . . . . . . . .............. . . . . . . . . . . . . . . . . . . 25

2. INITIALIZATION 1
CHECK AND DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INITIALIZATION FAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
"FAIL NOT FOUND" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
"(HPU_SW) or (MMU_SW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CHECK OF CONFIGURATION FROM THE SAFE MODE . . . . . . . . . . . . . . . 5
LED DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

0.4 0319
 MPT SERVICE INFORMATION

1. THE CONTROL PANEL

GENERAL
The Control Panel functions include special menu The menu structure related to the service menus is
items available and adjustable for service shown on the next page.
technicians only.
Descriptions of the service menus are made in the
This manual holds detailed information about the same order as the building up of the menu
various parameters for configuration of the structure itself.
processor, testing, and adjusting procedures.

0319 1.1
MPT SERVICE INFORMATION

*) VARIANT is editable only at initial start-up, or when

new software has been installed, or when the
ready 1220pl software has been set to default settings.
timer p1 menu

( ) Parameters in parenthesis are not available on all

models.

(MENU)

PROGRAMS
STATISTICS
FUNCTIONS VARIANT*
ALARMS WIDTH
SETUP SETTER
READY DELAY
UNITS
SHOW DIP/NIP
CONTROL PANEL I SNS DISPL
PLATE SIZES (PREHEAT)
INFORMATION (PREWASH)
AUTO TIMER (PW BRUSH)
CLOCK D BRUSH
MONITOR D FILTER
SERVICE D RPL MIN
D WASTE MAX
D TOP-UP
D FILL PUMP
D FILL MIN
WASH (PWASH)
GUM CNT MIN DEV
GUM CLEAN WASH
CONFIGURATION
SETTINGS TIME REPLENISH STANDBY
CALIBRATE (REPLACE PERIODS) OFF
TEST FUNCTIONS

DEV
(Section PREWASH)
Section DEV
D CHEM
Section WASH
D FILTER
D BRUSH

(Section HEAT)
(Section PREWASH)
Section DEV
Section WASH
Section GUM
Section DRY
Section TRANS
Section PROC
Section MMI
= Service lock (Section SETTER)

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 MPT SERVICE INFORMATION

SERVICE MENU
MENU STRUCTURE

(See diagram opposite)

The menu structure shown opposite illustrates the

control panel menus dedicated for service
technicians only.

The subjects of the menu are described in detail

on the following pages.

See the "MPT Control Panel" manual for daily users

menu structure.

0337 1.3
MPT SERVICE INFORMATION

P2 DEV 35C 20 S
MENU

FUNCTIONS
EXIT ENTER

SETUP
EXIT ENTER

CONTROL PANEL
EXIT ENTER

SERVICE MENU
EXIT ENTER

ARE YOU SURE ?

NO YES
+ + YES

CONFIGURATION
EXIT ENTER
SETTINGS
EXIT ENTER
CALIBRATE
EXIT ENTER
TEST FUNCTIONS
EXIT ENTER

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1.4 0319
 MPT SERVICE INFORMATION

ENTERING THE SERVICE MENU

The “SERVICE MENU” function holds all

parameters necessary to make the configuration,
calibration, and test of the processor.

Enter the “SERVICE” function as illustrated on the

diagram opposite using the code: Down key, up
key, YES.

NOTE! The setting of the parameters in the

“CONFIGURATION” and “SETTINGS" should be
performed immediately after the installation of
the processor as they are essential for the
correct function of the processor.

Use the “CALIBRATE” function to adapt the various

pump volumes to the display values.

Use the “TEST FUNCTIONS” to manually start/stop

or check the function of the output devices (pumps,
heaters, motors etc.) and to display the status of
the various sensors.

On the following pages are detailed descriptions of

the service menu functions.

0319 1.5
MPT SERVICE INFORMATION

CONFIGURATION
EXIT ENTER

VARIANT (VARIANT)
EXIT SET

WIDTH 68
EXIT SET

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 MPT SERVICE INFORMATION

CONFIGURATION
The processor is configured from the factory as See also "INITIAL CONFIGURATION" on page 1.15
shown in the list of configuration parameters below. in this manual.

