Wanner Hydra-Cell Catalog Imperial
Wanner Hydra-Cell Catalog Imperial
Wanner Hydra-Cell Catalog Imperial
Seal- l
Hydra-Cell F/M/D/H Series Seal-less Pumps
2 • www.Hydra-Cell.com
Hydra-Cell® Seal-less Pumps DE
S I G NE D
&
P U MP S
Contents Page
SINCE
B U IL
Design Advantages..............................................................................4
1973
T
Application Versatility.........................................................................6
Markets & Industries Served............................................................7
IN A
THE US
Primary Pumping Applications.........................................................8
Fluid Handling Capability...................................................................9
Principles of Operation
Wobble Plate Design............................................................... 10
Crank-shaft Design.................................................................. 11
Diaphragm Protection (DPC Technology).................................. 12
Certifications, Patents & Industry Recognition......................... 13
Design & Manufacturing Standards.............................................. 14
Mass Customization........................................................................ 15
Materials of Construction.............................................................. 16
Hydra-Cell F/M/D/H Series Pumps
Selection Guide........................................................................ 18
Flow Capacities & Pressure Ratings..................................... 19
“If the owner of a plant wants cost-
Models, Specifications & How to Order............................ 20 effective pumps...he will buy pumps with
C Series Valves the lowest Life Cycle Cost. Hydra-Cell
Selection Guide........................................................................ 82
is simple in construction, less elaborate
Design Advantages................................................................... 83
Models, Specifications & How to Order............................ 84 in design and physically smaller for
Accessories........................................................................................ 92 equivalent flow/pressure performance.
Hydra-Cell T & Q Series Pumps These differences can substantially affect
Selection Guide...................................................................... 122
both purchase and operating costs.”
Flow Capacities & Pressure Ratings................................... 123
Design Advantages................................................................. 124
Models, Specifications & How to Order.......................... 126 Dr. Ing Friedrich Wilhelm Hennecke
Hydra-Cell Metering Solutions Pumps Chemical Engineering World
Selection Guide...................................................................... 162
Flow Capacities & Pressure Ratings................................... 163
Design Advantages................................................................. 164
API 675 Performance Standards......................................... 166
Models, Specifications & How to Order.......................... 168
P Series & MT8 Metering Accessories.............................. 183
Bare Shaft Pumps for Metering........................................... 184
S Series Solenoid Metering Pumps..................................... 185
umps
Frequently Asked Questions....................................................... 186 Seal-less P
Design Considerations.................................................................. 187
Installation Guidelines................................................................... 188 Due to the Wanner Engineering Continuous Improvement Program,
Materials Reference....................................................................... 190 specifications and other data in this catalog are subject to change.
Glossary of Terms.......................................................................... 192 Hydra-Cell® is a registered trademark of Wanner Engineering, Inc.
Additional Wanner Engineering Pumps..................................... 194
Limited Warranty........................................................................... 196 Kel-Cell® is a registered trademark of Wanner Engineering, Inc.
Economical
• Can save approximately 30% to 50% on initial costs because
Hydra-Cell uses lower horsepower motors to achieve the
same flow rates and pressures as other pumps.
• Compact design with smaller footprint provides more
efficient use of floor space.
• Operates at 85-90% energy efficiency to reduce operating
costs.
• Seal-less design reduces maintenance and repair
expenditures and minimizes the cost of spare parts
compared to other types of pumps.
Versatile
• Variety of styles and models to pump a wide range of flow
capacities and pressure ratings.
• Hydraulically-balanced diaphragms can pump low-to-high-
viscosity liquids throughout the entire pressure range of
the pump.
• Available in a variety of construction materials to meet a
wide range of applications and ensure optimum pumping life
even when handling aggressive fluids.
• Can be fitted with SAE, ANSI or DIN flanges as well as IEC
or NEMA motor mounts.
• Can be provided with ATEX certification or other
certification to adapt to specific applications or meet
international standards.
• Design allows for easy interchangeability of pump head
materials and can accommodate mixing different materials
with one pump head.
4 • www.Hydra-Cell.com
Capable
• Tolerates abrasive solids and particulate matter up to 800
microns (depending on pump model) and 9 hardness (out of
10) on the Mohs scale without the need for fine filtration.
• Multiple diaphragms provide virtually pulse-less flow that
exceeds API 675 standards for accuracy, linearity, and
repeatability.
• Low-shear pumping action ensures integrity of long-chain
structures.
Reliable
• Can run dry indefinitely without damage to the pump.
• Robust design tolerates non-ideal operating conditions.
• No mechanical seals, packing or cups to leak or replace.
• Can operate up to 6,000 hours between lubricating oil
changes.
• Can pump acids, slurries, and liquids containing up to 40% of
non-dissolved (suspended) solids.
• Does not rely on the fluid being pumped for lubrication.
• No tight tolerances susceptible to corrosion or solid particles.
Environmental
• Liquids are 100% sealed from the atmosphere.
• No leak path for toxic vapors or harmful gasses.
• No dynamic seals to leak any Volatile Organic Compounds
(VOC).
• Lower energy costs to operate pump.
www.Hydra-Cell.com • 5
Hydra-Cell® Application Versatility
Hydra-Cell pumps operate reliably and efficiently in many different requirements. The further capability to provide
commercial, institutional, industrial, and municipal facilities precise metering and dosing is ideal for many specialized
throughout the world. The breadth of the product line offers applications. Hydra-Cell pumps can also be fitted with SAE,
a wide range of flow capacities and pressure ratings to meet ANSI, DIN, or other flange connections.
6 • www.Hydra-Cell.com
Markets and Industries Served
• Agricultural • Emissions & Environmental • Mining, Quarrying & • Pulp & Paper
• Automotive Control Tunneling • Reverse Osmosis &
• Biodiesel • Energy & Power Generation • Offshore Drilling & Filtration
• Flue Gas Emission Control Processing • Rubber & Plastic
• Biotechnical
• Car/Vehicle Washing • Food & Beverage Processing • Oil, Gas & Petrochemical • Spray Drying
• General Industrial & • Paints, Coatings, Sealants & • Steam Generation
• Ceramics
Manufacturing Adhesives
• Chemical & Petrochemical • Steel
• Glass & Clay • Personal Care
• Chip Board Manufacturing • Textiles
• Landscaping & Lawn Care • Pharmaceutical
• Cleaning & Washing • Tote, Tank & Barrel Washing
• Machine Tool Coolant • Polyurethane
• Construction • Water & Wastewater
• Marine • Propellant Packaging Treatment
• Electronics
www.Hydra-Cell.com • 7
Hydra-Cell® Primary Pumping Applications
• Blending • Coating • Dosing • Filtering • Metering • Spraying
• Cleaning • Cooling • Filling • Injecting • Mixing • Transferring
Hydra-Cell pumps deliver high-pressure, controlled flow of machine tool A P200 replaced an external gear pump to deliver a catalyst for
coolant without the need for fine filtration. polyurethane foam production and doubled volumetric efficiency.
Pumping for waste stream reduction and salt solution concentration at a Hydra-Cell pumps used for ultra-filtration by a food additive manufacturer.
pharmaceutical chemical plant.
8 • www.Hydra-Cell.com
Hydra-Cell® Fluid Handling Capability
Propane/ Freon Ammonia Polymers Fuels/ D.I. Water Glycols Chlorine Acids/ Glues/ Inks/ Resins Slurries
Butane Additives Caustics Adhesives Paints
Handles Abrasives and Low-to-High Viscosity Fluids lubricating fluids as well as difficult fluids with abrasives that
From drinking water to highly viscous cutting fluids, Hydra- can damage or destroy other types of pumps. This makes
Cell pumps handle the full spectrum of process fluids while Hydra-Cell an ideal choice in a wide range of industries and
maintaining high-efficiency operation. This includes non- when serving multiple applications in one facility.
Three P500 models replaced six piston pumps for spraying an adhesive
colorant and substantially reduced maintenance costs.
Chemical boiler feed at a power plant. Four MT8 pumps running off two Hydra-Cell pumping ethanol-based fluid for making jet fuel.
gearboxes and two motors shows its duplexing capability.
www.Hydra-Cell.com • 9
Hydra-Cell® Principles of Operation
1
2 3
4
5
6
7
10 • www.Hydra-Cell.com
Hydra-Cell® Principles of Operation
1 3
7 2
4
5
8
6
Crank-shaft Models
1 Drive Shaft 5 Diaphragms
All Hydra-Cell pumps feature a diaphragm protection system These conditions can result from system problems, poor
to safeguard the diaphragms against abnormal or adverse system design, faulty installation, an unplanned operational
conditions. Most Hydra-Cell models feature our patented Kel- incident, or other situations that would cause the diaphragms
Cell® or new Advanced Diaphragm Position Control (ADPC) to operate out of hydraulic balance and ultimately deform
technology. Others use an exclusive underfill/overfill valve and rupture.
system. They are designed to protect against: Kel-Cell and ADPC positioning systems stabilize the
• Partially or completely blocked inlet pipe or inlet filter. diaphragms in all such conditions and virtually eliminate the
• Partly or completely closed inlet shut-off valve. possibility of an incidental diaphragm failure caused by adverse
conditions.
• Inadequate liquid supply.
• Excessively viscous fluids. The underfill/overfill valve ensures optimum actuating oil on
every stroke for continuous accuracy and protection of the
• Inadequate discharge pressure.
pump and diaphragms.
• Other conditions that result in excessive vacuum formed
at the inlet of the pump.
12 • www.Hydra-Cell.com
Hydra-Cell® Proven Technology
Certifications Wanner and Hydra-Cell Awards
www.Hydra-Cell.com • 13
Hydra-Cell® Design and Manufacturing Standards
S I G NE D
DE
Hydra-Cell seal-less pumps are
designed, built, and tested in
&
P U MP S
SINCE
the Wanner Engineering
B U IL
80,000 square foot facility in
1973
Minneapolis, Minnesota. We
T
have more than 40 years of
experience serving IN A
manufacturers, processors, and THE US
commercial or institutional
organizations, including many
major global companies. ISO 9001: 2015
Hydra-Cell pumps are CERTIFIED
performance-proved for
efficiently pumping the widest range of corrosive,
high-temperature, abrasive, viscous, non-lubricating,
and recycled fluids, as well as liquids containing solids.
Every pump is assembled with the proper materials of
construction to meet the application.
Our capability is the result of a strategic emphasis on
adopting sound management principles throughout the
plant combined with attention to detail for every task
and procedure.
Continuous Improvement
• High-precision machining equipment and lean
production practices throughout an extensively
automated manufacturing facility.
• All pumps are designed, built, and tested in the USA.
• Design engineering services available for assistance
with your application.
• Extensive inventory and reliable supply chain.
• Stringent quality control systems for component-to-
component and unit-to-unit quality and consistency.
• Every pump is tested (15-minute to 2-hour run cycles)
for full flow at rated pressure, temperature, noise,
and vibration.
14 • www.Hydra-Cell.com
Mass Customization Means
Maximum Flexibility
Every order is a priority at Wanner Engineering. Every
pump is built to order. Our “Mass Customization”
philosophy leverages the modular design of Hydra-Cell
with sophisticated operational methods to:
1. Provide you with the properly configured pump for
your process application;
2. At a competitive price;
3. Delivered with minimal lead time.
We can help you match your flow/pressure requirements
to select the best model and materials of construction
based on your process fluid and industry application.
We maintain optimum inventory levels of parts and
components that translate into cost efficiencies and
faster turnaround time for customers.
An expert staff and attentive customer service
practices enable us to achieve the goals of providing
the Hydra-Cell pump engineered and configured to
your specifications.
• A wide selection of metallic and non-metallic pump
head materials plus diaphragm, valve and o-ring
materials enable easy configuration to meet your
specific needs from in-stock components.
• Base plates, couplings and coupling guards are available
in several inline and parallel mounting configurations to
suit your facility and operating environment.
• Custom pump head and body castings are available, as
well as matching OEM paint and private labeling.
• Comprehensive assortment of accessories include
regulator valves, oil coolers and filtration, oil level
monitoring, couplings, guards, connectors, and tool kits.
• Options to enhance performance such as gear boxes,
controllers, pulsation dampeners, and an assortment
of drives.
www.Hydra-Cell.com • 15
Hydra-Cell® Materials of Construction
As part of our “Mass Customization” philosophy, every Hydra-Cell pump is built
with manifolds, elastomeric materials, and valve assemblies using construction
materials specified by the customer. Hydra-Cell distributors and factory
representatives are readily available to assist customers in selecting the materials
best suited to the process application. (The range of material choices depends on
each pump model – for example, models designed to operate at higher pressures
are available with metallic pump heads only.)
Manifolds
Non-metallic Pump Heads
Non-metallic pump heads are often used when a corrosive or
aggressive fluid is being processed at lower pressures.
• Polypropylene
• PVDF
• PVC
16 • www.Hydra-Cell.com
Valve Materials Valve Springs
• Manganese Bronze
• Nickel Aluminum Bronze (NAB)
• Elgiloy*
• Hastelloy C
• 17-7 Stainless Steel
• 316L Stainless Steel
18 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
2500
Pressure: pounds per square inch (bar)
(172)
D04 D15/D17
2000
(138)
1500
(103)
F20 D10
1000
(69)
M03 H25 D35
500 D66
(34)
D12
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 36 38 64 66 68
(7.6) (15.2) (22.7) (30.3) (37.9) (45.5) (53.1) (60.6) (68.2) (75.8) (83.4) (90.1) (98.5) (136.4) (143.8) (242.3) (249.8) (257.4)
Flow: gallons per minute (liters per minute)
The graph above displays the maximum flow capacity at a Please Note: Some models do not achieve maximum flow
given pressure for each model series. The table below lists the at maximum pressure. Refer to the individual model
maximum flow capacity and maximum pressure capability of specifications in this section for precise flow and pressure
each model series. capabilities by specific pump configuration.
www.Hydra-Cell.com • 19
F20 Series
Maximum Flow Rate: 1.0 gpm (3.8 l/min)
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
F21 external shaft-driven with Polypropylene pump head. F22 flexible-coupled to 56C, 142TC, and 145TC frame motors,
shown with 316L Stainless Steel pump head.
20 • www.Hydra-Cell.com
F20 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
F20-X 1750 1.01 3.82 Maximum Discharge Pressure
F20-E 1750 0.71 2.69 Metallic Pump Heads:
F20-S 1750 0.56 2.12 F20 to 1000 psi (69 bar)
F21 to 1500 psi (103 bar)
F20-B 1750 0.31 1.17 F22 to 1500 psi (103 bar)
F20-G 1750 0.20 0.76 Non-metallic Pump Heads:
250 psi (17 bar) Polypropylene
350 psi (24 bar) PVDF
Performance and specification ratings apply to F20, F21 and F22 configurations unless specifically noted otherwise.
X-cam
1.0 3.8
0.8 3.0
E-cam
Gallons Per Minute
0.6 2.3
S-cam
0.4 1.5
G-cam
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute
www.Hydra-Cell.com • 21
F20 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
F20-X 1750 1.01 3.82 22
X
F20-E 1750 0.71 2.69
F20-S 1750 0.56 2.12 20
22 • www.Hydra-Cell.com
F20 Series Representative Drawings
F20 Models with Metallic Pump Head Inches (mm)
3.64
(92.5)
Ø 7.87
(200)
3.64
Ø 6.50 (92.5)
Ø 7.87
(165) Ø .625 (200)
Ø 6.50
(165) Ø .625
3X Ø .33
2.25 (8.4)
(57.1) 3.45
Ø .625 (87.6)
(15.9)
2.12
(53.8)
5.19
(131.7)
8.93
3X Ø .33 (226.8)
(8.4)
9.20*
(233.6)
3/8 NPT
.72
(18.4)
OUT
.65
(16.5) 2.93 4.50
IN
(74.3) (114.2)
1/2 NPT
4.98
(126.4)
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 23
2X M10 X 1.5
Ø 7.87 8.38
(200) (212.8)
4X Ø .47
(12)
.625
(15.9)
8.38
(212.8)
4X Ø .47
(12)
9.99 7.15
(253.7) (181.6) 2.93
Ø 5.87 Ø 6.50 5.70 (74.3)
(149.1) (165.1) (144.7)
1.71 3/8 NPT OUTLET
(43.4)
9.99 7.15
(253.7) (181.6)
Ø 5.87 Ø 6.50 5.70 0.73
(149.1) (165.1) (144.7) (18.4)
1.71 4.41
3/8 NPT(112.1)
OUTLET
(43.4)
0.65
3.25 (16.5)
0.73
(82.6) (18.4)
4.41
4X Ø 0.42 1/2 NPT INLET
(112.1)
(10.6)
0.65
Ø 0.625 SHAFT 3.25 (16.5)
(15.9) (82.6)
4X Ø 0.42 1/2 NPT INLET
Note: Dimensions
(10.6) are for reference only. Contact factory for certified drawings.
Ø 0.625 SHAFT
(15.9)
Ø 0.42 4.00
(10.7) (101.6)
(4 x)
24 • www.Hydra-Cell.com
F20 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
F 2 A
A complete F20 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
F20GAPGHFECG.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
F20 Close-coupled to NEMA 56C footed motor (NPT Ports) C Ceramic
F21 Shaft-driven (NPT Ports)* D Tungsten Carbide
F22 For use with pump/motor adapter (NPT Ports)* F 17-4 Stainless Steel
*Pump/motor adapters ordered separately. N Nitronic 50
See previous page. T Hastelloy C
4 Hydraulic End Cam 10 Valve Springs
X Max 1.01 gpm (3.8 l/min) @ 1750 rpm E Elgiloy
E Max 0.71 gpm (2.7 l/min) @ 1750 rpm T Hastelloy C
S Max 0.56 gpm (2.1 l/min) @ 1750 rpm 11 Valve Spring Retainers
B Max 0.31 gpm (1.2 l/min) @ 1750 rpm** C Celcon
G Max 0.20 gpm (0.8 l/min) @ 1750 rpm** H 17-7 Stainless Steel (used with metallic heads only)
5 Pump Head Version M PVDF
A NPT Ports (for all F20, F21 & F22 pumps) P Polypropylene
6 Pump Head Material T Hastelloy C (used with metallic heads only)
B Brass
Y Nylon
M PVDF
12 Hydra-Oil
P Polypropylene
G 5W30 cold-temp severe-duty synthetic oil
S 316L Stainless Steel
J EPDM-compatible oil
T Hastelloy C
K Food-contact oil
7 Diaphragm & O-ring Material
A Aflas diaphragm/PTFE o-ring Note: For motors, bases, couplings and other pump accessories, refer to
E EPDM (requires EPDM-compatible oil - Digit 12 oil . the Accessories section beginning on page 92.
code J)
G FKM
J PTFE (available with X and E cams only)**
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
T Hastelloy C
**Positive inlet pressure required for B and G cams and for PTFE diaphragms.
www.Hydra-Cell.com • 25
M03 Series
Maximum Flow Rate: 3.1 gpm (11.7 l/min)
Maximum Pressure: 1200 psi (83 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
M03 close-coupled (hollow shaft) with Polypropylene pump head. D03 external shaft-driven with 316L Stainless Steel pump head.
26 • www.Hydra-Cell.com
M03 Series Performance
Capacities
Flow
Max. Max. Flow
Pressure
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
M03-X 1750 3.1 11.7
M03-E 1750 2.2 8.3 Maximum Discharge Pressure
M03-S 1750 1.7 6.4
M03-B 1750 1.0 3.6 Metallic Pump Heads:
M03-G 1750 0.6 2.3 M03-X to 1000 psi (69 bar)
@ 1200 psi (83 bar) M03-S, E, B, G to 1200 psi (83 bar)
M03-E 1750 2.1 8.1 Non-metallic Pump Heads:
M03-S 1750 1.6 6.3 250 psi (17 bar) Polypropylene
M03-B 1750 0.9 3.5 350 psi (24 bar) PVDF
M03-G 1750 0.6 2.2
Performance and specification ratings apply to M03 Kel-Cell and D03 external shaft-driven configurations unless specifically noted otherwise.
M03-X
3.00 11.25
2.33 8.75
M03-E
2.00 7.5
Gallons Per Minute
1.66 6.25
1.33 5.0
M03-S
1.00 3.75
M03-B
0.66 2.5
M03-G
0.33 1.25
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
www.Hydra-Cell.com • 27
M03 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
M03-X 1750 3.10 11.73 24
28 • www.Hydra-Cell.com
M03 Series Representative Drawings
M03 Models with Metallic Pump Head Inches (mm)
10.14 10.14
(257.6) (257.6)
6.85 6.85
(174.1) (174.1) 7.75 7.75
.19 .19 (196.9) (196.9)
(4.8) (4.8) .70 .70 2X 3/8 NPT
2XOUTLET
3/8 NPT OUTLET
Ø .42 Ø .42
(10.7) (17.8) (17.8)
(10.7)
.73 .73
(18.4) (18.4)
Ø .627 Ø .627
(15.9) (15.9)
* Add 0.38”(9.65 mm) overall length where shown for manifold cover plate on
non-metallic models and 0.20” (5.08 mm) for bolt heads attaching the plate.
9.94 9.94
10.1410.14 (252.5)
(257.6) (252.5)
(257.6)
Ø 6.58
Ø 6.58 7.89 7.89
(167.1)
(167.1) (200.3) (200.3)
4X Ø .42
4X Ø .42
(10.7) (10.7)
2X 3/8 NPT 2X
OUTLET
3/8 NPT OUTLET
.19
(4.8) .19
(4.8)
2.25 2.75
(57.2) (69.9)2.75 .79 5.00
2.25 (20.1) (127.0) 4X .406 X .750
2.75 (57.2) 3.35
(69.9) .79 5.00 (10.31 X 19.05)
(69.9) (85.1)3.35 (20.1) 6.55 (127.0) 4X .406 X .750
2.75 6.85 .94 (10.31 X 19.05)
(69.9) (85.1)(174.1) (23.9) (166.4) 6.55
6.85 .94
(23.9) (166.4)
(174.1)
* Add 0.38”(9.65 mm) overall length where shown for manifold cover plate on
non-metallic models and 0.20” (5.08 mm) for bolt heads attaching the plate.
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 29
M03 Series Adapters/Valves
Pump/Motor Adapter Inches (mm)
5.48 5.48
3.42 (139.2)
3.42 (139.2)
4.47 4.47 (87)
(113.5) (87)
(113.5)
2.41 2.41
(61.3) (61.3)
Valve Selection
A Hydra-Cell M03/D03
pumping system uses a
C46 Pressure Regulating
Valve.
See page 86 for more
information.
30 • www.Hydra-Cell.com
M03 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
0 3
A complete M03 Series Model Number contains 12 digits including 10 customer-specified design and materials options, for example:
M03XKSTHFECA.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
D03 Shaft-driven (NPT Ports)* C Ceramic
M03 Close-coupled to NEMA 56C footed motor (NPT Ports) D Tungsten Carbide
*Pump/motor adapters ordered separately. F 17-4 Stainless Steel
See previous page. N Nitronic 50
4 Hydraulic End Cam T Hastelloy C
X Max 3.1 gpm (11.7 l/min) @ 1750 rpm
10 Valve Springs
E Max 2.2 gpm (8.3 l/min) @ 1750 rpm E Elgiloy
S Max 1.7 gpm (6.4 l/min) @ 1750 rpm S 316L Stainless Steel
B Max 1.0 gpm (3.6 l/min) @ 1750 rpm T Hastelloy C
G Max 0.6 gpm (2.3 l/min) @ 1750 rpm 11 Valve Spring Retainers
5 Pump Head Version C Celcon
A Standard NPT Ports (S, B & G cams) H 17-7 Stainless Steel (used with metallic heads only)
K Kel-Cell NPT Ports (X & E cams) M PVDF
6 Pump Head Material P Polypropylene
B Brass
T Hastelloy C (used with metallic heads only)
M PVDF
Y Nylon
P Polypropylene
S 316L Stainless Steel 12 Hydra-Oil
A 10W30 standard-duty oil
T Hastelloy CW12MW
7 Diaphragm & O-ring Material G 5W30 cold-temp severe-duty synthetic oil
A Aflas diaphragm/PTFE o-ring J EPDM-compatible oil
E EPDM (requires EPDM-compatible oil - Digit 12 oil . K Food-contact oil
code J)
Note: For motors, bases, couplings and other pump accessories, refer to
G FKM the Accessories section beginning on page 92.
J PTFE
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
T Hastelloy C
www.Hydra-Cell.com • 31
M03 Mono-Block Series
Maximum Flow Rate: 3.1 gpm (11.7 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
M03 Mono-Block, close-coupled (hollow shaft) with 316L Stainless Steel pump head.
D03 Mono-Block, external shaft-driven with Brass pump head. The Mono-Block pump head combines the valve plate and manifold into
one component for servicing without disassembly or removal of plumbing.
32 • www.Hydra-Cell.com
M03 Mono-Block Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
M03-X 1750 3.1 11.7 Maximum Discharge Pressure
M03-E 1750 2.2 8.3 1000 psi (69 bar)
Performance and specification ratings apply to M03 and D03 Mono-Block configurations unless specifically noted otherwise.
M03-X
3.00 11.25
100 psi (7 bar)
500 psi (34 bar)
1000 psi (69 bar)
2.66 10
2.33 8.75
M03-E
2.00 7.5
Gallons Per Minute
1.66 6.25
1.33 5.0
1.00 3.75
0.66 2.5
0.33 1.25
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
www.Hydra-Cell.com • 33
M03 Mono-Block Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
M03-X 1750 3.10 11.73 24
Oil Capacity 1.0 US quart (0.95 liters) - See pages 100 and
101 for oil selection and specification. 0
0 200 400 600 800 1000 1200 1400 1600 1800
0
Suction Lift:
Calculating Required Power Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
6 x rpm gpm x psi specific lift characteristics are met, refer to the inlet calculations
+ = electric motor hp
63,000 1,460 regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
6 x rpm l/min x bar NPSHr curves above.
+ = electric motor kW
84,428 511
When using a variable frequency drive (VFD) controller calculate the hp or
kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.
34 • www.Hydra-Cell.com
M03 Mono-Block Series Representative Drawings
M03 Models with Metallic Pump Head Inches (mm)
10.13 10.13
(257.2) (257.2) 7.75 7.75
(196.9) (196.9)
Ø 6.58 Ø 6.58
(167.1) (167.1) .70 .70
(17.8) (17.8)
.19 .19 4X Ø .42 4X Ø .42
4.8) (4.8) (10.7) (10.7)
1/2 NPT OUTLET 1/2
4.96 4.96
(126.1) 1/2 NPT INLET 1/2
(126.1)
1.61 1.61
(41) (41)
4.76 4.76
(121) (121)
5.05 5.05
(128.4) (128.4)
4.96
1/2 NPT OUTLET
(126.1)
4.96
1/2 NPT OUTLET
(126.1) Ø .87
4.25 (22.2)
(108) Ø .87
1.61 (22.2) 4X .406 X .750
4.25 (.41) (10.31 X 19.05)
(108) 1.61 4X .406 X .750
(.41) (10.31 X 19.05)
.94
2.25 2.75 .406
(23.9)
(57.2) (69.9) (10.3)
.94
2.25 2.75 .406
(23.9) .79 5.00
(57.2) (69.9) (10.3)
2.75 3.35 (20.1) (127)
(69.9) (85.1) .79 5.00
2.75 3.35 (20.1) (127) 6.55
(69.9) (85.1) 4.76 (166.4)
(121) 6.55
4.76 (166.4)
(121) 5.05
(128.4)
5.05
(128.4)
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 35
M03 Mono-Block Series Adapters/Valves
Pump/Motor Adapter Inches (mm)
5.48 5.48
3.42 (139.2)
3.42 (139.2)
4.47 4.47 (87)
(113.5) (87)
(113.5)
2.41 2.41
(61.3) (61.3)
Valve Selection
A Hydra-Cell M03 Mono-
Block Series pumping
system uses a C46
Pressure Regulating Valve.
See page 86 for more
information.
36 • www.Hydra-Cell.com
M03 Mono-Block Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
0 3 M
A complete M03 Mono-Block Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
M03EMBPSFEPG.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration A 10W30 standard-duty oil
D03 Shaft-driven (NPT Ports)* G 5W30 cold-temp severe-duty synthetic oil
M03 Close-coupled to NEMA 56C footed motor (NPT Ports) J EPDM-compatible oil
*Pump/motor adapters ordered separately. K Food-contact oil
See previous page.
Note: For motors, bases, couplings and other pump accessories, refer to
4 Hydraulic End Cam the Accessories section beginning on page 92.
X Max 3.1 gpm (11.7 l/min) @ 1750 rpm
E Max 2.2 gpm (8.3 l/min) @ 1750 rpm
5 Pump Head Version
M Mono-Block, Kel-Cell NPT Ports
6 Pump Head Material
B Brass
S 316L Stainless Steel
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12 oil .
code J)
G FKM
P Neoprene
T Buna-N
8 Valve Seat Material
H 17-4 Stainless Steel
S 316L Stainless Steel
9 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
10 Valve Springs
E Elgiloy
S 316L Stainless Steel
11 Valve Spring Retainers
M PVDF
P Polypropylene
12 Hydra-Oil
www.Hydra-Cell.com • 37
D04 Series
Maximum Flow Rate: 2.9 gpm (11.2 l/min)
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads
38 • www.Hydra-Cell.com
D04 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 2500 psi (172 bar) Maximum Inlet Pressure
Model rpm gpm l/min 500 psi (34 bar)
D04-X 1750 2.9 11.2 Maximum Discharge Pressure
D04-E 1750 2.0 7.7 2500 psi (172 bar)
D04-S 1750 1.6 6.2
Performance and specification ratings apply to D04 configurations unless specifically noted otherwise.
