Aspen Exchanger Design and Rating Shell & Tube V10: Description

Aspen Exchanger Design and Rating Shell & Tube V10 Page 1
File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-306.EDR Printed: 17/10/2022 at 1:51:02 p. m.
Problem Definition
Description
Heading
Company: Heat exchanger
Location: Miami, E.U
Service of Unit: Heater Our Reference:
Item No.: Your Reference:
Date: 19/10/22 Rev No.: Job No.:
Remarks
Application Options
Calculation mode Rating / Checking
Location of hot fluid Tube side
Select geometry based on this dimensional standard SI
Calculation method Advanced method
Application Program
Condenser type Set default
Simulation calculation Set default
Application Vaporization
Vaporizer type Forced circulation
Simulation calculation Set default
Thermosiphon circuit calculation Set default
Process Data
Hot Side Cold Side
Fluid name Utility HPSTEAM OUTH20-1
In Out In Out
Mass flow rate kg/h 2740 2345
Temperature °C 250 99,93
Vapor mass fraction 1 0,1773241
Pressure (absolute) kgf/cm² 40,538 39,857 1,03 0,726
Pressure at liquid surface in column kgf/cm²
Heat exchanged kcal/h 1125392
Adjust if over-specified Heat load Heat load
Estimated pressure drop kgf/cm² 0,68 0

Allowable pressure drop kgf/cm² 0,71 0,304
Fouling resistance m²-h-C/kcal 0 0,02
Geometry 1
Geometry 2
Geometry 3
Impingement Protection
Impingement protection device None
Impingement plate diameter mm
Impingement plate length (parallel to tube axis) mm
Impingement plate width (normal to tube axis) mm
Impingement plate thickness mm
Impingement plate distance in from shell ID mm
Impingement plate clearance to tube edge mm
Impingement plate perforated area %
Thermosiphon Piping
Pipework loss calculation Set default
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line
Height of column liquid level mm

Height of heat transfer region inlet mm
Height of return line to column mm
Construction Spec
Materials
Cylinder - hot side Carbon Steel
Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) Set Default
Baffles Carbon Steel
Tube material Carbon Steel
Tube material thermal conductivity kcal/(h-m-C)

Tube material density kg/m³
Tube material modulus of elasticity kgf/mm²
Tubesheet cladding - hot side Set Default

Tubesheet cladding - cold side Set Default
Gaskets - hot side Flat metal jacketed fiber
Gaskets - cold side
Specifications
Design Code ASME Code Sec VIII Div 1
Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American
Hot side Cold side

Design pressure (gauge) kgf/cm² 44,868 3,059
Design temperature °C 285 285
Vacuum design pressure (gauge) kgf/cm²
Test pressure (gauge) kgf/cm²
Corrosion allowance mm 3,18 3,18
Radiography Spot Spot
Recap of Design
Current selected case E

A B C D
Shell ID mm 675 675 675 675
Tube length - actual mm 4650 4650 4650 4650
Tube length - required mm 4612 4611,9 4613,9 4613,9
Pressure drop, SS kgf/cm2 0,152 0,152 0,151 0,151
Pressure drop, TS kgf/cm2 0,016 0,016 0,016 0,016
Baffle spacing mm 165 165 165 165
Number of baffles 25 25 25 25
Tube passes 1 1 1 1
Tube number 627 627 627 627
Number of units in series 1 1 1 1
Number of units in parallel 1 1 1 1
Total price Dollar(US) 53793 53793 53998 53998
Program mode Design (Sizing) Design (Sizing) Rating / Checking Rating / Checking
Advanced Advanced
Calculation method Advanced method Advanced method
method method
Area Ratio (dirty) 1,01 1,01 1,01 1,01
Film coef overall, SS kcal/(h*m2*C) 605,9 605,9 602,8 602,8
Film coef overall, TS kcal/(h*m2*C) 6708,4 6708,4 6707,2 6707,2
Heat load kcal/h 1125392 1125392 1125392 1125392
Recap case fully recoverable Yes Yes Yes Yes

Shell ID mm 675
Tube length - actual mm 4650
Tube length - required mm 4627,2
Pressure drop, SS kgf/cm2 0,145
Pressure drop, TS kgf/cm2 0,017
Baffle spacing mm 165
Number of baffles 25
Tube passes 2
Tube number 627
Number of units in series 1
Number of units in parallel 1
Total price Dollar(US) 54951
Program mode Rating / Checking
Calculation method Advanced method
Area Ratio (dirty) 1
Film coef overall, SS kcal/(h*m2*C) 562,1
Film coef overall, TS kcal/(h*m2*C) 10840,1
Heat load kcal/h 1125392
Recap case fully recoverable Yes