Check the configuration parameters to ensure that

NOTE! Write down all settings made for
all settings reflect the actual processor
configuration in the table below (VALUES). The
configuration. When all configuration parameters
values will be useful if loading new software.
have been set press "RESTART" to restart the
processor with the new configuration.

PARAMETER VALUES DEFAULT SETTING FUNCTION

Parameters in bold-italic are not available for all processor variants. See "VARIANT".
VARIANT Thermal
NOTE! This parameter is set set from the
Polymer
factory and is only available when new
software has been installed.
See "INITIAL CONFIGURATION" on page 1.15.

Select the present processor variant.

Choosing a variant will update the various
configuration parameters to the default settings
for the selected variant. Press "OK"

Press the down arrow key to continue to the

WIDTH parameter and select width of the
processor and so forth. See "WIDTH" below.

When all configuration parameters have been set

press "RESTART" to restart the processor with
the new configuration.

WIDTH 68 68 Select the width that matches the present

85 processor.

The table continues on the next page ...

0319 1.7
MPT SERVICE INFORMATION

CONFIGURATION
EXIT ENTER

VARIANT (VARIANT)
EXIT SET

WIDTH 68
EXIT SET

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1.8 0319
 MPT SERVICE INFORMATION

PARAMETER VALUES DEFAULT SETTING FUNCTION

Parameters in bold-italic are not available for all processor variants. See "VARIANT".
SETTER NONE Default = NONE
AGFA UPC
AIR 75 Selects which setter interface should be used if
AURORA the processor is installed for online use.
AUTO 3850 The processor will initialize when pressing
CACTUS RETURN to exit the SETTER menu.
C.NEWS
CREO Note that the actual setter choices available in
DIAMOND the menu depend upon the actual software
DMX version.
FasTRAK “? 1.08.XX” = “?” - “STD OL1"
GALILEO “? 1.08.XX O” = “?”
KRAUSE
LOTEM
LUSHER
LUXEL
MAKO 2/4
MERLIN
MONDRIAN
NELA/HEID
PF-R1050
PLATEDRIV
PLATINUM
PL-R1080
POLARIS
PROSETTER
STANDARD
TIGERCAT
TOPSETTER
VIKING
WILDCAT
XCALIBUR

READY DELAY 14 1 - 15 cm
Use this parameter for OnLine processors
(0 - 5.9")
only!
Specify the distance the plate's trailing edge
must travel after having left the input sensor until
the processor gives ready signal to the
imagesetter.

UNITS METRIC METRIC/US Select display to show units in metric or US

values.

SHOW DIP/NIP OFF ON/OFF Display speed in secs or in cm/min. ON will

display speed in seconds (e.g. 24s) OFF will
display speed in cm/min.

0337 1.9
MPT SERVICE INFORMATION

CONFIGURATION
EXIT ENTER

VARIANT (VARIANT)
EXIT SET

WIDTH 68
EXIT SET

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1.10 0319
 MPT SERVICE INFORMATION

PARAMETER VALUES DEFAULT SETTING FUNCTION

Parameters in bold-italic are not available for all processor variants. See "VARIANT".
I SNS DISPL 0 0 - 200 cm If input sensor is moved out of the processor
use this parameter to specify the distance from
the original position.

PREHEAT OFF ON/OFF Select if the processor is equipped with a

pre-heat section.

CAUTION! If the pre-heat section is used for

plate transport only, set "PREHEAT" to OFF
and "I SNS DISPL" to 50 cm.

PREWASH NONE NONE Select TAP.W or RECIRC if the processor is

TAP.W equipped with a pre-wash section.
RECIRC Set to TAP.W if the pre-wash section runs with
tap water.
CAUTION! If the processor is configured for
pre-wash with running tap water the
pre-wash drain valve must always be in open
position.

Set to RECIRC if the pre-wash section runs with

circulation water (the processor is equipped with
circulation pump and min. level sensor in the
pre-wash section).

PW BRUSH OFF ON/OFF Select if the pre-wash section is equipped with a

brush.

D BRUSH OFF ON/OFF Select if the developer section is equipped with

a brush.

D FILTER OFF ON/OFF Select if the processor is equipped with a

developer filter.

D RPL MIN OFF ON/OFF Select whether or not the present processor is
equipped with min. level sensor in the developer
replenishment container.

