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Wanner Hydra-Cell Catalog Imperial

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e s s P u m ps

Seal- l
Hydra-Cell F/M/D/H Series Seal-less Pumps

Hydra-Cell T & Q Series Seal-less Pumps

Hydra-Cell “Pulse-free” Metering Pumps

2 • www.Hydra-Cell.com
Hydra-Cell® Seal-less Pumps DE
S I G NE D

&
P U MP S
Contents Page
SINCE

B U IL
Design Advantages..............................................................................4

1973

T
Application Versatility.........................................................................6
Markets & Industries Served............................................................7
IN A
THE US
Primary Pumping Applications.........................................................8
Fluid Handling Capability...................................................................9
Principles of Operation
Wobble Plate Design............................................................... 10
Crank-shaft Design.................................................................. 11
Diaphragm Protection (DPC Technology).................................. 12
Certifications, Patents & Industry Recognition......................... 13
Design & Manufacturing Standards.............................................. 14
Mass Customization........................................................................ 15
Materials of Construction.............................................................. 16
Hydra-Cell F/M/D/H Series Pumps
Selection Guide........................................................................ 18
Flow Capacities & Pressure Ratings..................................... 19
“If the owner of a plant wants cost-
Models, Specifications & How to Order............................ 20 effective pumps...he will buy pumps with
C Series Valves the lowest Life Cycle Cost. Hydra-Cell
Selection Guide........................................................................ 82
is simple in construction, less elaborate
Design Advantages................................................................... 83
Models, Specifications & How to Order............................ 84 in design and physically smaller for
Accessories........................................................................................ 92 equivalent flow/pressure performance.
Hydra-Cell T & Q Series Pumps These differences can substantially affect
Selection Guide...................................................................... 122
both purchase and operating costs.”
Flow Capacities & Pressure Ratings................................... 123
Design Advantages................................................................. 124
Models, Specifications & How to Order.......................... 126 Dr. Ing Friedrich Wilhelm Hennecke
Hydra-Cell Metering Solutions Pumps Chemical Engineering World
Selection Guide...................................................................... 162
Flow Capacities & Pressure Ratings................................... 163
Design Advantages................................................................. 164
API 675 Performance Standards......................................... 166
Models, Specifications & How to Order.......................... 168
P Series & MT8 Metering Accessories.............................. 183
Bare Shaft Pumps for Metering........................................... 184
S Series Solenoid Metering Pumps..................................... 185
umps
Frequently Asked Questions....................................................... 186 Seal-less P
Design Considerations.................................................................. 187
Installation Guidelines................................................................... 188 Due to the Wanner Engineering Continuous Improvement Program,
Materials Reference....................................................................... 190 specifications and other data in this catalog are subject to change.
Glossary of Terms.......................................................................... 192 Hydra-Cell® is a registered trademark of Wanner Engineering, Inc.
Additional Wanner Engineering Pumps..................................... 194
Limited Warranty........................................................................... 196 Kel-Cell® is a registered trademark of Wanner Engineering, Inc.

Application Worksheet................................................................. 197 Control FreakTM is a trademark of Wanner Engineering, Inc.


Worldwide Sales & Service.......................................................... 199
www.Hydra-Cell.com • 3
Hydra-Cell® Seal-less Design Advantages
Hydra-Cell positive displacement pumps feature a seal-less pumping
chamber so there are no mechanical seals, packing or cups to leak or
replace. The seal-less design and check valves enable Hydra-Cell to handle
abrasives and particulates that would damage other types of pumps. In
addition, Hydra-Cell can run dry indefinitely without damage to the pump.
The multiple-diaphragm design of Hydra-Cell provides virtually pulse-less,
linear flow without the need for expensive pulsation dampeners.

Economical
• Can save approximately 30% to 50% on initial costs because
Hydra-Cell uses lower horsepower motors to achieve the
same flow rates and pressures as other pumps.
• Compact design with smaller footprint provides more
efficient use of floor space.
• Operates at 85-90% energy efficiency to reduce operating
costs.
• Seal-less design reduces maintenance and repair
expenditures and minimizes the cost of spare parts
compared to other types of pumps.

Versatile
• Variety of styles and models to pump a wide range of flow
capacities and pressure ratings.
• Hydraulically-balanced diaphragms can pump low-to-high-
viscosity liquids throughout the entire pressure range of
the pump.
• Available in a variety of construction materials to meet a
wide range of applications and ensure optimum pumping life
even when handling aggressive fluids.
• Can be fitted with SAE, ANSI or DIN flanges as well as IEC
or NEMA motor mounts.
• Can be provided with ATEX certification or other
certification to adapt to specific applications or meet
international standards.
• Design allows for easy interchangeability of pump head
materials and can accommodate mixing different materials
with one pump head.

4 • www.Hydra-Cell.com
Capable
• Tolerates abrasive solids and particulate matter up to 800
microns (depending on pump model) and 9 hardness (out of
10) on the Mohs scale without the need for fine filtration.
• Multiple diaphragms provide virtually pulse-less flow that
exceeds API 675 standards for accuracy, linearity, and
repeatability.
• Low-shear pumping action ensures integrity of long-chain
structures.

Reliable
• Can run dry indefinitely without damage to the pump.
• Robust design tolerates non-ideal operating conditions.
• No mechanical seals, packing or cups to leak or replace.
• Can operate up to 6,000 hours between lubricating oil
changes.
• Can pump acids, slurries, and liquids containing up to 40% of
non-dissolved (suspended) solids.
• Does not rely on the fluid being pumped for lubrication.
• No tight tolerances susceptible to corrosion or solid particles.

Environmental
• Liquids are 100% sealed from the atmosphere.
• No leak path for toxic vapors or harmful gasses.
• No dynamic seals to leak any Volatile Organic Compounds
(VOC).
• Lower energy costs to operate pump.

www.Hydra-Cell.com • 5
Hydra-Cell® Application Versatility
Hydra-Cell pumps operate reliably and efficiently in many different requirements. The further capability to provide
commercial, institutional, industrial, and municipal facilities precise metering and dosing is ideal for many specialized
throughout the world. The breadth of the product line offers applications. Hydra-Cell pumps can also be fitted with SAE,
a wide range of flow capacities and pressure ratings to meet ANSI, DIN, or other flange connections.

6 • www.Hydra-Cell.com
Markets and Industries Served
• Agricultural • Emissions & Environmental • Mining, Quarrying & • Pulp & Paper
• Automotive Control Tunneling • Reverse Osmosis &
• Biodiesel • Energy & Power Generation • Offshore Drilling & Filtration
• Flue Gas Emission Control Processing • Rubber & Plastic
• Biotechnical
• Car/Vehicle Washing • Food & Beverage Processing • Oil, Gas & Petrochemical • Spray Drying
• General Industrial & • Paints, Coatings, Sealants & • Steam Generation
• Ceramics
Manufacturing Adhesives
• Chemical & Petrochemical • Steel
• Glass & Clay • Personal Care
• Chip Board Manufacturing • Textiles
• Landscaping & Lawn Care • Pharmaceutical
• Cleaning & Washing • Tote, Tank & Barrel Washing
• Machine Tool Coolant • Polyurethane
• Construction • Water & Wastewater
• Marine • Propellant Packaging Treatment
• Electronics

www.Hydra-Cell.com • 7
Hydra-Cell® Primary Pumping Applications
• Blending • Coating • Dosing • Filtering • Metering • Spraying
• Cleaning • Cooling • Filling • Injecting • Mixing • Transferring

Hydra-Cell pumping shear-sensitive polymers for enhanced oil recovery.

Hydra-Cell pumps deliver high-pressure, controlled flow of machine tool A P200 replaced an external gear pump to deliver a catalyst for
coolant without the need for fine filtration. polyurethane foam production and doubled volumetric efficiency.

Pumping for waste stream reduction and salt solution concentration at a Hydra-Cell pumps used for ultra-filtration by a food additive manufacturer.
pharmaceutical chemical plant.
8 • www.Hydra-Cell.com
Hydra-Cell® Fluid Handling Capability

Propane/ Freon Ammonia Polymers Fuels/ D.I. Water Glycols Chlorine Acids/ Glues/ Inks/ Resins Slurries
Butane Additives Caustics Adhesives Paints

Handles Abrasives and Low-to-High Viscosity Fluids lubricating fluids as well as difficult fluids with abrasives that
From drinking water to highly viscous cutting fluids, Hydra- can damage or destroy other types of pumps. This makes
Cell pumps handle the full spectrum of process fluids while Hydra-Cell an ideal choice in a wide range of industries and
maintaining high-efficiency operation. This includes non- when serving multiple applications in one facility.

Three P500 models replaced six piston pumps for spraying an adhesive
colorant and substantially reduced maintenance costs.

Several operational features of Hydra-Cell pumps are showcased when


processing volatile crude oil.

Pumping ceramic slurry in a spray drying application can be a problem for


other types of pumps, but not Hydra-Cell.

Chemical boiler feed at a power plant. Four MT8 pumps running off two Hydra-Cell pumping ethanol-based fluid for making jet fuel.
gearboxes and two motors shows its duplexing capability.

www.Hydra-Cell.com • 9
Hydra-Cell® Principles of Operation

1
2 3

4
5

6
7

Wobble Plate Models


1 Drive Shaft 5 Diaphragms

2 Tapered Roller Bearings 6 Inlet Valve Assembly

3 Fixed-angle Cam/Wobble Plate 7 Discharge Valve Assembly

4 Hydraulic Cells (Patented) 8 C62 Pressure Regulating Valve

Reliable, Efficient Pumping Action


The drive shaft (1) is rigidly held in the pump housing by a pressure range of the pump. The diaphragm faces only a 3
large tapered roller bearing (2) at the rear of the shaft and a psi (0.21 bar) pressure differential regardless of the pressure
smaller bearing at the front of the shaft. Set between another at which fluid is being delivered – up to 2500 psi (172 bar)
pair of large bearings is a fixed-angle cam or wobble plate (3). for original Hydra-Cell models, 5000 psi (345 bar) for the T
As the drive shaft turns, the wobble plate nutates, oscillating & Q Series, and 3500 psi (241 bar) for Hydra-Cell Metering
forward and back (converting axial motion into linear Solutions pumps.
motion). The complete pumping mechanism is submerged in a Hydra-Cell wobble plate pumps can have up to five
lubricating oil bath. diaphragms, and each diaphragm has its own pumping chamber
The hydraulic cell (4) is moved sequentially by the wobble that contains an inlet and discharge self-aligning horizontal disk
plate and filled with oil on its rearward stroke. A ball check check valve assembly (6). As the diaphragms move back, fluid
valve in the bottom of the piston ensures that the cell remains enters the pump through a common inlet and passes through
full of oil on its forward stroke. one of the inlet check valves. On the forward stroke, the
diaphragm forces the fluid out the discharge check valve (7)
The oil held in the Hydra-Cell balances the back side of the and through the manifold common outlet. Equally spaced from
diaphragms (5) and causes the diaphragms to flex forward one another, the diaphragms operate sequentially to provide
and back as the wobble plate moves. This provides the consistent, low-pulse flow.
pumping action.
A Hydra-Cell C62 pressure regulating valve (8) is typically
To provide long trouble-free diaphragm life, Hydra-Cell installed on the discharge side of the pump to regulate the
hydraulically balances the diaphragm over the complete pressure of downstream process or equipment.

10 • www.Hydra-Cell.com
Hydra-Cell® Principles of Operation

1 3
7 2

4
5
8
6

Crank-shaft Models
1 Drive Shaft 5 Diaphragms

2 Precision Ball Bearings 6 Inlet Valve Assembly

3 Connecting Rods 7 Discharge Valve Assembly

4 Hydraulic Cells (Patented) 8 C46 Pressure Regulating Valve (In-line)

Reliable, Efficient Pumping Action


The drive shaft (1) is supported in position by two precision the pumping action. The oil held in the Hydra-Cell balances the
ball bearings (2) positioned at either end of the shaft. Located diaphragm against the fluid being pumped, maintaining no more
between these bearings are either one or three cam shaft than a 3 psi (0.21 bar) pressure differential regardless of the
lobes with connecting rods (3) that are hardened, precision pressure at which fluid is being delivered – up to 2500 psi (172
ground, and polished. Maintaining a high level of quality on bar) for original Hydra-Cell models, 5000 psi (345 bar) for the
the cam lobes and connecting rod surfaces ensures proper T & Q Series, and 3500 psi (241 bar) for Hydra-Cell Metering
lubrication and reduced operating temperatures in the Solutions pumps.
hydraulic end of the pump. Hydra-Cell crank-shaft pumps can have up to three
As the drive shaft turns, each cam actuates the attached diaphragms, and each diaphragm has its own pumping chamber
connecting rod that is pinned into position at the end of each that contains an inlet and discharge self-aligning horizontal disk
hydraulic piston. This action moves the piston forward and check valve assembly (6). As the diaphragms move back, fluid
backward, converting the axial motion into linear pumping enters the pump through a common inlet and passes through
motion. The complete pumping mechanism is submerged in a one of the inlet check valves. On the forward stroke, the
lubricating oil bath. diaphragm forces the fluid out of the discharge check valve (7)
Each piston contains a patented hydraulic cell (4) that is moved and through the manifold common outlet. Equally spaced from
sequentially by the crank-shaft. The innovative and proprietary one another, the diaphragms operate sequentially to provide
Hydra-Cell maintains the precise balance of oil behind the consistent, low-pulse flow.
diaphragm (5) regardless of the operating conditions of the A Hydra-Cell C46 pressure regulating valve (8) is typically
pump. The oil in Hydra-Cell is pressurized on the forward installed on the discharge side of the pump to regulate the
stroke of the piston causing the diaphragm to flex, which drives pressure of downstream process or equipment.
www.Hydra-Cell.com • 11
Hydra-Cell® Diaphragm Protection
Advanced Diaphragm Position Control (ADPC) Technology

All Hydra-Cell pumps feature a diaphragm protection system These conditions can result from system problems, poor
to safeguard the diaphragms against abnormal or adverse system design, faulty installation, an unplanned operational
conditions. Most Hydra-Cell models feature our patented Kel- incident, or other situations that would cause the diaphragms
Cell® or new Advanced Diaphragm Position Control (ADPC) to operate out of hydraulic balance and ultimately deform
technology. Others use an exclusive underfill/overfill valve and rupture.
system. They are designed to protect against: Kel-Cell and ADPC positioning systems stabilize the
• Partially or completely blocked inlet pipe or inlet filter. diaphragms in all such conditions and virtually eliminate the
• Partly or completely closed inlet shut-off valve. possibility of an incidental diaphragm failure caused by adverse
conditions.
• Inadequate liquid supply.
• Excessively viscous fluids. The underfill/overfill valve ensures optimum actuating oil on
every stroke for continuous accuracy and protection of the
• Inadequate discharge pressure.
pump and diaphragms.
• Other conditions that result in excessive vacuum formed
at the inlet of the pump.

Hydra-Cell Metering Solutions model MT8


is one of the Hydra-Cell pumps to feature
Diaphragm positioning systems protect diaphragms on most Hydra-Cell models. the underfill/overfill valve system.

12 • www.Hydra-Cell.com
Hydra-Cell® Proven Technology
Certifications Wanner and Hydra-Cell Awards

ISO 9001: 2015


CERTIFIED
The Wanner Engineering Quality Management System is
certified to the ISO 9001 standard by TÜV Rheinland, an
independent third-party registrar. The Quality Management
30-Day
System, which includes the company’s Quality Policy and
Shelf-Life!
Quality Objectives, is reviewed annually by top management 2020 2021
to ensure effective continuous improvement practices and
to provide the resources necessary to meet customer IChemE 2007
requirements with optimal customer satisfaction. Honorable Mention
Every year, the Minneapolis Star Tribune recognizes the most
progressive companies in Minnesota based on employee
IChemE
opinions measuring engagement, organizational health,
2007
and satisfaction. For the second consecutive year, Wanner
The CE mark identifies compliance of Hydra-Cell pumps Engineering has earned this recognition. Honorable Mention
with the European Union’s Essential Health and Safety
Requirements (EHSR). This includes the Safety of Machinery Presented by the Institution of Chemical Engineers, the
Directive 98/37/EC, one of a series of mandatory standards IChemE Awards recognize innovation and excellence in
adopted by EU member countries. Our compliance allows making outstanding contributions
Wanner to self-certify and place the CE marking on Hydra- IChemE
to safety, the environment, and
Cell pumps. sustainable2007
development in the
IChemE
chemical
Honorablebioprocess
and Mention industries. 2007
Patents Held by Wanner Engineering Introduced in 2006, Hydra-Cell
Honourable Mention
Metering Solutions pumps earned
Wanner Engineering holds more than one dozen USA patents Honourable Mention in the
related to its seal-less pumping technology. For a complete list category for new products.
of patents, visit our website.
www.Hydra-Cell.com/patents
Hydra-Cell T100 Series pumps received a “Spotlight on
New Technology” award at the 2010 Offshore Technology
Industry Memberships Conference in recognition of the
latest and most advanced technologies
that are leading the industry into the
future. Winners are selected for being
new, innovative, proven (in application
or prototype), of broad interest to
the industry, and of significant impact,
American Chemistry Council including environmental benefits.
Center for Polyurethanes Industry
Associate member
Selected by the editors and advisory board of Pumps &
Systems magazine, the Hydra-Cell T100 High Pressure model
earned recognition as a finalist
in the publisher’s 2010 “Product
Innovation” awards. As noted by the
trade journal, Hydra-Cell T100 has a
patented valve system that maintains
the correct volume of hydraulic fluid
in the pumping chamber behind the
diaphragm.

www.Hydra-Cell.com • 13
Hydra-Cell® Design and Manufacturing Standards

S I G NE D
DE
Hydra-Cell seal-less pumps are
designed, built, and tested in

&
P U MP S
SINCE
the Wanner Engineering

B U IL
80,000 square foot facility in

1973
Minneapolis, Minnesota. We

T
have more than 40 years of
experience serving IN A
manufacturers, processors, and THE US
commercial or institutional
organizations, including many
major global companies. ISO 9001: 2015
Hydra-Cell pumps are CERTIFIED
performance-proved for
efficiently pumping the widest range of corrosive,
high-temperature, abrasive, viscous, non-lubricating,
and recycled fluids, as well as liquids containing solids.
Every pump is assembled with the proper materials of
construction to meet the application.
Our capability is the result of a strategic emphasis on
adopting sound management principles throughout the
plant combined with attention to detail for every task
and procedure.

Continuous Improvement
• High-precision machining equipment and lean
production practices throughout an extensively
automated manufacturing facility.
• All pumps are designed, built, and tested in the USA.
• Design engineering services available for assistance
with your application.
• Extensive inventory and reliable supply chain.
• Stringent quality control systems for component-to-
component and unit-to-unit quality and consistency.
• Every pump is tested (15-minute to 2-hour run cycles)
for full flow at rated pressure, temperature, noise,
and vibration.

14 • www.Hydra-Cell.com
Mass Customization Means
Maximum Flexibility
Every order is a priority at Wanner Engineering. Every
pump is built to order. Our “Mass Customization”
philosophy leverages the modular design of Hydra-Cell
with sophisticated operational methods to:
1. Provide you with the properly configured pump for
your process application;
2. At a competitive price;
3. Delivered with minimal lead time.
We can help you match your flow/pressure requirements
to select the best model and materials of construction
based on your process fluid and industry application.
We maintain optimum inventory levels of parts and
components that translate into cost efficiencies and
faster turnaround time for customers.
An expert staff and attentive customer service
practices enable us to achieve the goals of providing
the Hydra-Cell pump engineered and configured to
your specifications.
• A wide selection of metallic and non-metallic pump
head materials plus diaphragm, valve and o-ring
materials enable easy configuration to meet your
specific needs from in-stock components.
• Base plates, couplings and coupling guards are available
in several inline and parallel mounting configurations to
suit your facility and operating environment.
• Custom pump head and body castings are available, as
well as matching OEM paint and private labeling.
• Comprehensive assortment of accessories include
regulator valves, oil coolers and filtration, oil level
monitoring, couplings, guards, connectors, and tool kits.
• Options to enhance performance such as gear boxes,
controllers, pulsation dampeners, and an assortment
of drives.

www.Hydra-Cell.com • 15
Hydra-Cell® Materials of Construction
As part of our “Mass Customization” philosophy, every Hydra-Cell pump is built
with manifolds, elastomeric materials, and valve assemblies using construction
materials specified by the customer. Hydra-Cell distributors and factory
representatives are readily available to assist customers in selecting the materials
best suited to the process application. (The range of material choices depends on
each pump model – for example, models designed to operate at higher pressures
are available with metallic pump heads only.)

