Ammann 4T ARX Roller Operators Manual - o

Original manual (EN)
ARX 36
ARX 40
ARX 40 K
ARX 45
ARX 45 K
Yanmar
Serial No. 40000-
Book ID: 1208531

2
ARX 4
1208531 | 03.07.2012
Declaration of Conformity
This is to certify that the machine | group of machines indicated below conform(s) to the relevant basic safety
and health requirements of the relevant EC directives in terms of their conception and design and in the form
marketed by us.
This declaration shall cease to be valid in the event of any change made to the machine/group of machines
after handover to the trader/user if such changes are not agreed with us.
Name of machine or group of machines: Tandem roller & combined roller
Model | Type: ARX 36, ARX 40, ARX 40 K, ARX 45, ARX 45 K
Mode of functioning: Ground compaction
Serial number: 40,000 - 45,000
Relevant EC directives: - Machinery Directive 2006/42/EC

- Directive on Electromagnetic Compatibility 2004/108/EC
- Emission Directive 97/68/EC
1208531 | 03.07.2012
- Noise Directive 2000/14/EC
Applicable harmonized standards: EN 500-1, EN 500-4,
Issuing testing office for TÜV Austria

noise tests: Testing office number: 0408
Machine type as per appendix I from No.: 8

2000/14/EC:
Conformity assessment as per appendix Unit verification
VIII from 2000/14/EC: ISO 9001 certificate no.: 30605
Recorded sound power level: 102dB(A)
Noise emissions:
Guaranteed sound power level: 106dB(A)
Manufacturer: Ammann Schweiz AG
Address: Eisenbahnstrasse 25
CH-4901 Langenthal
Signatures:
Name: H. Queder Ch. Anliker

Mode of functioning: Plant manager Technology Manager
The technical documents are stored in the care of the above-
Authorized representative:
mentioned persons
Place, Date: Langenthal, March 2012
3
4
ARX 4
1208531 | 03.07.2012
Preface
1208531 | 03.07.2012
Congratulations on your purchase of an Ammann compaction roller.
This quality of this compaction device is characterized by simple operation and main-
tenance and is the product of many years of Ammann experience in the field of road
roller engineering.
Because the content of the deliverable depends on the order, the features of your rol-
ler may differ in some descriptions and pictures.
In order to avoid faults due to improper operation and maintenance we request that
you read this operating manual with great care and keep it for later reference.
With kind regards
Ammann Schweiz AG
Eisenbahnstrasse 25
CH-4901 Langenthal
Phone: 0041 (0)62 916 61 61

Fax: 0041 (0)62 916 64 03
www.ammann-group.com
5
6
ARX 4
1208531 | 03.07.2012
Contents
1208531 | 03.07.2012
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1.1 Target audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1.2 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1.3 Overview of customer documentation . . . . . . . . . . . . . . . . . . . . . . 14
1.1.4 Validity of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.1.5 Storage of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.1.6 Technical changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.1.7 Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.1.8 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.2 Structure of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.2.1 Orientation on the roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.2.2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.1 Identification of the roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.1.1 Machine types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2 Product data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.2.2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3 Roller designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3.1 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4.1 Intended purpose of the ARX 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4.2 Requirements for the roller driver . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4.3 Application limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.5 Inappropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7
2.5.1 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1 General work safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2 Roller operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2.1 Shear points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3 Rollover bar (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4 Noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.5 Safety labels on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.5.1 Warning stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.5.2 Notice stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.6 Vibration hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.6.1 Whole-body vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4 Structure and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

4.1 Component overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5 Operating and display elements. . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.1 Instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1.1 Switch functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1.2 Control lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.1.3 Control lamp functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2 Error code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.2.1 Display upon start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.2.2 Displays during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1208531 | 03.07.2012
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1.1 Roller with pneumatic wheel (combined roller) . . . . . . . . . . . . . . . 52
6.1.2 Wide tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.1 Rollover bar (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.1.1 Folding the ROPS upward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2 Driver’s seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2.2 Adjusting the driver's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.3 Protection against vandalism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.4 Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.4.1 Ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.4.2 Starting the engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.5 Driving and braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.5.1 Setting the speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.5.2 Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.6 Work gear / transport gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.7 Turning off the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.8 Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.9 Seat switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.9.1 Opening the seat switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.9.2 Closing the seat switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.10 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.10.1 Initiating an emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.10.2 Releasing the emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.11 Locking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.12 Sprinkling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.12.1 Checking water level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.12.2 Refilling with water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.12.3 Switching on continuous sprinkling . . . . . . . . . . . . . . . . . . . . . . . . 66
8 ARX 4
7.12.4 Switch on interval sprinkling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.13 Simple/double vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.13.1 Preselecting the frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.13.2 Vibration on / off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.14 Vibration automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.14.1 Manual vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.14.2 Automatic vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.1 Edge cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1.1 Presetting edge cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1.2 Operation of the edge cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.1.3 Disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.2 2 operating levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.3 Rear work light and revolving warning light . . . . . . . . . . . . . . . . . . . . 73
8.4 Revolving warning light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8.4.1 Switching on the revolving warning light . . . . . . . . . . . . . . . . . . . . 73
8.4.2 Positions of the revolving warning light . . . . . . . . . . . . . . . . . . . . . 73
8.4.3 Replacing the bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.5 Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.5.1 Transport with ROPS folded down . . . . . . . . . . . . . . . . . . . . . . . . 75
8.5.2 Fitting / removing the roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.5.3 Transport with ROPS folded up . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.5.4 Removing the tarpaulin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.6 Reversing alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.7 Battery cut-off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
1208531 | 03.07.2012
8.7.1 Battery cut-off switch on / off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

8.8 Traction aid (flow divider). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.9 Anti-adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.9.1 Switching on anti-adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.9.2 Advantages of anti-adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.9.3 Anti-adhesive designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9.1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9.1.1 Battery safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.2 General information about maintenance . . . . . . . . . . . . . . . . . . . . . . 84
9.3 Maintenance ARX 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.3.1 Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.4 Maintenance check sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.5 Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.5.1 Releasing brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
9.6 Opening the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.7 Engine compartment overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9.8 Fuel (diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.8.1 Checking fuel level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.8.2 Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
9.8.3 Draining fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
9.8.4 Cleaning the fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
9.8.5 Fuel filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.8.6 Water separator filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.9 Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
9.9.1 Checking the engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
9.9.2 Topping up the engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
9.9.3 Draining engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.9.4 Replacing engine oil filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9.10 Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9.10.1 Checking the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9
9.10.2 Topping up hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9.10.3 Draining the hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9.10.4 Cleaning the hydraulic oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . 100
9.10.5 Replacing the hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . 100
9.10.6 Replacing the ventilation filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
9.11 Emptying the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
9.11.1 Cleaning accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
9.11.2 Emptying the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
9.12 Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
9.12.1 Checking coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
9.12.2 Topping up coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
9.12.3 Cleaning the radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
9.13 Functional check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9.13.1 Sprinkler system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9.13.2 Roller drum scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9.13.3 Tire pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.13.4 Air-intake filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.13.5 Seat contact and emergency stop . . . . . . . . . . . . . . . . . . . . . . . . 107
9.13.6 Brakes (brake test). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
9.13.7 Pendulum support / articulated joint. . . . . . . . . . . . . . . . . . . . . . . 108
9.14 Lubricating steering cylinder, bearing . . . . . . . . . . . . . . . . . . . . . . . 109
9.15 Lubricant table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
9.16 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
9.17 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
9.18 Cleaning the roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
1208531 | 03.07.2012
10 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
10.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
10.1.1 Replacing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
10.1.2 Starting with another battery (jumpering). . . . . . . . . . . . . . . . . . . 117
10.1.3 Charging the battery using a battery charger. . . . . . . . . . . . . . . . 118
10.1.4 Long-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10.2.1 Engine compartment fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
10.2.2 Steering column fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
10.3 Replacing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
10.3.1 Replacing bulbs at the front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
10.3.2 Replacing bulbs at the rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
10.4 Gas strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
10.4.1 Replacing gas struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
11 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
11.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
11.1.1 Short-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
11.1.2 Long-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
11.2 Winterization (risk of freezing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
11.2.1 Draining the water tank and sprinkler . . . . . . . . . . . . . . . . . . . . . 127
11.2.2 Removing the water filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
12.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
12.1.1 Joint protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
12.1.2 Lifting at the 4-point lifting eyes . . . . . . . . . . . . . . . . . . . . . . . . . . 131
12.1.3 Securing the roller on the transporter . . . . . . . . . . . . . . . . . . . . . 131
12.1.4 Center of gravity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
13.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
10 ARX 4
13.2 Removal and depressurization of the gas struts . . . . . . . . . . . . . . . 136
14 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
14.1 Wiring diagram, ARX 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
14.1.1 Key for ARX 4 wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
14.2 Hydraulics diagram, ARX 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
14.2.1 Key for ARX 4 hydraulics diagram. . . . . . . . . . . . . . . . . . . . . . . . 147
14.3 Hydraulics diagram, ARX 4 K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
14.3.1 Key for ARX 4 K hydraulics diagram . . . . . . . . . . . . . . . . . . . . . . 149
1208531 | 03.07.2012
11
12
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
13
1General
1.1 About this manual
This manual is part of the customer documentation for the ARX 4 vibration roller. It
is customer documentation of the Ammann Schweiz AG and its representatives in
other countries.
1.1.1 Target audience
The target audience for this manual is the owner/operator of the ARX 2 vibration rol-
ler along with his employees who have been authorized for repair, operation and
maintenance by the owner/operator.
1.1.2 Purpose
The purpose of this manual is to ensure the optimal use and safe application of the
roller for the following processes.
● Commissioning
● Operation
● Maintenance
● Repair
1208531 | 03.07.2012
1.1.3 Overview of customer documentation
Please check that the delivery is complete and inform us within 14 days after
purchase if the delivery is not complete. Please always indicate the serial number.
The customer documentation for the vibration roller and its components includes,
among others, the following customer documents.
● Roller manual
● Spare parts catalog for roller
● Yanmar engine manual in English
● Yanmar engine manufacturer’s declaration
Tab. 1-1 Documents for the ARX 4
Language Manual Spare parts catalog
Danish 1208538
German 1208206 1214202
English 1208531 1214202
Finnish 1208543
French 1208530 1214202
Italian 1208533
Dutch 1208534
Norwegian 1208537
Polish 1208539
14 ARX 4
Language Manual Spare parts catalog
Portuguese 1208542
Russian 1208541
Slovenian 1208535
Spanish 1208532
Czech 1208536
1.1.4 Validity of the manual
This manual is valid for the following rollers:

ARX 36, ARX 40, ARX 45, ARX 40 K, ARX 45 K
An assortment of optional equipment is available for the roller, which we can install
as you wish. For this reason, some of the figures or descriptions in this manual could
deviate from your roller.
1.1.5 Storage of the manual
Ammann Schweiz AG delivers every vibration roller with this manual. The manual is
1208531 | 03.07.2012
a permanent component of the roller. Store it so that it is always available for viewing
by the users.
Ensure that the manual is complete and legible. If the manual should become lost,
damaged or illegible, replace it promptly.
The obligation to properly store the manual for the roller covers the roller's entire ser-
vice life. If you loan the roller, ensure that the manual is taken along on board the
roller. If the roller is sold, hand the manual over to the new owner.
1.1.6 Technical changes
In the interest of technical developments, Ammann Schweiz AG reserves the right to

make changes to this customer document at any time without separate notice.
1.1.7 Copyrights
The publisher of this EC compliant customer document is Ammann Schweiz AG.
We reserve all rights for this document and the roller described therein. Reproduc-
tion, disclosure to third parties or utilization of its content is forbidden without our
express permission. © 2011 Ammann Schweiz AG
1.1.8 Spare parts
In this manual, we describe selected maintenance work. We refer you to your autho-
rized dealer for the remaining maintenance work in accordance with the maintenance
plan.
General 15
When performing scheduled and unscheduled repairs, you may need to replace
components of the roller.
Only use spare parts which meet the requirements specified by the Amman Schweiz
AG. These requirement are fulfilled if only original Ammann spare parts are used.
For the ordering of spare parts, we provide you with a spare parts catalog.
1.2 Structure of the manual

