Cms Architecture

Digitally signed by
Malay Kumar Rai

DN: cn=Malay Kumar
Rai, c=IN, o=NTPC,
ou=NTPC EOC,
email=malayrai@ntpc.
co.in
Reason: Cat-I
Date: 2018.11.21
2 × 660 MW KHARGONE SUPER THERMAL 16:27:23 +05'30'
POWER PROJECT
Owner:
NTPC LIMITED
(A GOVERNMENT OF INDIA ENTERPRISE)
EPC Contractor:
LARSEN & TOUBRO LIMITED
Architect Engineer:
L&T – SARGENT & LUNDY LIMITED
Vendor:
GE T&D India Limited
(formerly ALSTOM T&D India Limited)
L&T – S&L Job No.: LD16005000

L&T Project No.: KHARGONE
Vendor Job No.: T-7110
Title: ARCHITECTURE/LOGIC BUILDUP/DATASHEET/CATALOG FOR CMS--GT (1-Ph)
Doc./Drg. No.: [T7110CUS56] Rev No.: 4 Total No. of Pages: 172
NTPC Doc./Drg. No.: [9578-001-501-PVE-B-11] Rev No.: 4 Unit Designation: 1 & 2
VENDOR Doc./Drg. No.: LD16005-YF02-00-ATA-140011 Rev No.: [-]
Stamp:
L&T-S&L Date Name

Checked
REVISION STATUS
Rev Prepared Reviewed Approved
No. Name Date Name Date Name Date
00 Vineet 08/08/2017 MB 08/08/2017 MS 08/08/2017
01 Vineet 27/04/2018 MB 27/04/2018 MS 27/04/2018
02 Vineet 20/06/2018 MB 20/06/2018 MS 20.06.2018
03 Vineet 29/08/2018 MB 29/08/2018 MS 29.08.2018
04 Vineet 12/11/2018 MB 12/11/2018 MS 12.11.2018
2 × 660 MW KHARGONE SUPER THERMAL
POWER PROJECT
GE T&D India Limited

[ARCHITECTURE/LOGIC (formerly ALSTOM T&D India Limited)
BUILDUP/DATASHEET/CATALOG FOR CMS--GT Doc. No.: [T7110CUS56]
Larsen & Toubro Ltd. (1-Ph)] Rev. No.: [02]
Date: 12/08/2018
REVISION SUMMARY SHEET
Rev
Details / Description Date
No.
00 Original issue 08/08/2017
01 Architecture logic updated as per NTPC, Datasheet attached 27/04/2018
02 Architecture logic/signal updated as per NTPC 20/06/2018
03 Architecture logic/signal updated as per NTPC 29/08/2018
04 Architecture logic/signal updated as per NTPC comments 12/11/2018

KHARGONE SUPER THERMAL POWER PROJECT (2 × 660 MW)
NTPC LIMITED
(A GOVERNMENT OF INDIA ENTERPRISE) Larsen & Toubro Ltd.
COMMENT RESOLUTION SHEET
DRG / DOC TITLE ARCHITECTURE/LOGIC BUILDUP/DATASHEET/CATALOG FOR CMS--GT (1-Ph)
L&T DRG / DOC NO. -

NTPC DRG / DOC NO. 9578-001-501-PVE-B-11
Revision 03
Reviewed By Mr. Malay Rai
Review Date / Location 01.10.2018 / Noida
Page No. / Clause No. / Sheet

Sl No. NTPC Comments GE Reply
No.
DC supply with Changeover scheme and MCB will be part of CMB-2 Panel and CMS Processor
Not shown in CMB drawing.
1 Page 3 Panel schemes drawings. Mentioned comment will be Incorporated in Panel Schemes at the
Please ensure that same is attached in next revision of wiring diagram of CMB
earliest after approval of this Architecture.
As per the past execution in NTPC Meja and Nabi Nagar,
To comply this logic Generator Relay Panel (GRP) following 3 signals
1. “EHV CB closed”,
2. “Generator FB closed” and
& above 3 signals, 3. 20% of Rated Voltage
2 Page 3
Please confirm compliance to previous rev comment After combination of the relevant logic as per NTPC specification, CMS will get 2 signal
“Command for Cooler “ON” Condition” and Command for Cooler “OFF” Condition from GRP. So
in CMS we have increased 2 Digital signals in Sr. No 39 and 40 to fulfill this logic as suggested by
NTPC.
3 Page 6 100% redundant Hot standby As discussed during meeting, comment closed.
4 Page 6 armored cable Noted, Incorporated
5 Page 7 Ethernet switch Noted, Incorporated
Redundant cables shall be provided from CMB

Noted, mention comment Incorporated in Panel Schemes at the earliest after approval of this
6 Page 7 Changeover scheme shall be provided in CMS panel for further distribution through MCBs.
Architecture.
Kindly attach power distribution scheme for 240/110V AC, 24V DC as applicable
1. From moisture removal system
7 Page 8 As discussed, 1 No. 4-20mA included for Moisture removal system.
2. 4-20mA AI/AO signals to be considered as mentioned in write up also
Hot standby. Changeover shall be bump less without any delay.
8 Page 17 Noted, Incorporated
Noted, Incorporated. mentioned comment will be Incorporated in Panel Schemes at the earliest
9 Page 36 all supplies including 240/110V AC, 24V DC as applicable shall be redundant. Kindly confirm
after approval of this Architecture.
In Technical Catalogue, its the methods of Current masurement techniques. Change the Heading
10 Page 40 Kindly ensure in actual scheme as commented on architecture drawing.
in revise document in Part - 3. As discussed during meeting, this comment closed.
11 Page 47 Check & correct Noted, Incorporated in Part - 3.
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A A
MS 3000 – Monitoring System

Khargone NTPC via GE PTR (PTI)
property of GE Grid and may not be reproduced, transmitted, stored, or copied in whole or in part,
© 2016 GE Grid propritary and confidential information. All rights reserved. This document is the
or used to furnish information to others, without the prior written permission of GE Grid.
B
Architecture – Drawing & B
MS 3000 – Philosophy
C C
Content:
MS 3000 – Cover sheet Page 1
MS 3000 – Communication Overview Page 2
D MS 3000 – Detailed Communication Overview Page 3 D
MS 3000 – Included Signals Page 4
MS 3000 – Included Functionality Page 5
MS 3000 – Cooling Control Logic Page 6-12
MS 3000 – Philosophy Page 13-14
E E
F F
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Revision Modification Date Name
PTR/L&T/NTPC Revision Page
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MS 3000 – Communication Overview:

A A
Customer Network / DDCIMS /DCS (Station LAN)
MS 3000 visualization access via

ETHERNET TCP/IP RJ45 to OWS
IEC 61850*** via ETHERNET TCP/IP

RJ45
B CMS Processor CMS Processor B
LEGEND:
Panel Panel
IEC 61850 Protocol***
GT – Bank 1 GT – Bank 2
MODBUS/TCP**
Including redundant processors Including redundant processors PROFIBUS/ Fiber Optic (Armored)**
Analog and Digital interface signals**
CONTROL ROOM
C C
SUBSTATION GT – SPARE
GT - R GT - Y GT - B
DGA 500 DGA 500 DGA 500 DGA 500

GE En erg y GE En erg y GE En erg y
GE En erg y
TR AN SFI X TR AN SFI X TR AN SFI X

TR AN SFI X
! ! !
!
CCK MK CCK MK CCK MK CCK MK
D D
CMB 2 CMB 1
(GT-Bank 1) (GT-Bank 1)
GT - R GT - Y GT - B
E NOTES:
E
DGA 500 DGA 500 DGA 500
* MS 3000 Master: 19-inch rack mount for installation
GE En erg y GE En erg y GE En erg y
in available cubicle in control room. Supply or
TR AN SFI X TR AN SFI X TR AN SFI X engineering of cubicle is not included in GE M&D Scope
! ! !
CCK MK CCK MK CCK MK

but will be provided by GE (LTI).
There is a switch included inside the master module to
connect SCADA/ DCS to IEC61850 protocol.
** Interconnection cables between modules/transformers
are not included in GE M&D scope
CMB 2 CMB 1 but will be provided by GE (LTI).
*** Only one protocol IEC 61850 will be available
(GT-Bank 2) (GT-Bank 2)
F In case of failure of one processor, automatic transfer to
standby processor shall be bumpless without any time delay
F
All outdoor cables for connectivity, power & control
cables shall be armoured
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08 - 18.05.18 Schneider Drawn by Schneider MS 3000 for Khargone Panel and CMS Processor Panel schemes drawings.
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Functional Architecture for NTPC CMS – GT Bank:

A A
CMS Processor Panel

(Temperature controlled cubicle for GT bank)
CMB-2
MS 3000 MS 3000
(100% processor main) (100% processor hot stand-by)
B GT R-PHASE I/O MODULE B
Converter
GE E nergy
DGA
DI DI DI AI AI DO DO T RANSFIX
Processor task GT-R Processor task GT-R Redundant FO BK !
17-32 33-48 49-64 7-14 15-22 10-17 18-25

DCS (Station LAN) &
E/S*
Data concentrator
IEC 61850**
GT Y-PHASE I/O MODULE

Customer
Converter
C DGA
C
GE E nergy
E/S*
IEC 61850**
Processor task GT-Y Processor task GT-Y Redundant FO BK !
17-32 33-48 49-64 7-14 15-22 10-17 18-25
GT B-PHASE I/O MODULE

E/S*
IEC 61850**
Converter
GE E nergy
DGA
Processor task GT-B Processor task GT-B Redundant FO BK

D D
!
17-32 33-48 49-64 7-14 15-22 10-17 18-25
GT SPARE I/O MODULE (only Bank 1)

GE E nergy
DGA
BK !
17-32 33-48 49-64 7-14 15-22 10-17 18-25
E Redundant DC E
Supply, Changeover
in CMS Processor
Panel
Redundant DC
Supply, Changeover
in CMB – 2
Notes: (CMS I/O Panel)
This is a functional architecture for illustration purpose. The detailed design may vary slightly, respectily consider further components or connections as per NTPC specification.
DC supply with Changeover scheme and MCB will be part of CMB-2 Panel and CMS Processor Panel schemes drawings.
F *The CMS Processor panel will have 3 Ethernet Switches (E/S*). The Detail connection with switch will be available in CMS Processor Panel schemes drawings. F
** Only one protocol IEC 61850 will be available for communication with SCADA/ DCS/ Data Concentrator. GE will provide the ICD Files to respective SCADA/ DCS/ Data
Concentrator OEM.
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MS 3000 – List of signals:

A Following interface signals between MS 3000 Master Modules and SCADA will be send over Either IEC 61850 or Modbus TCP/IP through RJ45 or A
FO-ST (multimode).
Alarm Signals (Digital): Analog Signals (4-20mA): Other signals:
1) SUPPLY-A FAIL 1) FOR TRANSFORMER OIL TEMPERATURE 1) UNIT COOLER -1 ON
2) SUPPLY –B FAIL 2) WINDING TEMPERATURE – HV 2) UNIT COOLER -2 ON
3) COOLER SUPPLY CHANGEOVER 3) WINDING TEMPERATURE – LV 3) UNIT COOLER -3 ON

B 4) COOLER SUPPLY CHANGEOVER FAIL 4) TAP POSITION 4) UNIT COOLER -4 ON B

5) COOLER CONTROL SUPPLY FAIL (CCC)
5) 4-20 mA for Moisture (from Moisture Removal System) 5) UNIT COOLER -5 ON
6) COMMON OVERLOAD TRIP
7) MAIN COOLER FAIL
6) UNIT COOLER -6 ON
8) STANDBY COOLER FAIL 7) COOLER CONTROL ON DIRECT MODE
9) UNIT COOLER-1 FAIL 8) COOLER CONTROL ON CONDITIONAL MODE
10) UNIT COOLER -2 FAIL
C 13) UNIT COOLER -5 FAIL C
14)LOW OIL FLOW (UNIT COOLER1)
15)LOW OIL FLOW (UNIT COOLER2)
16) LOW OIL FLOW (UNIT COOLER3)
19) LOW OIL FLOW (STANDBY COOLER) Modbus Signals (Between DGA to CMS I/O Card): Other Parameters (Data):
20) OTI ALARM
D 21) WTI-HV ALARM 1) H2 FROM DGA 1) HV WINDING HOT SPOT D
22) WTI-LV ALARM 2) CO FROM DGA 2) LV WINDING HOT SPOT
23) MOLG (TARNSFORMER) ALARM 3) C2H4 FROM DGA 3) OVERLOADING CAPACITY
24) AIRCEL RUPTURE ALARM
4) C2H2 FROM DGA 4) AGEING RATE / LOSS OF INSULATION LIFE
25) ONLINE MOITURE REMOVAL SYSTEM FAIL
26) ONLINE DGA FAIL
5) MOISTURE FROM DGA 5) RESIDUAL LIFE BASED ON LOADING PATTERN
6) High Gas H2
27) ANY COOLER SELECTOR SWITCH IN OFF POSITION
7) High Gas CO
28) TRANSFORMER TROUBLE
8) High Gas C2H4
E 29) 220V DC SUPPLY FAIL (CCC) E
9) High Gas C2H2
30) IOD AUX. SUPPLY FAIL(220V DC)
31) SELECTOR SWITCH IN COOLER TRIP MODE 10) High Gas moisture
32) Main CMS processor fail/ Standby CMS processor changeover
33) I/O card fail (with detail)
34) Command for Cooler ON Condition
35) Command for Cooler OFF Condition
F F
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MS 3000 – Included Functionality:

A A
 Load current on HV side

 Over currents on HV side
 Number of over currents on HV side
 Last over current on HV side
 Overload capacity
 Emergency overloading time when overloading

B B
 Emergency overloading time when cooling failed
 Hot-spot temperature (according to IEC 60076-7)
 Hot-spot temperature acc. to thermal model
 Top oil temperature
 Top oil temperature acc. to thermal model
 Ageing rate (according to IEC 60076-7)
C  Lifetime consumption (according to IEC 60076-7) C
 Gas-in-oil content (individual detection of H2, CO, C2H4 and C2H2)
 Gas-in-oil gradients (individual detection of H2, CO, C2H4 and C2H2)
 Moisture-in-oil content
 Relative moisture in oil (water activity)
 Moisture of paper
 Bubbling temperature
D D
 Bubbling safety margin
 Breakdown voltage of insulation system
 Tap changer position
 Number of switching operations of tap changer
 Ambient temperature
 Operating times of pumps and fans
E  Circuit state of pumps and fans E
 Cooling efficiency (thermal resistance Rth)
F F
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MS 3000 – Cooling Control Logic:

A A
LOGIC OF RUNNING UNIT COOLER ON OPERATION:
B B
C C
D D
E E
Note:
 0" means Low and 1" means High.
 In case of CMS FAIL (BO 25=0), all running coolers will maintain their status quo (continue running) and also stand-by cooler will start
 In case of Coolers are not running or to be started in CMS fail condition then following steps shall be followed:
1) initially put all coolers individual selector switch in Off position
2) Then start (put selector switch in Service position) each cooler one by one with manual time delay of 10 seconds between each other.
F ->For "EHV CB closed"/"Generator FB closed"/"Generator voltage greater than or equal to 20% of rated voltage" to give command for cooler "ON" (conditional). F
-> For "EHV CB opened" & "Generator FB opened" & "Generator voltage less than 20% of rated voltage" to give command for cooler "OFF" (conditional).
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A A
LOGIC FOR STAND-BY UNIT COOLER OPERATION:
B B
C C
D D
E E
F F
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A A
COOLER CONTROL FOR STAND-BY COOLER – PERIODIC START LOGIC:
B B
C C
D D
E E
Note:
** The cooling unitis controlled by the MS 3000 Monitoring System according to NTPC philosophy. The
user can define a time in the MS 3000 visualization to which the stand-by cooling unit shall be started.
Counting from that programmable time the stand-by cooling unit will run for a programmable time.
The starting time can be changed at any time in the MS 3000 visualization.
F F
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LOGIC FOR MORE THAN ONE COOLER FAIL:

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LOGIC FOR TRANSFORMER TROUBLE:
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A A
LOGIC FOR OCTC AT SAME/DIFFERENT POSITION:
B B
LOGIC FOR COOLER TROUBLE:
C C
D D
E E
F F
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A A
ALL COOLERS ON IN CASE OF FAILURE IN INPUT LOGIC:
B B
C C
D D
E E
Note:
CMS cooler input I/O fail signal would be generated in DCS / OWS and communicated.
F F
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MS 3000 – Philosophy:
A I) Architecture Philosophy A
1) DATA Transfer from MS 3000 I/O Card to Processors :
Communication is via two redundant FO cables (ring architecture) laid through different route for each 1-ph GT.
2) Fiber Optic Main/Stand-By Cable:
If one of the FO cables is cut, the MS 3000 system will keep working as long as all modules are still connected to the processors by either way through the partial FO
ring.
3) Failure of any I/O device, Supply, Port:

If any I/O cards fails or de-energized, the fail-safe logic would be operational and all unit coolers including stand-by would start. If it is already running, it will keep on
B B
running.
If a single FO cable of an I/O device is cut/damage, same inputs will also be available with bump less transfer through stand-by FO cable to processors.
If both fiber optic cables are disconnected, the fail-safe logic would be operational and all unit coolers including standby would start. If it is already running, it will keep
on running.
4) I/O device fail communication:
If any I/O device fails, the fail-safe logic would be operational and all unit coolers including standby would start. If it is already running, it will keep on running. The
information shall be communicated to SCADA. I/O device shall be checked every 2 mins.
C C
5) Failure Communication:
Communication failure between I/O device and processors will be treated as fail-safe condition and all the unit coolers including stand-by will start functioning.
6) Failure of Main Processor / Power Supply of Processor inside Panel:
The Watchdog of the Main MS 3000 Processors will automatically activate the switch of the hot stand-by processors to access the stand-by system and starts functions
with bump less transfer. The access browser on DDCIMS might need to be refreshed for updated data.
7) Failure of Stand-by MS 3000 Processor / Supply:
In case stand-by MS 3000 processors/supply fails and as the main MS 3000 is healthy, all the data would be available on main MS 3000 processors.
D D
8) Changeover Procedure:
During normal operation both (Main and Stand-by) processor having same data via redundant fiber optics but only one Processor (either main or stand-by) is connect
with customer network/ OWS to display the current data. If Main processor fail, Another processor(Hot stand-by) will be bump less transfer and manage the GT
operation immediately. But during that event, when main processor fail, it will give fail command to customer on OWS Screen via watchdog (Relay) to communicate its
failure status and disconnect from customer network without any disturbing GT operation. Here, watchdog failure command will be accepted by Hot Stand-by
processor, which will be connected to customer network and OWS in place of (in absence of) Main Processor.
9) Communication details between MS 3000 and SCADA/ DDCIMS:
E E
MS 3000 will be communicating to SCADA/DDCIMS via IEC-61850. IEC 61850 protocols can be connected via copper cables (RJ-45-connectors) or fiber-optic-cable (ST-
connectors) as per customer requirement.
MS 3000 visualization can be accessed from CMS OWS through a web browser via Ethernet TCP/IP (RJ-45-connectors or FO-ST-connectors).
10) Communication Main/Stand-By status:
Status as well as control would be made via main processor. When main processor fails, it would be made using stand-by processor.
11) CMS port detailes & their IP address status:
Communication port would be RJ-45 with a single IP address. Only the active processor will be accessable.
12) Communication hardware & software:
F Hardware: Ethernet switch with RJ-45 ports will be provided for communication with SCADA/ DDCIMS. F
Software: All MS 3000 data can be accessed through the MS 3000 visualization by entering user id and password on dedicated IP address in browser .
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MS 3000 – Philosophy:
A A
I) Architecture Philosophy
13) SCADA connection port at MS 3000 failure:
In case of failure of connection between CMS and switchgear SCADA, the data would remain with CMS.
14) Cooling Control Status during CMS Fail:
In CMS fail condition all the unit coolers would start running irrespective of any logics.
15) Open Cable connection between MS 3000 and SCADA/ MS 3000 Status Fail:
Open cable connection is treated as connection cutoff and the CMS fail safe function will be activated and all unit coolers including stand-by would start.
B 16) Power Supply of MS 3000: B

I/O Device & DGA per GT: 220-240V AC & DC approx. 2600 W (peak)
Main/Stand-By processors per processor panel in control room: 220-240V AC & DC approx. 1000 W (each)
17) Basic detail of Multigas Sensor:
Individual detection of Hydrogen (H2), Carbon monoxide (CO),Methane (CH4) Ethylene (C2H4) and Acetylene (C2H2) as well as moisture(H2O), type Transfix DGA500
make GE.
18) Load Current Measurement:
C Load current will be detected from transformer CT s current looped through MS 3000 CT. C
19) Temperature Measurement:
Top oil temperature of transformers will be detected from RTD outputs at transformer side.
20) OCTC Tap position:
OCTC Tap position will detected through seperate BCD inputs provided from transformer side.
II) Software detailes & features
Please refer to MS 3000 Included Signals pg. 4 & MS 3000 Included Signals pg. 5.
D III) Data storage features D
All analog signals shall be stored at a frequency of 15 minutes, OTI, WTI and load current siganl will be stored at an interval of 2 minutes. Exception are OCTC position
which is stored each change. In case of over currents the currents shall be stored at a frequency of 20 milliseconds.
IV) Display feature, type & function
All MS 3000 data and calculations can be displayed through web browser at any OWS connected to the same network as the MS 3000.
V) FAT Procedure/Details
1) Powering ON and status check of Device.
E 2) Tap Position indication status check. E
3) All the Input, Output & LED assignment check as per scheme.
4) Logic check for unit coolers including stand by etc as per approved schematic drawing.
5) CMS Fail and CMS Fail safe logic check.
6) CMS main/Standby changeover logic check.
7) CMS Hot standby status & logic check
8) CMS CT signal
Notes:
VI) FAT for Communication Details. 1. Materials, Fittings, items shown or not shown to be as per Contract & NTPC QA Approved.
1) BI/BO/AI status availability on SCADA 2. Drawing is inline with all related drawings & documents
F 3. Changes made from previous revisions are specifically mentioned in compliance sheet. F
2) Signal status during all possible conditions.
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MS 3000 GE
TECHNICAL DATASHEET Grid Solutions
Tailor Made Solutions
GENERAL
The MS 3000 is a comprehensive online condition monitoring and expert system for power transformers.
Along with the concept of MS 3000, different measurement and analysing quantities can be combined for a tailor
made solution, depending on transformer design and/or required monitoring comprehension.
The architecture is based on field bus technology. The sensors are wired to a monitoring module installed at the
transformer (slave modules). The connection from the monitoring module(s) to the MS 3000 IED (Intelligent
Electronic Device) is carried out via the field bus. The MS 3000 IED has the capability to acquire on-line data,
perform processing and control. It is working self-sufficient and has the facility to store data. Communication can be
performed in various ways using network access, modem or protocols (optional).
STANDARD CHARACTERISTICS
Sampling Rate 20 ms for voltages and currents measurements.
10µs for phase shifting measurement.
1 to 5 minutes for all remaining measurements.
(except gas-in-oil measurement (depends on used sensor)).
Baud rate 1.5 Mbit/s.
Field bus specification Total maximum length for the fibre optic cable ring connecting the slave modules is up to
2000m.
SOFTWARE TOOLS
Password protection The password protection restricts data access in two levels: user and supervisor
(Further password levels on special request).
Online Online data is presented in user-friendly structured web pages (status overview,
warning/alarms*, active part, overload calculation, bushings, tap changer, cooling unit,
conservator, simulator, name plate)
Application examples
of Web-Visualisation
Online data active part Historical data (graphic display)

Historical data In the historical data menu all data can be selected and accessed by means of graphical
display or numerical listing (values and alarms). This menu allows download all data as
per users pre-selection as well.
DGA Tool The DGA Tool features inputs for online or offline DGA analysis, off-line furfural
determination and off-line evaluation of oil conditions according VDE 0370/IEC60422. The
data is analysed according to the diagnosis methods MSS, Doernenburg, Rogers,
extended Rogers, IEC 60599, Duval and Key Gas. The classification of risk is performed
according IEEE C57.104-2008. The evaluation of paper insulation condition is performed
according IEC 60599.
Simulator With the simulator tool various parameter (load factor, hot-spot temperature, aging rate,
losses, moisture of insulation paper) can be simulated by manually adjusting the
corresponding input variables. The system will automatically calculate the simulated
parameter.
Expert system Algorithms and diagnostic tools for analysing the on-line acquired variables are
implemented in the software.
Report generator The configurable report generator creates protocols with status information about the
transformer and its main components (dependent on configuration).
Setup Tool The user can configure the key transformer design parameter.
System Data In the system data menu information about system resources and system status are
available.
* The warning and alarm signals of the MS 3000 system must no be used to control and protect the power transformer
MS 3000 Tailor Made; V 1.1 ext, technical modifications reserved Page 1 / 4

Copyright GE Grid GmbH. This document contains proprietary information, and the property of GE Grid GmbH. It shall not be copied, nor shall the information herein be divulged to
any third party, nor used for the making of apparatus, without the written permission from GE Grid GmbH. This information is subject to change without notice.
MS 3000 GE
MS 3000 IED
System Fan-less design, embedded controller, real time clock, PC104 standard
Power supply DC 24 V
Processor Intel  RXI EP Celeron 1.4 GHz
System memory 4 GB (RAM)
Expansion 1 x PCI (1x for Profibus master card)
SSD 1 x 4 GB C-FAST Flash ; 1 x 128 GB SSD internal drive
System control 1 x Power on/off switch, 1 x reset button (hidden)
LED indicator 1x Power LED, 1 x HDD LED
Operating system QNX 6.5
Process control system FlexCtrl 46
Ethernet 1 x Gigabit RJ45 port with TCP/IP protocol connected to Ethernet switch in Master
Monitoring Module
1 x Gigabit RJ45 port for communication protocols
1 x Gigabit RJ45 port for internal use
Web server Apache  (for remote visualisation via web browser)
Compatibility Internet Explorer  or Mozilla Firefox  (HTML5  plug in required)
Software MS 3000 standard visualisation software for transformer monitoring
Language: standard English
Application example

MS 3000 GE
MS 3000 MONITORING MODULE (MASTER and SLAVE) dependent on configuration
Type Mounting plate with I/O modules for installation at transformer.
Components 1 x IED (only in master module)
1 x Ethernet switch incl. 1x FO port, ST format (only in Master Module)
The connection of up to 2 km multimode glass fibre (62.5/125 or 50/125µm,
1300/1310nm, 100 MBit/s full duplex) and integration into Client’s network is not
included
1 x bus coupler
n x Digital and Analogue I/O modules
n x Current transducer(s)
Etc.
1 x power supply unit DC 24 V
Type of used • Digital input bus terminal supports 4x or 8x digital inputs DC 24 V each
I/O modules • Digital output bus terminal supports 4x digital outputs (0,5A per channel)
• Digital relay-output supports each
(relay, up to 250 V AC/DC, max. 6A AC/DC)
• Watchdog cycle monitoring field bus terminal, potential free NO contact for status of
MS 3000 with a rated load voltage 30 V DC, ohmic switching current 5A AC/DC,
inductive switching current 2 A AC/DC)
• Analogue input bus terminal supports 2x or 4x analogue inputs each
(e. g. 0/4 … 20 mA, PT100 RTD)
• Analogue output bus terminal supports 2x or 4x analogue outputs each
(e. g. 0/4 … 20 mA)
Dimensions 483 x 376 x 266 mm (w x d x h) or other
Protection class IP20 (for indoor use only) or other
Operating temperature -40 °C … +55 °C (others on special request)
Storage temperature -25 °C … +85 °C
Relative humidity 95 % non-condensing
Power supply AC 100 … 240 V, 50/60 Hz or DC 85 … 375 V
Power consumption 2 to 4,2A (without external sensors)
COMMUNICATION (optional)
Standard protocols IEC 60870-5-104 TCP/IP Master/Slave
(others on request) Modbus TCP/IP Master/Slave
IEC 61850 (reports) TCP/IP Client
Profibus Profibus (d-sub 9-pol) Master

MS 3000 GE
MEASUREMENT AND ANALYSING QUANTITIES (dependent on configuration)
GENERAL Depending on the requirements, the following on-line measurements and analysis can be achieved by the
MS 3000, but not limited to those listed below. For the required inputs, transformer interfaces and
provisions as well as the range of on-line measurements and analysis functionality performed please refer
to the commercial and technical offer of the particular project.
• Load current on HV side

• Over currents on HV side
• Number of over currents on HV side
• Last over current on HV side
• Overload capacity
• Emergency overloading time when overloading
• Emergency overloading time when cooling failed
• Hot-spot temperature (according to IEC 60076-7)
• Hot-spot temperature acc. to thermal model
• Top oil temperature
• Top oil temperature acc. to thermal model
• Ageing rate (according to IEC 60076-7)
• Lifetime consumption (according to IEC 60076-7)
• Gas-in-oil content (individual detection of H2, CO, C2H4 and C2H2)
• Gas-in-oil gradients (individual detection of H2, CO, C2H4 and C2H2)
• Moisture-in-oil content
• Relative moisture in oil (water activity)
• Moisture of paper
• Bubbling temperature
• Bubbling safety margin
• Breakdown voltage of insulation system
• Tap changer position
• Number of switching operations of tap changer
• Ambient temperature
• Operating times of pumps and fans
• Circuit state of pumps and fans
• Cooling efficiency (thermal resistance Rth)

GE
Grid Solutions
MS 3000
Detailed Technical Catalogue
Comprehensive Online Condition Monitoring,

Diagnostics and expert system for Power Transformers
MS-001 – MS 3000 Detail Technical Catalogue – Rev 3.0 9-Oct-18 Page 1 of 151
Contents
Topic Page
1 Introduction ................................................................................................5
1.1 Product Overview......................................................................................................... 5
1.2 Versatile Architecture Support .................................................................................... 6
1.3 Analysis, Diagnostics, Prognostics and Lifetime Data Management tool .................... 7
2 Safety ..........................................................................................................8
2.1 Symbols ........................................................................................................................ 8
2.2 Warnings ...................................................................................................................... 8
3 Requirements ..............................................................................................9
3.1 Pre-installation ............................................................................................................. 9
3.2 Handling & Storage ...................................................................................................... 9
4 Hardware .................................................................................................. 11
4.1 General information ................................................................................................... 12
4.1.1 Mechanical configuration............................................................................... 12
4.1.2 Electrical configuration and Parameters Monitoring..................................... 14
4.2 Type of Sensors used in MS 3000 .............................................................................. 15
4.3 Voltage and Current Measurement ........................................................................... 16
4.3.1 Voltages .......................................................................................................... 16
4.3.2 Load current ................................................................................................... 16
4.4 Temperatures ............................................................................................................. 19
4.4.1 Ambient temperature .................................................................................... 19
4.4.2 Oil temperature .............................................................................................. 20
4.5 Cooling unit ................................................................................................................ 21
4.5.1 Operating states of pumps and fans .............................................................. 21
4.5.2 Controller of the cooling unit ......................................................................... 22
4.6 Oil analysis.................................................................................................................. 23
4.6.1 Online DGA 500 .............................................................................................. 24
4.7 Bus modules ............................................................................................................... 26
5 Software ................................................................................................... 27
5.1 Software and database configuration........................................................................ 27
5.2 Process variables (PV) ................................................................................................ 27
5.3 Data acquisition/ Measurement Philosophy ............................................................. 27
5.3.1 Event-driven data acquisition ........................................................................ 27
5.3.1.1 Switch states of the fans and pumps ............................................... 27
5.3.1.2 Switching on the transformer .......................................................... 27
5.3.1.3 Switching off the transformer .......................................................... 27
5.3.1.4 Limit value overshoots and alarms .................................................. 27
5.3.2 Interval driven data acquisition ..................................................................... 28
5.4 Saving the measured data.......................................................................................... 28
5.5 Real-time Database .................................................................................................... 29
5.6 Historical Database .................................................................................................... 29
5.7 Functions and Analysis ............................................................................................... 30
5.7.1 Active part ...................................................................................................... 30
5.8 Cooling unit ................................................................................................................ 41
5.9 Overload calculation .................................................................................................. 42
6 Web Visualisation ..................................................................................... 45
6.1 System access via Web Visualization ......................................................................... 45
6.2 Overview .................................................................................................................... 46
6.3 Login ........................................................................................................................... 47
6.4 Presentation of data .................................................................................................. 48
6.4.1 Status overview .............................................................................................. 48
6.4.2 Alarms............................................................................................................. 59
Alarm configuration ......................................................................... 60
6.4.3 Transformer Online Data................................................................................ 63
6.4.3.1 Active part ........................................................................................ 63
6.4.3.2 Overload Calculation ........................................................................ 75
6.4.3.4 Cooling unit ...................................................................................... 77
6.4.3.5 Conservator ...................................................................................... 83
6.4.3.6 Simulator .......................................................................................... 85
6.4.3.7 Nameplate ........................................................................................ 91
6.4.4 Historical data ................................................................................................ 92
6.4.4.1 Graph 92
Historic Alarms ............................................................................... 104
6.4.4.3 Historical list ................................................................................... 108
6.4.4.4 Download ....................................................................................... 112
6.4.5 Tools ............................................................................................................. 115
6.4.6 System data .................................................................................................. 121
6.4.6.1 System data .................................................................................... 121
6.4.6.2 PV Table .......................................................................................... 126
6.4.6.3 Multimonitor .................................................................................. 129
6.4.6.4 User administration ....................................................................... 130
7 Troubleshooting ...................................................................................... 131
8 Maintenance schedule ............................................................................ 144
8.1 Changing the filter .................................................................................................... 145
8.2 Exchange the Battery ............................................................................................... 147
8.3 Visual inspection ...................................................................................................... 149
8.4 Gas-in-oil content – verification of the measurement ............................................ 150
8.5 Moisture in oil – verification of the measurement .................................................. 150
1 INTRODUCTION
1.1 Product Overview
What is MS 3000 ?
• A holistic transformer monitoring solution that combines the outputs from all available
transformer sensing devices
• It correlates and analyses this data, to provides not only an aggregated view of the
transformer’s health (to minimize the risk of outage) but also to help you optimize its
operation and maintenance
• An “all-in-one expert system” to help you manage your valuable transformers
The key features and characteristics are summarised as follows:
• Continuous supervision of the whole transformer, integrating data from available

sensors
• Modular: essential through to comprehensive coverage of Transformer failure modes
• All information available at a glance, even across several substation transformers
• An “Expert System” to help you assess and manage your costly assets
• Optimum operation efficiency with reduced life-cycle cost
• Web server HMI, no need for software to access the data analysis
• Integration with GE’s Perception software for centralised information and leveraging
of fleet data
• Easy inter-operability of the transformer with Smart Grid / Digital Substation
GE Differentiated Value Proposition

