T945D807

TABLE OF CONTENTS TH545i 190923

11. STEERING
* BG00913776 HYDRAULICS, STEERING ......................................................................................................................................... 2
** BG00264444 VALVE ASSEMBLY - STEERING ............................................................................................................................................... 6
*** 56204031 VALVE, STEERING ................................................................................................................................................... 8
** BG00264136 VALVE ASSEMBLY .................................................................................................................................................. 10
*** 56037596 VALVE, DIRECTIONAL - DSH083B+B08-3-4B+S8LDD028 (G1/4'', 28VDC) .............................................................................. 12
** 56045233 VALVE ASSEMBLY ....................................................................................................................................................... 14
** BG00247024 PIPE ASSEMBLY ..................................................................................................................................................... 16
** BG00247597 HOSE ASSEMBLY, HYDRAULIC - STEERING ....................................................................................................................... 18
*** 56023280 VALVE ASSEMBLY ................................................................................................................................................... 20
*** 56022443 VALVE ASSEMBLY ................................................................................................................................................... 22
** 56034271 RETURN CONNECTOR ASSY ..................................................................................................................................... 24
** BG00889983 CYLINDER, STEERING - 125/90X590 ...................................................................................................................................... 26
** BG00825560 FILTER ASSEMBLY, PRESSURE - STEERING HYDRAULICS ............................................................................................. 28
*** 56213318 FILTER, PRESSURE - EPF2210QIBT1MG121S26 ..................................................................................................................... 30

Sandvik Mining and Construction Oy Loaders Turku © 2019

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23
12
11
27

16

26

51 49 31

30

17 2

28 34
46 16

26

29 30

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00913776 aA
190923 HYDRAULICS, STEERING 2 (31)

Ref. Part no. Name Description Qty

e
2 BG00264136 VALVE ASSEMBLY SEE PAGE 11-10 1
4 BG00247024 PIPE ASSEMBLY SEE PAGE 11-16 1
5 BG00247597 HOSE ASSEMBLY, HYDRAULIC SEE PAGE 11-18 1
11 56022500 PIPE 1
12 56024053 PIPE ASSEMBLY 1
. . . . .
16 02864240 HOSE, HYDRAULIC R2T-04-0800-V4A-V4A-0-0 1
17 56024674 HOSE, HYDRAULIC R2T-04-1400-V4A-V4B-0-0 1
23 56205544 PIPE 1
26 56205547 PIPE 1
27 56035309 PIPE 1
. . . . .
28 56044524 PIPE 1
29 56046274 PIPE 1
30 BG00264446 PIPE 1
31 BG00264448 PIPE 1
34 04182000 ADAPTER, HYDRAULIC ORFS 9/16 UNION 3
. . . . .
39 04182600 ADAPTER, ELBOW ORFS 9/16 SWIVEL NUT 1
46 04705933 CLIP 8X1 2
49 06530392 HEXAGON HEAD BOLT (HALF THREAD) M6X45 - 8.8, ISO 4014 6
51 AF02300004 WASHER, PLAIN, NORMAL M6 4
54 56000219 CUP, BASE PLATE 30-DP-3, 20-25 1
. . . . .

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00913776 aA
3 (31) HYDRAULICS, STEERING 190923

27 15 3 24 11 23 49 33 20 47 45

22

21
28
13
34 9 18 19 36

46

5 14
7

17 6 10 25 33 8 18

6 41 25 32 44 48 24 27 34 28 3

11
12

53

43

45 50 20 1 23 26

38 23
37 42 49 51 52 55

35

40

34

29

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00913776 aA
190923 HYDRAULICS, STEERING 4 (31)