The following explanations are designed to familiarize you with the roller and to pro-
vide support for handling and maintenance.
It is essential that you read chapter 3 Safety information, Page 27 carefully before
commissioning and carrying out maintenance work.
Observing the "safety instructions" in particular increases the reliability of the roller in
operation and its service life. This reduces repair costs and down time.
1.2.1 Orientation on the roller
When describing the components of the roller, we inform you of their position on the
1208531 | 03.07.2012
roller. We adhere to the orientation below when doing so.
Top Left
Front
Rear
Bottom Right
Fig. 1-1 Orientation ARX 4
We view the roller from the position of the driver in the driver’s position in the direction
of travel.
1.2.2 Warnings
Please observe the meaning of the following warnings:
16 ARX 4
! DANGER
● DANGER represents an immediate hazard leading to severe bodily injury or

death.
! WARNING
● WARNING represents a possibly hazardous situation which could lead to se-

vere bodily injury or to death.
! CAUTION
1208531 | 03.07.2012
● CAUTION represents a possibly hazardous situation which could lead to

slight bodily injury.
● Caution also represents a hazard of environmental pollution causing local or
global environmental damage.
NOTE The battery poles and terminals must be clean. If they are coated with a
(whitish or greenish) sulfur crust they must be cleaned.
NOTE Risk of cable fire or short circuit
● NOTE represents first of all: damage which could be caused to the roller or parts
of it.
● NOTE represents secondly: application tips and other particularly useful informa-
tion.
● NOTE is not a signal word for a hazardous or damaging situation.
General 17
18
ARX 4
1208531 | 03.07.2012
2Product description
1208531 | 03.07.2012
19
2.1 Identification of the roller
2.1.1 Machine types
The data given below serve to identify the models. The machine models differ only
in terms of weight and the width of the roller drum. The combined roller has a pneu-
matic wheel axis instead of the smooth back drum roller.
ARX 36
ARX 40
ARX 45
Tab. 2-1 Roller with roller drum
Model Roller drum width Weight
1208531 | 03.07.2012
ARX 36 1300 mm 3740kg
ARX 40 1300 mm 4125kg
ARX 45 1380 mm 4670kg
ARX 40 K
ARX 45 K
Tab. 2-2 Roller with pneumatic wheel (combined roller)
Model Roller drum width Weight
ARX 40 K 1300 mm 3840kg
ARX 45 K 1380mm 4070kg
20 ARX 4
2.2 Product data
2.2.1 Dimensions
2826
2332
2155
325 850
A
1208531 | 03.07.2012
2800
2971
2837
W1
B
W
40
Tab. 2-3 ARX 4 dimensions
ARX 36 ARX 40 ARX 45 ARX 40 K ARX 45 K
A 1950 1950 1950 2008 2008
B 1423 1423 1503 1463 1463
W 1300 1300 1380 1300 1380
W1 1341 1341 1421 1341 1421
Product description 21
2.2.2 Specifications
Tab. 2-4 ARX 4 Performance Characteristics
ARX 36 ARX 40 ARX 45 ARX 40 K ARX 45 K
Service weight according to CECE (kg) 3740 4125 4670 3840 4070
Max. service weight (kg) 4300 4700 5100 4700 5100
Static linear load (kg/cm) 14.4 15.8 16.9 15.8 16.9
Wheel load (kg) - - - 480 508
Inside turning radius (mm) 2581 2581 2621 2581 2621
Amplitude (mm) 0.57/0.36 0.57/0.36 0.55/0.34 0.57/0.36 0.55/0.34
Max. compaction force per roller drum (kN) 50 52 55 52 55
Gradient in % with/without vibration 30/40 30/40 30/40 30/40 30/40
Drive YANMAR 3TNV88/Euromot 3A - EPA Inter 4
Performance according to ISO 3046 30.0kW / 40.8HP
Operating speed 1.) 2100 1/min 2.) 2400 1/min
Travel speed 0-10km/h
Steering angle/pivoting +/-32°/+/-8°
1208531 | 03.07.2012
Vibration frequency 2100/2400 1/min 1.) 45Hz 2.) 57Hz
Fill levels Tab. 2-5 Fill levels ARX 4
Container Contents
Water tank capacity 350l
Hydraulic oil tank 37l
Diesel tank 59l
Anti-adhesive tank 18l
2.3 Roller designation
2.3.1 Identification plate
An identification plate is affixed to the roller for identification. The identification plate
is attached to the rear part of the chassis below the steering column.
22 ARX 4
2 1 3
11
7 9 10
Fig. 2-1 Data on the identification plate
1 Roller designation
2 Roller model
1208531 | 03.07.2012
3 Name and address of the manufacturer

4 Serial number
5 Year of manufacture
6 Vehicle Identification Number (VIN)
7 Fuel engine output at
8 Speed of fuel motor (rpm)
9 CECE total weight (max. weight in Switzerland)
10 CECE front axle weight (max. axle weight in Switzerland)
11 CECE rear axle weight (max. axle weight in Switzerland)
NOTE When ordering spare parts you must indicate the serial number (S/N) of the rol-
ler.
2.4 Intended use
2.4.1 Intended purpose of the ARX 4
ARX 4 vibration rollers are universal rollers designed for use on small and medium-
sized building sites.
Normal modes of Use the ARX 4 roller exclusively for driving on and compacting:
operation
● Unbonded layers (earth, gravel, crushed stone).
● Blacktops (asphalt).
Special operating ● Transport of the roller from A to B (crane and low loader).
modes ● Cleaning the roller.
● Maintenance of roller according to maintenance plan or in the event of defects.
● Rectification of machine faults by trained personnel based on error messages.
● Towing the roller.
● Proper disposal by the operator in accordance with national regulations.
2.4.2 Requirements for the roller driver
Only trained, suitable and reliable specialists with a valid national driving license for
this category of vehicle may operate the rollers.
2.4.3 Application limits

Tab. 2-6 Limits for application in consideration of environmental conditions
Operation Storage
Temperature limit -10°C to +48°C -25°C to +48°C
Humidity All-year operation / outdoor storage
Terrain Level Level
1208531 | 03.07.2012
Slope up 30% with / 40% without vibration 40%
Slope down 30% with / 40% without vibration 40%
2.5 Inappropriate use

Inappropriate use includes any use not listed under intended use. Note the following
in particularly:
● The roller is not a playground.

● The roller must not be used for traction.
● The roller is not a passenger transporter.
● In the case of movements greater than 3km, the roller must be loaded on a trans-
porter.
● The roller is not a rock crusher, breaking chisel or similar.
2.5.1 Disclaimer
Ammann Schweiz AG accepts no liability for maintenance of reliable functioning of

the roller if it is not used appropriately.
Unauthorized conversions and changes to the roller are prohibited for safety reasons
and void any and every Ammann guarantee as well as, possibly, the CE directive.
Replaced spare or wear parts must meet the technical requirements specified by
Ammann. These requirement are fulfilled if only original Ammann spare parts are
used.
24 ARX 4
The instructions given in the various sections must be adhered to. The safety inst-
ructions must be observed at all times. Failure to adhere to working instructions, their
correct order, safety instructions or safety labeling requirements causes liability
claims to become void.
1208531 | 03.07.2012
26
ARX 4
1208531 | 03.07.2012
3Safety information
1208531 | 03.07.2012
27
3.1 General work safety
● The roller may only be used for driving and compacting unbound layers (gravel,
soil) and blacktops (asphalt). Other uses are prohibited.
● Rollers may only be operated with all safety devices. Manipulation or disregard of
safety devices and regulations invalidates the CE conformity.
● Before starting every shift, check the effectiveness of the operation and safety de-
vices and that the protection devices are in place.
● Check the steering and brakes when you start work. If defects are apparent roller
operation is not permitted.
● If you identify any defects on the safety system or defects that impair safe opera-
tion of the equipment, inform your supervisor immediately. The roller may no lon-
ger be operated.
● If you identify any defects which endanger safe operation, cease operation imme-
diately.
● Only perform work on and clean the roller if it is stationary and secured from rol-
ling away.
● Switch off the engine when filling the fuel tank. Do not fill up fuel in closed rooms.
No open flames.
● Do not vibrate on slopes or inclines where there is a hazard of slipping or overtur-
ning.
● Do not drive on slopes that are steeper than the maximum climbing capacity of
the equipment. Always drive the roller carefully perpendicular to the slope dip.
● Do not vibrate inside buildings and on instable ground.
1208531 | 03.07.2012
● Keep the driver’s position and steps free of trips, grease, dirt, ice, etc.
● The driving and working field of view may not be obstructed in any way. Adjust all
the necessary mirrors correctly and keep them clean.
● Switch off the engine before leaving the roller. Secure the roller from unauthorized
start-up and rolling away.
● Take suitable measure to secure lowered rollers that pose an obstruction.
● Never work under the influence of drugs, alcohol or medicines that impair con-
sciousness.
● Only operate the roller in good general light conditions and good workspace illu-
mination.
● The operator's workplace is on the seat of the driver's platform. The roller may not
be operated from any other position.
3.2 Roller operation
! DANGER
Rollover hazard when driving the roller!
• Only start the roller from the driver’s position.

• No persons may stand in front of or behind the roller while it is
in operation.
• Persons necessary for operations at the sides of the equipment
must remain at a safe distance of at least 1 m.
28 ARX 4
3.2.1 Shear points
● When closing the hood ensure that no objects are situated between the hood and
the chassis.
● Take care that nothing is jammed in the joint plates when rotating the roller drums.
● Do not put hands between the roller drum and support during operation.
! DANGER
Danger to life through tipping or slipping of the roller! The
edges of filled areas may give way!
• Only travel directly up or down slopes.

• Do not drive across slopes.
• Keep your distance to embankments and edges!
• Do not drive over steps on roadways!
• Park the roller on slopes only in such a way that it cannot tip
over.
• Use the roller on slopes only in such a way that it cannot tip
over.
• The roller drums have very poor adhesion on snow and ice. Dri-
ving or working on a slope in snow or ice is prohibited.
1208531 | 03.07.2012
Fig. 3-1 Tipping hazard!
! DANGER
Danger to life through being thrown out!
• Always wear the safety belt. Together with the rollover bar it is
a safety system that can save your life.
Keep the following hazards in mind:
• Plane surfaces are not always uniformly load-bearing.

• Cavities or large stones may be located below the surface.
• Loamy/clayey soils become slippery when wet.
• Vibration can increase the hazard of lateral slipping.
• High steering angles at slope edges increase the hazard of
overturning.
• Articulated machines are in particular danger from high stee-
ring angles on slopes.
Safety information 29
! DANGER
Crushing of toes through careless handling of the roller!
• Wear safety shoes when working with the roller in order to help
avoid crushed toes.
! DANGER
Danger of accident through improper operation of the roller!
• Read the operating instructions before operating the roller.

• Adhere to the safety regulations at all costs.
• In case of lack of clarity, contact your authorized dealer.
3.3 Rollover bar (ROPS)
! DANGER
Danger to life through overturning of the roller!
1208531 | 03.07.2012
• Never operate the roller with the ROPS folded down!
Fig. 3-2 Never fold the ROPS down during operation
! WARNING
Danger of accident due to alterations to the ROPS!
Safety is no longer ensured if unqualified modifications or al-

terations are made on the ROPS.
• Do not make any modifications to the ROPS without the per-

mission of the manufacturer.
30 ARX 4
NOTE Check that:
• The roller chassis is not bent or cracked in the area of the ROPS mounting.
• The ROPS has no cracks or fractures.
• All screw connections are tight (note tightening torque).
3.4 Noise levels
! WARNING
Hearing damage due to continuous noise level!
Depending on the use of equipment it is possible that the al-

lowed noise level of 85dB (A) will be exceeded.
• Wear ear protectors in accordance with national accident pre-

vention regulations when working at higher noise levels.
The following noise level measurements were carried out by an accredited testing
and monitoring body in accordance with machine directive 2000/14/EEC of the
European parliament and council.
1208531 | 03.07.2012
Inspecting and monitoring organization: TÜV Österreich (Austrian technical inspec-

torate) Testing body no. 0408
Tab. 3-1 ARX 4 sound power level
Model Value
Measured sound power level ARX 4 = 102 dB (A)
Guaranteed sound power level ARX 4 = 106 dB (A)
Measured sound pressure level at the driver's position ARX 4 = 87.7 dB (A)
NOTE The obligation to wear ear protection is standardized nationally. In Switzerland

and Germany, this is as of a measured level of 85dB (A) (sound pressure).
3.5 Safety labels on the machine

● Observe and adhere to the rules.
● Keep the safety stickers and signs complete and legible.
● Replace any damaged or illegible stickers and signs immediately.
● You can order new stickers from Ammann Schweiz AG.
From the moment the signs are no longer recognizable and understandable at first
glance, the machine must be shut down until new signs are installed.
3.5.1 Warning stickers
Tab. 3-2 Warning stickers on board
Warning stickers Meaning
Relationship to roller:
Operating lever console.
Danger:
Rollover hazard!
Explanation:
Always set the parking brake when leaving the vehicle.
Driver’s position.
Danger:
Danger of injury due to incompetent operation:
Explanation:
Read the operating instructions before operating the roller.
Adhere to the safety regulations at all costs. Contact your
authorized dealer if anything is unclear.
Between the front and rear parts of the roller.
1208531 | 03.07.2012
Danger:
Crushing hazard!
Explanation:
Only stand in this area when necessary and only with ext-
reme caution!
Radiator, both sides.
Danger:
Hand injury!
Explanation:
Do not put hands in the radiator fan when the machine is
running.
32 ARX 4
Rollover bar (ROPS).
Danger:
Crushing hazard!
Explanation:
Never operate the roller with the ROPS folded down.
Brake.
Danger:
Wear of the locking brake.
Explanation:
Only operate the parking brake when at a standstill. Only
operate the emergency stop when at a standstill or in an
emergency. After several operations of the locking brake
while the roller is in motion, the brake test must be perfor-
1208531 | 03.07.2012
med.
Danger:
Damage to electrical controls!
Explanation:
Never spray the water jet into electrical or electronic com-
ponents.
Never spray into the engine combustion air intake.
Driver's position and immediate vicinity of the roller.
Requirement:
Wear ear protectors!
Explanation:
Wear ear protectors in accordance with national accident
prevention regulations when working at higher noise
levels.
Requirement:
Wear a safety belt!
Explanation:
Always wear the safety belt when in the driver's seat.
3.5.2 Notice stickers

Tab. 3-3 Notice stickers on board
Notice stickers Meaning
Relationship to roller:On rear chassis, front right.

Designation: Guaranteed sound power level.
Explanation:Indicates the overall noise level produced by
the roller.
1208531 | 03.07.2012
Relationship to roller:Front chassis, left.
Designation: Hydraulic oil drain.
Explanation:Drain hole for the hydraulic oil
Relationship to roller:Front chassis under the cooler.

Designation: Motor oil drain.
Explanation:Drain hole for the motor oil
Relationship to roller:Front chassis, right side, over the

filler neck.
Designation: Fuel.
Explanation:Filler neck for diesel fuel.
34 ARX 4
Notice stickers Meaning
Relationship to roller:On the four wheel supports.

Designation: Suspension hooks.
Explanation:Points on the roller at which hoisting tackle
for lifting the roller can be attached.
Relationship to roller:On the front and rear chassis, on

the left and right, respectively.
Designation: Tie-down point.
Explanation:Points on the roller at which lashing means
for securing the roller on the transport vehicle can be
attached.
1208531 | 03.07.2012
3.6 Vibration hazard
3.6.1 Whole-body vibrations
The acceleration data given below for the three directions were measured in
accordance with Directive 2002/44/EC of the European Parliament and Council.
According to this directive the following shall be taken into consideration for risk
assessment:
● Extent, type and duration of exposition as well as limit values.