TEMA Sheet
Heat Exchanger Specification Sheet

1 Company: Heat exchanger
2 Location: Miami, E.U
3 Service of Unit: Heater Our Reference:
4 Item No.: Your Reference:
5 Date: 19/10/22 Rev No.: Job No.:
6 Size : 675 - 4650 mm Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 168,7 m² Shells/unit 1 Surf/shell(eff.) 168,7 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name OUTH20-1 Utility HPSTEAM
11 Fluid quantity, Total kg/h 2345 2740
12 Vapor (In/Out) kg/h 416 2345 2740 0
13 Liquid kg/h 1929 0 0 2740
14 Noncondensable kg/h 0 0 0 0
15
16 Temperature (In/Out) °C 99,93 178,96 250 249
17 Bubble / Dew point °C 99,93 / 99,93 95,69 / 95,69 250 / 250 249,98 / 249,98
18 Density Vapor/Liquid kg/m³ 0,59 / 918,37 0,42 / 19,97 / / 800,73
19 Viscosity cp 0,0126 / 0,2797 0,0156 / 0,0175 / / 0,1067
20 Molecular wt, Vap 18,02 18,02 18,02
21 Molecular wt, NC
22 Specific heat kcal/(kg-C) 0,4511 / 1,0882 0,4605 / 0,8988 / / 1,16
23 Thermal conductivity kcal/(h-m-C) 0,021 / 0,582 0,027 / 0,044 / / 0,536
24 Latent heat kcal/kg 539,56 540,47 409,49 409,52
25 Pressure (abs) kgf/cm² 1,03 0,884 40,538 40,521
26 Velocity (Mean/Max) m/s 15,37 / 35,58 0,36 / 0,7
27 Pressure drop, allow./calc. kgf/cm² 0,304 0,145 0,71 0,017
28 Fouling resistance (min) m²-h-C/kcal 0,02 0 0 Ao based
29 Heat exchanged 1125392 kcal/h MTD (corrected) 146,87 °C
30 Transfer rate, Service 45,4 Dirty 45,6 Clean 517,9 kcal/(h-m²-C)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure kgf/cm² 3,059 / / 44,868 / /
34 Design temperature °C 285 285 T1 S2
35 Number passes per shell 1 2

36 Corrosion allowance mm 3,18 3,18 T2 S1
37 Connections In mm 1 154,05 / - 1 77,93 / -

38 Size/Rating Out 1 154,05 / - 1 24,31 / -
39 ID Intermediate / - / -
40 Tube #: 627 OD: 19,05 Tks. Average 2,11 mm Length: 4650 mm Pitch: 23,81 mm Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/m Material:Carbon Steel
42 Shell Carbon Steel ID 675 OD 695 mm Shell cover -
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 25,56 Vertical
Spacing: c/c 165 mm
47 Baffle-long - Seal Type Inlet 268,48 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 370 Bundle entrance 213 Bundle exit 2486 kg/(m-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 4934,2 Filled with water 6433,2 Bundle 3176,1 kg
56 Remarks
57
58
Overall Summary
Overall Performance
Heat Transfer Resistance

Shell side / Fouling / Wall / Fouling / Tube side
Shell Side Tube Side
Resistance Distribution
Shell by Shell Conditions
Shell 1
Shell heat load kcal/h 1125392
Shell inlet temperature C 99,93
Shell outlet temperature C 178,96
Tube inlet temperature C 250
Tube outlet temperature C 249
Shell inlet vapor fraction 0,18
Shell outlet vapor fraction 1
Tube inlet vapor fraction 1
Tube outlet vapor fraction 0
Shell inlet pressure kgf/cm2 1,03
Shell outlet pressure kgf/cm2 0,884
Tube inlet pressure kgf/cm2 40,538
Tube outlet pressure kgf/cm2 40,521
Shell pressure drop kgf/cm2 0,145
Tube pressure drop kgf/cm2 0,017
Mean shell metal temperature C 104,13
Mean tube metal temperature C 249,26
Minimum tube metal temperature C 242,06
Maximum tube metal temperature C 249,85

Heat Transfer Coefficients
MTD & Flux
Duty Distribution
Pressure Drop
Flow Analysis
Thermosiphons and Kettles
Thermosiphons
Thermosiphon stability
Vertical tube side thermosiphons

Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of the tube length flooded
Kutateladze Number in axial nozzle (should be > 3.2)
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS
Shell number: Shell 1

Fluid Elastic Instability Analysis
Vibration tube number 1 2 4 5
Vibration tube location Inlet row, centre Outer window, left Baffle overlap Top row
Vibration No No No No
W/Wc for heavy damping (LDec=0.1) 0,01 0,03 0,01 0,03
W/Wc for medium damping (LDec=0.03) 0,02 0,06 0,02 0,06
W/Wc for light damping (LDec=0.01) 0,04 0,11 0,03 0,11
W/Wc for estimated damping 0,02 0,06 0,01 0,05
Estimated log Decrement 0,04 0,03 0,04 0,04
Tube natural frequency cycle/s 1099,48 376,8 1099,48 1099,48
Natural frequency method Exact Solution Exact Solution Exact Solution Exact Solution
Dominant span
Tube effective mass kg/m 0,95 0,95 0,95 0,95
Vibration tube number 6 8
Vibration tube location Inlet row, end Outer window, right
Vibration No No
W/Wc for heavy damping (LDec=0.1) 0,01 0,03
W/Wc for medium damping (LDec=0.03) 0,02 0,05
W/Wc for light damping (LDec=0.01) 0,04 0,09
W/Wc for estimated damping 0,02 0,05
Estimated log Decrement 0,04 0,04
Tube natural frequency cycle/s 1099,48 440,4
Natural frequency method Exact Solution Exact Solution
Dominant span
Tube effective mass kg/m 0,95 0,95

Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density kg/m³ 7841,74

Tube axial stress kgf/mm² 2,19
Tube material Young's Modulus kgf/mm² 19132,93
U-bend longest unsupported length mm
Resonance Analysis (HTFS)
Shell number: Shell 1

Resonance Analysis
Vibration tube number 1 1 1 2
Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, left
Location along tube Inlet Midspace Outlet Inlet
Vibration problem No Possible Possible No
Span length mm 268,48 165 268,48 433,48
Frequency ratio: Fv/Fn 0,31 0,51 0,37 0,19
Frequency ratio: Fv/Fa 1,91 1,29 0,9 0,4
Frequency ratio: Ft/Fn 0,33 0,32 0,24 0,12
Frequency ratio: Ft/Fa 2,06 0,83 * 0,58 0,26
Vortex shedding amplitude mm
Turbulent buffeting amplitude mm
TEMA amplitude limit mm
Natural freq., Fn cycle/s 1099,48 1099,48 1099,48 376,8
Acoustic freq., Fa cycle/s 175,58 431,77 454,57 175,58
Flow velocity m/s 8,03 12,94 16,89 2,92
X-flow fraction 1 0,36 0,36 0,36
RhoV2 kg/(m*s2) 211 145 122 28
Strouhal No. 0,8 0,46 0,46 0,46

Vibration tube number 2 2 4 4 4
Vibration tube location Outer window, left Outer window, left Baffle overlap Baffle overlap Baffle overlap
Location along tube Midspace Outlet Inlet Midspace Outlet
Vibration problem Yes Yes No Possible Possible
Span length mm 330 433,48 268,48 165 268,48
Frequency ratio: Fv/Fn 1,01 * 1,09 * 0,06 0,51 0,37
Frequency ratio: Fv/Fa 0,88 0,9 0,4 1,29 0,9
Frequency ratio: Ft/Fn 0,95 * 0,7 0,04 0,32 0,24
Frequency ratio: Ft/Fa 0,83 * 0,58 0,26 0,83 * 0,58
Vortex shedding amplitude mm 0
TEMA amplitude limit mm 0,38
Natural freq., Fn cycle/s 376,8 376,8 1099,48 1099,48 1099,48
Acoustic freq., Fa cycle/s 431,77 454,57 175,58 431,77 454,57
Flow velocity m/s 12,94 16,89 2,92 12,94 16,89
X-flow fraction 0,36 0,36 0,36 0,36 0,36
RhoV2 kg/(m*s2) 145 121 28 145 122
Strouhal No. 0,46 0,46 0,46 0,46 0,46