3.00 11.25
500 psi (34 bar) D04-X
1500 psi (103 bar)
2500 psi (172 bar)
2.66 10
2.33 8.75
D04-E
2.00 7.5
Gallons Per Minute
1.66 6.25
1.33 5.0
D04-S
1.00 3.75
0.66 2.5
0.33 1.25
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute
www.Hydra-Cell.com • 39
D04 Series Specifications
Flow Capacities @2500 psi (172 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D04-X 1750 2.95 11.16 14
liters/rev
2
Model @500 psi @1500 psi @2500 psi 6
See page 188 for calculating pulley size. For technical assistance in pump selection, see Frequently Asked Questions
on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.
40 • www.Hydra-Cell.com
D04 Series Representative Drawings
D04 Models with Metallic Pump Head Inches (mm)
2.12
10.38 (53.8)
(263.8)
.19
(4.8)
8.61
(218.8) 3.08 Ø .87
(78.2) (22.2)
4.25
(108)
2.75
2.25 (69.8) 3.35
(57.1) (85.1)
2.75 .95
(69.8) (24.2)
10.08
(256.0)
2.12 2.18 2.00
(53.8) (55.2) (50.8)
1/2 NPT
OUTLET
.19
(4.8)
3.08 Ø .87 1.34
(78.2) (22.2) (34.0)
.406
1/2 NPT INLET (10.31)
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 41
D04 Series Adapters/Valves
Pump/Motor Adapter Inches (mm)
5.48 5.48
3.42 (139.2)
3.42 (139.2)
4.47 4.47 (87)
(113.5) (87)
(113.5)
2.41 2.41
(61.3) (61.3)
Valve Selection
A seal-less C62 Pressure
Regulating Valve is
recommended for Hydra-
Cell D04 pumping systems,
especially for high-
pressure requirements or
when handling dirty fluids.
See page 88 for more
information.
42 • www.Hydra-Cell.com
D04 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 0 4 A
A complete D04 Series Model Number contains 12 digits including 8 customer-specified design and materials options, for example:
D04SABTHFECG.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
D04 Shaft-driven (NPT Ports)* C Celcon
*Pump/motor adapters ordered separately. H 17-7 Stainless Steel
See previous page.
M PVDF
4 Hydraulic End Cam
P Polypropylene
X Max 2.9 gpm (11.2 l/min) @ 1750 rpm
T Hastelloy C
E Max 2.0 gpm (7.7 l/min) @ 1750 rpm
Y Nylon
S Max 1.6 gpm (6.2 l/min) @ 1750 rpm
12 Hydra-Oil
5 Pump Head Version
A NPT Ports G 5W30 cold-temp severe-duty synthetic oil
6 Pump Head Material J EPDM-compatible oil
B Brass K Food-contact oil
R 304 Stainless Steel Note: For motors, bases, couplings and other pump accessories, refer to
S 316L Stainless Steel the Accessories section beginning on page 92.
T Hastelloy C
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12
oil code J)
G FKM
J PTFE
P Neoprene
T Buna-N
8 Valve Seat Material
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic
T Hastelloy C
9 Valve Material
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
S 316L Stainless Steel
T Hastelloy C
www.Hydra-Cell.com • 43
D10 Series
Maximum Flow Rate: 8.8 gpm (33.4 l/min)
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
D10 with Brass pump head. D10 with Polypropylene pump head. D10 with 316L Stainless Steel pump head
and ANSI flanges.
44 • www.Hydra-Cell.com
D10 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
D10-X 1450 8.1 30.6
Maximum Discharge Pressure
D10-E 1750 8.8 33.4
Metallic Pump Heads:
D10-S 1750 6.0 22.7 D10-X, E, S, I to 1000 psi (69 bar)
D10-I 1750 4.0 15.0 D10-X to 1500 psi (103 bar) @ 790 rpm max.
@ 1500 psi (103 bar) Non-metallic Pump Heads:
D10-X 790 4.26 15.1 250 psi (17 bar) Polypropylene
D10-E 790 3.87 14.7 350 psi (24 bar) PVDF
Performance and specification ratings apply to D10 configurations unless specifically noted otherwise.
10.0 37.9
9.0 34.1
D10-X
D10-E
7.0 26.5
6.0 22.7
Gallons Per Minute
5.0 18.9
D10-S
4.0 15.1
1500 psi (103 bar)
D10-X @ 790 rpm
D10-I
3.0 11.4
2.0 7.6
1.0 3.8
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
www.Hydra-Cell.com • 45
D10 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D10-X 1450 8.10 30.6 E
D10-E 1750 8.83 33.4 20
6
46 • www.Hydra-Cell.com
D10 Series Representative Drawings
D10 Models with Metallic Pump Head Inches (mm)
Ø 7.25
(184.2)
9.42
.19 (239.2)
(4.8) 2.25
(57.2)
Ø .87
(22.2)
2.44
(61.8)
1.13 4.27
(28.6) (108.3)
1 NPT INLET
.750
(19.05)
1.86
(47.3) 4.97
1.72 2.06 3.00 4.36 4X .406 X .750 (126.2)
(43.7) (52.3) (76.2) (110.8) (10.31 X 19.05) 6.25
11.14 (158.8)
(283.0)
.97
(24.7)
3/4 NPT OUTLET
.50
(12.7)
9.42
.19 (239.2)
(4.8) 2.25 .56
(57.2) (14.3)
Ø .87
(22.2)
2.44
(61.8)
4.27
(108.3)
1 NPT INLET
.750
(19.05)
2.56 .48
(65.1) (12.2) 4.97
(126.2)
1.72 2.06 3.00 5.06
(43.7) (52.3) (76.2) (128.6) 4X .406 X .750 6.25
(10.31 X 19.05) (158.8)
11.84
(300.8)
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 47
4.25
(108.1)
2.29
(58)
Ø 4.00
5.25
(133.5)
4.25 3.29
(108.1) (83.4)
2.29
(58)
Ø 7.00 Ø 8.75
(177.8) (222.3)
Ø 4.00
(102) Ø 4.25
MAX COUPLER O.D. (108)
MAX COUPLER O.D.
Valve Selection
A seal-less C62 Pressure 5.25
(133.5)
A C22 Pressure Regulating
Regulating Valve is3.29 Valve provides a capable,
(83.4)
recommended for Hydra- lower-cost alternative to
Cell D10 pumping systems, C62 valves for Hydra-Cell
especially for high- D10 pumping systems.
pressure requirements or See page 84 for more
Ø 8.75
when
(222.3) handling dirty fluids. information.
Ø 4.25
SeeMAXpage
(108) 88 for more
COUPLER O.D.
information.
48 • www.Hydra-Cell.com
D10 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 1 0
A complete D10 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
D10XKBTHFECA.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
D10 Shaft-driven (NPT Ports or ANSI Flanges)* C Ceramic
*Pump/motor adapters ordered separately. D Tungsten Carbide
See previous page.
F 17-4 Stainless Steel
4 Hydraulic End Cam
X Max 8.1 gpm (30.6 l/min) @ 1450 rpm N Nitronic 50
www.Hydra-Cell.com • 49
D12 Series
Maximum Flow Rate: 8.8 gpm (33.4 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
D12 equipped with Model C62 Pressure Regulating Valve and Valve/Tube Accessory, shown with Cast Iron pump head.
50 • www.Hydra-Cell.com
D12 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
250 psi (17 bar)
model rpm gpm l/min
D12-X 1450 8.1 30.6 Maximum Discharge Pressure
D12-E 1750 8.8 33.4 1000 psi (69 bar)
D12-S 1750 6.0 22.7
D12-I 1750 4.0 15.0
Performance and specification ratings apply to D12 configurations unless specifically noted otherwise.
9.0 34.1
D12-X
8.0 30.3
100 psi (14 bar)
500 psi (34 bar)
1000 psi (69 bar)
D12-E
7.0 26.5
6.0 22.7
Gallons Per Minute
5.0 18.9
D12-S
4.0 15.1
D12-I
3.0 11.4
2.0 7.6
1.0 3.8
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
www.Hydra-Cell.com • 51
D12 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D12-X 1450 8.10 30.6 E
D12-E 1750 8.83 33.4 20
6
Oil Capacity 1.5 US quarts (1.4 liters) - See pages 100 and Revolutions Per Minute
101 for oil selection and specification. Positive inlet pressure required for:
Weight A) All pumps with PTFE diaphragms
Metallic Heads: 63 lbs. (28.6 kg) B) Pumps with I-cam (consult factory)
Suction Lift:
Calculating Required Power Each Hydra-Cell pump has different lift capability depending on model
15 x rpm gpm x psi size, cam angle, speed, and fluid characteristics. To ensure that your
+ = electric motor hp specific lift characteristics are met, refer to the inlet calculations
63,000 1,460
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
15 x rpm l/min x bar
+ = electric motor kW NPSHr curves above.
84,428 511
52 • www.Hydra-Cell.com
D12 Series Representative Drawings
D12 Standard Configuration (Metallic Pump Head)
Inches (mm)
Ø .87 Access cover other Ø .87
(22.2) Ø .87 (22.2)
Access coverside
otherof pump (22.2)
.19 side of pump .19
(4.8) .19 (4.8)
(4.8)
Outlet
Outlet SAE #8
SAE #8 37° Flare Tube
3.92 3.92 Fitting
37° Flare Tube
(99.6)(99.6) Fitting
7.37
Outlet 7.37(187.2)
SAE #8 (187.2)
37° Flare Tube Bypass Bypass
Fitting Valve Valve
7.69 7.69
(195.4) (195.4)
9.61 9.61
(244.2)
(244.2)
Bypass
Tube Bypass
Tube
4.75 3.63
4X Ø .42 (120.7) (92.1) Inlet
(10.7) 2.25 1 NPT
3.00
(57.2) (76.2) 6X Ø 0.27
(6.8)
2X 4.75
(120.7) 2X 3.62
(92.1)
2X 2.05
(52.1)
4X 1.19
(30.2)
5.50 1.36
(139.7) (34.5)
11.00 1.92
(279.3) (48.7)
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 53
D12 Series Representative Drawings
D12 with Tube Accessory D12 with Valve/Tube
Inches (mm) Accessory Inches (mm)
Access cover
Access other
cover other Ø .87
Ø .87 Access cover
Access other
cover other Ø .87
Ø .87
sideside
of pump
of pump (22.2)
(22.2) sideside
of pump
of pump (22.2)
(22.2)
Access cover other Ø .87 Ø .87
.19.19 Access cover other (22.2) .19.19
side of pump (22.2) side of pump
(4.8)
(4.8) (4.8)
(4.8)
.19 .19
(4.8) (4.8) Outlet
Outlet
SAE
SAE#8 #8
3.92
3.92 3.92
3.92 Outlet 37° Flare
37° Tube
Flare Tube
3.92 (99.6)
(99.6) (99.6)
(99.6) SAE #8Fitting
Fitting
3.92 37° Flare Tube
(99.6) (99.6) Fitting
7.377.37 7.377.37
(187.2)
(187.2) Outlet
Outlet (187.2)
(187.2)
7.37 SAE SAE#8 #8 7.37
(187.2) Outlet
SAE #8 37°37° Flare Tube(187.2)
Tube
Flare Bypass
Bypass
Fitting
37° Flare Tube Fitting BypassValve
Valve
Fitting Valve
7.69
7.69 7.697.69
7.69 (195.4)
(195.4) 7.69 (195.4)
(195.4)
(195.4) (195.4)
9.299.29 9.619.61
9.29 (236.1)
(236.1) 9.61
(244.2)
(244.2)
(236.1) (244.2)
Bypass
Bypass
Bypass
TubeTube
Tube
2X 4.75 2X 4.75
(120.7) (120.7) 2X 3.62
(92.1)
2X 2.05 2X 2.05
(52.1) (52.1)
4X 1.19 4X 1.19
(30.2) (30.2)
Note: Dimensions are for reference only. Contact factory for certified drawings.
54 • www.Hydra-Cell.com
D12 Series Representative Drawings
D12 Models with Minimum Tank Size and Critical
Installation Dimensions Inches (mm)
Top View
12.37 2.48
(314.3) (63)
10.37 .60
(263.5) (15.2)
9.13
(231.8)
7.75 1.38
(196.9) (34.9)
18.00
(457.2) 8.76 4X Ø .42 4.43
Min. (222.4) 4X M6 X1 (10.7) 3.24 (112.5)
Optional M10 X 1.5 2.05 (82.3)
9.50 (52.1)
(241.3) 6X Ø .75
R4 (19.1)
(.50)
3.00
(76.2)
6X Ø .25
(6.3)
Optional M6 X 16
11.00
(279.4)
ACCESS
PLATE
11.46
(291.2)
Min. Inside
Height
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 55
D12 Series Valve/Tube Accessories
Ordering Information
Tube Accessory Part Number: A04-007-1200
Valve/Tube Accessory Part Number: A04-008-1200
Valve Selection
A seal-less C62 Pressure A C22 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell D12 pumping systems, C62 valves for Hydra-Cell
especially for high- D12 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.
56 • www.Hydra-Cell.com
D12 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 1 2 E
A complete D12 Series Model Number contains 12 digits including 8 customer-specified design and materials options, for example:
D12XKCGHFECA.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
D12 Flanged for NEMA 182/184TC, 213/215TC (NPT Ports)* C Celcon
*Tube Accessory Kits ordered separately. See previous H 17-7 Stainless Steel
page.
M PVDF
4 Hydraulic End Cam
X Max 8.1 gpm (30.6 l/min) @ 1450 rpm P Polypropylene
I Max 4.0 gpm (15.0 l/min) @ 1750 rpm A 10W30 standard-duty oil
5 Pump Head Version B 40-wt for continuous-duty (use with 316L SST pump
head - standard)
K Kel-Cell NPT Ports
C EPDM-compatible oil
R Kel-Cell NPT Ports with Optimized Valve Pocket
6 Pump Head Material E Food-contact oil
B Brass G 5W30 cold-temp severe-duty synthetic oil
C Cast Iron (Nickel-plated) Note: For motors, bases, couplings and other pump accessories, refer to
S 316L Stainless Steel the Accessories section beginning on page 92.
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12 oil
code C)
G FKM
J PTFE (available with E and S cams only; 1200 rpm
max.)
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
9 Valve Material
C Ceramic
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
10 Valve Springs
E Elgiloy
www.Hydra-Cell.com • 57
D15/D17 Series
Maximum Flow Rate: 15.5 gpm (58.7 l/min)
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads
D15 for horizontal installations shown with 316L Stainless Steel pump head.
58 • www.Hydra-Cell.com
D15/D17 Series Performance
Capacities
Max. Input Max. Flow Max. Pressure
Model rpm gpm l/min Inlet Pressure Discharge Pressure
D15-X/D17-X 1450 13.8 52.3 500 psi (34 bar) 500 psi (34 bar)
1450 13.3 50.2 500 psi (34 bar) 1500 psi (103 bar)
1450 13.0 49.2 500 psi (34 bar) 2000 psi (138 bar)
1150 10.1 38.1 500 psi (34 bar) 2500 psi (172 bar)
D15-E/D17-E 1750 15.5 58.7 500 psi (34 bar) 500 psi (34 bar)
1750 14.8 56.2 500 psi (34 bar) 1500 psi (103 bar)
1450 12.0 45.5 500 psi (34 bar) 2000 psi (138 bar)
Performance and specification ratings apply to D15/D17 configurations unless specifically noted otherwise.
16 60.6
15 56.8
500 psi (34 bar)
1500 psi (103 bar)
14 53
2000 psi (138 bar)
D15-X/D17-X
D15-E/D17-E
13 49.2
12 45.4
10 37.9
9 34.1
2500 psi (172 bar)
D15-X/D17-X @ 1150 rpm
8 30.3
7 26.5
6 22.7
5 18.9
4 15.1
3 11.4
2 7.6
1 3.8
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute
www.Hydra-Cell.com • 59
D15/D17 Series Specifications
Flow Capacities Net Positive Suction Head (NPSHr)
Model @ max rpm psi bar gpm l/min
D15-X/D17-X 1450 500 34 13.8 52.3 21
Delivery 14
Metallic Heads: 250˚F (121˚C) - Consult factory for correct Revolutions Per Minute
60 • www.Hydra-Cell.com
D15/D17 Series Representative Drawings
D15 Models for Horizontal Mounting (Metallic Pump
Head) Inches (mm)
16.04 16.04
(407.5) (407.5)
Outlet Outlet
3/4" NPT 3/4" NPT
6.66 6.6
(169.3) (169
3.90 3.90
(99.1) (99.1)
5 .25
.4) 3.70 (6.4) 3.70 3.00 3.00
(94.1) (94.1) (76.2) 1.70 (76.2) 1.70
(43.2) (43.2)
2 Ø 1.12
) (28.5)
2.29 2.29
(58.2) (58.2) 5.63 5.6
(142.9) (142
Drain Drain
Inlet Inlet 2X 3/8" NPT 2X 3/8" NPT
1-1/4" NPT 1-1/4" NPT
0.31 0.31 1.30 1.30
(7.9) (7.9) (33.02) (33.02)
2X 2.18 2X 2.18
5.76 5.76
4.50 3.35 4.50 3.35 (55.4) (55.4)
(146.3) (146.3)
(114.3) (85.1)
(114.3) (85.1) 4X .656 x 1.300 4X .656 x 1.300 7.50 7.50
(16.66 X 33.02) (16.66 X 33.02) (190.5) (190.5)
10.00 10.00
(254.0) (254.0)
10.71
10.71
(272.1)
.13 (272.1)
4.52 .13 (8) Oil Reservoir
4.52
(114.7) (8) Oil Reservoir 4.00 4.75
(114.7) 4.00
(101.6) 4.75
(120.7)
(101.6) (120.7)
2.29 3.00
8.42 2.29
(58.2) 3.00
(76.2)
8.42 4X Ø .53 (58.2)
(213.7) 4X Ø(13.5)
.53 (76.2)
1.70
(213.7) (13.5) 1.70
(43.2)
(43.2)
2X 4.75
2X(120.7)
4.75
Cap with Plug (120.7)
Cap with Plug
11.00
11.00
(279.4)
(279.4)
2X 2.18
2X (55.4)
2.18
(55.4)
3.44
3.44
(87.4) Inlet Drain Outlet
(87.4) Inlet
1-1/4 NPT Drain
2X 3/8 NPT Outlet
3/4 NPT
1-1/4 NPT 2X 3/8 NPT 3/4 NPT
5.67 6.83
5.67
(144) 6.83
(173.4)
(144) (173.4)
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 61
C
Shaft-to-Shaft
End Clearance
B B
C
D Coupling
MaxO.D.
D17 (Vertical)
D15
D15 Series (Horizontal)
Pump/Motor Adapter Kit
Dimensions
D17 Series in Inches (mm)
Pump/Motor Adapter Kit
Valve Selection
A Hydra-Cell D15/D17
Series pumping system
uses a C62 Pressure
Regulating Valve.
See page 88 for more
information.
62 • www.Hydra-Cell.com
D15/D17 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 1 K
A complete D15/D17 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
D15XKBTHFECG.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
D15 Horizontal shaft-driven (NPT Ports)* C Celcon
D17 Vertical shaft-driven (NPT Ports)* H 17-7 Stainless Steel
*Pump/motor adapters ordered separately. See M PVDF
previous page.
P Polypropylene
4 Hydraulic End Cam
X Max 13.8 gpm (52.3 l/min) @ 1450 rpm T Hastelloy C
E Max 15.5 gpm (58.7 l/min) @ 1750 rpm Y Nylon (Zytel)
5 Pump Head Version 12 Hydra-Oil
K Advanced Diaphragm Position Control (ADPC) A 10W30 standard-duty oil
6 Pump Head Material B 40-wt for continuous-duty (use with 316L SST pump
B Brass head - standard)
S 316L Stainless Steel E Food-contact oil
T Hastelloy C G 5W30 cold-temp severe-duty synthetic oil
7 Diaphragm & O-ring Material H 15W50 high-temp severe-duty synthetic oil
A Aflas diaphragm/PTFE o-ring
Note: For motors, bases, couplings and other pump accessories, refer to
G FKM the Accessories section beginning on page 92.
P Neoprene
T Buna-N
8 Valve Seat Material
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
H 17-7 Stainless Steel (high-viscosity option - requires
50 psi/3.4 bar suction pressure)
T Hastelloy C
www.Hydra-Cell.com • 63
H25 Series
Maximum Flow Rate: 20.0 gpm (75.9 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
H25 with Brass pump head. H25 with Polypropylene pump head. H25 with 316L Stainless Steel pump
head and ANSI flanges.
64 • www.Hydra-Cell.com
H25 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
H25-X 1050 20.0 75.7 Maximum Discharge Pressure
H25-E 1150 20.0 75.9 Metallic Pump Heads:
H25-S 1150 16.2 61.5 1000 psi (69 bar)
Non-metallic Pump Heads:
H25-I 1150 11.8 44.7 250 psi (17 bar) Polypropylene
350 psi (24 bar) PVDF
Performance and specification ratings apply to H25 configurations unless specifically noted otherwise.
20.0 75.7
H25-X
16.0 60.6
H25-S
14.0 53.0
Liters Per Minute
Gallons Per Minute
12.0 45.4
H25-I
10.0 37.9
8.0 30.3
6.0 22.7
4.0 15.1
2.0 7.6
0 0
0 200 400 600 800 1000 1200
www.Hydra-Cell.com • 65
H25 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
H25-X 1050 20.0 75.7
H25-E 1150 20.0 75.9 24
600lb ANSI RF flange Note: Positive inlet pressure required with PTFE diaphragms.
Shaft Diameter 1-1/8 inch (28.6 mm)
Shaft Rotation Reverse (bi-directional)
Suction Lift:
Bearings Tapered roller bearings
Each Hydra-Cell pump has different lift capability depending on model
Oil Capacity 3.3 US quarts (3.1 liters) - See pages 100 and size, cam angle, speed, and fluid characteristics. To ensure that your
101 for oil selection and specification. specific lift characteristics are met, refer to the inlet calculations
Weight regarding friction, and acceleration head losses in your Hydra-Cell
Metallic Heads: 125 lbs. (56.8 kg) Installation & Service Manual. Compare those calculations to the
NPSHr curves above.
Non-metallic Heads: 90 lbs. (40.9 kg)
See page 188 for calculating pulley size. For technical assistance in pump selection, see Frequently Asked Questions
on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.
66 • www.Hydra-Cell.com
H25 Series Representative Drawings
H25 Models with Metallic Pump Head Inches (mm)
17.01
(432.1)
.40 Ø 9.44
(10.2) (239.8)
3.90
(99.1)
Outlet
1 NPT
11.57
(293.9)
Ø 1.12 0.25
(28.6) (6.4) 3.09
(78.5)
5.63
(142.9)
1.62
(41.1) Inlet
1-1/2 NPT
1.500
(38.10)
3.75
1.63 4.50 (95.3)
(41.4) (114.3) 7.50
4X .422 X 1.500 (190.5)
3.90 9.38 (10.72 X 38.10) 9.98
(99.0) (238.1) (253.5)
Outlet
1 NPT
11.57
0.25 (293.9)
Ø 1.12 (6.4)
(28.6) 3.09
(78.5) .81
(20.6)
5.63 Inlet
(142.9) 1-1/2 NPT
2.53
1.500 (64.4)
(38.10)
.48
1.63 4.50 (12.2) 3.75
(41.4) (114.3) (95.3)
7.50
3.90 9.38 4X .422 X 1.500 (190.5)
(99.0) (238.1) (10.72 X 38.10) 9.98
(253.5)
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 67
7.99
Ø 8.75
(222.3)
Ø 9.84
(249.9)
Ø 4.75
(121)
MAX COUPLER O.D.
Valve Selection
A seal-less C63 Pressure A C23 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell H25 pumping systems, C63 valves for Hydra-Cell
especially for high- H25 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.
68 • www.Hydra-Cell.com
H25 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
H 2 5
A complete H25 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
H25XKCGNNECA.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
H25 Shaft-driven (NPT Ports or ANSI Flanges)* C Ceramic
*Pump/motor adapters ordered separately. D Tungsten Carbide
See previous page.
F 17-4 Stainless Steel
4 Hydraulic End Cam
N Nitronic 50
X Max 20.0 gpm (75.7 l/min) @ 1050 rpm
T Hastelloy C
E Max 20.0 gpm (75.9 l/min) @ 1150 rpm
10 Valve Springs
S Max 16.2 gpm (61.5 l/min) @ 1150 rpm
E Elgiloy
I Max 11.8 gpm (44.7 l/min) @ 1150 rpm
H 17-7 Stainless Steel
5 Pump Head Version
T Hastelloy C
K Kel-Cell NPT Ports
11 Valve Spring Retainers
M Machined housing to accept C-face adapter/gearbox
6 Pump Head Material C Celcon
B Brass H 17-7 Stainless Steel (used with metallic heads only)
C Cast Iron (Nickel-plated) M PVDF
G Duplex Alloy 2205 Stainless Steel (with Hastelloy C P Polypropylene
followers & follower screws)
T Hastelloy C (used with metallic heads only)
M PVDF (with Hastelloy C followers & follower screws)
Y Nylon (Zytel)
N Polypropylene (with Hastelloy C followers & follower
screws) 12 Hydra-Oil
P Polypropylene (with 316L Stainless Steel followers & A 10W30 standard-duty oil
follower screws) B 40-wt for continuous-duty oil (use with 316L SST or
R 316L Stainless Steel ANSI flange class 150 x 600 Hastelloy CW12MW pump head - standard)
S 316L Stainless Steel C EPDM-compatible oil
T Hastelloy CW12MW E Food-contact oil
7 Diaphragm & O-ring Material
G 5W30 cold-temp severe-duty synthetic oil
A Aflas diaphragm / PTFE o-ring
H 15W50 high-temp severe-duty synthetic oil
E EPDM (requires EPDM-compatible oil - Digit 12 oil
code C)
H25 Pump Housing is standard as Cast Aluminum.
G FKM
Upgrade to Ductile Iron available.
J PTFE (available with E and S cams only; 1050 rpm
max.) Note: For motors, bases, couplings and other pump accessories, refer to
P Neoprene the Accessories section beginning on page 92.
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
www.Hydra-Cell.com • 69
D35 Series
Maximum Flow Rate: 36.5 gpm (138 l/min)
Maximum Pressure: 1200 psi (83 bar) for Metallic Pump Heads
D35 with Brass pump head. D35 with 316L Stainless Steel pump head and ANSI flanges.
70 • www.Hydra-Cell.com
D35 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1200 psi (83 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar) with 1500 psi (103 bar) maximum
discharge pressure
D35-X 1050 36.5 138 500 psi (34 bar) with 1200 psi (83 bar) maximum
D35-E 1150 34.0 129 discharge pressure
@ 1500 psi (103 bar)*
Maximum Discharge Pressure
D35-X 700 23.1 87.5 1200 psi (83 bar) @ 1150 rpm max.
1500 psi (103 bar)* @ 700 rpm max.
Performance and specification ratings apply to D35 configurations unless specifically noted otherwise.
40.0 151.4
D35-X
35.0 132.5
250 psi (17 bar)
1200 psi (83 bar)
30.0 113.6
D35-E
25.0 94.6
Liters Per Minute
Gallons Per Minute
20.0 75.7
1500 psi (103 bar)*
D35-X @ 700 rpm
15.0 56.8
10.0 37.9
5.0 18.9
0 0
0 200 400 600 800 1000 1200
Revolutions Per Minute
www.Hydra-Cell.com • 71
D35 Series Specifications
Flow Capacities @1200 psi (83 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D35-X 1050 36.5 138
D35-E 1150 34.0 129
26
E
X
Delivery @1200 psi (83 bar) 24
Maximum Inlet Pressure 250 psi (17 bar) with 1500 psi (103 bar)
maximum discharge pressure
10 3
3 inch SAE flange Note: Positive inlet pressure required with PTFE diaphragms.
Discharge Port 1-1/4 inch NPT
600lb or 1500lb ANSI RF flange
1-1/4 inch SAE flange
Suction Lift:
Each Hydra-Cell pump has different lift capability depending on model
Shaft Diameter 2 inch (50.8 mm)
size, cam angle, speed, and fluid characteristics. To ensure that your
Shaft Rotation Reverse (bi-directional) specific lift characteristics are met, refer to the inlet calculations
Bearings Tapered roller bearings regarding friction, and acceleration head losses in your Hydra-Cell
Oil Capacity 7.75 US quarts (7.3 liters) - See pages 100 and Installation & Service Manual. Compare those calculations to the
101 for oil selection and specification. NPSHr curves above.