● All impacts on the health and safety of the roller driver.
● Information provided by the roller manufacturer.
The following represent typical ground compaction activities with and without vibra-
tion. The impact duration shall be taken into consideration when calculating the daily
exposition.
NOTE The acceleration data are dependent on the methods used and the ground pro-
perties; that is, the values may deviate from those given.
36
ARX 4
1208531 | 03.07.2012
4Structure and
function
1208531 | 03.07.2012
37
4.1 Component overview
Fig. 4-1 View driver’s position
1 Emergency stop switch

2 Ignition switch
3 Speed adjusting lever
1208531 | 03.07.2012
4 Operating lever
1
4
2
Fig. 4-2 View from left
1 Suspension
2 Articulated joint protection
3 Hydraulic tank oil level indicator (optical)
4 Filler neck cover for anti-adhesive tank (option)
38 ARX 4
3
1
2
Fig. 4-3 View from below
1 Hydraulic oil drain

2 Diesel tank drain
3 Draining engine oil
4 Anti-adhesive tank drain
1208531 | 03.07.2012
1 6
2
3
Fig. 4-4 View front right
1 Identification plate
2 Water filter
3 Tank cap (diesel)
4 Front sprinkler
5 Roller drum scraper
6 Document holder under the hood
Structure and function 39

1
5
6 3
Fig. 4-5 View rear left
1 Water tank cover

2 Water level display
3 Rear sprinkler
4 Roller drum scraper
5 Water pump (below the footplate)
1208531 | 03.07.2012
6 Towing lugs
40 ARX 4
5Operating and
display elements
1208531 | 03.07.2012
41
5.1 Instrument panel
5.1.1 Switch functions
1 2 3 4 5
6 7 8 9 10 11
1208531 | 03.07.2012
1 Operating switch for revolving warning light (option) and work light (option)
2 Horn
3 Operating switch for light
4 Operating switch for work gear / transport gear
5 Sprinkling interval switch
6 Indicator switch left / right (optional)
7 Vibration amplitude and frequency preselect
8 Operating switch for hazard flasher (optional)
9 Selector switch - vibration front or front and rear
10 Operating switch for vibration automation
11 Emergency stop
42 ARX 4
5.1.2 Control lamps
6
5 7
4 8
15
3 16
10
11
1
13 14
12
1 Control lamp error

2 Control lamp for battery charge level (charge control)
1208531 | 03.07.2012
3 Engine oil pressure control lamp

4 Control lamp for engine coolant temperature
5 Control lamp for hydraulic oil temperature
6 Control lamp for emergency stop
7 Control lamp for diesel reserve
8 Control lamp for pre-heating
9 Brake pressure control lamp
10 Control lamp for parking light
11 Control lamp, dipped lights
12 Indicator control lamp
13 Fuel tank display
14 Operating hours counter
15 Battery voltage
16 Fault codes
The warning lamps for engine oil pressure, charge indicator and brake release/sup-
ply pressure must light up when the ignition is switched on. They must go off as soon
as the engine is started.
Operating and display elements 43

5.1.3 Control lamp functions
Error The Error control lamp lights as soon as the controller recognizes an error. At the
same time, an error code will be shown on the display.
1 Check the machine based on the error code table.
If, after carrying out these checks, the battery charging lamp is still lit, call a specialist.
Battery If the battery charge level control lamp lights up during operation or does not go
off after starting, carry out the following check immediately.
1 Stop the engine.
2 Check the engine for defective or loose V-belt.
If, after carrying out these checks, the battery charging lamp is still lit, call a specialist.
Engine oil If the engine oil pressure control lamp lights up during operation or does not go off
pressure after starting, stop the roller and turn off the engine immediately!
1 Check the engine for oil loss and correct oil level.
1208531 | 03.07.2012
2* The oil level in the engine is correct: Call a specialist to remedy the problem.
Coolant
temperature ! WARNING
Danger of scalding! The cooling circuit is pressurized.
NOTE Danger of engine overheating. Stop immediately!
If the coolant temperature control lamp lights up during operation of the machine,
switch off the engine immediately and top up coolant!
1 Allow the engine to cool down.
2 Remove the radiator cap.
3 In order to avoid scalding, first unscrew the radiator cap one turn and allow the
pressure to drop.
4 As soon as the pressure has dropped, remove the cap and top up the liquid.
5 Check the cooling system for leaks and the radiator/expansion vessel for cor-
rect coolant level.
6* You are unable to find an error: Call a specialist to remedy the problem.
44 ARX 4
Hydraulic oil tem- The Hydraulic oil temperature control lamp lights as soon as the oil temperature
perature exceeds 85°C. As soon as the temperature exceeds 95°C, error F32 appears as well.
In this condition, the machine can only be driven at 1km/h and the vibration can no
longer be switched on. The machine may only be driven normally again after the tem-
perature has gone below 95°C.
1 Check the function of the hydraulic oil radiator fan.
2 Clean heavy soiling from the radiator body.
Emergency stop If the emergency-stop control lamp lights up while the ignition is on, observe the
following:
1 Release the Emergency Stop button by turning it clockwise (red mushroom

button on the instrument panel).
2 Put the operating lever into neutral position.
3 Sit on the driver’s seat.
4* If the control lamp still continues to be lit: Call a specialist to remedy the prob-
lem.
Diesel reserve After the Diesel reserve control lamp lights up for the first time, the fuel in the tank
will last at least ½h.
1208531 | 03.07.2012
1 Top up diesel fuel.
The tank holds 43 liters of diesel fuel.
Pre-heating The pre-heating time amounts to about 15sec. When the motor is started, the Pre-
heating control lamp goes off.
Brake pressure As long as the control lamp for brake pressure is lit, the brake release and supply
pressure of the hydraulic system is not sufficient. As long as this control lamp is
lit, the machine cannot be driven.
1 Check whether the seat contact switch is closed.
2 Check whether errors are displayed.
3* The seat contact switch is closed and the control lamp is still lit: Call a specia-
list to remedy the problem.
Parking light The Parking light control lamp remains lit as long as the parking lights are switched
on.

Dipped lights The Dipped lights control lamp remains lit as long as the dipped lights are switched
on.
Indicators The Indicator control lamp remains lit as long as the blinker is switched on.
1208531 | 03.07.2012
46 ARX 4
5.2 Error code
The current operating state and the errors recognized by the controller are displayed
above the hour counter.
5.2.1 Display upon start-up
If the machine is not in operation, e.g. the seat contact is not closed, the issue pre-
venting start-up will be displayed:
Tab. 5-1 Error code upon start-up
Display Error Remedy
-11 Seat contact open Sit down
-12 Operating lever is deflected Put the operating lever in the neutral posi-
tion
-13 2 operating levers (optional), Put the operating lever in the neutral posi-
both operating levers deflected tion
-14 Parking brake is activated Release parking brake
-15 Diesel engine is not running Start the engine

1208531 | 03.07.2012
NOTE The display remains blank when the machine is in operation, in other words,
when it is being driven and/or is vibrating.
If errors are recognized, the error warning lamp lights in addition to the display of the
error code. If more than one error is present, they will be displayed one after the other
at an interval of about 5sec.
5.2.2 Displays during operation

Tab. 5-2 Error code during operation
Display Error Effect Remedy
F21 Operating lever Vehicle standstill. Limited driving is possi- Check sensor, wiring harness
right ble with operating lever left, if present. and connector of the RC.
F22 Move operating Vehicle standstill. Limited driving is possi- Check sensor, wiring harness
lever, neutral ble with operating lever left, if present. and connector of the RC.
switch to right
F23 Operating lever Vehicle standstill. Limited driving is possi- Check sensor, wiring harness
left ble with operating lever right. and connector of the RC.
F24 Move operating Vehicle standstill. Limited driving is possi- Check sensor, wiring harness
lever, neutral ble with operating lever right. and connector of the RC.
switch to left
F25 Sprinkler potentio- Sprinkler function switched off. Check sensor, wiring harness
meter and connector of the RC.
F26 Oil temperature Temperature control switched off. Check sensor, wiring harness
sensor and connector of the RC.

Display Error Effect Remedy
F27 PWM pump Vehicle standstill. Driving in direction of tra- Check magnet, wiring harness
Forwards vel backwards is possible. and connector of the RC.
F28 PWM pump back- Vehicle standstill. Driving in direction of tra- Check magnet, wiring harness
wards vel forwards is possible. and connector of the RC.
F29 Vibration relay Vibration is no longer actuated Check magnet, wiring harness
and connector of the RC.
F30 Brake valve Vehicle standstill Check magnet, wiring harness

and connector of the RC.
F31 Low voltage Vehicle standstill Supply voltage
F32 Oil temperature Driving in emergency driving mode is pos- Wait until the oil temperature
too high sible if pump has no longer been actuated. sinks.
F33 Power supply, 8V No reaction Check supply voltage, replace

controller unit.
F34 Power supply, Vehicle standstill. Controller central switch Check supply voltage, replace
2.5V is opened. controller unit.
F35 Ability of pump to Vehicle standstill. Apart from the digits of Check drive pump magnets,
be switched off the display unit, no outputs are actuated. wiring harness and connector of
the RC. Replace controller.
F36 PWM pump flow, Vehicle standstill. Check drive pump magnets,
1208531 | 03.07.2012
forwards wiring harness and connector of
F37 PWM pump flow, Vehicle standstill. Check drive pump magnets,
backwards wiring harness and connector of
F38 Wrong direction of Vehicle standstill. Replace controller. Check

travel wiring harness and connector of
the RC.
F39 Current when con- Vehicle standstill. Replace controller. Check

troll lever in neut- wiring harness and connector of
ral the RC.
F40 Program Vehicle standstill. Replace controller.

sequence
F41 Starting condition Apart from the digits of the display unit, no Check supply voltage.
outputs are actuated.
F42 Asphalt tempera- No temperature display Check sensor, wiring harness

ture sensor and connector of the RC.
48 ARX 4
Tab. 5-3 BUS error message
Display Effect Remedy
BUS No connection is present between the controller unit and the dis- Check wiring harness, display
play unit. The following functions are not available: unit and controller unit.
● Oil temperature warning lamp.
● Brake pressure lamp.
● Error warning lamp.
● Seat contact warning buzzer.
● Reversing alarm.
● Sprinkler.
○ still available via operating lever button
(not on K machines).
● Fault display.
NOTE Depending on the respective error, you must turn the ignition off and then on
again before once again beginning operation of the roller.
1208531 | 03.07.2012

50
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
51
6Commissioning
6.1 Commissioning
NOTE Familiarize yourself with the manual before commissioning.
In order to begin operating the roller (driving), the following conditions must be ful-
filled:
● Joint protection is opened.

● Motor is started.
● Seat contact is closed.
● Operating lever is in the neutral position.
● Parking brake is not activated.
In order to be able to activate the vibration, the work gear must also be activated.
6.1.1 Roller with pneumatic wheel (combined roller)
● If using a combined roller, you must check tire pressure and adjust as required.
The ex works pressure is set to 2.5 bar.
● Tire pressure must be adjusted to suit the compaction condition of the ground:
1208531 | 03.07.2012
Tire pressure OK Tire pressure too low Tire pressure too high
NOTE The tires must be replaced if the fabric is visible on the tire surface.
6.1.2 Wide tires
Valves Two tires on each side are connected to each other. The valves for inflating the tires
come through the same opening.
The valve (1) with the hose leads to the inner tire.
The valve (2) with the tube leads to the outer tire.
52 ARX 4
1
2
2
Fig. 6-1 Valves on wide tires ARX 4

1208531 | 03.07.2012
Commissioning 53
54
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
55
7Operation
7.1 Rollover bar (ROPS)
! DANGER
Danger to life through overturning of the roller!
• During operation, fold the ROPS upward.

• Fold the ROPS down only for transport.
7.1.1 Folding the ROPS upward
1 Remove the split pin.
2 Remove the bolt.
2.1 Place the parts on the rear water tank or on the seat. They should be
easy to reach when you come to refit them.
3 Lift the ROPS until it remains upright alone.
4 Pull the ROPS all the way up.
4.1 To do so, stand on the driver’s position.
1208531 | 03.07.2012
5 Fit the two bolts.
5.1 You may need to use a pipe extension to help in tightening the bolts.
5.2 Lubricate the bolts (e.g. Never Seez mounting grease).
6 Place the split pins into the bolts.
Fig. 7-1 ROPS down / ROPS up
Tab. 7-1 Torque: Threaded bolt for ROPS joint
Bolt diameter Steel quality Tightening torque in Nm
M18 S355 147 Nm (30 kg on 50 cm lever)
NOTE Both sides must be secured with bolts and split pins during operation.
56 ARX 4
! WARNING
Danger of accident due to unsecured ROPS!
The ROPS can fall as soon as it crosses its center of gravity.
• Never stand below the ROPS when lowering.
7.2 Driver’s seat
7.2.1 Safety information
! DANGER
Danger to life through distraction!
• Never adjust the driver's seat while driving, as you will loose
control of the roller.
1208531 | 03.07.2012
! DANGER
Danger to life through being thrown out!
• Always wear the safety belt.

