BAM Chapter 1 - Food Sampling - Preparation of Sample Homogenate - FDA
BAM Chapter 1 - Food Sampling - Preparation of Sample Homogenate - FDA
BAM Chapter 1 - Food Sampling - Preparation of Sample Homogenate - FDA
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The adequacy and condition of the sample or specimen received for examination are of primary
importance. If samples are improperly collected and mishandled or are not representative of the
sampled lot, the laboratory results will be meaningless. Because interpretations about a large
consignment of food are based on a relatively small sample of the lot, established sampling
procedures must be applied uniformly. A representative sample is essential when pathogens or
toxins are sparsely distributed within the food or when disposal of a food shipment depends on
the demonstrated bacterial content in relation to a legal standard.
The number of units that comprise a representative sample from a designated lot of a food
product must be statistically significant. The composition and nature of each lot affects the
homogeneity and uniformity of the total sample mass. The proper statistical sampling
procedure, according to whether the food is solid, semisolid, viscous, or liquid, must be
determined by the collector at the time of sampling by using the Investigations Operation
Manual (5). Sampling and sample plans are discussed in detail in ref. 6.
Whenever possible, submit samples to the laboratory in the original unopened containers. If
products are in bulk or in containers too large for submission to the laboratory, transfer
representative portions to sterile containers under aseptic conditions. There can be no
compromise in the use of sterile sampling equipment and the use of aseptic technique. Sterilize
one-piece stainless steel spoons, forceps, spatulas, and scissors in an autoclave or dry-heat oven.
Use of a propane torch or dipping the instrument in alcohol and igniting is dangerous and may
be inadequate for sterilizing equipment.
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Use containers that are clean, dry, leak-proof, wide-mouthed, sterile, and of a size suitable for
samples of the product. Containers such as plastic jars or metal cans that are leak-proof may be
hermetically sealed. Whenever possible, avoid glass containers, which may break and
contaminate the food product. For dry materials, use sterile metal boxes, cans, bags, or packets
with suitable closures. Sterile plastic bags (for dry, unfrozen materials only) or plastic bottles are
useful containers for line samples. Take care not to overfill bags or permit puncture by wire
closure. Identify each sample unit (defined later) with a properly marked strip of masking tape.
Do not use a felt pen on plastic because the ink might penetrate the container. Whenever
possible, obtain at least 100 g for each sample unit. Submit open and closed controls of sterile
containers with the sample.
Deliver samples to the laboratory promptly with the original storage conditions maintained as
nearly as possible. When collecting liquid samples, take an additional sample as a temperature
control. Check the temperature of the control sample at the time of collection and on receipt at
the laboratory. Make a record for all samples of the times and dates of collection and of arrival
at the laboratory. Dry or canned foods that are not perishable and are collected at ambient
temperatures need not be refrigerated. Transport frozen or refrigerated products in approved
insulated containers of rigid construction so that they will arrive at the laboratory unchanged.
Collect frozen samples in pre-chilled containers.
Place containers in a freezer long enough to chill them thoroughly. Keep frozen samples solidly
frozen at all times. Cool refrigerated samples, except shellfish and shell stock, in ice at 0-4°C and
transport them in a sample chest with suitable refrigerant capable of maintaining the sample at
0-4°C until arrival at the laboratory. Do not freeze refrigerated products. Unless otherwise
specified, refrigerated samples should not be analyzed more than 36 h after collection. Special
conditions apply to the collection and storage of shucked, unfrozen shellfish and shell stock (1).
Pack samples of shucked shellfish immediately in crushed ice (no temperature specified) until
analyzed; keep shell stock above freezing but below 10C. Examine refrigerated shellfish and
shell stock within 6 h of collection but in no case more than 24 h after collection. Further details
on sample handling and shipment may be found in the Investigations Operation Manual (5)
and the Laboratory Procedures Manual (3). The Investigations Operation Manual (5) contains
sampling plans for various microorganisms. Some of those commonly used are presented here.
A. Sampling plans
1. Salmonella species
a. Sample collection
Because of the continuing occurrence of Salmonella in foods, sampling plans for these
organisms have received the attention of committees of national and international
organizations (6,7). Each of these committees has recommended varying the number of
samples from a particular lot of food according to the sampling category to which a food is
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Food Category I. - Foods that would not normally be subjected to a process lethal to
Salmonella between the time of sampling and consumption and are intended for
consumption by the aged, the infirm, and infants.