Manifolds
Non-metallic Pump Heads
Non-metallic pump heads are often used when a corrosive or
aggressive fluid is being processed at lower pressures.
• Polypropylene
• PVDF
• PVC

Diaphragms and O-rings

Manifolds for Hydra-Cell pumps are available in a variety of


materials to suit your process application. They are easy to
replace and interchangeable to accommodate different fluids
processed by the same pump. Special manifolds with a 2:1
dosing ratio are also available. (Consult factory.)

Metallic Pump Heads


Metallic pump heads can handle higher operating pressures.
Hastelloy C or Stainless Steel is also selected for corrosion
Diaphragms and corresponding o-rings are available in several
resistance and other properties.
elastomeric materials. For diaphragm start-up temperatures
• Brass and material markings, see page 191.
• Manganese Bronze • Aflas diaphragm/o-ring (T & Q Series)
• Nickel Aluminum Bronze (NAB) • Aflas diaphragm/PTFE o-ring
• Cast Iron (Nickel-plated) • Buna-N
• Ductile Iron (Nickel-plated) • EPDM (requires EPDM-compatible oil)
• Hastelloy C • Neoprene
• Duplex Alloy 2205 Stainless Steel • PTFE
• 304 Stainless Steel • FKM
• 316L Stainless Steel

16 • www.Hydra-Cell.com
Valve Materials Valve Springs
• Manganese Bronze
• Nickel Aluminum Bronze (NAB)
• Elgiloy*
• Hastelloy C
• 17-7 Stainless Steel
• 316L Stainless Steel

Valve Spring Retainers


• Celcon*
• Hastelloy C
• Nylon
• PVDF
• Polypropylene
Hydra-Cell valve assemblies (seats, valves, springs, and • 17-7 Stainless Steel
retainers) are available in a variety of materials to suit your • 316 Stainless Steel
process application. For reference to identify metallic materials
used for valves and valve seats, see page 190. For fluid * For properties and characteristics of these materials to aid in
temperature ranges of valve spring retainers, and reference to pump selection, see page 191.
identify non-metallic valve spring retainers, see page 191.
Registered trademarks of materials:
Aflas® Asahi Glass Co., Ltd.
Valve Seats
Buna®-N (Nitrile) E.I. Du Pont de Nemours and
• Ceramic Company, Inc.
• Hastelloy C Celcon® Celanese Company
• Nitronic 50* Elgiloy® Elgiloy Limited Partnership
• Tungsten Carbide Hastelloy® C Haynes International, Inc.
• 17-4 Stainless Steel Kynar® (PVDF) Arkema, Inc.
Mesamoll® Lanxess Deutschland GmbH
• 316L Stainless Steel
Neoprene® E.I. Du Pont de Nemours and
Company, Inc.
Valves Nitronic® 50 AK Steel Corporation
• Ceramic Teflon® (PTFE) E.I. Du Pont de Nemours and
Company, Inc.
• Hastelloy C
Viton® (FKM) DuPont Performance
• Nitronic 50* Elastomers, LLC
• Tungsten Carbide Zytel® (Nylon) E.I. Du Pont de Nemours and
Company, Inc.
• 17-4 Stainless Steel
www.Hydra-Cell.com • 17
Hydra-Cell® F/M/D/H Series Seal-less Pumps Selection

F20 M03 & Mono-Block D04


Page 20 Pages 26 & 32 Page 38

D10 D12 D15 & D17


Page 44 Page 50 Page 58

H25 D35 D66


Page 64 Page 70 Page 76

18 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings

F/M/D/H Series Seal-less Pumps


3000
(207)

2500
Pressure: pounds per square inch (bar)

(172)
D04 D15/D17
2000
(138)

1500
(103)
F20 D10
1000
(69)
M03 H25 D35
500 D66
(34)
D12
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 36 38 64 66 68
(7.6) (15.2) (22.7) (30.3) (37.9) (45.5) (53.1) (60.6) (68.2) (75.8) (83.4) (90.1) (98.5) (136.4) (143.8) (242.3) (249.8) (257.4)
Flow: gallons per minute (liters per minute)

The graph above displays the maximum flow capacity at a Please Note: Some models do not achieve maximum flow
given pressure for each model series. The table below lists the at maximum pressure. Refer to the individual model
maximum flow capacity and maximum pressure capability of specifications in this section for precise flow and pressure
each model series. capabilities by specific pump configuration.

Maximum Maximum Maximum Maximum


Capacity Discharge Pressure psi (bar) Operating Temperature F (C)3 Inlet
Model1 gpm (l/min) Non-metallic2 Metallic Non-metallic Metallic Pressure psi (bar)
F20 1.0 (3.8) 350 (24) 1500 (103) 140˚ (60˚) 250˚ (121˚) 250 (17)
M03 3.1 (11.7) 350 (24) 1200 (83) 140˚ (60˚) 250˚ (121˚) 250 (17)
D04 2.9 (11.2) N/A 2500 (172) N/A 250˚ (121˚) 500 (34)
D104 4.3 (15.1) N/A 1500 (103) N/A 250˚ (121˚) 250 (17)
D10 8.8 (33.4) 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
D12 8.8 (33.4) N/A 1000 (69) N/A 250˚ (121˚) 250 (17)
D15 & D17 15.5 (58.7) N/A 2500 (172) N/A 250˚ (121˚) 500 (34)
H25 20.0 (75.9) 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
D35 5
23.1 (87.5) N/A 1500 (103) N/A 250˚ (121˚) 250 (17)
D35 36.5 (138) N/A 1200 (83) N/A 250˚ (121˚) 500 (34)
D66 65.7 (248.7) 250 (17) 700 (48) 120˚ (49˚) 200˚ (93.3˚) 250 (17)6
1 Ratings are for the cam design with the highest flow rate.
2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.
3 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
4 D10 @790 rpm maximum.
5 D35 @700 rpm maximum; consult factory for pressures above 1200 psi (83 bar).
6 D66 maximum inlet pressure 50 psi (3.4 bar) for non-metallic models.

www.Hydra-Cell.com • 19
F20 Series
Maximum Flow Rate: 1.0 gpm (3.8 l/min)
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

F20 close-coupled (hollow shaft) for 56C frame


motors, shown with Brass pump head.

F21 external shaft-driven with Polypropylene pump head. F22 flexible-coupled to 56C, 142TC, and 145TC frame motors,
shown with 316L Stainless Steel pump head.

20 • www.Hydra-Cell.com
F20 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)

F20-X 1750 1.01 3.82 Maximum Discharge Pressure
F20-E 1750 0.71 2.69 Metallic Pump Heads:
F20-S 1750 0.56 2.12 F20 to 1000 psi (69 bar)
F21 to 1500 psi (103 bar)
F20-B 1750 0.31 1.17 F22 to 1500 psi (103 bar)
F20-G 1750 0.20 0.76 Non-metallic Pump Heads:
250 psi (17 bar) Polypropylene
350 psi (24 bar) PVDF
Performance and specification ratings apply to F20, F21 and F22 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure


1.2 4.5

100 psi (7 bar)


F20 500 psi (34 bar)
1000 psi (69 bar)

X-cam
1.0 3.8

100 psi (7 bar)


500 psi (34 bar)
F21/F22
1000 psi (69 bar)
1500 psi (103 bar)

0.8 3.0

E-cam
Gallons Per Minute

Liters Per Minute

0.6 2.3

S-cam
0.4 1.5

0.2 B-cam 0.8

G-cam
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute

S, B & G cam options based on 10 psi (0.7 bar) inlet pressure.

www.Hydra-Cell.com • 21
F20 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
F20-X 1750 1.01 3.82 22
X
F20-E 1750 0.71 2.69
F20-S 1750 0.56 2.12 20

F20-B 1750 0.31 1.17 E, S


5

F20-G 1750 0.20 0.76


18

Delivery @1000 psi (69 bar)


16
Model gal/rev liters/rev B 4

F20-X 0.0006 0.0022 14

F20-E 0.0004 0.0015 G

NPSHr (meters of water)


NPSHr (feet of water)
F20-S 0.0003 0.0012 12

F20-B 0.0002 0.0007 3

F20-G 0.0001 0.0004 10

Maximum Discharge Pressure


Metallic Heads: F20 to 1000 psi (69 bar) 8
2

F21 to 1500 psi (103 bar)


F22 to 1500 psi (103 bar) 6

Non-metallic Heads: 250 psi (17 bar) Polypropylene


350 psi (24 bar) PVDF 4
1

Maximum Inlet Pressure 250 psi (17 bar)


Maximum Operating Temperature
2

Metallic Heads: 250˚F (121˚C) - Consult factory for correct


component selection for temperatures from 160˚F
0 0
0 200 400 600 800 1000 1200 1400 1600 1800

(71˚C) to 250˚F (121˚C).


Revolutions Per Minute

Positive inlet pressure required for:


Non-metallic Heads: 140˚F (60˚C)
Maximum Solids Size 200 microns A) All pumps with PTFE diaphragms
Inlet Port 1/2 inch NPT B) Pumps with B-cam or G-cam (consult factory)
Discharge Port 3/8 inch NPT
Shaft Diameter F20: 5/8 inch hollow shaft Suction Lift:
F21 & F22: 5/8 inch (15.9 mm) external shaft Each Hydra-Cell pump has different lift capability depending on model
Shaft Rotation Reverse (bi-directional) size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
Bearings Precision ball bearings
regarding friction, and acceleration head losses in your Hydra-Cell
Oil Capacity 0.125 US quart (0.12 liters) - See pages 100 Installation & Service Manual. Compare those calculations to the
and 101 for oil selection and specification. NPSHr curves above.
Weight
Metallic Heads: 12 lbs. (5.5 kg)
Non-metallic Heads: 9 lbs. (4.1 kg)

Calculating Required Power


rpm + 1000 gpm x psi
+ = electric motor hp
7000 1,460

rpm + 1000 l/min x bar


+ = electric motor kW
9383 511
When using a variable frequency drive (VFD) controller calculate the hp or
kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD. For technical assistance in pump selection, see Frequently Asked Questions
on page 186, Design Considerations on page 187, and Installation
See page 188 for calculating pulley size. Guidelines on pages 188-189.

22 • www.Hydra-Cell.com
F20 Series Representative Drawings
F20 Models with Metallic Pump Head Inches (mm)
3.64
(92.5)
Ø 7.87
(200)

3.64
Ø 6.50 (92.5)
Ø 7.87
(165) Ø .625 (200)

Ø 6.50
(165) Ø .625

4X Ø .47 8.38 8.65


(12) (212.8) (219.6)
2X M10 X 1.5

4X Ø .47 8.38 8.65


(12) (212.8) (219.6)
2X M10 X 1.5

* Add 0.25” (6.35mm) where


shown for manifold cover plate 2.93
(74.3)
on non-metallic models.
9.99 3.64
(253.7) (92.5) 2.93
Ø 5.87 Ø 6.50 2.19 (74.3)
10.68*
(271.2) (149.1) (165.1) (55.5)
9.99 3/8 NPT OUTLET 3.64
(253.7) (92.5)
10.68* Ø 5.87 Ø 6.50 2.19
(271.2) (149.1) (165.1) (55.5)
3/8 NPT 0.73
(18.4) 3/8 NPT OUTLET
4.15 4.41
(105.4) (112.1)
0.73
.72 0.65 (18.4)
(18.4) (16.5)
.65 3.25
OUT 4.15 (82.6) 4.41
(16.5) (112.1)
(105.4)
IN 1/2 NPT INLET
4X Ø 0.42 0.65
(10.6) (16.5)
Ø 0.627 3.25
(15.9) (82.6)

1/2 NPT 1/2 NPT INLET


4X Ø 0.42

F21 Models with Metallic Pump Head Inches (mm)


(10.6)
Ø 0.627
(15.9)

3X Ø .33
2.25 (8.4)
(57.1) 3.45
Ø .625 (87.6)
(15.9)

2.12
(53.8)

5.19
(131.7)

8.93
3X Ø .33 (226.8)
(8.4)
9.20*
(233.6)

* Add 0.25” (6.35mm) where


shown for manifold cover plate
on non-metallic models.
.96
(24.3)
1.91
(48.6)

3/8 NPT

.72
(18.4)
OUT
.65
(16.5) 2.93 4.50
IN
(74.3) (114.2)

1/2 NPT
4.98
(126.4)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 23
2X M10 X 1.5

F20 Series Drawings/Adapters/Valves


Ø 7.87
(200)
F22 Models with Metallic Pump Head Inches (mm)
2X M10 X 1.5 .625
(15.9)

Ø 7.87 8.38
(200) (212.8)
4X Ø .47
(12)

.625
(15.9)

8.38
(212.8)
4X Ø .47
(12)

* Add 0.25” (6.35mm) where


shown for manifold cover plate 2.93
on non-metallic models. (74.3)

9.99 7.15
(253.7) (181.6) 2.93
Ø 5.87 Ø 6.50 5.70 (74.3)
(149.1) (165.1) (144.7)
1.71 3/8 NPT OUTLET
(43.4)
9.99 7.15
(253.7) (181.6)
Ø 5.87 Ø 6.50 5.70 0.73
(149.1) (165.1) (144.7) (18.4)
1.71 4.41
3/8 NPT(112.1)
OUTLET
(43.4)
0.65
3.25 (16.5)
0.73
(82.6) (18.4)
4.41
4X Ø 0.42 1/2 NPT INLET
(112.1)
(10.6)
0.65
Ø 0.625 SHAFT 3.25 (16.5)
(15.9) (82.6)
4X Ø 0.42 1/2 NPT INLET
Note: Dimensions
(10.6) are for reference only. Contact factory for certified drawings.
Ø 0.625 SHAFT
(15.9)

Pump/Motor Adapter Inches (mm) Valve Selection


A Hydra-Cell F20, F21
or F22 pumping system
uses a C46 Pressure
Ø 6.50
(165)
Regulating Valve.
Ø 5.870 Maximum
(149) Coupler O.D.
3.25 (82.6)
See page 86 for more
information.

Ø 0.42 4.00
(10.7) (101.6)
(4 x)

Part Number: A04-005-1200


Must be ordered separately for F22 models (optional
for F21 models) with 56C, 143TC and 145TC frame
motors.

Metric adapter available - consult factory.

24 • www.Hydra-Cell.com
F20 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
F 2 A
A complete F20 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
F20GAPGHFECG.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
F20 Close-coupled to NEMA 56C footed motor (NPT Ports) C Ceramic
F21 Shaft-driven (NPT Ports)* D Tungsten Carbide
F22 For use with pump/motor adapter (NPT Ports)* F 17-4 Stainless Steel
*Pump/motor adapters ordered separately. N Nitronic 50
See previous page. T Hastelloy C
4 Hydraulic End Cam 10 Valve Springs
X Max 1.01 gpm (3.8 l/min) @ 1750 rpm E Elgiloy
E Max 0.71 gpm (2.7 l/min) @ 1750 rpm T Hastelloy C
S Max 0.56 gpm (2.1 l/min) @ 1750 rpm 11 Valve Spring Retainers
B Max 0.31 gpm (1.2 l/min) @ 1750 rpm** C Celcon
G Max 0.20 gpm (0.8 l/min) @ 1750 rpm** H 17-7 Stainless Steel (used with metallic heads only)
5 Pump Head Version M PVDF
A NPT Ports (for all F20, F21 & F22 pumps) P Polypropylene
6 Pump Head Material T Hastelloy C (used with metallic heads only)
B Brass
Y Nylon
M PVDF
12 Hydra-Oil
P Polypropylene
G 5W30 cold-temp severe-duty synthetic oil
S 316L Stainless Steel
J EPDM-compatible oil
T Hastelloy C
K Food-contact oil
7 Diaphragm & O-ring Material
A Aflas diaphragm/PTFE o-ring Note: For motors, bases, couplings and other pump accessories, refer to
E EPDM (requires EPDM-compatible oil - Digit 12 oil . the Accessories section beginning on page 92.
code J)
G FKM
J PTFE (available with X and E cams only)**
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
T Hastelloy C
**Positive inlet pressure required for B and G cams and for PTFE diaphragms.

www.Hydra-Cell.com • 25
M03 Series
Maximum Flow Rate: 3.1 gpm (11.7 l/min)
Maximum Pressure: 1200 psi (83 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

M03 close-coupled (hollow shaft)


with Brass pump head.

M03 close-coupled (hollow shaft) with Polypropylene pump head. D03 external shaft-driven with 316L Stainless Steel pump head.

26 • www.Hydra-Cell.com
M03 Series Performance
Capacities
Flow
Max. Max. Flow
Pressure
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
M03-X 1750 3.1 11.7
M03-E 1750 2.2 8.3 Maximum Discharge Pressure
M03-S 1750 1.7 6.4
M03-B 1750 1.0 3.6 Metallic Pump Heads:
M03-G 1750 0.6 2.3 M03-X to 1000 psi (69 bar)
@ 1200 psi (83 bar) M03-S, E, B, G to 1200 psi (83 bar)
M03-E 1750 2.1 8.1 Non-metallic Pump Heads:
M03-S 1750 1.6 6.3 250 psi (17 bar) Polypropylene
M03-B 1750 0.9 3.5 350 psi (24 bar) PVDF
M03-G 1750 0.6 2.2
Performance and specification ratings apply to M03 Kel-Cell and D03 external shaft-driven configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure


3.33 12.5

M03-X
3.00 11.25

100 psi (7 bar)


500 psi (34 bar)
2.66 1000 psi (69 bar)
10
1200 psi (83 bar)

2.33 8.75

M03-E

2.00 7.5
Gallons Per Minute

Liters Per Minute

1.66 6.25

1.33 5.0
M03-S

1.00 3.75

M03-B
0.66 2.5

M03-G
0.33 1.25

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

www.Hydra-Cell.com • 27
M03 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
M03-X 1750 3.10 11.73 24

M03-E 1750 2.18 8.25 7

M03-S 1750 1.69 6.40


22

M03-B 1750 0.96 3.63 20


S
M03-G 1750 0.62 2.35
6

Delivery @1200 psi (83 bar) 18


B
Model gal/rev liters/rev
G
M03-E 0.0012 0.0046
5
16

NPSHr (meters of water)


M03-S 0.0009 0.0036 X

NPSHr (feet of water)


M03-B 0.0005 0.0020
14

M03-G 0.0003 0.0013 12


E
Delivery @1000 psi (69 bar)
Model gal/rev liters/rev 10 3
Standard
M03-X 0.0018 0.0067
M03-E 0.0013 0.0047 8

M03-S 0.0010 0.0037 2

M03-B 0.0005 0.0021


6

M03-G 0.0004 0.0013 4


Kel-Cell

Maximum Discharge Pressure 1

Metallic Heads: M03-X to 1000 psi (69 bar) 2

M03-S, E, B to 1200 psi (83 bar)


Non-metallic Heads: 250 psi (17 bar) Polypropylene 0
0 200 400 600 800 1000 1200 1400 1600 1800
0

350 psi ( 24 bar) PVDF Revolutions Per Minute

Maximum Inlet Pressure 250 psi (17 bar)


Maximum Operating Temperature
Metallic Heads: 250˚F (121˚C) - Consult factory for correct Suction Lift:
component selection for temperatures from 160˚F Each Hydra-Cell pump has different lift capability depending on model
(71˚C) to 250˚F (121˚C). size, cam angle, speed, and fluid characteristics. To ensure that your
Non-metallic Heads: 140˚F (60˚C) specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Maximum Solids Size 200 microns Installation & Service Manual. Compare those calculations to the
Inlet Port NPSHr curves above.
Primary: 1/2 inch NPT
Secondary: 3/8 inch NPT (plugged from factory)
Discharge Port 3/8 inch NPT Calculating Required Power
Shaft Diameter M03: 5/8 inch hollow shaft
6 x rpm gpm x psi
D03: 7/8 inch (22.2 mm) external shaft 63,000
+
1,460
= electric motor hp
Shaft Rotation Reverse (bi-directional)
Bearings Precision ball bearings 6 x rpm
+
l/min x bar
= electric motor kW
Oil Capacity 1.0 US quart (0.95 liters) - See pages 100 and 84,428 511
101 for oil selection and specification. When using a variable frequency drive (VFD) controller calculate the hp or
Weight kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
Metallic Heads: 28 lbs. (12.7 kg) service factor to 1.0 when operating with a VFD.
Non-metallic Heads: 19 lbs. (8.6 kg)
See page 188 for calculating pulley size.

For technical assistance in pump selection, see Frequently Asked Questions


on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.