• Modular and customizable: from basic to comprehensive coverage of transformer
faults
• Not an assembly of equipment but a truly engineered solution
• Suitable for all types and makes of transformers, new or retrofit
• Webserver HMI and easy inter-operability with customer’s systems and APM solution
1.2 Versatile Architecture Support
• MS 3000 master module installation in the control room

• Data from all transformers on one screen
• Wide range of protocols to integrate to the Digital Substation and Smart Grid
• Alarm notification on Customer Network / DDCIMS
• Built-in web server for remote access
1.3 Analysis, Diagnostics, Prognostics and Lifetime Data
Management tool
2 SAFETY
2.1 Symbols
General Warning or Caution. Refer to the Installation Manual / User Guide

to prevent injury or damage to equipment.
Electrical Hazard. Risk of electric shock.
Primary Protective Earth connection.
Hot surfaces may be present.
2.2 Warnings
The minimum ambient temperature for installation and service activities is −10 C.
If the equipment is installed or used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
If working at height, third parties must have received appropriate training for working at
height prior to work commencing. This includes, but is not limited to "Working at height
training".
If working at a height greater than 4 feet or at a height greater than that stipulated by
national or site regulatory requirements, it is the responsibility of the installer to ensure
that planned work complies with those requirements.
The installer shall also ensure that any third-party equipment, such as an approved
platform, scaffold or lift is suitable and safe before commencing work. Ladders or
improvised platforms do not meet GE service engineer requirements.
Once installed, the product may have more than one source of supply. Disconnect all
supplies at their source before accessing the cabinet for servicing. Follow the site lockout-
tagout (LOTO) procedure.
Only GE-trained and certified personnel may commission GE products. Commissioning tasks
include making any connections and/or performing any work within the enclosure, or
performing tasks such as all first start-up procedures relating to equipment or
firmware/software.
3 REQUIREMENTS
3.1 Pre-installation
Ensure that the mains selection switch in the product is set to the relevant voltage range.
The product can be safely connected to an energised or non-energised transformer.
However, if installation personnel are required to work in an energised environment they
must be made aware of this prior to work commencing and must observe all health and
safety practices, especially when working with conductive materials such as stainless steel
installation tubing. If either of the oil supply or return valves to be utilised brings personnel
within restricted approach boundaries then the transformer must be de-energised and
isolated before such work is performed.
To ensure success, careful planning and proper execution of the tasks outlined in this manual
are essential. In addition, the GE Customer Service Centre representative will need specific
information in order to provide recommendations for a trouble-free installation. If GE is to
perform the installation, the installation will not be scheduled until all pre-installation tasks
outlined in this manual are complete (as performed by the customer and GE).
The appendices to this manual contain additional information, such as drawings, forms and
checklists that need to be reviewed and completed prior to the installation. This relates to
materials and facilities that need to be ordered, acquired and in place well in advance of the
scheduled installation date. Confirmation of this needs to reach GE as soon as possible, at a
minimum four weeks prior to the installation date, unless prior arrangements have been
made with the installation group. This aids in planning and supporting the installation
thereby ensuring a trouble-free commissioning process.
3.2 Handling & Storage

For short-term storage (defined as less than one week), it is acceptable to store the products
in the open air, provided that they are protected from wet weather and direct sunlight by a
suitable customer-supplied waterproof covering and also provided that the outside
temperature does not exceed 45 C or fall below 0 C. For storage periods exceeding one week,
customers are requested to store the product in a fully enclosed building that is free from
damp and extremes in ambient temperature (defined as above 30 C or below 2 C).
Note: Customers/ Buyers are fully responsible for ensuring that stacked pallets are stable and, if necessary,
providing additional external support. Damage incurred as a result of poor customer handling or storage will
not be covered under the GE warranty.
2.3 Hot Surface
Hot Surface! If the RXi Box IPC-EP operates by an enhanced ambient temperature
up to 55° C the surface of the housing, specially the heat sink, can reach a
temperature of 70° C and above. Therefore be careful and do not touch the RXi Box
IPC-EP with bare fingers. Install the RXi Box IPC-EP only in rooms with restricted
access.
The Heating in sight the cubical could be hot. The upper grated surface (air outlet
grating) is hot, max 185° C (365° F). Please pay attention to the safety messages.
The max. air outlet temperature is 145° C (293° F) at a height of 55mm above the
grating surface. The surface temperature (on the barrel casing) is max. 80° C (176°
F).
4 HARDWARE
Essentially the system consists of the following components:
- The Intelligent Electronic Device (IED), which is used as server for the bus
technology, data recording and visualisation.
- The field bus technology that constitutes the I/O interface to the sensors and the
digital signals.
- The sensors and transducers described below.
Depending on the architecture and number of transformers monitored by the MS 3000 the
system can consists of several modules, which are:
Control room module: The control room module is installed indoor and is mounted in
a 19”-Rack. It consists of the IED, network components and
protocol devices. In addition, auxiliary devices (e.g. Power
supply, MCB). I/O-Terminals can be installed within the control
room module, too.
Master module: MS 3000 enclosure, which contains the IED and is installed
outdoor at the transformer or near it, is called Master module.
The master module collects and processes the data of the
whole system.
Slave module: MS 3000 enclosure, which contains no IED. Slave modules are
installed at transformers, to collect the data from numerous
sensors and provide the data of one transformer via Profibus
to the IED in the Master module, where the data is processed.
Material, components, enclosures, and similar items should be considered as

examples. The structure and appearance can vary depending on the customized
solution.
4.1 General information
4.1.1 Mechanical configuration
Different housings are used for different modules. For the control room module a 19”-
Housing with 6 HU is used. All other modules mentioned are using a metal enclosure as
housing. The complexity of the MS 3000 can vary in a wide range; enclosures with different
dimensions and degrees of protection (IP code) are available. Dimensions of the enclosures
and information regarding material, painting and IP-code are included in the circuit diagram.
Example MS 3000 enclosure
The control room module has the following technical data:
Table 1: Technical data of the control room module
Technical data
Dimensions: 480 mm x 266 mm x 376 mm (w x h x d)
Weight: Approx. 7.0 kg
Degree of protection: IP20 (indoor use only)
Operating temperature: +0 °C to +45 °C
Storage temperature: +0 °C to +45 °C
Relative humidity: 95% non-condensing
System control: 1 x on/off switch
MS 3000 Master Module
MS 3000 Master Module Location in Control Room
4.1.2 Electrical configuration and Parameters Monitoring
The power supply, fusing, wiring and installation are executed in accordance with the DIN
VDE1000, TLV, and BGVA standards. The 24 V auxiliary voltages for bus modules, measured
value converters are provided via switching power supply. MS 3000 enclosures are equipped
with a thermostat-controlled heater and with lighting. The control room module is equipped
with a thermostat controlled fan.
The connection between the MS 3000 server and client modules can be carried out with
fibre optic cable with rodent protection or Profibus cable, depending on the distance
between the different modules and the system architecture.
To connect external sensors (e.g. PT100, Gas-in-oil-sensor) with the MS 3000 cubicle only
shielded, oil-resistant and UV-resistant cables may be used. The shield of the cables must be
connected on one side only. They should be connected to the earthing bar in the MS 3000
cubicle.
The exception is the connection to the capacitive bushing measurement connections for
voltage measurement; in this case the shield is connected to earth on the capacitive voltage
sensor, installed on the bushing. If the MS 3000 contains electrical PD measurement, the
shield has to be connected to earth via a capacitor and the wires have to be connected
directly to the Signal Matching Unit (SMU). For details refer to the circuit diagram.
For the mains power supply a non-shielded cable may be used. The internal power supply
unit (PSU) is fitted according to the mains power supplied onsite, as state in the technical
clarification. For details of the power supply please refer to the circuit diagram.
If the MS 3000 is equipped with a socket refer to the circuit diagram to determine
voltage and maximum current rating.
4.2 Type of Sensors used in MS 3000
Load Current
Bushing CT
PT100
Top Oil Temperature
Fibre Optic Sensor

Winding/Core Temperature
Gas & Moisture Sensor

Main Tank
Dry Contacts
Cooling Control
MS-001 – MS 3000 Manual – Rev X.0 9-Oct-18 Page 15 of 151

4.3 Voltage and Current Measurement
The measurement of the operating voltages and load currents supplies the most important
characteristic values for the momentary transformer load conditions. Besides the load
operating voltage and load current are used as input values for many important models and
calculations.
4.3.1 Voltages
The measured voltage is the voltage between conductor and earth (phase to ground
voltage). The overvoltages are displayed as peak value of the phase-to-ground voltages,
which is the physically correct value. With knowledge of the overvoltages with which the
transformer is stressed, in conjunction with the quantity of harmful gases dissolved in the
oil, statements can be made concerning possible damage to the insulation of the active
part due to overvoltages.
Voltage adapter mounted on test tap
4.3.2 Load current

The load current is required to calculate important values, which describe the condition of
the transformer, e.g.:
• Load factor
• Apparent power
• Hot-spot temperature
• Ageing rate
• Thermal modelling
Sensor
The integration of this quantity can be achieved by using:
• Bushing built-in CT (1, 2 or 5A)

• Split core CT (0...150A, max. Ø 16mm)
• 0/4…20mA signal input from SCADA or station CT

Which technique is used can be derived from the circuit diagram.
Bushing built in CT
The operating currents and over currents of the transformer are measured with the aid of
the current transformers (CT) in the bushings. Detection of the over current is only possible
if transformer sides a proper current transformer is used.
Typically the CT in the bushing provides an output signal of 0 to 1 A, 0 to 2 A or 0 to 5 A. This
signal is converted to a 0 to 20 mA signal by a transducer for sinusoidal current. It is located
in the MS 3000 enclosure. The 0 to 20 mA signal is read in by an analogue input terminal
(e.g. KL3042, KL3044).
Current transformer
In case bushing CT occupied, following 2 methods are applicable to measure Current in MS

3000
Method - 1 : Split core CT (0...150A max., max. Ø 16mm)
To use a split core CT an active current loop from a bushing CT is necessary. The split core CT
is clamped on to this loop. Therefore it has to be installed in an enclosure, where the active
current loop is available and not in the MS 3000 enclosure.

Installed split core CT
The split core CT provides a 4 to 20 mA signal and is loop powered. Thus, only two wires are
necessary to connect it to the MS 3000 enclosure.
Method - 2 : 0/4…20mA signal input from SCADA or station CT to measure the
The load current can be integrated through a 0/4 to 20 mA direct current signal from SCADA
or from a station CT. Usually station CT consist of a built in measuring transformer, which
converts an alternating current to a 0/4 to 20 mA signal. By integrating the current signal
from SCADA or a station CT it cannot be guaranteed, that over currents can be acquired.
The 0/4 to 20 mA signal is read in by an analogue input terminal in the MS 3000 enclosure

4.4 Temperatures
There are various temperatures which can be integrated into the MS 3000. Some
temperature values are necessary as input for important calculation and models (e.g. top oil
temperature and ambient temperature). Other temperature values can be used for thermal
monitoring of the transformer and its cooling unit. For all measured temperatures a warning
or alarm signal can be triggered, if a temperature exceeds a specified configurable threshold
temperature.
Temperature values can be integrated in the MS 3000 via:
• RTD input from a 3- or 4-wire PT100
PT100 sensors are temperature-dependent resistors. The resistance of the PT100 is
measured via an analogue RTD input. Since 3-wire sensors are used, measurement
errors, caused by the cable length, are minimized.
• 0/4 to 20 mA signal from SCADA or temperature transmitter
If a 0/4 to 20 mA signal is provided by SCADA or a temperature transmitter the

analogue mA signal is read in by an analogue input terminal in the MS 3000
enclosure.
4.4.1 Ambient temperature

The ambient temperature is detected via a PT100 on the bottom of the MS 3000 enclosures.
Here the assumption is that the outside temperature is the same for the monitoring of
multiple transformers. Thus the sensor is only located on one of the enclosures.
PT100 outside temperature sensor

4.4.2 Oil temperature
Function
Thermal monitoring can be implemented through determination of the oil temperature of

different layer. The most important temperature is the top oil temperature, since some
important calculations and models are based on it. Other oil temperature (e.g. bottom oil
temperature) can be monitored in parallel.
Sensor
The temperature of the upper and lower oil layer is detected via PT100 sensors that are
screwed into provided thermometer pockets in the cover and in the floor of the
transformer. The receptacle and type of the thermometer pocket can vary.
Alternatively a 0/4 to 20 mA signal, provided by a temperature transmitter, can be read in
by an analogue input terminal.
PT100 sensor for top oil temperature

4.5 Cooling unit
4.5.1 Operating states of pumps and fans
The operating time of the individual elements is determined by recording the operating
states of the pumps. In addition, the switching status of the cooling unit is required for
thermal calculations of the transformer.
Only dry contacts that reflect the switching status of the assembly are necessary to acquire
these values. These contacts are supplied with 24V DC from the MS 3000 and then read in
via a digital input terminal (e.g. KL1408).
If dry contacts of the motor protection switches are available for the MS 3000, faults of fans
and pumps can be detected.
Dry Contacts used to operate the individual fan and pumps for
Cooling Control

4.5.2 Controller of the cooling unit
Function
An intelligent cooling unit controller can be integrated in the MS 3000. In this regard there
are several possibilities for controlling the cooling unit; as a function of the actual load,
and/or as a function of the actual oil temperature. The chapter, Web Visualisation, describes
how to set the appropriate limit values and other parameters.
Actuators
Relays are integrated in the MS 3000 enclosure parallel to the conventional controller in the
cooling control cabinet to activate the cooling unit. To prevent overlap of the two
controllers, the conventional controller must be reconfigured in such a manner (usually via
dial-indicator thermometers), that it only takes over emergency cooling.
Depending on the technical solution, the switching relays in the cooling control cabinet are
activated either via digital output terminals (e.g. KL2134), or via relay output terminals (e.g.
KL2652) that make floating contacts available.

4.6 Oil analysis
Partial discharges and thermal overloads result in gaseous decomposition products of the
insulating materials. Thus the content of harmful gases dissolved in the oil is a measure of
the deterioration of the transformer insulation.
With knowledge of the moisture in oil, statements can be enabled concerning the moisture
absorption of the oil through oil respiration and formation of moisture due to
decomposition of the paper insulation. Moreover moisture content is an indicator of the
electrical resistance of the insulating oil. In oil analysis will be

4.6.1 Online DGA 500
Different multi-gas sensors can be used for the online DGA 500. The results are displayed in
the MS 3000 Web Visualisation. The following gases can be displayed depending on the
sensor:
• HYDROGEN (H2)
• METHANE (CH4)
• ETHYLENE (C2H4)
• ACETYLENE (ETHINE) (C2H2)
• CARBON MONOXIDE (CO)
• MOISTURE (H2O)
EXAMPLE OF DGA Diagnostic Method

DGA 500 Communication with the MS 3000
Communication between the gas sensor and the MS 3000 Monitoring System is established
via different protocols and connection types.
For example, this can be an RS485 or TCP connection with a Modbus protocol. (See the
circuit diagram and highlighted circle for illustration).
Slave Panel / I/O Card Panel / CMB - 2

4.7 Bus modules
Example : In MS 3000 following combination of Bus Modules and be customised as per the project
specific requirement.
BK3120 Bus coupler

BK3150 Bus coupler
KL1104 Four-channel digital input
KL1408 Eight-channel digital input
KL2134 Four-channel digital output
KL2622 Two-channel relay output
KL2652 Two-channel relay output
KL2692 Cycle monitoring terminal (Watchdog)
KL3042 Two-channel loop-powered input
KL3044 Four-channel analog input
KL3052 Two-channel loop-powered input
KL3202 Two-channel PT100 (RTD) input
KL3362 Two-channel oscilloscope input
KL4022 Two channel analog output
KL6031 Serial interface RS232
KL9010 Bus end terminal

5 SOFTWARE
5.1 Software and database configuration
The user interface is a HTML-visualization and operation is possible in the operating system
Microsoft® Windows via TCP/IP and the browsers Microsoft® Internet Explorer from Version
10 and up, Mozilla® Firefox from Version 31 and up, Opera® from Version 30 and up and
Google® Chrome from Version 43 and up. In Microsoft® Internet Explorer, observe that the
compatibility mode must be deactivated.
The FlexControl process control system is used as the software in the MS 3000 monitoring
system. The entire real-time processing and process connection is based on the QNX®- POSIX
Standard multi-tasking, real-time and network operating system.
5.2 Process variables (PV)

In FlexControl a process variable (PV) is understood to refer to a created ring buffer with a
name in the real-time database. The inputs are configured depending on the type of process
variables.
5.3 Data acquisition/ Measurement Philosophy

Acquisition of real-time data is driven by events or interval. The PVs including limit value and
condition monitoring and elementary basic functions (mean value, min/max, gradients,
replacement values, links, etc.) can be derived and calculated from the external PVs.
5.3.1 Event-driven data acquisition

5.3.1.1 Switch states of the fans and pumps
Changes in fan and pump operating condition and runtimes are saved in the historical
database.
5.3.1.2 Switching on the transformer
When the transformer is switched on the voltage and the current are recorded for a period
of 10 seconds.
5.3.1.3 Switching off the transformer
Switch-off can be caused by the tripping of a protective element. In this case, a switch-off log
is generated to obtain precise information concerning the course of events of the switch-off
and thus the cause.
5.3.1.4 Limit value overshoots and alarms
All overshoots of measurement ranges and limit values are logged in the historical database.