Vibration tube number 5 5 5 6 6 6
Vibration tube location Top row Top row Top row Inlet row, end Inlet row, end Inlet row, end
Location along tube Inlet Midspace Outlet Inlet Midspace Outlet
Vibration problem No Possible No No Possible Possible
Span length mm 268,48 165 268,48 268,48 165 268,48
Frequency ratio: Fv/Fn 0,06 0,51 2,94 0,31 0,51 0,37
Frequency ratio: Fv/Fa 0,4 1,29 7,11 1,91 1,29 0,9
Frequency ratio: Ft/Fn 0,04 0,32 3,17 0,33 0,32 0,24
Frequency ratio: Ft/Fa 0,26 0,83 * 7,68 2,06 0,83 * 0,58
Vortex shedding amplitude mm
TEMA amplitude limit mm
Natural freq., Fn cycle/s 1099,48 1099,48 1099,48 1099,48 1099,48 1099,48
Acoustic freq., Fa cycle/s 175,58 431,77 454,57 175,58 431,77 454,57
Flow velocity m/s 2,92 12,94 77,33 8,03 12,94 16,89
X-flow fraction 0,36 0,36 1 0,36 0,36 0,36
RhoV2 kg/(m*s2) 28 145 2546 211 145 122
Strouhal No. 0,46 0,46 0,8 0,46 0,46 0,46

Vibration tube number 8 8 8
Vibration tube location Outer window, right Outer window, right Outer window, right
Location along tube Inlet Midspace Outlet
Vibration problem No Yes Yes
Span length mm 268,48 330 268,48
Frequency ratio: Fv/Fn 0,16 1,02 * 0,93 *
Frequency ratio: Fv/Fa 0,4 1,04 0,9
Frequency ratio: Ft/Fn 0,1 0,81 * 0,6
Frequency ratio: Ft/Fa 0,26 0,83 * 0,58
Vortex shedding amplitude mm 0
TEMA amplitude limit mm 0,38
Natural freq., Fn cycle/s 440,4 440,4 440,4
Acoustic freq., Fa cycle/s 175,58 431,77 454,57
Flow velocity m/s 2,92 12,94 16,89
X-flow fraction 0,36 0,36 0,36
RhoV2 kg/(m*s2) 28 145 122
Strouhal No. 0,46 0,46 0,46

Methods Summary
Basic Geometry
Tubes
Baffles
Supports-Misc. Baffles
Bundle
Enhancements
Setting Plan
A
Tubesheet Layout
Costs/Weights
Analysis along Shell - Interval Analysis
Shell SS Fouling Tube SS Vapor

Point Shell Distance SS Bulk SS specific SS void SS Heat
Pass Surface Metal SS Pressure mass
No. No. from End Temp. enthalpy fraction Load
No. Temp Temp fraction
mm C C C kgf/cm2 kcal/kg kcal/h
1 1 1 4569 99,85 100,94 249,32 1,027 -3615,81 0,18 0,97 1243
2 1 1 4309 99,79 100,75 249,32 1,025 -3585,19 0,24 0,98 73039
3 1 1 4301 99,78 110,21 249,37 1,025 -3584,17 0,24 0,98 75450
4 1 1 4037 99,7 111,2 249,37 1,022 -3555,13 0,29 0,98 143538
5 1 1 3774 99,61 112,13 249,38 1,018 -3526,29 0,34 0,99 211158
6 1 1 3510 99,49 113,02 249,38 1,014 -3497,65 0,4 0,99 278336
7 1 1 3247 99,36 113,89 249,39 1,009 -3469,18 0,45 0,99 345085
8 1 1 2984 99,22 114,77 249,39 1,004 -3440,9 0,5 0,99 411410
9 1 1 2720 99,06 115,67 249,39 0,998 -3412,8 0,56 0,99 477304
10 1 1 2457 98,88 116,6 249,4 0,992 -3384,88 0,61 1 542768
11 1 1 2193 98,69 117,58 249,4 0,985 -3357,17 0,66 1 607765
12 1 1 1930 98,48 118,63 249,4 0,978 -3329,66 0,71 1 672270
13 1 1 1666 98,25 98,85 249,29 0,97 -3300,21 0,77 1 741323
14 1 1 1403 98 98,56 249,28 0,961 -3268,7 0,82 1 815234
15 1 1 1140 97,72 98,24 249,27 0,952 -3237,11 0,88 1 889288
16 1 1 876 97,43 97,89 249,26 0,942 -3205,47 0,94 1 963501
17 1 1 613 97,12 97,3 249,23 0,931 -3173,73 1 1 1037924
18 1 1 349 149,05 177,26 249,67 0,919 -3150,16 1 1 1093205
19 1 1 341 150,21 175,51 249,66 0,919 -3149,62 1 1 1094449
20 1 1 81 178,57 195,24 246 0,905 -3136,61 1 1 1124965