28 • www.Hydra-Cell.com
M03 Series Representative Drawings
M03 Models with Metallic Pump Head Inches (mm)

10.14 10.14
(257.6) (257.6)
6.85 6.85
(174.1) (174.1) 7.75 7.75
.19 .19 (196.9) (196.9)
(4.8) (4.8) .70 .70 2X 3/8 NPT
2XOUTLET
3/8 NPT OUTLET
Ø .42 Ø .42
(10.7) (17.8) (17.8)
(10.7)

.73 .73
(18.4) (18.4)

3.22 3.22 1.45 1.45


(81.9) (81.9) (36.8) (36.8)

Ø .627 Ø .627
(15.9) (15.9)

1/2 NPT INLET 3/8 NPT INLET


1/2 NPT INLET 3/8 NPT INLET
Ø 6.58 Ø 6.58 (Primary) (Primary) (Secondary)
(Secondary)
(167.1) (167.1) 2.18 2.18 4.00 4.00
(55.2) (55.2) (101.6) (101.6)

* Add 0.38”(9.65 mm) overall length where shown for manifold cover plate on
non-metallic models and 0.20” (5.08 mm) for bolt heads attaching the plate.

D03 Models with Metallic Pump Head Inches (mm)

9.94 9.94
10.1410.14 (252.5)
(257.6) (252.5)
(257.6)
Ø 6.58
Ø 6.58 7.89 7.89
(167.1)
(167.1) (200.3) (200.3)
4X Ø .42
4X Ø .42
(10.7) (10.7)
2X 3/8 NPT 2X
OUTLET
3/8 NPT OUTLET

.19
(4.8) .19
(4.8)

3.22 Ø .87 1.45


(81.9) 3.22 (22.2) Ø .87 (36.8) 1.45
(81.9) (22.2) (36.8)

4.25 3/8 NPT INLET


4.25
(108.0) (Secondary)
3/8 NPT INLET
(108.0) 3.53
(Secondary)
(89.5) 3.53
1/2 NPT INLET .406 (89.5)
(Primary)1/2 NPT INLET (10.31) .406
(Primary) (10.31)

2.25 2.75
(57.2) (69.9)2.75 .79 5.00
2.25 (20.1) (127.0) 4X .406 X .750
2.75 (57.2) 3.35
(69.9) .79 5.00 (10.31 X 19.05)
(69.9) (85.1)3.35 (20.1) 6.55 (127.0) 4X .406 X .750
2.75 6.85 .94 (10.31 X 19.05)
(69.9) (85.1)(174.1) (23.9) (166.4) 6.55
6.85 .94
(23.9) (166.4)
(174.1)

* Add 0.38”(9.65 mm) overall length where shown for manifold cover plate on
non-metallic models and 0.20” (5.08 mm) for bolt heads attaching the plate.

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 29
M03 Series Adapters/Valves
Pump/Motor Adapter Inches (mm)

Part Number: A04-001-1202 Part Number: A04-002-1202


Must be ordered separately for D03 models for use Must be ordered separately for D03 models
with 56C, 143TC and 145TC frame motors. for use with 182TC, 184TC, 213TC and
Metric adapter available - consult factory. 215TC frame motors.
Metric adapter available - consult factory.

5.48 5.48
3.42 (139.2)
3.42 (139.2)
4.47 4.47 (87)
(113.5) (87)
(113.5)
2.41 2.41
(61.3) (61.3)

Ø 7.00 Ø 7.00 Ø 8.75 Ø 8.75


(177.8) (177.8) (222.3) (222.3)

Ø 4.33 Ø 4.33 Ø 4.75 Ø 4.75


(110) (110) (121) (121)
MAX COUPLERMAX
O.D.COUPLER O.D. MAX COUPLERMAX
O.D.COUPLER O.D.

Valve Selection
A Hydra-Cell M03/D03
pumping system uses a
C46 Pressure Regulating
Valve.
See page 86 for more
information.

30 • www.Hydra-Cell.com
M03 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
0 3
A complete M03 Series Model Number contains 12 digits including 10 customer-specified design and materials options, for example:
M03XKSTHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
D03 Shaft-driven (NPT Ports)* C Ceramic
M03 Close-coupled to NEMA 56C footed motor (NPT Ports) D Tungsten Carbide
*Pump/motor adapters ordered separately. F 17-4 Stainless Steel
See previous page. N Nitronic 50
4 Hydraulic End Cam T Hastelloy C
X Max 3.1 gpm (11.7 l/min) @ 1750 rpm
10 Valve Springs
E Max 2.2 gpm (8.3 l/min) @ 1750 rpm E Elgiloy
S Max 1.7 gpm (6.4 l/min) @ 1750 rpm S 316L Stainless Steel
B Max 1.0 gpm (3.6 l/min) @ 1750 rpm T Hastelloy C
G Max 0.6 gpm (2.3 l/min) @ 1750 rpm 11 Valve Spring Retainers
5 Pump Head Version C Celcon
A Standard NPT Ports (S, B & G cams) H 17-7 Stainless Steel (used with metallic heads only)
K Kel-Cell NPT Ports (X & E cams) M PVDF
6 Pump Head Material P Polypropylene
B Brass
T Hastelloy C (used with metallic heads only)
M PVDF
Y Nylon
P Polypropylene
S 316L Stainless Steel 12 Hydra-Oil
A 10W30 standard-duty oil
T Hastelloy CW12MW
7 Diaphragm & O-ring Material G 5W30 cold-temp severe-duty synthetic oil
A Aflas diaphragm/PTFE o-ring J EPDM-compatible oil
E EPDM (requires EPDM-compatible oil - Digit 12 oil . K Food-contact oil
code J)
Note: For motors, bases, couplings and other pump accessories, refer to
G FKM the Accessories section beginning on page 92.
J PTFE
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
T Hastelloy C

www.Hydra-Cell.com • 31
M03 Mono-Block Series
Maximum Flow Rate: 3.1 gpm (11.7 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads

M03 Mono-Block, close-coupled (hollow shaft) with 316L Stainless Steel pump head.

D03 Mono-Block, external shaft-driven with Brass pump head. The Mono-Block pump head combines the valve plate and manifold into
one component for servicing without disassembly or removal of plumbing.

32 • www.Hydra-Cell.com
M03 Mono-Block Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)

M03-X 1750 3.1 11.7 Maximum Discharge Pressure
M03-E 1750 2.2 8.3 1000 psi (69 bar)

Performance and specification ratings apply to M03 and D03 Mono-Block configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure


3.33 12.5

M03-X
3.00 11.25
100 psi (7 bar)
500 psi (34 bar)
1000 psi (69 bar)

2.66 10

2.33 8.75

M03-E

2.00 7.5
Gallons Per Minute

Liters Per Minute

1.66 6.25

1.33 5.0

1.00 3.75

0.66 2.5

0.33 1.25

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

www.Hydra-Cell.com • 33
M03 Mono-Block Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
M03-X 1750 3.10 11.73 24

M03-E 1750 2.18 8.25 7

Delivery @1000 psi (69 bar)


22

Model gal/rev liters/rev 20

M03-X 0.0018 0.0067


6

M03-E 0.0013 0.0047 18

Maximum Discharge Pressure


Metallic Heads: M/D03-X, E to 1000 psi (69 bar)
5
16

NPSHr (meters of water)


Maximum Inlet Pressure 250 psi (17 bar) X

NPSHr (feet of water)


Maximum Operating Temperature
14

Metallic Heads: 250˚F (121˚C) - Consult factory for correct 12


E
component selection for temperatures from 160˚F
(71˚C) to 250˚F (121˚C). 10 3

Maximum Solids Size 200 microns


Inlet Port 1/2 inch NPT 8

Discharge Port 1/2 inch NPT 2

Shaft Diameter M03: 5/8 inch hollow shaft


6

D03: 7/8 inch (22.2 mm) external shaft 4

Shaft Rotation Reverse (bi-directional) 1

Bearings Precision ball bearings 2

Oil Capacity 1.0 US quart (0.95 liters) - See pages 100 and
101 for oil selection and specification. 0
0 200 400 600 800 1000 1200 1400 1600 1800
0

Weight Revolutions Per Minute

Metallic Heads: 28 lbs. (12.7 kg)

Suction Lift:
Calculating Required Power Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
6 x rpm gpm x psi specific lift characteristics are met, refer to the inlet calculations
+ = electric motor hp
63,000 1,460 regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
6 x rpm l/min x bar NPSHr curves above.
+ = electric motor kW
84,428 511
When using a variable frequency drive (VFD) controller calculate the hp or
kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.

See page 188 for calculating pulley size.

For technical assistance in pump selection, see Frequently Asked Questions


on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.

34 • www.Hydra-Cell.com
M03 Mono-Block Series Representative Drawings
M03 Models with Metallic Pump Head Inches (mm)

10.13 10.13
(257.2) (257.2) 7.75 7.75
(196.9) (196.9)
Ø 6.58 Ø 6.58
(167.1) (167.1) .70 .70
(17.8) (17.8)
.19 .19 4X Ø .42 4X Ø .42
4.8) (4.8) (10.7) (10.7)
1/2 NPT OUTLET 1/2

4.96 4.96
(126.1) 1/2 NPT INLET 1/2
(126.1)

1.61 1.61
(41) (41)

4.76 4.76
(121) (121)
5.05 5.05
(128.4) (128.4)

D03 Models with Metallic Pump Head Inches (mm)


9.94
(252.5)
10.13 9.94
(257.2) (252.5) 7.89
10.13
Ø 6.58 (200.4)
(257.2)
(167.1) .70 7.89
4X Ø .42 (17.8) (200.4)
Ø 6.58
(10.7) .70
(167.1)
4X Ø .42 (17.8) 1/2 NPT OUTLET
(10.7)
.19 1/2 NPT OUTLET
(4.8)
.19
(4.8)

4.96
1/2 NPT OUTLET
(126.1)
4.96
1/2 NPT OUTLET
(126.1) Ø .87
4.25 (22.2)
(108) Ø .87
1.61 (22.2) 4X .406 X .750
4.25 (.41) (10.31 X 19.05)
(108) 1.61 4X .406 X .750
(.41) (10.31 X 19.05)

.94
2.25 2.75 .406
(23.9)
(57.2) (69.9) (10.3)
.94
2.25 2.75 .406
(23.9) .79 5.00
(57.2) (69.9) (10.3)
2.75 3.35 (20.1) (127)
(69.9) (85.1) .79 5.00
2.75 3.35 (20.1) (127) 6.55
(69.9) (85.1) 4.76 (166.4)
(121) 6.55
4.76 (166.4)
(121) 5.05
(128.4)
5.05
(128.4)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 35
M03 Mono-Block Series Adapters/Valves
Pump/Motor Adapter Inches (mm)

Part Number: A04-001-1202 Part Number: A04-002-1202


Must be ordered separately for M03 Mono-Block Must be ordered separately for M03 Mono-
models for use with 56C, 143TC and 145TC Block models for use with 182TC, 184TC,
frame motors. 213TC and 215TC frame motors.
Metric adapter available - consult factory. Metric adapter available - consult factory.

5.48 5.48
3.42 (139.2)
3.42 (139.2)
4.47 4.47 (87)
(113.5) (87)
(113.5)
2.41 2.41
(61.3) (61.3)

Ø 7.00 Ø 7.00 Ø 8.75 Ø 8.75


(177.8) (177.8) (222.3) (222.3)

Ø 4.33 Ø 4.33 Ø 4.75 Ø 4.75


(110) (110) (121) (121)
MAX COUPLERMAX
O.D.COUPLER O.D. MAX COUPLERMAX
O.D.COUPLER O.D.

Valve Selection
A Hydra-Cell M03 Mono-
Block Series pumping
system uses a C46
Pressure Regulating Valve.
See page 86 for more
information.

36 • www.Hydra-Cell.com
M03 Mono-Block Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
0 3 M
A complete M03 Mono-Block Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
M03EMBPSFEPG.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration A 10W30 standard-duty oil
D03 Shaft-driven (NPT Ports)* G 5W30 cold-temp severe-duty synthetic oil
M03 Close-coupled to NEMA 56C footed motor (NPT Ports) J EPDM-compatible oil
*Pump/motor adapters ordered separately. K Food-contact oil
See previous page.
Note: For motors, bases, couplings and other pump accessories, refer to
4 Hydraulic End Cam the Accessories section beginning on page 92.
X Max 3.1 gpm (11.7 l/min) @ 1750 rpm
E Max 2.2 gpm (8.3 l/min) @ 1750 rpm
5 Pump Head Version
M Mono-Block, Kel-Cell NPT Ports
6 Pump Head Material
B Brass
S 316L Stainless Steel
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12 oil .
code J)
G FKM
P Neoprene
T Buna-N
8 Valve Seat Material
H 17-4 Stainless Steel
S 316L Stainless Steel
9 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
10 Valve Springs
E Elgiloy
S 316L Stainless Steel
11 Valve Spring Retainers
M PVDF
P Polypropylene
12 Hydra-Oil

www.Hydra-Cell.com • 37
D04 Series
Maximum Flow Rate: 2.9 gpm (11.2 l/min)
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads

D04 shaft-driven with 316L Stainless Steel pump head.

D04 shaft-driven with Brass pump head.

38 • www.Hydra-Cell.com
D04 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 2500 psi (172 bar) Maximum Inlet Pressure
Model rpm gpm l/min 500 psi (34 bar)

D04-X 1750 2.9 11.2 Maximum Discharge Pressure
D04-E 1750 2.0 7.7 2500 psi (172 bar)
D04-S 1750 1.6 6.2

Performance and specification ratings apply to D04 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure


3.33 12.5

3.00 11.25
500 psi (34 bar) D04-X
1500 psi (103 bar)
2500 psi (172 bar)

2.66 10

2.33 8.75

D04-E

2.00 7.5
Gallons Per Minute

Liters Per Minute

1.66 6.25

1.33 5.0
D04-S

1.00 3.75

0.66 2.5

0.33 1.25

0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute

www.Hydra-Cell.com • 39
D04 Series Specifications
Flow Capacities @2500 psi (172 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D04-X 1750 2.95 11.16 14

D04-E 1750 2.04 7.71 4

D04-S 1750 1.63 6.19


Delivery 12
X
gal/rev
Model @500 psi @1500 psi @2500 psi E,S
(34 bar) (103 bar) (172 bar)
10
3

D04-X 0.0019 0.0018 0.0017


D04-E 0.0013 0.0012 0.0012

NPSHr (feet of water)

NPSHr (meters of water)


D04-S 0.0011 0.0010 0.0009
8

liters/rev
2
Model @500 psi @1500 psi @2500 psi 6

(34 bar) (103 bar) (172 bar)


D04-X 0.0070 0.0067 0.0064
D04-E 0.0050 0.0047 0.0044 4

D04-S 0.0041 0.0039 0.0035 1

Maximum Discharge Pressure


Metallic Heads: 2500 psi (172 bar) 2

Maximum Inlet Pressure 500 psi (34 bar)


Maximum Operating Temperature
Metallic Heads: 250˚F (121˚C) - Consult factory for correct 0
0 200 400 600 800 1000 1200 1400 1600 1800
0

component selection for temperatures from 160˚F Revolutions Per Minute

(71˚C) to 250˚F (121˚C).


Maximum Solids Size 200 microns Suction Lift:
Inlet Port 1/2 inch NPT Each Hydra-Cell pump has different lift capability depending on model
600lb ANSI RF flange size, cam angle, speed, and fluid characteristics. To ensure that your
Discharge Port 1/2 inch NPT specific lift characteristics are met, refer to the inlet calculations
2500lb ANSI RF flange regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
Shaft Diameter 7/8 inch (22.2 mm) NPSHr curves above.
Shaft Rotation Reverse (bi-directional)
Bearings Precision ball bearings
Oil Capacity 1.1 US quarts (1.05 liters)
Weight 37 lbs. (16.8 kg)

Calculating Required Power


6 x rpm gpm x psi
+ = electric motor hp
63,000 1,460

6 x rpm l/min x bar


+ = electric motor kW
84,428 511
When using a variable frequency drive (VFD) controller calculate the hp or
kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.

See page 188 for calculating pulley size. For technical assistance in pump selection, see Frequently Asked Questions
on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.

40 • www.Hydra-Cell.com
D04 Series Representative Drawings
D04 Models with Metallic Pump Head Inches (mm)
2.12
10.38 (53.8)
(263.8)

Ø 6.75 1/2 NPT


(171.5) OUTLET

.19
(4.8)
8.61
(218.8) 3.08 Ø .87
(78.2) (22.2)

4.25
(108)

1/2 NPT INLET

2.75
2.25 (69.8) 3.35
(57.1) (85.1)
2.75 .95
(69.8) (24.2)

10.08
(256.0)
2.12 2.18 2.00
(53.8) (55.2) (50.8)

1/2 NPT
OUTLET

.19
(4.8)
3.08 Ø .87 1.34
(78.2) (22.2) (34.0)

.406
1/2 NPT INLET (10.31)

.79 5.00 4X .406 X .750


(20.1) (127.0) (10.31 X 19.05)
.95 6.55
(24.2) (166.4)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 41
D04 Series Adapters/Valves
Pump/Motor Adapter Inches (mm)

Part Number: A04-001-1202 Part Number: A04-002-1202


Must be ordered separately for D04 models for use Must be ordered separately for D04 models
with 56C, 143TC and 145TC frame motors. for use with 182TC, 184TC, 213TC and
Metric adapter available - consult factory. 215TC frame motors.
Metric adapter available - consult factory.

5.48 5.48
3.42 (139.2)
3.42 (139.2)
4.47 4.47 (87)
(113.5) (87)
(113.5)
2.41 2.41
(61.3) (61.3)

Ø 7.00 Ø 7.00 Ø 8.75 Ø 8.75


(177.8) (177.8) (222.3) (222.3)

Ø 4.33 Ø 4.33 Ø 4.75 Ø 4.75


(110) (110) (121) (121)
MAX COUPLERMAX
O.D.COUPLER O.D. MAX COUPLERMAX
O.D.COUPLER O.D.

Valve Selection
A seal-less C62 Pressure
Regulating Valve is
recommended for Hydra-
Cell D04 pumping systems,
especially for high-
pressure requirements or
when handling dirty fluids.
See page 88 for more
information.

42 • www.Hydra-Cell.com
D04 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 0 4 A
A complete D04 Series Model Number contains 12 digits including 8 customer-specified design and materials options, for example:
D04SABTHFECG.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
D04 Shaft-driven (NPT Ports)* C Celcon
*Pump/motor adapters ordered separately. H 17-7 Stainless Steel
See previous page.
M PVDF
4 Hydraulic End Cam
P Polypropylene
X Max 2.9 gpm (11.2 l/min) @ 1750 rpm
T Hastelloy C
E Max 2.0 gpm (7.7 l/min) @ 1750 rpm
Y Nylon
S Max 1.6 gpm (6.2 l/min) @ 1750 rpm
12 Hydra-Oil
5 Pump Head Version
A NPT Ports G 5W30 cold-temp severe-duty synthetic oil
6 Pump Head Material J EPDM-compatible oil
B Brass K Food-contact oil
R 304 Stainless Steel Note: For motors, bases, couplings and other pump accessories, refer to
S 316L Stainless Steel the Accessories section beginning on page 92.
T Hastelloy C
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12
oil code J)
G FKM
J PTFE
P Neoprene
T Buna-N
8 Valve Seat Material
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic
T Hastelloy C
9 Valve Material
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
S 316L Stainless Steel
T Hastelloy C

www.Hydra-Cell.com • 43
D10 Series
Maximum Flow Rate: 8.8 gpm (33.4 l/min)
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

Now Featuring Optimized


Valve Plate for Improved
Performance, Pump
Safety & Reliability.

D10 with Cast Iron pump head.

D10 with Brass pump head. D10 with Polypropylene pump head. D10 with 316L Stainless Steel pump head
and ANSI flanges.