D WASTE MAX OFF ON/OFF Select whether or not the present processor is
equipped with max. level sensor in the developer
waste container.

0337 1.11
MPT SERVICE INFORMATION

CONFIGURATION
EXIT ENTER

VARIANT (VARIANT)
EXIT SET

WIDTH 68
EXIT SET

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1.12 0319
 MPT SERVICE INFORMATION

PARAMETER VALUES DEFAULT SETTING FUNCTION

Parameters in bold-italic are not available for all processor variants. See "VARIANT".
D TOP-UP ON ON/OFF Switches developer top-up function ON/OFF.
If ON the system will automatically top up in the
developer section when low level is detected.

If OFF developer replenish must be added

manually when low level is detected.

D FILL PUMP OFF ON/OFF Select if the processor is equipped with a fill
pump in the developer section.

D FILL MIN OFF ON/OFF Select if the processor is equipped with a min.
level sensor in the developer fill section.

WASH TAP.W TAP.W Set to RECIRC if the wash section runs with
RECIRC circulation water (the processor is equipped with
circulation pump and min. level sensor in wash
section).
Set to TAP.W if the wash section runs with tap
water.

GUM CNT MIN OFF ON/OFF Select whether or not the present processor is
equipped with min. level sensor in the gum
replenishment container.

GUM CLEAN ON ON/OFF Select if processor should rund the gum cleaning
process when turned ON and OFF (see also
description of "GUM" in the processor service
manual, chapter 2).

0415 1.13
MPT SERVICE INFORMATION

WIDTH 85
EXIT SET

Initializing, WIDTH 85
Please wait... CANCEL OK

(OFF) WIDTH 68
CANCEL OK

WIDTH 68
RESTART SET

VARIANT
EXIT SET SETTER NONE
RESTART SET

VARIANT
CANCEL OK
XXX XX
Thermal RESTART SET
CANCEL OK
RECONFIGURING
Thermal Please wait..
RESTART SET
(OFF)

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1.14 0319
 MPT SERVICE INFORMATION

INITIAL CONFIGURATION

If the processor is not properly configured when

starting up e.g. if the software has been reset to
default or if the software has been changed you
must do the following:

(See example opposite).

• When in OFF-mode press the stand-by key.
The display changes to show the variant
selection parameter.

• Press “SET” to enter the parameter, use

up/down” keys to select the proper processor
variant (Thermal or Polymer) and confirm by
pressing “OK”.

• Press the down key to select the "WIDTH"

selection parameter.

• Press “SET” to enter the parameter, use

up/down” keys to select the proper processor
width (68 or 85) and confirm by pressing “OK”.

NOTE! It is very important for the proper

function of the processor that you select the
correct processor variant and width.

• Press the down key to select other configuration

parameters or press "RESTART" to reconfigure
the processor.
See also description of configuration menu
earlier in this manual.

• The processor will reconfigure and return to

OFF-mode.

0319 1.15
MPT SERVICE INFORMATION

TIME REPLENISH
EXIT ENTER

STANDBY
EXIT ENTER

DEV 0ml/h
EXIT SET

DEV 0ml/h
CANCEL OK

DEV 50ml/h
CANCEL OK

DEV 50ml/h
EXIT SET

OFF
EXIT ENTER

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1.16 0319
 MPT SERVICE INFORMATION

SETTINGS
TIME REPLENISH OFF
The time replenishment system supplies additional
Replenishment is added on a time basis and the replenishment to compensate for lost activity
amounts to be added are set in the parameters caused by normal oxidation and/or evaporation of
below.
– DEVELOPER
Set up the TIME REPLENISH function as illustrated.
when the processor is in off mode or main
STAND-BY power is turned off.
The time replenishment system supplies additional
replenishment to compensate for lost activity
caused by normal oxidation and/or evaporation of

– PRE-WASH (Polymer processors only)

– DEVELOPER
– WASH WATER

when the processor is in stand-by mode.