Together with the rollover bar the safety belt is a safety system
that can save your life.
! DANGER
There is a risk of crushing when the roller moves out to the
sides.
• Never place your feet on the bend of the floor panel.
Operation 57
Fig. 7-2 Danger to foot of crushing
7.2.2 Adjusting the driver's seat
NOTE The driver’s seat is important for your health. Adjust the seat to suit your body
size.
1208531 | 03.07.2012
2
Fig. 7-3 Driver’s seat
1 Backrest
2 Weight
3 Forward/backward adjustment
4 Transverse adjustment
58 ARX 4
Setting 1 Move the lever upward or downward.
Backrest
The tension of the suspension can be adjusted to suit the weight of the driver.
Setting 1 Turn the adjusting knob:

Weight
2a Toward right: The spring tension of the seat will be reduced.
2b Toward left: The spring tension of the seat will be increased.
Weight adjustment is infinite in the range of 50 - 120kg.
Forward/back- 1 Pull the lever slightly upward.

ward adjustment
1.1 Place the seat in the desired position.
1208531 | 03.07.2012
NOTE If adjusted ergonomically forward/backward, your feet will be on the floor pa-
nel.
Transverse ad- 1 Pull the lever slightly upward.

justment
1.1 Place the seat in the desired position.
7.3 Protection against vandalism

Always fold the vandalism protection cover upward before start-up of the roller.
The vandalism protection cover protects the instrument panel from:
● the effects of weathering

● vandalism
● alterations by third parties
If you wish to secure the instrument panel from unauthorized access by third parties,
you can install a padlock on the loop provided for this purpose.
Commercially available padlocks can be obtained in any building supplies store.
Operation 59
Fig. 7-4 Vandalism protection cover opened / closed
7.4 Starting the engine
7.4.1 Ignition switch
P PARK
In this position you can switch on the parking light. The remaining electrical
loads are off.
0 Off
1208531 | 03.07.2012
All electrical loads are off.
I Ignition on
All electrical consumers can be switched on.
II Pre-heating
III Start
7.4.2 Starting the engine
1 Fold the vandalism protection cover all the way back.
2 Move the operating lever into the neutral position until it locks in.
3 Put the speed adjusting lever into the idle position.
4 Turn the ignition key clockwise to position III.
5* As soon as the engine starts up release the ignition key.
Fig. 7-5 Starting motor / position of operating lever and speed adjusting lever
60 ARX 4
NOTE The control lamps for engine oil pressure, charging, hydraulic brake re-
lease/supply pressure light up when the ignition is switched on. They extingu-
ish once the engine is running.
Pre-heating If the outside temperature is below 0°C:
1 Turn the ignition key to position II
1.1 hold it in this position for 15sec.
2 Turn the ignition key further to position III.
NOTE When starting and driving the roller from cold, with cold hydraulic oil, braking
distances are longer than when the oil has reached normal working tempera-
ture.
7.5 Driving and braking
7.5.1 Setting the speed

1208531 | 03.07.2012
Speed adjusting lever The roller has one operating speed.
1a Idling speed: Move the speed adjusting lever downward.
1b Operating speed: Move the speed adjusting lever towards the right at the top.
2 Check whether the steering is working.
7.5.2 Driving
Driving forwards 1 Push the operating lever forward slowly.
The roller moves forward.
Slowing down 1 Slowly pull the operating lever into neutral position.
The roller is automatically hydrostatically braked.
Operation 61
Driving back- 1 Pull the operating lever back slowly.
The roller moves backward.
wards
Slowing down 1 Slowly pull the operating lever into the neutral position.
NOTE If the operating lever is released it does not automatically return to the neutral
position. The lever remains at its current position.
1208531 | 03.07.2012
NOTE If the operating lever is jerked over the neutral position, e.g. as a result of an
emergency situation, the machine will stop.
7.6 Work gear / transport gear

The roller is equipped with two gears.
1 Turn the switch:
2a toward the left: the hydraulic system is switched to the "transport gear" drive
position.
The vibration cannot be switched on now. The roller drives at a high
speed.
2b toward the right: the hydraulic system is switched to the "work gear" drive
position. The vibration can now be switched on as well. The roller drives at a
low speed.
7.7 Turning off the engine

1 Put the operating lever into neutral position.
2 Move the speed adjusting lever downward into the idle position.
3 Turn the ignition key:
62 ARX 4
4a to position 0: The engine stops.
4b to position P: The parking lights will be switched on.
NOTE The hazard warning light can be switched on and off independently of the ig-
nition key position.
7.8 Parking brake

Parking brake All rollers are equipped with a parking brake switch. This switch activates the parking
brake compulsorily. In this condition, the roller neither be moved nor can the vibration
be activated. This function can be used to prevent the roller from slowly rolling on slo-
pes.
The driver must activate the parking brake when leaving the roller.
NOTE Increased parking brake wear.
• The parking brake may not be activated while driving, but only when the rol-
ler is at a standstill.
1208531 | 03.07.2012
7.9 Seat switch

The roller can only be put into operation when the seat switch is closed, i.e. the driver
is seated on the driver's seat.
7.9.1 Opening the seat switch
If the seat switch is opened during operation (the driver stands up), the roller will stop
after a brief delay of 0.7sec.
NOTE The seat switch can be opened when:
• the driver leans out to the side and no longer sits on the seat with his full
weight.
• the driver is too light. In this case, adjust the seat for the driver using the
weight adjustment.
7.9.2 Closing the seat switch
1 Put the operating lever into the neutral position.
1.1 You can leave the speed adjusting lever in its previous position.
2 Start the roller by moving the operating lever.
Operation 63
NOTE If the driver sits down again within the delay period, the roller continues to
drive normally.
7.10 Emergency stop

If you get into an emergency situation requiring an immediate standstill of the roller,
then press the emergency stop on the instrument panel.
7.10.1 Initiating an emergency stop

Emergency stop 1 Press the emergency-stop button.
The roller comes to a standstill immediately. The engine shuts down immediately and
automatically. The brakes are activated.
NOTE Only press the emergency stop in an emergency.
1208531 | 03.07.2012
7.10.2 Releasing the emergency stop
2 Move the speed adjusting lever all the way back.
3 Now turn the emergency stop button slightly in the direction of the arrow until
its clicks out.
The roller is now ready for operation.
NOTE Release the emergency stop button by pulling upwards in the "pull-push" ver-
sion. The direction arrows are missing from this button.
7.11 Locking brake

The vibration roller is equipped with an automatic locking brake.
The brakes for the drive motors work:
● When the supply pressure falls below 12 bar.

● When you activate the emergency-stop button.
○ When you press the Emergency Stop button a valve reduces supply pressure
and the brakes take immediate effect.
● When you activate the parking brake.
○ When you activate the parking brake, a valve reduces the supply pressure and
the brakes take immediate effect.
64 ARX 4
The locking brake closes automatically when the diesel engine is switched off.
NOTE Brake wear due to unnecessary emergency stops!
• In order to save the brakes from unnecessary wear, only perform an emer-
gency stop in emergency situations when driving.
• Only use the locking brake in special cases, e.g. when you stop on a slope.
If the roller starts to roll, move the operating lever slightly in the opposite
direction, so that the vehicle is kept still hydrostatically.
7.12 Sprinkling
7.12.1 Checking water level

Water level indicator 1 You can read the water level on the water level indicator at the rear left:
a
2a full: You can switch sprinkling on.
2b empty: First refill with water.

1208531 | 03.07.2012
7.12.2 Refilling with water
1 Open the screw lid of the water tank at the rear right.
1.1 Use the roller's ignition key to unlock the tank screw lid.
2 Pour water in .
Fig. 7-6 Water tank cover rear right
Operation 65
7.12.3 Switching on continuous sprinkling
On the instrument 1 Turn the sprinkler switch from Pos. 0 to Pos. 1.

panel
The sprinkler switches on.
On the operating 1 Press the bottom button (1).

lever
The sprinkler stays on as long as you are pressing the button.
1208531 | 03.07.2012
NOTE In the combined roller, operating lever sprinkling is used only for tire sprin-
kling.
7.12.4 Switch on interval sprinkling
1 Turn the sprinkler switch from Pos. 0 to Pos. 1.
The sprinkler switches on.
2 Turn the switch further to the right.
The interval sprinkler switches on.
3* Interval times: Turn the switch continuously toward the right to adjust the sprin-
kling intervals infinitely.
Item 0 OFF
Item 1 Interval sprinkler
7.13 Simple/double vibration
! WARNING
Danger to life through slipping or caving in of the roller!
• Do not use vibration on steep embankments or at steep angles!

• Do not vibrate inside buildings and on unstable ground!
66 ARX 4
NOTE Damage to material due to harsh vibration movement.
• Never use vibration while idling!

• Never use vibration while at a standstill!
• Only switch vibration on if the speed adjusting lever is set to an operating
speed.
7.13.1 Preselecting the frequency
Frequency 1 Turn the switch:
2a Toward the left:High frequency / low amplitude.
2b To the center: Low frequency / low amplitude
2c Towards the right: High amplitude / low frequency.
7.13.2 Vibration on / off
Presetting 1 Turn the switch:

1208531 | 03.07.2012
2a Toward the left:The roller only vibrates at the front.
2b toward right: The roller vibrates both at the front and the rear.
NOTE When switching from double to single vibration, there is a brief interruption of
the vibration.
Switching on / off 1 Press the top button briefly on the operating lever (1).
1 Vibration switches on.
2 Press the top button again on the operating lever (1).
Vibration switches off.
7.14 Vibration automation

In automatic mode vibration is switched on at speeds greater than 1-2 km/h and off
at speeds less than 1-2 km/h.
Vibration is not possible with the roller at a standstill.
Operation 67
! WARNING
Unintentional reaction / accident hazard
• If the vibration automation pre-select switch is set to automatic

and vibration is activated, the roller begins to vibrate as soon
as the operating lever is pushed forwards.
If the driver is surprised by this reaction an uncontrolled and ha-
zardous action may result.
7.14.1 Manual vibration
1 Set the pre-select switch to the "Manual" position .
2 Press the vibration button (upper button) on the operating lever.
The roller vibrates.
7.14.2 Automatic vibration
1 Set the pre-select switch to the "Auto" position .
1208531 | 03.07.2012
The roller vibrates as soon as vibration is activated and the roller reaches a speed of
1-2 km/h.
The minimum speed can be changed if desired. Ask your authorized dealer.
68 ARX 4
1208531 | 03.07.2012
69
8Options
8.1 Edge cutter
! DANGER
Risk of injury when lowering cutting disk or pressure disk
• Keep personell out of the hazard zone when raising and lowe-
ring the edge cutter. Keep to a safety distance of at least 1 m.
3 2
Fig. 8-1 Edge cutter / Multi-function operating lever
1 Raising/lowering the edge cutter.
1208531 | 03.07.2012
2 Roller drum sprinkler
3 Edge cutter water
4 Vibration on/off
8.1.1 Presetting edge cutter
Vibration 1 Before operating the edge cutter, set the pre-select switch to “front vibration”.
NOTE The edge cutter only operates correctly in this setting. If the pre-select is set
incorrectly, it will malfunction (vibration will be switched on, pavement will be
damaged).
Frequency 1 Before operating the edge cutter, turn the pre-select switch:
2a towards the left: High frequency / low amplitude or
2b to the center: Low frequency / low amplitude
70 ARX 4
NOTE The edge cutter only operates correctly with one of these two settings. If the
switch is set to “high amplitude / low frequency” (towards the right), the edge
cutter will not be raised automatically.
8.1.2 Operation of the edge cutter
Raise/Lower 1 Operation of the rocker switch (1):
2a Lower: As long as you press this switch right, the edge cutter is lowered.
2b Raise:As long as you press this switch left, the edge cutter is raised.
Sprinkling 1 Press the "Sprinkler" (2) button. The roller drum sprinkler is switched on for
as long as the "Sprinkler" button is pressed.
Water supply 1 Pressing the "Water" (3) button switches on the water supply for the edge cut-
ter.
NOTE The water supply only works if continuous roller drum sprinkling is switched
on.
1208531 | 03.07.2012
Vibration 1 Press the "Vibration" (4) button.
The vibration switches on.
NOTE When the vibration is switched on, the edge cutter is raised automatically. The
edge cutter is nonfunctional.
8.1.3 Disks
A cutting disk and a pressure disk are included in the edge cutter's scope of deli-
very.
Cutting disk Using the cutting disk (1) the pavement can be cut at the required position or pave-
ment edges can be straightened.
Pressure disk The pavement edges are compacted at an angle using the pressure disk (2).
Options 71
3
1 2
Fig. 8-2 Cutting disk and pressure disk in use
Storage
If one of the two disks is not being used, fix it to the mounting provided on the right
side of the roller.
! WARNING
Risk of injury!
The disk can loosen and injure nearby persons!
1208531 | 03.07.2012
• Check the fastening screws when replacing the disks. Tighten
the screws well on both the edge cutter and the mounting.See
table
, Tightening torques.
8.2 2 operating levers
Fig. 8-3 2 operating levers
It is only possible to drive with one operating lever. The unused operating lever must
be in the neutral position.
The operating buttons are always active.
Driving with the 1 Move the right operating lever to the neutral position.
left operating le-
ver 2 Driving with the left operating lever
72 ARX 4
Driving with the 1 Move the left operating lever to the neutral position.
right operating le-
ver 2 Driving with the right operating lever
8.3 Rear work light and revolving warning light

Switching the work light and the revolving warning light on and off:
1 2
1 Turn the switch:
2a to position 0: Both the work light and the revolving warning light are switched
0 off.
2b to position 1: The rear revolving warning light is switched on.
2c to position 2: Both the rear work light and the revolving warning light are swit-
ched on.
NOTE If the roller is no longer fitted with a revolving warning light, only the work light
is lit.
8.4 Revolving warning light

1208531 | 03.07.2012
8.4.1 Switching on the revolving warning light
1 Turn the switch:

1 2
2a to position 1: The revolving warning light is switched on.
The roller may be fitted with a revolving warning light, but the corresponding switch
0 may be missing. In this case the revolving warning light operates continuously as
soon as the ignition key is in position II.
8.4.2 Positions of the revolving warning light
in operation The revolving warning light is located at the rear on the rollover bar (ROPS) during
operation.
not in operation Fold the rollover protection (ROPS) down for transport or during extended periods of
non-use.
1 Move the driver's seat to the center.
2 Fasten the revolving warning light to the mounting on the inner left side of the
rollover bar (ROPS).
Secure the parking brake firmly.
Options 73
Fig. 8-4 Revolving warning light in operation / not in operation
8.4.3 Replacing the bulb
1 Unscrew the theft-protection screw (1).
2 Lift the cover off with a twisting motion toward the right (2).
3 Press the two lugs of the bulb holder (3) together.
4 Remove the bulb from the holder.
5 Pull the bulb out of the connector.
1208531 | 03.07.2012
6 Replace the defective bulb with a new one of the same type and wattage.
Fig. 8-5 Replacing the bulb
NOTE Do not touch the glass of the new bulb with your fingers. Sweat on your hands
can burn into the glass and reduce bulb lifetime.
8.5 Roof
The roof option serves as all-weather protection. You can use the roof to protect from
sun and rain.
74 ARX 4
8.5.1 Transport with ROPS folded down
During transport with the ROPS folded down, e.g. in a container or closed truck, you
must remove the whole roof.
8.5.2 Fitting / removing the roof
Please note the work/assembly instructions contained in the delivery: (ANW-4397

roof option).
Fitting the roof 1 Screw the roof to the ROPS with the four Allen screws and washers.
1.1 Make sure that the screws are always firmly tightened.
Roof with revol- 1 Loosen the wing nuts of the revolving warning light.
ving warning light
2 Lift the warning light out of the holder.
8.5.3 Transport with ROPS folded up
WARNING
1208531 | 03.07.2012
!
Material damage and hazard to road traffic
The pressure of the head wind can cause the material to tear
or come off and endanger traffic coming from behind.
• You must remove the tarpaulin during transport on an open

truck.
8.5.4 Removing the tarpaulin
1 Detach the hook-and-pile fastener on the sides and the leather straps in the
corners.
2 Remove the tarpaulin.
Fig. 8-6 Removing the tarpaulin
Options 75
8.6 Reversing alarm
The reverse alarm is active as soon as the roller drives backward. The alarm stays
on until the roller starts to drive forward or comes to a standstill.
97dB +/- 4dB to SAE J 994, Oct. 03
! DANGER
Rollover hazard when driving the roller!
• Get out of the danger zone immediately!