Ref. Part no. Name Description Qty

e
1 BG00264444 VALVE ASSEMBLY SEE PAGE 11-6 1
3 56045233 VALVE ASSEMBLY SEE PAGE 11-14 1
5 BG00247597 HOSE ASSEMBLY, HYDRAULIC SEE PAGE 11-18 1
6 56034271 RETURN CONNECTOR ASSY SEE PAGE 11-24 1
7 BG00889983 CYLINDER, STEERING SEE PAGE 11-26 2
. . . . .
8 56204090 PIPE 1
9 56204089 PIPE 1
10 56024049 PIPE ASSEMBLY 1
11 56022500 PIPE 1
12 56024053 PIPE ASSEMBLY 1
. . . . .
13 BG00825560 FILTER ASSEMBLY, PRESSURE SEE PAGE 11-28 1
14 00879400 HOSE, HYDRAULIC R9-16-825-F16B-F16D-180 2
15 BG00644180 HOSE, HYDRAULIC 4SH-20-0520-6F20A-6F20B-0-0 1
17 56024674 HOSE, HYDRAULIC R2T-04-1400-V4A-V4B-0-0 1
18 29603373 HOSE, HYDRAULIC 4SH-12-1050-F12D-V12A-0-0 3
. . . . .
19 29603372 HOSE, HYDRAULIC 4SH-12-0950-F12D-V12A-0-0 1
20 56205543 PIPE 1
21 BG00827314 PIPE ORFS D 16X2 1
22 BG00827313 PIPE ORFS D 16X2 1
23 56205544 PIPE 1
. . . . .
24 56023968 PIPE 1
25 56023999 PIPE 1
26 56205547 PIPE 1
27 56035309 PIPE 1
28 56044524 PIPE 1
. . . . .
29 56046274 PIPE 1
32 04182014 ADAPTER, HYDRAULIC ORFS 1.7/16 UNION 1
33 04182008 ADAPTER, HYDRAULIC ORFS 1 UNION 2
34 04182000 ADAPTER, HYDRAULIC ORFS 9/16 UNION 3
35 55026879 REDUCER, TUBE END ORFS 9/16 - 1 1
. . . . .
36 04182254 ADAPTER, HYDRAULIC ORFS 1.3/16-G1/2 4
37 04182806 NUT ORFS 1 TUBE NUT 1
38 04182054 ADAPTER, TEE ORFS 1 UNION 1
39 04182600 ADAPTER, ELBOW ORFS 9/16 SWIVEL NUT 1
40 56020535 ADAPTER, MEASURING ORFS 9/16 1
. . . . .
41 06429031 CLAMP, BLOCK D 25 MM, SINGLE 2
42 06429035 CLAMP, BLOCK D=8MM, SINGLE 1
43 06429033 CLAMP, BLOCK D=16MM, SINGLE 4
44 29521400 PLATE, EXTENSION STAUFF 20-25MM 1
45 29521398 PLATE, EXTENSION 2
. . . . .
46 04705933 CLIP 8X1 2
47 56001481 HEXAGON HEAD BOLT (HALF THREAD) M6X85 8.8 2
48 06530395 HEXAGON HEAD BOLT (HALF THREAD) M6X60 - 8.8 , ISO 4014 2
49 06530392 HEXAGON HEAD BOLT (HALF THREAD) M6X45 - 8.8, ISO 4014 6
50 06530394 HEXAGON HEAD BOLT (HALF THREAD) M6X55 - 8.8, ISO 4014 2
. . . . .
51 AF02300004 WASHER, PLAIN, NORMAL M6 4
52 56000217 CUP, BASE PLATE 30-DP-1A, 6-12 1
53 56000218 CUP, BASE PLATE 30-DP-2, 14-18 3
54 56000219 CUP, BASE PLATE 30-DP-3, 20-25 1
55 AF01900003 NUT, HEXAGON, PREVAILING TORQUE M6 2
. . . . .

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00264444 dD
5 (31) VALVE ASSEMBLY - STEERING 190923

12

19 20

13 15 8 11
5
20 19
1

15 13 18 15 13 5 2

16

14

10

12 17 16 14 4 9 3 6

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00264444 dD
190923 VALVE ASSEMBLY - STEERING 6 (31)

Ref. Part no. Name Description Qty

e
1 56204031 VALVE, STEERING SEE PAGE 11-8 1
2 BG00264558 PLATE, SUPPORT 1
3 04790707 VALVE, SHUTTLE Q 5 L/MIN, P_MAX 350 BAR 1
3.1 04182893 O-RING 15,6X1,78 NBR90 2
4 AF10730001 FITTING, SWIVEL NUT ELBOW ORFS 9/16 1
. . . . .
5 AF10520013 FITTING, MALE STUD ELBOW ORFS 1 - BSPP 1/2 3
6 AF10520002 FITTING, MALE STUD ELBOW ORFS 9/16 - BSPP 1/4 1
7 AF10540002 FITTING, MALE STUD BRANCH TEE ORFS 9/16 - BSPP 1/4 1
8 AF10510014 FITTING, MALE STUD CONNECTOR ORFS 1 - BSPP 1/2 1
9 AF10550002 FITTING, MALE STUD RUN TEE ORFS 9/16 - BSPP 1/4 1
. . . . .
10 AF10560002 FITTING, SWIVEL MALE STUD ORFS 9/16 - BSPP 1/4 1
11 AF10730004 FITTING, SWIVEL NUT ELBOW ORFS 1 1
12 AF10510002 FITTING, MALE STUD CONNECTOR ORFS 9/16 - BSPP 1/4 1
13 AF11800003 FLANGE CLAMP, HALF, SPLIT, FLAT SAE 1 6
14 BG00367962 MOUNTING PIECE R 1 1/4", 3000 PSI, 12.5 HOLES 4
. . . . .
15 09370302 O-RING 32,9X3,5 ,FKM, 80 SHORE , 279-16 3
16 09370307 O-RING 37,7X3,5 ,FKM, 80 SHORE , 279-20 2
17 06535441 HEXAGON HEAD SCREW (FULL THREAD) UNC 7/16X1 1/4 8
18 06535423 HEXAGON HEAD SCREW (FULL THREAD) UNC 3/8 X 1 1/4 12
19 06530422 HEXAGON HEAD SCREW (FULL THREAD) M10X25 - 8.8, ISO 4017 7
. . . . .
20 AF02300006 WASHER, PLAIN, NORMAL M10 7