PARAMETER VALUE DEFAULT SETTING DESCRIPTION

Parameters in bold-italic are not available for all processor variants.
STAND-BY
PWASH 0 (= OFF) 0 - 500 ml/hour The total amount of wash water to be added to the
(cc/hour) pre-wash section, when in STAND-BY mode.
DEV 50 0 - 500 ml/hour The total amount of time replenish to be added to
(cc/hour) the developer section, when in STAND-BY mode.
WASH 0 (= OFF) 0 - 500 ml/hour The total amount of wash water to be added to the
(cc/hour) wash section, when in STAND-BY mode.
OFF
DEV 50 0 - 500 ml/hour The total amount of time replenish to be added to
(cc/hour) the developer section, when in OFF mode (or main
power is turned off)..

0337 1.17
MPT SERVICE INFORMATION

REPLACE PERIODS
EXIT ENTER

D CHEM 1000m2
EXIT SET

D FILTER 200m2
EXIT SET

D FILTER 200m2
CANCEL OK

D FILTER 300m2
CANCEL OK

D FILTER 300m2
EXIT SET

D BRUSH 15000m
EXIT SET

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1.18 0337
 MPT SERVICE INFORMATION

REPLACE PERIODS

NOTE! Some processors only.

Replace periods are the max. plate area and the

max. process length to be procced before alarms
for change of developer solution, filter, and brush
occur.

CAUTION! The parameters "D FILTER" and

"D BRUSH" below are available only when set
to "ON" in the configuration menu.
See also "CONFIGURATION" in this manual.

See the illustration opposite and the table below for

setting of max. area and max. length.

PARAMETER VALUE DEFAULT SETTING DESCRIPTION

Parameters in bold-italic are not available for all processor variants.
D CHEM 1000 OFF - 6000 m2 The total area of plate to be processed before the
developer solution is exhausted and alarms for
change of developer occur.
D FILTER 500 2
OFF - 2000 m The total area of plate to be processed before the
developer filter area is exceeded and alarms for
change of developer filter occur.
D BRUSH 25000 OFF - 40000 m The total length of plate to be processed before the
developer brush is considered worn out and alarms
for change of developer brush occur.

0337 1.19
MPT SERVICE INFORMATION

CALIBRATE
EXIT ENTER

Section DEV
EXIT ENTER

M4 ReplPump
EXIT DEV SET

M4 ReplPump
SET DEV CALIB

b a

Please wait ...

CAP 180ml/min TESTING 0:01 CALIB ERROR

RETURN SET CANCEL OK EXIT

CAP 180ml/min TESTING 0:37

RETURN OK CANCEL OK

CAP 190ml/min AMOUNT 82ml

RETURN OK CANCEL OK

CAP 190ml/min M4 ReplPump

RETURN SET EXIT DEV SET

Section DEV
EXIT ENTER

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1.20 0319
 MPT SERVICE INFORMATION

CALIBRATE
THE CALIBRATE FUNCTION SECTION PARAMETER VALUE
Parameters in bold italic are not available for
Various conditions such as the ambient
all processor variants.
temperature, chemistry type, water pressure,
PWASH K6 Valve
voltage and frequency etc. influence on the output
DEV M4 Repl Pump
volume of a specific pump or valve.
Use the “CALIBRATE” functions to obtain accurate
K1 Fill Pump
pump and valve output volumes.

WASH K8 Valve
The table opposite shows the complete list of
possible calibrating parameters.

See next page for description of the calibration

procedure.

0319 1.21
MPT SERVICE INFORMATION

CALIBRATE
EXIT ENTER

Section DEV
EXIT ENTER

M4 ReplPump
EXIT DEV SET

M4 ReplPump
SET DEV CALIB

b a

Please wait ...

CAP 180ml/min TESTING 0:01 CALIB ERROR

RETURN SET CANCEL OK EXIT

CAP 180ml/min TESTING 0:37

RETURN OK CANCEL OK

CAP 190ml/min AMOUNT 82ml

RETURN OK CANCEL OK

CAP 190ml/min M4 ReplPump

RETURN SET EXIT DEV SET

Section DEV
EXIT ENTER

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1.22 0319
 MPT SERVICE INFORMATION