44 • www.Hydra-Cell.com
D10 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
D10-X 1450 8.1 30.6
Maximum Discharge Pressure
D10-E 1750 8.8 33.4
Metallic Pump Heads:
D10-S 1750 6.0 22.7 D10-X, E, S, I to 1000 psi (69 bar)
D10-I 1750 4.0 15.0 D10-X to 1500 psi (103 bar) @ 790 rpm max.
@ 1500 psi (103 bar) Non-metallic Pump Heads:
D10-X 790 4.26 15.1 250 psi (17 bar) Polypropylene
D10-E 790 3.87 14.7 350 psi (24 bar) PVDF
Performance and specification ratings apply to D10 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

10.0 37.9

9.0 34.1
D10-X

100 psi (7 bar)


8.0 500 psi (34 bar) 30.3
1000 psi (69 bar)

D10-E
7.0 26.5

6.0 22.7
Gallons Per Minute

Liters Per Minute

5.0 18.9

D10-S

4.0 15.1
1500 psi (103 bar)
D10-X @ 790 rpm

D10-I
3.0 11.4

2.0 7.6

1.0 3.8

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

www.Hydra-Cell.com • 45
D10 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D10-X 1450 8.10 30.6 E
D10-E 1750 8.83 33.4 20
6

D10-S 1750 6.00 22.7 X


D10-I 1750 3.96 15.0 18
S
Delivery @1500 psi (103 bar) 5
Model gal/rev liters/rev 16

D10-X 0.0054 0.0205


D10-E 0.0049 0.0186 14

Delivery @1000 psi (69 bar) 4

NPSHr (feet of water)

NPSHr (meters of water)


I
Model gal/rev liters/rev 12

D10-X 0.0056 0.0211


D10-E 0.0051 0.0191 10
3

D10-S 0.0034 0.0130


D10-I 0.0023 0.0086 8

Maximum Discharge Pressure


Metallic Heads: 1000 psi (69 bar) @1450 rpm (D10-X) 6
2

1000 psi (69 bar) @1750 rpm (D10-E, S, I)


1500 psi (103 bar) @790 rpm (D10-X) 4

Non-metallic Heads: 250 psi (17 bar) Polypropylene 1

350 psi (24 bar) PVDF 2

Maximum Inlet Pressure 250 psi (17 bar)


Maximum Operating Temperature
Metallic Heads: 250˚F (121˚C) - Consult factory for correct
0 0
0 200 400 600 800 1000 1200 1400 1600 1800

component selection for temperatures from 160˚F


Revolutions Per Minute

(71˚C) to 250˚F (121˚C). Positive inlet pressure required for:


Non-metallic Heads: 140˚F (60˚C) A) All pumps with PTFE diaphragms
Maximum Solids Size 500 microns B) Pumps with I-cam (consult factory)
Inlet Port 1 inch NPT
150lb ANSI RF flange Suction Lift:
Discharge Port 3/4 inch NPT Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
600lb ANSI RF flange
specific lift characteristics are met, refer to the inlet calculations
Shaft Diameter 7/8 inch (22.2 mm) regarding friction, and acceleration head losses in your Hydra-Cell
Shaft Rotation Reverse (bi-directional) Installation & Service Manual. Compare those calculations to the
Bearings Tapered roller bearings NPSHr curves above.
Oil Capacity 1.1 US quarts (1.05 liters) - See pages 100 and
Calculating Required Power
101 for oil selection and specification.
Weight 15 x rpm
+
gpm x psi
= electric motor hp
Metallic Heads: 48 lbs. (21.8 kg) 63,000 1,460
Non-metallic Heads: 35 lbs. (15.9 kg)
15 x rpm l/min x bar
+ = electric motor kW
84,428 511
When using a variable frequency drive (VFD) controller calculate the hp or
kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.

See page 188 for calculating pulley size.

For technical assistance in pump selection, see Frequently Asked Questions


on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.

46 • www.Hydra-Cell.com
D10 Series Representative Drawings
D10 Models with Metallic Pump Head Inches (mm)

Ø 7.25
(184.2)

3/4 NPT OUTLET

9.42
.19 (239.2)
(4.8) 2.25
(57.2)

Ø .87
(22.2)
2.44
(61.8)
1.13 4.27
(28.6) (108.3)
1 NPT INLET

.750
(19.05)

1.86
(47.3) 4.97
1.72 2.06 3.00 4.36 4X .406 X .750 (126.2)
(43.7) (52.3) (76.2) (110.8) (10.31 X 19.05) 6.25
11.14 (158.8)
(283.0)

D10 Models with Non-metallic Pump Head Inches (mm)


Ø 7.25
(184.2)

.97
(24.7)
3/4 NPT OUTLET
.50
(12.7)

9.42
.19 (239.2)
(4.8) 2.25 .56
(57.2) (14.3)

Ø .87
(22.2)

2.44
(61.8)
4.27
(108.3)
1 NPT INLET

.750
(19.05)

2.56 .48
(65.1) (12.2) 4.97
(126.2)
1.72 2.06 3.00 5.06
(43.7) (52.3) (76.2) (128.6) 4X .406 X .750 6.25
(10.31 X 19.05) (158.8)
11.84
(300.8)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 47
4.25
(108.1)
2.29
(58)

D10 Series Adapters/Valves/Skids


Ø 7.00
(177.8)

Ø 4.00

Pump/Motor Adapter Inches (mm)


(102)
MAX COUPLER O.D.

Part Number: A04-001-1200 Part Number: A04-002-1200


For: 56C, 143TC and 145TC frame motors. For: 182TC, 184TC, 213TC and 215TC
Metric adapter available - consult factory. frame motors.
Metric adapter available - consult factory.

5.25
(133.5)

4.25 3.29
(108.1) (83.4)
2.29
(58)

Ø 7.00 Ø 8.75
(177.8) (222.3)

Ø 4.00
(102) Ø 4.25
MAX COUPLER O.D. (108)
MAX COUPLER O.D.

Valve Selection
A seal-less C62 Pressure 5.25
(133.5)
A C22 Pressure Regulating
Regulating Valve is3.29 Valve provides a capable,
(83.4)
recommended for Hydra- lower-cost alternative to
Cell D10 pumping systems, C62 valves for Hydra-Cell
especially for high- D10 pumping systems.
pressure requirements or See page 84 for more
Ø 8.75
when
(222.3) handling dirty fluids. information.
Ø 4.25
SeeMAXpage
(108) 88 for more
COUPLER O.D.

information.

Skid-mounted D10 with 3hp, 3-phase motor.

48 • www.Hydra-Cell.com
D10 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 1 0
A complete D10 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
D10XKBTHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
D10 Shaft-driven (NPT Ports or ANSI Flanges)* C Ceramic
*Pump/motor adapters ordered separately. D Tungsten Carbide
See previous page.
F 17-4 Stainless Steel
4 Hydraulic End Cam
X Max 8.1 gpm (30.6 l/min) @ 1450 rpm N Nitronic 50

E Max 8.8 gpm (33.4 l/min) @ 1750 rpm T Hastelloy C

S Max 6.0 gpm (22.7 l/min) @ 1750 rpm 10 Valve Springs


E Elgiloy
I Max 4.0 gpm (15.0 l/min) @ 1750 rpm
H 17-7 Stainless Steel
5 Pump Head Version
T Hastelloy C
K Kel-Cell NPT Ports
11 Valve Spring Retainers
R Kel-Cell NPT Ports with Optimized Valve Pocket
6 Pump Head Material C Celcon
B Brass H 17-7 Stainless Steel (used with metallic heads only)
C Cast Iron (Nickel-plated) M PVDF
G Duplex Alloy 2205 Stainless Steel (with Hastelloy C P Polypropylene
followers & follower screws)
T Hastelloy C (used with metallic heads only)
M PVDF (with Hastelloy C followers & follower screws)
Y Nylon (Zytel)
N Polypropylene (with Hastelloy C followers & follower
screws) 12 Hydra-Oil
P Polypropylene (with 316L Stainless Steel followers & A 10W30 standard-duty oil
follower screws) B 40-wt for continuous-duty oil (use with 316L SST or
R 316L Stainless Steel ANSI flange class 150 x 600 Hastelloy CW12MW pump head - standard)
S 316L Stainless Steel C EPDM-compatible oil
T Hastelloy CW12MW E Food-contact oil
7 Diaphragm & O-ring Material
G 5W30 cold-temp severe-duty synthetic oil
A Aflas diaphragm / PTFE o-ring
H 15W50 high-temp severe-duty synthetic oil
E EPDM (requires EPDM-compatible oil - Digit 12 oil
code C)
G FKM
D10 Pump Housing is standard as Cast Aluminum.
Upgrade to Ductile Iron available.
J PTFE (available with E and S cams only; 1200 rpm
max.)
Note: For motors, bases, couplings and other pump accessories, refer to
P Neoprene the Accessories section beginning on page 92.
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
T Hastelloy C

www.Hydra-Cell.com • 49
D12 Series
Maximum Flow Rate: 8.8 gpm (33.4 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads

Now Featuring Optimized


Valve Plate for Improved
Performance, Pump
Safety & Reliability.

D12 equipped with Model C62 Pressure Regulating Valve and Valve/Tube Accessory, shown with Cast Iron pump head.

50 • www.Hydra-Cell.com
D12 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
250 psi (17 bar)
model rpm gpm l/min

D12-X 1450 8.1 30.6 Maximum Discharge Pressure
D12-E 1750 8.8 33.4 1000 psi (69 bar)

D12-S 1750 6.0 22.7
D12-I 1750 4.0 15.0

Performance and specification ratings apply to D12 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure


10.0 37.9

9.0 34.1

D12-X

8.0 30.3
100 psi (14 bar)
500 psi (34 bar)
1000 psi (69 bar)
D12-E
7.0 26.5

6.0 22.7
Gallons Per Minute

Liters Per Minute

5.0 18.9
D12-S

4.0 15.1

D12-I
3.0 11.4

2.0 7.6

1.0 3.8

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

www.Hydra-Cell.com • 51
D12 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D12-X 1450 8.10 30.6 E
D12-E 1750 8.83 33.4 20
6

D12-S 1750 6.00 22.7


X
D12-I 1750 3.96 15.0 18
S
Delivery @1000 psi (69 bar)
Model gal/rev liters/rev
5
16

D12-X 0.0056 0.0211


D12-E 0.0051 0.0191 14

D12-S 0.0034 0.0130 4

NPSHr (feet of water)

NPSHr (meters of water)


I
D12-I 0.0023 0.0086 12

Maximum Discharge Pressure


Metallic Heads: 1000 psi (69 bar) 10

Maximum Inlet Pressure 250 psi (17 bar)


3

Maximum Operating Temperature 8

Metallic Heads: 250˚F (121˚C) - Consult factory for correct


component selection for temperatures from 160˚F 2

(71˚C) to 250˚F (121˚C).


6

Maximum Solids Size 500 microns


1 inch NPT
4
Inlet Port 1

Discharge Port 3/4 inch NPT


Shaft Diameter 7/8 inch (22.2 mm)
2

Shaft Rotation Reverse (bi-directional)


Bearings Tapered roller bearings 0
0 200 400 600 800 1000 1200 1400 1600 1800
0

Oil Capacity 1.5 US quarts (1.4 liters) - See pages 100 and Revolutions Per Minute

101 for oil selection and specification. Positive inlet pressure required for:
Weight A) All pumps with PTFE diaphragms
Metallic Heads: 63 lbs. (28.6 kg) B) Pumps with I-cam (consult factory)

Suction Lift:
Calculating Required Power Each Hydra-Cell pump has different lift capability depending on model
15 x rpm gpm x psi size, cam angle, speed, and fluid characteristics. To ensure that your
+ = electric motor hp specific lift characteristics are met, refer to the inlet calculations
63,000 1,460
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
15 x rpm l/min x bar
+ = electric motor kW NPSHr curves above.
84,428 511

When using a variable frequency drive (VFD) controller calculate the hp or


kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.

For technical assistance in pump selection, see Frequently Asked Questions


on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.

52 • www.Hydra-Cell.com
D12 Series Representative Drawings
D12 Standard Configuration (Metallic Pump Head)
Inches (mm)
Ø .87 Access cover other Ø .87
(22.2) Ø .87 (22.2)
Access coverside
otherof pump (22.2)
.19 side of pump .19
(4.8) .19 (4.8)
(4.8)
Outlet
Outlet SAE #8
SAE #8 37° Flare Tube
3.92 3.92 Fitting
37° Flare Tube
(99.6)(99.6) Fitting
7.37
Outlet 7.37(187.2)
SAE #8 (187.2)
37° Flare Tube Bypass Bypass
Fitting Valve Valve

7.69 7.69
(195.4) (195.4)
9.61 9.61
(244.2)
(244.2)

Bypass
Tube Bypass
Tube

4.75 3.63
4X Ø .42 (120.7) (92.1) Inlet
(10.7) 2.25 1 NPT
3.00
(57.2) (76.2) 6X Ø 0.27
(6.8)

2X 4.75
(120.7) 2X 3.62
(92.1)

2X 2.05
(52.1)

4X 1.19
(30.2)

5.50 1.36
(139.7) (34.5)
11.00 1.92
(279.3) (48.7)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 53
D12 Series Representative Drawings
D12 with Tube Accessory D12 with Valve/Tube
Inches (mm) Accessory Inches (mm)

Access cover
Access other
cover other Ø .87
Ø .87 Access cover
Access other
cover other Ø .87
Ø .87
sideside
of pump
of pump (22.2)
(22.2) sideside
of pump
of pump (22.2)
(22.2)
Access cover other Ø .87 Ø .87
.19.19 Access cover other (22.2) .19.19
side of pump (22.2) side of pump
(4.8)
(4.8) (4.8)
(4.8)
.19 .19
(4.8) (4.8) Outlet
Outlet
SAE
SAE#8 #8
3.92
3.92 3.92
3.92 Outlet 37° Flare
37° Tube
Flare Tube
3.92 (99.6)
(99.6) (99.6)
(99.6) SAE #8Fitting
Fitting
3.92 37° Flare Tube
(99.6) (99.6) Fitting
7.377.37 7.377.37
(187.2)
(187.2) Outlet
Outlet (187.2)
(187.2)
7.37 SAE SAE#8 #8 7.37
(187.2) Outlet
SAE #8 37°37° Flare Tube(187.2)
Tube
Flare Bypass
Bypass
Fitting
37° Flare Tube Fitting BypassValve
Valve
Fitting Valve

7.69
7.69 7.697.69
7.69 (195.4)
(195.4) 7.69 (195.4)
(195.4)
(195.4) (195.4)
9.299.29 9.619.61
9.29 (236.1)
(236.1) 9.61
(244.2)
(244.2)
(236.1) (244.2)

Bypass
Bypass
Bypass
TubeTube
Tube

4.75 4.75 3.63


4X Ø .42 (120.7) Inlet 4X Ø .42 (120.7) (92.1) Inlet
(10.7) 1 NPT (10.7) 1 NPT
2.25 3.00 2.25 3.00
(57.2) (76.2) 6X Ø 0.27 (57.2) (76.2) 6X Ø 0.27
(6.8) (6.8)

2X 4.75 2X 4.75
(120.7) (120.7) 2X 3.62
(92.1)

2X 2.05 2X 2.05
(52.1) (52.1)

4X 1.19 4X 1.19
(30.2) (30.2)

5.50 1.36 5.50 1.36


(139.7) (34.5) (139.7) (34.5)
11.00 1.92 11.00 1.92
(279.3) (48.7) (279.3) (48.7)

Note: Dimensions are for reference only. Contact factory for certified drawings.

54 • www.Hydra-Cell.com
D12 Series Representative Drawings
D12 Models with Minimum Tank Size and Critical
Installation Dimensions Inches (mm)
Top View
12.37 2.48
(314.3) (63)
10.37 .60
(263.5) (15.2)
9.13
(231.8)
7.75 1.38
(196.9) (34.9)

18.00
(457.2) 8.76 4X Ø .42 4.43
Min. (222.4) 4X M6 X1 (10.7) 3.24 (112.5)
Optional M10 X 1.5 2.05 (82.3)
9.50 (52.1)
(241.3) 6X Ø .75
R4 (19.1)
(.50)
3.00
(76.2)

6X Ø .25
(6.3)
Optional M6 X 16
11.00
(279.4)
ACCESS
PLATE

9.50 3.90 12.48


(241.3) (99) (316.9)
24.00
(609.6)

Top of tank must support weight


of 200 pounds for pump/motor
4X Ø .28 Side View
2.00 (7.1)
(50.8)

11.46
(291.2)
Min. Inside
Height

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 55
D12 Series Valve/Tube Accessories

The Hydra-Cell D12 Tube and Valve/Tube Accessories provide a


pre-fabricated plumbing package for simplified installation.
(See page 54 for dimensions.)

Ordering Information
Tube Accessory Part Number: A04-007-1200
Valve/Tube Accessory Part Number: A04-008-1200

Valve Selection
A seal-less C62 Pressure A C22 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell D12 pumping systems, C62 valves for Hydra-Cell
especially for high- D12 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.

56 • www.Hydra-Cell.com
D12 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 1 2 E
A complete D12 Series Model Number contains 12 digits including 8 customer-specified design and materials options, for example:
D12XKCGHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
D12 Flanged for NEMA 182/184TC, 213/215TC (NPT Ports)* C Celcon
*Tube Accessory Kits ordered separately. See previous H 17-7 Stainless Steel
page.
M PVDF
4 Hydraulic End Cam
X Max 8.1 gpm (30.6 l/min) @ 1450 rpm P Polypropylene

E Max 8.8 gpm (33.4 l/min) @ 1750 rpm Y Nylon (Zytel)

S Max 6.0 gpm (22.7 l/min) @ 1750 rpm 12 Hydra-Oil

I Max 4.0 gpm (15.0 l/min) @ 1750 rpm A 10W30 standard-duty oil

5 Pump Head Version B 40-wt for continuous-duty (use with 316L SST pump
head - standard)
K Kel-Cell NPT Ports
C EPDM-compatible oil
R Kel-Cell NPT Ports with Optimized Valve Pocket
6 Pump Head Material E Food-contact oil
B Brass G 5W30 cold-temp severe-duty synthetic oil
C Cast Iron (Nickel-plated) Note: For motors, bases, couplings and other pump accessories, refer to
S 316L Stainless Steel the Accessories section beginning on page 92.
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12 oil
code C)
G FKM
J PTFE (available with E and S cams only; 1200 rpm
max.)
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
9 Valve Material
C Ceramic
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
10 Valve Springs
E Elgiloy

www.Hydra-Cell.com • 57
D15/D17 Series
Maximum Flow Rate: 15.5 gpm (58.7 l/min)
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads

D15 for horizontal installations shown with 316L Stainless Steel pump head.

D17 for vertical mounting (including motor adapter, base


plate and oil reservoir) shown with Brass pump head.

58 • www.Hydra-Cell.com
D15/D17 Series Performance
Capacities
Max. Input Max. Flow Max. Pressure
Model rpm gpm l/min Inlet Pressure Discharge Pressure
D15-X/D17-X 1450 13.8 52.3 500 psi (34 bar) 500 psi (34 bar)
1450 13.3 50.2 500 psi (34 bar) 1500 psi (103 bar)
1450 13.0 49.2 500 psi (34 bar) 2000 psi (138 bar)
1150 10.1 38.1 500 psi (34 bar) 2500 psi (172 bar)
D15-E/D17-E 1750 15.5 58.7 500 psi (34 bar) 500 psi (34 bar)
1750 14.8 56.2 500 psi (34 bar) 1500 psi (103 bar)
1450 12.0 45.5 500 psi (34 bar) 2000 psi (138 bar)

Performance and specification ratings apply to D15/D17 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

16 60.6

15 56.8
500 psi (34 bar)
1500 psi (103 bar)
14 53
2000 psi (138 bar)
D15-X/D17-X
D15-E/D17-E
13 49.2

12 45.4

11 41.6 Liters Per Minute


Gallons Per Minute

10 37.9

9 34.1
2500 psi (172 bar)
D15-X/D17-X @ 1150 rpm
8 30.3

7 26.5

6 22.7

5 18.9

4 15.1

3 11.4

2 7.6

1 3.8

0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute

www.Hydra-Cell.com • 59
D15/D17 Series Specifications
Flow Capacities Net Positive Suction Head (NPSHr)
Model @ max rpm psi bar gpm l/min
D15-X/D17-X 1450 500 34 13.8 52.3 21

1450 1500 103 13.3 50.2 20


6

1450 2000 138 13.0 49.2 19


E
1150 2500 172 10.1 38.1 18

D15-E/D17-E 1750 500 34 15.5 58.7 17


X

1750 1500 103 14.8 56.2 16


5

1450 2000 138 12.0 45.5 15

Delivery 14

NPSHr (meters of water)


Model psi bar gal/rev liters/rev

NPSHr (feet of water)


13 4

D15-X/D17-X 500 34 0.0095 0.0360 12

1500 103 0.0092 0.0346 11

2000 138 0.0090 0.0339 10

2500 172 0.0088 0.0331


3

D15-E/D17-E 500 34 0.0089 0.0335 8

1500 103 0.0085 0.0321 7

2000 138 0.0083 0.0314 6


2

Maximum Discharge Pressure 5

Metallic Heads: 1500 psi (103 bar) @1750 rpm


(D15-E & D17-E only)
4

2000 psi (138 bar) @1450 rpm


3

2500 psi (172 bar) @1150 rpm


2

Maximum Inlet Pressure 500 psi (34 bar)


1

Maximum Operating Temperature


0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Metallic Heads: 250˚F (121˚C) - Consult factory for correct Revolutions Per Minute

component selection for temperatures from 160˚F


(71˚C) to 250˚F (121˚C). Suction Lift:
Maximum Solids Size 500 microns Each Hydra-Cell pump has different lift capability depending on model
Inlet Port 1-1/4 inch NPT size, cam angle, speed, and fluid characteristics. To ensure that your
Discharge Port 3/4 inch NPT specific lift characteristics are met, refer to the inlet calculations
Shaft Diameter 1-1/8 inch (28.6 mm) regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
Shaft Rotation Reverse (bi-directional) NPSHr curves above.
Bearings Tapered roller bearings
Oil Capacity 2.2 US quarts (2.1 liters) - See pages 100 and
101 for oil selection and specification.
Weight
Metallic Heads: 145 lbs. (66 kg)

Calculating Required Power


80 x rpm gpm x psi
+ = electric motor hp
63,000 1,460 -
(
psi - 500
20
)
80 x rpm l/min x bar
+ = electric motor kW
84,428 511 -
( bar - 35
4
)
When using a variable frequency drive (VFD) controller calculate the hp or
kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD. For technical assistance in pump selection, see Frequently Asked Questions
on page 186, Design Considerations on page 187, and Installation
See page 188 for calculating pulley size. Guidelines on pages 188-189.