5.3.2 Interval driven data acquisition
Interval acquisition of real-time data is driven by time. The time depends on the different
process variables.
5.4 Saving the measured data

The measured data is saved in a two-stage process. First, the data is held in temporal
resolution in the RAM memory of the IED. This prevents frequent access to the CFAST card
and the SSD. After time intervals, the mean value or maximum value is stored specifically for
each channel in the system's own historical database to ensure effective and extremely fast
data access online.

5.5 Real-time Database
The process variables are stored in an assigned buffer of the real-time database with time
stamp. The real-time database is in the RAM of the MS 3000 IED.
Data acquisition
Profibus / Modbus /
Several
communications
protocols
Real-time database
RAM, high temporal
Visualisation
resolution
Historical database
Flash memory,
optimised data rate
MS 3000 IED
5.6 Historical Database
The processed real-time data is saved in a fast, special long-term database. In this process
the data is stored per its physical characteristic. This means either event-oriented storage of
stochastic processes (e.g. switch processes), or cyclical storage of continuous operating data,
where the storage rate of the time constants is adapted to the respective characteristic
value.

5.7 Functions and Analysis
5.7.1 Active part
Apparent power
Input variables
Actual voltages
Actual current
Calculation of
apparent power
Output variables
Actual apparent
power
Calculation of actual power

Active power & reactive power
Input variables
Actual Voltage
Actual current
cosφ
Calculation of active
power & reactive power
Output variables
Active Power
Reactive Power
Calculation of active power & reactive power

Load factor
Input variables
Actual power
Normal power
Calculation of load
factor
Output variables
Actual load factor
Calculation of the load factor

Ageing rate
Input variables:
Actual hot spot temperature
Paper type
Calculation of aging rate
Output variables:
Aging rate
Calculation of the ageing rate

Lifetime consumption
Input variables
Ageing rate per day (daily
update)
Calculation of lifetime
consumption
Output variables
Lifetime consumption
Calculation of lifetime consumption

Actual losses
Input variables
Actual load current
Oil temperature
Actual voltage
P0 & Pk (nominal values)
Average winding to average oil temperature at rated current
Calculation of actual losses
Output variables
Ageing losses
Calculation of actual losses

Hot-spot temperature IEC
Input variables
Actual load current
Oil & air/water temperature
Transformar specific data(winding gradient, Hot-
Spot factor)
Calculation of Hot-Spot temperature
Output variables
Hot-spot temperature in accordance with IEC
60354/60076
Calculation of hot-spot temperature

Hot-spot temperature
Input variables
Condition - pumps & fans
Cth (nominal value)
P0 & Pk (nominal values)
Cooling method
(ON, OF, OD)
Calculation of Hot-Spot temperature
Output variables
Hot-spot temperature in accordance with the
thermal model
Calculation of hot-spot temperature

Moisture in paper
Input variables
Moisture in oil
(Oil temperature)
Calculation of moisture in paper
Output variables
Moisture in paper
Calculation of moisture in paper

Gas-in-oil gradient
Input variables
Actual gas-in-oil
content
Calculation of gas-in-
oil gradient
Output variables
Gas-in-oil gradient
Calculation of the gas-in-oil gradient

Number of overcurrents
Input variables
Actual current
Calculation of the number of overcurrents
Output variables
Number of overcurrents
Log of high-resolution data of the current for max. 10s
Recording of the overcurrent events
Calculation of the number of overcurrents

5.8 Cooling unit
Characteristic data of the cooling unit
Input variables
Oil temperatures
Calculation of the
characteristic data of
the cooling unit
Output variables
Temperature differences
Power of cooling unit
Calculation of the characteristic data of the cooling unit

5.9 Overload calculation
Thermal resistance
Input variables
Status of fans and pumps
Actual load current
Oil, water and air temperatures
Pk and P0
Calculation of the thermal

resistance (Rth)
Output variables
Thermal resistance (Rth)
Calculation of thermal resistance Rth

Duration of emergency operation at overload
Input variables
Actual load current
Cth, Pk and P0
Calculation of the emergency

operation at overload
Output variables
Duration of emergency operation
at overload
if the cooling unit fails
Calculation of duration of emergency operation at overload

Maximum overload
Input variables
Actual load current
Cth, Pk and P0
Calculation of the emergency

operation at overload
Output variables
at overload
if the cooling unit fails
Calculation of maximum overload

6 WEB VISUALISATION
6.1 System access via Web Visualization

There are three different possibilities for accessing the Monitoring Server (Web
Visualization):
A) Direct connection
To establish a direct connection, the PC must be connected directly to the Monitoring Server
via a network cable. The PC must be configured for the direct connection, i.e. a fixed IP
address that is compatible with the MS 3000 server must be assigned to the PC.
At delivery the server has the default IP address 10.53.54.185. The subnet mask is
255.255.255.0. The PC must have a fixed IP address, type 10.53.54.x (x = 0-255 except 185,
which is reserved for the server).
The advantage of the direct connection is the extremely high-speed of data transmission.

B) LAN connection
For a LAN connection the MS 3000 server is connected to the local network via a normal
network cable. In this process the MS 3000 server must be appropriately set-up for the local
network. This means that a fixed IP address with corresponding subnet mask, and under
some circumstances a gateway address, must be assigned to the MS 3000 server. Special
settings are not required for the client PC.
The speed of the LAN connection depends on the local area network; usually however it is
extremely high. Remote access is possible from any PC in the local area network.
C) Modem connection
To establish a modem connection, a dial-up connection must be set-up to the server. This is
done in precisely the same manner required for a dial-up connection to the Internet. The
following identification data is set:
• User name: pppuser
• Password: ppp.
D) Connection to the system
The dial-up modem connection is always significantly slower than a LAN connection.
Moreover the speed depends on the quality of the telephone network. A LAN connection or
direct connection are possible concurrently with an established modem connection.
Regardless of whether a direct, LAN, or modem connection is established, the following
preparations must be made:
• A connection to the MS 3000 server must be established.
• The web browser of the client PC, e. g. Internet Explorer, must be open and the IP
address of the MS 3000 server (e.g. http://10.53.54.185) must be entered.
6.2 Overview
You can access the server from client PCs through the connection of the Monitoring Server
to the intranet, or the local area network via the TCP/IP protocol. Data access is password
protected and is user-group specific.
Web visualization offers the following functionalities:
• Presentation of online data, automatic update
• Presentation of actual alarms
• Configuration of the alarm thresholds
• Presentation of historical data in lists

• Presentation of historical data in graphs
• Download of historical data as ASCII files
• Presentation of system data.
Visualization is started by entering the IP address of the monitoring system in a web browser
For repeated access to the server we recommend setting a bookmark in the browser.
6.3 Login
Login screen
The websites are protected through Apache Web Server Authentication. After selecting a
user group on the homepage, you must enter a user name and the appropriate password.
To log in as Supervisor the following identification data must be entered:
• Initial user name: supervisor
• Initial password: berlin
and for login as User:

• Initial user name: user
• Initial password: user.

Additional users can be created on the supervisor level.
6.4 Presentation of data

6.4.1 Status overview
After logging in the following screens show the status overview of all transformers
connected to the monitoring system. Navigation is shown on the left side, it consists of the
following areas.
Information field:
• System time
• Bus status display
• Green: Bus without fault
• Yellow: Bus disturbed
• Logged-in user
• Logout Button
Main navigation:
• Status overview
• Alarms
• Transformer 1... x
• Historical data
• Tools
• System data
Visualization is explained here for users on the supervisor level, as an example. The
functionality in the User-level is the same, however it is restricted in some points.

Status overview of the transformers
If a warning or an alarm is generated for the condition of a transformer component, it is

displayed here.
The traffic lights displayed enable fast analysis of the overall condition. The green traffic light
corresponds to normal operating condition. If one or more warnings are present, the yellow
traffic light is displayed. Alarms are signalled by a red traffic light.
In addition, the corresponding message boxes will have a thick border and appropriate brief
error designations will be displayed.
The following messages are possible in the status overview:
Active part:
If there is no active part malfunction, this field is white and contains the phrase Active part
no fault. When the system detects a warning or alarm condition, this is displayed by the
associated flashing, thick border phrase, e.g. Oil temperature warning. Additional
information is provided on the page Active Part and under the menu item Transformer, as
well as under the menu items Alarms or Historical Data. Click the flashing fault text to open
a new page with the recommendation texts for the fault (see Table 2:)
Status of the active part:

• No fault
All components of the active part are fault-free.

• Oil temperature
The top oil temperature has exceeded the warning limit.
• Hot-spot temperature
The hot-spot temperature has exceeded the warning limit.

The ambient temperature has exceeded the warning limit.

• Gas-in-oil content
The gas-in-oil content has exceeded the warning limit.

• Gas-in-oil gradient
This warning appears when the gas-in-oil gradient is higher than the warning limit.
• Water content in oil
The water content in the oil has exceeded the warning limit. Possible reasons are,
respiration of the transformer or disintegration of the paper insulation.
• Buchholz gas
Released gas is collected in the Buchholz gas sensor. When reaching a defined gas quantity a
warning will be generated. The gas volume can continuously increase over a longer period of
time, or it can also spontaneously increase.
• Humidity
The humidity has exceeded the warning limit. The cause can be a leak in the pipeline or the
desiccant is used up.
• Moisture in paper
This value is calculated from the top oil temperature and moisture in oil. A warning is output
when the permissible value is exceeded.
• Oil level – tank
Monitoring of the upper and lower oil level in the tank.

• Oil level – tap changer
Monitoring of the upper and lower oil level in the tap changer.
• Malfunction gas sensor
Reasons for a malfunction alarm can be no supply voltage, interruption of the

communication connection, overshoot of the temperature range or maintenance is due.
Additional information concerning the type of fault that has occurred is displayed on the
sensor itself or can be interpreted with the aid of its manual.
Table 2: Recommendation texts – active part

Fault description Reference / possible cause Recommendation
Warning – oil temperature Increased load, equals If possible, reduce the load on the
The top oil temperature exceeds the warning increased temperature of the transformer until the cause has been
threshold. The top oil temperature depends on the cooling medium eliminated.

load, the temperatures of the cooling medium, and Cooling unit malfunction, Check and service the cooling unit, check
the condition of the cooling unit. contamination of the cooling wiring or PT100 sensor and associated bus
unit terminal.
Warning – hot-spot temperature Excessive load If possible, reduce the load on the
The hot-spot temperature exceeds the warning Excessive oil temperature transformer until the cause has been
threshold. The hot-spot represents the hottest point eliminated.
in the transformer and the hot-spot temperature
depends on the load and the oil temperature.
Warning – ambient temperature Ongoing high temperatures, Reduce the permissible continuous load
The ambient temperature exceeds the measured brief high temperatures and observe the oil temperature. Check the
ambient temperature. If there is air cooling, the wiring or PT100 sensor and associated bus
permissible continuous load of the transformer is terminal.
momentarily restricted. Unrealistic ambient Check sensor position (possible
temperatures dependence on direct sunlight)
Warning – gas-in-oil content Trend analysis: Gas-in-oil Take an oil sample and perform an off-line
The fault description depends on the used gas sensor content depending on the load, DGA analysis
and describes the measured gases and the accuracy oil temperature, tap changer
of the sensor. position
Warning – gas-in-oil gradient Trend analysis: Gas-in-oil Take an oil sample and perform an off-line
A significant increase of gas-in-oil content was content depending on the load, DGA analysis
detected. oil temperature, tap changer
The gas-in-oil gradient indicates the change in gas-in- position
oil content.
Warning – water content in oil Check the measured value Take an oil sample and perform an off-line
The fault description depends on the used sensor water content measurement
and describes the measuring range and accuracy. Significant increase in water Check the wiring of the sensor and
The accuracy of the measured value is also content associated bus terminal
influenced by oil type, and any deterioration
products that may be contained in the oil, and
additives. As the water quantity contained in the
transformer is primarily located in the cellulose, the
water quantity contained in the oil in balanced
condition depends on the temperature and water
content of the cellulose.
Warning – gas in the Buchholz relay Trend analysis: Gas in the Take an oil sample and perform an off-line
The condition of the insulation system of liquid Buchholz relay depending on DGA analysis
insulated transformers is primarily monitored via the load, oil temperature, tap
mechanical warning system, the so-called Buchholz changer position
relay. It is used to collect and detect gases that
escape from the transformer tank during operation.
Warning – humidity Depending on the oil Check desiccant (silica gel), check desiccant
The humidity is too high. Humidity should be as low temperature breather circuit or line
as possible to reduce water absorption in the active
part.
Warning – moisture in paper Check the measured value Make an off-line water content
Moisture in paper exceeds the warning threshold. measurement, or check moisture in oil
Moisture in paper is a calculated value and is based sensor and PT100 sensor and associated
on water content in the oil and oil temperature. bus terminals
Since most of the water in the transformer is located
in the insulation paper, and the solubility of water in
oil is temperature-dependent, water content in the
oil depends on the equilibrium condition in the
transformer.
Warning – oil level in the conservator Unusually low oil temperature Refer to chapter Service/maintenance in
The oil level in the conservator underranges the the transformer manual (fill quantity)
warning threshold. The oil level in the tank depends Unusually high oil temperatures Reduction of load
on the oil temperature in normal operation. Oil level drops without reason Check for leaks
Oil level increases without Refer to chapter Service/maintenance in
reason the tap changer manual
Warning – oil level, tap changer Unusually low oil temperature Refer to chapter Service/maintenance in
The oil level in the tap changer exceeds the warning the transformer manual (fill quantity)
threshold. The oil level in the tap changer depends Unusually high oil temperatures Reduction of load
on the oil temperature in normal operation. Oil level drops without reason Check for leaks
Oil level increases without Refer to chapter Service/maintenance in
reason the tap changer manual

Bushings*:
If the bushing is in proper condition this field is white and contains the phrase, Bushing – no
fault. When the system detects a warning or alarm condition, this is displayed by the
associated flashing, thick border phrase, e.g. Warning – overvoltage. Additional information
is provided on the page Bushing under the menu item Transformer, as well as under the
menu items Alarms or Historical Data. Additional information is provided on the page Active
Part and under the menu item Transformer, as well as under the menu items Alarms or
Historical Data. Click the flashing fault text to open a new page with the recommendation
texts for the fault (see Table 3:)
Status of the bushings:

• No fault
All components of the bushings are fault-free.

• Overvoltage
Voltage exceeds the warning limit.

• Overvoltage counter
The number of overvoltages exceeds the warning level.

• Bushing capacity
Deviation of the bushing capacity of a phase is greater than the configured warning limit.
The cause can be damage to the capacitance layers in the bushing. If necessary, additional
off-line measurements are advisable.
• Overcurrent
The measured value of the load current exceeds the warning limit.
• Overcurrent counter
The number of overcurrents exceeds the warning level.

• Current without voltage
A fault in the voltage measurement circuit may be present (interrupt).