Weight
Metallic Heads: 257 lbs. (116.6 kg)
72 • www.Hydra-Cell.com
D35 Series Representative Drawings
D35 Models with NPT Inlet/Outlet Ports Inches (mm)
20.60
(523)
5.93
(151) Outlet
1.25 D35: 1 1/4 NPT
(31.7) 11.91
Inlet (303)
D35: 2 1/2 NPT dia
0.50
(12.7)
Sq. Key
4.07
(103)
Ø 2.00
(50.8)
15.11
(384)
4.02
(102) 6.99
(178)
1.153
(29.29)
.79 4.94
(20) 6.50 (125)
2.80 (165) 9.88
(71) (251)
4x .656 x 1.153
16.00 (16.66 x 29.29) 11.53
(406) (293)
20.60
(523) 2X .59 2X 2.09
5.93 (15.1) (53.2)
(151) Outlet
Ø 1.25
1.25 (31.8)
(31.7) Ø 11.91
(302.5)
0.50 dia
(12.7)
Sq. Key 4X 7/16-14 UNC
4.07
(103.3)
1.153
(29.29)
.79 4.94
(20) 6.50 (125.4)
2.80 (165) 9.88
(71) (250.9)
4x .656 x 1.153
16.00 (16.66 x 29.29) 11.53
(406) (292.9)
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 73
D35 Series Representative Drawings/Valves/Skids
D35 Models with ANSI Flange Inlet/Outlet Ports Inches (mm)
1 1/4 X CLASS 600
ANSI RF
4X Ø.75 (19.05)
EQLSP ON Ø.3875 (98.4) Ø 5.25
(133.4)
Ø 2.50
(63.5) .25
18.70 (6.4)
(475.1) 2-1/2 X CLASS 150
ANSI RF
4X Ø.75 (19.05)
EQLSP ON Ø5.50 (139.7)
0.50
(12.7)
Sq. Key
15.56
(395.2)
Ø 7.00
Ø 2.00 (177.8)
Ø 4.12
(50.8) (104.6)
4.02
(102) 6.99
(177.7)
.06
(1.5)
21.34
(542)
Note: Dimensions are for reference only. Contact factory for certified drawings.
Valve Selection
A seal-less C64 Pressure A C24 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell D35 pumping systems, C64 valves for Hydra-Cell
especially for high- D35 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.
74 • www.Hydra-Cell.com
D35 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 3 5
A complete D35 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
D35XKBTHFECA.
Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 10 Valve Springs
D35 Shaft-driven (NPT Ports or SAE or ANSI Flanges) E Elgiloy
4 Hydraulic End Cam H 17-7 Stainless Steel
X Max 36.5 gpm (138 l/min) @ 1050 rpm T Hastelloy C
E Max 34.0 gpm (129 l/min) @ 1150 rpm 11 Valve Spring Retainers
5 Pump Head Version C Celcon
K Kel-Cell NPT Ports or ANSI Flanges
H 17-7 Stainless Steel
E Kel-Cell SAE Flanges
M PVDF
6 Pump Head Material
B Brass P Polypropylene
C Ductile Iron (Nickel-plated) T Hastelloy C
G Duplex Alloy 2205 Stainless Steel (with Hastelloy C Y Nylon (Zytel)
followers & follower screws) 12 Hydra-Oil
Q 316L Stainless Steel ANSI flange class 600 x 1500 A 10W30 standard-duty oil
R 316L Stainless Steel ANSI flange class 150 x 600
B 40-wt for continuous-duty oil (use with 316L SST or
S 316L Stainless Steel - threaded or SAE ports Hastelloy CW12MW pump head - standard)
T Hastelloy CW12MW
D EPDM-compatible oil
7 Diaphragm & O-ring Material
A Aflas diaphragm / PTFE o-ring F Food-contact oil
E EPDM (requires EPDM-compatible oil - Digit 12 oil G 5W30 cold-temp severe-duty synthetic oil
code D) H 15W50 high-temp severe-duty synthetic oil
G FKM
J PTFE (available with E cam only; 1050 rpm max.)
D35 Pump Housing is standard as Cast Aluminum.
Upgrade to Ductile Iron available.
P Neoprene
T Buna-N Note: For motors, bases, couplings and other pump accessories, refer to
8 Valve Seat Material the Accessories section beginning on page 92.
C Ceramic
D Tungsten Carbide (900 rpm max.)
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
C Ceramic
D Tungsten Carbide (900 rpm max.)
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
www.Hydra-Cell.com • 75
D66 Series
Maximum Flow Rate: 65.7 gpm (248.7 l/min)
Maximum Pressure: 700 psi (48 bar) for Metallic Pump Heads
250 psi (17 bar) for Non-metallic Pump Heads
D66 with Brass pump head. D66 with Polypropylene pump head.
76 • www.Hydra-Cell.com
D66 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 700 psi (48 bar) Maximum Inlet Pressure
Model rpm gpm l/min Metallic Pump Heads: 250 psi (17 bar)
Non-metallic Pump Heads: 50 psi (3.4 bar)
D66-X 1000 65.7 248.7
Maximum Discharge Pressure
Metallic Pump Heads:
700 psi (48 bar)
Non-metallic Pump Heads:
250 psi (17 bar) Polypropylene
Performance and specification ratings apply to D66 configurations unless specifically noted otherwise.
70.0 264.9
60.0 227.1
200 psi (14 bar)
700 psi (48 bar) D66-X
50.0 189.3
Gallons Per Minute
40.0 151.4
30.0 113.6
20.0 75.7
10.0 37.9
0 0
0 200 400 600 800 1000
Revolutions Per Minute
www.Hydra-Cell.com • 77
D66 Series Specifications
Flow Capacities @ 200 psi (14 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D66-X (Metallic) 1000 67.8 256 16
Flow Capacities @ 250 psi (17 bar)
15
4.5
Model rpm gpm l/min
14
D66-X (Non-metallic) 1000 67.5 255 X
78 • www.Hydra-Cell.com
D66 Series Representative Drawings
D66 Models with SAE Flange Inlet/Outlet Ports Inches (mm)
23.47
(596.12)
Outlet
1-1/2 SAE
3.37
(85.58)
21.81 0.50
(553.96) (12.73)
18.44 Ø 2.00
(468.31) (50.82)
13.59
(345.06)
8.84
16.22 8.84 (224.41)
(411.99) (224.41)
Inlet
3 SAE
Outlet
1-1/2 SAE
3.37
(85.58)
21.81
(553.96) 1.46 0.50
(37.13) (12.73)
1.71
18.44 (43.55)
(468.31) Ø 2.00
13.62 (50.82)
(345.86)
16.22 8.84
(411.99) 7.12 (224.41)
(180.85)
Inlet
2-1/2 SAE
Note: Dimensions are for reference only. Contact factory for certified drawings.
www.Hydra-Cell.com • 79
D66 Series Representative Drawings/Valves
D66 Models with NPT Inlet/Outlet Ports Inches (mm)
23.47
(596.12)
23.47
(596.12)
Outlet
1-1/2 NPT
Outlet
1-1/2 NPT
3.37
(85.58)
21.81 3.37
(553.96) (85.58) 0.50
(12.73)
21.81
(553.96) 0.50
(12.73)
18.44 Ø 2.00
(468.31) (50.82)
18.44 13.59 Ø 2.00
(468.31) (345.06) (50.82)
13.59
(345.06) 8.84
16.22 8.84 (224.41)
(411.99) (224.41)
8.84
16.22 8.84 (224.41)
(411.99) (224.41)
Inlet
3 NPT
Inlet
3 NPT
Note: Dimensions are for reference only. Contact factory for certified drawings.
Valve Selection
A C24 Pressure Regulating
Valve is recommended for
Hydra-Cell D66 pumping
systems.
See page 84 for more
information.
80 • www.Hydra-Cell.com
D66 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 6 6 X H
A complete D66 Series Model Number contains 12 digits including 7 customer-specified design and materials options, for example:
D66XKSGHFHMH.
Order
Digit Code Description
1-3 Pump Configuration
D66 Shaft-driven (NPT Ports)
4 Hydraulic End Cam
X Max 65.7 gpm (248.7 l/min) @ 1000 rpm
5 Pump Head Version
K Kel-Cell NPT Ports
E Kel-Cell SAE Flange Ports
6 Pump Head Material
B Brass
C Ductile Iron (Nickel-plated)
G Duplex Alloy 2205 Stainless Steel (with Hastelloy C
followers and follower screws)
N Polypropylene (with Hastelloy C followers and
follower screws)
P Polypropylene (with 316 SST followers and
follower screws)
S 316L Stainless Steel
7 Diaphragm & O-ring Material
G FKM (used with metallic heads only)
H FKM (used with non-metallic heads only)
T Buna-N (used with metallic heads only)
U Buna-N (used with non-metallic heads only)
8 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
H 17-7 Stainless Steel
11 Valve Spring Retainers
C Celcon
M PVDF
12 Hydra-Oil
H 15W50 high-temp severe-duty synthetic oil
Note: For motors, bases, couplings and other pump accessories, refer to
the Accessories section beginning on page 92.
www.Hydra-Cell.com • 81
C Series Valves Selection Guide
C80 Series
Page 90
82 • www.Hydra-Cell.com
C Series Pressure Regulating Valves
Versatile Application for Positive Performance Advantages
Displacement Pumps • Accurate and repeatable.
Designed for use with any positive displacement pump, Hydra- • Adjustable.
Cell C Series pressure regulating valves bypass system fluid
• Immediate response.
to prevent excess system pressure. They can also be used as
pressure relief valves. • Smooth, chatter-free bypass.
When a system discharge is completely closed (e.g. closed • No external springs or moving parts.
spray gun, closed valve, plugged nozzle) the Hydra-Cell valve • Flow-through design with minimal pressure surge.
bypasses the total system fluid flow. The valves also balance • Heavy-duty construction.
system pressure for multiple-gun operations.
Easy to Service
Design Advantages Hydra-Cell C Series valves can be serviced in place without
removing any fittings or plumbing. Simply remove the top of
the body and replace any worn internal components.
Seal-less Diaphragm
The model C62 seal-less valve is the most frequently specified pressure
regulating valve in a Hydra-Cell pumping system.
www.Hydra-Cell.com • 83
C20 Series Valves 5.21
(132.4)
Dimensions
C22 with 3/4” NPT Ports Inches (mm)
5.21 5.21
(132.4) (132.4)
2.23
(56.7)
1.75 1.75
(44.5) (44.5)
3.40
(86.4)
6.23 6.23
(158.2) (158.2)
3X 1 NPT 3X 1 NPT
2.90
(73.6)
1.80 1.80
(45.7) (45.7)
4.80
(121.9)
7.83
C23 valve with Stainless Steel body. (198.8)
2.90 2.90
(73.6) (73.6)
4.80 4.80
(121.9) (121.9)
7.83 7.83
(198.8) (198.8) 3X 1-1/4 NPT 3X 1-1/4 NPT
3.38
(85.7)
2.75 2.75
(69.8) (69.8)
5.50
(139.7)
84 • www.Hydra-Cell.com
3.38 3.38
(85.7) (85.7)
C20 Series Valves How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11
C 2 A
A complete C22, C23 or C24 Model Number contains 11 digits, including 8 customer-specified design and material options, for
example: C22AABNSSEF.
Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
C22 3-10 gpm (11.3-37.8 l/min)
Flow Capacity Maximum Minimum
C23 3-20 gpm (11.3-75.7 l/min) Model gpm l/min gpm l/min
C24 5-40 gpm (18.9-151.4 l/min) C22 10.0 37.8 3.0 11.3
4 Inlet/Outlet Ports C23 20.0 75.7 3.0 11.3
A NPT Ports C24 40.0 151.4 5.0 18.9
5 Pressure Range (Spring Selection) Pressure Range Model Configuration
A 75-500 psi (5-34 bar)
(All Models) AA AB AC
B 500-1000 psi (34-69 bar)
psi 75-500 500-1000 1000-1500
C 1000-1500 psi (69-103 bar)
bar 5-34 34-69 69-103
6 Body/Top Material
Max. Temperature 200˚F (93˚C)
B Brass/Plated Steel
H Hastelloy CW12MW/Plated Steel
Inlet & Outlet Ports
S 316L Stainless Steel/Plated Steel C22 3/4” NPT
7 Seals/Back-up Seals C23 1” NPT
A Urethane/UHMW Polyethylene C24 1-1/4” NPT
B FKM/UHMW Polyethylene
Weight
E EPDM/PTFE
C22 3 lbs. (1.3 kg)
N Buna-N/Buna-N
V FKM/PTFE
C23 6 lbs. (2.7 kg)
8 Valve Seats C24 10 lbs. (4.5 kg)
H Hastelloy C C22 valves are used with Hydra-Cell models D10 and D12.
R 316L Stainless Steel C23 valves are used with Hydra-Cell model H25.
S 17-4 Stainless Steel C24 valves are used with Hydra-Cell models D35 and D66.
T Tungsten Carbide
9 Plungers
H Hastelloy C
R 316L Stainless Steel C20 Series valves can be used as a
S 17-4 Stainless Steel
lower-cost alternative to C60 Series
T Tungsten Carbide
10 Seat Size
seal-less valves when higher discharge
E For C22 Models pressures are not required.
J For C23 Models
N For C24 Models
11 Port Size
F For C22 Models (3/4”)
G For C23 Models (1”)
H For C24 Models (1-1/4”)
For reference on identifying metallic components of C20 Series plungers
and plunger valve seats, see page 182.
www.Hydra-Cell.com • 85
C46 Series Valves
Dimensions
C46 for In-Line Mount with
(25.4) 3/8” NPT Ports Inches (mm)
1.00
1.00
(25.4)
4.50
(105.4) Outlet
3/8 NPT
Inlet
3/8 NPT
2.00
(50.8) 3/8 NPT
Inlet
1.00
C46 for Off-Line Mount
3/8 NPT
with 3/8” NPT
2.00 Ports (25.4)
Inches (mm)
(50.8) 3/8 NPT
1.00
(25.4)
4.50
Inlet (105.4)
3/8 NPT
.88
(22.2) 4.50
Inlet 1.10 (105.4)
3/8 NPT (27.9)
.88
(22.2)
1.10
(27.9)
1.00
(25.4)
Outlet
C46 Off-line with Stainless Steel body. 3/8 NPT
1.00
(25.4)
86 • www.Hydra-Cell.com Outlet
3/8 NPT
C46 Series Valves How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11
C 4 6 S S E E
A complete C46 Model Number contains 11 digits, including 4 customer-specified design and material options, for example:
C46AABESSEE
Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
Flow Capacity Maximum Minimum
C46 0.2-10 gpm (1-37.8 l/min) NPT Ports
Model gpm l/min gpm l/min
4 Mounting Design
C46 In-line 7.0 26.5 0.2 1.0
A In-line
C46 Off-line 10.0 37.8 0.2 1.0
B Off-line
Pressure Range
5 Pressure Range (Spring Selection)
A Low Spring: 50-500 psi (3-34 bar) Low Spring 50-500 psi (3-34 bar)
B Medium Spring: 100-900 psi (7-62 bar) Medium Spring 100-900 psi (7-62 bar)
C Standard Spring: 200-1500 psi (13-103 bar) Standard Spring 200-1500 psi (13-103 bar)
6 Body Material Max. Temperature 200˚F (93˚C)
B Brass Inlet & Outlet Ports 3/8” NPT
S 316L Stainless Steel Weight 12 oz. (0.33 kg)
7 O-rings
E EPDM C46 Series valves are used with Hydra-Cell models F20, F21,
N Buna-N F22, M03/D03, and M03/D03 Mono-Block.
V FKM
8 Piston
S 316L Stainless Steel
9 Seat
S 316L Stainless Steel
10 Seat Size
E For C46 Models
11 Port Size
E For C46 Models (3/8” NPT)
www.Hydra-Cell.com • 87
C60 Series Valves
8.68
(220.6)
Dimensions
C62 with 3/4” NPT Ports Inches (mm)
8.68 8.68
(220.6) (220.6)
2.32
(59)
1.64 1.64
(41.7) (41.7)
8.73 3.10
(221.8) (78.7)
8.73 8.73
(221.8) (221.8)
3X 1 NPT 3X 1 NPT
3.08
(78.2)
1.96 1.96
(49.7) (49.7)
4.30
(109.2)
10.25
C63 valve with Brass body. (260.5)
4.30 4.30
(109.2) (109.2)
10.25 10.25
(260.5) (260.5)
3.08
(78.2)
2.18 2.18
(55.3) (55.3)
4.30
C64 valve with Stainless Steel body. (109.2)
88 • www.Hydra-Cell.com
C60 Series Valves How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11
C 6 A
A complete C62, C63 or C64 Model Number contains 11 digits, including 8 customer-specified design and material options, for
example: C62ABBVSSEF.
Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
C62 1-14 gpm (3-53.0 l/min) Flow Capacity Maximum Minimum
C63 1-25 gpm (3-94.6 l/min) Model gpm l/min gpm l/min
C64 1-40 gpm (3-151.4 l/min) C62 14.0 53.0 1.0 3.8
4 Inlet/Outlet Ports C63 25.0 94.6 1.0 3.8
A NPT Ports
C64 40.0 151.4 1.0 3.8
5 Pressure Range (Spring Selection)
A C62: 75-500 psi (5-34 bar) Pressure Range Model Configuration
C63: 75-1000 psi (5-69 bar) AA AB
C64: 75-1000 psi (5-69 bar) C62 psi 75-500 500-2500
B C62: 500-2500 psi (34-172 bar) bar 5-34 34-172
C63: 1000-2500 psi (69-172 bar)
C63 psi 75-1000 1000-2500
C64: 1000-2500 psi (69-172 bar)
bar 5-69 69-172
6 Body/Top Material
B Brass/Plated Steel C64 psi 75-1000 1000-2500
H Hastelloy C/Plated Steel (available for C62 only) bar 5-69 69-172
S 316L Stainless Steel/Plated Steel Max. Temperature 200˚F (93˚C)
7 O-rings/Diaphragm
J PTFE/PTFE Inlet & Outlet Ports
V FKM/PTFE C62 3/4” NPT
8 Valve Seats C63 1” NPT
H Hastelloy C (available for C62 only)
R 316L Stainless Steel
C64 1-1/4” NPT
S 17-4 Stainless Steel Weight
T Tungsten Carbide (available for C62 only) C62 4.0 lbs. (1.8 kg)
9 Plungers C63 6.2 lbs. (2.8 kg)
H Hastelloy C (available for C62 only) C64 7.2 lbs. (3.3 kg)
R 316L Stainless Steel C62 valves are recommended for Hydra-Cell models D04,
S 17-4 Stainless Steel D10, D12, and D15/D17.
T Tungsten Carbide (available for C62 only)
C63 valves are recommended for Hydra-Cell model H25.
10 Seat Size
C64 valves are recommended for Hydra-Cell model D35.
E For C62 Models
J For C63 Models
N For C64 Models
11 Port Size The model C62 seal-less valve is the
F For C62 Models (3/4”)
G For C63 Models (1”) most frequently specified pressure
H For C64 Models (1-1/4”) regulating valve in a Hydra-Cell
Notes: pumping system.
Hastelloy C Body available only for C62 models.
Hastelloy C and Tungsten Carbide Valve Seat/Plunger options available only
for C62 models.
C62 models fitted with Tungsten Carbide Valve Seats/Plungers rated to
1800 psi (124 bar) maximum.
www.Hydra-Cell.com • 89
C80 Series Valves
Air Bleed Priming Valves
C80 Series valves provide an effective air/vapor release
mechanism for diaphragm pump systems.
The valve automatically creates an open port to atmosphere
for the pumping system. This allows the pump to clear air or
vapors from the pump head and discharge plumbing rather
than compressing the gas and reducing flow. The valve then
closes to develop full system pressure immediately.
90 • www.Hydra-Cell.com
C80 Series Valves How to Order
Ordering Information
1 2 3 4 5 6 7 8 9
C 8 0 A
A complete C80 Model Number contains 9 digits, including 5 customer-specified design and material
options, for example: C80AAHBEB.
Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
Flow Capacity Maximum Minimum
C80 1.4-10 gpm (5.3-37.8 l/min) NPT Ports
Configuration gpm l/min gpm l/min
4 Mounting Design
A-H 3.0 11.4 1.4 5.3
A 3/8” NPT Thread
B-H 5.0 18.3 2.4 9.1
5-6 Flow Range (Spring Selection)
A-H 1.4-3 gpm (5.3-11.4 l/min) / Hastelloy spring C-H 7.0 26.5 4.6 17.4
B-H 2.4-5 gpm (9.1-18.3 l/min) / Hastelloy spring D-H 10.0 37.8 6.5 24.6
C-H 4.6-7 gpm (17.4-26.5 l/min) / Hastelloy spring D-E 10.0 37.8 6.5 24.6
D-H 6.5-10 gpm (24.6-37.8 l/min) / Hastelloy spring Pressure Range
D-E 6.5-10 gpm (24.6-37.8 l/min) / Elgiloy spring Metallic Units 75-2500 psi (5-172 bar)
7 Body Material Non-metallic Units 75-250 psi (5-17 bar)
B Brass Max. Discharge
H Hastelloy C Pressure Required 75 psi (5 bar)
M PVDF (250 psi; 17 bar maximum pressure) Max. Temperature 200˚F (93˚C)
S 316L Stainless Steel Inlet & Outlet Ports 3/8” NPT
8 O-rings
Weight
E EPDM
N Buna-N Brass 1.0 lbs. (0.45 kg)
P Neoprene Stainless Steel 1.0 lbs. (0.45 kg)
V FKM PVDF 0.3 lbs. (0.14 kg)
9 Poppet
B Brass
H Hastelloy C
S 17-4 Stainless Steel
www.Hydra-Cell.com • 91
Hydra-Cell® Pumps Accessories and Options
Accessory/Option Page
As part of our “Mass Customization”
Couplings...............................................................................93
approach, Hydra-Cell pumps are available with
a variety of in-stock accessories and options
Motors....................................................................................94
to provide a pumping system ideally suited to Motor Adapters....................................................................98
your installation and application. Motor Baseplates & Guards..............................................98
Hydra-Oil Lubricants........................................................100
Oil Cooler & Filter Systems............................................102
Oil Level Monitoring Mounting Kits..............................105
Oil Level Reservoir Sight Bottles...................................106
Vacuum Priming Kit...........................................................106
Priming Plugs.......................................................................106
Tool Kits...............................................................................107
Replacement Parts Kits....................................................108
Replacement Hydraulic Ends...........................................108
Controllers..........................................................................109
Calibration Cylinders........................................................112
Note: Accessories in this section apply to Hydra-Cell Back Pressure & Pressure Relief Valves........................113
F Series, M Series, D Series, and H Series pumps as Pulsation Dampeners........................................................116
well as Hydra-Cell P Series and MT8 metering pumps. Demonstration Units........................................................120
Additional information about metering pump accessories
Testing...................................................................................121
can be found on page 183.
92 • www.Hydra-Cell.com
Couplings
94 • www.Hydra-Cell.com
Motors
Motors, NEMA 56C Frame, Footed, 1 Phase
Shipping
HP RPM Frame Part Number Enclosure Voltage/Hz Weight (lbs.)
1/2 1800 56C M50TE18F1P56CL0 TEFC 115-230/60 23
3/4 1800 56C M75TE18F1P56CL0 TEFC 115-230/60 30
1 1800 56HC M100TE18F1P56CL0 TEFC 115-230/60 31
1-1/2 1800 56HC M150TE18F1P56CL0 TEFC 115-230/60 40
Turndown Shipping
HP RPM Frame Part Number Ratio (CT) Enclosure Voltage/Hz Weight (lbs.)
1/4 1800 56C M25EX18F3P56CA5 1000:1* TENV 230-460/60 26
1/2 1800 56C M50EX18F3P56CA5 1000:1* TENV 230-460/60 31
3/4 1800 56C M75EX18F3P56CA5 1000:1* TENV 230-460/60 38
1 1800 56C M100EX18F3P56CA5 1000:1* TENV 230-460/60 43
* If operating under 6HZ (greater than 10:1 turndown), or not operating with a VFD, consult factory.
www.Hydra-Cell.com • 95
Motors
Motors, C-Face, Footed, Turndown Shipping
3 Phase HP RPM Frame Part Number Ratio (CT) Weight (lbs.)
1 1800 143TC M100TE18F3P143TCA3 10:1 50
• Totally-enclosed, fan-cooled (TEFC), 1200 145TC M100TE12F3P145TCA3 10:1 92
continuous-duty, 230/460V, 60Hz, 3P. 1-1/2 1800 145TC M150TE18F3P145TCA3 10:1 80
• 1.15 service factor (1.0 when operated 1200 182TC M150TE12F3P182TCA3 10:1 122
with a VFD). 2 1800 145TC M200TE18F3P145TCA3 10:1 85
1200 184TC M200TE12F3P184TCA3 10:1 134
• Cast Iron construction.
3 1800 182TC M300TE18F3P182TCA3 10:1 137
• 10:1 rated motors are NEMA premium 1200 213TC M300TE12F3P213TCA3 10:1 166
efficiency. 5 1800 184TC M500TE18F3P184TCA3 10:1 135
• Class “F” insulation with Class “B” rise. 1200 215TC M500TE12F3P215TCA3 10:1 212
• 50Hz data on nameplate - 190/380V at 7-1/2 1800 213TC M750TE18F3P213TCA3 10:1 202
1.0 service factor. 1200 254TC M750TE12F3P254TCA3 10:1 317
• UL recognized with CE mark on label.
10 1800 215TC M1000TE18F3P215TCA3 10:1 221
1200 256TC M1000TE12F3P256TCA3 10:1 342
15 1800 254TC M1500TE18F3P254TCA3 10:1 318
1200 284TC M1500TE12F3P284TCA3 10:1 532
20 1800 256TC M2000TE18F3P256TCA3 10:1 397
1200 286TC M2000TE12F3P286TCA3 10:1 522
25 1800 284TC M2500TE18F3P284TCA3 10:1 512
1200 324TC M2500TE12F3P324TCA3 10:1 747
30 1800 286TC M3000TE18F3P286TCA3 10:1 547
1200 326TC M3000TE12F3P326TCA3 10:1 777
Motors, Footed, 3 Phase Turndown Shipping
HP RPM Frame Part Number Ratio (CT) Weight (lbs.)
• Totally enclosed, fan-cooled (TEFC), 1 1800 143T M100TE18F3P143TA3 10:1 48
continuous-duty, 230/460V, 60Hz, 3P. 1200 145T M100TE12F3P145TA3 10:1 90
• 1.15 service factor (1.0 when operated 900 182T M100TE9F3P182TA3 10:1 105
with a VFD). 1-1/2 1800 145T M150TE18F3P145TA3 10:1 78
• Cast Iron construction. 1200 182T M150TE12F3P182TA3 10:1 120
2 1800 145T M200TE18F3P145TA3 10:1 90
• 10:1 rated motors are NEMA premium
1200 184T M200TE12F3P184TA3 10:1 132
efficiency.
900 213T M200TE9F3P213TA3 10:1 173
• Class “F” insulation with Class “B” rise. 3 1800 182T M300TE18F3P182TA3 10:1 135
• 50Hz data on nameplate - 190/380V at 1200 213T M300TE12F3P213TA3 10:1 164
1.0 service factor. 5 1800 184T M500TE18F3P184TA3 10:1 133
• UL recognized with CE mark on label. 1200 215T M500TE12F3P215TA3 10:1 210
7-1/2 1800 213T M750TE18F3P213TA3 10:1 200
1200 254T M750TE12F3P254TA3 10:1 315
900 256T M750TE9F3P256TA3 10:1 365
10 1800 215T M1000TE18F3P215TA3 10:1 219
1200 256T M1000TE12F3P256TA3 10:1 340
900 284T M1000TE9F3P284TA3 10:1 445
15 1800 254T M1500TE18F3P254TA3 10:1 316
1200 284T M1500TE12F3P284TA3 10:1 530
900 286T M1500TE9F3P286TA3 10:1 510
20 1800 256T M2000TE18F3P256TA3 10:1 395
1200 286T M2000TE12F3P286TA3 10:1 520
900 324T M2000TE9F3P324TA3 10:1 585
25 1800 284T M2500TE18F3P284TA3 10:1 510
1200 324T M2500TE12F3P324TA3 10:1 745
30 1800 286T M3000TE18F3P286TA3 10:1 545
1200 326T M3000TE12F3P326TA3 10:1 775
900 364T M3000TE9F3P364TA3 10:1 898
40 1800 324T M4000TE18F3P324TA3 10:1 710
96 • www.Hydra-Cell.com
Motors
Standard Features
Motors, NEMA C-Face, Hazardous-duty
• Totally enclosed, fan-cooled, explosion
proof, premium efficiency, continuous-
Location, Explosion Proof, Footed, 3 Phase
duty, 230/460V, 60Hz, 3P.
Turndown Shipping
• Class 1, Div. 1, Group C & D up to HP RPM Frame Part Number Ratio (CT)(1) Weight (lbs.)
256T frame; ONLY Group D above
1 1800 143TC M100EX18F3P143TCA2 4:1 64
256T frame.
2 1800 145TC M200EX18F3P145TCA2 4:1 80
• 1.15 service factor (1.0 when operated 3 1800 182TC M300EX18F3P182TCA2 4:1 136
with a VFD).
1200 213TC M300EX12F3P213TCA2 4:1 240
• Cast Iron construction. 5 1800 184TC M500EX18F3P184TCA2 4:1 145
• Class “F” insulation. 1200 215TC M500EX12F3P215TCA2 4:1 235
• NEMA Design B. 7-1/2 1800 213TC M750EX18F3P213TCA2 4:1 200
• Inverter-duty rated, constant torque. 1200 254TC M750EX12F3P254TCA2 4:1 365
• Consult factory if operating above 10 1800 215TC M1000EX18F3P215TCA2 4:1 265
3,300-ft. elevation. 1200 256TC M1000EX12F3P256TCA2 4:1 420
• Consult the National Electric Code 15 1800 254TC M1500EX18F3P254TCA2 4:1 390
and your local regulations for proper 1200 284TC M1500EX12F3P284TCA2 4:1 575
selection of motors in hazardous 20 1800 256TC M2000EX18F3P256TCA2 4:1 455
locations. 1200 286TC M2000EX12F3P286TCA2 4:1 600
• UL and CSA listed or certified for (1) Consult factory if higher turndown ratios are required.
hazardous locations.