CALIBRATION PROCEDURE NOTE! The message "CALIB ERROR" will

appear if the software detects conditions that
Tools: An accurate graduate for min. 6 liters or a will invalidate the calibration, e.g. waste full,
container placed on an accurate weight. low level in replenish and fill containers or cover
open. The calibration procedure will then have
To calibrate a pump do the following: to be retried. Check the alarm menu for cause.
• DEV pumps M4/K1: Fill the graduate/container
• When the pump/valve is stopped compare the
with sufficient chemicals to perform the
AMOUNT value with the volume actually
calibration.
pumped from/into the graduate/container.
Water valves K6/K8: The graduate must be
empty. • Use the “UP/DOWN” keys to adjust the value on
the display to the actual pumped value. Push
• DEV pumps M4/K1: Remove the replenishment
"OK" to accept calibration.
hose from the replenishment container and keep
it elevated to avoid spill. Place the replenishment • The software will convert the accepted
hose into the graduate. calibration value to a pump capacity in ml/min.
Water valves K6/K8: Disconnect the hose from
the water inlet valve and place it into the CAUTION! Processors with water recycling
graduate. system and a water inlet pressure below 1.5 bar
(22 psi) may give inaccurate calibration values
• DEV pumps M4/K1: Remove all air from the
for pre-wash and wash water valves. The
replenishment system. Use for example the replenish rates can vary.
pump test function (see later in this chapter) to
start the pump. Keep hose end under the
Write down the pump/valve capacities in the
chemical surface at all time. Refill the graduate if table on the previous page as they will be
necessary. needed if loading new software.
• See illustration: Enter the "CALIBRATE" menu:
"SETUP" -> "SERVICE MENU" -> "CALIBRATE". ENTERING OLD
• Use the UP and DOWN keys to select a section VALUES INTO NEW SOFTWARE
and press "ENTER".
• See illustration. Enter the "CALIBRATE" menu:
• The display shows the name of the pump/valve "SETUP" -> "SERVICE MENU" -> "CALIBRATE".
e.g. "M4 ReplPump" (Developer Replenish).
• Use the UP and DOWN keys to select the
Press "SET" to enter the calibration function.
section in which you want to enter the value.
Press "SET".
NOTE! If pre-wash is present: When calibrating
either wash or pre-wash valves both valves will • See illustration from (b): Press "SET" once
open during calibration. more to enter the capacity (CAP) parameter.

• See illustration from (a): Press "CALIB" to start • Press "SET" to enter the adjustment facility.
the pump. The display will show "TESTING 0:00".
• Use the UP/DOWN keys to adjust the value and
Let the pump run for 1 min. (= "TESTING 1:00")
press "OK" to confirm.

• Press "RETURN" to return to the pump/valve

parameter.

0337 1.23
MPT SERVICE INFORMATION

a b

CONFIGURATION
(OFF)
EXIT ENTER

+ +

TEST FUNCTIONS
EXIT ENTER

Section DEV
EXIT ENTER

R1 Temp 21.0C
EXIT DEV

Section WASH
EXIT ENTER M4 ReplP 600ml
Section RINSE EXIT DEV START
EXIT ENTER
Section FIN
EXIT ENTER
Section DRY
EXIT ENTER
Section TRANS
EXIT ENTER
Section PROC
EXIT ENTER

Section MMI
EXIT ENTER

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1.24 0319
 MPT SERVICE INFORMATION

TEST FUNCTIONS
Use the parameters in the test functions (se table NOTE!
below) to display the status of input/output devices Working with the test functions please note :
and sensors and to turn output devices on/off. • The list covers all possible test functions.
Whether or not a specific test function is
The illustration opposite shows two ways of available depends of the processor variant
entering the test functions: and configuration.
• Make sure that wet sections are not empty
a) Through the menu structure when in stand-by when activating test functions for circulation
mode, or pumps or heaters.
(The system will prompt a warning.)
b) Using a service code, directly from off mode.
• When leaving TEST FUNCTIONS the
electronics will reset to normal.
The display shows "RESETTING, Please
wait...". After a short while the processor will
start up as usual and go to OFF-mode.