• Oil pressure in the bushing
At high ambient temperatures oil pressure in the bushings significantly increases. There is
danger that the bushings will be damaged or even explode.
• Network unbalance
Network unbalance is normally caused by external faults or unbalanced load in the network.
Table 3: Recommendation texts – bushing
Warning – overvoltage Inner overvoltages or switching Check overvoltage counter of the surge
An overvoltage was detected. The operations in the network, or external voltage protector.
overvoltage counter has been increased. overvoltages or direct lightning strikes.
Pulse-shaped overvoltages can occur due to
switching operations in the network, e.g.
through interruption of currents in inductive
current circuits of the network, or through
direct lightning strikes on energy-supply
equipment.
Warning – overvoltage counter Inner overvoltages or switching Check overvoltage counter of the surge
The overvoltage counter has exceeded the operations in the network, or external voltage protector. Check the bushings
warning threshold. If the event occurs overvoltages or direct lightning strikes. through off-line measurement.
frequently it can also indicate partial Contact the GE Monitoring Team.
breakdown of the layers of the bushing.
Warning – bushing capacitance Erratic increase of a phase voltage Trend analysis of bushing capacitance, or
A possible change in bushing capacitance has contact the GE Monitoring Team.
been detected. The bushing capacitance is Wrong bushing capacitance values Check the bushing capacitance values in the
determined through comparison of the entered monitoring system
phase voltage. Through the monitoring In all cases Off-line measurement of the bushings
function, partial breakdowns and arcing of
the capacitive layers of the bushing can be
detected early on. The implemented
algorithm distinguishes between normal
voltage fluctuations in the networks and
faults in the insulation of the bushing.
Typical erratic increases of a phase voltage
are observed for this.
Partial failure of the insulation of the
bushing can be related to a preceding
overvoltage.
Comment: If there is a dry bushing,
appropriate control measurements must be
initiated as quickly as possible.
Warning – overcurrent In all cases Refer to the device manuals for rating and
An overcurrent was detected. The overload.
overcurrent counter has been increased.
The load capacity and overload capacity of
oil-filled transformers is specified in IEC
standards relative to level and duration.
Ambient temperature and the type of
cooling must be taken into account. The
duration of the overload phase
proportionally reduces the service life of the
transformer. You must consider whether the
overcurrents occurred briefly or long-term.
Warning – overcurrent counter In all cases Refer to the device manuals for rating and
The overcurrent counter has exceeded the overload.
warning threshold.
Warning – current without voltage In all cases If possible check the voltage sensor, wiring,
The monitoring system has detected a or peak sampler and associated bus terminal,
current without voltage. This can only occur or contact the GE Monitoring Team.
if the voltage monitor or the measurement
chain has been interrupted or has not been
connected.
Warning – oil pressure of the bushing Change in oil pressure Check for visible leak points
The deviation in oil pressure of one bushing
relative to others has been detected.
Warning – network unbalance A network unbalance can make Trend analysis of bushing capacitance, or
Network unbalance has been detected. detection of faults on the bushing contact the GE Monitoring Team.
Deviation in amplitude of the three voltages difficult
of a three-phase current system can occur,
e.g. in networks with a low network voltage
level.
*Bushing: In case of NTPC Khargaon, Bushing monitoring not applicable.

Cooling unit:
If the cooling unit is in proper condition this field is white and contains the phrase, Cooling
unit- no fault. When the system detects a warning or alarm condition, this is displayed by the
associated flashing, thick border phrase, e.g. Pump fault. Additional information is provided
on the page Cooling System under the menu item Transformer, as well as under the menu
items Alarms or Historical Data. Click the flashing fault text to open a new page with the
recommendation texts for the fault (see Table 4:)
Condition of the cooling unit:

• No fault
All components of the cooling unit are fault-free.

• Pump fault
One or more pumps are not running, although they are switched on.
• Efficiency – cooling unit
The difference between the inlet and outlet temperature is below a specified limit value. The
cause can be a fouled cooler or fan failure.
• Fan controller: Cooler faulty
A fan cannot be switched on or off although the fan controller software has changed the
number of switched-on fans.
Table 4: Recommendation texts – cooling unit
Pump fault Depending on the signal used, the Check the appropriate assemblies
A non-functioning pump has been detected. motor protection contact used, or
The diagram can be used for more detailed analysis. the corresponding flow detector
can be defective, or the pump is
defective.
Efficiency – cooling unit Reduced cooling capacity due to If possible reduce the load on the
The monitoring system has detected that the cooling fouling, reduced oil throughput transformer until the cause has been
capacity is too low for current ambient conditions. due to fouling, pump fault, eliminated, check the appropriate
The diagram can be used for more detailed analysis. defective fan motor or assemblies, check whether the
temperature of the cooling valves are completely open.
medium is close to the nominal
temperature
In all cases Check the wiring or PT100 sensor

and associated bus terminal.

Fan controller: Cooler faulty Defective relay contacts, loose Check the appropriate assemblies,
The fan controller of the monitoring system has sent terminal points, motor protection check wiring.
an ON/OFF command to one of the fans; this fan relay is defective, control relay is
however does not respond. defective, fan motor is defective
Overlap with a conventional If present check the settings of the
controller, activated "manual" conventional controller or switch to
control without feedback to the automatic
monitoring system

Tap changer:
If the tap changer is in proper condition this field is white and contains the phrase, Tap
changer – no fault. When the system detects a warning or alarm condition, this is displayed
by the associated flashing thick border phrase, e.g. Duration of inrush current. Additional
information is provided on the page Tap Changer under the menu item Transformer, as well
as under the menu items Alarms or Historical Data. Click the flashing fault text to open a
new page with the recommendation texts for the fault (see Table 5:)
Status of the tap changer:

• No fault
All components of the tap changer are fault-free.

• Duration of inrush current
Duration of inrush current exceeds the warning limit.

• Duration of tap change operation
Duration of the total tap change operation exceeds the warning limit.
• Power consumption index
The tap change process requires too much energy.

• Fault – maximum sector 1
The power consumption in sector 1 exceeds the warning limit.



• Tap change duration too short
The tap change duration was too short. The tap change operation may not have been
concluded.
• Motor operation without new tap change setting
The tap change operation may not have been concluded. The tap changer may have
jammed.
• Tap change without motor operation
An electrical tap change operation could not be detected.

• Total tap change duration was too long
The duration of the tap change over multiple taps is too long.
• Inspection of the tap changer is recommended
The number of switching operations or the switched summated current exceeds the
recommended maintenance intervals.
• Oil filter is fouled
The oil filter is fouled. To prevent more extensive damage, check the oil filter.
Table 5: Recommendation texts – tap changer
Duration of inrush current Sluggishness for all taps Sluggishness of outer components of
Duration of inrush current of the motor drive the tap changer (all taps are affected) –
was too long. The duration of the inrush check gear unit and mechanical
current peaks is influenced by the mechanical elements.
condition of the motor drive. If the inrush Sluggishness for one tap Sluggishness in the tap changer tank
current peak is too long, this is attributed to (one tap affected) – contact the GE
excessive starting torque due to sluggishness in Monitoring Team.
the mechanism of the tap changer. This effect Sluggishness due to low oil viscosity Sluggishness due to temperature-
can only occur selectively for certain taps or it or mechanical warping due to low related tensions – contact the GE
can occur consistently for all taps. Likewise a temperature. Monitoring Team.
low oil temperature in the tap changer tank can
negatively influence mechanical behaviour.
Duration of tap change operation Sluggishness for all taps Sluggishness of outer components of
Motor runtime was too long. the tap changer (all taps are affected) –
Duration of tap change operation is influenced check gear unit and mechanical
by the mechanical condition of the motor drive. elements.
If the inrush current is too long, this can be due
to sluggishness in the tap changer. This effect Sluggishness for one tap Sluggishness in the tap changer tank
can only occur selectively for certain taps, or it (one tap affected) – contact the GE
can occur consistently for all taps. Likewise a Monitoring Team.
low oil temperature in the tap changer tank can Sluggishness due to low oil viscosity Sluggishness due to temperature-
negatively influence mechanical behaviour. or mechanical warping due to low related tensions – contact the GE
temperature. Monitoring Team.
Power consumption index Sluggishness for all taps Sluggishness of outer components of
The power consumption of the motor was too the tap changer (all taps are affected) –
high. The power consumption of the tap check gear unit and mechanical
changer drive reflects the mechanical condition elements.
of the tap changer. With increasing wear or due
to mechanical warping or low oil viscosity Sluggishness for one tap Sluggishness in the tap changer tank
related to low temperatures, a certain (one tap affected) – contact the GE
sluggishness can occur over the entire tap Monitoring Team.
change operation. Through integral detection Sluggishness due to low oil viscosity Sluggishness due to temperature-
of power consumption, mechanical problems or mechanical warping due to low related tensions – contact the GE
can be detected early on. temperature. Monitoring Team.
Fault – maximum sector 1 Sector value increased for all taps Sluggishness in the tap changer tank (all
The maximum energy consumption in sector 1 taps affected) – contact the GE
exceeds the warning threshold. Motor monitoring team.
operation is divided into 3 sectors for better Sector value increased for one tap Sluggishness in the tap changer tank
monitoring of the different tap change phases. (one tap affected) – contact the GE
Over-proportional power consumption in one Monitoring Team.
sector indicates internal mechanical problems Sector value increased, temperature- Sluggishness due to temperature-
of the tap changer. dependent related tensions – contact the GE
Monitoring Team.
Monitoring Team.
Monitoring Team.
Tap change duration too short Interruption observed Check wiring (loose terminal point –
The detected tap change duration was too loose connection).
short. The cause can be a brief interruption of
the motor operation, triggered by loss of
contact.
Motor operation without new tap change Typical performance curve recorded, Check resistor wheel (possibly BCD
setting however certain tap changer code).
Tap change did not follow the last motor positions are not detected.
operation. The cause can be malfunction of the Typical performance curve recorded, Wiring fault or defect of the bus
motor monitor. however no tap change is detected. terminal, mechanical connection –
drive/tap changer – disconnected.
Performance curve shows only a short Interference pulse, trigger threshold
pulse must be adapted – contact the GE
Monitoring Team.
Tap change without motor operation Motor power not detected Check wiring and Adamczewski relay,
New tap changer position without motor check associated bus terminal.
operation. The cause can be malfunction of the Detection of motor power Check for manual tap change, check the
motor monitor. sporadically drops out electrical connections for loose
terminal points.
Total tap change duration was too long Sluggishness for all taps Sluggishness of outer components of
The total duration of tap change/motor the tap changer (all taps are affected) –
operation was too long. Power consumption of check gear unit and mechanical
the tap changer motor drive has been detected elements.
over a period of time that is longer than the tap Sluggishness for one tap Sluggishness in the tap changer tank
change process from the lowest to the highest (one tap affected) – contact the GE
tap would last. Monitoring Team.
Sluggishness due to low oil viscosity Sluggishness due to temperature-
or mechanical warping due to low related tensions – contact the GE
temperature. Monitoring Team.
Defect on the Adamczewski relay Check signal output or contact the GE
Monitoring Team.
Inspection of the tap changer is recommended The number of tap changes has See the tap changer manual for the
reached the warning threshold. subsequent procedure.
Oil filter is fouled The measured oil pressure in the filter The condition of the filter should be
of the tap changer was too high. It is checked.
possible that the filter in the oil circuit
is fouled.

6.4.2 Alarms
Actual alarms
Click this button in the navigation menu to display the current alarms.
Table of current alarms
The alarm overview shows all currently pending warning and alarm messages generated by
MS 3000. Warnings are marked with a yellow and alarms with a red colour change.
The alarm list updates automatically every 10 seconds. Manual updating can be initiated by
the button Update.
A warning or alarm can be acknowledged by the user. For this, the corresponding table entry
must be selected by mouse click and then the button Acknowledge must be pushed. Enter
the user name and the password in the resulting dialogue. Optionally, a comment can be
entered. This is saved in the alarm database and displayed together with the corresponding
event when calling historical alarms (see Historic data). Acknowledged messages are
displayed with a white colour change. The button "Acknowledge all" acknowledges all active
warnings and alarms.

Acknowledging current alarms
Alarm configuration
Click the Alarm Configuration menu item to set the warning and alarm thresholds.
Warning and alarm thresholds – example: Ambient temperature
The alarm thresholds pre-configured in the MS 3000 can be adjusted on demand. To change
the threshold values for a process variable, the corresponding process variable must be
selected first. For this, push the button Selection and select the process variable in the
dialogue that appears.
Configuring the alarms

Selection of a process variable
After loading is complete and the current thresholds have been loaded, they can be
changed. To change a value, click the corresponding table entry and enter the new value in
the appearing dialogue.
The modification is saved by clicking the button Set. Before the button Set has been clicked,
the active thresholds can be loaded again with the button Update.

6.4.3 Transformer Online Data
6.4.3.1 Active part
Loading + Current
Loading + current of the selected transformer
Function group - Loading
Status of transformer:
This field indicates whether the transformer is switched on or off.
Apparent power:
This is where the apparent power absorbed by the transformer is displayed. The measured
value is saved in the historical database as 15-minute mean value.
Active power:
Display of the active power of the transformer. The measured value is saved in the historical
database as 15-minute mean value.
Reactive power:
Display of the reactive power of the transformer. The measured value is saved in the
historical database as 15-minute mean value.

Load factor:
The load factor is the ratio of actual apparent power to nominal apparent power. For
example the load factor is 1.0 when the transformer is operated with nominal apparent
power. The measured value is saved in the historical database as 15-minute mean value.
Actual losses:
The momentary transformer losses are the sum of no-load losses and short-circuit losses at
actual load current. The measured value is saved in the historical database as 15-minute
mean value.
Power factor (Cos φ):

The cos φ value describes the phase shift between apparent and active power. The
measured value is saved as an hourly mean value in the historical database.
Function group – Transient Events
Number of overcurrents:
The number of detected overcurrents since the system was commissioned is shown here.
Time of last overcurrent:

The time of the last overcurrent is shown here. If the measured current exceeds the
configured alarm limit the current is recorded for a 10-second period with a temporal
resolution of 20 ms on the appropriate process variables.
Function groups – Currents
Load current HV (phase 1-3):

The current in the HV winding is shown here. The measured value is saved in the historical
Load current MV (phase 1-3):

The current in the medium voltage winding is shown here. The measured value is saved in
the historical database as 15-minute mean value.
Load current LV (phase 1-3):

The current in the low-voltage winding is shown here. The measured value is saved in the
Graphics button
After activating the Graphics button the historical trend of the corresponding value is
displayed in a popup window (popup windows must be enabled). Functionality of the
graphic visualisation is described in section 6.4.4.1 Graph. This button is available on
different pages of the Web Visualisation.
Graphics button

Ageing + Lifetime
Ageing + Lifetime of the selected transformer
Function group – Ageing of the insulation system
Ageing rate:
The aging rate is a relative value that describes the deterioration process of a transformer.
The hot-spot temperature of the transformer can be calculated via load current and
temperature of the top oil layer.
E.g. for a hot-spot temperature of 98 °C the ageing rate is 1.0. The ageing rate doubles for
each 6 °C of temperature increase, inversely the ageing rate is halved for each 6 °C of
temperature decrease.
The measured value is saved as an hourly mean value in the historical database.
Ageing rate (30d), 30-day mean value:

For a long period of transformer operation, it is important that the phases of higher load are
compensated with phases of lower load and slower deterioration over the long term. The
30-day mean value of the ageing rate is an aid in executing this task. The measured value is
saved in the historical database as a daily value.

Function group – Lifetime Consumption
Lifetime consumption (during last year):

The lifetime consumption of the transformer for the last year is specified in days in this field.
The measured value is saved in the historical database as a daily value.
Lifetime consumption (absolute):

The overall lifetime consumption of the transformer is specified in this field in days. The
measured value is saved in the historical database as a daily value.

Online DGA
Online DGA of the selected transformer
This is where the gas concentrations analyzed with the online DGA sensor are displayed. The
measured values are saved in the historical database as 15-minute mean values.
Function group – Dissolved Gas Analysis
All detected gases are shown in this part of the window with the actual value in ppm. In
addition, the total gas volume (total dissolved combustible gas) TDCG is also shown.
The following 4 different hazard levels as specified in IEEE C57.104-2008 can be signalled by
the colour coding of the fields.
Level 1:
A TDCG value assigned to this level indicates that the transformer is functioning without
problems.
Level 2:
A TDCG value in this area indicates a quantity of combustible gases that is greater than
normal. If one of these gases exceeds the limit value, observation is required (monthly
inspection).

Level 3:
A TDCG value assigned to this level indicates serious decomposition of the oil. In this
situation observation is required (monthly inspection).
Level 4:
A TDCG value in this area indicates an extremely serious decomposition of the oil. A failure
can occur if the transformer continues to be operated (daily inspection).
Table 6: Levels of oil decomposition
Example
Levels H2 CH4 C2H2 C2H4 C2H6 CO CO2 TDCG
Level 1 100 120 1 50 65 350 2500 720
Level 2 101 - 700 121 - 400 2–9 51 - 100 66 - 100 351 - 570 2501 - 4000 721 - 1920
Level 3 701 - 1800 401 - 1000 10 – 35 101 - 200 101 - 150 571 - 1400 4001-10000 1921 - 4630
Level 4 >1800 >1000 >35 >200 >150 >1400 >10000 >4630
Function group – Gas rates
In this part of the window the daily rates of the different gases are displayed in ppm/day.
The measured values are saved in the historical database as hourly mean values.