Motors, Hazardous-duty Location, Explosion
Proof, Footed, 3 Phase
Turndown Shipping
HP RPM Frame Part Number Ratio (CT)(1) Weight (lbs.)
1 1800 143T M100EX18F3P143TA2 4:1 64
2 1800 145T M200EX18F3P145TA2 4:1 80
3 1800 182T M300EX18F3P182TA2 4:1 136
1200 213T M300EX12F3P213TA2 4:1 240
5 1800 184T M500EX18F3P184TA2 4:1 145
1200 215T M500EX12F3P215TA2 4:1 235
7-1/2 1800 213T M750EX18F3P213TA2 4:1 200
1200 254T M750EX12F3P254TA2 4:1 365
10 1800 215T M1000EX18F3P215TA2 4:1 265
1200 256T M1000EX12F3P256TA2 4:1 420
15 1800 254T M1500EX18F3P254TA2 4:1 390
1200 284T M1500EX12F3P284TA2 4:1 575
20 1800 256T M2000EX18F3P256TA2 4:1 455
1200 286T M2000EX12F3P286TA2 4:1 600
25 1800 284T M2500EX18F3P284TA2 4:1 565
1200 324T M2500EX12F3P324TA2 4:1 825
30 1200 326T M3000EX12F3P326TA2 4:1 787
40 1800 324T M4000EX18F3P324TA2 4:1 708
(1) Consult factory if higher turndown ratios are required.
www.Hydra-Cell.com • 97
Pump Motor Adapters
Pump/Motor Adapters, NEMA
Designed for Hydra-Cell models D10, D15, Designed for Hydra-Cell models D10, D15 and Designed for Hydra-Cell models D10, D15,
H25 and D35. (D10 shown) H25. (D10 shown) H25 and D35. (D35 shown)
98 • www.Hydra-Cell.com
Pump Motor Baseplates and Guards
www.Hydra-Cell.com • 99
Hydra-Oil Lubricants
Hydra-Oil is specially formulated to maximize
performance of Hydra-Cell pumps:
EPDM-compatible Grades
• Reduce wear.
Hydra-Oil EPDM-compatible grades must be used in all
• Withstand extreme temperature changes. Hydra-Cell pumps containing EPDM diaphragms. These
• Improve pump performance. CP-100/150 F lubricants are a custom blend of polyalkylene
• Extend pump life. glycols with additives for oxidation stability, corrosion
protection, and high-viscosity index. Low solubility with
• Maintain consistent viscosity. many different hydrocarbons provides for excellent lubricity.
• Withstand extreme pressures. Hydra-Oil EPDM-compatible grades are available in 20-weight
(Order Code J) and 30/40-weight (Order Code C or D).
Standard Grades
10W30-weight (Order Code A)
For lower temperatures and lighter loads; maintains viscosity
over a wide temperature range and with repeated startups.
40-weight (Order Code B)
For continuous use at higher loads and temperatures; provides
exceptional wear resistance and film thickness.
Synthetic Grades
Hydra-Oil synthetic grades are a blend of synthesized
hydrocarbon fluids that provide pure chemicals and a heavier,
more protective oil film for bearings and pistons.
5W30 (Order Code G)
For stable protection in cold temperatures or severe duty.
15W50 (Order Code H)
For stable protection in high temperatures or severe duty.
Food-contact Grade
The Hydra-Oil food contact grade is specially formulated for
food service industry applications. Hydra-Oil SFGO grade 100
is USDA H-1 authorized, certified OU Kosher, and complies
with the requirements of FDA 21 CFR 178.3570 and FDA
21 CFR 172.882. This lubricant is a polyalphaolephin based
synthetic (PAO) and is suggested for use on equipment in
which there may be incidental contact with an edible product.
100 • www.Hydra-Cell.com
Hydra-Oil Selection Guide
How to Order with Pump Selection
Hydra-Cell pumps are shipped with the oil reservoir filled with the appropriate Hydra-Oil selected by the customer.
1. Use the Hydra-Oil Characteristics chart on page 100 to select the Hydra-Oil best suited to your application requirements.
2. Use the chart below to select the appropriate oil letter code which corresponds to the 12th digit of the pump model
ordering number. (Refer to the How to Order page in the appropriate pump product section.)
3. NOTE: All pumps equipped with EPDM diaphragms must use EPDM-compatible oil.
Oil Recommendation
Pump Model F201 M032 D04 D10 D12 D15/D17 H25 D35 D66
Oil Reservoir Capacity
US Quarts 0.125 1.00 1.10 1.10 1.5 2.2 3.3 7.75 8.0
Liters 0.120 0.95 1.05 1.05 1.4 2.1 3.1 7.3 7.5
Metallic Pump Head Material
Standard-duty G A G A A A A A -
Continuous-duty G G G B B B B B -
Cold-temperature/Severe-duty G G G G G G G G -
High-temperature/Severe-duty G G G H G H H H H
Food-contact K K K E E E E F -
EPDM-compatible J J J C C - C D -
Non-metallic Pump Head Material
Standard-duty G A - A - - A - -
Continuous-duty G G - B - - B - -
Cold-temperature/Severe-duty G G - G - - G - -
High-temperature/Severe-duty G G - H - - G - H
Food-contact K K - E - - E - -
EPDM-compatible J J - C - - C - -
1
Includes all F20, F21 and F22 models
2
Includes all D03, M03, and M03 Mono-Block models
www.Hydra-Cell.com • 101
Hydraulic Air-cooled Oil Filters
• Reduces wear and tear on the Hydra-Oil to help prolong
Hydra-Cell pump life.
• Cools Hydra-Oil from 250˚F to 185˚F using up to 110˚F
ambient air.
• Oil cooler capacity of 0.84 gallons @ 1 gpm.*
• Oil cooler capacity of 1.07 gallons @ 2 gpm.*
* Does not include oil volume for inlet and outlet hoses or individual
pump capacity.
Assembly Components
• Spin-on oil filter. Part Number Motor Type Oil Code Oil Description
• 2-gallon oil reservoir. 1 gpm Units
• 65-psi check valve. 142-500 TE A 10W30 standard-duty oil
• 200-psi gauge. 142-501 TE H 15W50 high-temp severe-duty synthetic oil
• Dirty filter indicator - holds up to 130 grams of dirt.* 142-502 TE B 40-wt for continuous-duty oil
142-503 TE E SFGO-100 Food-contact oil
• Inlet: 1/2” NPT.
142-504 TE D 20W-wt EPDM-compatible oil
• Outlet: 1-1/2” NPT.
142-505 XP A 10W30 standard-duty oil
* Filter replacement using Wanner Engineering’s standard motor oil 142-506 XP H 15W50 high-temp severe-duty synthetic oil
replacement protocol recommended after 500 hours of service.
142-507 XP B 40-wt for continuous-duty oil
142-508 XP E SFGO-100 Food-contact oil
142-509 XP D 20W-wt EPDM-compatible oil
2 gpm Units
142-510 TE A 10W30 standard-duty oil
142-511 TE H 15W50 high-temp severe-duty synthetic oil
142-512 TE B 40-wt for continuous-duty oil
142-513 TE E SFGO-100 Food-contact oil
142-514 TE D 20W-wt EPDM-compatible oil
142-515 XP A 10W30 standard-duty oil
142-516 XP H 15W50 high-temp severe-duty synthetic oil
142-517 XP B 40-wt for continuous-duty oil
142-518 XP E SFGO-100 Food-contact oil
142-519 XP D 20W-wt EPDM-compatible oil
102 • www.Hydra-Cell.com
Hydraulic Water-cooled Oil Filters
• Reduces wear and tear on the Hydra-Oil to help prolong
Hydra-Cell pump life.
• Cools Hydra-Oil from 250˚F to 185˚F using 3 gpm of up to
80˚F water.
• Water cooler capacity of approximately 1 quart.*
*Does not include oil volume for inlet and outlet hoses or individual
pump capacity.
Assembly Components
• Spin-on oil filter.
• 2-gallon oil reservoir. Part Number Motor Type Oil Code Oil Description
• 65-psi check valve. 1 gpm Units
• 200-psi gauge. 142-600 TE A 10W30 standard-duty oil
• Dirty filter indicator - holds up to 130 grams of dirt.* 142-601 TE H 15W50 high-temp severe-duty synthetic oil
www.Hydra-Cell.com • 103
Oil Cooler and Filter System
Hydra-Cell Oil Cooler and Filter Systems enable Hydra-Cell • Reduces the typical oil operating temperature by up to 30˚F
pumps to operate cooler in order to extend oil life and reduce (16˚C).
bearing wear. This helps maximize performance and reliability • Lessens the impact of pumping high-temperature fluids.
in some of the toughest industrial and process applications.
• Offers greater longevity for pump components when
They are easy to install and available with all Hydra-Cell
combined with a filtration system built into the cooling loop.
models except the F20, P100, MT8, and T & Q Series models.
(D35 shown) • Extends oil life, reducing the need for oil changes.
• Packaged system includes a hardware kit (see chart) with all
necessary fittings, hoses, adapters, hardware, and mounting
Oil Cooler & Filter System materials for installation.
Hardware Kits
A Hardware Kit must be ordered when
ordering a 103-100 or 103-150 Oil
Cooler and Filter System. Select the
20
Hardware Kit based on the pump series (500)
below.
104 • www.Hydra-Cell.com
Oil Level Monitoring Mounting Kits
Float
Low Contact
The Hydra-Cell Oil Level Monitoring Kit uses a Murphy Dimensions Inches (mm)
SWICHGAGE Model L129CK1, which is field-proven to detect
6 9
the crank case oil levels and is well-suited to detect oil levels (150) (225)
for Hydra-Cell pumps. It is not used with the F20, P100, and
T & Q Series models. (D35 shown)
• Detects changes to the oil level in the pump to minimize
costly interruptions in the process and avoid potential pump
damage
• Ideal for remote or critical industrial applications, such as oil
fields, paper mills and automotive plants
• Compact, rugged, and ready to use when supplied with a
Adjustable
Murphy SWICHGAGE (ordered separately) Height
• Adjustable height to accommodate installation options Max
Height
27
Oil Level Monitoring Mounting Kit
(685)
www.Hydra-Cell.com • 105
Oil Reservoir Sight Bottles
Oil reservoir assemblies screw in easily where the oil fill cap is
located on all Hydra-Cell pumps models except the F20, P100,
and T & Q Series models.
Hydra-Cell pumps equipped with an oil reservoir provide
additional volume for oil expansion and allow for quick visual
monitoring of the oil level and its condition.
Three different bottles are available, including a 12-oz bottle
with a low-level float switch that outputs a low voltage signal
if the oil level in the pump housing drops.
Bottle Assemblies
Description Part Number
12-oz (355 ml) volume sight bottle A01-116-3400
12-oz (355 ml) volume sight bottle with
low-level float switch A01-116-3410
4-oz (119 ml) volume sight bottle A01-116-3500
Priming Plugs
PVC priming plugs are used to assist in priming the hydraulic
cells in Hydra-Cell pumps equipped with Kel-Cell technology.
They are available in a variety of sizes with and without
air valves.
1 2 4
3
5 7
8 6
9
10
www.Hydra-Cell.com • 107
Replacement Parts Kits
Convenient replacement part kits for all models of Hydra-Cell
pumps are prepackaged with all necessary components to
make pump service quick and easy.
Three types of kits are available depending on the level of
replacement service required:
• Diaphragm Kit
• Valve Kit
• Complete Fluid-end Kit
Every kit has the correct components matching your specific
pump configuration and materials (based on your original
model number designed in Order Code Digits 7, 8, 9, 10 &
11). Contact us or your Hydra-Cell distributor to select your
correct kit.
108 • www.Hydra-Cell.com
Controllers
Controllers regulate the motor speed and strokes
per minute, providing a flow that is proportional to
the motor speed.
Selection Process
1. Ensure that the phase and enclosure match your application.
2. Using the appropriate chart below, select the controller hp
based on the hp of your motor.
3. Match the output voltage to the output voltage of your
motor.
4. Match the input voltage to your electrical source.
1 Phase
HP Type Input Voltage/Phase Output Voltage/Phase Enclosure Part Number Weight (lbs.)
1/2 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 1 C50N1-1P3P-230 2.2
1 Sensorless Vector 115 volt / 1-phase 230 volt / 3-phase IP-20 C100IP-1P3P-115 3.5
1 Micro AC Inverter 115 volt / 1-phase 230 volt / 3-phase NEMA 4 C100N4-1P3P-115 8.0
1 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 1 C100N1-1P3P-230 2.2
1 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 4 C100N4-1P3P-230 8.0
2 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 1 C200N1-1P3P-230 4.4
3 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 1 C300N1-1P3P-230 4.4
3 Phase
HP Type Input Voltage/Phase Output Voltage/Phase Enclosure Part Number Weight (lbs.)
1/2 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C50N1-3P3P-230 2.2
1 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C100N1-3P3P-230 2.2
2 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C200N1-3P3P-230 4.4
2 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 4 C200N4-3P3P-230 14.0
3 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C300N1-3P3P-230 4.4
5 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C500N1-3P3P-230 5.0
7-1/2 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C750N1-3P3P-230 13.0
10 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C1000N1-3P3P-230 13.0
1 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C100N1-3P3P-460 2.2
1 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 4 C100N4-3P3P-460 13.0
2 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C200N1-3P3P-460 2.2
2 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 4 C200N4-3P3P-460 14.0
3 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C300N1-3P3P-460 4.4
5 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C500N1-3P3P-460 4.4
7-1/2 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C750N1-3P3P-460 14.0
10 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C1000N1-3P3P-460 14.0
15 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C1500N1-3P3P-460 14.0
20 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C2000N1-3P3P-460 28.0
30 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C3000N1-3P3P-460 30.0
www.Hydra-Cell.com • 109
Control FreakTM Electronic Metering Controller
Performance Features
• Variable Frequency Drive (VFD).
• Pre-set (with password protection) for Hydra-Cell pump
Control Freak is an exclusive new electronic controller performance algorithms - can also be field-calibrated for
that provides motor speed control for Hydra-Cell Metering greater accuracy.
Solutions pumps (or Hydra-Cell bare shaft pumps for • Input for temperature probe monitoring.
metering). It features built-in programming and is available in a
web-based format or with an easy-to-use touch-screen display. • Pump-drive information screen.
The user can enter the desired flow rate or volume in gallons • Four configurable on-off relays.
or liters and system pressure in psi or bar, and the controller • Ten separate batch set-up screens per pump.
automatically runs the pump manually at the desired flow rate • Two user-configurable analog input displays.
or volume total/time, or in pre-set batches.
• Analog and digital I/O for interfacing with external devices.
This versatile electronic controller allows programming for the
• One analog input dedicated to a pre-programmed closed
flow rate or for totalization of the recent process application
loop feedback.
as well as the life of the pump.
• Includes real-time clock.
• Emergency stop safety feature.
• Versatile - enables programming for flow rate or
totalization.
110 • www.Hydra-Cell.com
Control Freak Selection Process
Programming Options
Touch-screen: Includes 7” screen with assembly cable,
CAT5e, 7-ft.
Web-based: For phone/mobile, tablet, and laptop/desktop
computers.
VFD Kits (order one VFD kit for each pump operated by the Control Freak)
Each VFD kit includes:
Power Type Input Voltage/Phase Output Voltage/Phase • Appropriate VFD model in
1/2 hp (0.37 kW) VFD 115 volt/1-phase 230/460 volt/3-phase chart to left
1/2 hp (0.37 kW) VFD 230 volt/1-phase 230/460 volt/3-phase • I/O Module, Single Pump
1 hp (0.75 kW) VFD 115 volt/1-phase 230/460 volt/3-phase • Wiring, I/O Module
1 hp (0.75 kW) VFD 230 volt/1-phase 230/460 volt/3-phase • Wiring, Motor, 22 ga., 1-ft.,
Red
2 hp (1.5 kW) VFD 230 volt/1-phase 230/460 volt/3-phase
• Wiring, Motor, 22 ga., 1-ft.,
3 hp (2.2 kW) VFD 230 volt/1-phase 230/460 volt/3-phase White
1/2 hp (0.37 kW) VFD 230 volt/3-phase 230/460 volt/3-phase • Cable, CAT5e, 1-ft.
1 hp (0.75 kW) VFD 230 volt/3-phase 230/460 volt/3-phase
2 hp (1.5 kW) VFD 230 volt/3-phase 230/460 volt/3-phase
3 hp (2.2 kW) VFD 230 volt/3-phase 230/460 volt/3-phase
1 hp (0.75 kW) VFD 460 volt/3-phase 230/460 volt/3-phase
2 hp (1.5 kW) VFD 460 volt/3-phase 230/460 volt/3-phase
3 hp (2.2 kW) VFD 460 volt/3-phase 230/460 volt/3-phase
For higher hp or kW, please consult factory.
www.Hydra-Cell.com • 111
Calibration Cylinders
The calibration cylinder verifies the flow rate of your Hydra-
Cell metering pump, providing a visual indicator that your
system is operating within the required parameters for
performance and accuracy.
Available in PVC and glass, calibration cylinders are selected
based on cylinder capacity needed (gph or lph) as determined
by the maximum shaft rpm of your pump. Models are available
for both NPT and BSPT ports.
Selection Process
1. Size the appropriate Hydra-Cell pump model to the
application. (Refer to the metering pump section starting
on page 162 for more information.)
2. Use the application rpm to select the appropriate cylinder
from the chart below.
112 • www.Hydra-Cell.com
Back Pressure and Pressure Relief Valves
Back pressure valves help ensure that your Hydra-Cell
metering pump provides accurate and predictable flow.
Pressure relief valves protect your pump and system from
over-pressurized situations.
Available in a choice of wetted materials with PTFE
diaphragms, pressure valves are selected according to the valve
port size needed for the appropriate maximum flow (gph or
lph) of your Hydra-Cell metering pump. Models are available
for both NPT and BSPT ports.
A A A
A A A A A A
Port D
Port DPort D
Port D
Port DPort D
C C C C C C C C C
Port D
Port DPort D
B B B B B B B B B
A B C
Material Port D in mm in mm in mm
Polypropylene/PVDF 3/8" (DN 10) LoFlo 3.55 90.2 2.35 59.7 0.75 19.1
1/2" (DN 15) LoFlo 4.25 108.0 2.35 59.7 1.08 27.4
3/4" (DN 20)* 5.56 141.2 3.50 88.9 1.125 28.6
1" (DN 25) StdFlo 5.86 148.8 3.50 88.9 1.25 31.8
1" (DN 25) HiFlo 7.25 184.2 4.90 124.5 1.25 31.8
2" (DN 50) StdFlo 8.90 226.1 4.90 124.5 2.15 54.6
316 SST 1/4" (DN 8) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/4" (DN 8) Super High Pressure (HP) 4.72 119.9 2.375 60.3 1.08 27.4
3/8" (DN 10) LoFlo 3.55 90.2 2.35 59.7 0.75 19.1
3/8" (DN 10) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) LoFlo 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) Super High Pressure (HP) 4.72 119.9 2.375 60.3 1.08 27.4
3/4" (DN 20)* 5.56 141.2 3.50 88.9 1.125 28.6
1" (DN 25) StdFlo 5.86 148.8 3.50 88.9 1.25 31.8
1" (DN 25) HiFlo 7.25 184.2 4.90 124.5 1.25 31.8
1" (DN 25) High Pressure 5.90 149.9 3.50 88.9 1.25 31.8
2" (DN 50) StdFlo 8.90 226.1 4.90 124.5 2.15 54.6
Hastelloy C 1/4" (DN 8) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/4" (DN 8) Super High Pressure (HP) 4.72 119.9 2.375 60.3 1.08 27.4
3/8" (DN 10) LoFlo 3.55 90.2 2.35 59.7 0.75 19.1
3/8" (DN 10) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) LoFlo 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) Super High Pressure (HP) 4.72 119.9 2.375 60.3 1.08 27.4
3/4" (DN 20)* 5.56 141.2 3.50 88.9 1.125 28.6
1" (DN 25) StdFlo 5.86 148.8 3.50 88.9 1.25 31.8
1" (DN 25) HiFlo 7.25 184.2 4.90 124.5 1.25 31.8
1" (DN 25) High Pressure 5.90 149.9 3.50 88.9 1.25 31.8
2" (DN 50) StdFlo 8.90 226.1 4.90 124.5 2.15 54.6
* 3/4" (DN 20) dimensions apply to StdFlo, HiFlo, and High Pressure models.
www.Hydra-Cell.com • 113
Back Pressure Valves
Selection Process
1. Use the Valve Port Size “D” chart below to determine the 2. For Back Pressure Valves, use the lower chart on this page
valve port size with the appropriate maximum flow rate to select the appropriate valve. For Pressure Relief Valves,
to match the Hydra-Cell pump selected: gpm and l/min are use the chart on the following page.
Continuous Flow; gph and lph are Pulsating Flow. (Note: The maximum flow rates are guidelines. Consult factory for
specific recommendations.)
114 • www.Hydra-Cell.com
Pressure Relief Valves
Pressure Adjustment Range Maximum Temperature Port Part Number
Port “D” Wetted Materials* psi bar ˚F ˚C Configuration NPT Ports BSPT Ports
1/4” (DN 8) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-800 111-800-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-804 111-804-B
1/4” (DN 8) 316 SST 1000 - 4000 69 - 275 300 149 2P90 111-780 111-780-B
Super HP Alloy 20 1000 - 4000 69 - 275 300 149 2P90 111-781 111-781-B
Hastelloy C 1000 - 4000 69 - 275 300 149 2P90 111-782 111-782-B
3/8” (DN 10) Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-401 111-401-B
LoFlo PVDF 10 - 150 0.7 - 10.3 300 149 3P 111-403 111-403-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-406 111-406-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 3P 111-410 111-410-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-407 111-407-B
Hastelloy C 50 - 350 3.5 - 24 300 149 3P 111-411 111-411-B
3/8” (DN 10) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-706 111-706-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-710 111-710-B
1/2” (DN 15) Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-421 111-421-B
LoFlo PVDF 10 - 150 0.7 - 10.3 300 149 3P 111-423 111-423-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-426 111-426-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 3P 111-430 111-430-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-427 111-427-B
Hastelloy C 50 - 350 3.5 - 24 300 149 3P 111-431 111-431-B
1/2” (DN 15) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-726 111-726-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-730 111-730-B
1/2” (DN 15)
Super HP 316 SST 1000 - 4000 69 - 275 300 149 2P90 111-783 111-783-B
3/4” (DN 20) Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-541 111-541-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 3P 111-543 111-543-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-546 111-546-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-550 111-550-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-547 111-547-B
3/4” (DN 20) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-641 111-641-B
HiFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-643 111-643-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-646 111-646-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-650 111-650-B
3/4” (DN 20) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-746 111-746-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-750 111-750-B
1” (DN 25) Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-561 111-561-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 3P 111-563 111-563-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-566 111-566-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-570 111-570-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-567 111-567-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-571 111-571-B
1” (DN 25) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-661 111-661-B
HiFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-663 111-663-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-666 111-666-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-670 111-670-B
1” (DN 25) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-766 111-766-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-770 111-770-B
2” (DN 50) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P90 111-581 111-581-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-583 111-583-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-586 111-586-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-590 111-590-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-587 111-587-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-591 111-591-B
* Diaphragm material is PTFE on all models. Other materials available on request.
www.Hydra-Cell.com • 115
Pulsation Dampeners
Pulsation dampeners protect your pumping system and its
components by removing virtually all hydraulic shock and
vibration resulting from the reciprocating stroking action of a
positive displacement pump.
They control pulsations by allowing fluid to enter a wetted
chamber of the dampener during the discharge stroke. This
displaces a flexible bladder, which compresses gas in an air
chamber, thus absorbing the shock. During the inlet stroke,
liquid pressure decreases as the dampener gas expands,
allowing fluid to re-enter the process line.
Since Hydra-Cell multiple-diaphragm model pumps provide
smooth, virtually pulse-less linear flow, pulsation dampeners
are recommended for F20 and P100 models, but are optional
for all other models.
Bladder Options
Bladder Material Application Recommendations
Buna-N Good flex life; use with petroleum, solvents, and oil-based fluids
Neoprene Good abrasion resistance and flex; use with moderate chemicals
EPDM Good for extreme cold; good chemical resistance with ketones, caustics
FKM Good for hot and aggressive fluids; use with aromatics, solvents, acids, and oils
PTFE Bellows design, excellent flex life; use with highly aggressive fluids
116 • www.Hydra-Cell.com
Pulsation Dampeners
4 Cubic Inch Dampeners: Inlet 1/2” (female) Standard Models
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 4 1000 69 110-060 110-060-B
SST Neoprene 4 1000 69 110-062 110-062-B
SST EPDM 4 1000 69 110-063 110-063-B
SST FKM 4 1000 69 110-065 110-065-B
SST PTFE 4 600 41.4 110-068 110-068-B
Hastelloy C Buna-N 4 1000 69 110-090 110-090-B
Hastelloy C Neoprene 4 1000 69 110-092 110-092-B
Hastelloy C EPDM 4 1000 69 110-093 110-093-B
Hastelloy C FKM 4 1000 69 110-095 110-095-B
Hastelloy C PTFE 4 600 41.4 110-098 110-098-B
Polypropylene Buna-N 4 150 10.3 110-999 110-999-B
Polypropylene Neoprene 4 150 10.3 110-101 110-101-B
Polypropylene EPDM 4 150 10.3 110-104 110-104-B
Polypropylene FKM 4 150 10.3 110-106 110-106-B
Polypropylene PTFE 4 150 10.3 110-109 110-109-B
PVDF Buna-N 4 150 10.3 110-020 110-020-B
PVDF Neoprene 4 150 10.3 110-022 110-022-B
PVDF EPDM 4 150 10.3 110-023 110-023-B
PVDF FKM 4 150 10.3 110-026 110-026-B
PVDF PTFE 4 150 10.3 110-028 110-028-B
www.Hydra-Cell.com • 117
Pulsation Dampeners
36 Cubic Inch Dampeners: Inlet 1/2” (female) Standard Models
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 36 1000 69 110-660 110-660-B
SST Neoprene 36 1000 69 110-662 110-662-B
SST EPDM 36 1000 69 110-663 110-663-B
SST FKM 36 1000 69 110-665 110-665-B
SST PTFE 36 600 41.4 110-668 110-668-B
CS Buna-N 36 1000 69 110-640 110-640-B
CS Neoprene 36 1000 69 110-642 110-642-B
CS EPDM 36 1000 69 110-643 110-643-B
CS FKM 36 1000 69 110-645 110-645-B
CS PTFE 36 600 41.4 110-648 110-648-B
Hastelloy C Buna-N 36 1000 69 110-690 110-690-B
Hastelloy C Neoprene 36 1000 69 110-692 110-692-B
Hastelloy C EPDM 36 1000 69 110-693 110-693-B
Hastelloy C FKM 36 1000 69 110-695 110-695-B
Hastelloy C PTFE 36 600 41.4 110-698 110-698-B
Polypropylene Buna-N 36 150 10.3 110-600 110-600-B
Polypropylene Neoprene 36 150 10.3 110-602 110-602-B
Polypropylene EPDM 36 150 10.3 110-603 110-603-B
Polypropylene FKM 36 150 10.3 110-605 110-605-B
Polypropylene PTFE 36 150 10.3 110-608 110-608-B
PVDF Buna-N 36 150 10.3 110-620 110-620-B
PVDF Neoprene 36 150 10.3 110-622 110-622-B
PVDF EPDM 36 150 10.3 110-623 110-623-B
PVDF FKM 36 150 10.3 110-625 110-625-B
PVDF PTFE 36 150 10.3 110-628 110-628-B
118 • www.Hydra-Cell.com
Pulsation Dampeners
8 Cubic Inch Dampeners: Inlet (female) High Pressure Models
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST PTFE 8 4000 275 110-049* 110-049-B*
SST FKM 8 4000 275 110-050* 110-050-B*
SST FKM 8 4000 275 110-051 110-051-B
SST PTFE 8 4000 275 110-052 110-052-B
*2-port, flow-through inlet design
10 Cubic Inch Inlet Stabilizers with J-Style Control: Inlet 1/2” (female)
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
CPVC Buna-N 10 30 2 110-210-J 110-210-J-B
CPVC Neoprene 10 30 2 110-212-J 110-212-J-B
CPVC EPDM 10 30 2 110-213-J 110-213-J-B
CPVC FKM 10 30 2 110-215-J 110-215-J-B
CPVC PTFE 10 30 2 110-218-J 110-218-J-B
1155 Cubic Inch Dampeners (5 gallon): Inlet (ANSI flange) 3.0” 150 lbs.
Max Pressure
Wetted Bladder Volume (Inch3) psi bar Part Number
CS Buna 1155 30 2 110-1155-B
CS FKM 1155 30 2 110-1155-V
www.Hydra-Cell.com • 119
Demonstration (Cutaway) Units
D10 models demonstrate the wobble plate principle of operation. P200 models demonstrate the crank-shaft principle of operation.
120 • www.Hydra-Cell.com
Testing
Wanner Engineering has a fully-equipped testing facility to perform a variety of witnessed and non-witnessed tests with
certification for Hydra-Cell pumps.
www.Hydra-Cell.com • 121
Hydra-Cell® T & Q Series Seal-less Pump Selection
122 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
T & Q Series Large Capacity Pumps Maximum Inlet Pressure for all models:
5000 500 psi (34 bar).