Food Category II. - Foods that would not normally be subjected to a process lethal to
Salmonella between the time of sampling and consumption.
Food Category III. - Foods that would normally be subjected to a process lethal to
Salmonella between the time of sampling and consumption.
In certain instances, it may not be possible to fully conform to the sampling plan.
Nonetheless it is still important to ascertain whether or not Salmonella is present in the
suspect food. Therefore, the analyst should still try to analyze as many analytical units as is
required for the food of interest, i.e., 60 analytical units for Category I foods, 30 analytical
units for Category II foods, and 15 analytical units for Category III foods. Individual 25 g
analytical units may be combined into 375 g composites as described above unless
otherwise indicated in Chapter 5, the OMA, or if the composited samples are not fully
wettable. Below are examples of situations that might confront the analyst.
This sampling plan applies to the collection of finished products under surveillance and/or
for determination of compliance for regulatory consideration. It also applies to the
collection of factory samples of raw materials in identifiable lots of processed units and/or
finished products where regulatory action is possible. It does not apply to the collection of
in-line process sample units at various stages of manufacture since those samples do not
necessarily represent the entire lot of food under production. The actual techniques
involved in sampling are covered in the Investigations Operation Manual (5).
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The numbers of sample units to be collected in each food category are as follows: Food
Category I, 60 sample units; Food Category II, 30 sample units; Food Category III, 15
sample units. Submit all samples collected to the laboratory for analysis. Advise the
laboratory in advance of perishable sample shipments.
2) The number of sample units is correct, but several of the sample units have been
damaged and are unusable.
For example, fifteen 1 lb bags of pasta have arrived for testing, but 5 of the bags are
torn and unusable. In this case, the analyst should only sample from the 10 intact
bags. The contents of each intact bag should be mixed to ensure homogeneity before
the analytical units are withdrawn. Since the analyst needs one 375 g composite, ten
37.5 g analytical units, from the remaining 10 intact bags, should be used to form the
composite. The composite should be combined with its preenrichment medium at a
1:9 sample-to-broth ratio (375 g sample/3375 ml preenrichment) as directed in
Chapter 5 or the OMA.
3) The number of sample units is incorrect, but the total weight of the sample unit(s)
is greater than what would be necessary to perform the sample analysis.
For example, a single 10 lb wheel of cheese has arrived for testing. Since cheese is a
Category II food, thirty 25 g analytical units must be analyzed. These analytical units
should be taken randomly from a wide variety of locations around the wheel. If
Salmonella is present in a food, then the odds of detecting it will be enhanced if two
375 g composites are analyzed rather than a single 25 g analytical unit, as would be
the case if the analyst were to treat the entire wheel as a single sample.
4) There is less sample available than is necessary to form the required number of
composites.
For example, an 8 oz (226.8 g) bag of almonds has arrived for testing. Almonds are a
Category II food. Category II foods require thirty 25 g analytical units (750g), so it is
impossible to analyze the amount of almonds required by the sampling plan. In this
case, the analyst should analyze all of the almonds at a 1:9 sample-to-broth ratio
(226.8g sample/2041 ml preenrichment medium).
If, in the above example, the total weight of the almonds had been less than 2
composites (750 g), but more than 1 composite, then the analyst should analyze both
a whole and a partial composite. The analytical units comprising these composites
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should be taken randomly from a wide variety of locations in the lot of almonds.
Both composites, should be preenriched at a 1:9 sample-to-broth ratio.
b. Sample analysis
The laboratory will analyze each sample for the presence of Salmonella according to
methods described in this manual, or in Official Methods of Analysis (2). Take a 25 g
analytical unit at random from each 100 g sample unit. When a sample unit consists of
more than one container, aseptically mix the contents of each container before taking the
25 g analytical unit. To reduce the analytical workload, the analytical units may be
composited. The maximum size of a composite unit is 375 g or 15 analytical units. The
minimum number of composite units to be tested for each food category is as follows:
Food Category I, 4 composite units; Food Category II, 2 composite units; Food Category
III, one composite unit. For each 375 g composite, the entire amount of 375 g is analyzed
for Salmonella.