SECTION NOTE DESCRIPTION

Parameters in bold italic are not available for all processor variants.
Section HEAT (Polymer processors only)
R3 Temp Displays current temperature in the PRE-HEAT section.
M7 Fan Turns PRE-HEAT fan On/Off (displays status).
Polymer
E9 Heat only Turns PRE-HEAT heating element On/Off (displays status).
E10 Heat Turns PRE-HEAT heating element On/Off (displays status).
E11 Heat Turns PRE-HEAT heating element On/Off (displays status).
Section PRE-WASH (Polymer processors only)
B16 Level Displays current status of PRE-WASH level sensor.
B16 Connect Displays if PRE-WASH level sensor is connected.
B16 Conduct Polymer Displays conductivity measured by PRE-WASH level sensor.
M5+ CircPump only Turns PRE-WASH circulation pump On/Off (displays status).
K6 Valve Turns current status of PRE-WASH valve On/Off (displays status).
M8 Motor Displays PRE-WASH brush motor On/Off (displays status).
Section DEV
R1 Temp Displays current temperature in the DEV section.
B1 Level Displays current status of DEV level sensor.
B1 Connect Displays if DEV level sensor is connected.
B1 Conduct Displays conductivity measured by DEV level sensor.

0415 1.25
MPT SERVICE INFORMATION

SECTION NOTE DESCRIPTION

Parameters in bold italic are not available for all processor variants.
B15 Waste Displays current status of DEV waste container max. level sensor.
B15 Connect Displays if DEV waste level sensor is connected.
B15 Conduct Displays conductivity measured by DEV waste level sensor.
B10 ReplLow Displays if DEV repl. container min. level sensor is activated.
B10 Connect Optional Displays if DEV repl. container min. level sensor is connected.
B10 Conduct Displays conductivity measured by DEV repl. container min. level sensor.
B11 FillLow Displays if DEV fill container min. level sensor is activated.
B11 Connect Displays if DEV fill container min. level sensor is connected.
B11 Conduct Displays conductivity measured by DEV fill container min. level sensor.
E1 Heat Turns DEV heating element On/Off (displays status).
X16 Chiller Turns CHILLER unit On/Off (displays status).
M3 CircPump Turns DEV circulation pump On/Off (displays status).
M4 ReplPump Displays DEV replenish pump On/Off (displays status)
M4 ReplP 600ml Turns DEV replenish pump On/Off (On = 600 ml).
K1 Fill pump Turns fill pump On/Off.
Optional
K1 Fill pump 600ml Turns fill pump On/Off (On = 600 ml).
Dev brush motor :
M2 Speed Displays current brush motor speed.
M2 LowFwd Activates brush motor at low speed (displays whether motor is running)
M2 LowBack Activates brush motor at low (displays whether motor is running)
Optional
M2 HighFrwd Activates brush motor at high speed (displays whether motor is running)
M2 HighBack Activates brush motor at high (displays whether motor is running)
M2 StopAlrm Shows current limiter status.
Section WASH
B2 Level Displays current status of WASH level sensor On/Off (displays status).
B2 Connect Displays if WASH level sensor is connected.
B2 Conduct Displays conductivity measured by WASH level sensor.
M10+CircPump Turns WASH circulation pump On/Off (displays status).
K8 Replvalv Turns current status of WASH replenish valve On/Off (displays status).
Section GUM
M23 Circpump Turns GUM circulation pump On/Off (displays status).
B9 Gum Low Displays if GUM repl. container min. level sensor is activated.
B9 Connect Optional Displays if GUM repl. container min. level sensor is connected.
B9 Conduct Displays conductivity measured by GUM repl. container min. level sensor.
Section DRY
R2 Temp Displays current temperature in the DRY section.
M9+ Fan * Turns DRY fan and basis heat On/Off (displays status).
E3 Heat * Turns DRY heating element On/Off (displays status).
*) NOTE! The dryer fan is automatically turned on if a heater is turned on. Circulation pumps in wash
and pre-wash are automatically turned on if configured for recirculation (M5 and M10).

1.26 0415
 MPT SERVICE INFORMATION

SECTION NOTE DESCRIPTION

Parameters in bold italic are not available for all processor variants.
Section TRANS
M1 Speed Displays current roller motor speed.
M1 LowFwd Activates roller motor at low speed (displays whether motor is running)
M1 LowBack Activates roller motor at low (displays whether motor is running)
M1 HighFwd Activates roller motor at high speed (displays whether motor is running)
M1 HighBack Activates roller motor at high (displays whether motor is running)
M1 StopAlrm Shows current limiter status.
Section PROC
S8 Cover (HPU) Displays current status of top cover safety switch.
S1 InSensor Displays current status of input sensor.
S2 OutSens Displays current status of output sensor.
HPU board Displays board versions (Mk1 and Mk2).
MPU board Displays board versions (Mk3 and Mk4).
Section MMI
Power On LED Turns Power On LED On/Off (displays status). ??
Alarm LED Turns Alarm LED On/Off (displays status). ??
Section SETTER
OLP Shows processor status as send to setter (ready, busy, error, off)
PIM test Setter interface test (0 = OK) (1, 2, or 3 = defect or missing)