(345)
T100S
Maximum Operating Temperature for all
models: 180˚F (82˚C). Consult factory
for correct component specification for
T200Q temperatures above 180˚F (82˚C) or below
4500
(310)
Q330Q 40˚F (4˚C).
T200P
4000
(276)
Q330P
T100M T200M
3500
(241) Q155M Q330M
Pressure: pounds per square inch (bar)
T100K T200K
3000
(207) Q155K
Q330K
2500
(172)
T100H
2000 Q155H
(138)
T100F Q155F
1500
(103)
T100E Q155E
1000
(70)
500
(34)
0
0 30 60 90 120 150
(113.7) (227.1) (340.7) (454.2) (567.8)
Max. Capacity Max. Pressure* Max. Capacity Max. Pressure* Max. Capacity Max. Pressure*
Model BPD gpm l/min psi (bar) Model BPD gpm l/min psi (bar) Model BPD gpm l/min psi (bar)
T100E 3292 96.0 366.1 1500 (103) Q155E 5383 157 595 1500 (103) T200P 2469 72 272 4000 (276)
T100F 2623 76.5 289.6 1850 (128) Q155F 4354 127 490 1850 (128) T200Q 2160 63 238 4500 (310)
T100H 2332 68.0 257.8 2100 (145) Q155H 3806 111 421 2100 (145) Q330K 5247 153 579 3000 (207)
T100K 1543 45.0 170.4 3000 (207) Q155K 2674 78 295 3000 (207) Q330M 4664 136 514 3500 (241)
T100M 1302 38.0 143.8 3500 (241) Q155M 2160 63 238 3500 (241) Q330P 4011 117 442 4000 (276)
T100S 891 26.0 98.4 5000 (345) T200K 3189 93 352 3000 (207) Q330Q 3566 104 393 4500 (310)
T200M 2846 83 314 3500 (241)
*Maximum Discharge Pressure
www.Hydra-Cell.com • 123
Hydra-Cell® T & Q Series Design Advantages
An Economical and Environmental Choice
Hydra-Cell is a positive displacement, multiple-diaphragm
pump featuring a seal-less design that separates the
power end from the process fluid end. This provides full
containment of the pumping chamber.
As a result, there are no VOC emissions when operating
a Hydra-Cell pump and no need for expensive “vapor-
less” options to control VOC emissions as there are with
other pump designs.
In addition, there are no packing or dynamic seals
that pose environmental issues from leakage, which
contributes to costly packing or seal wear, maintenance,
and downtime.
Hydra-Cell T & Q Series pumps are available with a wide
range of manifold, valve, and diaphragm materials to meet
different process applications and safeguard the pump if Designed for higher pressures, T and Q Series pumps provide reliable, low-
hydrogen sulfide (H2S) is present. maintenance service in a variety of field production and transport applications
Compact direct drive skid designs offer a smaller (T100 shown).
installation footprint. T100 and Q155 models also
feature a double-ended shaft for greater versatility.
Rugged construction helps ensure long life with minimal
maintenance.
The Hydra-Cell High Pressure model was a finalist in the Pumps &
Systems “Product Innovation” awards, and the T100 Series earned
a “Spotlight on New Technology” from the Offshore Technology
Conference.
124 • www.Hydra-Cell.com
Hydra-Cell® T & Q Series Design Advantages
Exclusive Seal-less Diaphragm Design Available
• Seal-less design means no packing to leak, replace, or to Meet
adjust. There are less downtime, less environmental API 674!
containment costs, and less annual maintenance compared
to conventional plunger pumps.
• No mechanical or dynamic seals to leak,
fail, or replace.
• Can run dry indefinitely; the pump does
not use the process fluid for lubrication.
• Patented diaphragm position control
technology enables operation and
protects the pump in case of a closed
inlet due to abnormal or adverse
conditions, or operational error.
• Can pump the full spectrum of low-to-
high-viscosity fluids, including water-thin
fluids. The required flow is delivered due
to very low slip rates.
• Hydraulically balanced diaphragm design
for long life.
• Handles sand or other solids up to
800 microns in size; no fine filtration is
required.
• Accurate control of flow rate by varying
pump speed over a wide range of
discharge pressures and fluid viscosities.
T100
• Higher volumetric efficiency than
centrifugal pumps and gear pumps when
pumping low-viscosity fluids.
• Lower energy costs than centrifugal pumps and
other pump technologies.
Q155
www.Hydra-Cell.com • 125
T100 Series Low Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T100E 450 2.500 64 96.0 366.1 3292 1500 103 500 34
T100F 450 2.250 57 76.5 289.6 2623 1850 128 500 34
T100H 450 2.125 54 68.0 257.8 2332 2100 145 500 34
Consult factory when operating below 45 rpm.
100 375
350
90
500 psi (34 bar)
325
1000 psi (69 bar)
1500 psi (103 bar)
80 300
T100E
275
70
T100F
T100 low pressure model shown with Nickel Aluminum
200
Bronze (NAB) manifold. (Also available with Stainless Steel
50
manifold.)
175
Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
40 150
17
500 psi (34 bar)
5.05
1000 psi (69 bar) 125
2100 psi (145 bar) 16
30
T100H 100
15
NPSHr (meters of water)
4.55
NPSHr (feet of water)
20 75
14
50
10 4.05
13
25
0 0 12
0 50 100 150 200 250 300 350 400 450 3.55
Revolutions Per Minute
11
10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute
126 • www.Hydra-Cell.com
T100 Series Low Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T100E 1500 (103) 450 96.0 366.1 3292 Outlet Valve Retainer: 316 Stainless Steel
T100F 1850 (128) 450 76.5 289.6 2623 Plug-Outlet Valve Port: 316 Stainless Steel
T100H 2100 (145) 450 68.0 257.8 2332 Inlet Valve Retainer: 316 Stainless Steel
Delivery See How to Order on page 129 for customer-specified fluid end
Pressure psi (bar) gal/rev liters/rev materials choices.
T100E 500 (34) 0.220 0.831 Power End Materials
1000 (69) 0.217 0.821 Crankshaft: Forged Q&T Alloy Steel
1500 (103) 0.214 0.809 Connecting Rods: Ductile Iron
T100F 500 (34) 0.177 0.669 Crossheads: 12L14 Steel
1000 (69) 0.173 0.655 Crankcase: Ductile Iron
1850 (128) 0.170 0.644 Bearings: Spherical Roller/Journal (main)
T100H 500 (34) 0.159 0.601 Steel Backed Babbit (crankpin)
1000 (69) 0.155 0.587 Bronze (wristpin)
2100 (145) 0.152 0.575
rpm
Maximum: 450
Maximum API 674: 375
Minimum: 45 (Consult factory for speeds less than 45 rpm.) Oil Fill Cap Power End
with Dipstick
Maximum Discharge Pressure ID Plate
Metallic Heads: T100E 1500 psi (103 bar) Outlet Oil Fill Cap
T100F 1850 psi (128 bar)
T100H 2100 psi (145 bar)
Maximum Inlet Pressure 500 psi (34 bar)
Operating Temperature
Maximum: 180˚F (82.2˚C)
Minimum: 40˚F (4.4˚C)
Crankshaft Rotation
Consult factory for temperatures outside this range.
W0550
www.Hydra-Cell.com • 127
T100 Series Low Pressure Drawings
Flanged Version inches (mm)
Bottom View
20.80
(528)
4 X Ø 0.88 4.06
(22) (103)
Mounting Holes
3.22
(82)
8.27
(210)
12.06
(306)
4.83
(123)
W0554
29.11
(739)
Side View
ASME B16.5
3-1/2” CLASS 300 RF 43.00
(8x 3/4-10 UNC-2B) (1092)
Inlet Both Sides ASME B16.5
2” CLASS 900 RF
(8x 7/8-9 UNC-2B)
Outlet Both Sides
1/2-14 NPT
19.44
(494)
1/2-14 NPT
10.25
(260)
13.55
(344)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
Note: Dimensions are for reference only. Contact factory for certified drawings.
128 • www.Hydra-Cell.com
T100 Series Low Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 1 0 0 R
A complete T100 Series Low Pressure Model Number contains 14 digits including 9 customer-specified design and materials options, for example: T100ERDGHFESAO.
Low Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 12 Valve Spring Retainers
T100 Shaft-driven S 316 SST
5 Performance T Hastelloy C
E Max. 96.0 gpm (366.1 l/min) 3292 BPD @ 1500 psi 13 Hydra-Oil
(103 bar) A 10W30 standard-duty oil
F Max. 76.5 gpm (289.6 l/min) 2623 BPD @ 1850 psi B 40-wt. oil
(128 bar) D EPDM-compatible oil
H Max. 68.0 gpm (257.8 l/min) 2332 BPD @ 2100 psi E Food-contact oil
(145 bar) H 15W50 high-temp severe-duty synthetic oil
6 Pump Head Version 14 Oil Level Monitor Cover
R ANSI Flanged Ports (RF on Inlet / RF on Discharge) C Float switch, normally closed (recommended)
7 Pump Head Material O Float switch, normally open
D Nickel Aluminum Bronze (NAB) S Float switch, Class I, Div. 1, Groups C & D, normally closed
G Duplex Alloy 2205 Stainless Steel T Float switch, Class I, Div. 1, Groups C & D, normally open
S 316L Stainless Steel CF3M W Float switch, ATEX/IECEx, 4-20 mA analog output
T Hastelloy CX2M (qualification required)
X Float switch, ATEX/IECEx, 4-20 mA discrete output
8 Diaphragm & O-ring Material
(qualification required)
A Aflas
Y No switch, flat back cover
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D)
G FKM Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
T Buna-N on T100 Series pumps. It contains a float switch assembly that can trigger an alarm or
shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
9 Valve Seat Material without a float switch cover.
D Tungsten Carbide*
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.
www.Hydra-Cell.com • 129
T100 Series Medium Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T100K 450 1.750 44 45.0 170.4 1543 3000 207 500 34
T100M 450 1.625 41 38.0 143.8 1302 3500 241 500 34
Consult factory when operating below 45 rpm.
50
180
45 170
160
40 150
500 psi (34 bar)
1500 psi (103 bar) 140
35 3000 psi (207 bar)
130
T100K
120
Gallons Per Minute
30
Liters Per Minute
110
20
80 Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
500 psi (34 bar) 70 17
1750 psi (121 bar) 5.05
60
15 3500 psi (241 bar)
16
T100M 50
10 40
15
30
5 20 14
10 4.05
13
0 0
0 50 100 150 200 250 300 350 400 450
Revolutions Per Minute 12
3.55
11
10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute
130 • www.Hydra-Cell.com
T100 Series Medium Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T100K 3000 (207) 450 45.0 170.4 1543 Outlet Valve Retainer: 316 Stainless Steel
T100M 3500 (241) 450 38.0 143.8 1302 Plug-Outlet Valve Port: 316 Stainless Steel
Delivery Inlet Valve Retainer: 316 Stainless Steel
Pressure psi (bar) gal/rev liters/rev See How to Order on page 133 for customer-specified fluid end
T100K 500 (34) 0.107 0.406 materials choices.
1500 (103) 0.105 0.397 Power End Materials
3000 (207) 0.101 0.384 Crankshaft: Forged Q&T Alloy Steel
T100M 500 (34) 0.091 0.345 Connecting Rods: Ductile Iron
1750 (121) 0.089 0.338 Crossheads: 12L14 Steel
3500 (241) 0.086 0.327 Crankcase: Ductile Iron
rpm Bearings: Spherical Roller/Journal (main)
Maximum: 450 Steel Backed Babbit (crankpin)
Maximum API 674: 375 Bronze (wristpin)
Minimum: 45 (Consult factory for speeds less than 45 rpm.)
Maximum Discharge Pressure
Metallic Heads: T100K 3000 psi (207 bar) Oil Fill Cap Power End
with Dipstick ID Plate
T100M 3500 psi (241 bar)
Maximum Inlet Pressure 500 psi (34 bar) Outlet
Oil Fill Cap
Operating Temperature
Maximum: 180˚F (82.2˚C)
Minimum: 40˚F (4.4˚C)
Consult factory for temperatures outside this range.
Maximum Solids Size 800 microns
Input Shaft Left or Right Side
Inlet Ports 3-1/2 inch Class 300 RF ANSI Flange or W0499C
Crankshaft Rotation
2-1/2 inch NPT
Discharge Ports 1-1/2 inch Class 2500 RTJ ANSI Flange or Fluid End
1-1/2 inch NPT Hydraulic Section
Inlet
Plunger Stroke Length 3-1/2 inch (88.9 mm) Flange Shown
Shaft Diameter 3 inch (76.2 mm)
Shaft Rotation Uni-directional (See rotation arrow.)
Oil Capacity 18 US quarts (17 liters) - blank back cover Calculating Required Horsepower (kW)*
20.5 US quarts (19.4 liters) - oil level back cover
gpm x psi
= electric motor hp*
See How to Order on page 133 for oil selection;
1,460
see page 100 for oil specification. lpm x bar
= electric motor kW*
Weight 511
* hp (kW) is required application power.
Metallic Heads: 1100 lbs. (499 kg)
Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.
www.Hydra-Cell.com • 131
T100 Series Medium Pressure Drawings
Threaded Version Inches (mm)
4.83
(123)
Side View
40.14
(1019)
2-1/2 NPT Intlet Both Sides
1-1/2 NPT Outlet Both Sides
W0507C
1/2-14 NPT
29.11 17.36
(739) (441)
12.00
(304.8)
8.20
NEAREST (208)
OBSTRUCTION* 5.55
(141)
W0509D
1/2-14 NPT
10.13
(257)
13.43
(341)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
Side View
ASME B16.5
3-1/2” CLASS 300 RF 43.00
(8x 3/4-10 UNC-2B) (1092)
Outlet Both Sides
W0543B ASME B16.5
1-1/2” CLASS 2500 RTJ
(4x 1 1/8-7 UNC-2B)
29.11 Outlet Both Sides
(739)
12.00
(304.8)
8.20
NEAREST (208)
OBSTRUCTION* 4.80
(122)
W0545C
10.25
(260)
13.55
(344)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
Note: Dimensions are for reference only. Contact factory for certified drawings.
132 • www.Hydra-Cell.com
T100 Series Medium Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 1 0 0
A complete T100 Series Medium Pressure Model Number contains 14 digits including 10 customer-specified design and materials options, for example: T100KADGDDEPAC.
Medium Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 12 Valve Spring Retainers
T100 Shaft-driven M PVDF
5 Performance P Polypropylene
K Max. 45.0 gpm (170.4 l/min) 1543 BPD @ 3000 psi S 316 SST
(207 bar) T Hastelloy C
M Max. 38.0 gpm (143.8 l/min) 1302 BPD @ 3500 psi 13 Hydra-Oil
(241 bar) A 10W30 standard-duty oil
6 Pump Head Version B 40-wt. oil
A NPT Ports (for NAB only) D EPDM-compatible oil
R ANSI Flanged Ports (RF on Inlet / RTJ on Discharge) E Food-contact oil
H 15W50 high-temp severe-duty synthetic oil
7 Pump Head Material
D Nickel Aluminum Bronze (NAB) 14 Oil Level Monitor Cover
G Duplex Alloy 2205 Stainless Steel C Float switch, normally closed (recommended)
S 316L Stainless Steel CF3M O Float switch, normally open
T Hastelloy CX2M S Float switch, Class I, Div. 1, Groups C & D, normally closed
T Float switch, Class I, Div. 1, Groups C & D, normally open
8 Diaphragm & O-ring Material
W Float switch, ATEX/IECEx, 4-20 mA analog output
A Aflas
(qualification required)
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D)
X Float switch, ATEX/IECEx, 4-20 mA discrete output
G FKM
(qualification required)
T Buna-N
Y No switch, flat back cover
9 Valve Seat Material
Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
D Tungsten Carbide*
on T100 Series pumps. It contains a float switch assembly that can trigger an alarm or
H 17-4 Stainless Steel
shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
N Nitronic 50 without a float switch cover.
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.
www.Hydra-Cell.com • 133
T100 Series High Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T100S 450 1.375 35 26.0 98.4 891 5000 345 500 34
Consult factory when operating below 45 rpm.
30.0
110
27.5 105
100
500 psi (34 bar)
25.0 2500 psi (172 bar) 95
5000 psi (345 bar)
90
T100S
22.5 85
80
20.0 75
70
T100 high pressure model shown with Nickel Aluminum
Gallons Per Minute
17.5
Liters Per Minute
65
Bronze (NAB) manifold. (Also available with Stainless Steel
60 manifold.)
15.0
55
50
12.5 Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
45
17
40
10.0 5.05
35
16
30
7.5
25
15
5.0 20
15 14
2.5 10
4.05
5 13
0.0 0
0 50 100 150 200 250 300 350 400 450
12
Revolutions Per Minute
3.55
11
10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute
134 • www.Hydra-Cell.com
T100 Series High Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T100S 5000 (345) 450 26.0 98.4 891 Outlet Valve Retainer: 316 Stainless Steel
Delivery Plug-Outlet Valve Port: 316 Stainless Steel
Pressure psi (bar) gal/rev liters/rev Inlet Valve Retainer: 316 Stainless Steel
T100S 500 (34) 0.066 0.249 See How to Order on page 137 for customer-specified fluid end
2500 (172) 0.063 0.237 materials choices.
5000 (345) 0.059 0.222 Power End Materials
rpm Crankshaft: Forged Q&T Alloy Steel
Maximum: 450 Connecting Rods: Ductile Iron
Maximum API 674: 375 Crossheads: 12L14 Steel
Minimum: 45 (Consult factory for speeds less than 45 rpm.) Crankcase: Ductile Iron
Maximum Discharge Pressure Bearings: Spherical Roller/Journal (main)
Metallic Heads: 5000 psi (345 bar) Steel Backed Babbit (crankpin)
Maximum Inlet Pressure 500 psi (34 bar) Bronze (wristpin)
Operating Temperature
Maximum: 180˚F (82.2˚C) Power End
Oil Fill Cap
Minimum: 40˚F (4.4˚C) with Dipstick ID Plate
Consult factory for temperatures outside this range.
Maximum Solids Size 800 microns Outlet
Oil Fill Cap
Input Shaft Left or Right Side
Inlet Ports 2 inch Class 300 FF ANSI Flange
Discharge Ports 1-1/4 inch Class 2500 RTJ ANSI Flange
Plunger Stroke Length 3-1/2 inch (88.9 mm)
Shaft Diameter 3 inch (76.2 mm)
Shaft Rotation Uni-directional (See rotation arrow.) Crankshaft
Oil Capacity 18 US quarts (17 liters) - blank back cover W0542A
Rotation
20.5 US quarts (19.4 liters) - oil level back cover
See How to Order on page 137 for oil selection;
Fluid End
see page 100 for oil specification.
Inlet Hydraulic Section
Weight
Flange Shown
Metallic Heads: 1100 lbs. (499 kg)
Calculating Required Horsepower (kW)*
gpm x psi
= electric motor hp*
1,460
lpm x bar
= electric motor kW*
511
* hp (kW) is required application power.
Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.
www.Hydra-Cell.com • 135
T100 Series High Pressure Drawings
Threaded Version Inches (mm)
Front View
4.83
(123)
3.50 Minimum full key
(89)
Ø 3.00
(76)
W0529B
Side View
16.50
(419)
Outlet:
ASME 16.5
29.11 1-1/4˝ Class 2500 lbs RTJ
(739) 18.6 (4X 1-8 UNC-2B)
(473) Both Sides
12.30
(312)
14.1
12.00 (358)
(304.8)
8.2
NEAREST (208)
OBSTRUCTION* 5.54
(141)
W0531B
Inlet: 10.92
ASME B16.5 (277)
2˝ Class 300 lbs FF
(8X 5/8-11 UNC-2B) 13.92
Both Sides (354)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
Top View
Bottom View
20.80
(528)
4 X Ø0.88 4.09
(22.23) (104)
Mounting Holes
W0530B
2.22
(56) 8.27
(210)
42.55 (1081)
12.06
(306)
Note: Dimensions are for reference only. Contact factory for certified drawings.
136 • www.Hydra-Cell.com
T100 Series High Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 1 0 0 S R
A complete T100 Series High Pressure Model Number contains 14 digits including 8 customer-specified design and materials options, for example: T100SRDTHFEPAX.
High Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 12 Valve Spring Retainers
T100 Shaft-driven M PVDF
5 Performance P Polypropylyene
S Max. 26.0 gpm (98.4 l/min) 891 BPD @ 5000 psi S 316 SST
(345 bar) T Hastelloy C
www.Hydra-Cell.com • 137
Q155 Low Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
Q155E 450 2.500 64 157 595 5383 1500 103 500 34
Q155F 450 2.250 57 127 490 4354 1850 128 500 34
Q155H 450 2.125 54 111 421 3806 2100 145 500 34
Consult factory when operating below 45 rpm.
575
150
550
140 525
500
130
500 psi (34 bar) 475
1000 psi (69 bar)
120 1500 psi (103 bar) 450
Q155E 425
110
400
Q155 low pressure model shown with Nickel Aluminum
100 500 psi (34 bar) 375
Gallons Per Minute
70
275 Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
500 psi (34 bar) 250
1000 psi (69 bar)
17
60 225
2100 psi (145 bar) 5.05
Q155H 200
50
16
175
40 150
125 15 4.55
100
20 75
14
50
10
25 4.05
13
0 0
0 50 100 150 200 250 300 350 400 450
Revolutions Per Minute
12
3.55
11
10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute
138 • www.Hydra-Cell.com
Q155 Series Low Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
Q155E 1500 (103) 450 157 595 5383 Outlet Valve Retainer: 316 Stainless Steel
Q155F 1850 (128) 450 127 490 4354 Plug-Outlet Valve Port: 316 Stainless Steel
28.13
Q155H 2100 (145) 450 111 421 3806 Inlet Valve Retainer: 316 Stainless Steel
(714)
8.50
(216)
Delivery See How to Order on page 141 for customer-specified fluid end
Pressure psi (bar) gal/rev liters/rev materials choices. ø 3.00
(76)
www.Hydra-Cell.com • 139
Q155 Low Pressure Drawings
Threaded Version Inches (mm)
Front View
42.94
28.13 (1091)
(714)
8.50 3" NPT OUTLET
(216)
20.62
ø 3.00 (524)
(76)
14.23
(361)
12.00
(304.8)
4.98
NEAREST
(126)
OBSTRUCTION*
8.33
28.10 (212)
(714) 4" NPT INLET 11.50
(292)
44.76 *Contact factory for obstruction distances closer than 12 inches (304.8 mm).
(1137)
19.00
(483)
Side View
42.94 6.13
(1091) (156)
14.23
(361) SAE #10 STRAIGHT THREAD 1/2-14 NPT
12.00 8.33 O-RING BOSS PER SAE J514
(304.8) (212) 9.38
4" NPT INLET 4.9811.50 (238)
NEAREST
(126)(292)
OBSTRUCTION*
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
SAE #10 STRAIGHT THREAD
8.33 O-RING BOSS PER SAE J514
19.00 (212) 7.38
28.10
(483) (187)
Bottom View
(714) 4" NPT INLET 11.50
(292)
44.76 *Contact factory for obstruction distances closer than 12 inches (304.8 mm).
(1137)
19.00 7.38
(483) (187)
15.20
(386)
15.20
6.13 (386)
(156)
6.13
(156)
14.00
(356)
26.25
(667) 14.00
(356)
26.25
(667)
4X ø 1.03
(26) 4X ø 1.03
(26)
Note: Dimensions are for reference only. Contact factory for certified drawings.
140 • www.Hydra-Cell.com
Q155 Low Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Q 1 5 5
A complete Q155 Series Low Pressure Model contains 14 digits including 10 customer-specified design and materials options, for example: Q155ERDGHFETAC.
Low Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 11 Valve Springs
Q155 Shaft-driven E Elgiloy
5 Performance T Hastelloy C
E Max. 157 gpm (595 l/min) 5383 BPD @ 1500 psi 12 Valve Spring Retainers
(103 bar) S 316 SST
F Max. 127 gpm (490 l/min) 4354 BPD @ 1850 psi T Hastelloy C
(128 bar) 13 Hydra-Oil
H Max. 111 gpm (421 l/min) 3806 BPD @ 2100 psi A 10W30 standard-duty oil
(145 bar) B 40-wt. oil
6 Pump Head Version D EPDM-compatible oil
A NPT Threaded Ports (Steel) E Food-contact oil
C Weld Neck (Steel) H 15W50 high-temp severe-duty synthetic oil
D Weld Neck (316L Stainless Steel) 14 Oil Level Monitor Cover
E Weld Neck (Hastelloy) C Float switch, normally closed (recommended)
F Weld Neck (Duplex Alloy 2205 Stainless Steel) O Float switch, normally open
G ANSI Flanged Ports (Duplex Alloy 2205 Stainless Steel) S Float switch, Class I, Div. 1, Groups C & D, normally closed
R ANSI Flanged Ports (Steel) T Float switch, Class I, Div. 1, Groups C & D, normally open
S ANSI Flanged Ports (316L Stainless Steel) W Float switch, ATEX/IECEx, 4-20 mA analog output
T ANSI Flanged Ports (Hastelloy) (qualification required)
7 Pump Head Material X Float switch, ATEX/IECEx, discrete output (qualification
D Nickel Aluminum Bronze (NAB) required)
G Duplex Alloy 2205 Stainless Steel Y No switch, flat back cover
S 316 Stainless Steel CF3M Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
T Hastelloy CX2M on Q155 Series pumps. It contains a float switch assembly that can trigger an alarm or
8 Diaphragm & O-ring Material shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
A Aflas without a float switch cover.
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D)
G FKM
T Buna-N
9 Valve Seat Material
D Tungsten Carbide*
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.
www.Hydra-Cell.com • 141
Q155 Medium Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
Q155K 450 1.750 44 78 295 2674 3000 207 500 34
Q155M 450 1.625 41 63 238 2160 3500 241 500 34
Consult factory when operating below 45 rpm.
80
300
75
280
70
260
65
500 psi (34 bar) 240
1500 psi (103 bar)
60 3000 psi (207 bar)
220
Q155K
55 Q155 low pressure model shown with Stainless Steel
200 manifold. (Also available with Nickel Aluminum Bronze/NAB
Gallons Per Minute
manifold.)
Liters Per Minute
50
180
45
160
Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
40 17
500 psi (34 bar)
140 5.05
1750 psi (121 bar)
35
3500 psi (241 bar)
16
Q155M 120
30
100 15 4.55
80
20 14
60
15 4.05
13
10 40
20 12
5
3.55
0 0
11
0 50 100 150 200 250 300 350 400 450
Revolutions Per Minute
10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute
142 • www.Hydra-Cell.com
Q155 Series Medium Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
Q155K 3000 (207) 450 78 295 2674 Outlet Valve Retainer: 316 Stainless Steel
Q155M 3500 (241) 450 63 238 2160 Plug-Outlet Valve Port: 316 Stainless Steel
Delivery Inlet Valve Retainer: 316 Stainless Steel
See How to Order on page 145 for customer-specified fluid end
28.33
Pressure psi (bar) gal/rev liters/rev (719)
8.50
(3
Q155M 500 (34) 0.152 0.575 Connecting Rods: Ductile Iron NEA
OBSTRUC
Minimum: 45 (Consult factory for speeds less than 45 rpm.) Bronze (wristpin, center mains)
Maximum Discharge Pressure
Oil Fill Cap
Metallic Heads: Q155K 3000 psi (207 bar) with Dipstick
Power End
Q155M 3500 psi (241 bar)
Maximum Inlet Pressure 500 psi (34 bar)
Operating Temperature ID Plate
Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.
www.Hydra-Cell.com • 143
Q155 Medium Pressure Drawings
Threaded Version Inches (mm)
Front View
28.33 2" NPT OUTLET
(719) 19.23
(489)
8.50
(216)
14.23
ø 3.00 (361)
(76)
12.00
(304.8)
NEAREST 4.98
OBSTRUCTION* (126)
8.33
4" NPT INLET (212)
11.50
(292)
28.70
(729) *Contact factory for obstruction distances closer than 12 inches (304.8 m
44.76 1
(1137) (4
Side View
42.89
(1090)
2" NPT OUTLET .75 X .75 KEYWAY 6.13
19.23 (19.05 X 19.05)
(489) 1/2-14 NPT(156)
8.50
(216)
42.89
(1090) 1/2-14 NPT
Bottom View
(292)
28.70 19.00 7.38
(729) (483) (187)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
15.20
(386)
15.20
(386)
6.13
(156)
6.13
(156)
14.00
(356)
26.25 14.00
(667) (356)
26.25
(667)
4X ø 1.03
(26)
4X ø 1.03
(26)
1/2-14 NPT
1/2-14 NPT
Note: Dimensions are for reference only. Contact factory for certified drawings.
144 • www.Hydra-Cell.com
Q155 Medium Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Q 1 5 5
A complete Q155 Series Medium Pressure Model contains 14 digits including 10 customer-specified design and materials options, for example: Q155MRSTDDESEC.