Point SS Heat SS flow

SS Film Coef.
No. flux pattern
kcal/(h*m2) kcal/(h*m2*C)
1 7414 6790 Stratified
2 7423 7656,6 Stratified
3 6953 667 Stratified
13 7517 12509,3 Stratified
14 7531 13396,2 Spray
15 7546 14578,5 Spray
16 7563 16564 Spray
17 7591 41536,3 Spray
18 3618 128,3
19 3705 146,4
20 2536 152,2
Analysis along Shell - Physical Properties
Temperature C 99,93 99,57 99,2 98,83 98,46 98,08 97,69 97,31 96,91
Enthalpy kcal/kg -3616,34 -3572,71 -3529,08 -3485,46 -3441,83 -3398,2 -3354,57 -3310,94 -3267,32
Pressure kgf/cm2 1,03 1,017 1,003 0,99 0,977 0,964 0,951 0,937 0,924
Vapor mass fraction 0,18 0,26 0,34 0,42 0,5 0,58 0,67 0,75 0,83
Liquid density kg/m3 918,37 918,75 919,14 919,53 919,88 919,88 919,88 919,88 919,88
Liquid specific heat kcal/(kg*C) 1,0882 1,0874 1,0867 1,086 1,0853 1,0853 1,0853 1,0853 1,0853
Liquid thermal cond. kcal/(h*m*C) 0,582 0,582 0,582 0,582 0,582 0,582 0,582 0,582 0,582
Liquid viscosity cp 0,2797 0,2808 0,282 0,2831 0,2842 0,2842 0,2842 0,2842 0,2842
Surface tension dynes/cm 58,3 58,3 58,4 58,5 58,5 58,5 58,5 58,5 58,5
Latent heat kcal/kg 539,56 539,79 540,02 540,26 540,47 540,47 540,47 540,47 540,47
Vapor density kg/m3 0,59 0,58 0,57 0,57 0,56 0,55 0,54 0,54 0,53
Vapor specific heat kcal/(kg*C) 0,4511 0,4511 0,4511 0,451 0,451 0,451 0,4509 0,4509 0,4508
Vapor thermal cond. kcal/(h*m*C) 0,021 0,021 0,021 0,021 0,021 0,021 0,021 0,021 0,021
Vapor viscosity cp 0,0126 0,0126 0,0125 0,0125 0,0125 0,0125 0,0125 0,0125 0,0125
Temperature C 96,52 96,11 178,96
Enthalpy kcal/kg -3223,69 -3180,06 -3136,43
Pressure kgf/cm2 0,911 0,898 0,884
Vapor mass fraction 0,91 0,99 1
Liquid density kg/m3 919,88 919,88
Liquid specific heat kcal/(kg*C) 1,0853 1,0853
Liquid thermal cond. kcal/(h*m*C) 0,582 0,582
Liquid viscosity cp 0,2842 0,2842
Surface tension dynes/cm 58,5 58,5
Latent heat kcal/kg 540,47 540,47 540,47
Vapor density kg/m3 0,52 0,52 0,42
Vapor specific heat kcal/(kg*C) 0,4508 0,4507 0,4605
Vapor thermal cond. kcal/(h*m*C) 0,021 0,021 0,027
Vapor viscosity cp 0,0124 0,0124 0,0156

Analysis along Tubes - Interval Analysis
Tube SS Fouling Tube TS Fouling TS Vapor