Keep the remainder of the sample unit in a sterile container for compliance requirements
as per section 702(b) of the Federal Food, Drug, and Cosmetic Act as amended through
February, 1993. Refrigerate perishable samples and samples supporting microbial growth.
An analytical control is required for each sample tested. The sampled lot is acceptable only
if analyses of all composite units are negative for Salmonella. If one or more composite
units are positive for Salmonella, the lot is rejected, provided that the analytical control is
negative for Salmonella. A lot will not be resampled unless the environmental control for
Salmonella is positive. For all samples positive for Salmonella, determine the somatic
group. See Chapter 5 for information on further handling of these cultures.
Recommendations for regulatory action may be based on the identification of the
Salmonella somatic group and will not require definitive serotyping before initiation of
regulatory action.
c. Imports.
These sampling plans apply to imported food products intended for human consumption.
Foods that have been classified into the 3 categories described above for regulatory
sampling are listed in the categories according to the Industry Product Code sequence and
nomenclature (4). Listing does not necessarily mean that these products are probable
sources of Salmonella. Food Category I. - Foods that would not normally be subjected to
a process lethal to Salmonella between the time of sampling and consumption and are
intended for consumption by the aged, the infirm, and infants. Food Category II. -
Foods that would not normally be subjected to a process lethal to Salmonella between the
time of sampling and consumption. Examples are as follows:
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2 Milled grain products not cooked before consumption (bran and wheat germ)
3 Bread, rolls, buns, sugared breads, crackers, custard- and cream-filled sweet goods, and icings
9 Butter and butter products, pasteurized milk and raw fluid milk and fluid milk products for direct
consumption, pasteurized and unpasteurized concentrated liquid milk products for direct consumption,
dried milk and dried milk products for direct consumption, casein, sodium caseinate, and whey
13 Ice cream from pasteurized milk and related products that have been pasteurized, raw ice cream mix and
related unpasteurized products for direct consumption
14 Pasteurized and unpasteurized imitation dairy products for direct consumption
15 Pasteurized eggs and egg products from pasteurized eggs, unpasteurized eggs and egg products from
unpasteurized eggs for consumption without further cooking
16 Canned and cured fish, vertebrates, and other fish products; fresh and frozen raw shellfish and crustacean
products for direct consumption; smoked fish, shellfish, and crustaceans for direct consumption
17 Meat and meat products, poultry and poultry products, and gelatin (flavored and unflavored bulk)
20- Fresh, frozen, and canned fruits and juices, concentrates, and nectars; dried fruits for direct consumption;
22 jams, jellies, preserves, and butters
23 Nuts, nut products, edible seeds, and edible seed products for direct consumption
24 Vegetable juices, vegetable sprouts, and vegetables normally eaten raw
27 Dressings and condiments (including mayonnaise), salad dressing, and vinegar
33 Candy (with and without chocolate; with and without nuts) and chewing gum
35 Pudding mixes not cooked before consumption, and gelatin products
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38 Soups
54 Nutrient supplements, such as vitamins, minerals, proteins, and dried inactive yeast
Food Category III: Foods that would normally be subjected to a process lethal to
Salmonella between the time of sampling and consumption. Examples are as follows:
16 Fresh and frozen fish; vertebrates (except those eaten raw); fresh and frozen shellfish and crustaceans
(except raw shellfish and crustaceans for direct consumption); other aquatic animals (including frog legs,
marine snails, and squid)
18 Vegetable protein products (simulated meats) normally cooked before consumption
24 Fresh vegetables, frozen vegetables, dried vegetables, cured and processed vegetable products normally
cooked before consumption
35 Dry dessert mixes, pudding mixes, and rennet products that are cooked before consumption
a. Sample collection
From any lot of food, collect ten 8-oz subsamples (or retail packages) at random. Do not
break or cut larger retail packages to obtain an 8-oz subsample. Collect the intact retail
unit as the subsample even if it is larger than 8 oz.
b. Sample analysis.
Analyze samples as indicated in current compliance programs.
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2. Sterile glass or metal high-speed blender jar, 1000 ml, with cover, resistant to autoclaving
for 60 min at 121°C
3. Balance, with weights; sensitivity to 0.1%
C. Receipt of samples
1. The official food sample is collected by the FDA inspector or investigator. As
soon as the sample arrives at the laboratory, the analyst should note its general physical
condition. If the sample cannot be analyzed immediately, it should be stored as described
later. Whether the sample is to be analyzed for regulatory purposes, for investigation of a
foodborne illness outbreak, or for a bacteriological survey, strict adherence to the
recommendations described here is essential.