• No persons may stand in front of or behind the roller while it is
in operation.
8.7 Battery cut-off switch

The battery cut-off switch interrupts the power supply from the battery to the roller.
Switch off the battery cut-off switch if the roller is not in operation for longer than two
days.
1208531 | 03.07.2012
NOTE Always disconnect the power supply when working on the electrical system.
8.7.1 Battery cut-off switch on / off
The battery cut-off switch is located under the cowling above the battery.
Switching on 1 Turn the red key of the battery cut-off switch left to horizontal position.
the power
If fitted, the roller is now supplied by the starter battery.
Fig. 8-7 Switching on the power
Switching off 1 Turn the red key of the battery cut-off switch down to vertical position.
the power
This interrupts the power supply.
76 ARX 4
Fig. 8-8 Switching off the power
Removing 1 Turn the red key of the battery cut-off switch right to final position.
the key
2 Now you can remove the key
3 Close the keyhole using the cap provided.

1208531 | 03.07.2012
Fig. 8-9 Removing the key
8.8 Traction aid (flow divider)

The flow divider ensures equal drive of the front and rear wheels and thus avoids free
rotation of one wheel.
This function is useful for negotiating inclines with poor adhesion qualities (e.g. loa-
ding the roller via a loading ramp).
Switching on 1 Rotate switch (1) on the operating lever console towards the right.
The “traction aid” is activated and an acoustic signal is sounded.
Options 77
! CAUTION
Hydraulic system heat-up!
The traction aid is active as long as the switch is in the "traction

aid" position. This function is not required in normal operating
mode. If constantly activated the hydraulic system is additionally
unnecessarily heated.
Only engage the traction aid when the machine is at standstill.
8.9 Anti-adhesive
Anti-adhesive is a water-soluble specialized liquid for combined rollers. The anti-
adhesive ensures an effective separation between the pneumatic surfaces and the
bitumen course.
The anti-adhesive tank filler neck is located on the left-hand side of the driver’s posi-
tion under the cover in the footplate.
Anti-adhesive reservoir volume: 12.5l
1208531 | 03.07.2012
Fig. 8-10 Anti-adhesive reservoir filler neck
8.9.1 Switching on anti-adhesive
1 Press the bottom button (1) on the operating lever.
Anti-adhesive is admixed until you release the button.

1
NOTE The water sprinkler for the roller drum is controlled via the instrument panel.
8.9.2 Advantages of anti-adhesive
● No tearing of the course thanks to the good separating effect.

● Extremely low anti-adhesive consumption.
78 ARX 4
● The course can be worked at higher temperatures.
● Lower shocking to the course due to lower water consumption.
● Anti-adhesive does not attack the pneumatic tyre rubber.
● Penetration of superfluous anti-adhesive has no subsequent negative effects.
● The anti-adhesive is biodegradable.
8.9.3 Anti-adhesive designations

Tab. 8-1 Anti-adhesive designations
Manufacturer RHODORSIL
Designation RHODORSIL EMULSION E1P
Quantity 25kg
Mixing ratio 1.5:100
Part number 1-951318

1208531 | 03.07.2012
Options 79
80
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
81
9Maintenance
9.1 General safety instructions
Maintenance may only be carried out by trained personnel!
● Only perform maintenance and repair work on the roller if it is static and secured
from rolling away.
● Secure the roller with the joint protection.
● Relieve pressure before working on the hydraulic pipes.
● Disconnect the battery before commencing work on the roller's electrical systems.
○ Cover the battery with isolating material or remove it completely. This does not
apply to work requiring an electric current.
○ In the event of injuries caused by acid, rinse immediately with clean water and
consult a doctor.
● Replace all protection devices properly after performing maintenance and repair
work.
! DANGER
Danger to life through an unsafe work area!
• Always use an accident-proof support when working on a

raised roller.
• Never work below a roller which is only supported by a crane or
other electrical / hydraulic lifting device.
1208531 | 03.07.2012
• Only stand under a raised roller if it has been mechanically se-
cured.
• Only use stable loading ramps suitable for the weight of the rol-
ler for loading.
• On transport vehicles, secure the roller from rolling off, slipping
to the side and tipping over.
! DANGER
Gas poisoning through letting engine run in enclosed spaces!
• Do not leave the engine running in closed areas.

• If use of the roller in a confined space cannot be avoided, the
exhaust fumes must be extracted directly from the exhaust
pipe.
! DANGER
Danger of scalding from hot water / steam!
• Never remove the expansion cap or radiator cap while the en-
gine is running or hot!
• First loosen the cap to the first stop to release the pressure.
Only then remove the cap.
82 ARX 4
! DANGER
Danger of severe injury through loose clothing being caught
and drawn in!
• Only open the engine hood when the engine is switched off.
• If trouble shooting makes working on moving parts (engine or
roller) unavoidable, never wear: necklaces, bracelets, rings,
scarves, ties or other loose items of clothing.
If any of these get caught in moving parts there is a danger of
serious injury!
! WARNING
• Only work on a cool engine.

• Keep enough distance to the exhaust.
! CAUTION
Environmental hazard through operating materials!
1208531 | 03.07.2012
• Do not allow any liquids get into drains, soil or the environment.
NOTE Damage to electrical controls through contact with water!
• Never spray the water jet into electrical or electronic components.

• Never spray into the engine combustion air intake.
NOTE Damage to hydraulic controls through use of wrong oil!

Hydraulic tubes decompose.
• It is forbidden to change used rollers for use with biodegradable hydraulic

oils!
• If hydraulic hoses on a roller running on synthetic ester HE need replacing,
only those declared by the supplier as being compatible with synthetic es-
ters may be used.
Maintenance 83
9.1.1 Battery safety instructions
! DANGER
Risk of serious injury through leaking battery acid!
The sulfuric acid in the battery is poisonous and so strong it

can burn holes in clothes and dissolve skin. If it gets into eyes
it can lead to blindness.
• Protect the battery from fire, flames and sparks.

• Protect the battery from mechanical damage.
! DANGER
Risk of explosion when charging battery!
• Never check the battery charge level with a metal object. Use
a voltmeter or the battery's charge indicator.
• When disconnecting the battery always disconnect the negati-
ve terminal first (-).
• Connect the positive terminal (+) first when reconnecting.
1208531 | 03.07.2012
NOTE Doing welding work on the roller when the battery in installed can damage the
electrical controls!
• Always remove the battery completely before performing welding work on

the roller.
NOTE Always replace the battery with a service-free battery. If you are using a battery
that requires maintenance, always observe the safety instructions in the batte-
ry manual.
9.2 General information about maintenance
NOTE Not all maintenance tasks are listed in these operating and maintenance inst-
ructions. We would also like to point out the separate manual for the Yanmar
engine.
● When carrying out maintenance work always observe the applicable safety regu-
lations in the 3 Safety information, Page 27 section.
● Maintenance work and inspections must be performed according to the following
maintenance tables in order to guarantee reliable roller operation.
● Remove all dirt before taking off any covers, plugs, measuring rods, etc. to inspect
or top up engine oil, hydraulic oil, diesel or other liquids.
● Any parts that do not pass the following inspections must be replaced immedia-
tely.
The protective devices must be correctly refitted after every service.
84 ARX 4
1208531 | 03.07.2012
Maintenance intervals in operating hours [h] and in calendar peri- Check, inspect, test, correct, set up
9.3
9.3.1
ods [daily, weekly, monthly, quarterly, semi annually, annually]
Clean, drain
from dealer
Maintenance
Lubricate, treat
Exchange, replace
Chapter / D = information
10 50 100 250 500 1000 as nee-

ded Object, condition
1 day 1 week 1 month 3 months 6 months 1 year
•
• • Coolant / Expansion tank 9.12
•
• • Fuel system leakage -
Maintenance plan
•
• • Hydraulic oil cooler -
Maintenance ARX 4
•
• • Tires -
•
• • Engine oil level 9.9
•
•
• • Driver's position / step -
•
•
•
• • Water tank / sprinkler 9.11
•
•
• • Air-intake filter 9.13.4
•
• • Fuel level 9.8
•
• • Hydraulic oil level 9.10
•
•
• • • Bulbs, revolving warning light 8.4.3

•
• • Bulbs, lighting 10.3

•
•
•
• Anti-adhesive tank -
•
•
• Roller drum scraper 9.13.2
85
86
10 50 100 250 500 1000 as nee-
ded
1 day 1 week 1 month 3 months 6 months 1 year Object, condition
•
(•) 1st (•) 2nd • Engine oil / engine oil filter 9.9.4
•
• • • Brake test 9.13.6
•
• Seat contact / emergency stop 9.13.5
•
• • Steering cylinder bearing 9.14
•
• • Hydraulic system leaks -
•
(•) 1st • • Hydraulic oil tank ventilation filter 9.10.6
•
(•) 1st • Hydraulic oil / hydraulic oil filter 9.10.5
•
• Fuel filter element 9.8.5
•
• • Water separator filter element 9.8.6
•
• • Air filter cartridge 9.13.4
• • Cleaning the fuel tank 9.8.4
•
•
• • Roller drum rubber elements H
•
• Web plate tension sleeve thickness <17mm H
• Hood gas strut 10.4
•
•
• Fuel hoses -
•
• Hydraulic hoses H
•
• Battery 10.1
•
•
• Cooling water radiator 9.12
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
10 50 100 250 500 1000 as nee-

ded
1 day 1 week 1 month 3 months 6 months 1 year Object, condition
NOTE
Maintenance
•
• Relays and fuses 10.2
• Preparation for welding work H
•
•
•
•
• Roller drum bearings / roller drum maintenance H
•
•
• Hood hinges H
instructions given there.

Please also observe the Yanmar engine operating instructions and the detailed
87
9.4 Maintenance check sheet
Roller, serial no.________________
Operating Comments /
Date Signature
hours Activity
1208531 | 03.07.2012
88 ARX 4
9.5 Towing
Only tow the roller in an emergency in order to move the machine away from the dan-
ger zone.
! WARNING
Risk of accident through improper towing!
Adhere to the following rules:
• Maximum towing speed: 1km/h

• Maximum towing distance: 10m
• Then transport the roller by truck or trailer.
Before you can tow the roller you must release the integrated parking brake.
9.5.1 Releasing brakes
! DANGER
Danger to life through runaway roller. Persons standing in the
vicinity can be rolled over!
1208531 | 03.07.2012
• Before releasing the brakes, be absolutely certain to secure the

roller against unintentional rolling away.
Fig. 9-1 Use chocks to prevent the roller from rolling away
Articulated joint 1 Secure the roller with the joint protection.

lock
1.1 See Joint protection, Page 130.
Releasing brakes 1 Use a wrench (size19) to undo the brake pads.
The brake release chocks are in the front chassis, to the left under the light, and are
secured with two M12x35 bolts.
2 Remove the brake release chocks (1).
Maintenance 89
The two screws also act as tension screws.
3 Remove the protective caps (2) on the front and rear drive motor.
1
2
Fig. 9-2 Release brake chocks / remove protective caps
4 Screw the brake release chock onto the front left drive motor.
4.1 Turn the screw in by hand.
5 Turn the wrench approx. one half turn downward. Wrench rotation on the
motor approx. 180°.
6 Follow the same procedure for the rear right drive motor.
1208531 | 03.07.2012
Release
Reset
Fig. 9-3 Releasing brakes
The brakes have been released, you can now tow the roller.
NOTE After you have towed the roller, retighten the brakes and stow the brake re-
lease chocks in the front chassis once again.
90 ARX 4
9.6 Opening the hood
! DANGER
Danger of severe injury through loose clothing being caught
and drawn in!
• Only open the engine hood when the engine is switched off.
• If trouble shooting makes working on moving parts (engine or
roller) unavoidable, never wear: Necklaces, bracelets, rings,
scarves, ties or other loose items of clothing.
If any of these get caught in moving parts there is a danger of
serious injury!
! WARNING
• Only work on a cool engine.