Shell Distance SS Bulk TS Bulk TS specific
Pass surface Metal surface TS Pressure mass
No. from End Temp Temp. enthalpy
No. temp. Temp temp fraction
mm C C C C C kgf/cm2 kcal/kg
1 1 81 178,57 196,19 249,85 249,93 249,99 40,53 -3146,03 1
1 1 341 150,21 175,53 249,73 249,84 249,99 40,53 -3151,79 0,99
1 1 349 149,05 177,28 249,73 249,84 249,99 40,53 -3152,02 0,99
1 1 613 97,12 97,3 249,36 249,58 249,99 40,53 -3162,23 0,96
1 1 876 97,43 97,89 249,35 249,58 249,99 40,53 -3175,97 0,93
1 1 1140 97,72 98,24 249,35 249,57 249,99 40,53 -3189,68 0,89
1 1 1403 98 98,56 249,34 249,57 249,99 40,53 -3203,35 0,86
1 1 1666 98,25 98,85 249,34 249,57 249,99 40,53 -3216,99 0,83
1 1 1930 98,48 118,63 249,44 249,63 249,99 40,53 -3229,74 0,8
1 1 2193 98,69 117,58 249,43 249,63 249,99 40,53 -3241,65 0,77
1 1 2457 98,88 116,6 249,42 249,62 249,99 40,53 -3253,64 0,74
1 1 2720 99,06 115,67 249,42 249,62 249,99 40,53 -3265,73 0,71
1 1 2984 99,22 114,77 249,41 249,61 249,99 40,53 -3277,89 0,68
1 1 3247 99,36 113,89 249,4 249,6 249,99 40,53 -3290,13 0,65
1 1 3510 99,49 113,03 249,4 249,6 249,99 40,53 -3302,45 0,62
1 1 3774 99,61 112,13 249,39 249,59 249,99 40,529 -3314,85 0,59
1 1 4037 99,7 111,2 249,38 249,59 249,99 40,529 -3327,33 0,56
1 1 4301 99,78 110,21 249,37 249,58 249,99 40,529 -3339,9 0,53
1 1 4309 99,79 100,75 249,32 249,54 249,99 40,529 -3340,34 0,53
1 1 4569 99,85 100,94 249,32 249,54 249,99 40,529 -3353,59 0,49
1 2 4569 99,85 100,94 249,32 249,54 249,99 40,529 -3354,04 0,49
1 2 4309 99,79 100,75 249,31 249,54 249,99 40,529 -3366,99 0,46
1 2 4301 99,78 110,21 249,36 249,57 249,99 40,529 -3367,43 0,46
1 2 4037 99,7 111,2 249,37 249,57 249,99 40,529 -3379,7 0,43
1 2 3774 99,61 112,13 249,37 249,57 249,99 40,529 -3391,9 0,4
1 2 3510 99,49 113,02 249,37 249,57 249,99 40,529 -3404,02 0,37
1 2 3247 99,36 113,89 249,37 249,57 249,99 40,529 -3416,05 0,34
1 2 2984 99,22 114,77 249,37 249,57 249,99 40,529 -3428,01 0,31
1 2 2720 99,06 115,66 249,37 249,57 249,99 40,529 -3439,9 0,28
1 2 2457 98,88 116,59 249,37 249,56 249,99 40,529 -3451,7 0,25

Shell TS void TS Heat TS Heat TS Cond. TS flow

TS Film Coef. SS Film Coef.
No. fraction Load flux Coef. pattern
kcal/h kcal/(h*m2) kcal/(h*m2*C) kcal/(h*m2*C) kcal/(h*m2*C)
1 1 -228 -2681 43705 43711,9 152,2 Strat. Smooth
1 0,99 -16020 -3707 24311,3 24316 146,4 Strat. Smooth
1 0,99 -16650 -3620 24423,6 24428,4 128,3 Strat. Smooth
1 0,98 -44629 -7598 18722,2 18722,5 41536,3 Strat. Smooth
1 0,96 -82295 -7568 18300,1 18300,3 16564 Strat. Smooth
1 0,95 -119849 -7550 18076,6 18076,7 14578,5 Strat. Wavy
1 0,94 -157319 -7534 17913,6 17913,7 13396,2 Strat. Wavy
1 0,93 -194714 -7520 17776,1 17776,2 12509,3 Strat. Wavy
1 0,92 -229649 -6536 18422 18422,1 324,3 Strat. Wavy
1 0,91 -262279 -6588 18261,6 18261,7 348,7 Strat. Wavy
1 0,9 -295158 -6637 18106,5 18106,6 374,6 Strat. Wavy
1 0,89 -328272 -6683 17954,2 17954,3 402,4 Strat. Wavy
1 0,88 -361603 -6727 17802,7 17802,8 432,6 Strat. Wavy
1 0,86 -395151 -6771 17650,5 17650,5 466,1 Strat. Wavy
1 0,85 -428913 -6814 17496,2 17496,2 503,5 Strat. Smooth
1 0,84 -462890 -6858 17337,5 17337,5 547,5 Strat. Smooth
1 0,83 -497091 -6904 17173,3 17173,3 600,5 Strat. Smooth
1 0,81 -531527 -6953 17001,8 17001,8 667 Strat. Smooth
1 0,81 -532747 -7423 16655,6 16655,6 7656,6 Strat. Smooth
1 0,8 -569057 -7414 16517 16517 6790 Strat. Smooth
1 0,8 -570301 -7414 16559 16559 6790 Strat. Smooth
1 0,79 -605785 -7423 16403,4 16403,4 7656,6 Strat. Smooth
1 0,78 -606977 -6953 16735,4 16735,3 667 Strat. Smooth
1 0,77 -640629 -6904 16620,2 16620,2 600,5 Strat. Smooth
1 0,75 -674048 -6857 16494,9 16494,9 547,5 Strat. Smooth
1 0,74 -707248 -6813 16359 16359 503,5 Strat. Smooth
1 0,72 -740236 -6769 16211,4 16211,3 466,1 Strat. Smooth
1 0,7 -773013 -6725 16051,5 16051,4 432,6 Strat. Smooth
1 0,67 -805576 -6681 15877,4 15877,3 402,4 Strat. Smooth
1 0,65 -837926 -6634 15689,5 15689,4 374,6 Strat. Smooth