Insulation system
Insulation system of the selected transformer
Function group – Insulation System
Condition of the gas-in-oil sensor:

The gas-in-oil sensor has a service contact via which internal system faults or sensor failures
are displayed. If such a fault or failure occurs, it will be shown in the Condition – gas-in-oil
sensor field. The failure alarm warns the owner in the following cases:
• Interruption of the power supply
• Temperature range exceeded
• Necessity of sensor replacement due to faulty function.
The consequences of a system fault range from minor (e.g. replacement of the battery) to
major (e.g. replacement of the sensor). The operator must react to such an alarm by
gathering information about its origin and degree of severity and informing maintenance
personnel without delay. Maintenance personnel must identify and eliminate the cause of
the system fault to ensure trouble-free operation of the gas sensor and to maintain the
protection of the transformer. For additional information see the gas sensor system manual.

Gas in oil content:
A sensor that specifies the values of the individual gases contained, in ppm is used to detect
gas content. Increase in hydrogen content is an indicator for problems in the active part,
caused by irregularities, such as partial discharges, or thermal overload. If the gas-in-oil-
content increases, a conventional gas-in-oil analysis together with the necessary measures
can be executed to determine the concentrations of the other dissolved components, in the
oil and to delimit the possible causes in this manner.
The measured value is saved in the historical database as
Gas in oil gradient (hourly):

This gas-in-oil gradient is calculated at each update of the gas-in-oil content (e.g. every 2-
minutes). In this process the difference between actual gas-in-oil content and a 24-hour
history of gas-in-oil content is calculated and subsequently standardised to 24 hours. Thus
you get the mean average change of gas content within the last 24 hours.
A mean value is calculated from the values obtained within one hour and saved in the
historical database.
Gas in oil gradient (daily):

The value displayed in the Gas-in-oil gradient field corresponds to the gradients (in ppm/day)
that are formed from the mean gas content of the last 24 hours and the mean gas content of
the preceding 24 hours.
This value is calculated once an hour. In a four-hour interval the mean value (four values) are
determined and saved in the historical database.
Water content in oil:

The solubility of the water in the oil increases with the temperature. Thus warming as well as
cooling of the transformer influence the water content in the oil.
Likewise, water desorption of the insulating paper between the windings also depends on
the temperature. It rises with increasing temperature so that more water is released and
absorbed by the surrounding oil. Thus the water content in the oil is also an indicator for the
water content in the insulation paper.
The measured value Water content in the oil is saved in the historical database.
Moisture of insulation paper:

Moisture-in-paper is shown in % in this display field.
The measured value is saved in the historical database as 15-minute mean value.
Breakdown voltage:
Breakdown voltage can be calculated from the knowledge of the moisture in oil. This value is
a measure for the quality of the insulating oil. The measured value is saved in the historical

Temperatures
Temperatures of the selected transformer
Function group – Temperatures
Top oil temperature:

The temperature of the top oil layer is detected by a sensor that is attached in a
thermometer case in the cover of the transformer.
Bottom oil temperature:

The temperature of the bottom oil layer is detected by a sensor that is attached in a
thermometer case in the floor of the transformer.
Hot spot temperature:

The hot-spot represents the hottest point in the transformer. It is possible to calculate the
hot-spot temperature based on the oil temperature, the load current, and the actual tap
change position.
The calculation used here is based on IEC 60076-7, "Loading guide for oil-immersed power
transformers".

Ambient temperature:
The ambient temperature of the transformer is detected with a sensor.
Function group – Thermal Model

An additional calculation of the temperature of the top oil layer is executed based on the IEC
60076-7 standard and a thermal two-body model. The momentary load, the ambient
temperature and the status of the cooling unit are used for the calculation.
Based on the detected load and the thermal model the momentary overload capacity can be
assessed.

With knowledge of the top oil layer temperature it is possible to calculate the hot-spot
temperature based on the standard, IEC 60076-7, "Loading guide for oil-immersed power
transformers".
The hot-spot should not exceed 140 °C at normal load. At higher temperatures there is
danger of oil vaporisation. The resulting gas bubbles would not be able to withstand the
electric load and would cause an insulation failure. This must be avoided at any cost.
This value is saved in the historical database 15-minute mean value.
In addition for calculation of the hot-spot temperature in accordance with IEC 60076-7, this
is derived by the LoadControl software from the calculated temperature of the top oil layer.
Thermal resistance:
This is where the thermal resistance is displayed. The measured value is saved in the
Bubbling temperature:
This is where the calculated bubble formation temperature is displayed. The bubbling
temperature is the oil temperature at which the bubble formation of the oil/paper system is
recorded. The value is saved in the historical database as 15-minute mean value.
Bubbling safety margin:

The bubbling safety margin is the temperature difference between the bubbling
temperature and the momentary oil temperature. The value is saved in the historical

Digital values
Digital values of the selected transformer
The condition of different devices can be checked on the Digital Values page. For example,
the system shows whether a device is switched on (ON/OFF) and whether it is functioning
properly (no fault/warning). The detected values are system-dependent.

6.4.3.2 Overload Calculation
Overload calculation of the selected transformer
Function group – Overload Calculation IEC 60076-7
Maximum overload:
If there is a critical operating condition of the network, it may be necessary to overload the
transformer. There are two fundamental types of overload. Overload with increased
conductor temperature and thus related accelerated deterioration. This should only be
permitted in emergency cases, such as a threatening power outage. On the other hand,
conditions are conceivable under which the current flow is greater than the nominal current,
however the ambient conditions prevent a temperature rise of the conductors beyond the
operating limits. Both overload cases are procedures that reduce the safety margin and
consequently demand conscientious checking and monitoring.
With the aid of the thermal model implemented in the MS 3000, the actual permissible
continuous load depending on actual ambient temperature is calculated in accordance with
the IEC 60076-7 standard and shown in the Max. Overload field.
Duration of emergency operation at overload:

The system provides online information concerning the maximum operating time at a load
factor of 1.5. It is assumed that brief overloads are involved in cases of such a load. The
temperature of the top oil layer should not exceed 115 °C, and the temperature of the hot-
spot should not exceed 140 °C.

Duration of emergency operation with fan failure:
The system provides online information concerning the maximum operating time if there is a
fan failure and a load factor of 1.5. The underlying assumption is that in cases with such a
load, brief overloads are involved, for which the increase of heat transfer resistance of the
cooling unit through the fan failure must be taken into account. The temperature of the top
oil layer should not exceed 115 °C, and the temperature of the hot-spot should not exceed
140 °C.

6.4.3.4 Cooling unit
Pumps + Fans
Pumps + Fans of the selected transformer
Function group – Pumps / Fans
The status (ON/OFF) of the pumps and fans is displayed in the left column Condition of the
respective function group. The operating hours of the pumps and the fans are shown in the
right column Operating time. The measured values are recorded in the historical database,
event-driven or after 24-hours.

Temperatures
Cooling unit temperatures of the selected transformer
Function group – Temperatures and Cooling Power:
Cooling power – cooling unit 1-6:

The calculated active power of the cooler is shown here.
Oil inlet temperature – cooling unit 1-6:

The PT100 resistance thermometer is used to measure the oil inlet temperature. The
measured value is saved in the historical database as 15-minute mean value.
Oil outlet temperature – cooling unit 1-6:

The PT100 resistance thermometer is used to measure the oil outlet temperature. The
measured value is saved in the historical database as 15-minute mean value.
Oil in- and outlet temperature difference –cooling unit 1-6:

The calculated difference between the oil inlet temperature and the oil outlet temperature
is shown here. The measured value is saved in the historical database as 15-minute mean
value.
Status of Cooling Unit

Status of Cooling Unit of the selected transformer
Function group – Status Cooling Unit
Cooling unit control operation mode:

This is where the momentary operating mode of the cooling unit is displayed. The following
operating states are possible:
• Automatic
The cooling unit is controlled by the system.

• Manual mode
The cooling unit is controlled manually.
Function group – Fan Status
Status of cooling unit:

This is where the momentary condition of the cooling system is displayed. The following
states are possible:
• No fault
All parts of the cooling unit are in order.

• Pump fault

One or more pumps are not running, although they are switched on.
• Cooling unit efficiency
The difference between the inlet and outlet temperature of the cooling unit in operation is
too low. The cause can be a fouled cooler or fan failure.
• Fan controller: Fan is defective
A fan cannot be switched on or off although the fan controller software has changed the
number of switched-on fans.
Status of fan group 1-5:

Information about the actual status of the fan groups is displayed in the following columns:
• Current
The momentary switch condition of the fan group is displayed.

• Command
The switching status of the fan group prescribed by the fan controller routine is displayed.
• Operating hours
The operating hours of the fan group are displayed.

Cooling Control
The cooling controller is structured in two levels. In one level, fans are switched on or off
individually depending on the actual oil temperature. In this process the number of required
fans is determined by the software, and the fans with the lowest duration of operation are
switched on, or the fans with the longest duration of operation are switched off. With the
appropriate configuration, the positions of the fan groups on the transformer are also taken
into account (if mounted on the facing sides), so that if possible, the fans go into operation
alternately by groups, to avoid cooling on one side.
In an overlaid second level, the cooling controller can activate the entire cooling capacity
load-dependently (see Load-dependent control).
Fan control of the selected transformer
Function group – Load Dependent Control
Load factor:
The load factor indicates the actual capacity utilisation of the transformer.
Transformer load for start max. cooling:

A threshold for the load factor can be defined here. As soon as this threshold is reached the
controller switches all fans on regardless of the actual oil temperature or hot-spot
temperature.
A conservative controller would only activate maximum cooling when the set temperature
thresholds are reached. By contrast, here a sort of "pre-cooling" is implemented that slows
the temperature rise in the transformer and at a high load, extends the time until critical
temperatures are reached.
Function group – temperature-dependant control

The current measured oil temperature in the Top oil layer is shown here.
Start temperature – 1st fan:

This field shows the temperature value at which the first fan is switched on. You can change
this value by entering a new value in the input field and activating the Set Value button.
Temperature increment:
Shows the set interval for switching in the next fan. By entering a new value in the input field
and activating the Set Value button you can change the interval.
Temperature hysteresis:
If a fan is switched on through reaching the appropriate temperature threshold, (start
temperature + x-times temperature increment), then the temperature must drop by the
value set here (in Kelvin), so that the fan can be switched off again.
With this hysteresis you avoid the situation, that at temperatures around a switch point a
high number of switching operations are executed.
By entering a new value in the input field and activating the Set Value button you can change
the hysteresis.

6.4.3.5 Conservator
Conservator of the selected transformer
Function group – Conservator – Main Tank
Oil level – tank:

The oil level in the conservator of the case is displayed in the range between 0 and 100%.
Oil level – main tank min / max:

The status of the oil level in the tank is shown in these fields. Possible states are:
• No fault
The oil level in the case is in order.

• Warning
The min. or max. warning threshold of the oil level in the case has been exceeded.

Function group – oil conservator – tap changer
Oil level – tap changer 1-3:

The oil level in the conservator of the tap changer is displayed in the range between 0 and
100%. The measured value is saved in the historical database as 15-minute mean value.
Oil level – tap changer min / max:

The status of the oil level in the tap changer is shown in these fields. Possible states are:
• No fault
The oil level in the tap changer is in order.

• Warning
The min. or max. warning threshold of the oil level in the tap changer has been exceeded.

6.4.3.6 Simulator
The simulator pages of the Web Visualization have been developed for determination of the
theoretical behavior of a transformer in specified operating scenarios.
Load factor
Load factor simulator
In the ONLINE area the momentary values of the detected transformer parameters are
displayed. In the SIMULATOR area the values can be entered and subsequently a theoretical
calculation of dependent values can be executed.
By activating the Load Online Data button, the data from the ONLINE area will be copied to
the entry fields of the simulator. These values can be changed here.
Use the Simulate button to start the calculation for the prescribed scenario.
Function group – input values
Voltage (phase-phase) HV Ph. 1:

Here the (ONLINE) or entered (SIMULATOR) voltage is entered that is determined on the
basis of the measured phase-to-ground voltage of phase 1.

Load current HV phase 2:
This is where the detected (ONLINE) or entered (SIMULATOR) load current of phase 2 is
displayed.
Rated Power:
This is where the calculated (ONLINE) or entered (SIMULATOR) nominal power of the
transformer is displayed.
Function group – calculation
Apparent power:
This is where the apparent power calculated from the line-to-line voltage and the load
current is displayed.
Load factor:
This is where the load factor calculated from the line-to-line voltage and the load current is
displayed.
.

Hot-spot
Hot-spot simulator
Load current HV phase 2:

This is where the detected (ONLINE) or entered (SIMULATOR) load current of phase 2 is
displayed.

This is where the measured (ONLINE) or entered (SIMULATOR) oil temperature in the Top oil
layer is displayed.
Actual position OLTC:

This is where the actual (ONLINE) or entered (SIMULATOR) position of the tap changer is
displayed.

This is where the hot-spot temperature calculated from the load current, the oil
temperature in the top oil layer and the actual tap changer position is displayed.
Aging
Rate of Ageing simulator
Hot-spot temperature:
This is where the calculated (ONLINE) or entered (SIMULATOR) hot point temperature is
displayed.
Ageing rate:
This is where the ageing rate calculated from the hot-spot temperature is displayed.

Actual losses
Actual losses simulator
Load current HV (phase 1-3):

This is where the detected (ONLINE) or entered (SIMULATOR) load current of the individual
phases is displayed.

This is where the measured (ONLINE) or entered (SIMULATOR) oil temperature in the top oil
layer is displayed.
Current tap changer position:

This is where the actual (ONLINE) or entered (SIMULATOR) position of the tap changer is
displayed.
Actual losses:
This is where the calculated actual losses are displayed.
Moisture of Insulation Paper
Moisture of Insulation Paper simulator
Water content in oil:

This is where the detected (ONLINE) or entered (SIMULATOR) water content in oil is
displayed.

This is where the measured (ONLINE) or entered (SIMULATOR) oil temperature in the top oil
layer is displayed.
Moisture of insulation paper:

This is where the calculated moisture of insulation paper is displayed.

6.4.3.7 Nameplate
The characteristic data for the transformer is presented on the nameplate.
Nameplate of the selected transformer

6.4.4 Historical data
6.4.4.1 Graph
Historically saved data can be displayed graphically. The user may generate charts for
different process variables and periods here.
Graph of historical data
Select
PV - Select

Select PV
Profiles can be set up to avoid repeated manual selection of the same values. The currently
selected process variables are saved in a profile, so that the entire selection can be loaded
again at a later time.
To save a profile, select the process variable and then enter the profile name into the
corresponding field, and push the button Save.
Save Profile
To load a saved profile, the corresponding entry in the profile list must be selected and the
button Load must be pushed.
Load Profile
To rename a profile, the corresponding entry in the profile list must be selected and the new
name entered in the input field; then the button Rename must be pushed.
Rename Profile
To remove a profile from the list, the corresponding entry in the profile list must be selected
and the button Remove must be pushed.
Delete Profile
After the process variables have been selected, the time range for which the data are to be
displayed must be selected in the dialogue that appears. The starting and end times can be
entered manually or using the calendar functions.
Select time range
The calendar can be opened with the corresponding button.
Calendar
After selection of the time range has been completed, the historical data are loaded and
displayed in the chart.
The time at the root of the X-axis is displayed in the corresponding field.

Time
To facilitate legibility in the chart, the time stamp corresponding to the current cursor
position is displayed in the lower right corner of the chart and the respective Y-values in the
key next to the process variable name.
Value
Zoom
Zoom
The two zoom buttons can be used for linear zooming into and out of the chart. The zoom
focus is on the chart centre.
The last zoom step can be reversed with the button Zoom Back.
Back
To reverse all zoom steps and to return to the initial view, push the Zoom Back button.

Reset zoom
Scaling
Pushing the button Scaling menu opens a menu that offers options to adjust scaling of
displayed curves.
Expanded settings
Observe that the adjustments made here affect all process variables selected in the key of
the chart.
Curve selection
Alternatively, a specific process variable can be selected by clicking the corresponding Y-axis.
There are three options for each process variable.
- The display range is scaled so that the chart is best used in the X as well as the
Y directions for displaying the respective curve.
- The display range is scaled so that the chart is best used in the X direction for
displaying the respective curve.

- The display range is scaled so that the chart is best used in the Y direction for
displaying the respective curve.
The menus Setting X-scale and Setting Y-scale can be used to enter the respective display
areas manually. After clicking one of the options, the corresponding input dialogue appears.
Data area limits
Alternatively, scaling can be adjusted with the scroll wheel of the mouse and the shift and
control keys.
- Turning the scroll wheel: Scaling the X- and Y-axes
- Pushing the control key and turning the scroll wheel: Scaling the X-axis
- Pushing the shift key and turning the scroll wheel: Scaling the Y-axis
The options Zoom X-adjustment and Zoom Y-adjustment permit scaling the display range so
that the chart is best utilised in the X- and Y-directions for displaying each curve.
Switching pulling/selection

Pulling/selection
The shift button can be used to change the mouse button function. If the button is activated,
the left mouse button is used to grip and pull the chart with the mouse. If the button is
deactivated, the left mouse button can be used to freely select a zoom area.
Crosshatch
Crosshatch
The button Display crosshatch activates or deactivates the crosshatch display.