Medium Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 11 Valve Springs
Q155 Shaft-driven E Elgiloy
5 Performance T Hastelloy C
K Max. 78 gpm (295 l/min) 2674 BPD @ 3000 psi (207 bar) 12 Valve Spring Retainers
M Max. 63 gpm (238 l/min) 2160 BPD @ 3500 psi (241 bar) M PVDF
6 Pump Head Version P Polypropylene
A NPT Threaded Ports (Steel) S 316 SST
C Weld Neck (Steel) T Hastelloy C
D Weld Neck (316L Stainless Steel) 13 Hydra-Oil
E Weld Neck (Hastelloy) A 10W30 standard-duty oil
F Weld Neck (Duplex Alloy 2205 Stainless Steel) B 40-wt. oil
G ANSI Flanged Ports (Duplex Alloy 2205 Stainless Steel) D EPDM-compatible oil
R ANSI Flanged Ports (Steel) E Food-contact oil
S ANSI Flanged Ports (316L Stainless Steel) H 15W50 high-temp severe-duty synthetic oil
T ANSI Flanged Ports (Hastelloy) 14 Oil Level Monitor Cover
7 Pump Head Material C Float switch, normally closed (recommended)
D Nickel Aluminum Bronze (NAB) O Float switch, normally open
G Duplex Alloy 2205 Stainless Steel S Float switch, Class I, Div. 1, Groups C & D, normally closed
S 316 Stainless Steel CF3M T Float switch, Class I, Div. 1, Groups C & D, normally open
T Hastelloy CX2M W Float switch, ATEX/IECEx, 4-20 mA analog output
8 Diaphragm & O-ring Material (qualification required)
A Aflas X Float switch, ATEX/IECEx, discrete output (qualification
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D) required)
G FKM Y No switch, flat back cover
T Buna-N Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
9 Valve Seat Material on Q155 Series pumps. It contains a float switch assembly that can trigger an alarm or
D Tungsten Carbide* shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
H 17-4 Stainless Steel without a float switch cover.
N Nitronic 50
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.
www.Hydra-Cell.com • 145
T200 Series Medium Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T200K 400 2.250 57 93 352 3189 3000 207 500 34
T200M 400 2.125 54 83 314 2846 3500 241 500 34
Consult factory when operating below 40 rpm.
400.0
100
375.0
350.0
90
325.0
250.0
T200 Series pumps feature the Hydra-Cell seal-less design,
Gallons Per Minute
20 75.0 4.96
16.0 4.86
50.0 4.76
10 4.66
15.0 4.56
25.0
4.46
4.36
0 0.0
14.0 4.26
40 85 130 175 220 265 310 355 400
4.16
Revolutions Per Minute
4.06
13.0 3.96
40 80 120 160 200 240 280 320 360 400
Revolutions Per Minute
146 • www.Hydra-Cell.com
T200 Series Medium Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T200K 3000 (207) 400 93 352 3189 Duplex Alloy 2205 Stainless Steel
T200M 3500 (241) 400 83 314 2846 Hastelloy C
Delivery Valve Spring Retainer: Hastelloy C / PVDF
56.72
Pressure psi (bar) gal/rev liters/rev Inlet/Outlet Valve Retainer: 316 Stainless Steel
(1440.6)
T200K 40.05 500 (34) 0.251 0.950 9.99
(253.8)
Duplex Alloy
31.62 2205 Stainless Steel
(803)
(1017.4)
1500 (103) 0.246 0.931 Hastelloy C
1.00 X 1.00 KEYWAY
(25.4)
3000 (207) 0.233 0.880 See How to Order on page 149 for customer-specified fluid end
T200M 500 (34) 0.225 2″ NPT OUTLET 0.851 material choices.
1750 (121) 0.218 2.46 0.825 Power End Materials
3500 (241) 0.208 (62.4) 0.785 Crankshaft: Ductile Iron
rpm 12.00 Connecting Rods: Ductile Iron
(304.8)
Maximum: 400
8.60
(218.4) NEAREST
Crossheads: Ductile Iron
OBSTRUCTION*
Maximum API 674: 310 Crankcase: Ductile Iron
17.21 Minimum: 40 (Consult factory for speeds less than 40 rpm.) Bearings: Spherical Roller (main)
(437)
Maximum Discharge Pressure 4″ NPT INLET
.71 Steel-backed Tri-metal
13.50 12.75(crankpin)
(17.9) (342.9) (323.9)
Metallic Heads: T200K distances 3000
*Contact factory for obstruction psi 12(207
closer than bar)
inches (304.8 mm). Bronze (wristpin)
32.50
(825.5)
2X(717.6)
28.25 T200M 3500 psi (241 bar) Power End
Maximum Inlet Pressure 500 psi (34 bar) Oil Fill Cap
Operating Temperature with Dipstick
Ø 4.00 9.46
(101.6) Maximum: (240.2) 180˚F (82.2˚C) 11.30 Crankshaft Float Switch
(287) Port
Minimum:
1-11.5 NPT 40˚F (25.4)
(4.4˚C)
4X Ø 1.00
Oil Temperature
Consult factory for temperatures outside this range. Probe Port
Maximum Solids Size 800 microns
Input Shaft Right Side
Inlet Ports Weld-On: 4” / SCH. 40
4” NPT, 4” Class 300 RF ANSI Flange
Discharge Ports Weld-On: 2” / SCH. 160 29.00 Rotation
(736.6)
2” NPT, 2” Class 2500 RTJ ANSI Flange ID Plate
Plunger Stroke Length 5 inch (127 mm) Outlet
Shaft Diameter 4 inch (101.6 mm)
Hydraulic Section Fluid End
Shaft Rotation Uni-directional (See rotation arrow.) NOTES:
Inlet
Oil Capacity 80 US quarts (75.7 liters) - blank back cover 1. ALL DIMENSIONS ARE NOMINAL
2. FLUID CONNECTION SIDE IS REVERSIBLE
See How to Order on page 149 for oil selection; 3. OIL DRAIN SIDE IS REVERSIBLE
Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.
www.Hydra-Cell.com • 147
T200 Series Medium Pressure
Representative Drawings
Threaded Version Inches (mm)
Side View
56.72
(1440.6) 9.99 31.62
12.95 40.05 (253.8) (803)
(329) (1017.4)
1.00 X 1.00 KEYWAY
(25.4)
2″ NPT OUTLET
9.13
(231.8)
2.46
(62.4)
12.00
(304.8)
8.60
11.50 (218.4)
(292.1) NEAREST
OBSTRUCTION*
17.21 56.72
(437) (1440.6) 4″ NPT INLET 9.99 31.62
12.95 40.05 .71 (253.8) 13.50 (803)
(329) (1017.4) (17.9) (342.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
1.00 X 1.00 KEYWAY
56.72 (25.4) 2X 28.25 (825.5
2X 11.25
(1440.6)
(285.8) (717.6) 9.99 31.62
40.05 (253.8)
2″ NPT OUTLET (803)
9.13 (1017.4)
(231.8)
1.00 X 1.00 KEYWAY
(25.4) 2.46
Ø 4.00 9.46 (62.4)
(101.6) (240.2) 11.30
2″ NPT OUTLET
(287)
1-11.5 NPT 4X Ø 1.00 12.00
(25.4) (304.8)
Front View
8.60
11.50 2.46 (218.4)
(292.1) (62.4) NEAREST
OBSTRUCTION*
12.00
(304.8)
17.21 8.60
(437) (218.4)
4″NEAREST
NPT INLET
OBSTRUCTION* .71 13.50
Bottom View (17.9) (342.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
17.21 (825.5
(437) 2X 11.25 2X 28.25
(285.8) 4″ NPT INLET
(717.6) 29.00
19.00 .71 (736.6) 13.50 12.75
(482.6) (17.9) (342.9) (323.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
(825.5)
5 2X 28.25
(717.6) Ø 4.00 9.46
(101.6) (240.2) 11.30
(287)
1-11.5 NPT 4X Ø 1.00
(25.4) NOTES:
29.00
19.00 (736.6)
(482.6)
29.00
(736.6)
NOTES:
148 • www.Hydra-Cell.com
T200 Series Medium Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 2 0 0 T
A complete T200 Series Medium Pressure Model Number contains 14 digits including 9 customer-specified design and materials options, for example: T200KADGHFETAC.
Medium Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 10 Valve Material
T200 Shaft-driven F 17-4 Stainless Steel
5 Performance N Nitronic 50
K Max. 93 gpm (352 l/min) 3189 BPD @ 3000 psi (207 bar) T Hastelloy C
M Max. 83 gpm (314 l/min) 2846 BPD @ 3500 psi (241 bar) 11 Valve Springs
6 Pump Head Version E Elgiloy
A NPT Threaded Ports (Steel) T Hastelloy C
C Weld Neck (Steel) 12 Valve Spring Retainers
D Weld Neck (316L Stainless Steel) T Hastelloy C / PVDF
E Weld Neck (Hastelloy C) 13 Hydra-Oil
F Weld Neck (Duplex Alloy 2205 Stainless Steel) A 10W30 standard-duty oil
G ANSI Flanged Ports (Duplex Alloy 2205 Stainless Steel) B 40-wt. oil
R ANSI Flanged Ports (Steel) H 15W50 high-temp severe-duty synthetic oil
S ANSI Flanged Ports (316L Stainless Steel) 14 Oil Level Monitoring
T ANSI Flanged Ports (Hastelloy C) C Float switch, normally closed (recommended)
7 Pump Head Material O Float Switch, normally open
D Nickel Aluminum Bronze (NAB) Y No switch, flat back cover
G Duplex Alloy 2205 Stainless Steel
S CF3M (316L) Stainless Steel
T Hastelloy CX2M
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
www.Hydra-Cell.com • 149
T200 Series High Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T200P 400 2.000 51 72 272 2469 4000 276 500 34
T200Q 400 1.875 48 63 238 2160 4500 310 500 34
Consult factory when operating below 40 rpm.
325.0
80
300.0
275.0
70
500 psi (34 bar)
2000 psi (138 bar) 250.0
4000 psi (276 bar)
T200P
60 225.0
T200 Series pumps feature the Hydra-Cell seal-less design,
eliminating clean-up costs from leaking seals or packing and
protecting operators from dangerous fluids such as those
200.0
containing hydrogen sulfide.
Gallons Per Minute
50
175.0
Net Positive Suction Head (NPSHr)
40 150.0 5.56
18.0
5.46
T200Q 5.36
500 psi (34 bar)
125.0 5.26
100.0 4.96
16.0 4.86
4.76
20 75.0
4.66
15.0 4.56
4.46
50.0
4.36
10 14.0 4.26
4.16
25.0
4.06
13.0 3.96
40 80 120 160 200 240 280 320 360 400
0 0.0 Revolutions Per Minute
40 85 130 175 220 265 310 355 400
Revolutions Per Minute
150 • www.Hydra-Cell.com
T200 Series High Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T200P 4000 (276) 400 72 272 2469 Duplex Alloy 2205 Stainless Steel
T200Q 4500 (310) 400 63 238 2160 Hastelloy C
Delivery Valve Spring Retainer: Hastelloy C / PVDF
Pressure psi (bar) gal/rev liters/rev Inlet/Outlet Valve Retainer: 316 Stainless Steel
T200P 500 (34) 0.198 0.749 Duplex Alloy 2205 Stainless Steel
56.72
(1440.6) 2000 (138) 0.193 0.731 9.99
Hastelloy31.62
C
40.05
(1017.4) 4000 (276) 0.180 0.681 See How to Order on page 153 for customer-specified fluid end
(253.8) (803)
32.50
Maximum
2X 28.25 Inlet Pressure 500 psi (34 bar) (825.5)
(717.6) Power End
Operating Temperature
Oil Fill Cap
Maximum: 180˚F (82.2˚C) with Dipstick
Ø 4.00
(101.6)
Minimum: (240.2)
9.46 40˚F (4.4˚C) Float Switch
11.30 Crankshaft
1-11.5 NPT
Consult factory for temperatures4XoutsideØ 1.00 this range.
(287) Port
(25.4)
Maximum Solids Size 800 microns Oil Temperature
Input Shaft Right Side Probe Port
Inlet Ports Weld-On: 4” / SCH. 40
4” NPT, 4” Class 300 RF ANSI Flange
Discharge Ports Weld-On: 2” / SCH. 160
2” NPT, 2” Class 2500 RTJ ANSI 29.00
Flange Rotation
Plunger Stroke Length 5 inch (127 mm) (736.6)
ID Plate
Shaft Diameter 4 inch (101.6 mm) Outlet
Shaft Rotation Uni-directional (See rotation arrow.)
Oil Capacity 80 US quarts (75.7 liters) - blank back cover Hydraulic Section Fluid End
Weight
SAE #16 STRAIGHT THREAD Calculating Required Horsepower (kW)*
O-RING BOSS PER SAE J514
gpm x psi
Metallic Heads: 3000 lbs. (1361 kg) = electric motor hp*
1,460
lpm x bar
= electric motor kW*
511
* hp (kW) is required application power.
Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.
www.Hydra-Cell.com • 151
T200 Series High Pressure
Representative Drawings
Threaded Version Inches (mm)
Side View
56.72
(1440.6) 9.99 31.62
12.95 40.05 (253.8) (803)
(329) (1017.4)
1.00 X 1.00 KEYWAY
(25.4)
2″ NPT OUTLET
9.13
(231.8)
2.46
(62.4)
12.00
(304.8)
8.60
11.50 (218.4)
(292.1) NEAREST
OBSTRUCTION*
17.21 56.72
(437) (1440.6) 4″ NPT INLET 9.99 31.62
12.95 40.05 .71 (253.8) 13.50 (803)
(329) (1017.4) (17.9) (342.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
1.00 X 1.00 KEYWAY
56.72 (25.4) 2X 28.25 (825.5
2X 11.25
(1440.6)
(285.8) (717.6) 9.99 31.62
40.05 2″(253.8)
NPT OUTLET (803)
9.13 (1017.4)
(231.8)
1.00 X 1.00 KEYWAY
(25.4) 2.46
Ø 4.00 9.46 (62.4)
(101.6) (240.2) 11.30
2″ NPT OUTLET
(287)
1-11.5 NPT 4X Ø 1.00 12.00
(25.4) (304.8)
Front View
8.60
11.50 2.46 (218.4)
(292.1) (62.4) NEAREST
OBSTRUCTION*
12.00
(304.8)
17.21 8.60
(437) (218.4) NEAREST
4″ NPT INLET
OBSTRUCTION* .71 13.50
Bottom View (17.9) (342.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
17.21 (825.5
(437) 2X 11.25 2X 28.25
(285.8) 4″ NPT INLET
(717.6) 29.00
19.00 .71 (736.6) 13.50 12.75
(482.6) (17.9) (342.9) (323.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
(825.5)
25 2X 28.25
8) (717.6) Ø 4.00 9.46
(101.6) (240.2) 11.30
(287)
1-11.5 NPT 4X Ø 1.00
(25.4) NOTES:
29.00
19.00 (736.6)
(482.6)
29.00
(736.6)
NOTES:
152 • www.Hydra-Cell.com
T200 Series High Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 2 0 0 T
A complete T200 Series High Pressure Model Number contains 14 digits including 9 customer-specified design and materials options, for example: T200PADGHFETAC.
High Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 10 Valve Material
T200 Shaft-driven F 17-4 Stainless Steel
5 Performance N Nitronic 50
P Max. 72 gpm (272 l/min) 2469 BPD @ 4000 psi (276 bar) T Hastelloy C
Q Max. 63 gpm (238 l/min) 2160 BPD @ 4500 psi (310 bar) 11 Valve Springs
6 Pump Head Version E Elgiloy
A NPT Threaded Ports (Steel) T Hastelloy C
C Weld Neck (Steel) 12 Valve Spring Retainers
D Weld Neck (316L Stainless Steel) T Hastelloy C / PVDF
E Weld Neck (Hastelloy C) 13 Hydra-Oil
F Weld Neck (Duplex Alloy 2205 Stainless Steel) A 10W30 standard-duty oil
G ANSI Flanged Ports (Duplex Alloy 2205 Stainless Steel) B 40-wt. oil
R ANSI Flanged Ports (Steel) H 15W50 high-temp severe-duty synthetic oil
S ANSI Flanged Ports (316L Stainless Steel) 14 Oil Level Monitoring
T ANSI Flanged Ports (Hastelloy C) C Float switch, normally closed (recommended)
7 Pump Head Material O Float Switch, normally open
D Nickel Aluminum Bronze (NAB) Y No switch, flat back cover
G Duplex Alloy 2205 Stainless Steel
S CF3M (316L) Stainless Steel
T Hastelloy CX2M
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
www.Hydra-Cell.com • 153
Q330 Medium Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
Q330K 400 2.250 57 153 579 5247 3000 207 500 34
Q330M 400 2.125 54 136 514 4664 3500 241 500 34
Consult factory when operating below 40 rpm.
575
150
550
140 525
500
130
475 Q330 Series pumps feature the Hydra-Cell seal-less design,
500 psi (34 bar)
1500 psi (103 bar)
eliminating clean-up costs from leaking seals or packing and
120 450
3000 psi (207 bar) protecting operators from dangerous fluids such as those
Q330K
containing hydrogen sulfide.
425
110
400
100 375
Gallons Per Minute
60 225
19 5.82
200
5.57
50 18
175
5.32
40 150 17
5.07
125 16
30 4.82
100
15 4.57
20 75 40 80 120 160 200 240 280 320 360 400
Revolutions Per Minute
50
10
25
0 0
40 85 130 175 220 265 310 355 400
Revolutions Per Minute
154 • www.Hydra-Cell.com
Q330 Medium Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Manifold: Nickel Aluminum Bronze (NAB)
Q330K 3000 (207) 400 153 579 5247 Diaphragm/Elastomers: FKM
Q330M 3500 (241) 400 136 514 4664 Buna-N
Delivery Diaphragm Follower Screw: 316 Stainless Steel
Pressure psi (bar) gal/rev liters/rev Valve Spring Retainer: Hastelloy C
Q330K 500 (34) 0.413 1.563 Check Valve Spring: Elgiloy
1500 (103) 0.400 1.515 Hastelloy C
3000 (207) 0.383 1.450 Valve Disc/Seat: 17-4 Stainless Steel
Q330M 500 (34) 0.369 1.395 Nitronic 50
1750 (121) 0.357 1.351 Hastelloy C
3500 (241) 0.342 1.293 Outlet Valve Retainer: Austenitic Stainless Steel
rpm Plug-Outlet Valve Port: 316 Stainless Steel
Maximum: 400 Inlet Valve Retainer: Austenitic Stainless Steel
Maximum API 674: 310 Power End Materials
Minimum: 40 (Consult factory for speeds less than 40 rpm.) Crankshaft: Ductile Iron
Maximum Discharge Pressure Connecting Rods: Ductile Iron
Metallic Heads: Q330K 3000 psi (207 bar) Crossheads: Ductile Iron
Q330M 3500 psi (241 bar)
9.94 45.62
Crankcase: (252.5) Ductile Iron
(1158.6)
Maximum Inlet Pressure 500 psi (34 bar) Bearings: Spherical Roller Journal
Operating Temperature
1.00 x 1.00
(25.4 x 25.4)
(outer mains)
Maximum: 180˚F (82.2˚C) KEYWAY
Steel Backed Tri-metal (crankpin) O
www.Hydra-Cell.com • 155
Q330 Medium Pressure Drawings
Threaded Version Inches (mm)
Front View
9.94 45.62
(252.5) (1158.6)
10.35
(262.9)
3.73
6" NPT INTLET (94.6)
20.13 21.00
(511.2) (533.4)
Side View
56.80
(1442.7)
.62 56.80
58.6) (1442.7)
3" NPT OUTLET
12.00
(304.8) 3" NPT OUTLET 9.13
NEAREST (231.8)
12.00
OBSTRUCTION* 43.00
(304.8)2.45 9.13
(1092.2)
NEAREST(62.4) (231.8)
OBSTRUCTION* 2.45
(62.4)
10.35
11.50
(262.9)
(292.1)
10.35
11.50
(262.9)
(292.1)
19.71
(500.6)
3.73 19.71
6" NPT INTLET (94.6) (500.6)
3.73
21.00 6" NPT INTLET (94.6)
40.13 13.00
(533.4) 21.00 (1019.3)
40.13 (330.3)
13.00
(533.4) (1019.3) (330.3)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
46.42 *Contact factory for obstruction distances closer than 12 inches (304.8 mm).
179.1)
Bottom View
4X
4XØØ1.00
1.00
(25.4)
(25.4)
43.00
43.00 (1092.2) 33.00
(1092.2) 33.00
(838.2)
(838.2)
16.25
Ø 4.00 (412.8)
(101.6) 16.25
Ø 4.00 (412.8)
(101.6)
28.25 11.25
(717.6) (285.8)
28.25 11.25
(717.6) (285.8)
Note: Dimensions are for reference only. Contact factory for certified drawings.
156 • www.Hydra-Cell.com
Q330 Medium Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Q 3 3 0 D T
A complete Q330 Series Medium Pressure Model Number contains 14 digits including 8 customer-specified design and materials options, for example: Q330KDDGHFETA.
Medium Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 14 Oil Level Monitor Cover
Q330 Shaft-driven C Float switch, normally closed (recommended)
5 Performance O Float switch, normally open
K Max. 153 gpm (579 l/min) 5247 BPD @ Y No switch, flat back cover
3000 psi (207 bar)
M Max. 136 gpm (514 l/min) 4664 BPD @
3500 psi (241 bar)
6 Pump Head Version
A NPT Ports (Steel)
C Weld Neck (Steel)
D Weld Neck (316L Stainless Steel)
G ANSI Flanged Ports (Duplex Stainless Steel)
T ANSI Flanged Ports (Hastelloy)
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
12 Valve Spring Retainers
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
B 40-wt. oil
H 15W50 high-temp severe-duty synthetic oil
www.Hydra-Cell.com • 157
Q330 High Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
Q330P 400 2.000 51 117 442 4011 4000 276 500 34
Q330Q 400 1.875 48 104 393 3566 4500 310 500 34
Consult factory when operating below 40 rpm.
500
130
475
120
450
80 300
Gallons Per Minute
70
275
Net Positive Suction Head (NPSHr)
250 22
6.57
500 psi (34 bar)
60 225
2250 psi (155 bar) 21
6.32
4500 psi (310 bar)
200
Q330Q 20 6.07
175 5.82
19
40 150 5.57
18
5.32
125
17
30
5.07
100
16
4.82
20 75
15 4.57
40 80 120 160 200 240 280 320 360 400
50 Revolutions Per Minute
10
25
0 0
40 85 130 175 220 265 310 355 400
Revolutions Per Minute
158 • www.Hydra-Cell.com
Q330 High Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Manifold: Nickel Aluminum Bronze (NAB)
Q330P 4000 (276) 400 117 442 4011 Diaphragm/Elastomers: FKM
Q330Q 4500 (310) 400 104 393 3566 Buna-N
Delivery Diaphragm Follower Screw: 316 Stainless Steel
Pressure psi (bar) gal/rev liters/rev Valve Spring Retainer: Hastelloy C
Q330P 500 (34) 0.327 1.236 Check Valve Spring: Elgiloy
2000 (138) 0.314 1.187 Hastelloy C
4000 (276) 0.293 1.107 Valve Disc/Seat: 17-4 Stainless Steel
Q330Q 500 (34) 0.287 1.085 Nitronic 50
2250 (155) 0.278 1.052 Hastelloy C
4500 (310) 0.260 0.984 Outlet Valve Retainer: Austenitic Stainless Steel
rpm Plug-Outlet Valve Port: 316 Stainless Steel
Maximum: 400 Inlet Valve Retainer: Austenitic Stainless Steel
Maximum API 674: 310 Power End Materials
Minimum: 40 (Consult factory for speeds less than 40 rpm.) Crankshaft: Ductile Iron
Maximum Discharge Pressure Connecting Rods: Ductile Iron
Metallic Heads: Q330P 4000 psi (276 bar) Crossheads: Ductile Iron
Q330Q 4500 psi (310 bar) Crankcase: 9.94
Ductile Iron45.62
www.Hydra-Cell.com • 159
Q330 High Pressure Drawings
Threaded Version Inches (mm)
Front View
9.94 45.62
(252.5) (1158.6)
10.35
(262.9)
3.73
6" NPT INTLET (94.6)
20.13 21.00
(511.2) (533.4)
*Contact factory for obstruction distances closer than 12 inch
46.42
(1179.1)
Side View
56.84
(1443.6)
43.00
3" NPT OUTLET (1092.2)
12.00
(304.8) 9.13
45.62 NEAREST 56.84 (231.8)
(1158.6) OBSTRUCTION 2.45 (1443.6)
(62.4)
19.71
10.35 (500.6)
3.73 11.50
(262.9)
6" NPT INTLET (94.6) (292.1)
21.00 40.17 13.00
(533.4) (1020.3) (330.3) 2
(7
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
19.71
(500.6)
3.73 4X Ø 1.00
Bottom View
6" NPT INTLET (94.6) (25.4)
21.00 40.17 13.00
(533.4) (1020.3) (330.3)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
46.42
(1179.1)
4X Ø 1.00
(25.4)
43.00
(1092.2) 33.00
(838.2)
43.00
(1092.2) 33.00
(838.2)
16.25
Ø 4.00 (412.8)
(101.6)
28.25 11.25
(717.6) (285.8)
Note: Dimensions are for reference only. Contact factory for certified drawings.
160 • www.Hydra-Cell.com
Q330 High Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Q 3 3 0 D T
A complete Q330 Series High Pressure Model Number contains 14 digits including 8 customer-specified design and materials options, for example: Q330QRDGTTTTA.
High Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 14 Oil Level Monitor Cover
Q330 Shaft-driven C Float switch, normally closed (recommended)
5 Performance O Float switch, normally open
P Max. 117 gpm (442 l/min) 4011 BPD @ Y No switch, flat back cover
4000 psi (276 bar)
Q Max. 104 gpm (393 l/min) 3566 BPD @
4500 psi (310 bar)
6 Pump Head Version
A NPT Ports (Steel)
C Weld Neck (Steel)
D Weld Neck (316L Stainless Steel)
G ANSI Flanged Ports (Duplex Stainless Steel)
T ANSI Flanged Ports (Hastelloy)
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
12 Valve Spring Retainers
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
B 40-wt. oil
H 15W50 high-temp severe-duty synthetic oil
www.Hydra-Cell.com • 161
Hydra-Cell® Metering Solutions Pump Selection
162 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
Maximum Flow Rates (gph) with 1800 rpm Motor Speed
3500
(241)
3000
(207)
Pressure: pounds per square inch (bar)
2500
(172)
2000
(138) MT8
1500
(103) P300
1000
(69)
0
0 10 20 30 40 50 60 70 80 90 100 110 120 200 210 220 410 420 430 440 450
Flow: gallons per hour
Flows shown in the graph above and listed in the chart below for each metering pump are based upon lab testing of multiple pumps. However, flows listed are approximate
values and pumps must be calibrated once installed into any system. Flow variations will occur, but calibration will ensure proper pump performance.
www.Hydra-Cell.com • 163
Hydra-Cell® Metering Pumps Design Advantages
Accurate, Reliable Electronic Flow
Control
Unlike metering pumps that use manual stroke adjusters,
Hydra-Cell P Series metering pumps use Variable Frequency
Drive (VFD) electronic flow adjustment to maintain greater
accuracy over the entire turndown range. This reduces the
possibility of operator error, pumping inaccuracies, lost motion,
and chance of leakage.
• Solid-state electronics are unlikely to fail.
• Metering is linear over the entire range.
• Volume per stroke is constant and a known value.
• Easy calibration of the desired feed rate.
• Rate of change is virtually instantaneous (0 to maximum rpm
in 0.3 seconds) with AC motor.
Achieve Economy through
Greater Choice of Materials Technology
Enhances Capability • Smaller footprint with the same capability as larger pumps
lowers acquisition costs and saves valuable space in the
facility.
• Each model covers an extensive range of pressures and
flows - no need for different plunger and liquid end sizes to
accommodate increases.
• Inherent simplicity of the Hydra-Cell design allows versatile
application compared to complex metering pumps that may
require expensive construction changes to meet specific
needs.
• A replenishment valve in every piston assembly ensures
optimum actuating oil on every stroke for continuous
accuracy.
Some metering pump manufacturers offer only PTFE
• Lower parts and maintenance costs.
diaphragms, which require more frequent and costly
replacement due to stress and low processing temperatures. • Separate gearbox makes it easy to change applications while
Hydra-Cell metering pumps can be equipped with a variety of preventing cross-contamination of actuating oil.
diaphragm materials (FKM, Buna-N, EPDM, Neoprene, Aflas, • Multiplexing capability enables mixing ratios of multiple
FFKM and PTFE). This enables Hydra-Cell metering pumps to fluids in flexible, economical ways.
operate over a wider range of processing applications. Pumps Shown
In addition, several Hydra-Cell metering pump packages are to Scale
available with special materials such as Hastelloy C and PVDF.
Both the Hydra-Cell
Other metering pumps apply substantial price adders for
pump and triplex
exotic liquid end materials. metering pump shown
are rated for 396 gph
(1500 lph) @ 1160 psi
Mesamoll Oil (80 bar). The smaller
Mesamoll oil offers outstanding gelling capacity and high footprint of Hydra-
Triplex Pumping System
Cell equates to less
saponification resistance along with good dielectric properties expensive maintenance
and resistance to weathering and light. It is ideal for use with and reduced cost of
many types of polymers and in instances where it will come spares.
into contact with water or an alkali. For information about
ordering Hydra-Cell pumps with Mesamoll Oil, contact the
Hydra-Cell Pump
factory.