Tube SS Fouling Tube TS Fouling TS Vapor

Shell Distance SS Bulk TS Bulk TS specific
Pass surface Metal surface TS Pressure mass
No. from End Temp Temp. enthalpy
No. temp. Temp temp fraction
mm C C C C C kgf/cm2 kcal/kg
1 2 2193 98,69 117,57 249,36 249,56 249,99 40,529 -3463,42 0,22
1 2 1930 98,48 118,62 249,36 249,56 249,99 40,529 -3475,05 0,2
1 2 1666 98,25 98,85 249,23 249,45 249,99 40,529 -3487,5 0,17
1 2 1403 98 98,56 249,21 249,44 249,99 40,529 -3500,82 0,13
1 2 1140 97,72 98,24 249,19 249,41 249,99 40,529 -3514,17 0,1
1 2 876 97,43 97,89 249,16 249,39 249,99 40,529 -3527,55 0,07
1 2 613 97,12 97,3 249,11 249,33 249,99 40,529 -3540,96 0,04
1 2 349 149,05 177,24 249,6 249,7 249,99 40,529 -3550,93 0,01
1 2 341 150,21 175,5 249,58 249,69 249,99 40,529 -3551,15 0,01
1 2 81 178,57 194,26 242,06 242,13 249,06 40,529 -3556,52 0
Shell TS void TS Heat TS Heat TS Cond. TS flow

TS Film Coef. SS Film Coef.
No. fraction Load flux Coef. pattern
kcal/h kcal/(h*m2) kcal/(h*m2*C) kcal/(h*m2*C) kcal/(h*m2*C)
1 0,62 -870045 -6585 15467 15466,9 348,7 Strat. Smooth
1 0,59 -901918 -6533 15183,4 15183,2 324,3 Strat. Smooth
1 0,56 -936038 -7514 14111 14110,8 12509,3 Strat. Smooth
1 0,51 -972553 -7527 13631,6 13631,3 13396,2 Strat. Smooth
1 0,45 -1009137 -7542 13159,8 13159,4 14578,5 Strat. Smooth
1 0,38 -1045796 -7558 12564,3 12563,6 16564 Strat. Smooth
1 0,27 -1082553 -7585 11613 11611,4 41536,3 Strat. Smooth
1 0,13 -1109855 -3615 12811,8 12810,4 128,3 Strat. Smooth
1 0,13 -1110470 -3702 12635,1 12633,6 146,4 Strat. Smooth
1 0 -1125194 -2388 344,4 152,2

Analysis along Tubes - Physical Properties
Temperature C 250 250 250 249,99 249,99 249,99 249,99 249,98 249,98
Enthalpy kcal/kg -3145,94 -3183,27 -3220,6 -3257,94 -3295,27 -3332,6 -3369,93 -3407,27 -3444,6
Pressure kgf/cm2 40,538 40,536 40,534 40,533 40,531 40,53 40,528 40,527 40,525
Vapor mass fraction 1 0,91 0,82 0,73 0,64 0,54 0,45 0,36 0,27
Liquid density kg/m3 799,19 799,19 799,19 799,2 799,2 799,2 799,21 799,21
Liquid specific heat kcal/(kg*C) 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625 1,1625
Liquid thermal cond. kcal/(h*m*C) 0,535 0,535 0,535 0,535 0,535 0,535 0,535 0,535
Liquid viscosity cp 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062 0,1062
Surface tension dynes/cm 26 26 26 26 26 26 26 26
Latent heat kcal/kg 409,49 409,49 409,5 409,5 409,5 409,51 409,51 409,51 409,51
Vapor density kg/m3 19,97 19,97 19,97 19,97 19,97 19,97 19,97 19,96 19,96
Vapor specific heat kcal/(kg*C) 0,8988 0,8987 0,8987 0,8987 0,8987 0,8986 0,8986 0,8986 0,8985
Vapor thermal cond. kcal/(h*m*C) 0,044 0,044 0,044 0,044 0,044 0,044 0,044 0,044 0,044
Vapor viscosity cp 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175 0,0175
Temperature C 249,98 249,98 249
Enthalpy kcal/kg -3481,93 -3519,26 -3556,59
Pressure kgf/cm2 40,524 40,522 40,521
Vapor mass fraction 0,18 0,09 0
Liquid density kg/m3 799,21 799,22 800,73
Liquid specific heat kcal/(kg*C) 1,1625 1,1625 1,16
Liquid thermal cond. kcal/(h*m*C) 0,535 0,535 0,536
Liquid viscosity cp 0,1062 0,1062 0,1067
Surface tension dynes/cm 26 26 26,3
Latent heat kcal/kg 409,52 409,52 409,52
Vapor density kg/m3 19,96 19,96
Vapor specific heat kcal/(kg*C) 0,8985 0,8985
Vapor thermal cond. kcal/(h*m*C) 0,044 0,044
Vapor viscosity cp 0,0175 0,0175