Pop-up Information
Pop-up Information
When moving over the data points of a curve with the mouse, a pop-up field next to the
cursor can be displayed to show the current time stamp and the value. For this, the button
Display pop-up information must be activated.
Comments
Comments
The historical figure enables the user to assign comments to any displayed data points.
Entered comments are saved in the system and can be displayed for future evaluations.
To activate the comment function, push the button Display comments.
After clicking a data point, the option Add comment appears and can be pushed to open the
comment input dialogue.
Add comment

The comment can be entered in the corresponding text field and saved.
Enter comment
The data points that have been assigned a comment are marked accordingly.
Comment display
To open, edit or delete a comment that has already been generated, click the pen symbol in
the comment mark.
Edit comment
Then the desired change can be made in the resulting dialogue.

Comment input
Curve display
Curve display
The standard display of the curves by interpolation can be changed as follows with the three
respective buttons:
- Marking individual data points

Single point view
- Marking the area enveloped by each curve
Area view
- Marking the individual data points and display in the form of a step function

Step view
Chart enlargement
Full screen mode
The button Enlarge maximises the size of the entire chart.

Y-axis display
Multiple scaling
The button Display all axes activates the display for the X-axis for each chosen process
variable. When deactivating the button, a Y-axis applicable for all curves is displayed. In the
latter case, the display of the curves automatically adjusts to the Y-scale, so that the chart is
used in the best way in the Y-direction for display of all curves.
Download
Download
The data presented in the chart can be downloaded in the form of an ASCII file. For this,
push the button Download. The user has download options in the resulting dialogue.
Settings for the download
The currently displayed time area can be adjusted with the fields From and To.
The entire time range can be structured in intervals. The interval option must be activated
for this. An interval is specified in the form Days:Hours:Minutes:Seconds in the field Interval.
If an interval is defined, one value per interval is assumed in the result (interpolated if
necessary) when downloading the data for each process variable across the time range. The
function applied here can be specified for each process variable via the option Function (see
below).
If the interval option is deactivated, the data available in the historical database for the
specified time range are directly assumed into the result.
If an interval is defined, the button Evaluation can be used to calculate the number of
expected entries (lines) depending on the entire time range and the interval.
If an interval is defined, the option Function can be used to specify the values to be used for
each process variable for generation of the values. Possible functions for this are:
Last: The last value per interval is considered.
First: The first value per interval is considered.
Minimum: The lowest value per interval is considered.
Maximum: The highest value per interval is considered.
Average: The arithmetic average of all values available in an interval is formed.
After pushing the button Download, the data are called and displayed in the web browser in
a new window. The user can save the file locally with the corresponding function of the web
browser.
The generated text file is compatible with common spread sheet programmes and can be
imported into them for further processing. The tabs sign is used as a separator.
Historic Alarms
All alarm messages generated automatically by the MS 3000, information on the alarm
acknowledgements by the users and the ended alarms are saved historically and can be
called on demand.
The comments entered by the users for the alarm acknowledgements and the comments
automatically generated by the system (such as exceeded alarm thresholds) are displayed in
the comment column.
Alarms
Select
The button Selection can be used to select process variables (PV). After clicking the button, a
selection dialogue appears. In the PV tree, the interesting values can be added to the
selection or removed from it.

Selection
Save profile
Load profile
Edit profile
Remove profile
Load
The button Load can be used to select a time range for display of the historical data.
The starting and end times can be entered in the appearing dialogue manually or using the
calendar function.
Select time range
Calendar
After selection of the time range has been completed, the historic alarms are loaded and
displayed.
Last entries
The button Last can be used to load the last available entries for all process variables.
Preview
The button preview can be used to display the currently loaded entries in a new window of
the web browser in the form of an HTML table. The corresponding browser function can be
used to print out the table.
Preview

6.4.4.3 Historical list
Historically saved data can be displayed as a table.

The comments entered by users in the historic figure are displayed in the comments column.
Historical list
Select

Select PV
Save profile
Load profile
Edit profile

Remove profile
Load
The button Load can be used to select a time range for display of the historical data.
The starting and end times can be entered in the appearing dialogue manually or using the
calendar function.
Selection of time range
Calendar
After selection of the time range has been completed, the historic alarms are loaded and
displayed.
Preview
The button preview can be used to display the currently loaded entries in a new window of
the web browser in the form of an HTML table. The corresponding browser function can be
used to print out the table.

Preview

6.4.4.4 Download
Historically saved data can be downloaded as an ASCII file. The generated text file is
compatible with common spread sheet programmes and can be imported into them for
further processing. The tabs sign is used as a separator.
Data download
In the PV tree, the interesting values can be added to the selection or removed from it.
Save profile
Load profile

Edit profile
Remove profile
The user has the following download options.

- The currently displayed time area can be adjusted with the fields From and To.
- The entire time range can be structured in intervals. The interval option must be
activated for this. An interval is specified in the form Days:Hours:Minutes:Seconds in
the field Interval. If an interval is defined, one value per interval is assumed in the result
(interpolated if necessary) when downloading the data for each process variable across
the time range. The function applied here can be specified for each process variable
via the option Function (see below).
If the interval option is deactivated, the data available in the historical database for the
specified time range are directly assumed into the result.
- If an interval is defined, the button Evaluation can be used to calculate the number of
expected entries (lines) depending on the entire time range and the interval.
- If an interval is defined, the option Function can be used to specify the values to be
used for each process variable for generation of the values. Possible functions for this
are:
o Last: The last value per interval is considered.
o First: The first value per interval is considered.
o Minimum: The lowest value per interval is considered.
o Maximum: The highest value per interval is considered.
o Average: The arithmetic average of all values available in an interval is formed.
After pushing the button Download, the data are called and the generated text file is offered
for saving or opening in the resulting dialogue.

Download pop-up
Clicking the file name opens it in a new browser window.

To save the file at once without previous opening, you can right-click the file name and
select the corresponding option in the context menu.

6.4.5 Tools
DGA Tool
DGA Tool
Use the DGA tools to enter the values obtained from a conventional analysis of harmful
gases in the appropriate fields.
If the MS 3000 is equipped with a gas sensor, the online harmful gas values are loaded by
activating the Load Online Data button. The displayed values can be saved via the Save DGA
button. In the display dialogue window, a name for the current measurement can be
specified; however we recommend that you specify the time stamp of the measurement.

Saving the DGA
By activating the Save button the data from the analysis of harmful gases will be saved with
a specified designation.
To load a saved measurement, in the DGA Tool window, you must click the Load button. This
will open the following dialogue:
Load a DGA
By selecting a designation, the appropriate measurement is loaded.
Comment: When a DGA is saved, the website must be updated so that the appropriate
time span or the designation can be displayed the next time the Load window is opened.
Activate the Results button in the DGA Tool window to display the results of the following
gas-in-oil diagnostic methods:
• MSS method
• Doernenburg method
• Rogers method
• Extended Rogers method in accordance with C.E.G.B.

• IEC-60599 method
• Duval method
• Duval triangle
• Key gas method (PD, discharges, thermal faults in the oil)
• Key gas method (thermal faults in the paper)
• Risk classification in accordance with IEEE C57.104-1991
• Evaluation of the paper insulation in accordance with IEC 60599
• Oil evaluation in accordance with VDE 0370
Results of a gas-in-oil analysis

Use the Key gas method without CO2, CO button, or the Key gas method with CO2, CO
button, to open the following displays:
Key gas method without CO2, CO

Key gas method with CO2, CO
Use the Duval triangle button to open the following display:

Duval triangle
The Duval triangle shows the last saved DGA values. The position of the point that describes
the gas condition is shown by three white lines. Use the dropdown menu in the upper right
corner to go to the historical view, to see the trend of the values. Here the recorded points
are connected by a black line.

6.4.6 System data
6.4.6.1 System data
Detailed information about the resources and the software condition of the MS 3000
Monitoring System is displayed in this window.
System resources
System resources
Function group – resources
Free HD storage space:

Here the free hard disk storage space is displayed in MB.
Free system memory:

Here the free system memory is displayed in KB.
Function group – system
Commissioning:
This is where the date when the monitoring system was commissioned is entered.
I/O modules:
The system shows which type of I/O module (Profibus DP) is used here.
Operating system:
The system shows which operating system (QNX 6.3) is used here.
Processor:
The system shows which processor (Intel ® Atom N270 1.6 GHz) is used here
Hard disk capacity:

The system shows the hard disk capacity here.
Network:
Information concerning the network used is displayed here.
Function group – operating time
MS 3000 operating time:

The number of operating hours since commissioning is shown here.

System status
System status
Function group – status
MS 3000 system status:

The time and date of the last system start, as well as the actual status of the MS 3000 are
displayed here.
System time:
The actual time and date of the system are displayed here. This information is used for the
time stamp of the alarm and warning messages.
Internal system check:

The actual status of the MS 3000 server is displayed here. Multiple states of the monitoring
system can be detected, but only the last occurring status is shown in this field.
All alarm states that have occurred are shown in the alarm list.
Possible results of the system check are:
• No fault
The MS 3000 server is running normally. No fault was found.

• Fault (historical database)

A fault in the server for the historical database has been detected. The server has stopped
saving historical data. Momentarily it is not possible to save data.
• Fault (calculation server)
A fault has been detected in the calculation server. This server is responsible for all
calculations executed by the MS 3000. The calculation server has stopped. Currently no
calculations are being executed.
• Fault (damaged historical file has been found)
The fault has been detected in the data memory. A new database will be created; data will
be saved in the new database from this point in time. Data access is only possible for data in
the new database.
• Fault (HDD storage space rate)
The hard disk storage space is being reduced at an unusual speed. The cause could be an
increased number of recorded events, such as a fan switching on and off due to defective or
bouncing contacts.
• Profibus error (time)
A Profibus error has been detected. The Profibus communication has been interrupted. New
time stamps and actual values are not displayed.
• Profibus error (value)
A Profibus error has been detected. New time stamps are displayed, but no actual values are
displayed.

Communication status
Communication status
Function group – Profibus communication
Profibus status – module 1 – 10:

The status of the individual Profibus couplers is displayed here.
Function group – status
IEC104 slave driver status:

The status of the IEC104 driver is displayed here.
Bus system status:

The status of the entire bus system is displayed here.

6.4.6.2 PV Table
The process variables configured in the MS 3000 and their alarm thresholds can be displayed
as a table.
PV Table
Update
The button Update can be used to update the view.
Selection

Selection
again later.
Save profile
Load profile
Edit profile

Delete Profile

6.4.6.3 Multimonitor
The current values of the process variables configured in the MS 3000 can be displayed as a
table.
Multimonitor
Browse
The button Page up / page down moves the view by one table page in the respective
direction.
Setting cursor
The button Setting cursor can be used to specify the first process variable to be displayed.
The number of the process variable is to be entered in the appearing dialogue for this.
Search
The button Search can be used to specify the short designation or part of the short
designation of the interesting process variables. The designation of the process variable is to
be entered in the appearing dialogue. All process variables that this input applies to are
displayed in the table.
The *-operator can be used to show any character sequence and combine it with other
characters (e.g. < Ambient_Temp* > to display all recorded ambient temperature values).

6.4.6.4 User administration
The members of the supervisor group (group 1) have the right to set up further users,
remove them or specify the access password.
User administration
To set up a new user, the user name must be entered in the respective field, the group
assignment chosen with the corresponding group assignment menu and the button New
User must be pushed. The added user name appears in the user list.
After all new users have been set up, the configuration must be transferred with the button
Save.
To assign a password to a user, the respective user name must be chosen in the user list, the
password entered in the corresponding field and the button Set password must be pushed.
A user can be removed from the user list again. For this, select the corresponding user name
and push the button Delete. Then the configuration must be accepted by pushing the button
Save.
If users are added to the user list or removed from it, and the new configuration has not
been saved yet, the currently active configuration in the system can be displayed with the
button Load in the current user list.

7 TROUBLESHOOTING
Table 7: Troubleshooting
Software
Fault Cause Solution
Ensure that the address in the browser is correct. It must agree
Wrong IP address with the IP address of the MS 3000 server.
(e.g. http://10.53.54.185)
Check the connection to the server
Click on: Start --> run
Enter cmd and click OK
Enter "ping [server IP address]“ and confirm with ENTER (e.g.
"ping 10.53.54.185" [ENTER])
If the connection is in order, this output will be displayed:
Visualisation is
not displayed If the connection is not in order, the following will be displayed:
Network fault
In this case an error in the network configuration is possible, or

there is no hardware connection to the server.
The 3rd possibility is shown in this output:
In this case, most likely there is a defective network cable in the

cabling from the server to the PC.

The historical recording of measured values and calculated
values is executed directly on the MS 3000 server in a special
type of database that has been optimised for high data
throughput. Except for a few exceptions, the data is saved in a
15-minute interval and a mean value is formed over this 15
minutes. In deviation to the above, measured voltages are saved
as maximum. The data is backed-up in the historical database in
blocks that are first filled in RAM. If a block is not filled,
General data automatic save is only executed at greater time intervals, so that
Late update of handling in the MS it may possibly take some time until a special measurement
historical data 3000 Monitoring event in the historical database can be called up.
System If access to historical data is not possible or only possible at a
certain point in time in the past, the database may have been
damaged by improperly switching off the MS 3000 server. In this
case a new database will automatically be generated by the
system, to ensure back-up of the data. The old database will be
renamed and archived; usually it can be corrected with suitable
tools so that the data it contains can be integrated in the newly
created database. This process must be executed by specialised
personnel from GE - Monitoring Systems Competence Center.

If values are displayed in the visualisation that does not
correspond to reality, the first step is to check the validity of the
value. To do this, the cursor must be moved over the value; after
approx. 2s this opens a window in which the time stamp of the
value is displayed. If this time stamp is several minutes or even
several hours old, the value will not be measured or calculated
now. Since calculations in the MS 3000 are often executed
depending on the change of a measured value that serves as
input, you should check whether actual measured values are
available from the sensor. For example, you do this by using the
oil temperature as a reference for the time stamp. If this time
stamp is also more than 15 minutes old, it is possible that the
communication between the Profibus and the system is disturbed
(see bus error).
Unrealistic Bus fault, sensor If, on the other hand, the reference time stamp is current, it is
display values fault, server fault possible that there is a fault on the calculation server, which can
result in partial or complete failure of all calculation algorithms. In
this case the MS 3000 server should be rebooted. If this measure
does not eliminate the fault, contact the GE- Monitoring Systems
Competence Center.
If the time stamp of the unrealistic value is current, the value may
either have been falsified by a sensor fault, or if a calculated value
is involved, the calculation can be falsified due to defective input
values, which in turn are attributed to sensor faults.
In this case check the appropriate hardware (see Hardware or
Sensor Part in this table).
For a more extensive analysis it is quite helpful to have
screenshots of all available pages of the tool "MultiMonitor" in
the visualisation under the "System Data" header.

Hardware
If faulty display values or old time stamps indicate a data acquisition problem
(PROFIBUS), then the appropriate bus module in the monitoring cabinet on
the respective transformer must be examined. The bus coupler is located on
the left side of the module.
Bus error
If there are bus errors the coupler should signal this fact via a flash code on
the LEDs, "BF", "DIA" or "I/O ERROR". As a rule the flash codes consist of 2
parts that are separated by a pause in the flash sequence. The coupler
characterises the beginning or the end of a complete sequence by a "high
frequency flashing phase" that lasts 1-2 seconds. On the other hand, the
actual sequence is output with flashes at approx. one second intervals. These
flash codes are required to analyze the type of error, and they must be
reported to the GE - Monitoring Systems Competence Center. For short-term
correction of the problem you can attempt to restart the coupler through
reinitialisation (briefly switching off the supply voltage by activating the fuse
in the cabinet for approx. 10s). If the IED is installed in the same cabinet, the
coupler should be reset by briefly disconnecting the 24V feed!
Digital inputs are read in via appropriate terminals and in most cases are wired
Digital input
with floating contacts (KL1104, KL1408)

In both cases the signal LED indicates whether a signal is applied on the
appropriate input.
Test: Change the switch condition of the
appropriate device (e.g. switch fan on/off) and
check the condition of the LED on the
appropriate Beckhoff terminal in the
Wiring error or wire break monitoring cabinet.
No display If the condition of the LED does not change,
check the wiring all the way to the floating
contact and its switch condition.
If the LEDs should change their status, but the
Software bus error condition remains the same in the visualisation,
then check the bus function (see bus error).