164 • www.Hydra-Cell.com
Hydra-Cell® Metering Pumps Design Advantages
Accurate Metering and Dosing with Virtually Pulse-less Flow
150 Pulsation Graph Comparison
(10.3) Metering Pumps Operating without Pulsation Dampeners
Flow Rate: 182 gph (689 lph) • Pressure: 100 psi (6.9 bar)
100
(6.9)
Pressure: psi (bar)
Conventional Hydra-Cell
Metering Pump P400
50
(3.4)
0
0 0.25 0.5 0.75 1 1.25 1.5
Time: seconds
Compared to conventional metering pumps operating under the same This allows for the design of a safer, less expensive metering pump system
conditions at the same flow and pressure, Hydra-Cell metering pumps that can be used in more accurate applications, such as spraying, which
provide smooth, almost pulse-less performance. cannot tolerate pulsing flow.
www.Hydra-Cell.com • 165
Hydra-Cell® Metering Performance Standards
P Series Pumps Exceed API 675 Operational Data for Testing
Performance Standards
In 1994, the American Petroleum Institute (API) adapted its
Pump Configuration: P300NRGSS015S
Standard 675 to stipulate performance characteristics for
Reducer: 15:1
controlled-volume, positive displacement pumps. Although
revised in 2010, and again in 2012, API 675 primarily defined Pressure: 1500 psi
metering pumps using mechanical stroke adjustment. Actuating Oil: 10W-30 Hydra-Oil
Hydra-Cell Metering Solutions meet or exceed API 675 Ambient Temperature: 71.5˚F
performance standards by using electronic flow control to Pumped Fluid: Water @72˚F
improve accuracy and a multiple-diaphragm design to reduce Gravity Feed: 1-to-3 Feet Positive Head
pulsations. Used in precise metering, dosing, injection, and Franklin IMDS Motor: 240-2400 rpm
mixing applications, Hydra-Cell pumps provide an economical 1 hp
alternative to conventional metering pumps.
12.40
12.38
12.36
+1% of Set Point
12.34
12.32
12.30
12.24
12.22
Flow: gph
12.20
12.18
12.12
12.10
-1% of Set Point
12.08
12.06
API 675 ±1% of Set Point Hydra-Cell ±0.5% of Set Point
12.04
12.02 All parameters remain unchanged (NPSH, pressure, temperature, etc.).
12.00
Time
(Capacity measurements taken every 20 minutes.)
166 • www.Hydra-Cell.com
14
Linearity - Speed/Flow Rate Relationship
For smooth, virtually pulse-less performance, Hydra-Cell P
13 Series pumps provide linear flow within ±3% or better.
12
11
10
8
Flow: gph
5
Hydra-Cell Measured Flow
4
Best Fit Line
3
API 675 ±3% of Rated Capacity
2
Pressure is constant.
1 Maximum flow over a turndown ratio of 10:1.
0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Capacity Setting: motor rpm
Best Fit Line is drawn through the Measured Flow data points, taken at 100%, 75%, 50%, 25%, and 10% of Rated Capacity (12.25 gph).
7.00
Flow: gph
6.50
6.00
5.50
5.00
4.50
Rated Capacity: 12.54 gph
4.00
3.50 Measured Flow at Set Point
3.00 Measured Flow of Capacity Variation
2.50
2.00 API 675 ±3% of Rated Capacity
1.50
1.00
0.50
0.00
1200 600 240 1200 1800 1200 2400 1200
Capacity Setting: motor rpm
www.Hydra-Cell.com • 167
P100 Series
Maximum Flow Rate: 27.0 gph
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
Required Motor hp
1/2 3/4 1
168 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 1 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1500 psi (103 bar) P 1 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar)
Maximum Inlet Pressure 250 psi (17 bar) Pump Model Size (Digits 1-4)
Maximum Operating Temperature P100 For all P100 Pumps (Non Kel-Cell)
Metallic Heads: 250˚F (121˚C)* Pump Version (Digit 5)
N NPT Ports (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C)
M BSPT Ports (IEC motors only)
Inlet Port 1/2 inch NPT or BSPT
Pump Head / Retainer Material (Digit 6)
Discharge Port 3/8 inch NPT or BSPT
B Brass / Hastelloy C
Weight (less motor)
M PVDF / PVDF
Metallic Heads: 21.3 lbs (9.7 kg)
P Polypropylene / Polypropylene
Non-metallic Heads: 19.2 lbs (8.7 kg)
S 316L Stainless Steel / Hastelloy C
Dimensions (less motor)**
T Hastelloy C / Hastelloy C
Metallic Heads: 9.93” W x 11.36” D x 6.92” H
Diaphragm & O-ring Material / Oil (Digit 7)s
(252.2 mm W x 287.4 mm D x 175.8 mm H)
A Aflas / PTFE O-ring (Synthetic oil)
Non-metallic Heads: 9.93” W x 11.61” D x 6.92” H E EPDM (EPDM-compatible oil)
(252.2 mm W x 294.9 mm D x 175.8 mm H) X FKM (Synthetic oil)
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). J PTFE (Food-contact oil)
** For (NEMA) 56C motor frame only.
(Note: PTFE diaphragms require a minimum suction
pressure of 15 psi/1 bar.)
Representative Drawings Inches (mm) P Neoprene (Synthetic oil)
Note: Dimensions are for reference only. Contact factory for certified drawings. T Buna-N (Synthetic oil)
s
See price list for different actuating oils available with these materials.
Ø6.54
(166)
Check Valve Material (Digits 8-9)
(Valve Spring / Valve Seat / Valve)
.187
(4.75) SS Elgiloy / 316L SST / Nitronic 50
9.93 9.36
TT Hastelloy C / Hastelloy C / Hastelloy C
(252.2) (237.8)
SC Elgiloy / Ceramic / Ceramic
Ø4.50
(114.3)
TC Hastelloy C / Ceramic / Ceramic
Ø.62 Gearbox Ratio (Digits 10-12) NEMA Motors
(15.7)
060 60:1 (56C Motor Frame)
050 50:1 (56C Motor Frame)
040 40:1 (56C Motor Frame)
030 30:1 (56C Motor Frame)
025 25:1 (56C Motor Frame)
11.32
(287.5) 020 20:1 (56C Motor Frame)
015 15:1 (56C Motor Frame)
010 10:1 (56C Motor Frame)
007 7.5:1 (56C Motor Frame)
005 5:1 (56C Motor Frame)
A05 5:1 (143/145TC Motor Frame)
Base Plate (Digit 13)
C Carbon Steel (Epoxy painted)
.26 9.84
S 304 Stainless Steel
(6.7) (250.0)
www.Hydra-Cell.com • 169
P200 Series
Maximum Flow Rate: 81.0 gph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
Required Motor hp
1/4 1/2 3/4 1 1-1/2
170 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1000 psi (69 bar) P 2 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar)
Maximum Inlet Pressure 250 psi (17 bar) Pump Model Size (Digits 1-4)
Maximum Operating Temperature P200 For all P200 Pumps (Non Kel-Cell)
Metallic Heads: 250˚F (121˚C)* Pump Version (Digit 5)
N NPT Ports (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C)
M BSPT Ports (IEC motors only)
Inlet Port 1/2 inch NPT or BSPT
Pump Head / Retainer Material (Digit 6)
Discharge Port 3/8 inch NPT or BSPT
B Brass / Hastelloy C
Weight (less motor)
M PVDF / PVDF
Metallic Heads: 41.8 lbs (19.0 kg)
P Polypropylene / Polypropylene
Non-metallic Heads: 32.8 lbs (14.9 kg)
S 316L Stainless Steel / Hastelloy C
Dimensions (less motor)**
T Hastelloy CW12MW / Hastelloy C
Metallic Heads: 15.59” W x 11.68” D x 8.97” H
Diaphragm & O-ring Material / Oil (Digit 7)s
(396.1 mm W x 296.7 mm D x 227.8 mm H)
A Aflas / PTFE O-rings (Synthetic oil)
Non-metallic Heads: 15.59” W x 12.06” D x 8.97” H M Aflas / PTFE O-rings & FKM drive case elastomers
(396.1 mm W x 306.3 mm D x 227.8 mm H) (Mesamoll oil)
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). E EPDM (EPDM-compatible oil)
** For (NEMA) 56C motor frame only. Consult factory for other motor X FKM (Synthetic oil)
frame sizes.
J PTFE (Food-contact oil)
P Neoprene (Standard oil)
Representative Drawings Inches (mm) T Buna-N (Standard oil)
Note: Dimensions are for reference only. Contact factory for certified drawings. s
See price list for different actuating oils available with these materials.
.187
(4.75)
Ø4.50
Check Valve Material (Digits 8-9)
(114.3)
(Valve Spring / Valve Seat / Valve)
SS Elgiloy / 316L SST / Nitronic 50
TT Hastelloy C / Hastelloy C / Hastelloy C
14.17 Ø6.54
(359.8) (166) SC Elgiloy / Ceramic / Ceramic
Ø.62
(15.7) TC Hastelloy C / Ceramic / Ceramic
15.59
(396.1) Gearbox Ratio (Digits 10-12) NEMA Motors
060 60:1 (56C Motor Frame)
050 50:1 (56C Motor Frame)
040 40:1 (56C Motor Frame)
030 30:1 (56C Motor Frame)
025 25:1 (56C Motor Frame)
020 20:1 (56C Motor Frame)
11.68
015 15:1 (56C Motor Frame)
(296.7)
010 10:1 (56C Motor Frame)
007 7.5:1 (56C Motor Frame)
005 5:1 (56C Motor Frame)
A05 5:1 (143/145TC Motor Frame)
5.52
(140.2) Base Plate (Digit 13)
C Carbon Steel (Epoxy painted)
S 304 Stainless Steel
12.14
T (308.3)
www.Hydra-Cell.com • 171
P300 Series
Maximum Flow Rate: 81.4 gph
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads
Required Motor hp
1/4 1/2 3/4 1 1-1/2 2
172 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 2500 psi (172 bar) P 3 0 0
Maximum Inlet Pressure 500 psi (34 bar)
Maximum Operating Temperature
Metallic Heads: 250˚F (121˚C)* Pump Model Size (Digits 1-4)
Inlet Port 1/2 inch NPT or BSPT P300 For all P300 Pumps (Non Kel-Cell)
Discharge Port 1/2 inch NPT or BSPT Pump Version (Digit 5)
N NPT Ports (NEMA motors only)
Weight (less motor)**
M BSPT Ports (IEC motors only)
Metallic Heads: 54.5 lbs (24.7 kg)
Pump Head / Retainer Material (Digit 6)
Dimensions (less motor)**
B Brass / Hastelloy C
Metallic Heads: 15.79” W x 12.25” D x 9.46” H
R 304 Stainless Steel / Hastelloy C
(401.2 mm W x 311.0 mm D x 240.2 mm H)
S 316L Stainless Steel / Hastelloy C
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
T Hastelloy C / Hastelloy C
** For (NEMA) 56C motor frame only. Consult factory for other motor
Diaphragm & O-ring Material / Oil (Digit 7)s
frame sizes.
E EPDM (EPDM-compatible oil)
X FKM (Synthetic oil)
J PTFE (Food-contact oil)
P Neoprene (Standard oil)
T Buna-N (Standard oil)
Representative Drawings Inches (mm) s
See price list for different actuating oils available with these materials.
Note: Dimensions are for reference only. Contact factory for certified drawings.
Check Valve Material (Digits 8-9)
Ø.62
(Valve Spring / Valve Seat / Valve)
(15.7)
SS Elgiloy / Nitronic 50 / Nitronic 50
Ø6.54
(166) TT Hastelloy C / Hastelloy C / Hastelloy C
SD Elgiloy / Tungsten Carbide / Tungsten Carbide
TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
.187
Gearbox Ratio (Digits 10-12) NEMA Motors
(4.75)
14.70
(373.3) 060 60:1 (56C Motor Frame)
Ø4.50
15.79
(401.2)
(114.3) 050 50:1 (56C Motor Frame)
040 40:1 (56C Motor Frame)
030 30:1 (56C Motor Frame)
025 25:1 (56C Motor Frame)
020 20:1 (56C Motor Frame)
015 15:1 (56C Motor Frame)
4X Ø.406
(10.3) 010 10:1 (56C Motor Frame)
007 7.5:1 (56C Motor Frame)
12.25
(311.0)
A07 7.5:1 (143/145TC Motor Frame)
2 BSPT
005 5:1 (56C Motor Frame)
A05 5:1 (143/145TC Motor Frame)
9.46 Base Plate (Digit 13)
(240.2)
C Carbon Steel (Epoxy painted)
S 304 Stainless Steel
5.81
(147.7)
4.47
(113.6)
11.95
T / 1/2 BSPT (303.4)
www.Hydra-Cell.com • 173
P400 Series
Maximum Flow Rate: 242.8 gph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
Required Motor hp
1/4 1/2 3/4 1 1-1/2 2
174 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1000 psi (69 bar) P 4 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar) Pump Model Size (Digits 1-4)
Maximum Inlet Pressure 250 psi (17 bar) P400 For all P400 Pumps (Kel-Cell with Optimized Valve Plate)
Maximum Operating Temperature Pump Version (Digit 5)
Metallic Heads: 250˚F (121˚C)* N NPT Ports or ANSI Flanges (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C) M BSPT Ports or ANSI Flanges (IEC motors only)
Inlet Port 1 inch NPT or BSPT Pump Head / Retainer Material (Digit 6)
Discharge Port 3/4 inch NPT or BSPT B Brass / Hastelloy C
Weight (less motor)** C Cast Iron / Hastelloy C
Metallic Heads: 65.5 lbs (29.7 kg) M PVDF / PVDF
Non-metallic Heads: 52.5 lbs (23.8 kg) P Polypropylene / Polypropylene
Dimensions (less motor)** R 316L Stainless Steel (ANSI flange class 150 x 600) /
Hastelloy C
Metallic Heads: 9.94” W x 16.12” D x 10.29” H S 316L Stainless Steel (NPT or BSPT) / Hastelloy C
(252.4 mm W x 409.4 mm D x 261.3 mm H) T Hastelloy CW12MW / Hastelloy C
Non-metallic Heads: 9.94” W x 17.29” D x 10.29” H Diaphragm & O-ring Material / Oil (Digit 7)s
(252.4 mm W x 439.2 mm D x 261.3 mm H) A Aflas / PTFE O-rings (Synthetic oil)
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). E EPDM (EPDM-compatible oil)
** For (NEMA) 56C motor frame only. Consult factory for other motor X FKM (Synthetic oil)
frame sizes. J PTFE (Food-contact oil)
(Note: PTFE diaphragms require a minimum suction
Representative Drawings Inches (mm) pressure of 15 psi/1 bar.)
Note: Dimensions are for reference only. Contact factory for certified drawings. P Neoprene (Standard oil)
Ø.62
(15.7) T Buna-N (Standard oil)
Ø.62
(15.7) s
See price list for different actuating oils available with these materials.
Ø6.54 Check Valve Material (Digits 8-9)
(166)
Ø6.54
(166) (Valve Spring / Valve Seat / Valve)
.187
(4.75) SS Elgiloy / 316L SST / Nitronic 50
.187
15.77
(400.6)
(4.75)
Ø4.50
(114.3)
TT Hastelloy C / Hastelloy C / Hastelloy C
15.77 Ø4.50
(400.6) (114.3) SC Elgiloy / Ceramic / Ceramic
16.12
(409.4) TC Hastelloy C / Ceramic / Ceramic
16.12
(409.4)
SD Elgiloy / Tungsten Carbide / Tungsten Carbide
TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Gearbox Ratio (Digits 10-12) NEMA Motors
060 60:1 (56C Motor Frame)
6
050 50:1 (56C Motor Frame)
6
040 40:1 (56C Motor Frame)
9.94
(252.4)
030 30:1 (56C Motor Frame)
9.94
(252.4) 8.86
(225.1)
025 25:1 (56C Motor Frame)
3/4 NPT / 3/4 BSPT
8.86
3/4 NPT / 3/4 BSPT (225.1) 020 20:1 (56C Motor Frame)
015 15:1 (56C Motor Frame)
1 NPT / 1 BSPT
www.Hydra-Cell.com • 175
P500 Series
Maximum Flow Rate: 425.9 gph
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads
176 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 5 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 2500 psi (172 bar) P 5 0 0
Maximum Inlet Pressure 500 psi (34 bar)
Maximum Operating Temperature Pump Model Size (Digits 1-4)
Metallic Heads: 250˚F (121˚C)* P500 For all P500 Pumps (Non Kel-Cell)
Inlet Port 1-1/4 inch NPT or BSPT Pump Version (Digit 5)
Discharge Port 3/4 inch NPT or BSPT N NPT Ports (NEMA motors only)
Weight (less motor)** M BSPT Ports (IECmotors only)
Pump Head / Retainer Material (Digit 6)
Metallic Heads: 192.1 lbs (88.5 kg)
B Brass / Hastelloy C
Dimensions (less motor)**
S 316L Stainless Steel / Hastelloy C
Metallic Heads: 14.5” W x 24.0” D x 13.9” H T Hastelloy C / Hastelloy C
(368.3 mm W x 609.6 mm D x 353.1 mm H) Diaphragm & O-ring Material / Oil (Digit 7)s
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). A Aflas / PTFE O-rings (Synthetic oil)
** For (NEMA) 56C motor frame only. Consult factory for other motor X FKM (Synthetic oil)
frame sizes. T Buna-N (Standard oil)
s
See price list for different actuating oils available with these materials.
Check Valve Material (Digits 8-9)
(Valve Spring / Valve Seat / Valve)
SS Elgiloy / Nitronic 50 / Nitronic 50
TT Hastelloy C / Hastelloy C / Hastelloy C
Representative Drawings Inches (mm) SD Elgiloy / Tungsten Carbide / Tungsten Carbide
Note: Dimensions are for reference only. Contact factory for certified drawings. TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Gearbox Ratio (Digits 10-12) NEMA Motors
Ø.62
(15.7)
060 60:1 (56C Motor Frame)
050 50:1 (56C Motor Frame)
Ø6.54 040 40:1 (56C Motor Frame)
(166)
A40 40:1 (143/145TC Motor Frame)
030 30:1 (56C Motor Frame)
.187
(4.75) A30 30:1 (143/145TC Motor Frame)
Ø4.50 025 25:1 (56C Motor Frame)
19.05 (114.3)
(495.3) A25 25:1 (143/145TC Motor Frame)
21.76
(552.6)
020 20:1 (56C Motor Frame)
A20 20:1 (143/145TC Motor Frame)
015 15:1 (56C Motor Frame)
A15 15:1 (143/145TC Motor Frame)
B15 15:1 (182/184TC Motor Frame)
010 10:1 (56C Motor Frame)
A10 10:1 (143/145TC Motor Frame)
B10 10:1 (182/184TC Motor Frame)
13.53
(343.7) 007 7.5:1 (56C Motor Frame)
11.36
(288.5)
A07 7.5:1 (143/145TC Motor Frame)
3/4 NPT / 3/4 BSPT
B07 7.5:1 (182/184TC Motor Frame)
C07 7.5:1 (213/215TC Motor Frame)
D07 7.5:1 (254/256TC Motor Frame)
005 5:1 (56C Motor Frame)
0
1) 10.13 A05 5:1 (143/145TC Motor Frame)
(257.2)
B05 5:1 (182/184TC Motor Frame)
1-1/4 NPT / 1-1/4 BSPT
4.84
(122.8)
C05 5:1 (213/215TC Motor Frame)
D05 5:1 (254/256TC Motor Frame)
Base Plate (Digit 13)
Metallic Pump Heads (NEMA 56C)
H Carbon Steel (Epoxy painted) for 0, A & B reducers, size 75
For accessories, options, and a system installation example, see page 183. G Carbon Steel (Epoxy painted) for C & D reducers
www.Hydra-Cell.com • 177
P600 Series
Maximum Flow Rate: 890.3 gph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
Required Motor hp
1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15
178 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3 the specified pump materials listed below.
Flow Control Electronic variable speed drive
1 2 3 4 5 6 7 8 9 10 11 12 13
Maximum Discharge Pressure
Metallic Heads: 1000 psi (69 bar)
P 6 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar) Pump Model Size (Digits 1-4)
Polypropylene- 250 psi (17 bar) P600 For all P600 Pumps (Kel-Cell)
Pump Version (Digit 5)
Maximum Inlet Pressure 250 psi (17 bar) N NPT Ports or ANSI Flanges (NEMA motors only)
Maximum Operating Temperature M BSPT Ports or ANSI Flanges (IEC motors only)
Metallic Heads: 250˚F (121˚C)* Pump Head / Retainer Material (Digit 6)
B Brass / Hastelloy C
Non-metallic Heads: 140˚F (60˚C) C Cast Iron / Hastelloy C
Inlet Port 1-1/2 inch NPT or BSPT M PVDF / PVDF
Discharge Port 1 inch NPT or BSPT P Polypropylene / Polypropylene
R 316L SST (ANSI flange class 150 x 600) / Hastelloy C
Weight (less motor)** S 316L SST (NPT or BSPT) / Hastelloy C
Metallic Heads: 146.0 lbs (66.2 kg) T Hastelloy CW12MW / Hastelloy C
Non-metallic Heads: 111.0 lbs (50.3 kg) Diaphragm & O-ring Material / Oil (Digit 7)s
A Aflas / PTFE O-rings (Synthetic oil)
Dimensions (less motor)** E EPDM (EPDM-compatible oil)
Metallic Heads: 10.74” W x 20.64” D x 11.57” H X FKM (Synthetic oil)
(272.7 mm W x 524.3 mm D x 293.9 mm H) J PTFE (Food-contact oil)
(Note: PTFE diaphragms require a minimum suction
Non-metallic Heads: 10.74” W x 21.56” D x 11.57 H” pressure of 15 psi/1 bar.)
(272.7 mm W x 547.6 mm D x 293.9 mm H) P Neoprene (Standard oil)
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). T Buna-N (Standard oil)
s
See price list for different actuating oils available with these materials.
** For (NEMA) 56C motor frame only. Consult factory for other motor Check Valve Material (Digits 8-9)
frame sizes. (Valve Spring / Valve Seat / Valve)
SS Elgiloy / Nitronic 50 / Nitronic 50
Representative Drawings Inches (mm) TT Hastelloy C / Hastelloy C / Hastelloy C
SC Elgiloy / Ceramic / Ceramic
Note: Dimensions are for reference only. Contact factory for certified drawings.
TC Hastelloy C / Ceramic / Ceramic
.187
(4.75) SD Elgiloy / Tungsten Carbide / Tungsten Carbide
TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Ø.62
(15.7) Gearbox Ratio (Digits 10-12) NEMA Motors
060 60:1 (56C Motor Frame)
050 50:1 (56C Motor Frame)
Ø6.54
(166) 040 40:1 (56C Motor Frame)
16.84
(427.7) A40 40:1 (143/145TC Motor Frame)
Ø4.50
20.64
(114.3) 030 30:1 (56C Motor Frame)
(524.3)
A30 30:1 (143/145TC Motor Frame)
025 25:1 (56C Motor Frame)
A25 25:1 (143/145TC Motor Frame)
R
020 20:1 (56C Motor Frame)
A20 20:1 (143/145TC Motor Frame)
015 15:1 (56C Motor Frame)
422 X 1.50
A15 15:1 (143/145TC Motor Frame)
010 10:1 (56C Motor Frame)
A10 10:1 (143/145TC Motor Frame)
B10 10:1 (182/184TC Motor Frame)
10.74
(272.7) 007 7.5:1 (56C Motor Frame)
10.49
(266.4) A07 7.5:1 (143/145TC Motor Frame)
B07 7.5:1 (182/184TC Motor Frame)
1 NPT / 1 BSPT
C07 7.5:1 (213/215TC Motor Frame)
D07 7.5:1 (254/256TC Motor Frame)
005 5:1 (56C Motor Frame)
1-1/2 NPT / 1-1/2 BSPT
8.72
(221.4)
A05 5:1 (143/145TC Motor Frame)
11.57
(293.9) B05 5:1 (182/184TC Motor Frame)
C05 5:1 (213/215TC Motor Frame)
4.01
(101.7) D05 5:1 (254/256TC Motor Frame)
Base Plate (Digit 13)
C Carbon Steel (Epoxy painted) for 0 reducers, size 63
Metallic Pump Heads (NEMA 56C) H Carbon Steel (Epoxy painted) for A & B reducers size 75
For accessories, options, and a system installation example, see page 183. G Carbon Steel (Epoxy painted) for C & D reducers
www.Hydra-Cell.com • 179
MT8 Pump
Maximum Flow Rate: 8.00 gph (30.28 lph)
Minimum Flow Rate: 0.06 gph (0.227 lph)
Maximum Pressure: 3500 psi (241 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads
Maximum Flow at Designated Pressure for Pumps with Manual Variable Speed Gearbox
Flow Rates in Gallons per Hour (gph)
Manual All Pumps Metallic Pump Heads Only
Dial 350 psi 500 psi 1500 psi 2500 psi 3500 psi Motor
Setting Flow Rate rpm Flow Rate rpm Flow Rate rpm Flow Rate rpm Flow Rate rpm rpm
1 1.85 70 1.85 71 1.62 70 1.44 70 1.28 70
2 3.67 144 3.64 144 3.26 143 2.92 143 2.62 143
3 5.56 213 5.51 214 4.90 213 4.40 212 3.93 211 1800
4 7.26 280 7.16 281 6.36 278 5.70 278 5.09 277
5 7.75 343 6.94 342 6.17 341
6 7.08 405
Manual Dial Setting to achieve Maximum Flow Rate at pressures shown above Motor
4.45 4.50 5.17 5.87 6.90 rpm
8.00 310 8.00 315 8.00 354 8.00 399 8.00 462 1800
Required Motor hp
1/2
• Minimum flow rate of 0.06 gph (0.227 lph) can be achieved at a Manual Dial Setting of 0.1.
• Flow rates above 8 gph (30.28 lph) are not guaranteed to meet API 675 Performance Standards.
• Only use motors with turndown ratios to match the appropriate range of applications.
Please Note:
Systems vary. The MT8 pump must be calibrated once installed to ensure optimum performance. The API 675 Performance Standard is
achievable for flow rates as low as 0.06 gph (or 0.227 lph). Please contact the factory for assistance.
www.Hydra-Cell.com • 181
How to Order
A complete pump order number contains 16 digits based on the specified pump materials listed below.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
M T J N
Pump Model Size (Digits 1-2) Baseplate (Digit 16)
MT Triplex Metering Pumps C Carbon Steel (Epoxy painted)
Pump Capacity (Digits 3-4) S SST
08 0.06 - 8.00 gph (0.227 - 30.28 lph) M Carbon Steel (Epoxy painted) Manual adjustment
8D MT8 Duplex 0.06 - 8.00 gph (0.227 - 30.28 lph) per pump T SST Manual adjustment
Pump Version (Digit 5) X No baseplate
N NPT Ports
M BSPT Ports
Pump Head (Digits 6-7)
SN 316 SST
TN Hastelloy C
AN Alloy 20 Representative Drawings Inches (mm)
VN PVC Note: Dimensions are for reference only. Contact factory for certified drawings.
MN PVDF 3.63
3.63
(92.08)
(92.08)
Diaphragm (Digit 8)
J PTFE
Leak Detection Style (Digit 9)
N No leak detection
CV Ball/Seat (Digits 10-11)
SS 316 SST / 316 SST
TT Hastelloy C / Hastelloy C
AA Alloy 20 / Alloy 20
Hydraulic End Oil (Digit 12)
14.20
G 5W30 (Synthetic oil) (360.68) 14.20
(360.68)
K Food-contact oil 8.70
(220.98) 8.70
Motor Flange Size (Digit 13) (220.98)
A NEMA 56C
B NEMA 143/145TC
C IEC 63 B5
D IEC 71 B5 .400
(10.16) .4001.25 7.75 4X Ø .36
E IEC 80 B5 (10.16)
(31.75) 1.25
(31.75)
(196.85) 7.75
(196.85)
(9.14) 4X Ø .36
(9.14)
H NEMA 56C (MA only)
M IEC 80 B14 (MA or MX only)
X No motor flange 4X 1/4 NPT or BSPT
4X 1/4 NPT or BSPT
Gearbox Ratio (Digits 14-15)
00 100:1
80 80:1
60 60:1 9.15
(232.48) 9.15 3.97
(232.48) (100.84) 3.97
9.88
50 50:1 (100.84)
(250.95) 9.88
(250.95)
40 40:1
30 30:1
20 20:1
10 10:1 12.59 2.00
(319.84) 12.59 (50.67) 2.00
07 7.5:1 (319.84) (50.67)
182 • www.Hydra-Cell.com
Hydra-Cell® Metering Accessories and Options
System Illustration
Note: Applicable to all P Series pumps and the MT8 pump.
PULSATION
DAMPENER
(OPTIONAL)
BACK PRESSURE
VALVE
RELIEF
VALVE
CONTROLLERS
CALIBRATION & MOTORS
CYLINDER
ISOLATING VALVE
P SERIES
BALL VALVE METERING PUMP
FLANGES & MANIFOLDS
Y-STRAINER
Hydra-Cell metering pumps are just one facet of a complete • Calibration cylinders.
Hydra-Cell “Metering Solutions” system. We can furnish all • Back pressure valves.
components in your pumping system, individually tailored to
• Pressure relief valves.
your specific processing needs.
• Pulsation dampeners.
• Motors and motor adapters.
• Motor controllers.
• Variable frequency drives (VFD).
• Diaphragm materials.
• Liquid end and check valve materials.
• Gearbox ratios.
• Manifolds and flanges.
• Strainers.
• Suction accumulators.
• Actuating oils.
• Witnessed and non-witnessed testing.
• Drawing packages.