60 • www.Hydra-Cell.com
D15/D17 Series Representative Drawings
D15 Models for Horizontal Mounting (Metallic Pump
Head) Inches (mm)
16.04 16.04
(407.5) (407.5)

Outlet Outlet
3/4" NPT 3/4" NPT

6.66 6.6
(169.3) (169
3.90 3.90
(99.1) (99.1)
5 .25
.4) 3.70 (6.4) 3.70 3.00 3.00
(94.1) (94.1) (76.2) 1.70 (76.2) 1.70
(43.2) (43.2)
2 Ø 1.12
) (28.5)
2.29 2.29
(58.2) (58.2) 5.63 5.6
(142.9) (142
Drain Drain
Inlet Inlet 2X 3/8" NPT 2X 3/8" NPT
1-1/4" NPT 1-1/4" NPT
0.31 0.31 1.30 1.30
(7.9) (7.9) (33.02) (33.02)

2X 2.18 2X 2.18
5.76 5.76
4.50 3.35 4.50 3.35 (55.4) (55.4)
(146.3) (146.3)
(114.3) (85.1)
(114.3) (85.1) 4X .656 x 1.300 4X .656 x 1.300 7.50 7.50
(16.66 X 33.02) (16.66 X 33.02) (190.5) (190.5)
10.00 10.00
(254.0) (254.0)

D17 Models for Vertical Mounting (Metallic Pump Head)


Inches (mm)

10.71
10.71
(272.1)
.13 (272.1)
4.52 .13 (8) Oil Reservoir
4.52
(114.7) (8) Oil Reservoir 4.00 4.75
(114.7) 4.00
(101.6) 4.75
(120.7)
(101.6) (120.7)
2.29 3.00
8.42 2.29
(58.2) 3.00
(76.2)
8.42 4X Ø .53 (58.2)
(213.7) 4X Ø(13.5)
.53 (76.2)
1.70
(213.7) (13.5) 1.70
(43.2)
(43.2)

2X 4.75
2X(120.7)
4.75
Cap with Plug (120.7)
Cap with Plug
11.00
11.00
(279.4)
(279.4)

2X 2.18
2X (55.4)
2.18
(55.4)

3.44
3.44
(87.4) Inlet Drain Outlet
(87.4) Inlet
1-1/4 NPT Drain
2X 3/8 NPT Outlet
3/4 NPT
1-1/4 NPT 2X 3/8 NPT 3/4 NPT

5.67 6.83
5.67
(144) 6.83
(173.4)
(144) (173.4)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 61
C
Shaft-to-Shaft
End Clearance

D15/D17 Series Adapters/Valves D15 Series Pump/Motor Adapter Kit

Pump/Motor Adapter Inches (mm)


D

Pump/Motor Adapters are designed to fit several NEMA frame sizes. C


Max Coupler O.D.

Metric adapter available - consult factory.


A

B B

C
D Coupling
MaxO.D.

D17 (Vertical)
D15
D15 Series (Horizontal)
Pump/Motor Adapter Kit

Dimensions
D17 Series in Inches (mm)
Pump/Motor Adapter Kit

Adapter Motor Size Part Number A B C D


D15/D17 NEMA 182TC - 256TC A04-041-1200 4.1 (103.8) 8.0 (202.8) 4.75 (120.7) 8.75 (222.3)
D15/D17 NEMA 284TC - 286TC A04-041-1202 4.5 (114.7) 8.4 (213.7) 4.75 (120.7) 10.75 (273.1)

Valve Selection
A Hydra-Cell D15/D17
Series pumping system
uses a C62 Pressure
Regulating Valve.
See page 88 for more
information.

62 • www.Hydra-Cell.com
D15/D17 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 1 K
A complete D15/D17 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
D15XKBTHFECG.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
D15 Horizontal shaft-driven (NPT Ports)* C Celcon
D17 Vertical shaft-driven (NPT Ports)* H 17-7 Stainless Steel
*Pump/motor adapters ordered separately. See M PVDF
previous page.
P Polypropylene
4 Hydraulic End Cam
X Max 13.8 gpm (52.3 l/min) @ 1450 rpm T Hastelloy C
E Max 15.5 gpm (58.7 l/min) @ 1750 rpm Y Nylon (Zytel)
5 Pump Head Version 12 Hydra-Oil
K Advanced Diaphragm Position Control (ADPC) A 10W30 standard-duty oil
6 Pump Head Material B 40-wt for continuous-duty (use with 316L SST pump
B Brass head - standard)
S 316L Stainless Steel E Food-contact oil
T Hastelloy C G 5W30 cold-temp severe-duty synthetic oil
7 Diaphragm & O-ring Material H 15W50 high-temp severe-duty synthetic oil
A Aflas diaphragm/PTFE o-ring
Note: For motors, bases, couplings and other pump accessories, refer to
G FKM the Accessories section beginning on page 92.
P Neoprene
T Buna-N
8 Valve Seat Material
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
H 17-7 Stainless Steel (high-viscosity option - requires
50 psi/3.4 bar suction pressure)
T Hastelloy C

www.Hydra-Cell.com • 63
H25 Series
Maximum Flow Rate: 20.0 gpm (75.9 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

H25 with Cast Iron pump head.

H25 with Brass pump head. H25 with Polypropylene pump head. H25 with 316L Stainless Steel pump
head and ANSI flanges.

64 • www.Hydra-Cell.com
H25 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)

H25-X 1050 20.0 75.7 Maximum Discharge Pressure
H25-E 1150 20.0 75.9 Metallic Pump Heads:
H25-S 1150 16.2 61.5 1000 psi (69 bar)
Non-metallic Pump Heads:
H25-I 1150 11.8 44.7 250 psi (17 bar) Polypropylene
350 psi (24 bar) PVDF
Performance and specification ratings apply to H25 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure


22.0 83.3

20.0 75.7
H25-X

250 psi (17 bar) H25-E


18.0 500 psi (34 bar) 68.1
1000 psi (69 bar)

16.0 60.6

H25-S
14.0 53.0
Liters Per Minute
Gallons Per Minute

12.0 45.4

H25-I
10.0 37.9

8.0 30.3

6.0 22.7

4.0 15.1

2.0 7.6

0 0
0 200 400 600 800 1000 1200

Revolutions Per Minute

www.Hydra-Cell.com • 65
H25 Series Specifications
Flow Capacities @1000 psi (69 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
H25-X 1050 20.0 75.7
H25-E 1150 20.0 75.9 24

H25-S 1150 16.2 61.5


7

H25-I 1150 11.8 44.7


22
X E
S
Delivery @1000 psi (69 bar) 20
6
Model gal/rev liters/rev I
H25-X 0.0190 0.0721 18

H25-E 0.0174 0.0660 5

H25-S 0.0141 0.0535


16

H25-I 0.0103 0.0389

NPSHr (feet of water)

NPSHr (meters of water)


14

Maximum Discharge Pressure 4

Metallic Heads: 1000 psi (69 bar) 12

Non-metallic Heads: 250 psi (17 bar) Polypropylene


350 psi (24 bar) PVDF 10 3

Maximum Inlet Pressure 250 psi (17 bar)


Maximum Operating Temperature
8

Metallic Heads: 250˚F (121˚C) - Consult factory for correct 6


2

component selection for temperatures from 160˚F


(71˚C) to 250˚F (121˚C). 4

Non-metallic Heads: 140˚F (60˚C) 1

Maximum Solids Size 800 microns 2

Inlet Port 1-1/2 inch NPT


150lb ANSI RF flange
0 0
0 200 400 600 800 1000 1200

Discharge Port 1 inch NPT


Revolutions Per Minute

600lb ANSI RF flange Note: Positive inlet pressure required with PTFE diaphragms.
Shaft Diameter 1-1/8 inch (28.6 mm)
Shaft Rotation Reverse (bi-directional)
Suction Lift:
Bearings Tapered roller bearings
Each Hydra-Cell pump has different lift capability depending on model
Oil Capacity 3.3 US quarts (3.1 liters) - See pages 100 and size, cam angle, speed, and fluid characteristics. To ensure that your
101 for oil selection and specification. specific lift characteristics are met, refer to the inlet calculations
Weight regarding friction, and acceleration head losses in your Hydra-Cell
Metallic Heads: 125 lbs. (56.8 kg) Installation & Service Manual. Compare those calculations to the
NPSHr curves above.
Non-metallic Heads: 90 lbs. (40.9 kg)

Calculating Required Power


50 x rpm gpm x psi
+ = electric motor hp
63,000 1,460

50 x rpm l/min x bar


+ = electric motor kW
84,428 511
When using a variable frequency drive (VFD) controller calculate the hp or
kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.

See page 188 for calculating pulley size. For technical assistance in pump selection, see Frequently Asked Questions
on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.

66 • www.Hydra-Cell.com
H25 Series Representative Drawings
H25 Models with Metallic Pump Head Inches (mm)

17.01
(432.1)

.40 Ø 9.44
(10.2) (239.8)
3.90
(99.1)

Outlet
1 NPT
11.57
(293.9)
Ø 1.12 0.25
(28.6) (6.4) 3.09
(78.5)

5.63
(142.9)
1.62
(41.1) Inlet
1-1/2 NPT

1.500
(38.10)
3.75
1.63 4.50 (95.3)
(41.4) (114.3) 7.50
4X .422 X 1.500 (190.5)
3.90 9.38 (10.72 X 38.10) 9.98
(99.0) (238.1) (253.5)

H25 Models with Non-metallic Pump Head Inches (mm)


18.00
(457.2)
Ø 9.44
.50 (239.8)
1.40
3.90 (12.7)
(35.6)
(99.1)

Outlet
1 NPT
11.57
0.25 (293.9)
Ø 1.12 (6.4)
(28.6) 3.09
(78.5) .81
(20.6)

5.63 Inlet
(142.9) 1-1/2 NPT

2.53
1.500 (64.4)
(38.10)
.48
1.63 4.50 (12.2) 3.75
(41.4) (114.3) (95.3)
7.50
3.90 9.38 4X .422 X 1.500 (190.5)
(99.0) (238.1) (10.72 X 38.10) 9.98
(253.5)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 67
7.99

H25 Series Adapters/Valves/Skids


(202.8)
4.08
(103.7)

Ø 8.75
(222.3)

Pump/Motor Adapter Inches (mm) Ø 4.75


(121)
7.99
(202.8)
MAX COUPLER O.D. 4.08
(103.7)

Part Number: A04-041-1200 Ø 8.75


(222.3)
For: 182TC, 184TC, 213TC, 215TC, 254TC and
Ø 4.75
256TC frame motors. (121)
MAX COUPLER O.D.

Metric adapter available - consult factory.

Part Number: A04-041-1202 8.21


(208.4)
For: 284TC and 286TC frame motors. 4.30
(109.3)

Metric adapter available - consult factory.


Ø 9.84
(249.9)
8.21
(208.4)
Ø 4.75
(121) 4.30
MAX COUPLER O.D. (109.3)

Ø 9.84
(249.9)

Ø 4.75
(121)
MAX COUPLER O.D.

Valve Selection
A seal-less C63 Pressure A C23 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell H25 pumping systems, C63 valves for Hydra-Cell
especially for high- H25 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.

Skid-mounted H25 with 15hp, 3-phase motor.

68 • www.Hydra-Cell.com
H25 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
H 2 5
A complete H25 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
H25XKCGNNECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
H25 Shaft-driven (NPT Ports or ANSI Flanges)* C Ceramic
*Pump/motor adapters ordered separately. D Tungsten Carbide
See previous page.
F 17-4 Stainless Steel
4 Hydraulic End Cam
N Nitronic 50
X Max 20.0 gpm (75.7 l/min) @ 1050 rpm
T Hastelloy C
E Max 20.0 gpm (75.9 l/min) @ 1150 rpm
10 Valve Springs
S Max 16.2 gpm (61.5 l/min) @ 1150 rpm
E Elgiloy
I Max 11.8 gpm (44.7 l/min) @ 1150 rpm
H 17-7 Stainless Steel
5 Pump Head Version
T Hastelloy C
K Kel-Cell NPT Ports
11 Valve Spring Retainers
M Machined housing to accept C-face adapter/gearbox
6 Pump Head Material C Celcon
B Brass H 17-7 Stainless Steel (used with metallic heads only)
C Cast Iron (Nickel-plated) M PVDF
G Duplex Alloy 2205 Stainless Steel (with Hastelloy C P Polypropylene
followers & follower screws)
T Hastelloy C (used with metallic heads only)
M PVDF (with Hastelloy C followers & follower screws)
Y Nylon (Zytel)
N Polypropylene (with Hastelloy C followers & follower
screws) 12 Hydra-Oil
P Polypropylene (with 316L Stainless Steel followers & A 10W30 standard-duty oil
follower screws) B 40-wt for continuous-duty oil (use with 316L SST or
R 316L Stainless Steel ANSI flange class 150 x 600 Hastelloy CW12MW pump head - standard)
S 316L Stainless Steel C EPDM-compatible oil
T Hastelloy CW12MW E Food-contact oil
7 Diaphragm & O-ring Material
G 5W30 cold-temp severe-duty synthetic oil
A Aflas diaphragm / PTFE o-ring
H 15W50 high-temp severe-duty synthetic oil
E EPDM (requires EPDM-compatible oil - Digit 12 oil
code C)
H25 Pump Housing is standard as Cast Aluminum.
G FKM
Upgrade to Ductile Iron available.
J PTFE (available with E and S cams only; 1050 rpm
max.) Note: For motors, bases, couplings and other pump accessories, refer to
P Neoprene the Accessories section beginning on page 92.
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C

www.Hydra-Cell.com • 69
D35 Series
Maximum Flow Rate: 36.5 gpm (138 l/min)
Maximum Pressure: 1200 psi (83 bar) for Metallic Pump Heads

D35 with 316L Stainless Steel pump head.

D35 with Brass pump head. D35 with 316L Stainless Steel pump head and ANSI flanges.

70 • www.Hydra-Cell.com
D35 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1200 psi (83 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar) with 1500 psi (103 bar) maximum
discharge pressure
D35-X 1050 36.5 138 500 psi (34 bar) with 1200 psi (83 bar) maximum
D35-E 1150 34.0 129 discharge pressure

@ 1500 psi (103 bar)*
Maximum Discharge Pressure
D35-X 700 23.1 87.5 1200 psi (83 bar) @ 1150 rpm max.
1500 psi (103 bar)* @ 700 rpm max.
Performance and specification ratings apply to D35 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

40.0 151.4

D35-X

35.0 132.5
250 psi (17 bar)
1200 psi (83 bar)

30.0 113.6
D35-E

25.0 94.6
Liters Per Minute
Gallons Per Minute

20.0 75.7
1500 psi (103 bar)*
D35-X @ 700 rpm

15.0 56.8

10.0 37.9

5.0 18.9

0 0
0 200 400 600 800 1000 1200
Revolutions Per Minute

* Consult factory if operating above 1200 psi (83 bar).

www.Hydra-Cell.com • 71
D35 Series Specifications
Flow Capacities @1200 psi (83 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D35-X 1050 36.5 138
D35-E 1150 34.0 129
26

E
X
Delivery @1200 psi (83 bar) 24

Model gal/rev liters/rev 7

D35-X 0.0347 0.1314 22

D35-E 0.0296 0.1120


20
Delivery @1500 psi (103 bar) 6

Model gal/rev liters/rev 18

D35-X 0.0330 0.1250 5

Maximum Discharge Pressure 16

NPSHr (feet of water)

NPSHr (meters of water)


Metallic Heads: 1200 psi (83 bar) @ 1150 rpm max. 14

1500 psi (103 bar) @ 700 rpm max. – Consult 4

factory if operating above 1200 psi (83 bar). 12

Maximum Inlet Pressure 250 psi (17 bar) with 1500 psi (103 bar)
maximum discharge pressure
10 3

500 psi (34 bar) with 1200 psi (83 bar) 8

maximum discharge pressure 2

Maximum Operating Temperature 6

Metallic Heads: 250˚F (121˚C) - Consult factory for correct


component selection for temperatures from 160˚F
4
1

(71˚C) to 250˚F (121˚C). 2

Maximum Solids Size 800 microns


Inlet Port 2-1/2 inch NPT 0
0 200 400 600 800 1000 1200
0

150lb or 600lb ANSI RF flange Revolutions Per Minute

3 inch SAE flange Note: Positive inlet pressure required with PTFE diaphragms.
Discharge Port 1-1/4 inch NPT
600lb or 1500lb ANSI RF flange
1-1/4 inch SAE flange
Suction Lift:
Each Hydra-Cell pump has different lift capability depending on model
Shaft Diameter 2 inch (50.8 mm)
size, cam angle, speed, and fluid characteristics. To ensure that your
Shaft Rotation Reverse (bi-directional) specific lift characteristics are met, refer to the inlet calculations
Bearings Tapered roller bearings regarding friction, and acceleration head losses in your Hydra-Cell
Oil Capacity 7.75 US quarts (7.3 liters) - See pages 100 and Installation & Service Manual. Compare those calculations to the
101 for oil selection and specification. NPSHr curves above.
Weight
Metallic Heads: 257 lbs. (116.6 kg)

Calculating Required Power


100 x rpm gpm x psi
+ = electric motor hp
63,000 1,460

100 x rpm l/min x bar


+ = electric motor kW
84,428 511
When using a variable frequency drive (VFD) controller calculate the hp or
kW at minimum and maximum pump speed to ensure the correct hp or
kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.
For technical assistance in pump selection, see Frequently Asked Questions
See page 188 for calculating pulley size. on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.

72 • www.Hydra-Cell.com
D35 Series Representative Drawings
D35 Models with NPT Inlet/Outlet Ports Inches (mm)

20.60
(523)
5.93
(151) Outlet
1.25 D35: 1 1/4 NPT
(31.7) 11.91
Inlet (303)
D35: 2 1/2 NPT dia
0.50
(12.7)
Sq. Key
4.07
(103)

Ø 2.00
(50.8)
15.11
(384)
4.02
(102) 6.99
(178)

1.153
(29.29)
.79 4.94
(20) 6.50 (125)
2.80 (165) 9.88
(71) (251)
4x .656 x 1.153
16.00 (16.66 x 29.29) 11.53
(406) (293)

D35 Models with SAE Flange Inlet/Outlet Ports Inches (mm)

20.60
(523) 2X .59 2X 2.09
5.93 (15.1) (53.2)
(151) Outlet
Ø 1.25
1.25 (31.8)
(31.7) Ø 11.91
(302.5)
0.50 dia
(12.7)
Sq. Key 4X 7/16-14 UNC

4.07
(103.3)

Ø 2.00 4X 5/8-11 UNC


(50.8)
15.11
Inlet (383.8)
4.02 Ø 3.00
(102) (76.2) 6.99
(177.7)

1.153
(29.29)
.79 4.94
(20) 6.50 (125.4)
2.80 (165) 9.88
(71) (250.9)
4x .656 x 1.153
16.00 (16.66 x 29.29) 11.53
(406) (292.9)

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 73
D35 Series Representative Drawings/Valves/Skids
D35 Models with ANSI Flange Inlet/Outlet Ports Inches (mm)
1 1/4 X CLASS 600
ANSI RF
4X Ø.75 (19.05)
EQLSP ON Ø.3875 (98.4) Ø 5.25
(133.4)
Ø 2.50
(63.5) .25
18.70 (6.4)
(475.1) 2-1/2 X CLASS 150
ANSI RF
4X Ø.75 (19.05)
EQLSP ON Ø5.50 (139.7)

0.50
(12.7)
Sq. Key
15.56
(395.2)
Ø 7.00
Ø 2.00 (177.8)
Ø 4.12
(50.8) (104.6)

4.02
(102) 6.99
(177.7)
.06
(1.5)

21.34
(542)

Note: Dimensions are for reference only. Contact factory for certified drawings.

