Apresentação - Asphaltene Chemical Treatment (Bony Budman)
Apresentação - Asphaltene Chemical Treatment (Bony Budman)
Apresentação - Asphaltene Chemical Treatment (Bony Budman)
TREATMENT REV.01
BONY BUDIMAN
2021
https://www.linkedin.com/in/bony-budiman-39886031/
DECLARATION
• OBJECTIVE
• INTRODUCTION
• MONITORING
• TREATMENT METHOD
• ASPHALTENE INHIBITOR APPLICATION
• FIELD AND LABORATORY CASES
• SUMMARY
OBJECTIVE
• OBJECTIVE
• INTRODUCTION
• MONITORING
• TREATMENT METHOD
• ASPHALTENE INHIBITOR APPLICATION
• FIELD AND LABORATORY CASES
• SUMMARY
ASPHALTENE IS NOT WAX
5 Appearance Hard black brittle deposit Soft sticky dark brown deposit
6 Main cause of Pressure drop; Mixing of incompatible fluids Declining temperature Crystallization /
problems Gelling
7 Main problems Asphaltene Deposition; High Viscosity; Wax Deposition; High Viscosity; High Pour Point;
Stabilized Emulsions High Yield Stress
8 Remediation Operational Techniques; Mechanical Mechanical Techniques; Thermal Techniques;
Techniques; Chemical Techniques Chemical Techniques
ASPHALTHENE – GENERAL
• For a given temperature, the pressure at which the asphaltene first start to aggerate
known as AOP.
• Principle of AOP measurement :
• Sample at elevated temperature and pressure is charged into a special high pressure container
• The pressure gradually decrease in discrete steps, typically on the order of 100 to 500 psi.
• At each step, the transmission of light through the sample is monitored.
• The AOP of the sample is determined to be the pressure at which the optical transmission
begins to decrease. The onset of asphaltene aggregation causes the light to scatter, resulting in
reduced transmission
PRESSURE EFFECT
• OBJECTIVE
• INTRODUCTION
• MONITORING
• TREATMENT METHOD
• ASPHALTENE INHIBITOR APPLICATION
• FIELD AND LABORATORY CASES
• SUMMARY
SIGNS OF ASPHALTENES PRESENCE
• Decreasing Production
• Increasing Pumping Pressures
• Fouling of Level Controllers/Indicators
• Asphaltene Deposit Removal by Pigging
• Reduced Capacity of Storage Vessels
• Poor Demulsification
• High Viscosity of the Crude Oil
• OBJECTIVE
• INTRODUCTION
• MONITORING
• TREATMENT METHOD
• ASPHALTENE INHIBITOR APPLICATION
• FIELD AND LABORATORY CASES
• SUMMARY
ASPHALTENE MANAGEMENT
PLASTIC PIPE
OPERATIONAL MECHANICAL ULTRASONIC CHEMICALS
AND
TECHNIQUES CLEANING RADIATION TREATMENT
COATING
Avoid Mixing
Asphaltene
Incompatible Pigging
Dispersant
Fluid
• Asphaltene Dissolvers
• Solvents
• Dissolution of deposited asphaltenes
ASPHALTENE DISPERSANTS AND INHIBITORS
• There are clearly two classes of additives that can prevent asphaltene deposition :
Asphaltene Dispersants (Ads) and Asphaltene Inhibitors (Ais).
• AIs provide real inhibition in that they prevent the aggregation of asphaltene molecules.
Thus, an AI can shift the onset of asphaltene flocculation pressure. Hence, it can move
asphaltene precipitation and subsequent deposition out of the wellbore to a point in the
production system where it could be dealt with much more easily.
• ADs disperse preformed asphaltene flocculates. Many AIs can also function as ADs, but
ADs do not generally function as AIs
ASPHALTHE CHEMICALS : DISPERSANT AND
INHIBITOR(2)
There are two classes of additives that can prevent asphaltene deposition. They are Asphaltene Dispersant (ADs)
and Asphaltene Inhibitor (AIs).