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56204031
7 (31) VALVE, STEERING 190923

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200

200
200

200

200
200
200

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56204031
190923 VALVE, STEERING 8 (31)

Ref. Part no. Name Description Qty

e
200 56207789 PARTS KIT SPARE PART KIT FOR 56206230 1

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00264136 bB
9 (31) VALVE ASSEMBLY 190923

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00264136 bB
190923 VALVE ASSEMBLY 10 (31)

Ref. Part no. Name Description Qty

e
1 56037596 VALVE, DIRECTIONAL SEE PAGE 11-12 1
2 04182201 ADAPTER, HYDRAULIC ORFS 9/16 - G 1/4 3

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56037596
11 (31) VALVE, DIRECTIONAL - DSH083B+B08-3-4B+S8LDD028 (G1/4'', 28VDC) 190923

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56037596
190923 VALVE, DIRECTIONAL - DSH083B+B08-3-4B+S8LDD028 (G1/4'', 28VDC) 12 (31)

Ref. Part no. Name Description Qty

e
1 56004244 CARTRIDGE 1
2 56045213 FRAME 1
3 56017692 COIL 28VDC-20W 1

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56045233 fF
13 (31) VALVE ASSEMBLY 190923

14 5 13 2 10 7 9 13 6 15

12

9
4

11 17
19 14
16

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56045233 fF
190923 VALVE ASSEMBLY 14 (31)

Ref. Part no. Name Description Qty

e
1 56015665 VALVE ASSEMBLY, PRESSURE RELIEF SEE PAGE 10-36 1
2 56022312 BLOCK, DISTRIBUTION 1
3 55158399 TRANSMITTER, PRESSURE 400 BAR 1
4 56022313 PLATE, MOUNTING 1
5 07615541 MOUNTING PIECE R 1 1/4", 3000 PSI, 10.5 HOLES 2
. . . . .
6 56202478 MOUNTING PIECE FOR M12 BOLT 2
7 04130190 CONNECTOR, PRESSURE GAUGE G 1/4 1
8 04130159 ADAPTER, HYDRAULIC R 3/4 - G 3/4 1
9 04910140 HEXACON SOCKET HEAD PLUG G 3/4 2
10 04910141 HEXACON SOCKET HEAD PLUG G1 1
. . . . .
11 04182262 ADAPTER, HYDRAULIC ORFS 1.7/16 - G 3/4 1
12 09371825 USIT-SEAL U/SC 26.7X35X2, 70 SHORE A 1
13 09370307 O-RING 37,7X3,5 ,FKM, 80 SHORE , 279-20 2
14 06530423 HEXAGON HEAD SCREW (FULL THREAD) M10X30-8.8), ISO 4017 8
15 AF00100739 SCREW, HEXAGON HEAD, FULL THREAD M12X45 4
. . . . .
16 06530440 HEXAGON HEAD SCREW (FULL THREAD) M12X25 - 8.8, ISO 4017 2
17 56016584 WASHER M 10, 11X21X8 4
19 AF02300007 WASHER, PLAIN, NORMAL M12 2

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00247024 cC
15 (31) PIPE ASSEMBLY 190923

17

11

10

14

16

1 2 8

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00247024 cC
190923 PIPE ASSEMBLY 16 (31)