Valve Selection
A seal-less C64 Pressure A C24 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell D35 pumping systems, C64 valves for Hydra-Cell
especially for high- D35 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.

Skid-mounted D35 with 20hp, 3-phase motor.

74 • www.Hydra-Cell.com
D35 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 3 5
A complete D35 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
D35XKBTHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 10 Valve Springs
D35 Shaft-driven (NPT Ports or SAE or ANSI Flanges) E Elgiloy
4 Hydraulic End Cam H 17-7 Stainless Steel
X Max 36.5 gpm (138 l/min) @ 1050 rpm T Hastelloy C
E Max 34.0 gpm (129 l/min) @ 1150 rpm 11 Valve Spring Retainers
5 Pump Head Version C Celcon
K Kel-Cell NPT Ports or ANSI Flanges
H 17-7 Stainless Steel
E Kel-Cell SAE Flanges
M PVDF
6 Pump Head Material
B Brass P Polypropylene
C Ductile Iron (Nickel-plated) T Hastelloy C
G Duplex Alloy 2205 Stainless Steel (with Hastelloy C Y Nylon (Zytel)
followers & follower screws) 12 Hydra-Oil
Q 316L Stainless Steel ANSI flange class 600 x 1500 A 10W30 standard-duty oil
R 316L Stainless Steel ANSI flange class 150 x 600
B 40-wt for continuous-duty oil (use with 316L SST or
S 316L Stainless Steel - threaded or SAE ports Hastelloy CW12MW pump head - standard)
T Hastelloy CW12MW
D EPDM-compatible oil
7 Diaphragm & O-ring Material
A Aflas diaphragm / PTFE o-ring F Food-contact oil

E EPDM (requires EPDM-compatible oil - Digit 12 oil G 5W30 cold-temp severe-duty synthetic oil
code D) H 15W50 high-temp severe-duty synthetic oil
G FKM
J PTFE (available with E cam only; 1050 rpm max.)
D35 Pump Housing is standard as Cast Aluminum.
Upgrade to Ductile Iron available.
P Neoprene
T Buna-N Note: For motors, bases, couplings and other pump accessories, refer to
8 Valve Seat Material the Accessories section beginning on page 92.
C Ceramic
D Tungsten Carbide (900 rpm max.)
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
C Ceramic
D Tungsten Carbide (900 rpm max.)
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C

www.Hydra-Cell.com • 75
D66 Series
Maximum Flow Rate: 65.7 gpm (248.7 l/min)
Maximum Pressure: 700 psi (48 bar) for Metallic Pump Heads
250 psi (17 bar) for Non-metallic Pump Heads

D66 with Stainless Steel pump head.

D66 with Brass pump head. D66 with Polypropylene pump head.

76 • www.Hydra-Cell.com
D66 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 700 psi (48 bar) Maximum Inlet Pressure
Model rpm gpm l/min Metallic Pump Heads: 250 psi (17 bar)
Non-metallic Pump Heads: 50 psi (3.4 bar)
D66-X 1000 65.7 248.7
Maximum Discharge Pressure
Metallic Pump Heads:
700 psi (48 bar)
Non-metallic Pump Heads:
250 psi (17 bar) Polypropylene
Performance and specification ratings apply to D66 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

70.0 264.9

60.0 227.1
200 psi (14 bar)
700 psi (48 bar) D66-X

50.0 189.3
Gallons Per Minute

Liters Per Minute

40.0 151.4

30.0 113.6

20.0 75.7

10.0 37.9

0 0
0 200 400 600 800 1000
Revolutions Per Minute

www.Hydra-Cell.com • 77
D66 Series Specifications
Flow Capacities @ 200 psi (14 bar) Net Positive Suction Head (NPSHr)
Model rpm gpm l/min
D66-X (Metallic) 1000 67.8 256 16
Flow Capacities @ 250 psi (17 bar)
15
4.5
Model rpm gpm l/min
14
D66-X (Non-metallic) 1000 67.5 255 X

Flow Capacities @ 700 psi (48 bar) 13 4

Model rpm gpm l/min 12


D66-X (Metallic) 1000 65.7 248 3.5
11
Delivery @ 200 psi (14 bar)
10
Model gal/rev liters/rev 3

NPSHr (meters of water)


NPSHr (feet of water)
D66-X (Metallic) 0.0678 0.256 9

Delivery @ 250 psi (17 bar) 8 2.5

Model gal/rev liters/rev 7


D66-X (Non-metallic) 0.0675 0.255 2
6
Delivery @ 700 psi (48 bar)
Model gal/rev liters/rev 5 1.5
D66-X (Metallic) 0.0657 0.248 4
Maximum Discharge Pressure 1
3
Metallic Heads: 700 psi (48 bar)
2
Non-metallic Heads: 250 psi (17 bar) .5
Maximum Inlet Pressure Metallic Heads: 250 psi (17 bar) 1

Non-metallic Heads: 50 psi (3.4 bar) 0 0


0 100 200 300 400 500 600 700 800 900 1000
Maximum Operating Temperature
Revolutions Per Minute
Metallic Heads: 200˚F (93.3˚C) - Consult factory for correct
component selection for temperatures from 160˚F
(71˚C) to 200˚F (93.3˚C). Suction Lift:
Non-metallic Heads: 120˚F (49˚C) - Consult factory for temperatures Each Hydra-Cell pump has different lift capability depending on model
above 120˚F (49˚C). size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
Maximum Solids Size 800 microns regarding friction, and acceleration head losses in your Hydra-Cell
Inlet Port 3 inch NPT (Metallic) Installation & Service Manual. Compare those calculations to the
2-1/2 inch SAE J518 Flange (Non-metallic) NPSHr curves above.

3 inch SAE J518 Flange (Metallic)


Discharge Port 1-1/2 inch NPT
Calculating Required Power
1-1/2 inch SAE 100 x rpm gpm x psi
+ = electric motor hp
63,000 1,460
Shaft Diameter 2 inch (50.8 mm)
Shaft Rotation Reverse (bi-directional) 100 x rpm l/min x bar
Bearings Tapered roller bearings + = electric motor kW
84,428 511
Oil Capacity 8 US quarts (7.5 liters) - See page 100 and 101 When using a variable frequency drive (VFD) controller calculate the hp or
for oil selection and specification. kW at minimum and maximum pump speed to ensure the correct hp or
Weight kW motor is selected. Note that motor manufacturers typically de-rate the
service factor to 1.0 when operating with a VFD.
Metallic Heads: 500 lbs. (226 kg)
Non-metallic Heads: 295 lbs. (133 kg) See page 188 for calculating pulley size.

For technical assistance in pump selection, see Frequently Asked Questions


on page 186, Design Considerations on page 187, and Installation
Guidelines on pages 188-189.

78 • www.Hydra-Cell.com
D66 Series Representative Drawings
D66 Models with SAE Flange Inlet/Outlet Ports Inches (mm)

23.47
(596.12)

Outlet
1-1/2 SAE

3.37
(85.58)
21.81 0.50
(553.96) (12.73)

18.44 Ø 2.00
(468.31) (50.82)
13.59
(345.06)

8.84
16.22 8.84 (224.41)
(411.99) (224.41)

Inlet
3 SAE

.83 9.87 6.50 6.81


(21.08) (250.70) (165.10) (172.97)
11.53
(292.86)

Metallic pump head models shown.

D66 Models with SAE Flange Inlet/Outlet Ports Inches (mm)


22.99
(584.06)

Outlet
1-1/2 SAE

3.37
(85.58)
21.81
(553.96) 1.46 0.50
(37.13) (12.73)
1.71
18.44 (43.55)
(468.31) Ø 2.00
13.62 (50.82)
(345.86)

16.22 8.84
(411.99) 7.12 (224.41)
(180.85)

Inlet
2-1/2 SAE

.83 9.87 6.50 6.81


(21.08) (250.70) (165.10) (172.97)
11.53
(292.86)

Non-metallic pump head models shown.

Note: Dimensions are for reference only. Contact factory for certified drawings.

www.Hydra-Cell.com • 79
D66 Series Representative Drawings/Valves
D66 Models with NPT Inlet/Outlet Ports Inches (mm)
23.47
(596.12)
23.47
(596.12)

Outlet
1-1/2 NPT
Outlet
1-1/2 NPT

3.37
(85.58)
21.81 3.37
(553.96) (85.58) 0.50
(12.73)
21.81
(553.96) 0.50
(12.73)
18.44 Ø 2.00
(468.31) (50.82)
18.44 13.59 Ø 2.00
(468.31) (345.06) (50.82)
13.59
(345.06) 8.84
16.22 8.84 (224.41)
(411.99) (224.41)
8.84
16.22 8.84 (224.41)
(411.99) (224.41)
Inlet
3 NPT
Inlet
3 NPT

.83 9.87 6.50 6.81


(21.08) (250.70) (165.10) (172.97)
.83 9.87 11.53 6.50 6.81
(21.08) (250.70) (292.86) (165.10) (172.97)
11.53
Metallic pump head models shown.
(292.86)

Note: Dimensions are for reference only. Contact factory for certified drawings.

Valve Selection
A C24 Pressure Regulating
Valve is recommended for
Hydra-Cell D66 pumping
systems.
See page 84 for more
information.

80 • www.Hydra-Cell.com
D66 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12
D 6 6 X H
A complete D66 Series Model Number contains 12 digits including 7 customer-specified design and materials options, for example:
D66XKSGHFHMH.

Order
Digit Code Description
1-3 Pump Configuration
D66 Shaft-driven (NPT Ports)
4 Hydraulic End Cam
X Max 65.7 gpm (248.7 l/min) @ 1000 rpm
5 Pump Head Version
K Kel-Cell NPT Ports
E Kel-Cell SAE Flange Ports
6 Pump Head Material
B Brass
C Ductile Iron (Nickel-plated)
G Duplex Alloy 2205 Stainless Steel (with Hastelloy C
followers and follower screws)
N Polypropylene (with Hastelloy C followers and
follower screws)
P Polypropylene (with 316 SST followers and
follower screws)
S 316L Stainless Steel
7 Diaphragm & O-ring Material
G FKM (used with metallic heads only)
H FKM (used with non-metallic heads only)
T Buna-N (used with metallic heads only)
U Buna-N (used with non-metallic heads only)
8 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
H 17-7 Stainless Steel
11 Valve Spring Retainers
C Celcon
M PVDF
12 Hydra-Oil
H 15W50 high-temp severe-duty synthetic oil
Note: For motors, bases, couplings and other pump accessories, refer to
the Accessories section beginning on page 92.

www.Hydra-Cell.com • 81
C Series Valves Selection Guide

Pressure Regulating Valves

C20 Series C46 Series C60 Series


(Seal-less Valves)
Page 84 Page 86 Page 88

Air Bleed Priming Valves

C80 Series
Page 90
82 • www.Hydra-Cell.com
C Series Pressure Regulating Valves
Versatile Application for Positive Performance Advantages
Displacement Pumps • Accurate and repeatable.
Designed for use with any positive displacement pump, Hydra- • Adjustable.
Cell C Series pressure regulating valves bypass system fluid
• Immediate response.
to prevent excess system pressure. They can also be used as
pressure relief valves. • Smooth, chatter-free bypass.
When a system discharge is completely closed (e.g. closed • No external springs or moving parts.
spray gun, closed valve, plugged nozzle) the Hydra-Cell valve • Flow-through design with minimal pressure surge.
bypasses the total system fluid flow. The valves also balance • Heavy-duty construction.
system pressure for multiple-gun operations.

Easy to Service
Design Advantages Hydra-Cell C Series valves can be serviced in place without
removing any fittings or plumbing. Simply remove the top of
the body and replace any worn internal components.

Tapered design of the C20 Series


valves plunger.

The valve design is based on using a simple tapered plunger


with a valve seat. When excess pressure overcomes the
adjustable spring pressure on the plunger, the plunger lifts off
the seat, allowing fluid to bypass and reduce system pressure.
When the valve is mounted in the discharge line, its modified
flow-through design reduces wear on the plunger and seat.
Baffles on either side of the plunger and seat extend valve life
by directing flow around these critical components.

Seal-less Diaphragm

C60 Series valves feature a seal-less


diaphragm with a tapered plunger,
making the valves ideal for high-pressure
requirements and handling dirty fluids.

The model C62 seal-less valve is the most frequently specified pressure
regulating valve in a Hydra-Cell pumping system.

www.Hydra-Cell.com • 83
C20 Series Valves 5.21
(132.4)

Dimensions
C22 with 3/4” NPT Ports Inches (mm)

5.21 5.21
(132.4) (132.4)

3X 3/4 NPT 3X 3/4 NPT

2.23
(56.7)

1.75 1.75
(44.5) (44.5)

3.40
(86.4)

C22 valve with Brass body. 6.23


(158.2)
2.23 2.23
(56.7) (56.7)

C23 with 1” NPT Ports Inches (mm)


3.40 3.40 1
(86.4) (86.4) (4

6.23 6.23
(158.2) (158.2)

3X 1 NPT 3X 1 NPT

2.90
(73.6)

1.80 1.80
(45.7) (45.7)

4.80
(121.9)

7.83
C23 valve with Stainless Steel body. (198.8)

2.90 2.90
(73.6) (73.6)

C24 with 1-1/4” NPT Ports Inches (mm)

4.80 4.80
(121.9) (121.9)

7.83 7.83
(198.8) (198.8) 3X 1-1/4 NPT 3X 1-1/4 NPT

3.38
(85.7)

2.75 2.75
(69.8) (69.8)

5.50
(139.7)

C24 valve with Brass body.

84 • www.Hydra-Cell.com
3.38 3.38
(85.7) (85.7)
C20 Series Valves How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11
C 2 A
A complete C22, C23 or C24 Model Number contains 11 digits, including 8 customer-specified design and material options, for
example: C22AABNSSEF.

Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
C22 3-10 gpm (11.3-37.8 l/min)
Flow Capacity Maximum Minimum
C23 3-20 gpm (11.3-75.7 l/min) Model gpm l/min gpm l/min
C24 5-40 gpm (18.9-151.4 l/min) C22 10.0 37.8 3.0 11.3
4 Inlet/Outlet Ports C23 20.0 75.7 3.0 11.3
A NPT Ports C24 40.0 151.4 5.0 18.9
5 Pressure Range (Spring Selection) Pressure Range Model Configuration
A 75-500 psi (5-34 bar)
(All Models) AA AB AC
B 500-1000 psi (34-69 bar)
psi 75-500 500-1000 1000-1500
C 1000-1500 psi (69-103 bar)
bar 5-34 34-69 69-103
6 Body/Top Material
Max. Temperature 200˚F (93˚C)
B Brass/Plated Steel
H Hastelloy CW12MW/Plated Steel
Inlet & Outlet Ports
S 316L Stainless Steel/Plated Steel C22 3/4” NPT
7 Seals/Back-up Seals C23 1” NPT
A Urethane/UHMW Polyethylene C24 1-1/4” NPT
B FKM/UHMW Polyethylene
Weight
E EPDM/PTFE
C22 3 lbs. (1.3 kg)
N Buna-N/Buna-N
V FKM/PTFE
C23 6 lbs. (2.7 kg)
8 Valve Seats C24 10 lbs. (4.5 kg)
H Hastelloy C C22 valves are used with Hydra-Cell models D10 and D12.
R 316L Stainless Steel C23 valves are used with Hydra-Cell model H25.
S 17-4 Stainless Steel C24 valves are used with Hydra-Cell models D35 and D66.
T Tungsten Carbide
9 Plungers
H Hastelloy C
R 316L Stainless Steel C20 Series valves can be used as a
S 17-4 Stainless Steel
lower-cost alternative to C60 Series
T Tungsten Carbide
10 Seat Size
seal-less valves when higher discharge
E For C22 Models pressures are not required.
J For C23 Models
N For C24 Models
11 Port Size
F For C22 Models (3/4”)
G For C23 Models (1”)
H For C24 Models (1-1/4”)
For reference on identifying metallic components of C20 Series plungers
and plunger valve seats, see page 182.

www.Hydra-Cell.com • 85
C46 Series Valves
Dimensions
C46 for In-Line Mount with
(25.4) 3/8” NPT Ports Inches (mm)
1.00

1.00
(25.4)

4.50
(105.4) Outlet
3/8 NPT

C46 In-line with Stainless Steel body. .88


4.50 (22.2)
(105.4) 1.10 Outlet
(27.9) 3/8 NPT
.88
(22.2)
1.10
(27.9)

Inlet
3/8 NPT
2.00
(50.8) 3/8 NPT

Inlet
1.00
C46 for Off-Line Mount
3/8 NPT
with 3/8” NPT
2.00 Ports (25.4)
Inches (mm)
(50.8) 3/8 NPT

1.00
(25.4)

C46 Off-line with Brass body.

4.50
Inlet (105.4)
3/8 NPT

.88
(22.2) 4.50
Inlet 1.10 (105.4)
3/8 NPT (27.9)
.88
(22.2)
1.10
(27.9)

1.00
(25.4)
Outlet
C46 Off-line with Stainless Steel body. 3/8 NPT

1.00
(25.4)
86 • www.Hydra-Cell.com Outlet
3/8 NPT
C46 Series Valves How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11
C 4 6 S S E E
A complete C46 Model Number contains 11 digits, including 4 customer-specified design and material options, for example:
C46AABESSEE

Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
Flow Capacity Maximum Minimum
C46 0.2-10 gpm (1-37.8 l/min) NPT Ports
Model gpm l/min gpm l/min
4 Mounting Design
C46 In-line 7.0 26.5 0.2 1.0
A In-line
C46 Off-line 10.0 37.8 0.2 1.0
B Off-line
Pressure Range
5 Pressure Range (Spring Selection)
A Low Spring: 50-500 psi (3-34 bar) Low Spring 50-500 psi (3-34 bar)
B Medium Spring: 100-900 psi (7-62 bar) Medium Spring 100-900 psi (7-62 bar)
C Standard Spring: 200-1500 psi (13-103 bar) Standard Spring 200-1500 psi (13-103 bar)
6 Body Material Max. Temperature 200˚F (93˚C)
B Brass Inlet & Outlet Ports 3/8” NPT
S 316L Stainless Steel Weight 12 oz. (0.33 kg)
7 O-rings
E EPDM C46 Series valves are used with Hydra-Cell models F20, F21,
N Buna-N F22, M03/D03, and M03/D03 Mono-Block.
V FKM
8 Piston
S 316L Stainless Steel
9 Seat
S 316L Stainless Steel
10 Seat Size
E For C46 Models
11 Port Size
E For C46 Models (3/8” NPT)

www.Hydra-Cell.com • 87
C60 Series Valves
8.68
(220.6)

Dimensions
C62 with 3/4” NPT Ports Inches (mm)

8.68 8.68
(220.6) (220.6)

3X 3/4 NPT 3X 3/4 NPT

2.32
(59)

1.64 1.64
(41.7) (41.7)

8.73 3.10
(221.8) (78.7)

C62 valve with Stainless Steel body.


2.32 2.32
(59) (59)
C63 with 1” NPT Ports Inches (mm)
3.10 3.10
(78.7) (78.7)

8.73 8.73
(221.8) (221.8)

3X 1 NPT 3X 1 NPT

3.08
(78.2)

1.96 1.96
(49.7) (49.7)

4.30
(109.2)

10.25
C63 valve with Brass body. (260.5)

C64 with 1-1/4” NPT Ports Inches (mm)


3.08 3.08
(78.2) (78.2)

4.30 4.30
(109.2) (109.2)
10.25 10.25
(260.5) (260.5)

3X 1-1/4 NPT 3X 1-1/4 NPT

3.08
(78.2)

2.18 2.18
(55.3) (55.3)
4.30
C64 valve with Stainless Steel body. (109.2)

88 • www.Hydra-Cell.com
C60 Series Valves How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11
C 6 A
A complete C62, C63 or C64 Model Number contains 11 digits, including 8 customer-specified design and material options, for
example: C62ABBVSSEF.

Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
C62 1-14 gpm (3-53.0 l/min) Flow Capacity Maximum Minimum
C63 1-25 gpm (3-94.6 l/min) Model gpm l/min gpm l/min
C64 1-40 gpm (3-151.4 l/min) C62 14.0 53.0 1.0 3.8
4 Inlet/Outlet Ports C63 25.0 94.6 1.0 3.8
A NPT Ports
C64 40.0 151.4 1.0 3.8
5 Pressure Range (Spring Selection)
A C62: 75-500 psi (5-34 bar) Pressure Range Model Configuration
C63: 75-1000 psi (5-69 bar) AA AB
C64: 75-1000 psi (5-69 bar) C62 psi 75-500 500-2500
B C62: 500-2500 psi (34-172 bar) bar 5-34 34-172
C63: 1000-2500 psi (69-172 bar)
C63 psi 75-1000 1000-2500
C64: 1000-2500 psi (69-172 bar)
bar 5-69 69-172
6 Body/Top Material
B Brass/Plated Steel C64 psi 75-1000 1000-2500
H Hastelloy C/Plated Steel (available for C62 only) bar 5-69 69-172
S 316L Stainless Steel/Plated Steel Max. Temperature 200˚F (93˚C)
7 O-rings/Diaphragm
J PTFE/PTFE Inlet & Outlet Ports
V FKM/PTFE C62 3/4” NPT
8 Valve Seats C63 1” NPT
H Hastelloy C (available for C62 only)
R 316L Stainless Steel
C64 1-1/4” NPT
S 17-4 Stainless Steel Weight
T Tungsten Carbide (available for C62 only) C62 4.0 lbs. (1.8 kg)
9 Plungers C63 6.2 lbs. (2.8 kg)
H Hastelloy C (available for C62 only) C64 7.2 lbs. (3.3 kg)
R 316L Stainless Steel C62 valves are recommended for Hydra-Cell models D04,
S 17-4 Stainless Steel D10, D12, and D15/D17.
T Tungsten Carbide (available for C62 only)
C63 valves are recommended for Hydra-Cell model H25.
10 Seat Size
C64 valves are recommended for Hydra-Cell model D35.
E For C62 Models
J For C63 Models
N For C64 Models
11 Port Size The model C62 seal-less valve is the
F For C62 Models (3/4”)
G For C63 Models (1”) most frequently specified pressure
H For C64 Models (1-1/4”) regulating valve in a Hydra-Cell
Notes: pumping system.
Hastelloy C Body available only for C62 models.
Hastelloy C and Tungsten Carbide Valve Seat/Plunger options available only
for C62 models.
C62 models fitted with Tungsten Carbide Valve Seats/Plungers rated to
1800 psi (124 bar) maximum.

www.Hydra-Cell.com • 89
C80 Series Valves
Air Bleed Priming Valves
C80 Series valves provide an effective air/vapor release
mechanism for diaphragm pump systems.
The valve automatically creates an open port to atmosphere
for the pumping system. This allows the pump to clear air or
vapors from the pump head and discharge plumbing rather
than compressing the gas and reducing flow. The valve then
closes to develop full system pressure immediately.

• Design is simple and reliable.


• Easy to install and maintain.
• Mounts vertically or horizontally.
C80 with Brass body.
• Heavy-duty construction.
• Available in a choice of materials and flow ranges to suit
your application.

C80 with Stainless Steel body.


Detail of valve components.The C80 Series Air Bleed valves are
used with Hydra-Cell models F20, M03, D04, D10 and D12.

Dimensions Inches (mm)

C80 with PVDF body.

90 • www.Hydra-Cell.com
C80 Series Valves How to Order
Ordering Information
1 2 3 4 5 6 7 8 9
C 8 0 A
A complete C80 Model Number contains 9 digits, including 5 customer-specified design and material
options, for example: C80AAHBEB.

Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
Flow Capacity Maximum Minimum
C80 1.4-10 gpm (5.3-37.8 l/min) NPT Ports
Configuration gpm l/min gpm l/min
4 Mounting Design
A-H 3.0 11.4 1.4 5.3
A 3/8” NPT Thread
B-H 5.0 18.3 2.4 9.1
5-6 Flow Range (Spring Selection)
A-H 1.4-3 gpm (5.3-11.4 l/min) / Hastelloy spring C-H 7.0 26.5 4.6 17.4
B-H 2.4-5 gpm (9.1-18.3 l/min) / Hastelloy spring D-H 10.0 37.8 6.5 24.6
C-H 4.6-7 gpm (17.4-26.5 l/min) / Hastelloy spring D-E 10.0 37.8 6.5 24.6
D-H 6.5-10 gpm (24.6-37.8 l/min) / Hastelloy spring Pressure Range
D-E 6.5-10 gpm (24.6-37.8 l/min) / Elgiloy spring Metallic Units 75-2500 psi (5-172 bar)
7 Body Material Non-metallic Units 75-250 psi (5-17 bar)
B Brass Max. Discharge
H Hastelloy C Pressure Required 75 psi (5 bar)
M PVDF (250 psi; 17 bar maximum pressure) Max. Temperature 200˚F (93˚C)
S 316L Stainless Steel Inlet & Outlet Ports 3/8” NPT
8 O-rings
Weight
E EPDM
N Buna-N Brass 1.0 lbs. (0.45 kg)
P Neoprene Stainless Steel 1.0 lbs. (0.45 kg)
V FKM PVDF 0.3 lbs. (0.14 kg)
9 Poppet
B Brass
H Hastelloy C
S 17-4 Stainless Steel

www.Hydra-Cell.com • 91
Hydra-Cell® Pumps Accessories and Options

Accessory/Option Page
As part of our “Mass Customization”
Couplings...............................................................................93
approach, Hydra-Cell pumps are available with
a variety of in-stock accessories and options
Motors....................................................................................94
to provide a pumping system ideally suited to Motor Adapters....................................................................98
your installation and application. Motor Baseplates & Guards..............................................98
Hydra-Oil Lubricants........................................................100
Oil Cooler & Filter Systems............................................102
Oil Level Monitoring Mounting Kits..............................105
Oil Level Reservoir Sight Bottles...................................106
Vacuum Priming Kit...........................................................106
Priming Plugs.......................................................................106
Tool Kits...............................................................................107
Replacement Parts Kits....................................................108
Replacement Hydraulic Ends...........................................108
Controllers..........................................................................109
Calibration Cylinders........................................................112
Note: Accessories in this section apply to Hydra-Cell Back Pressure & Pressure Relief Valves........................113
F Series, M Series, D Series, and H Series pumps as Pulsation Dampeners........................................................116
well as Hydra-Cell P Series and MT8 metering pumps. Demonstration Units........................................................120
Additional information about metering pump accessories
Testing...................................................................................121
can be found on page 183.

92 • www.Hydra-Cell.com
Couplings

Couplings with sleeves are available in a wide range


of motor sizes for Hydra-Cell pumping systems.

Coupling Selection Guide Motor Shaft Size Reference


When selecting a coupling, note that horsepower (hp) Pump Shaft Ø
values are for reference only under normal pump operation Pump Model Inches mm
within rated specification. Please consult factory for critical F20 5/8 hollow shaft -
performance or harsh-duty applications.
F21 5/8 15.9
Maximum hp @ F22 5/8 15.9
Coupling Bore Ø Designated Speed (rpm) Part
Series (in.) 1750 1150 Number M03* 5/8 hollow shaft -
M24 5/8 x 5/8 4.0 2.6 A04-024-1201 D03* 7/8 22.2
5/8 x 7/8 A04-024-1202 D04 7/8 22.2
5/8 x 24 mm A04-024-1203 D10 7/8 22.2
7/8 x 24 mm A04-024-1204 D12 7/8 22.2
7/8 x 7/8 A04-024-1205 D15 1-1/8 28.6
M28 5/8 x 5/8 9.1 5.8 A04-028-1201 D17 1-1/8 28.6
5/8 x 7/8 A04-028-1202 H25 1-1/8 28.6
5/8 x 1-1/8 A04-028-1203
D35 2 50.8
7/8 x 7/8 A04-028-1204
7/8 x 1-1/8 A04-028-1205 D66 2 50.8
* Includes Mono-Block
7/8 x 24 mm A04-028-1206
7/8 x 28 mm A04-028-1208 Nominal Motor hp at Motor Motor
M38 7/8 x 1-1/8 16.1 10.4 A04-038-1202 Designated Speed (rpm) Frame Shaft
7/8 x 1-3/8 A04-038-1203 1750 1150 Size Ø (in.)
1-1/8 x 1-1/8 A04-038-1204 1/4 to 1 1/4 to 1 56C 5/8
1-1/8 x 1-3/8 A04-038-1205 1-1/2 3/4 143T 7/8
M42 1-1/8 x 1-1/8 20.4 13.3 A04-042-1201 2 1 145T 7/8
1-1/8 x 1-3/8 A04-042-1202 3 1-1/2 182T 1-1/8
1-1/8 x 1-5/8 A04-042-1203
5 2 184T 1-1/8
M48 1-1/8 x 1-1/8 28.3 20.2 A04-048-1201
7-1/2 3 213T 1-3/8
1-1/8 x 1-3/8 A04-048-1202
1-1/8 x 1-5/8 A04-048-1203 10 5 215T 1-3/8
1-1/8 x 1-7/8 A04-048-1204 15 7-1/2 254T 1-5/8
M65 1-1/8 x 2-1/8 84.5 50 A04-065-1201 20 10 256T 1-5/8
1-5/8 x 2 A04-065-1202 25 15 284T 1-7/8
1-7/8 x 2 A04-065-1203 30 20 286T 1-7/8
2 x 2-1/8 A04-065-1204 - 25 324T 2-1/8
1-3/8 x 2 A04-065-1205 - 30 326T 2-1/8
www.Hydra-Cell.com • 93
Motors
Motors provide the rotary action that engages the Selection Process
shaft of a Hydra-Cell pump or operates the gear 1. On the pump model (e.g. M03, D10, H25) “Performance”
reducer on a Hydra-Cell Metering Solutions pump. page for your pump, locate the Maximum Flow at
A motor for a specific pump is selected based on Designated Pressure (gpm or l/min) for your application.
the horsepower (hp), revolutions per minute (rpm), 2. On the pump model “Specifications” page for your pump,
and turndown ratio required for the application locate the formula for Calculating Required Power (hp or
(performance criteria) in gallons per minute (gpm) kW) and plug in the rpm, gpm (or l/min) and psi (or bar).
or liters per minute (l/min). 3. Using the motor selection charts in this section (based
on required hp and corresponding motor frame for your
model) match the required rpm (1200 or 1800) with the
correct turndown ratio for your pump.

Model M03 with C-face motor.

Model H25 with C-face motor and flanged adapter.

Model H25 with motor and coupling guard.

Note: Contact factory for hazardous-location motors.

94 • www.Hydra-Cell.com
Motors
Motors, NEMA 56C Frame, Footed, 1 Phase
Shipping
HP RPM Frame Part Number Enclosure Voltage/Hz Weight (lbs.)
1/2 1800 56C M50TE18F1P56CL0 TEFC 115-230/60 23
3/4 1800 56C M75TE18F1P56CL0 TEFC 115-230/60 30
1 1800 56HC M100TE18F1P56CL0 TEFC 115-230/60 31
1-1/2 1800 56HC M150TE18F1P56CL0 TEFC 115-230/60 40

Motors, NEMA 56C Frame, Footed, 3 Phase


Turndown Shipping
HP RPM Frame Part Number Ratio (CT) Enclosure Voltage/Hz Weight (lbs.)
1/2 1800 56C M50TE18F3P56CA3 10:1 TEFC 230-460/60 35
1800 56C M50TN18F3P56CA5 1000:1* TENV 230-460/60 24
1200 56C M50TE12F3P56CA3 10:1 TEFC 230-460/60 42
3/4 1800 56C M75TE18F3P56CA3 10:1 TEFC 230-460/60 35
1200 56C M75TE12F3P56CA3 10:1 TEFC 230-460/60 42
1 1800 56C M100TE18-3P56C 0 TEFC 230-460/60 28
1800 56C M100TE18F3P56CA3 10:1 TEFC 230-460/60 29
1800 56C M100TN18F3P56CA5 1000:1* TENV 230-460/60 41
1200 56C M100TE12-3P56C 10:1 TEFC 230-460/60 42
1-1/2 1800 56C M150TE18F3P56CA3 10:1 TEFC 230-460/60 48
1800 56C M150WD18F3P56CA5 1000:1* TENV 230-460/60 34
2 1800 56C M200TE18F3P56CA3 10:1 TEFC 230-460/60 49
* If operating under 6HZ (greater than 10:1 turndown), or not operating with a VFD, consult factory.

Motors, Hazardous-duty Location, Explosion Proof, NEMA 56C Frame,


Footed, 3 Phase
• Class I and II, Groups C, D, F & G.
• CSA certified.
• UL listed.
• Continuous duty at 104˚F (40˚C) ambient.
• Consult the National Electric Code and your local
regulations for proper selection of motors in hazardous
locations.

Turndown Shipping
HP RPM Frame Part Number Ratio (CT) Enclosure Voltage/Hz Weight (lbs.)
1/4 1800 56C M25EX18F3P56CA5 1000:1* TENV 230-460/60 26
1/2 1800 56C M50EX18F3P56CA5 1000:1* TENV 230-460/60 31
3/4 1800 56C M75EX18F3P56CA5 1000:1* TENV 230-460/60 38
1 1800 56C M100EX18F3P56CA5 1000:1* TENV 230-460/60 43
* If operating under 6HZ (greater than 10:1 turndown), or not operating with a VFD, consult factory.

www.Hydra-Cell.com • 95
Motors
Motors, C-Face, Footed, Turndown Shipping
3 Phase HP RPM Frame Part Number Ratio (CT) Weight (lbs.)
1 1800 143TC M100TE18F3P143TCA3 10:1 50
• Totally-enclosed, fan-cooled (TEFC), 1200 145TC M100TE12F3P145TCA3 10:1 92
continuous-duty, 230/460V, 60Hz, 3P. 1-1/2 1800 145TC M150TE18F3P145TCA3 10:1 80
• 1.15 service factor (1.0 when operated 1200 182TC M150TE12F3P182TCA3 10:1 122
with a VFD). 2 1800 145TC M200TE18F3P145TCA3 10:1 85
1200 184TC M200TE12F3P184TCA3 10:1 134
• Cast Iron construction.
3 1800 182TC M300TE18F3P182TCA3 10:1 137
• 10:1 rated motors are NEMA premium 1200 213TC M300TE12F3P213TCA3 10:1 166
efficiency. 5 1800 184TC M500TE18F3P184TCA3 10:1 135
• Class “F” insulation with Class “B” rise. 1200 215TC M500TE12F3P215TCA3 10:1 212
• 50Hz data on nameplate - 190/380V at 7-1/2 1800 213TC M750TE18F3P213TCA3 10:1 202
1.0 service factor. 1200 254TC M750TE12F3P254TCA3 10:1 317
• UL recognized with CE mark on label.
10 1800 215TC M1000TE18F3P215TCA3 10:1 221
1200 256TC M1000TE12F3P256TCA3 10:1 342
15 1800 254TC M1500TE18F3P254TCA3 10:1 318
1200 284TC M1500TE12F3P284TCA3 10:1 532
20 1800 256TC M2000TE18F3P256TCA3 10:1 397
1200 286TC M2000TE12F3P286TCA3 10:1 522
25 1800 284TC M2500TE18F3P284TCA3 10:1 512
1200 324TC M2500TE12F3P324TCA3 10:1 747
30 1800 286TC M3000TE18F3P286TCA3 10:1 547
1200 326TC M3000TE12F3P326TCA3 10:1 777
Motors, Footed, 3 Phase Turndown Shipping
HP RPM Frame Part Number Ratio (CT) Weight (lbs.)
• Totally enclosed, fan-cooled (TEFC), 1 1800 143T M100TE18F3P143TA3 10:1 48
continuous-duty, 230/460V, 60Hz, 3P. 1200 145T M100TE12F3P145TA3 10:1 90
• 1.15 service factor (1.0 when operated 900 182T M100TE9F3P182TA3 10:1 105
with a VFD). 1-1/2 1800 145T M150TE18F3P145TA3 10:1 78
• Cast Iron construction. 1200 182T M150TE12F3P182TA3 10:1 120
2 1800 145T M200TE18F3P145TA3 10:1 90
• 10:1 rated motors are NEMA premium
1200 184T M200TE12F3P184TA3 10:1 132
efficiency.
900 213T M200TE9F3P213TA3 10:1 173
• Class “F” insulation with Class “B” rise. 3 1800 182T M300TE18F3P182TA3 10:1 135
• 50Hz data on nameplate - 190/380V at 1200 213T M300TE12F3P213TA3 10:1 164
1.0 service factor. 5 1800 184T M500TE18F3P184TA3 10:1 133
• UL recognized with CE mark on label. 1200 215T M500TE12F3P215TA3 10:1 210
7-1/2 1800 213T M750TE18F3P213TA3 10:1 200
1200 254T M750TE12F3P254TA3 10:1 315
900 256T M750TE9F3P256TA3 10:1 365
10 1800 215T M1000TE18F3P215TA3 10:1 219
1200 256T M1000TE12F3P256TA3 10:1 340
900 284T M1000TE9F3P284TA3 10:1 445
15 1800 254T M1500TE18F3P254TA3 10:1 316
1200 284T M1500TE12F3P284TA3 10:1 530
900 286T M1500TE9F3P286TA3 10:1 510
20 1800 256T M2000TE18F3P256TA3 10:1 395
1200 286T M2000TE12F3P286TA3 10:1 520
900 324T M2000TE9F3P324TA3 10:1 585
25 1800 284T M2500TE18F3P284TA3 10:1 510
1200 324T M2500TE12F3P324TA3 10:1 745
30 1800 286T M3000TE18F3P286TA3 10:1 545
1200 326T M3000TE12F3P326TA3 10:1 775
900 364T M3000TE9F3P364TA3 10:1 898
40 1800 324T M4000TE18F3P324TA3 10:1 710
96 • www.Hydra-Cell.com
Motors
Standard Features
Motors, NEMA C-Face, Hazardous-duty
• Totally enclosed, fan-cooled, explosion
proof, premium efficiency, continuous-
Location, Explosion Proof, Footed, 3 Phase
duty, 230/460V, 60Hz, 3P.
Turndown Shipping
• Class 1, Div. 1, Group C & D up to HP RPM Frame Part Number Ratio (CT)(1) Weight (lbs.)
256T frame; ONLY Group D above
1 1800 143TC M100EX18F3P143TCA2 4:1 64
256T frame.
2 1800 145TC M200EX18F3P145TCA2 4:1 80
• 1.15 service factor (1.0 when operated 3 1800 182TC M300EX18F3P182TCA2 4:1 136
with a VFD).
1200 213TC M300EX12F3P213TCA2 4:1 240
• Cast Iron construction. 5 1800 184TC M500EX18F3P184TCA2 4:1 145
• Class “F” insulation. 1200 215TC M500EX12F3P215TCA2 4:1 235
• NEMA Design B. 7-1/2 1800 213TC M750EX18F3P213TCA2 4:1 200
• Inverter-duty rated, constant torque. 1200 254TC M750EX12F3P254TCA2 4:1 365
• Consult factory if operating above 10 1800 215TC M1000EX18F3P215TCA2 4:1 265
3,300-ft. elevation. 1200 256TC M1000EX12F3P256TCA2 4:1 420
• Consult the National Electric Code 15 1800 254TC M1500EX18F3P254TCA2 4:1 390
and your local regulations for proper 1200 284TC M1500EX12F3P284TCA2 4:1 575
selection of motors in hazardous 20 1800 256TC M2000EX18F3P256TCA2 4:1 455
locations. 1200 286TC M2000EX12F3P286TCA2 4:1 600
• UL and CSA listed or certified for (1) Consult factory if higher turndown ratios are required.
hazardous locations.
Motors, Hazardous-duty Location, Explosion
Proof, Footed, 3 Phase
Turndown Shipping
HP RPM Frame Part Number Ratio (CT)(1) Weight (lbs.)
1 1800 143T M100EX18F3P143TA2 4:1 64
2 1800 145T M200EX18F3P145TA2 4:1 80
3 1800 182T M300EX18F3P182TA2 4:1 136
1200 213T M300EX12F3P213TA2 4:1 240
5 1800 184T M500EX18F3P184TA2 4:1 145
1200 215T M500EX12F3P215TA2 4:1 235
7-1/2 1800 213T M750EX18F3P213TA2 4:1 200
1200 254T M750EX12F3P254TA2 4:1 365
10 1800 215T M1000EX18F3P215TA2 4:1 265
1200 256T M1000EX12F3P256TA2 4:1 420
15 1800 254T M1500EX18F3P254TA2 4:1 390
1200 284T M1500EX12F3P284TA2 4:1 575
20 1800 256T M2000EX18F3P256TA2 4:1 455
1200 286T M2000EX12F3P286TA2 4:1 600
25 1800 284T M2500EX18F3P284TA2 4:1 565
1200 324T M2500EX12F3P324TA2 4:1 825
30 1200 326T M3000EX12F3P326TA2 4:1 787
40 1800 324T M4000EX18F3P324TA2 4:1 708
(1) Consult factory if higher turndown ratios are required.

www.Hydra-Cell.com • 97
Pump Motor Adapters
Pump/Motor Adapters, NEMA

Part Number Pump Model Motor Size


A04-005-1200 F22 56C-145TC
A04-001-1202 D03 & D04 56C-145TC
A04-002-1202 D03 & D04 182TC-215TC
A04-001-1200 D10 56C-143/145TC
A04-002-1200 D10 182/184TC-213/215TC
A04-041-1200 D15/D17 & H25 182TC-256TC
A04-041-1202 D15/D17 & H25 284TC-286TC
Note: Dimensional drawings are shown in each pump model section.