If the status in the visualisation behaves
opposite of the expected output:
For example – on if the fan is off
Then the error can be corrected in one of two
Inverted presentation Logic error different ways:
Hardware: Change the floating contact (from
normally open to normally closed or vice versa)
Software: In this case contact the
manufacturer.
Most temperatures are detected via PT100 sensors with a three-conductor

connection.
The signal is converted into a 16-bit signal via an analogue input terminal
(KL3202). A low current flows through the PT100 sensor. The voltage drop via
the sensor is amplified in the module and converted into a linear and digital
signal.
Both Run LEDs show the data exchange with the

bus coupler.
Temperatures (PT100) The ERROR LEDs signal a sensor malfunction (e.g. a

broken cable).
PT100 board (KL3202)
If the ERROR LED is illuminated on the

respective cable in the monitoring cabinet, the
Error LED is illuminated lines and the sensor must be checked. (Manual
and 850 °C in the Cable break or sensor error measurement of the resistances)
visualisation In this case the visualisation shows 850 °C,
because this value is output when the input is
open.
If an unrealistic value is displayed in the
visualisation, (much too high or inverted
Incorrect value is
Wrong sensor temperature behaviour) then you must check
displayed
whether a PT100 sensor is involved. If this is the
case then this indicates a defective sensor.
If the ERROR LED is off and the visualisation
Error LED is off and 850 shows a value of 850 °C, this indicates a bus
Bus error
°C in the visualisation error, particularly an address error. (See Bus
error).

Current input signals are read in via appropriate input terminals (KL3042 or
KL3044).
Current signals
(4-20mA or 0-20mA)
In either case the ERROR LED is only illuminated if a signal greater than 20mA
is applied on the input.
If the scaling of the respective current value is

too low, it may be the case that the display in
the system has been written to zero, e.g. to
avoid a voltage display for a switched off
Scaling
transformer. Check this through a manual
measurement on the terminals (if there is no
No value value to measure, then check for cable break or
defective wiring).
In this case, first the signal should be measured
manually. This should be executed directly on
Cable break, wiring
the signal lines of the analogue input terminal,
problem or sensor problem
which for this purpose must be detached from
the terminal.

Due to incorrect scaling of the input signal in
the software, a faulty display can occur in the
system. For example, this could result from the
fact that a defective sensor has been replaced
Scaling
by a different type of sensor. In this case, either
Wrong value the sensor can be changed or the manufacturer
can adapt the software (MS 3000) to the new
conditions.
See the sensor portion of this table or the
Sensor error
manual provided by the sensor manufacturer.

Sensors and specific hardware
If there are unstable values or if you suspect sensor malfunction, always perform a
visual inspection. For a faster and more precise analysis of a problem, the following
data must be submitted with the query:
Brief description of the problem

General What are the circumstances under which the problem occurs?
information Photos of the sensor
Serial number of the sensor or of the affected components
Screenshots of the visualisation
Pictures of the historical graphs of the sensor with outside temperature and load
factor
Contact data of the on-site contact if different from the person making the enquiry.
The current can be measured in 2 different ways:
An mA signal is transferred from the control and protection system. In this case refer
to the section, mA signals, in the hardware portion of this table.
The measurement occurs directly via the CTs in the transformer.
To measure the effective value of the load currents, type MU-J1/s current converters
are used.
Current
measurement
The converter converts the input signal into a current of 0 to 20 mA, which in turn is
detected via analogue input terminals (KL3042, KL3044).
Note:
This information applies for troubleshooting on the input (terminal 1 and 3) of the current
transformer! For the output side (terminal 13 and 14 0 to 20 mA) proceed as described under
troubleshooting for mA signals in the hardware portion of this table.
To protect the CTs, frequently short-circuit bridges are used
in the current circuit in the control cabinets. Usually these are
Short-circuit bridges located in the transformer cabinet and in the monitoring
cabinet. If one of these bridges is still closed, the
No current measurement signal is dissipated via this bridge.
If all short-circuit bridges are removed and there is still no
Cable break or wiring signal, we recommend measuring the current on the input
problem side with a clip-on ammeter.

Attention! Do not open the current circuit for the
measurement under any circumstances; this can destroy the
CTs.
If current cannot be determined here, you must check the
wiring.
If the input current is present, the output side of the
measuring converter must be checked. (See mA signals in the
hardware portion of this table)
(A current < 5A will be hid)
See mA signals in the hardware portion of this table
The scaling in the software is calculated as follows:
(Transformation of the CTs)*(transformation of the
converter)/1000 =
Wrong display Scaling
(1000A / 1A) * (2A / 0.02A) /1000 =
1000 * 100 /1000 =
100
Voltage The voltage is measured on the measurement connections of the bushings. A peak
measurement sampler is used as a measuring transducer
that converts the input voltage from approx. 20-57V AC into a current signal. See the
appropriate sections of this manual for more detailed information.
Alternatively 0/4 to 20 mA signal
Wrong display Scaling Due to incorrect scaling of the input signal in the software, a
(stable value) faulty display can occur in the system.
No display No supply voltage on Measure the 24V supply of the peak sampler between the 0V
the peak sampler and 24V connections. If it is not present establish the voltage.
Scaling Due to incorrect scaling of the input signal of the software, it
may be the case that the scaled value is under 50% of the rated
voltage and thus is hidden.
Wire break Check the output side of the peak sampler as described in the
instructions "mA signals" in the hardware portion of this table.
(PV 180 181 182 in the monitor)

Check the measurement chain upstream of the peak sampler
as specified in the installation instructions, voltage sensor step
5.
Temperatures Temperatures of any type can be integrated either via a PT100 sensor or via an mA
signal. In either case refer to the appropriate section in the hardware portion of this
table.
Oil sensors For all oil sensors (VAISALA, HYDRAN, HYDROCAL, etc.) the signals are relayed via mA
(Except multi-gas) outputs (see mA signals in the hardware portion of this table)
A sensor fault is signalled via a floating contact (see digital input in the hardware
portion of this table)
Tap changer To monitor the tap changer position there are three possible procedures that are
position implemented in the tap changer cabinet.
1. Resistor wheel
Here a resistor wheel is used that is placed on the shaft of the tap changer. This signal
is recorded by a specially configured PT100 terminal (KL3202). The corresponding
channel of the terminal is marked with a black box in this process.
Since the resistor wheel involves a two-conductor circuit the two + contacts of the
Beckhoff terminal are directly bridged.
See the Temperatures section in the hardware portion of this table for the further
procedure.
2. BCD code
Here the tap changer position is transferred from the tap changer via a BCD signal and
it is detected in the monitoring system via a digital input terminal (KL1408). In this
process 6 digital inputs are used (1, 2, 4, 8, 10, 20) to show the position in BCD code.
(See digital input in the hardware portion of this table)
3. mA signal
From the tap changer, or the control and protection technology, a current signal (e.g.4
to 20mA) is made available that depicts the position of the tap changer (e.g. tap 1-29).
(See mA signals in the hardware portion of this table)
Tap changer The power consumption of the motor is measured via a power converter
power (Adamczewski AD-LU 410 GA), which converts the power consumption of the motor
consumption into a linear current signal (0 to 2kW -> 0 to 20 mA). This signal is then read in via an
analogue input terminal (KL3042, KL3044) and digitalized. The power converter is
mounted in the tap changer cabinet.
Wrong values Scaling Check the output and range information on the power
converter.
Normally the following are assumed as standard values:
Output: 0-20mA
Range: 0-2 kW
No display Wire break Check wiring and lines
No supply voltage on Measure the supply voltage of the converter between 14 and
the power converter 15. If it is not present, establish the supply voltage.
Error on the output The signal is transferred through a current from connections 1
and 2.
(See mA signals in the hardware portion of this table)
Fan controller The fan controller switches the available fans (groups) in or out depending on
temperature. For configuration of the controller, a start temperature for switching-in
the 1st fan as well as a temperature increment, according to which an additional fan
will be switched in, can be specified. Fans are switched in or out with due consideration
of the operating hours of the individual fans. Overlaid temperature regulation means
that the fan controller still has load-dependent regulation; and the entire cooling
capacity is switched in when reaching a specifiable load on the transformer, in order
to slow the heating of the transformer and thus create possibly required time reserves.
Fan always on or Overlap of the If a conventional controller is still present on the transformer
always off conventional and is not deactivated, under certain circumstances
controller influencing can occur, if the conventional controller executes
switch operations and thus disturbs the fan controller. In this
case a message is generated for the affected fan that states
that this fan cannot be switched in or out. Digital inputs of the
fans are active, although the associated controller output is
inactive!
Manual control If there is a discrepancy between the digital output signal of
the controller and the associated fan, it may be the case that
manual control is active and the fans cannot be controlled by
the MS 3000.
Wire break in the If there is a discrepancy between the digital output signal of
controller or the controller and the associated fan, the wiring must be
defective contactor checked. If no error can be found there, it may be the case that
the contactor is defective.
Wrong limit value set The parameters cited in the general function description of the
controller must correspond to the real temperature level of
the transformer and the performance capacity of the cooling
unit, if this is not the case the result will be either continuous
operation of all fans or the fans will remain completely
switched off.
Switch through of Wire break in the For example, if the feedback of the switch states of the fans to
the fans feedback the controller is disturbed through cable break, the controller
tries to find a functioning fan cyclically at 2 minute intervals
through switching in. This is perceived from outside as cyclic
switch of the fans. In this case, the digital outputs are
completely inactive, although control outputs are activated.
PD measurement A SPECmonitor is used for the PD measurement. The PD signals are uncoupled in the
voltage sensor and supplied to the device via a signal adaptation unit. In the signal
adaptation unit the signals are processed and relayed to the MS 3000 via an RS232
interface.
No Wrong wiring Only 2 data lines and GND are used, this means there is a 50/50
communication chance.
Error in the driver When calling the driver the correct device code must be
(call) entered in the FC46icmMon.ini. The file is located in the driver
directory.
No display / only Incorrect setting on There are different settings on the SPECmonitor to adjust the
noise the SPECmonitor level of the display. If, for example, amplification is selected
too low only the background noise will be displayed.
Additional setting possibilities are described in the sensor
manual
Unrealistic values PD activity in the Values that are higher than usual can be an indication of
transformer beginning PD activity in the transformer. Here primarily the
phase-resolved PD pattern and the long-term trend must be
referenced for the evaluation.

External faults External faults can have various causes (e.g. corona
discharges). In the evaluation you must primarily determine
whether the faults are correlated with specific conditions
(network situation, weather, etc.) in order to classify them as
faults. If you suspect that you are not dealing with external
faults, an additional evaluation is necessary in every case, and
if necessary additional measurements must be taken.

8 MAINTENANCE SCHEDULE
The maintenance schedule below ensures optimum performance and reliability of the MS
3000 Monitoring System. Maintenance tasks should be executed when weather conditions
are good. For detailed maintenance instructions see the inspection check list in the
attachment for the respective sensors that are provided in the manuals supplied.
The MS 3000 Monitoring System performs a self-test every 4 hours. If this test finds no
errors, the system will work normally. If it detects an error a "System alarm" will be
generated.
We recommend that a visual inspection be performed annually.

8.1 Changing the filter
The fan-and-filter unit and outlet filter are supplied as standard with a standard filter mat for
the pre-filtering of dry, coarse dust and lint. In order to increase the protection category, and
in the case of dust with a grain size of < 10 μm, we recommend the use of fine filter mats
(optionally available). The filter should be checked at regular intervals in accordance with the
level of dust exposure and replaced as necessary.
Risk of injury! Only change the filter mat while the fan rotor is stationary.
Never insert your fingers into the fan rotor.
To insert or replace the filter, proceed as follows (direction of airflow: drawing from outside
and blowing into the enclosure):
• First press the catch of the louvred grill (Logo) up slightly with one finger (see figure)
• Once it is released, the louvred grille can be dropped open by approx. 70° or 90°
• If necessary, first place the fine filter mat into the housing
• Ensure that the open (roughened) side faces towards the louvred grille
• Then insert the enclosed standard filtermat
• Here again, ensure that the open side (without Logo) faces towards the louvred grille
(see figure)
• Now push the louvred grille back onto the enclosure until it snaps audibly into
position
Closed louvred grille

Opened louvred grille

8.2 Exchange the Battery
There is danger of explosion if the battery is incorrectly replaced. Replace only with the same
or equivalent to Rayovac or Panasonic BR2032 type.
Dispose used batteries according to instructions of GE Intelligent Platforms and applicable
local regulations.
INSTRUCTION
• Remove power from the IPC.
• Loosen the four captive screws on the IPC’s cover and remove it.
Removed cover
• Remove the RTC battery from the retaining clip.

Removed battery
Use of a different type of battery than that specified here may present a risk of fire
or explosion!
Battery may explode if mistreated. Do not recharge, disassemble, heat above 100°C
or incinerate!
• Install the new battery in the retaining clip with the positive (+) side up.

Retaining clip with battery
• Replace the front panel on the IPC and tighten the four screws to secure it.
8.3 Visual inspection
• Check for damage. Repair if necessary.
• Check for oil leaks. Clean and seal if necessary. Attention: See the
documentation of the sensor used for proper handling and installation.
• Check for detached cable connections. Restore the connection if necessary.

Attention: All parts can be on phase potential.
• Check for correct cabling. Refasten cables if necessary.
• Check for correct closure of the control cabinet. Repair if necessary.
• Check for water or dust accumulation within the system. Clean and repair if
necessary.

• Check the fan filters in the monitoring modules and Monitoring Servers. Clean if
necessary.
• The visual inspection includes the following parts / sensors of the system:
• Monitoring Server
• Monitoring module
• Oil temperature
• Load current
• Voltage
• Oil level in the case of the transformer and of the tap changer
• Oil pressure of the bushing
• Temperatures in/out of coolers
• Work conditions of the pumps and fans
• Tap changer position
• Power consumption of the motor drive
8.4 Gas-in-oil content – verification of the measurement

Please refer to the operation and maintenance manual of the installed gas sensor for the
measurement verification details.
8.5 Moisture in oil – verification of the measurement

Please refer to the operation and maintenance manual of the installed gas sensor for the
measurement verification details.

GE
Grid GmbH
Rheinstr. 73
41065 Mönchengladbach
Germany
Tel: +49 (0) 2161 9440

Fax: +49 (0) 2161 944594
GEGridSolutions.com
GE reserves the right to make changes to specifications of products described at any

time without notice and without obligation to notify any person of such changes.
Copyright, General Electric Company, 2017. All Rights Reserved.

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Digitally signed by

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LARSEN & TOUBRO LIMITED

L&T – SARGENT & LUNDY LIMITED

L&T – S&L Job No.: LD16005000

Title: ARCHITECTURE/LOGIC BUILDUP/DATASHEET/CATALOG FOR CMS--GT (1-Ph)

Doc./Drg. No.: [T7110CUS56] Rev No.: 4 Total No. of Pages: 172

NTPC Doc./Drg. No.: [9578-001-501-PVE-B-11] Rev No.: 4 Unit Designation: 1 & 2

VENDOR Doc./Drg. No.: LD16005-YF02-00-ATA-140011 Rev No.: [-]

L&T-S&L Date Name

GE T&D India Limited

REVISION SUMMARY SHEET

01 Architecture logic updated as per NTPC, Datasheet attached 27/04/2018

02 Architecture logic/signal updated as per NTPC 20/06/2018

03 Architecture logic/signal updated as per NTPC 29/08/2018

04 Architecture logic/signal updated as per NTPC comments 12/11/2018

L&T DRG / DOC NO. -

Page No. / Clause No. / Sheet

Redundant cables shall be provided from CMB

MS 3000 – Monitoring System

09 - 27.07.18 Schneider Date 04.05.2017

MS 3000 – Communication Overview:

Customer Network / DDCIMS /DCS (Station LAN)

MS 3000 visualization access via

IEC 61850*** via ETHERNET TCP/IP

DGA 500 DGA 500 DGA 500 DGA 500

TR AN SFI X TR AN SFI X TR AN SFI X

CCK MK CCK MK CCK MK CCK MK

CCK MK CCK MK CCK MK

Functional Architecture for NTPC CMS – GT Bank:

CMS Processor Panel

B GT R-PHASE I/O MODULE B

Processor task GT-R Processor task GT-R Redundant FO BK !

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GT Y-PHASE I/O MODULE

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GT B-PHASE I/O MODULE

Processor task GT-B Processor task GT-B Redundant FO BK

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GT SPARE I/O MODULE (only Bank 1)

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MS 3000 – List of signals:

3) COOLER SUPPLY CHANGEOVER 3) WINDING TEMPERATURE – LV 3) UNIT COOLER -3 ON

B 4) COOLER SUPPLY CHANGEOVER FAIL 4) TAP POSITION 4) UNIT COOLER -4 ON B

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MS 3000 – Included Functionality:

 Load current on HV side

 Emergency overloading time when overloading

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MS 3000 – Cooling Control Logic:

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MS 3000 – Cooling Control Logic:

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MS 3000 – Cooling Control Logic:

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LOGIC FOR MORE THAN ONE COOLER FAIL:

MS 3000 – Cooling Control Logic:

MS 3000 – Cooling Control Logic:

LOGIC FOR COOLER TROUBLE:

09 - 27.07.18 Schneider Date 04.05.2017