2. Condition of sampling container. Check sampling containers for gross physical
defects. Carefully inspect plastic bags and bottles for tears, pinholes, and puncture marks.
If sample units were collected in plastic bottles, check bottles for fractures and loose lids.
If plastic bags were used for sampling, be certain that twist wires did not puncture
surrounding bags. Any cross-contamination resulting from one or more of above defects
would invalidate the sample, and the collecting district should be notified (see C-5, below)
3. Labeling and records. Be certain that each sample is accompanied by a completed copy
of the Collection Report (Form FD-464) and officially sealed with tape (FD-415a) bearing
the sample number, collecting official's name, and date. Assign each sample unit an
individual unit number and analyze as a discrete unit unless the sample is composited as
described previously in this chapter.
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4. Adherence to sampling plan. Most foods are collected under a specifically designed
sampling plan in one of several ongoing compliance programs. Foods to be examined for
Salmonella, however, are sampled according to a statistically based sampling plan
designed exclusively for use with this pathogen. Depending on the food and the type of
analysis to be performed, determine whether the food has been sampled according to the
most appropriate sampling plan.
5. Storage. If possible, examine samples immediately upon receipt. If analysis must be
postponed, however, store frozen samples at -20°C until examination. Refrigerate
unfrozen perishable samples at 0-4°C not longer than 36 h. Store nonperishable, canned,
or low-moisture foods at room temperature until analysis.
6. Notification of collecting district. If a sample fails to meet the above criteria and is
therefore not analyzed, notify the collecting district so that a valid sample can be obtained
and the possibility of a recurrence reduced.
D. Thawing
Use aseptic technique when handling product. Before handling or analysis of sample, clean
immediate and surrounding work areas. In addition, swab immediate work area with
commercial germicidal agent. Preferably, do not thaw frozen samples before analysis. If
necessary to temper a frozen sample to obtain an analytical portion, thaw it in the original
container or in the container in which it was received in the laboratory. Whenever possible,
avoid transferring the sample to a second container for thawing. Normally, a sample can be
thawed at 2-5°C within 18 h. If rapid thawing is desired, thaw the sample at less than 45°C for
not more than 15 min. When thawing a sample at elevated temperatures, agitate the sample
continuously in thermostatically controlled water bath.
E. Mixing
Various degrees of non-uniform distribution of microorganisms are to be expected in any food
sample. To ensure more even distribution, shake liquid samples thoroughly and, if practical, mix
dried samples with sterile spoons or other utensils before withdrawing the analytical unit from a
sample of 100 g or greater. Use a 50 g analytical unit of liquid or dry food to determine aerobic
plate count value and most probable number of coliforms. Other analytical unit sizes (e.g., 25 g
for Salmonella) may be recommended, depending on specific analysis to be performed. Use
analytical unit size and diluent volume recommended for appropriate Bacteriological Analytical
Manual method being used. If contents of package are obviously not homogeneous (e.g., a
frozen dinner), macerate entire contents of package and withdraw the analytical unit, or,
preferably, analyze each different food portion separately, depending on purpose of test.
F. Weighing
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Tare high-speed blender jar; then aseptically and accurately (± 0.1 g) weigh unthawed food (if
frozen) into jar. If entire sample weighs less than the required amount, weigh portion equivalent
to one-half of sample and adjust amount of diluent or broth accordingly. Total volume in
blender must completely cover blades.
References
1. American Public Health Association. 1985. Laboratory Procedures for the Examination of
Seawater and Shellfish, 5th ed. APHA, Washington, DC.
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5. Food and Drug Administration. 1993. Investigations Operations Manual. FDA, Rockville,
MD.
6. International Commission on Microbiological Specifications for Foods. 1986.
Microorganisms in Foods. 2. Sampling for Microbiological Analysis:Principles and Specific
Applications, 2nd ed. University of Toronto Press, Toronto, Ontario, Canada.
7. National Academy of Sciences. 1969. An Evaluation of the Salmonella Problem. National
Academy of Sciences, Washington, DC.
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