• Keep enough distance to the exhaust.
There is one locking device on the left and one on the right of the roller.
1208531 | 03.07.2012
1 Open both catches, on the right and the left.
2 Open the hood with the handle on the left of the hood.
2.1 Lift the hood with slight pressure toward the center of the roller.
2.2* If the hood is defective, replace it immediately.
If you wish to secure the engine compartment from unauthorized access by third par-
ties, you can install a padlock on the loops provided for this purpose.
Commercially available padlocks can be obtained in any building supplies store.
Fig. 9-4 Catch open / catch closed
NOTE Two gas absorbers reduce the force required to open the hood and give it its
final position. If you need more force to open the hood, replace the gas absor-
bers. See Gas strut, Page 122.
Maintenance 91
9.7 Engine compartment overview
2
1
11
10
1208531 | 03.07.2012
4 3 5 9 12 7 8 2 6
Fig. 9-5 ARX 4 engine compartment
1 Battery
2 Engine oil filler neck
3 Air-intake filter
4 Soiling indicator for air-intake filter
5 Oil dipstick
6 Coolant level display
7 Hydraulic oil filler neck
8 Hydraulic oil filter
9 Engine oil filter
10 Fuel filter
11 Coolant filler neck
12 Water separator
! WARNING
Risk of burning and injury when handling parts in the engine
compartment!
• Switch the diesel engine off when performing any inspection

work. The locking brake is active when the diesel engine is
switched off.
92 ARX 4
9.8 Fuel (diesel)
9.8.1 Checking fuel level

Diesel control lamp After the control lamp on the instrument panel lights up for the first time, the fuel in
the tank will last at least ½ h.
9.8.2 Refueling
1 Fill the fuel tank with diesel fuel up to the lower edge of the filler neck.
1a Every day before beginning work, or
1b as soon as the warning lamp lights up.
The tank holds 43liters of diesel fuel.

1208531 | 03.07.2012
Fig. 9-6 Diesel fuel filler neck
Diesel Tab. 9-1 Excerpt from the Yanmar engine manual about diesel specifications
Specifications
Diesel specifications Application
No. 2-D, No.1-D, ASTM D975-94 USA
EN590:96 Europe
ISO 8217 DMX International
BS 2869-A1 or A2 Great Britain
JIS K2204 grade no. 2 Japan
KSM-2610 Korea
GB252 China
Maintenance 93
NOTE Poor quality diesel can:
• Reduce the performance of the engine

• Damage the engine
NOTE For more detailed information, please see the Yanmar engine manual.
9.8.3 Draining fuel
! CAUTION
1 Unscrew the screw plug (1) under the roller using a square socket wrench
(13mm).
(You can find this wrench on the ratchet of the socket wrench set.)
2 Place a container under the drain tap.
3 Drain off the diesel.
1208531 | 03.07.2012
4 Install the screw plug (1).
4.1 Secure the screw connections with Loctite special and tighten by hand,
not with torque. Observe the table Torque: Drain cock / hydraulic tank,
Page 112
Fig. 9-7 Diesel drain
9.8.4 Cleaning the fuel tank
Over time, condensation water gathers in the fuel tank. It must be drained once a
year.
1 Loosen the screw plug (1) beneath the roller using an open-ended wrench
(size 27).
2 Place a container under the drain tap.
94 ARX 4
3 Allow about 1/2 liter of fluid to drain.
First, the water which has collected on the bottom of the tank will run out.
4 Install the screw plug (1).
4.1 Secure the screw connections with Ergo 4207 and tighten by hand, not
with torque. Observe the table Torque: Drain cock / hydraulic tank,
Page 112
9.8.5 Fuel filter element
Fig. 9-8 Fuel filter

1208531 | 03.07.2012
Replace fuel filter element (1) according to the maintenance plan.
9.8.6 Water separator filter element
4 2
1
Fig. 9-9 Water separator
Drain filter If the red float ring rises, the water must be drained from the housing at once.
housing
1 Open drain cock (3).
2 Allow water to drain.
3 Close drain cock (3).
Maintenance 95
Clean Clean water separator element (1) according to the maintenance plan.
filter element
1 Close stop cock (4).
1.1 Move to OFF.
2 Unscrew the filter housing (2).
3 Clean filter element (1).
4 Screw the filter housing (2) on.
5 Open stop cock (4).
5.1 Move to ON.
9.9 Engine oil
9.9.1 Checking the engine oil level

Oil dipstick 1 Check engine oil level daily using the dipstick. The dipstick (1) is located on
the left of the engine.
1.1 Check oil level while the roller is standing on a level surface and the
1208531 | 03.07.2012
engine is cold.
1.2 You can see the engine oil level on the dipstick.
The oil level must be between the top (x) and bottom (y) marks.
2* Top up engine oil as required.
Fig. 9-10 Location of dipstick
9.9.2 Topping up the engine oil
1 Top up the engine oil at one of the two oil filler necks.
1a Filler neck on the left-hand side of the engine.
1b Filler neck on the engine.
96 ARX 4
b
Fig. 9-11 Filler neck to the left and filler neck on top.
NOTE In order to guarantee operating safety of the engine for the long term, you must
not put any additives in the engine oil.
1208531 | 03.07.2012
9.9.3 Draining engine oil
The engine oil drain is located at the front left, between the front and rear chassis.
1 Turn the roller all the way to the right. This provides easier access to the
engine oil drain (1).
1
1
Fig. 9-12 Roller turned fully / Engine oil drain
! CAUTION
2 Place a container under the drain.
3 Open the union by turning it anti-clockwise (27mm wrench).
Maintenance 97
The oil starts to flow out immediately.
9.9.4 Replacing engine oil filter
Fig. 9-13 Engine oil filter
1 Loosen the filter (1) by hand or using a filter wrench.
1.1 The oil starts to flow out immediately. It’s best to place a rag under it
beforehand.
2 Replace oil filter (2).
1208531 | 03.07.2012
3 Screw the complete filter back in place.
9.10 Hydraulic oil
9.10.1 Checking the hydraulic oil level

Inspection window Always check the hydraulic oil level at operating temperature with the engine run-
ning.
1 Place the roller on level ground.
2 Let the roller continue to idle.
3 Check the oil level in the inspection window.
4* If oil level is in the lower third of the inspection window, top up through the filler
neck with 1 liter of hydraulic oil.
9.10.2 Topping up hydraulic oil
1 Remove the screw lid on the filler neck (1).
2 Top up with 1 liter of hydraulic oil (2).
3 Reinstall the screw lid (3).
3.1 Important: Always grease the O-ring before screwing it in place.
98 ARX 4
3
2
1
Fig. 9-14 Hydraulic oil filler neck
NOTE Observe the table of lubricants in chapter 9.15.
9.10.3 Draining the hydraulic oil
NOTE Only drain the hydraulic oil at operating temperature.
• The oil flows better.

• Residues in the tank will be flushed out with the oil.
1208531 | 03.07.2012
1 Place a container (with at least a 30 liter capacity) under the hydraulic oil drain.
2 Remove the hydraulic oil tank lid.
3 Remove the hydraulic oil drain plug (1) under the roller.
4 Allow the oil to drain into the container.
5 Install the hydraulic oil drain plug (1).
5.1 Secure the screw connections with Loctite special and tighten by hand, not with
torque.Observe the table Torque: Drain cock / hydraulic tank, Page 112
Fig. 9-15 Hydraulic oil drain
NOTE When you drain the hydraulic oil, please also replace the hydraulic oil filter.
See chapter 9.10.5.
NOTE Tighten the screw connections in the hydraulic tank hand tight.
Maintenance 99
9.10.4 Cleaning the hydraulic oil cooler
1 Check the cooling ribs of the hydraulic oil cooler for dirt and clogging.
2 Clean the ribs with water or blow them out with compressed air.
NOTE Never clean the cooler with high pressure (e.g. powerful water jet).
Fig. 9-16 Hydraulic oil cooler grill
9.10.5 Replacing the hydraulic oil filter
1208531 | 03.07.2012
1 Remove the filter lid.
2 Unlock the filter element.
3 Lift the filter element out of the filter housing.
3.1 Dispose of the filter element in an ecologically appropriate manner.
1 2 3
Fig. 9-17 Replacing the hydraulic oil filter, steps 1 to 3
4 Place the new filter element in the proper position.
4.1 Observe the position of the locking cam.
5 Turn the filter element fully clockwise to the stop.
100 ARX 4
4 4.1 5
6 Lightly oil the sealing ring on the filter lid.
7 Put the filter lid in place.
7.1 Tighten the lid with a torque wrench (max. torque, 20Nm).
1208531 | 03.07.2012
7 8
9.10.6 Replacing the ventilation filter
Fig. 9-20 Ventilation filter
Replace the ventilation filter (1) according to the maintenance plan.
Maintenance 101
9.11 Emptying the water tank
9.11.1 Cleaning accessories
Clean the following parts as required:
● Water tank with filler strainer

● Water filter
● Sprinkler pipes with nozzles
9.11.2 Emptying the water tank
1 Unscrew the screw plug (1) of the water drain with a wrench (size 32).
2 Drain off the water.
1208531 | 03.07.2012
1
Fig. 9-21 Water drain
NOTE In the event of the risk of frost, additionally empty the sprinkler system. See
Section Winterization (risk of freezing), Page 126
9.12 Coolant
A coolant antifreeze mixture for up to -25° is provided upon delivery from the factory.
For temperatures colder than -25°, the fluid must be replaced by a suitable coolant
antifreeze mixture.
9.12.1 Checking coolant level
1 Check coolant level every day.
1.1 Check oil level while the roller is standing on a level surface and the
engine is cold.
1.2 You can read off the level of coolant on the expansion tank display.
The water level must be between the top (FULL) and bottom (LOW)
marks.
2* Top up coolant as required.
102 ARX 4
FULL
LOW
Fig. 9-22 Expansion tank
9.12.2 Topping up coolant
! CAUTION
• Only open the tank once the engine and the coolant have
cooled down.
1208531 | 03.07.2012
1 Unscrew the tank lid of the radiator.
2 Add coolant with antifreeze until the tank is full.
Fig. 9-23 Coolant filler neck
9.12.3 Cleaning the radiator
1 Check the cooling ribs of the water tank for dirt and clogging.
2 Clean the ribs with water or blow them out with compressed air.
NOTE Never clean the cooler with high pressure (e.g. powerful water jet).
Maintenance 103
Fig. 9-24 Radiator grill
9.13 Functional check
9.13.1 Sprinkler system
Check and adjust 1 Switch on sprinkler.
2 Check the nozzles on the sprinkler tubes in front and in back.
1208531 | 03.07.2012
9.13.2 Roller drum scraper
Roller drum scra- 1 Tension the scrapers lightly by hand.

per
Fig. 9-25 Roller drum scraper
Scraper for pneu- 1 Adjust the scrapers with a clearance of 3-5mm.

matic wheels
1.1 The anti-adhesive must not get scraped off.
104 ARX 4
m
5m
3-
Fig. 9-26 Clearance of scraper to pneumatic wheels
9.13.3 Tire pressure
1 Check the tire pressure on the pneumatic wheel axle.

2a = 2-2.5bar: OK.
2b < 2-2.5bar: Increase pressure by pumping in some air.
2c > 2-2.5bar: Reduce pressure by letting air out.

1208531 | 03.07.2012
2a 2b 2c
9.13.4 Air-intake filter
Dirt outlet 1 Press the dirt outlet of the air-intake filter at least once a week to clean it of
dirt.
Fig. 9-27 Dirt outlet
Maintenance 105
Soiling indicator 1 If a red ring appears on the soiling display (1) during operation of the roller, you
must:
2a clean the air filter cartridge,
2b or replace it.
Fig. 9-28 Soiling indicator
Air filter cartridge 1 Check the air filter cartridge for:
2a Damage: replace the cartridge.
2b Soiling: clean the cartridge.
1208531 | 03.07.2012
Fig. 9-29 Air filter cartridge
Air intake 1 Check the air intake for soiling.
1.1 Clean the intake, if necessary.
106 ARX 4
Fig. 9-30 Air intake
9.13.5 Seat contact and emergency stop
2 Sit on the driver’s seat.
3 Start the engine.
Brake light (P) 3.1 The brake light (P) must extinguish at once.
1208531 | 03.07.2012
4 Leave the seat.
4.1 After 0.7sec., the brake light must light.
5 Switch off the engine.
NOTE The emergency stop control lamp only lights when the emergency stop is
pressed.
NOTE The control lamp for the emergency stop circuit, operating lever neutral posi-
tion and seat contact must extinguish after 2seconds for delayed seat contact.
9.13.6 Brakes (brake test)

Parking brake If the roller moves in spite of the actuated parking brake switch, you must perform the
switch brake test.
1 Remove the brake hose from the front roller drum drive motor.
2 Seal the open hose end so that it can be pressurized.
Maintenance 107
Fig. 9-31 Remove the brake hose and seal it so that it can be pressurized.
3 Start the roller.
4 Press the parking brake switch.
Brake light (P) 4.1 The brake light (P) must extinguish quickly.
5 Test the forwards and the backwards drive.
Because the front brake remains activated, the roller does not move.
6 Switch the roller off.
7 Reinstall the brake hose.
1208531 | 03.07.2012
8 Follow the same procedure for the rear drive motor.
9 Be certain that you have reconnected all brake hoses!
10 Start the roller.
10.1 The brake light (P) must extinguish quickly.
11 Test the forwards and the backwards drive.
There should be no problems.
NOTE Damage to property through incorrect handling!