Ref. Part no. Name Description Qty

e
1 BG01272436 PIPE 1
2 BG00247043 PIPE 1
3 BG00247033 PIPE 1
4 56211815 PIPE 1
5 56211816 PIPE 1
. . . . .
6 AF10510014 FITTING, MALE STUD CONNECTOR ORFS 1 - BSPP 1/2 4
8 AF10520002 FITTING, MALE STUD ELBOW ORFS 9/16 - BSPP 1/4 1
9 AF11670001 FITTING, BULKHEAD UNION ELBOW WITH ORFS 9/16 1
BULKHEAD LOCKNU
10 AF11670004 FITTING, BULKHEAD UNION ELBOW WITH ORFS 1 4
BULKHEAD LOCKNU
11 AF11560004 FITTING, TUBE END REDUCER ORFS 13/16 - ORFS 5/8 4
. . . . .
14 AF10790004 NUT ORFS 1 4
16 56016587 WASHER M24, 26X44X8 4
17 AF02400009 WASHER, PLAIN, THICK M16 1

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00247597 eE
17 (31) HOSE ASSEMBLY, HYDRAULIC - STEERING 190923

17

6 20 3 26 27

22 23
19
15 28
9 10
25 24

18 21

12

14 16 11 6 1 4 5 18 7

24

23
9 2 17 29

19 22 13 8

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00247597 eE
190923 HOSE ASSEMBLY, HYDRAULIC - STEERING 18 (31)

Ref. Part no. Name Description Qty

e
1 29521398 PLATE, EXTENSION 11
2 AF10420006 FITTING, UNION ORFS 1/4 8
3 AF10420007 FITTING, UNION ORFS 1/4 - ORFS 13/16 3
4 06429033 CLAMP, BLOCK D=16MM, SINGLE 18
5 56000218 CUP, BASE PLATE 30-DP-2, 14-18 9
. . . . .
6 56001481 HEXAGON HEAD BOLT (HALF THREAD) M6X85 8.8 14
7 56023280 VALVE ASSEMBLY SEE PAGE 11-20 1
8 56022443 VALVE ASSEMBLY SEE PAGE 11-22 1
9 56205545 PIPE 1
10 56025424 PIPE 1
. . . . .
11 56025429 PIPE 1
12 56044559 PIPE 1
13 56025423 PIPE 1
14 56025427 PIPE 1
15 56044560 PIPE 1
. . . . .
16 56025434 PIPE 1
17 56025431 PIPE 1
18 56025428 PIPE 1
19 56025426 PIPE 1
20 56044561 PIPE 1
. . . . .
21 56044558 PIPE 1
22 56025425 PIPE 1
23 56026462 HOSE, HYDRAULIC R2T-8-750-V8A-V8A-0-0 2
24 02825650 HOSE, HYDRAULIC R2T-08-0800-V8A-V8A-0-0 1
25 56001491 HEXAGON HEAD BOLT (HALF THREAD) M6X95 8.8 4
. . . . .
26 AF10510014 FITTING, MALE STUD CONNECTOR ORFS 1 - BSPP 1/2 1
27 04790583 VALVE, CHECK Q 160 L/MIN, P_MAX 350 BAR 1
28 AF10510012 FITTING, MALE STUD CONNECTOR ORFS 13/16 - BSPP 1/2 1
29 02854930 HOSE, HYDRAULIC R2T-08-0700-V8A-V8A-0-0 1

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56023280 cC
19 (31) VALVE ASSEMBLY 190923

5 4

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56023280 cC
190923 VALVE ASSEMBLY 20 (31)

Ref. Part no. Name Description Qty

e
1 56034305 BODY, VALVE 1
2 04182413 ADAPTER, ELBOW ORFS 1 - G 1/2 1
3 04182226 ADAPTER, HYDRAULIC ORFS 1 - G 1/2 1
4 06530393 HEXAGON HEAD BOLT (HALF THREAD) M6X50 - 8.8 , ISO 4014 2
5 AF02300004 WASHER, PLAIN, NORMAL M6 2
. . . . .

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56022443 cC
21 (31) VALVE ASSEMBLY 190923

4 3

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56022443 cC
190923 VALVE ASSEMBLY 22 (31)

Ref. Part no. Name Description Qty

e
1 56034305 BODY, VALVE 1
2 04182226 ADAPTER, HYDRAULIC ORFS 1 - G 1/2 2
3 06530393 HEXAGON HEAD BOLT (HALF THREAD) M6X50 - 8.8 , ISO 4014 2
4 AF02300004 WASHER, PLAIN, NORMAL M6 2

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56034271 bB
23 (31) RETURN CONNECTOR ASSY 190923

7
8 12

8 13

4 5

11

10 9

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56034271 bB
190923 RETURN CONNECTOR ASSY 24 (31)