See the Accessories section of this catalog, beginning on page 92 for more
detailed information about the selection process and specific part numbers. • OEM paint and nameplate customization.
www.Hydra-Cell.com • 183
Hydra-Cell® Bare Shaft Pumps for Metering
Pumps. They can meet API 675 performance standards for
accuracy, linearity, and repeatability - a must for metering
pumps. Bare shaft pumps can be used when:
• Flow capacities required exceed those of Hydra-Cell
Metering Solutions pumps (see page 155).
• Flow rates for the application do not need to be as precise
as what Hydra-Cell Metering Solutions pumps deliver.
• Space limitations or application parameters dictate the use
Note: Bare shaft pumps for metering must use X-cams and operate at
speeds not exceeding those shown in the table. of a direct drive or belt drive.
• Special components designed to resist chemical attack, such
In certain less critical metering and injecting applications, as epoxy-coated manifold plates and bases are not needed.
Hydra-Cell Seal-less Pumps (without gearbox reducers) • Metering requirements can be met (including API 675)
provide an alternative to Hydra-Cell Metering Solutions without using a gearbox reducer (or other components)
thus lowering acquisition cost.
Capacities and Ratings
3000
(207)
2500
Pressure: pounds per square inch (bar)
(172)
2000
(138)
D04 D15
1500
(103)
1000
(69)
M03
500
(34) D10 H25 D35
F20
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300
Flow: gallons per hour
D04 146.9 N/A 2500 (172) N/A 250˚ (121˚) 500 (34) 1440
D10 256.0 N/A 1500 (103) N/A 250˚ (121˚) 250 (17) 790
D10 483.8 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17) 1440
D15 607.2 N/A 2500 (172) N/A 250˚ (121˚) 500 (34) 1150
D15 777.6 N/A 2000 (138) N/A 250˚ (121˚) 500 (34) 1440
H25 1197.0 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17) 1050
D35 1386.0 N/A 1500 (103) N/A 250˚ (121˚) 250 (17) 700
D35 2186.1 N/A 1200 (83) N/A 250˚ (121˚) 500 (34) 1050
1 Ratings are for X-cam design, which must be used for metering.
2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.
3 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
4 Do not exceed speeds (rpm) shown.
184 • www.Hydra-Cell.com
Hydra-Cell® S Series Solenoid Metering Pumps
The S Series pumps provide an economical choice for chemical
SM Series SP/ST/SA Series
injection in metering applications.
Flow Rate Models Models
Solenoid driven, the S pumps feature a wide discharge-volume 30 ml/min* SM030 SP/ST/SA-030
range, extensive choice of liquid end materials, various control
60 ml/min SM060 SP/ST/SA-060
functions, and a wide voltage range.
100 ml/min SM100 SP/ST/SA-100
Materials of construction choices and versatile design options
220 ml/min N/A SP/ST/SA-200
result in pumps perfected for specific applications including
general chemicals, high-pressure boiler, high-viscosity fluids, With Relief Valve
outgassing and more. 30 ml/min* SM03R SP/ST/SA-03R
60 ml/min SM06R SP/ST/SA-06R
100 ml/min SM10R SP/ST/SA-10R
* High-pressure models have maximum flow rates of either 25 or 28 ml/min.
Consult S Series catalog for more information.
SM030CAS manual control with SP060HVS with pulse-input control ST03RPES with pulse-input control SA03RPES with pulse-input/analog-
stroke speed dial. and digital readout. and digital readout. input and digital readout.
www.Hydra-Cell.com • 185
Hydra-Cell® Frequently Asked Questions
What type of oil should be used with How long can I expect the diaphragms to last?
Hydra-Cell pumps? Indefinitely.
The pump lubricant in Hydra-Cell pumps performs two When installed properly and no adverse stresses are applied
functions: (1) it provides flooded oil lubrication to the bearings; to our elastomeric diaphragms (e.g. excessive vacuum, foreign
(2) it provides hydraulically-balanced displacement to the matter, etc.) the hydraulically-balanced diaphragm will not be a
diaphragms. wear component.
Critical to the hydraulic system within each piston, the oil must Due to their poor elastomeric memory, PTFE diaphragms will
flow smoothly under high pressures. eventually wear. Maximum life can be achieved with reduced
Hydra-Oil is available in a variety of standard-duty motor oils, stroke cams and/or by limiting pump speed.
synthetic, EPDM-compatible, and food-grade lubricants to meet
these requirements. Are Hydra-Cell pumps easy to service?
Yes.
Which way do I rotate the shaft when setting Hydra-Cell pumps are engineered to be easy and inexpensive to
up the drive for my Hydra-Cell pump? service. With regular oil changes, most wear is restricted to the
Either way. check valve components in the fluid end pump head. All wear
The smooth, positive displacement delivery of a Hydra-Cell items are available in repair kits that include service and parts
pump can be achieved when rotating the shaft in either manuals to allow for fast and easy repairs in the field.
direction. All repair manuals are available on our website (www.Hydra-
Cell.com). Online videos are also available – contact us for
What happens if a Hydra-Cell pump runs dry? details.
“Nothing.”
The unique, seal-less design of Hydra-Cell means that the pump What determines an application duty cycle?
does not require lubrication from the process fluid. In the A continuous-duty cycle is typically defined as a pump running
event of your tank or product source running dry, and air being more than 8 hours per day, 5-to-7 days a week. Continuous
pulled through the pump, no damage will occur. As fluid again is applications running at or near maximum pressure may benefit
available, the Hydra-Cell pump will resume pumping. and achieve a longer pump life by sizing the application with the
next larger pump model.
What is the maximum particle size that can
Running a pump for shorter periods (intermittent-duty cycle)
pass through a Hydra-Cell pump?
than a continuous-duty cycle under high temperatures or
Up to 800 microns depending on pump model. heavy loads may also affect pump duty selection. In addition, for
Round particles up to 200 microns can pass through Hydra-Cell excessive heat applications (greater than 180˚F/82˚C) using an
models F20, M03, D03, and D04. 500-micron particles can pass oil cooler is recommended.
through models D10, D12, and D15/D17. 800-micron particles
can pass through the H25, D35, and D66 model pumps. Critical How can the right flow be produced for a
to the successful pumping of particulates is ensuring that all pump application?
particles are fully suspended in the fluid to avoid any settling of Hydra-Cell pumps use positive displacement performance to
the solids. Key factors include fluid velocity (pump speed) and produce a steady, dependable flow at pressures from 50 to
particle mass. With intermittent duty, care must be taken to 2500 psi (3.4 to 172 bar). The output of the pump is entirely
avoid excessive settling in the inlet and discharge plumbing. dependent on the shaft rpm. Once the required flow rate is
known, there are many ways to drive the pump. Shaft coupling
What is the maximum hardness number directly to a motor with a motor adapter is the most popular
on the Mohs Mineral Hardness Scale that drive arrangement.
Hydra-Cell pumps can handle?
All our pump models utilize different output crankshafts or
9 Mohs on a scale of 1 to 10.
cams to produce different flow rates at common electric motor
speeds (e.g., 1150, 1450, 1750 rpm with 60 Hz power, etc.). In
Is a pressure relief valve necessary when using
addition, pumps and motors can be mounted side-by-side and
the Hydra-Cell pump?
pulley driven with V-belts or cog style belts (see calculating
Yes. pulley size formula on page 180). Other drive configurations
The positive displacement performance of the Hydra-Cell pump include hydraulic motors, air motors, gas engines, PTO or any
requires that each application has a pressure regulating valve other means to drive the shaft.
in the discharge line to allow fluid to divert in the event that
excessive pressure builds in the system. Hydra-Cell C Series
valves provide this protection for your high-pressure system.
186 • www.Hydra-Cell.com
Hydra-Cell® Design Considerations
Technical Pump Selection Atmospheric Pressure at Various
To properly specify a pump to meet a specific application Altitudes
requirement, use a copy of the application worksheet found on
page 189. Please feel free to contact us or your local Hydra- Altitude Pressure
Cell distributor for assistance in calculating the appropriate
Feet Meters Ft. of H2O M of H2O
pump for your application.
0 0 33.9 10.3
Chemical Compatibility 500 152.4 33.3 10.1
Chemical compatibility of the pump materials of construction 1000 304.8 32.8 10.0
with the pumped fluid is a critical design consideration. Factors 1500 457.2 32.1 9.8
that must be reviewed as part of chemical compatibility 2000 609.6 31.5 9.6
include: 5000 1524.0 28.2 8.6
• Temperature
• Concentration
• Presence of other chemicals Calculating Acceleration Head (Ha)
Use the following formula to calculate Ha losses. Subtract this
Temperature figure from the NPSHa and compare the result to the NPSHr
of the appropriate Hydra-Cell pump (NPSHr curves in pump
Temperature factors that must be reviewed as part of this
specification section).
evaluation include:
• Stability of fluid Ha = L x V x N x C
• Fluid end components KxG
• Hydraulic end lubricity
• Vapor pressure where:
Ha = Acceleration head (in feet or meters of liquid).
L = Actual length of suction line (feet or meters) - not
Inlet Pressure equivalent length.
Inlet pressure to the pump is determined by the design of the V = Velocity of liquid in suction line (ft./sec or m/sec)
pump system: flooded (gravity fed); suction lift; or pressure fed. For imperial units: I.D. in inches
Do not exceed vacuum and pressure limits as designated in [V = gpm x (0.408 ÷ pipe I.D.2)]
the pump IOM Manual. For metric units: I.D. in mm
[V = lpm x (21.221 ÷ pipe I.D.2)]
NPSH (Net Positive Suction Head) N = rpm of crank shaft.
Two NPSH values are involved in pump selection: NPSHr C = Constant determined by type of pump/Hydra-Cell:
(required head) and NPSHa (available head). NPSHa must be (consult your Hydra-Cell Installation & Service
greater than NPSHr. If not, the pressure in the pump inlet will Manual).
be lower than the vapor pressure of the fluid, and cavitation K = Constant of compensate for compressibility of the
will occur. Use the following calculations as a guideline only. fluid – use:
1.4 for de-aerated or hot fluids
Calculating NPSHa 1.5 for most liquids
Use the following formula to calculate NPSHa: 2.5 for hydrocarbons with high compressibility
G = Gravitational constant:
NPSHa = Pt + Hz - Hf - Ha - Pvp Imperial: 32.2 ft./sec2
where: Metric: 9.81 m/sec2
Pt = Atmospheric pressure in feet or meters of water.
(Use Atmospheric Pressure chart in next column.) Minimizing Acceleration Head
Hz = Vertical distance from the liquid surface to the • Keep inlet lines less than 6 ft. (1.8 m) long
pump centerline in feet or meters. (If liquid is below • Use appropriate size I.D. inlet hose
the pump centerline, Hz is a negative value.) • Use flexible hose (low-pressure hose, non-collapsing) for
Hf = Friction losses in suction piping. (Consult a inlet lines
reference for this calculation such as Cameron • Minimize fittings (elbows, valves, tees, etc.)
Hydraulic Data or similar.) • Use suction stabilizer on the inlet
Ha = Acceleration head at pump suction. (See Calculating
Acceleration Head formula in next column.)
Pvp = Absolute vapor pressure of liquid at pumping
temperature.
Note: Be sure to use consistent units, either all feet or all meters.
www.Hydra-Cell.com • 187
Hydra-Cell® Installation Guidelines
General Installation Supply Tank Guidelines
1. Read and follow all instructions and safety warnings 1. Use a supply tank that is large enough to provide
in the Hydra-Cell IOM Manual. time for any entrapped air in the fluid to escape.
2. Do not exceed the manufacturer’s recommended 2. Isolate the pump and motor stand from the supply
maximum rpm or pressure. tank and support them separately.
3. Follow all codes and regulations regarding installation 3. Where possible, install a separate inlet line from the
and operation of the pumping system. supply tank to each pump. Alternatively, target 1 ft/
4. For safety and easier servicing, provide adequate sec manifold velocity.
work space around the pump. Allow room for 4. Install the inlet and bypass lines so that they empty
checking the oil level, changing the oil, and removing into the supply tank below the lowest water level, on
the valve plate and manifold. the opposite side of the baffle from the pump inlet
5. To prevent vibration, mount the pump and motor line.
securely to a rigid, level base. 5. If a line strainer is used in the system, install it in the
6. Be sure the inlet system provides NPSHa that inlet line to the supply tank.
exceeds the sum of NPSHr of the pump, all friction 6. Install a completely-submerged baffle plate in the
losses and acceleration head. supply tank to separate the incoming and outgoing
7. Do not exceed the manufacturer’s recommended liquid so as to reduce aeration and turbulence.
maximum inlet pressure. Install an inlet pressure 7. Install a vortex breaker in the supply tank over the
regulator if necessary. outlet port to the pump.
8. On a belt-drive system, align the belts and 8. Place a cover on the supply tank to prevent foreign
pulleys accurately, and follow the manufacturer’s objects from falling into it.
specifications for belt tension.
9. On a direct-drive system, align shafts properly.
10. Install adequate safety guards on all belts and
couplings.
11. Install drains in all low points of the system to allow
draining in freezing conditions.
188 • www.Hydra-Cell.com
Hydra-Cell® Installation Guidelines
Inlet Piping Guidelines Discharge Line Guidelines
1. Size the suction line so that the velocity will not 1. Size the discharge line so that the velocity will not
exceed 1 to 3 ft/sec. Velocity = 0.408 x gpm/Pipe exceed 8 to 10 ft/sec.
I.D2. Multiple-pump installations require 1 ft/sec. 2. Use flexible hose between the pump and hard piping
2. Keep the suction line as short and straight as to absorb vibrations, expansions or contractions.
possible, without any obstructions (e.g., valves, 3. Install a pressure gauge between the pump and the
elbows, tees) within 10 pipe diameters of the pump pressure regulator, and as close as possible to the
inlet. pump outlet.
3. Use flexible, non-collapsible suction hose and/or 4. Install a pressure regulator, unloader valve, or
expansion joints to absorb vibrations, expansions and another safety relief valve in the discharge line.
contractions.
5. Never install a shut-off valve in the discharge line
4. If possible, keep suction line level. Have no high between the pump and the regulator, or in the
points to collect vapor unless these high points are bypass line.
vented. Install drain cocks at any low points of the
suction line to permit draining in freezing conditions.
5. Provide for permanent or temporary installation of a Pressure Regulator (Relief Valve)
vacuum gauge to monitor the inlet suction.
Guidelines
6. It is recommended not to supply more than one
pump from the same inlet line. 1. Size the pressure regulator valve so that when
fully open, it will be large enough to relieve the
7. To reduce turbulence and resistance, do not use 90˚ full capacity of the pump without excessive over-
elbows. If turns are necessary in the suction line, use pressurizing of the system.
45˚ elbows (within 10 pipe diameters of the pump
inlet) or arrange sweeping curves in the inlet hose. 2. Locate the valve as close to the pump as possible
and ahead of any other valves.
8. If a block valve is used, be sure it is full-opening so
that the flow to the pump in not restricted. The 3. Adjust the pressure regulating valve to no more than
opening should be at least the same diameter as the 10% over the maximum working pressure of the
inlet plumbing I.D. system. Do not exceed the manufacturer’s pressure
rating for the pump and/or regulator.
9. It is recommended that a line strainer or filter
not be used in the suction line unless regular
maintenance is assured. If used, it should have a
free-flow area at least three times the free-flow
area of the inlet.
10. Install piping supports where necessary to relieve
strain on the inlet line and to minimize vibration.
www.Hydra-Cell.com • 189
Hydra-Cell
Ridges (2 shown) ®
Materials of Construction Reference
Identifying Metallic Components
Since it is often difficult to distinguish between metallic
materials used, identification marks have been added to several
machined metallic components of Hydra-Cell pumps and valves.
Valve
Grooves
Ridges (2 (Pumps)
(2 shown)
shown) Plunger (C22/C23/C24 Valves)
Identified by 0.003-inch (0.08mm) ledges (or no ledges) on Identified by ridges (or no ridges) around the tapered end.
one face. 17-4 SST 2 ridges
Nitronic 50 3 ledges 316L SST 1 ridge
17-4 SST 2 ledges Hastelloy C No ridges
316L SST 1 ledge
Hastelloy C No ledges
Ledges
(3 shown)
Grooves (2 shown)
Ridges (2 shown)
Grooves (3 shown)
Ledges
(3 shown)
Grooves (2 shown)
Valve Seat - 3 grooves (Nitronic 50) Plunger Seat - 2 grooves (17-4 SST)
Grooves (3 shown)
Ledges
(3 shown)
190 • www.Hydra-Cell.com
Hydra-Cell® Materials of Construction Reference
Celcon Valve Spring Retainers Diaphragm Start-up Temperatures
Also known as Polyoxymethylene, Celcon is a thermoplastic and Material Markings
characterized by high strength, hardness, and rigidity. It is a The back side of diaphragms for Hydra-Cell pumps have
highly abrasion-resistant and heat-resistant material with a low a letter marking to identify the material from which the
coefficient of friction. diaphragm is made. (There may be additional markings, such as
those to indicate mold numbers.)
Elgiloy Valve Springs
A Cobalt-Nickel spring alloy, Elgiloy is highly recommended Diaphragm Pump Start-up Minimum Fluid
to reduce valve spring problems as it tested and proved to Material Temperature Range Temperature1 Marking
exceed Stainless Steel for many applications. Aflas 80 to 250˚F (26.7 to 121.1˚C) 80˚F (26.7˚C) A
Buna-N 30 to 230˚F (-1.1 to 110˚C) 15˚F (-9.4˚C) NP2
Corrosion Resistance: Far superior to Stainless Steel Neoprene 50 to 120˚F (10 to 48.9˚C) 15˚F (-9.4˚C) NE
Greater Spring Efficiency: Increased power with EPDM 50 to 212˚F (10 to 100˚C) 15˚F (-9.4˚C) EP
decreased size FKM 40 to 250˚F (4.4 to 121.1˚C) 15˚F (-9.4˚C) V
Fatigue Resistance: Operates significantly longer PTFE 60 to 200˚F (15.6 to 93.3˚C) 40˚F (4.4˚C) 3
without breaking 1
Fluid temperature after pump is warmed to minimum start-up temperature.
Set Resistance: Maintains constant reactive 2
Buna-N diaphragms for T100 Medium Pressure pumps use H instead of NP.
force 3
PTFE diaphragms are constructed with a light-blue PTFE material laminated onto a black rubber
Temperature Resistance: Maintains spring backing and do not have identification markings.
characteristics up to 600˚F 4
For T & Q Series minimum temperatures, please refer to the Installation and Service Manual.
(316˚C)
www.Hydra-Cell.com • 191
Hydra-Cell® Glossary of Terms
Absolute Pressure (PSIA): The total force per unit area Fluid Slip: Commonly used to describe the migration
exerted by a fluid. It is the sum of Atmospheric Pressure and of liquid around the internal moving parts of a pump. It is
Gauge Pressure. the volumetric difference between physical component
displacement and liquid throughput of a pump system.
Accuracy: The degree of precision, usually expressed in
terms of error, as a percentage of the specified value, or as a Fluid Slip Loss: Refers to the liquid that passes through
percentage of a range. (See separate definition for Steady-state the clearance space, (~.00005”) between the piston and the
Accuracy, per API 675 Standard, on the following page.) cylinder wall. The clearance between the piston and cylinder
wall must be optimized for the liquid being pumped in order to
API 674 Standard: This standard covers the minimum minimize the loss due to fluid slip.
requirements for reciprocating positive displacement pumps
for service in the petroleum, chemical, and gas industries. Both Head: A measure of pressure expressed in feet of head for
direct-acting and power-frame types are included. There are no centrifugal pumps; indicates the height of a column of water
test requirements defined within API 674 Standard for Steady- being moved by the pump (without friction losses).
state Accuracy, Flow Repeatability, or Linearity.
Metering Linearity: The degree to which performance
API 675 Standard: This standard covers the minimum or response approaches the condition of being linear; the
requirements for controlled volume positive displacement maximum deviation from the ideal straight line that can be
pumps for service in the petroleum, chemical, and gas drawn through plotted calibration test points describing how
industries. Both packed-plunger and diaphragm types are flow varies with capacity setting. It is expressed as percent
included. Diaphragm pumps that use direct mechanical (±) of the Rated Capacity of the pump. API 675 Standard
actuation are excluded. Hydra-Cell pumps meet and exceed stipulates that Linearity must remain within ±3%. Linearity of
the performance test requirements of API 675 Standard for ±3% or better can be achieved with Hydra-Cell pumps; it is a
Steady-state Accuracy, Flow Repeatability, and Linearity (as function of rated speed, Turndown Ratio, and system operating
defined in section 4.3.3); however, they do not meet all design temperature and pressure ranges.
requirements defined in section 2 of the standard.
right.)
29 884
27 823
which small bubbles are formed
and implode violently; occurs 25 762
instantaneously when
23 701
NPSHa < NPSHr.
21 640
Fluids: Include liquids, gases, and
mixtures of liquids, solids and gases. 19 579
or solids that act essentially like a 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000
192 • www.Hydra-Cell.com
Hydra-Cell® Glossary of Terms
Metering Repeatability: Describes the reproducibility function of the pump design, size (capacity), and operating
of pump flow rate under a given set of conditions when the speed. It is measured at the suction port of the pump and
capacity setting is varied and then returned to the set point typically provided by the pump manufacturer in the form of a
being tested; expressed as a percent (±) of rated capacity. API curve or set of curves.
675 Standard stipulates that repeatability must remain within
±3%. Flow Repeatability of ±3% or better can be achieved with Note: Testing in water is standard practice; therefore, NPSHr data
Hydra-Cell pumps; it is a function of rated speed, turndown is generally provided in units of “feet of water.” This must be taken
ratio, and system operating temperature and pressure ranges. into consideration and converted to “feet of pumped liquid” when
comparing to the calculated value of NPSHa.
Metering Steady-state Accuracy: Flow variation
expressed as a percentage of mean delivered flow under fixed Prime: Charge of liquid required to begin pumping action
system conditions; applies over the Turndown Ratio. API 675 when the liquid source is lower than the pump; held in pump
Standard stipulates that Steady-state Accuracy must remain by a foot valve on the intake line or by a valve or chamber
within ±1%. Steady-state Accuracy of ±1% for Hydra-Cell P within the pump.
Series metering pumps reflects continuous run, injection-mode
metering. Rated Capacity: The quantity of fluid actually delivered
per unit of time at the maximum operating speed. This quantity
See pages 158 and 159 for graphs depicting Hydra-Cell can be expressed in units of volume or mass; it includes liquid
performance pertaining to API 675 Standard for Accuracy, and any dissolved or entrained gases or solids, and is based on
Linearity, and Repeatability. suction conditions.
Net Positive Suction Head Available (NPSHa): Specific Gravity: The ratio of the weight of a given volume
The total suction head (in feet or meters absolute) present at of liquid to pure water. Pumping heavy liquids (specific gravity
the pump suction connection, less the vapor pressure of the greater than 1.0) will require more drive horsepower.
pumped liquid (in feet or meters absolute). NPSHa is a function
of the system in which the pump operates everything on the Static Discharge Head: Maximum vertical distance (in
suction side of the pump up to the suction port. The formula feet) from pump to point of discharge with no flow.
below is commonly used to determine system NPSHa.
Total Head: Sum of discharge head, suction lift, and
NPSHa = Pt + Hz - Hf - Ha - Pvp
friction loss.
Pt: Atmospheric pressure
Hz: Vertical distance from surface liquid to pump
Turndown Ratio: The Rated Capacity divided by the
centerline (if liquid is below pump centerline,
minimum capacity that can be obtained while maintaining
then Hz is negative)
specified Steady-state Accuracy, Flow Repeatability, and
Hf: Friction loss in suction pumping
Linearity. A 10:1 Turndown Ratio capability is industry standard
Ha: Acceleration head at pump suction
for metering applications. Use of sophisticated motor controls
Pvp: Absolute vapor pressure of liquid at pumping
allows speed Turndown Ratios of 1000:1 and greater if
temperature
required. The mechanical response of the metering pump over
Note: It is important to correct for the specific gravity of the liquid these extremely high Turndown Ratios may or may not meet
and to convert all terms to units of “feet absolute” or “meters API 675 Standard testing requirements.
absolute” when using this formula.
Viscosity: The resistance of a fluid to flow when subjected
Net Positive Suction Head Required (NPSHr): to shear stress (the “thickness” of a liquid). Most liquids
The positive pressure (in feet absolute) required at the pump decrease in viscosity and flow more easily as they get warmer.
suction port to overcome pressure losses that occur as the Absolute viscosity is measured in centipoises. Kinematic
fluid travels from the suction port to the point(s) inside the viscosity includes the influence of the specific gravity of the
pump where the pressure starts to increase. NPSHr is a fluid and is measured in centistokes.
www.Hydra-Cell.com • 193
Wanner Engineering - Additional Product Lines
194 • www.Hydra-Cell.com
Wanner Engineering - Additional Product Lines
Nine 2000 Series Vector pump models offer maximum flow rates from 0.3 Seven 4000 Series Vector pump models offer maximum flow rates from
gpm (1.1 l/min) to 211 gpm (798.7 l/min) and discharge pressures from 0.79 gpm (3.0 l/min) to 154.1 gpm (583.3 l/min) and discharge pressures
30 psig (2.1 bar) to 116 psig (8 bar) depending on pump model. Model of 110 psig (7.6 bar) or 218 psig (15 bar) depending on pump model.
3005 provides up to 9.2 gpm (34.8 l/min) at 200 psig (13.8 bar).
www.Hydra-Cell.com • 195
Hydra-Cell® Limited Warranty
Wanner Engineering, Inc. (WEI) warrants that, for a period of WEI’s warranty obligations and Purchaser’s
one (1) year from the date of purchase, equipment supplied or remedies thereunder are solely and exclusively
manufactured by WEI shall be free of defects in materials and as stated herein.
workmanship under normal use and service, and provided the
There are no other warranties, whether oral,
equipment is installed, operated and maintained in accordance
written, express, implied or statutory, including,
with instructions supplied by WEI.
but not limited to, implied warranties of
Notwithstanding anything to the contrary, this limited merchantability and fitness for a particular
warranty does not cover: purpose, warranties of non-infringement,
warranties arising from course of dealing or
1. Normal wear and/or damage caused by or related to
usage of trade or any other matter.
abrasion, corrosion, abuse, negligence, accident, faulty
installation, or tampering which impairs normal operation of Any descriptions of the equipment drawings, specifications,
the equipment. and any samples, models, bulletins, or similar material used
in connection with the sale of equipment are for the sole
2. Electric motors (if applicable) not manufactured by WEI.
purpose of identifying the equipment and are not to be
The warranties, if any, on such equipment are assigned to the
construed as an express warranty that the equipment will
Purchaser by WEI (without recourse) at the time of purchase.
conform to such description. Any field advisory or installation
3. Transportation costs. support is advisory only.
Purchaser’s sole and exclusive remedy and WEI’s sole liability, Every form of liability for direct, special, incidental or
whether based upon warranty, contract or tort, including consequential damages or loss is expressly excluded and
negligence, is limited to WEI’s repair or replacement of the denied. All liability of WEI shall terminate one (1) year from
defective part, at WEI’s sole option. the date of purchase of the equipment.
Any claim regarding breach of warranty must be received by
WEI before the expiration of the warranty period and by
written notice from Purchaser of such defect within thirty (30)
days from the discovery thereof. WEI requires the return to a
designated WEI location, of the defective part, transportation
prepaid, to establish Purchaser’s claim. No allowance will be
made for repairs undertaken without WEI’s written consent or
approval.
196 • www.Hydra-Cell.com
Hydra-Cell® Application Worksheet
u mps
Let us help you determine the best solution for your pumping application. Seal-less P
Simply provide the information below, tear out the page, and send it to us. www.Hydra-Cell.com
1. Fax to 612-332-6937 or toll-free (USA) at 800-332-6812
2. Scan the page and email it as an attachment to sales@wannereng.com
3. Mail the page - either in an envelope or fold it, and using the other side as a mailing label, tape the page closed,
affix postage and mail it
4. Give it to your local Wanner distributor
Fluid Information:
Fluid Name:
Please provide a brief description of the application and fluid characteristics (e.g. abrasive, shear-sensitive)
Equipment Information:
Installation: New o Existing o
NPSHa:
Supply Voltage:
Phase Hertz
Contact Information:
Name: Date:
Title:
Company:
Address:
Phone: Fax:
Email:
Company Website:
Market/Industry:
www.Hydra-Cell.com • 197
PLACE
POSTAGE
HERE
198 • www.Hydra-Cell.com
Hydra-Cell® Worldwide Sales and Service
Hydra-Cell pumps are sold and serviced worldwide by a World Headquarters & Manufacturing
comprehensive network of factory-trained pump distributors.
Minneapolis, Minnesota, USA
As specialists in pump technologies, our distributor
organizations offer you a vital local resource for technical
expertise, product training, sales and service. Business Units
Wichita Falls, Texas, USA
Hydra-Cell distributors are located in more than 70 countries
worldwide. In North America specifically, there are more Hampshire, United Kingdom
than 100 Hydra-Cell distributor locations to provide local Kowloon, Hong Kong
availability for every major commercial, institutional, industrial,
Shanghai, China
and municipal marketplace.
São Paulo, Brazil
Contact us for the name and location of the authorized Hydra-Cell distributor
nearest you:
Algeria Colombia India Mongolia Russia Thailand
Argentina Costa Rica Indonesia Morocco Saudi Arabia Tunisia
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