If the roller does not behave exactly as described, you have a problem with one
or more brakes. The roller is no longer safe for operation.
• Have the roller repaired professionally.
Pneumatic wheel If you own a roller with a pneumatic wheel axle, it is better to remove the center
axle wheels. Please examine both motors simultaneously.
9.13.7 Pendulum support / articulated joint
If unpleasant grinding noises are heard coming from the pendulum support or the
articulated joint during operation, you must contact your dealer.
108 ARX 4
9.14 Lubricating steering cylinder, bearing
1 Rotate the roller's steering fully to the stop in order to grease the cylinder.
2 Steer the roller briefly to the right and the left. This causes the bearing to be
unloaded.
3 Clean the grease nipple (1) before greasing.
4 Connect the grease gun to the grease nipple.
5 Press grease into the bearing until it visibly begins to ooze out.
6 Put the protective cover back on.
1 1
1208531 | 03.07.2012
Fig. 9-32 Location of grease nipples on steering cylinder
NOTE Damager to property due to increased wear!
• Regrease the bearing after every cleaning / steam cleaning of the roller.
Maintenance 109
9.15 Lubricant table
Tab. 9-2 Lubricant table
Synthetic hydraulic
Brand Hydraulic oil oil based on HE Grease
esters
ISO 2137
ISO VG 46 HVLP
standard ISO 15380 HEES DIN 51502
DIN 51524 T3
Drive and vibration Drive and vibration

Application
hydraulics hydraulics
AGIP Amica 46
BLASER Blasol 148 Foodgrease SPM00

(ARX vibro bearings)
BP Bartran HV 46
CASTROL Hyspin AWH 46
ESSO Univis HP 46
MOBIL Mobil DTE15
Motorex Corex HV 46 Motorex 174
1208531 | 03.07.2012
(ARX drive and vibro
bearings)
MOLY 218
(steering cylinder)
PANOLIN HLP Universal 46 HLP Synth 46
SHELL Tellus T 46
TOTAL Equivis ZS 46
NOTE Using the wrong oil can cause damage to the hydraulic controls! Hydraulic tu-
bes decompose.
• It is forbidden to change used rollers for use with biodegradable hydraulic

oils!
• If hydraulic hoses on a roller running on synthetic ester HE need replacing,
only those declared by the supplier as being compatible with synthetic es-
ters may be used.
110 ARX 4
9.16 Consumables
Tab. 9-3 Consumables
Designation Brand Quantity Art.no.
Engine oil Motorex Topaz 15W50 1l 921197
Grease Motorex Moly 218 400g 1111368
Grease Motorex 174 4.5kg 1147048
Grease Blaser Foodgrease SPM00 14kg 1075038
Anti-freeze Motorex green 30l 922341
Adhesive Loctite 4052 (blue) 50ml 1-907977
Adhesive Loctite 4100 (red) 50ml 1-907978
Colour spray RAL dark gray 400ml 1202234
Colour spray RAL 1016 sulphur yellow 400ml 922700
Colour spray RAL 6033 turquoise blue 400ml 922701
Sealant Ergo 4207 250g 1-923054
NOTE The screws can loosen due to the vibration of the roller!
1208531 | 03.07.2012
• Unless specified otherwise, all screws must be secured using blue thread-
lock (for screws or nuts on rubber bearings: red thread-lock).
9.17 Tightening torques

Tab. 9-4 Torque: hex screws and hex socket head screws (Allen)
SW SW Srew Tightening torque in

Steel quality
hex Allen diameter Nm
10 5 M6 8.8 10
13 6 M8 8.8 25
13 - M8 10.9 36
15 M10x1.25 10.9 75
17 - M10 8.8 48
19 10 M12 8.8 84
19 - M12 10.9 123
19 - M14x1.5 10.9 209
24 - M16 8.8 206
24 - M16 10.9 302
30 - M20 8.8 415
30 - M20 10.9 592
Maintenance 111
Tab. 9-5 Torque: low-profile cylinder head screws and oval head screws
Srew Tightening torque in

SW Allen Steel quality
diameter Nm
3 M5 10.9 4
5 M8 10.9 10
5 M10 10.9 18
Tab. 9-6 Torque: Shoulder screws

diameter Nm
6 M10 12.9 40
Tab. 9-7 Torque: Countersunk head screws

diameter Nm
6 M10 12.9 40
Tab. 9-8 Torque: Screw plugs

SW hex SW Allen
1208531 | 03.07.2012
diameter Nm
- 5 1/8"thread 13
- 10 1/2"thread 80
27 - M22x1.5 90
Tab. 9-9 Torque: Drain cock / hydraulic tank
Drain cock
Diesel tank Secure the screw connections with ERGO 4207 and tighten by
hand, not with torque.
Hydraulic tank Secure the screw connections with ERGO 4207 and tighten by
hand, not with torque.
9.18 Cleaning the roller

After completion of work, clean the roller:
● of major soiling;
● and the lower scrapers of deposits.
Regularly clean completely; at least once a week. When working on cohesive soils,
or with cement and lime stabilizers, complete cleaning must be performed daily.
112 ARX 4
! DANGER
Danger to life through runaway roller. Persons standing in the
vicinity can be rolled over!
• Before cleaning the roller, be absolutely certain to secure it

against unintentional rolling away.
NOTE While cleaning, observe the following:
• Do not use aggressive or flammable cleansing agents (e.g. gasoline or in-

flammable substances).
• Only work with the engine turned off.
• Do not directly subject electrical components or isolating materials to a
steam jet when using a steam cleaner. Always cover these materials.
• When washing the roller, ensure that no water is sprayed into the air-intake
filter.
• Before cleaning the roller with pressure cleaners using water, steam, etc.,
cover all openings into which the cleaning agent may penetrate. Remove
these dummy flanges after cleaning the roller.
1208531 | 03.07.2012
Maintenance 113
114
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
10Repair
115
10.1 Battery
NOTE Risk of cable fire or short circuit.
Keep to the proper sequence when removing or installing the terminal connec-
tions.
The battery charge level can be read in the multifunction display unit.
● Ignition on = battery voltage. The battery voltage should not fall below 10 volts
while starting, otherwise the battery must be charged.
● Machine running = alternator charging voltage. The voltage should lie in a range
of from 13 to 14.5 volts.
10.1.1 Replacing the battery
1 Loosen the (-) terminal and disconnect it (size13).
2 Loosen the (+) terminal and disconnect it (size10).
3 Loosen and remove the mounting bracket.
1208531 | 03.07.2012
Fig. 10-1 Loosening the terminals
4 Lift the battery out of the engine compartment.
5 Set the new battery in place.
6 Connect the battery.
6.1 Begin with the (+) terminal.
116 ARX 4
Fig. 10-2 Replacing the battery
(whitish or greenish) sulfur crust they must be cleaned.
10.1.2 Starting with another battery (jumpering)
1 Connect the red cable to the (+) terminals of both batteries.
2 Connect one end of the green or black cable to the (-) terminals of both batte-
ries.
1208531 | 03.07.2012
3 Actuate the starter. Allow the engine to run.
4 Wait until the engine is idling smoothly and then disconnect the cables.
4.1 Begin with the (-) terminal.
Earth (-)
Earth (-)
Fig. 10-3 Jumpering the battery
Repair 117
(whitish or greenish) sulfur crust they must be removed and cleaned.
10.1.3 Charging the battery using a battery charger
1 Disconnect the battery.
2 Connect the battery charger.
2.1 Observe the battery charger manufacturer’s manual.
3 Start with the (+) terminal when reconnecting the battery.
(whitish or greenish) sulfur crust they must be removed and cleaned.
10.1.4 Long-term storage
If the roller is not in operation for more than two days, the battery must be turned off
at the battery cut-off switch. This reduces the risk of battery discharge.
If no battery cut-off switch is fitted to your roller, remove the negative battery cable
1208531 | 03.07.2012
from the battery if a standstill period of more than two weeks is expected.
10.2 Fuses
! DANGER
There is danger to life if the roller does not stop in hazardous
situations!
• Fuses and safety switches must never be shorted.
! CAUTION
Risk of injury through short circuit and cable fire when hand-
ling electrical parts!
• Always disconnect the power supply when working on the elec-

trical system.
NOTE Before replacing the fuse, you must identify and remove the cause of the fault.
118 ARX 4
10.2.1 Engine compartment fuses
The fuses are located on the right of the engine, at the front between the engine and
2
the water tank.
The fuse numbers are indicated on the fuse box.
Always replace a defective fuse (1) with a functioning fuse (2) of the same amperage
(according to the label or color of the fuse).
Tab. 10-1 Engine compartment fuses
Fuse No. Power Fuse-protected circuit

1
F21 40 A Pull-in solenoid
F22 15 A Diesel pump, alternator
F23 15 A Reserve
F24 10 A Reserve
1208531 | 03.07.2012
Fig. 10-4 Fuses in ARX 4 engine compartment
10.2.2 Steering column fuses
1 Remove the four fastening screws on the fuse box and
2 Remove the cover.
3 Replace the defective fuse.
Tab. 10-2 Steering column fuses
F1 10 A Hazard warning light
F2 7.5 A Parking light, front right, rear left
F3 7.5 A Parking light, front left, rear right
F4 10 A Dipped light
F5 15 A Revolving warning light, work light
F6 5A Horn
F7 10 A Display unit, blinker, reverse alarm
Repair 119
F8 10 A Seat heating
F9 3A Controller
F10 10 A Controller, drive pump, brake valve, holding solenoid
F11 15 A Sprinkling
F12 10 A Flow divider, edge cutter
F13 10 A Vibro switch valve
F14 1A Brake pressure switch
F15 25 A Fuse, hydraulic oil cooler
F16 15 A Reserve
1208531 | 03.07.2012
Fig. 10-5 Position of fuses in the steering column
NOTE Faulty installation can cause short circuiting or a cable fire.
• When replacing fuses, do not mix them up.
10.3 Replacing bulbs
10.3.1 Replacing bulbs at the front
1 Open the hood, see .Opening the hood, Page 91.
The bulbs of the low beam lights (1) and the parking lights (2) are now accessible.
120 ARX 4
1
Fig. 10-6 Dipped lights and parking lights:
Dipped light 1 Remove the plug from the rear of the lamp unit.
2 Remove the guard.
3 Press on the end of the securing clip to remove it.
4 Replace the defective bulb with a new one of the same type and power.
5 Put the guard back on the casing.
NOTE The guard must sit firmly on the glass body of the low beam headlight unit in
1208531 | 03.07.2012
order to prevent water from entering.
Parking light 1 Pull the bulb out of the lamp holder.
Position light 1 Remove the lamp housing of the position light (1).
1.1 To do so, undo the screw in the center of the housing.
Fig. 10-7 Position light
NOTE Do not touch the glass of the new bulb with your fingers. Sweat on your hands
can burn into the glass and reduce bulb lifetime.
Repair 121
10.3.2 Replacing bulbs at the rear
At the rear, you have direct access to the work light (1) and the tail lights (2).
Fig. 10-8 Work light / tail light
Work light 1 Remove the entire work light from the water tank.
2 Remove the plug from the rear of the lamp unit.
3 Remove the guard.
4 Press on the end of the securing clip to remove it.
1208531 | 03.07.2012
6 Put the guard back on the casing.
NOTE The guard must sit firmly on the glass body of the low beam headlight unit in
order to prevent water from entering.
Tail light 1 Remove the lamp housing.
1.1 To do so, undo the screw in the center of the housing.
10.4 Gas strut

Gas struts are maintenance-free! They require no maintenance such as lubrication.
They are designed for the respective requirements and work trouble-free for many
years.
122 ARX 4
10.4.1 Replacing gas struts
! WARNING
Risk of accident through hood falling down!
• Secure the hood before you replace the gas struts.

○ Support the hood with a rod.
○ Attach the hood to a crane by the handle.
removal 1 Use a screwdriver to lift the clips.
2 Pull the gas strut away from the ball joint.

1208531 | 03.07.2012
Fig. 10-9 Using a screwdriver, lift the clips and loosen the springs
installing 1 The new gas struts can easily be installed by pressing them onto the ball joint.
1.1 The rod must face downward.
NOTE Gas struts should not be installed if they have been damaged through mecha-
nical manipulation.
• Welding on gas struts as well as dirt or paint on the piston rods can lead to
failure of the units.
• Avoid modifications, manipulation, impacts, tensile loading, heating, pain-
ting over or removal of imprints.
• Do not install defective or improperly handled products.
NOTE If gas struts are no longer needed, they must be disposed of in an environmen-
tally appropriate manner. For this purpose, they will be drilled out to allow the
compressed nitrogen to escape and to drain the oil they contain. See alsoRe-
moval and depressurization of the gas struts, Page 136
Repair 123
124
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
125
11Storage
11.1 Storage
11.1.1 Short-term storage
● Put the operating lever into neutral position.

● Secure the roller from unauthorized start-up and unintentional rolling away.
● Remove the ignition key.
11.1.2 Long-term storage

Tab. 11-1 Long-term storage
defective compo-
precautions Chapter
nents
Diesel engine Observe the information in the “Long-term storage” section in the diesel
engine manual.
Fuel (diesel) Drain. 9.8.3
Battery cut-off If the roller is not in operation for more than two days, the battery must be 8.7
switch turned off at the battery cut-off switch. This reduces the risk of battery
discharge.
1208531 | 03.07.2012
If no battery cut-off switch is fitted to your roller, remove the negative battery
cable from the battery if a standstill period of more than two weeks is expec-
ted.
Battery Uninstall the battery and clean the outside. 10.1

Charge the battery once a month during standstill time.
Air filter unit, Cover the air filter unit or its intake opening and the exhaust pipe with adhe-
exhaust pipe sive tape. This prevents moisture from getting into the engine.
Hydraulic oil level Drain the hydraulic oil completely. Fill up the hydraulic oil tank with fresh oil 9.10
when putting the machine back into operation.
Steering cylinder Lubricate the bearings of the steering knuckle and the front bearing of the 9.14
steering cylinder with grease.
Lubricate the piston rod of the steering cylinder with grease guard.
Tires Only combined rollers have tires.

Relieve the pressure in tires (pneumatic wheels) if the machine is not being
used for a prolonged period by relieving the pneumatic wheel axis with a
wooden wedge so as to avoid flat spotting damage to the tires.
11.2 Winterization (risk of freezing)

The purpose of winterization is to ensure that cold air temperatures of below 0 °C do
not damage the sprinkler system.
126 ARX 4
11.2.1 Draining the water tank and sprinkler
The water tank and the sprinkler unit must be drained.
1 Undo the quick-release coupling of the sprinkler hose.
1.1 Press the black plastic ring against the screw connection.
2 Pull the hose off the coupling.
3 Drain off the water.
4 Switch on sprinkler.
5 Let the water pump run briefly.
5.1 This pumps the remaining water out of the pipes.