0415 1.27
MPT SERVICE INFORMATION

1.28 0319
 MPA/MPT/EPS

2. INITIALIZATION

CHECK AND DIAGNOSTICS

If a fail message occurs during start-up of the
processor serveral procedures can be carried out to
identify the cause of the failure.

Make the service checks as described in this

chapter.

0319 2.1
MPA/MPT/EPS

Initializing, (3 x)
Please wait...

FAIL: Not found

XXX

(HPU_SW) X.XX.XX

( 4.)

(OFF)

CALL SERVICE READY 1220pl

CONFIG TIMER P1 MENU

T2565_MPT

2.2 0319
 MPA/MPT/EPS

INITIALIZATION FAILS "(HPU_SW) or (MMU_SW) X.XX.XX"

If initialization fails due to mismatch in software the
(See illustration opposite). software version on the display shows the software
version on one of the boards not matching the
When processor is turned on it starts to initialize. version on the MPU board. E.g. (HPU_SW) 1.00.08.
The message "FAIL NOT FOUND" or "(HPU-SW)
X.XX.XX" might occur during start-up in special Download new software to all boards and make
situations. Below is described when it might new configuration. See "INITIAL CONFIGURATION"
happen. and "CONFIGURATION" in chapter 1.

"FAIL NOT FOUND"

If initialization fails because of a missing or bad
connection to the HPU board an error message is
displayed.

The processor will try to initialize 3 times and then

it turns into off mode.

Pushing the stand-by key switches the processor

into a "safe" mode from where you will have to do
the following:

• Turn the processor off.

• Check that all cables between circuit boards

(especially the circuit boards which are displayed
in the error display) are properly connected.

• Turn on the processor.

• Press the Stand-by key.

If initialization still fails turn the processor into the
"SAFE" mode from where you have access to the
configuration parameters. See next page.

0337 2.3
MPA/MPT/EPS

Initializing,
Please wait...
3x
FAIL: Not found
HPU

(OFF)

CALL SERVICE
CONFIG
+ + CONFIG

WIDTH 68
EXIT SET

WIDTH 85
EXIT SET

RECONFIGURING
Please wait..

T2576

2.4 0319
 MPA/MPT/EPS

CHECK OF CONFIGURATION Phase 2:

FROM THE SAFE MODE The MPU determines that there is no new Software
to be downloaded and sends a disconnect to all
(See illustration opposite). boards. The individual board will then start the
application software. The Control Panel display will
If initialization fails after check of cables between
show “Initializing, please wait...”
circuit boards enter the "CONFIG" mode and check
The red LED is on
the configuration:
The green LED is off
• Enter "CONFIG" using the service kode.
Phase 3:
• Check that the configuration matches the The red LED is on
present processor. If not change the configuration The green LED is on
accordingly and push "EXIT".
Phase 4:
• The processor will reconfigure and try to initialize.
At this point the system is up and running and the
• If initialization still fails, one or more of the circuit communication between the boards has been
boards are defective. established.
The red LED is on (very short blinks can be
observed)
LED DIAGNOSTICS The green LED is on.
The MMU display is cleared and power on LED is
Each of the circuit boards (MPU/HPU/MMU/HCU) turned on.
holds a set of LED’s, a red and a green. They can
be used to diagnose certain startup problems. The
NOTE! Please refer to the "Control Panel"
LED's on the Control Panel's MMU board is not
manual for information about alarms.
easily accessible but normally the display is
sufficient input to whether the board is functioning
correctly.

Phase 1:
Immediately after turning the system on, the boot
loader program on each board determines the
specific board type. This information is signaled
with a LED blinking sequence. For all boards the
red LED blinks once followed by a number of blinks
with the green LED.
MPU: red, green
HPU: red, green, green
HCU: red, green, green, green
MMU: red, green, green, green, green

0319 2.5
MPA/MPT/EPS

2.6 0319