Aspen Exchanger Design and Rating Shell & Tube V10: Description

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Aspen Exchanger Design and Rating Shell & Tube V10 Page 1

File: C:\Users\HP\OneDrive\Escritorio\ANEXOS\ESTE SI\..\E-306.EDR Printed: 17/10/2022 at 1:51:02 p. m.

Estimated pressure drop kgf/cm² 0,68 0

Height of column liquid level mm

Tube material thermal conductivity kcal/(h-m-C)

Tubesheet cladding - hot side Set Default

Hot side Cold side

Current selected case E

Shell ID mm 675 675 675 675

Tube length - actual mm 4650 4650 4650 4650

Tube length - required mm 4612 4611,9 4613,9 4613,9

Pressure drop, SS kgf/cm2 0,152 0,152 0,151 0,151

Pressure drop, TS kgf/cm2 0,016 0,016 0,016 0,016

Baffle spacing mm 165 165 165 165

Tube number 627 627 627 627

Number of units in series 1 1 1 1

Number of units in parallel 1 1 1 1

Total price Dollar(US) 53793 53793 53998 53998

Area Ratio (dirty) 1,01 1,01 1,01 1,01

Film coef overall, SS kcal/(h*m2*C) 605,9 605,9 602,8 602,8

Film coef overall, TS kcal/(h*m2*C) 6708,4 6708,4 6707,2 6707,2

Heat load kcal/h 1125392 1125392 1125392 1125392

Recap case fully recoverable Yes Yes Yes Yes

Tube length - actual mm 4650

Tube length - required mm 4627,2

Pressure drop, SS kgf/cm2 0,145

Pressure drop, TS kgf/cm2 0,017

Baffle spacing mm 165

Tube number 627

Number of units in series 1

Number of units in parallel 1

Total price Dollar(US) 54951

Program mode Rating / Checking

Calculation method Advanced method

Area Ratio (dirty) 1

Film coef overall, SS kcal/(h*m2*C) 562,1

Film coef overall, TS kcal/(h*m2*C) 10840,1

Heat load kcal/h 1125392

Recap case fully recoverable Yes

Heat Exchanger Specification Sheet

35 Number passes per shell 1 2

37 Connections In mm 1 154,05 / - 1 77,93 / -

Heat Transfer Resistance

Shell by Shell Conditions

Shell heat load kcal/h 1125392

Shell inlet temperature C 99,93

Shell outlet temperature C 178,96

Tube inlet temperature C 250

Tube outlet temperature C 249

Shell inlet vapor fraction 0,18

Shell outlet vapor fraction 1

Tube inlet vapor fraction 1

Tube outlet vapor fraction 0

Shell inlet pressure kgf/cm2 1,03

Shell outlet pressure kgf/cm2 0,884

Tube inlet pressure kgf/cm2 40,538

Tube outlet pressure kgf/cm2 40,521

Shell pressure drop kgf/cm2 0,145

Tube pressure drop kgf/cm2 0,017

Film coef overall, SS kcal/(hm2C) 605,9 605,9 602,8 602,8

Film coef overall, TS kcal/(hm2C) 6708,4 6708,4 6707,2 6707,2

Film coef overall, SS kcal/(hm2C) 562,1

Film coef overall, TS kcal/(hm2C) 10840,1