1208531 | 03.07.2012
Fig. 11-1 Draining sprinkling water
11.2.2 Removing the water filter
The plastic container must be removed if there is a risk of freezing. The water would
crack the container if it were to freeze.
1 Unscrew the plastic container (1) of the water filter.
Fig. 11-2 Water filter
NOTE Press the battery cut-off switch if storing for more than two days.
If no battery cut-off switch is fitted to your roller, remove the negative battery
cable from the battery if a standstill period of more than two weeks is expected.
Storage 127
128
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
129
12Transport
12.1 Transport
! DANGER
Risk of crushing through presence in the pivoting area (dan-
ger zone)!
• The articulated joint lock (joint protection) must be fitted before

lifting the roller for transport.
12.1.1 Joint protection
Blocking 1 Release the lower part of the joint protection (1).

the joint protec-
tion 1.1 First, remove the compression spring (2) and then the lock bolt (3).
2 Carefully turn the roller steering wheel until the joint protection comes in line
with the opposite loop.
NOTE You must start the roller to be able to move the steering wheel.
1208531 | 03.07.2012
! DANGER
Risk of crushing through presence in the pivoting area (dan-
ger zone)!
• As soon as the roller is aligned, shut if off again.
3 Hook the joint protection into place.
4 Secure the joint protection with the lock bolt (3).
5 Secure the lock bolt with the compression spring (2).
1 3
Fig. 12-1 Joint protection open / joint protection locked in place
130 ARX 4
12.1.2 Lifting at the 4-point lifting eyes
With the 4-point lifting eyes, lift the roller with suitable tools using the four lifting eyes
integrated in the wheel suspension.
1 Bring the joint protection into place.
2 Lift the roller vertically with suitable hoisting tackle.
2.1 Always use all four lifting eyes integrated in the wheel suspension.
The 4-point lifting eyes are designed for a WLL of 5 tons (Working Load Limit).
1208531 | 03.07.2012
Fig. 12-2 4-point lifting eye
NOTE The lifting devices (steel ropes, etc.) must be at least 1,800mm long.
! DANGER
Danger to life through suspended loads!
• Persons should not linger beneath suspended loads!
NOTE The roller will weight less if the water tanks are drained before transporting.
12.1.3 Securing the roller on the transporter

1 Bring the joint protection into place.
2 Attach the lashing straps to the lashing rings on the roller and on the truck
2.1 Lashing method: Direct lashing/diagonal lashing as shown in photo
2.2 Use a lashing strap with a permissible tensile force of LC = 2,500 daN
The lashing rings on the roller are designed for a permissible tensile force of
2,500 daN.
Transport 131
Permissible angle ranges for diagonal lashing:
● 0° ≤ α ≤ 40°
● 40° ≤ β ≤ 50°
Fig. 12-3 Lashing the roller / side view
1208531 | 03.07.2012
Fig. 12-4 Lashing the roller / front view
! CAUTION
Risk of accident through blocked steering!
• Open the joint protection before starting the roller.
12.1.4 Center of gravity
The center of gravity relevant to transport is located 650mm from the floor and
approx. in the center of the roller, depending on the fill level of the diesel or water
tanks.
132 ARX 4
Fig. 12-5 Roller's center of gravity
1208531 | 03.07.2012
Transport 133
134
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
13Disposal
135
13.1 Introduction
! CAUTION
The roller must be disposed of properly; ask your authorized dealer.
13.2 Removal and depressurization of the gas struts
! WARNING
Eye injury!
Because of the high internal pressure, chips and oil can spat-
ter from the site of sawing or drilling.
• Wear eye and face protection.

• Cover the site of the saw cut.
1208531 | 03.07.2012
! CAUTION
Gas struts are filled with oil.
In case of disposal, pressurized gas struts must be depressurized according to the

following regulations:
1 Fasten the pressurized tube between two prismatic jaws without deforming it
and in such a way that the dimension X is at least 25mm (see below).
2 To depressurize:
2a Slowly cut the pressurized tube open at the points indicated using a handsaw
or,
2b Drill a hole in the tube using a drill with about a 3 mm diameter.
136 ARX 4
1. Saw cut / drilled hole
2. Saw cut / drilled hole X
Pressurized about
Piston rod Bottom
tube
Fig. 13-1 Removal and depressurization of the gas struts
1. saw cut / hole position: Cut or drill into the pressurized tube about 20mm from
the bottom.
2. saw cut / hole position: Cut or drill into the pressurized tube in the bead.
NOTE If disposal according to these regulations is not possible, ask your authorized
1208531 | 03.07.2012
dealer.
Disposal 137
138
ARX 4
1208531 | 03.07.2012
1208531 | 03.07.2012
139
14Appendix
14.1 Wiring diagram, ARX 4
1208531 | 03.07.2012
Fig. 14-1 Wiring diagram no. 1202835-1
140 ARX 4
1208531 | 03.07.2012
Fig. 14-2 Wiring diagram no. 1202835-2
Appendix 141
14.1.1 Key for ARX 4 wiring diagram
Element Description
A1 Diesel tank fuel level display
A2 Voltage display
B1 Horn
B11 Reversing alarm
B12 Warning buzzer, flow divider
B13 Warning buzzer, seat contact delay
E1 Front right low beam light
E2 Front left low beam light
E11 Front right parking light
E12 Front right position light
E13 Front left parking light
E14 Front left position light
E15 Rear right parking light
E16 Rear left parking light
1208531 | 03.07.2012
E17 Front right indicator
E18 Front left indicator
E19 Rear right indicator
E20 Rear left indicator
E21 Revolving warning light
E22 License plate illumination
E23 Work light rear
F1 Fuse, hazard flasher
F2 Fuse, parking light 1
F3 Fuse, parking light 2
F4 Low beam light fuse
F5 Fuse, revolving warning light, work light
F6 Fuse, horn
F7 Fuse, display unit, reverse alarm, blinker
F8 Fuse, Seat heating
F9 Fuse, controller, supply
F10 Fuse, controller, outputs
F11 Fuse, sprinkler
F12 Fuse, flow divider, edge cutter
F13 Fuse - vibration
142 ARX 4
Element Description
F14 Fuse, controller, inputs
F15 Fuse, hydraulic oil cooler
F16 Fuse, reserve
F21 Fuse, starter
F22 Fuse, diesel pump
F23 Fuse, reserve
F24 Fuse, reserve
G1 Alternator
G2 Battery
H1 Warning lamp, error
H2 Control lamp, charging control
H3 Warning lamp - engine oil pressure
H4 Warning lamp - coolant temperature
H5 Warning lamp, hydraulic oil temperature
H6 Warning lamp, emergency stop

1208531 | 03.07.2012
H7 Warning lamp, diesel reserve
H8 Control lamp, pre-heating
H9 Control lamp, brake pressure
H10 Control lamp, parking lights
H11 Control lamp, dipped lights
H12 Control lamp, blinker
K1 Relay, starting interlock
K2 Timer relay
K3 Relay, pull-in solenoid
K4 Relay, vibration
K5 Relay, hydraulic oil cooler
K6 Relay, sprinkler
K7 ** Relay, starting interlock
K8 Relay, sprinkler
K11 Relay, blinker
K12 Relay, anti-adhesive sprinkler
K13 Relay, edge cutter
K14 Relay, light
K15 ** Relay, front vibration
K16 ** Relay, rear vibration
Appendix 143
Element Description
M1 Starter motor
M2 Hydraulic oil cooler
M3 Diesel pump
M4 Sprinkler pump
M11 Sprinkler pump, anti-adhesive
N1 Controller
N2 Display unit
N3 Measuring transducer, asphalt temperature
P1 Operating hours counter
R1 Pre-heating coil
R11 Seat heating
S1 Switch, ignition
S2 Switch, emergency stop
S3 Operating lever sensor, right
S4 Operating lever switch, right
1208531 | 03.07.2012
S5 Potentiometer, sprinkler
S6 Switch, work gear
S7 Switch, vibration automation
S8 Switch, rear vibration
S9 Switch, horn
S10 Switch, parking light / low beam light
S11 Switch, revolving warning light, work light
S12 Switch, hazard flasher
S13 Switch, indicator
S14 Switch, vibration selector **
S15 Operating lever sensor, left *
S16 Operating lever switch, left *
S17 Switch, parking brake
S18 Battery cut-off switch *
S19 Switch, flow divider *
S20 Switch, edge cutter up *
S21 Switch, edge cutter down *
S22 Switch, edge cutter, water *
S51 Sensor, seat contact
S52 Sensor, brake pressure
144 ARX 4
Element Description
S53 Sensor, hydraulic oil temperature
S54 Sensor, diesel tank
S55 Sensor, engine oil pressure
S56 Sensor, coolant temperature
V11 Free-running diode, buzzer, flow divider
V12 Diode, edge cutter 1
V13 Diode, edge cutter 2
Y1 Pull-in / holding solenoid
Y2 Valve, locking brake
Y3 Drive pump, forwards
Y4 Drive pump, backwards
Y5 Valve, front vibration
Y6 Valve, rear vibration
Y7 ** Valve, large amplitude vibration
Y8 ** Valve, small frequency vibration

1208531 | 03.07.2012
Y9 Shut-off valve, sprinkler pump
Y11 * Valve, flow divider
Y12 * Valve, edge cutter
Y13 * Valve, edge cutter
Y14 * Valve, edge cutter water
(*) Optional
(**) Not available
Appendix 145
14.2 Hydraulics diagram, ARX 4
1208531 | 03.07.2012
Fig. 14-3 Hydraulics diagram no. 1208392
146 ARX 4
14.2.1 Key for ARX 4 hydraulics diagram
Element Description
1 Drive pump
2 Vibro-steering pump
3 Front drive motor
4 Rear drive motor
5 Steering orbitrol
6 Steering cylinder
7 Vibro switch valve
8 Vibro motor, front
9 Vibro motor, rear
10 Oil cooler
11 Return-line suction filter
12 Hydraulic oil tank
13 Filler, ventilation filter
14 Brake valve
1208531 | 03.07.2012
Appendix 147
14.3 Hydraulics diagram, ARX 4 K
1208531 | 03.07.2012
Fig. 14-4 Hydraulics diagram no. 1217529
148 ARX 4
14.3.1 Key for ARX 4 K hydraulics diagram
Element Description
1 Drive pump
2 Vibro-steering pump
3 Front drive motor
4 Rear drive motor
5 Steering orbitrol
6 Steering cylinder
7 Vibro switch valve
8 Vibro motor, front
9 Vibro motor, rear
10 Oil cooler
11 Return-line suction filter
12 Hydraulic oil tank
13 Filler, ventilation filter
14 Brake valve
1208531 | 03.07.2012
15 Drive motor, rear left
16 Drive motor, rear right
Appendix 149
150
ARX 4
1208531 | 03.07.2012
Tables
1208531 | 03.07.2012
Documents for the ARX 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Roller with roller drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Roller with pneumatic wheel (combined roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ARX 4 dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ARX 4 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fill levels ARX 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Limits for application in consideration of environmental conditions . . . . . . . . . . . . . . . . . . . . . . 24
ARX 4 sound power level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Warning stickers on board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Notice stickers on board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Error code upon start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Error code during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
BUS error message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Torque: Threaded bolt for ROPS joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Anti-adhesive designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Excerpt from the Yanmar engine manual about diesel specifications . . . . . . . . . . . . . . . . . . . . 93
151
Lubricant table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Torque: hex screws and hex socket head screws (Allen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Torque: low-profile cylinder head screws and oval head screws . . . . . . . . . . . . . . . . . . . . . . . 112
Torque: Shoulder screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Torque: Countersunk head screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Torque: Screw plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Torque: Drain cock / hydraulic tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Engine compartment fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Steering column fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Long-term storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
1208531 | 03.07.2012
152 ARX 4

Ammann 4T ARX Roller Operators Manual - o

Uploaded by

Copyright:

Available Formats

Ammann 4T ARX Roller Operators Manual - o

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ammann 4T ARX Roller Operators Manual - o

Uploaded by

Copyright:

Available Formats

Original manual (EN)

Book ID: 1208531

Name of machine or group of machines: Tandem roller & combined roller

Mode of functioning: Ground compaction

Serial number: 40,000 - 45,000

Relevant EC directives: - Machinery Directive 2006/42/EC

- Noise Directive 2000/14/EC

Applicable harmonized standards: EN 500-1, EN 500-4,

Issuing testing office for TÜV Austria

Machine type as per appendix I from No.: 8

Name: H. Queder Ch. Anliker

Congratulations on your purchase of an Ammann compaction roller.

With kind regards

Phone: 0041 (0)62 916 61 61

4 Structure and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5 Operating and display elements. . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.7.1 Battery cut-off switch on / off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

1.1.1 Target audience

Tab. 1-1 Documents for the ARX 4

Language Manual Spare parts catalog

German 1208206 1214202

English 1208531 1214202

French 1208530 1214202

1.1.4 Validity of the manual

This manual is valid for the following rollers:

1.1.5 Storage of the manual

1.1.6 Technical changes

In the interest of technical developments, Ammann Schweiz AG reserves the right to

The publisher of this EC compliant customer document is Ammann Schweiz AG.

1.1.8 Spare parts

1.2 Structure of the manual

1.2.1 Orientation on the roller

Fig. 1-1 Orientation ARX 4

Please observe the meaning of the following warnings:

● DANGER represents an immediate hazard leading to severe bodily injury or

● WARNING represents a possibly hazardous situation which could lead to se-

● CAUTION represents a possibly hazardous situation which could lead to

NOTE Risk of cable fire or short circuit

2.1.1 Machine types

Tab. 2-1 Roller with roller drum

Model Roller drum width Weight

ARX 40 1300 mm 4125kg

ARX 45 1380 mm 4670kg

Tab. 2-2 Roller with pneumatic wheel (combined roller)

Model Roller drum width Weight

ARX 40 K 1300 mm 3840kg

ARX 45 K 1380mm 4070kg

Tab. 2-3 ARX 4 dimensions

ARX 36 ARX 40 ARX 45 ARX 40 K ARX 45 K

A 1950 1950 1950 2008 2008

B 1423 1423 1503 1463 1463

W 1300 1300 1380 1300 1380

W1 1341 1341 1421 1341 1421

ARX 36 ARX 40 ARX 45 ARX 40 K ARX 45 K

Max. service weight (kg) 4300 4700 5100 4700 5100

Static linear load (kg/cm) 14.4 15.8 16.9 15.8 16.9

Wheel load (kg) - - - 480 508

Inside turning radius (mm) 2581 2581 2621 2581 2621

Amplitude (mm) 0.57/0.36 0.57/0.36 0.55/0.34 0.57/0.36 0.55/0.34