No Properties ADs Ais
1 Chemicals nonpolymeric surfactants and polymeric polymers (or resins) and polymeric
surfactant surfactant
2 Work Principle • reduce the particle size of flocculated prevent the aggregation of
asphaltenes, keeping them in suspension in asphaltene molecules by shift the
the oil onset of asphaltene flocculation
• lower the oil viscosity pressure
3 Injection Point may be used further downstream upstream of the bubble-point
pressure (such as at downhole)
CLASSES OF ADs AND AIs(2)
Ads Ais
Alkylaryl sulfonic acids Polyester and
polyamide/imide
Phosphoric esters and Alkylphenol–aldehyde resin
phosphonocarboxylic acids oligomers
Sarcosinates Graft polymer
Amphoteric surfactants Lignosulfonate
Ether carboxylic acids
ALKYLARYL SULFONIC ACIDS(2)
• OBJECTIVE
• INTRODUCTION
• MONITORING
• TREATMENT METHOD
• ASPHALTENE INHIBITOR APPLICATION
• FIELD AND LABORATORY CASES
• SUMMARY
APPLICATION METHOD : CONTINUOUS
INJECTION
• AIs and ADs usually injected in continues
mode
• Both chemicals ideally injected at downhole
before asphaltene onset pressure or before
point where incompatible fluid may comingle.
ADs may be used further downstream
• Asphaltene dispersants may injected
definitely prior to bubble point
• AIs are often in the range of 20–100 ppm(2)
while ADs are used at 100 - >500 ppm.
• OBJECTIVE
• INTRODUCTION
• MONITORING
• TREATMENT METHOD
• ASPHALTENE INHIBITOR APPLICATION
• The ADs also has anti-foaming properties, which prevent foaming that can occur in the
first stage TSRU under normal operation due to solvent loading and pressure drop
1. ASPHALTENE INDUCED FOULING AND FOAM
CONTROL(8) – RESULT
• Before AD treatment, the operator required over 150 Liters per hour
(LPH) of defoamer to prevent pump cavitation, TSRU foaming, and
maintain sitewide production.
• After implementing AD, the defoamer injection was ceased from standard
operation, and operational challenges due to foaming were eliminated.
• Total chemical savings to the customer exceeded $4M annually, with an
additional cost avoidance of 30-50% in pump maintenance.
2. LABORATORY DOSAGE VS FIELD DOSAGE(9)
• As produced fluids flowed through the filter, the pressure difference across the filter
increased as the filter began to plug.
• Once the filter was totally plugged, the down stream pressure leveled off to the well
clean tank pressure which was almost atmospheric.
• The time required to plug the filter was calculated from the pressure data measured by
the chart recorders
2. LABORATORY DOSAGE VS FIELD DOSAGE(9)
• One of critical factor of laboratory test in ADs/AIs qualification is a representative condition include, but
not limited to, sample condition and field condition (pressure, temperature, mixing, and retention time).
• Most of the routine screening for chemical recommendation is performed on dead oil samples.
• It is, thus, vital for a successful flow assurance program that samples are of good quality and as
representative of the reservoir fluids as possible.
• Further, the importance of sampling and sample preservation is extremely important and cannot be
underestimated
• In this case, a laboratory test has been carried on to study effect of aging crude to AIs performance.
• Aging refers to the deterioration of hydrocarbon fluids that manifests as changes in the physicochemical
characteristics of the fluid upon exposure to ambient conditions
3. EFFECT OF AGING CRUDE(12)
• OBJECTIVE
• INTRODUCTION
• MONITORING
• TREATMENT METHOD
• ASPHALTENE INHIBITOR APPLICATION
• FIELD AND LABORATORY CASES
• SUMMARY
SUMMARY
• Asphaltene deposit has similar problem with wax, but they have different
physical-chemical properties.
• Two factors affecting asphaltene stability : crude oil composition (SARA)
and decrease of pressure.
• There are 3 types of asphaltene chemicals : inhibitor, dispersant and
dissolver
• Asphaltene inhibitors and dispersants keep the asphaltene dissolved in
crude oil
• Asphaltene dissolvers re-dissolve the precipitated asphaltene
REFERENCES
2. Production Chemicals for the Oil and Gas Industry , 2nd edition, Malcolm A. Kelland, CRC Press, 2014
3. Asphaltene Precipitation in Crude Oils: Theory and Experiments, Eduardo Buenrostro-Gonzalez et.all, AIChE Journal, October 2004 Vol. 50, No. 10
4. https://petrowiki.spe.org/Formation_damage_from_paraffins_and_asphaltenes
5. https://pdfs.semanticscholar.org/45f5/853491b9371c61e205e771854f4d0910858f.pdf
6. https://onepetro.org/JPT/article-abstract/73/07/55/469073/Fiberglass-Lined-Tubing-Helps-Prevent-Asphaltene
7. https://aiche.confex.com/aiche/s16/webprogram/Paper445325.html
8. https://www.championx.com/assets/files/CHX_0546.pdf
9. https://doi.org/10.2118/65376-MS
10. https://glossary.oilfield.slb.com/en/Terms/a/asphaltene_onset_pressure.aspx
11. https://doi.org/10.2118/199900-PA
12. https://doi.org/10.1080/01932691.2010.497680