Ref. Part no. Name Description Qty

e
1 56023781 CONNECTOR 1
2 07615541 MOUNTING PIECE R 1 1/4", 3000 PSI, 10.5 HOLES 2
3 09370307 O-RING 37,7X3,5 ,FKM, 80 SHORE , 279-20 1
4 04182269 ADAPTER, HYDRAULIC P-H 20-16F42EDMLOS 1
5 04182462 ADAPTER, ELBOW ORFS 1.11/16 - G 1 1
. . . . .
6 06530423 HEXAGON HEAD SCREW (FULL THREAD) M10X30-8.8), ISO 4017 4
7 56024019 BLOCK, SUPPORTING 1
8 06530422 HEXAGON HEAD SCREW (FULL THREAD) M10X25 - 8.8, ISO 4017 4
9 04910138 HEXACON SOCKET HEAD PLUG G 1/4 1
10 04182401 ADAPTER, ELBOW ORFS 9/16 - G 1/4 1
. . . . .
11 04910141 HEXACON SOCKET HEAD PLUG G1 1
12 AF02300006 WASHER, PLAIN, NORMAL M10 2
13 AF02500006 WASHER, PLAIN, LARGE M10 2

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00889983 bB
25 (31) CYLINDER, STEERING - 125/90X590 190923

21

15 16 2 1 3 19 17

20 15 16

8 5
13 11
8

12
18 9
24 10
6
14
9 7
24

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00889983 bB
190923 CYLINDER, STEERING - 125/90X590 26 (31)

Ref. Part no. Name Description Qty

e
1 56013604 TUBE, CYLINDER 1
2 BG00889985 ROD, PISTON 1
3 56015741 FLANGE 1
4 56014069 PISTON 1
5 55026779 SEAL, PISTON 125X109.5X6.3 1
. . . . .
6 09370614 SEAL, ROD 90X105X8.5 1
7 09370615 SEAL, ROD 90X105X11,4 1
8 09370926 RING, SLIP 125X121X20 2
9 09370613 GUIDE RING, PISTON ROD 90X95X15 2
10 09370616 RING, WIPER 90X110X10 1
. . . . .
11 56014128 RING, BACKING 124.28X3.00 1
12 06593776 BACK UP RING 1
13 09370246 O-RING 123,42X3,53 90S 1
14 09370222 O-RING 53,57X3,53 , NBR, 70 SHORE 1
15 06743226 BEARING 2
. . . . .
16 06590375 CIRCLIP 105X4, DIN 472 4
17 06751001 NIPPLE, GREASE STRAIGHT, BSP 1/8 1
18 AF01000270 SCREW, SET, SOCKET, HEXAGON, CUP POINT M12X20 2
19 06532043 HEXAGON SOCKET HEAD SCREW (FULL THREAD) M12X40 - 12.9, ISO 4762 12
20 04910138 HEXACON SOCKET HEAD PLUG G 1/4 1
. . . . .
21 04139914 PLUG, HEAD, HEXAGON SOCKET G 1/2 HEX SOCKET HEAD 1
24 55019440 RING, BACKING 2
200 56019376 SEAL KIT INCL.5-11, 13-14 1

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00825560 aA
27 (31) FILTER ASSEMBLY, PRESSURE - STEERING HYDRAULICS 190923

5 7

6 8

3 4
4

Sandvik Mining and Construction Oy Loaders Turku © 2019

 BG00825560 aA
190923 FILTER ASSEMBLY, PRESSURE - STEERING HYDRAULICS 28 (31)

Ref. Part no. Name Description Qty

e
1 56213318 FILTER, PRESSURE SEE PAGE 11-30 1
2 BG00824401 PLATE - 1
3 BG00822776 PLATE - 1
4 04182423 ADAPTER, ELBOW ORFS 1 - G 3/4 2
5 AF02400006 WASHER, PLAIN, THICK M10 4
. . . . .
6 AF02300005 WASHER, PLAIN, NORMAL M8 4
7 AF00100529 SCREW, HEXAGON HEAD, FULL THREAD M10X35 4
8 AF00100322 SCREW, HEXAGON HEAD, FULL THREAD M8X20 4

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56213318 bB
29 (31) FILTER, PRESSURE - EPF2210QIBT1MG121S26 190923

200

200

200

200

200

200

200

200

Sandvik Mining and Construction Oy Loaders Turku © 2019

 56213318 bB
190923 FILTER, PRESSURE - EPF2210QIBT1MG121S26 30 (31)

Ref. Part no. Name Description Qty

e
1 BG00208794 INDICATOR INDIC 5.0 ELEC SAE8 V 1
7 BG00208795 ELEMENT, FILTER 10 MICRON 1
200 BG00208797 SEAL KIT, FILTER SEAL KIT EPF2 NBR, FOR FILTER 1
56213318

Sandvik Mining and Construction Oy Loaders Turku © 2019