Pump Motor Baseplates and Guards


• Feature heavy-gauge construction. • Choice of blue epoxy-powder-coated steel or Grade
• Ready to assemble - all mounting holes are fully 304 Stainless Steel baseplates.
threaded. • Pump, motor, adjustable motor base (for HBD Series),
• Complete package includes all mounting hardware, coupling, flange adapter, pulleys, and belt ordered
guards, and shims. separately.
• Available for size 56 through 326 NEMA motor frames. • Customized versions available.

HDD Series HFD Series HBD Series


Horizontal Direct Horizontal Flanged Horizontal Belt Drive
Drive with Orange Adapter Drive with Belt Pulley Guard
Coupling Guard

Designed for Hydra-Cell models D10, D15, Designed for Hydra-Cell models D10, D15 and Designed for Hydra-Cell models D10, D15,
H25 and D35. (D10 shown) H25. (D10 shown) H25 and D35. (D35 shown)

Note: Consult factory for specific model-based drawings and dimensions.

98 • www.Hydra-Cell.com
Pump Motor Baseplates and Guards

Required Motor HDD Series HFD Series HBD Series


Information Horizontal Direct Drive Horizontal Flanged Adapter Drive Horizontal Belt Drive
Frame Motor Part Number Part Number Part Number
Size Shaft (in.) Steel 304 SST Steel 304 SST Steel 304 SST
D10 Pump Shaft Ø: 7/8” Bases and guards are contour-formed for maximum strength and safety. Steel thickness from 10 to 7 gauge.
56C 5/8 104-050 104-051 104-052 104-053 104-150 104-151
143T 7/8 104-050 104-051 104-052 104-053 104-150 104-151
145T 7/8 104-050 104-051 104-052 104-053 104-150 104-151
182T 1-1/8 104-000 104-001 104-002 104-003 104-100 104-101
184T 1-1/8 104-000 104-001 104-002 104-003 104-100 104-101
213T 1-3/8 104-030 104-031 104-032 104-033 104-100 104-101
215T 1-3/8 104-030 104-031 104-032 104-033 104-100 104-101
D15 Pump Shaft Ø: 1-1/8” Heavy-duty contour-formed and welded reinforced design. All steel plates 3/16” thick.
182T 1-1/8 104-830 104-831 104-870 104-871 - -
184T 1-1/8 104-830 104-831 104-870 104-871 - -
213T 1-3/8 104-820 104-821 104-860 104-861 104-890 104-891
215T 1-3/8 104-820 104-821 104-860 104-861 104-890 104-891
254T 1-5/8 104-810 104-811 104-850 104-851 104-880 104-881
256T 1-5/8 104-810 104-811 104-850 104-851 104-880 104-881
284T 1-7/8 104-800 104-801 104-840 104-841 - -
286T 1-7/8 104-800 104-801 104-840 104-841 - -
H25 Pump Shaft Ø: 1-1/8” Heavy-duty contour-formed and welded reinforced design. All steel plates 3/16” thick.
143T 7/8 - - - - 104-480 104-481
145T 7/8 - - - - 104-480 104-481
182T 1-1/8 104-350 104-351 104-380 104-381 104-450 104-451
184T 1-1/8 104-350 104-351 104-380 104-381 104-450 104-451
213T 1-3/8 104-375 104-376 104-380 104-381 104-440 104-441
215T 1-3/8 104-375 104-376 104-380 104-381 104-440 104-441
254T 1-5/8 104-330 104-331 104-304 104-309 104-400 104-401
256T 1-5/8 104-330 104-331 104-304 104-309 104-400 104-401
284T 1-7/8 104-300 104-301 104-304 104-309 - -
286T 1-7/8 104-300 104-301 104-304 104-309 - -
D35 Pump Shaft Ø: 2” Heavy-duty contour-formed and welded reinforced design. All steel plates 1/4” thick.
182T 1-1/8 - - - - 104-750 104-751
184T 1-1/8 - - - - 104-750 104-751
213T 1-3/8 104-660 104-661 - - 104-740 104-741
215T 1-3/8 104-660 104-661 - - 104-740 104-741
254T 1-5/8 104-650 104-651 - - 104-730 104-731
256T 1-5/8 104-650 104-651 - - 104-730 104-731
284T 1-7/8 104-640 104-641 - - 104-700 104-701
286T 1-7/8 104-640 104-641 - - 104-700 104-701
324T 2-1/8 104-600 104-601 - - - -
326T 2-1/8 104-600 104-601 - - - -

www.Hydra-Cell.com • 99
Hydra-Oil Lubricants
Hydra-Oil is specially formulated to maximize
performance of Hydra-Cell pumps:
EPDM-compatible Grades
• Reduce wear.
Hydra-Oil EPDM-compatible grades must be used in all
• Withstand extreme temperature changes. Hydra-Cell pumps containing EPDM diaphragms. These
• Improve pump performance. CP-100/150 F lubricants are a custom blend of polyalkylene
• Extend pump life. glycols with additives for oxidation stability, corrosion
protection, and high-viscosity index. Low solubility with
• Maintain consistent viscosity. many different hydrocarbons provides for excellent lubricity.
• Withstand extreme pressures. Hydra-Oil EPDM-compatible grades are available in 20-weight
(Order Code J) and 30/40-weight (Order Code C or D).

Standard Grades
10W30-weight (Order Code A)
For lower temperatures and lighter loads; maintains viscosity
over a wide temperature range and with repeated startups.
40-weight (Order Code B)
For continuous use at higher loads and temperatures; provides
exceptional wear resistance and film thickness.

Synthetic Grades
Hydra-Oil synthetic grades are a blend of synthesized
hydrocarbon fluids that provide pure chemicals and a heavier,
more protective oil film for bearings and pistons.
5W30 (Order Code G)
For stable protection in cold temperatures or severe duty.
15W50 (Order Code H)
For stable protection in high temperatures or severe duty.

Food-contact Grade
The Hydra-Oil food contact grade is specially formulated for
food service industry applications. Hydra-Oil SFGO grade 100
is USDA H-1 authorized, certified OU Kosher, and complies
with the requirements of FDA 21 CFR 178.3570 and FDA
21 CFR 172.882. This lubricant is a polyalphaolephin based
synthetic (PAO) and is suggested for use on equipment in
which there may be incidental contact with an edible product.

Standard Grade Synthetic Grade Food Grade EPDM Compatible


Hydra-Oil Characteristics 10W30 40W 5W30 15W50 SFGO-100 20W
Order Code Letter A B G H E/F or K J/C/D
Gravity, API @60˚F (16˚C) 31.1 28.7 30.4 30.2 36.9 N/A
Flash Point ˚F (˚C) 400 (204) 430 (221) 445 (229) 470 (243) 450 (232) 500 (260)
Fire Point ˚F (˚C) 440 (227) 470 (243) N/A N/A 500 (260) 530 (277)
Pour Point ˚F (˚C) -30 (-34) 10 (-12) -65 (-54) -55 (-48) -45 (-43) -40 (-40)
Viscosity: SUS @ 100˚F (38˚C) 360 811 265 556 570 464
SUS @ 210˚F 63 85 60 90 71 94.3
Viscosity Index (99˚) 148 107 165 170 120 223
Specific Gravity 0.88 0.89 N/A N/A N/A 0.992

100 • www.Hydra-Cell.com
Hydra-Oil Selection Guide
How to Order with Pump Selection
Hydra-Cell pumps are shipped with the oil reservoir filled with the appropriate Hydra-Oil selected by the customer.
1. Use the Hydra-Oil Characteristics chart on page 100 to select the Hydra-Oil best suited to your application requirements.
2. Use the chart below to select the appropriate oil letter code which corresponds to the 12th digit of the pump model
ordering number. (Refer to the How to Order page in the appropriate pump product section.)
3. NOTE: All pumps equipped with EPDM diaphragms must use EPDM-compatible oil.

Oil Recommendation
Pump Model F201 M032 D04 D10 D12 D15/D17 H25 D35 D66
Oil Reservoir Capacity
US Quarts 0.125 1.00 1.10 1.10 1.5 2.2 3.3 7.75 8.0
Liters 0.120 0.95 1.05 1.05 1.4 2.1 3.1 7.3 7.5
Metallic Pump Head Material
Standard-duty G A G A A A A A -
Continuous-duty G G G B B B B B -
Cold-temperature/Severe-duty G G G G G G G G -
High-temperature/Severe-duty G G G H G H H H H
Food-contact K K K E E E E F -
EPDM-compatible J J J C C - C D -
Non-metallic Pump Head Material
Standard-duty G A - A - - A - -
Continuous-duty G G - B - - B - -
Cold-temperature/Severe-duty G G - G - - G - -
High-temperature/Severe-duty G G - H - - G - H
Food-contact K K - E - - E - -
EPDM-compatible J J - C - - C - -
1
Includes all F20, F21 and F22 models
2
Includes all D03, M03, and M03 Mono-Block models

How to Order Separately


Replacement Hydra-Oil is available in quart and 2-1/2 gallon packages.
1. Consult your Hydra-Cell Pump Installation/Service Manual for oil change interval specifications.
2. Use the part numbers in the chart below.

Quart 2-1/2 Gallon


Code Letter Oil Description Single 6-Pack Single Twin-Pack
A 10W30 for standard-duty A01-114-3430 A01-114-3431 A01-114-3432 A01-114-3433
B 40-wt for continuous-duty A01-114-3440 A01-114-3441 A01-114-3442 A01-114-3443
C 30/40-wt EPDM-compatible oil A01-114-3402 - A01-114-3403 -
D 30/40-wt EPDM-compatible oil A01-114-3402 - A01-114-3403 -
E Food-contact oil A01-114-3410 - A01-114-3411 -
F Food-contact oil A01-114-3410 - A01-114-3411 -
G 5W30 cold-temp severe-duty synthetic oil A01-114-3415 - A01-114-3420 -
H 15W50 high-temp severe-duty synthetic oil A01-114-3416 - A01-114-3421 -
J 20-wt EPDM-compatible oil A01-114-3407 - A01-114-3408 -
K Food-contact oil A01-114-3410 - A01-114-3411 -

www.Hydra-Cell.com • 101
Hydraulic Air-cooled Oil Filters
• Reduces wear and tear on the Hydra-Oil to help prolong
Hydra-Cell pump life.
• Cools Hydra-Oil from 250˚F to 185˚F using up to 110˚F
ambient air.
• Oil cooler capacity of 0.84 gallons @ 1 gpm.*
• Oil cooler capacity of 1.07 gallons @ 2 gpm.*
* Does not include oil volume for inlet and outlet hoses or individual
pump capacity.

Gear Pump Options


• 1 gpm for Hydra-Cell Model D03, D04, D10, D15 & H25
pumps.
• 2 gpm Hydra-Cell Model D35, D40, D66, T100 & Q155
pumps.

Assembly Components
• Spin-on oil filter. Part Number Motor Type Oil Code Oil Description
• 2-gallon oil reservoir. 1 gpm Units
• 65-psi check valve. 142-500 TE A 10W30 standard-duty oil
• 200-psi gauge. 142-501 TE H 15W50 high-temp severe-duty synthetic oil

• Dirty filter indicator - holds up to 130 grams of dirt.* 142-502 TE B 40-wt for continuous-duty oil
142-503 TE E SFGO-100 Food-contact oil
• Inlet: 1/2” NPT.
142-504 TE D 20W-wt EPDM-compatible oil
• Outlet: 1-1/2” NPT.
142-505 XP A 10W30 standard-duty oil
* Filter replacement using Wanner Engineering’s standard motor oil 142-506 XP H 15W50 high-temp severe-duty synthetic oil
replacement protocol recommended after 500 hours of service.
142-507 XP B 40-wt for continuous-duty oil
142-508 XP E SFGO-100 Food-contact oil
142-509 XP D 20W-wt EPDM-compatible oil
2 gpm Units
142-510 TE A 10W30 standard-duty oil
142-511 TE H 15W50 high-temp severe-duty synthetic oil
142-512 TE B 40-wt for continuous-duty oil
142-513 TE E SFGO-100 Food-contact oil
142-514 TE D 20W-wt EPDM-compatible oil
142-515 XP A 10W30 standard-duty oil
142-516 XP H 15W50 high-temp severe-duty synthetic oil
142-517 XP B 40-wt for continuous-duty oil
142-518 XP E SFGO-100 Food-contact oil
142-519 XP D 20W-wt EPDM-compatible oil

Motor Type Description


TE TEFC 230/460V, 60Hz, 3P & 190/380V, 50Hz, 3P: 1/2-hp pump; 1/4-hp fan
XP Explosion proof, 230/460V, 60Hz, 3P, DIV 1, Class 1 Gr. D & Class II Gr. F & G:
Air-cooled Oil Filter shown with complete kit. 1/2-hp pump; 1/4-hp fan

102 • www.Hydra-Cell.com
Hydraulic Water-cooled Oil Filters
• Reduces wear and tear on the Hydra-Oil to help prolong
Hydra-Cell pump life.
• Cools Hydra-Oil from 250˚F to 185˚F using 3 gpm of up to
80˚F water.
• Water cooler capacity of approximately 1 quart.*
*Does not include oil volume for inlet and outlet hoses or individual
pump capacity.

Gear Pump Options


• 1 gpm for Hydra-Cell Model D03, D04, D10, D15 & H25
pumps.
• 2 gpm Hydra-Cell Model D35, D40, D66, T100 & Q155
pumps.

Assembly Components
• Spin-on oil filter.
• 2-gallon oil reservoir. Part Number Motor Type Oil Code Oil Description
• 65-psi check valve. 1 gpm Units
• 200-psi gauge. 142-600 TE A 10W30 standard-duty oil
• Dirty filter indicator - holds up to 130 grams of dirt.* 142-601 TE H 15W50 high-temp severe-duty synthetic oil

• Water modulating valve. 142-602 TE B 40-wt for continuous-duty oil


142-603 TE E SFGO-100 Food-contact oil
• Bulb well.
142-604 TE D 20W-wt EPDM-compatible oil
• Inlet: 1/2” NPT.
142-605 XP A 10W30 standard-duty oil
• Outlet: 1-1/2” NPT. 142-606 XP H 15W50 high-temp severe-duty synthetic oil
*Filter replacement using Wanner Engineering’s standard motor oil 142-607 XP B 40-wt for continuous-duty oil
replacement protocol recommended after 500 hours of service. 142-608 XP E SFGO-100 Food-contact oil
142-609 XP D 20W-wt EPDM-compatible oil
2 gpm Units
142-610 TE A 10W30 standard-duty oil
142-611 TE H 15W50 high-temp severe-duty synthetic oil
142-612 TE B 40-wt for continuous-duty oil
142-613 TE E SFGO-100 Food-contact oil
142-614 TE D 20W-wt EPDM-compatible oil
142-615 XP A 10W30 standard-duty oil
142-616 XP H 15W50 high-temp severe-duty synthetic oil
142-617 XP B 40-wt for continuous-duty oil
142-618 XP E SFGO-100 Food-contact oil
142-619 XP D 20W-wt EPDM-compatible oil

Motor Type Description


TE TEFC 230/460V, 60Hz, 3P & 190/380V, 50Hz, 3P: 1/2-hp pump
Water-cooled Oil Filter shown with complete kit. XP Explosion proof, 230/460V, 60Hz, 3P, DIV 1, Class 1 Gr. D & Class II Gr. F & G:
1/2-hp pump

www.Hydra-Cell.com • 103
Oil Cooler and Filter System

Easy Access Oil Filter


Replacement
Heat Exchanger

Dual Cooling Fans

115 VAC Motor

Hydra-Cell Oil Cooler and Filter Systems enable Hydra-Cell • Reduces the typical oil operating temperature by up to 30˚F
pumps to operate cooler in order to extend oil life and reduce (16˚C).
bearing wear. This helps maximize performance and reliability • Lessens the impact of pumping high-temperature fluids.
in some of the toughest industrial and process applications.
• Offers greater longevity for pump components when
They are easy to install and available with all Hydra-Cell
combined with a filtration system built into the cooling loop.
models except the F20, P100, MT8, and T & Q Series models.
(D35 shown) • Extends oil life, reducing the need for oil changes.
• Packaged system includes a hardware kit (see chart) with all
necessary fittings, hoses, adapters, hardware, and mounting
Oil Cooler & Filter System materials for installation.

Power Part Number


60 Hz, 115 VAC 103-100
Dimensions Inches (mm)
50 Hz, 230 VAC 103-150
11
Specify pump when ordering. (280)

Hardware Kits
A Hardware Kit must be ordered when
ordering a 103-100 or 103-150 Oil
Cooler and Filter System. Select the
20
Hardware Kit based on the pump series (500)
below.

Pump Part Number


D03, D04, D10, D12, P200,
P300, P400 103-180
D15, H25, D35, D66, P500, P600 103-175
D17 103-190
18
(456)

104 • www.Hydra-Cell.com
Oil Level Monitoring Mounting Kits

Sight Glass High Contact

Float

Low Contact

The Hydra-Cell Oil Level Monitoring Kit uses a Murphy Dimensions Inches (mm)
SWICHGAGE Model L129CK1, which is field-proven to detect
6 9
the crank case oil levels and is well-suited to detect oil levels (150) (225)
for Hydra-Cell pumps. It is not used with the F20, P100, and
T & Q Series models. (D35 shown)
• Detects changes to the oil level in the pump to minimize
costly interruptions in the process and avoid potential pump
damage
• Ideal for remote or critical industrial applications, such as oil
fields, paper mills and automotive plants
• Compact, rugged, and ready to use when supplied with a
Adjustable
Murphy SWICHGAGE (ordered separately) Height
• Adjustable height to accommodate installation options Max
Height
27
Oil Level Monitoring Mounting Kit
(685)

Description Part Number


Mounting Kit 103-000
Murphy SWICHGAGE ®
103-010
SWICHGAGE® is a registered trademark of Frank W. Murphy MFR.

Oil Level Monitoring Kits are now standard with T & Q


Series models. See How to Order on pages 129, 133, and
137 for the T100. See pages 141 and 145 for the Q155.
See pages 149 and 153 for the T200. See pages 157 and
5
161 for the Q330. (1010)

www.Hydra-Cell.com • 105
Oil Reservoir Sight Bottles
Oil reservoir assemblies screw in easily where the oil fill cap is
located on all Hydra-Cell pumps models except the F20, P100,
and T & Q Series models.
Hydra-Cell pumps equipped with an oil reservoir provide
additional volume for oil expansion and allow for quick visual
monitoring of the oil level and its condition.
Three different bottles are available, including a 12-oz bottle
with a low-level float switch that outputs a low voltage signal
if the oil level in the pump housing drops.

Bottle Assemblies
Description Part Number
12-oz (355 ml) volume sight bottle A01-116-3400
12-oz (355 ml) volume sight bottle with
low-level float switch A01-116-3410
4-oz (119 ml) volume sight bottle A01-116-3500

Vacuum Priming Kit


The Hydra-Cell Vacuum Priming Kit provides for a quick
and easy way to prime the hydraulic pistons after diaphragm
replacement. The tool assembly is attached to the hydraulic
end housing through the oil cap and pulls a vacuum, removing
air from behind the diaphragms. Priming can be accomplished
while the pump remains in place.

Description Part Number


Vacuum Priming Kit A03-130-1200

Priming Plugs
PVC priming plugs are used to assist in priming the hydraulic
cells in Hydra-Cell pumps equipped with Kel-Cell technology.
They are available in a variety of sizes with and without
air valves.

Description Part Number


NPT, solid 3/4” A03-100-0000
NPT, solid 1” A03-100-0001
NPT, solid 1-1/4” A03-100-0002
NPT, solid 1-1/2” A03-100-0003
NPT, solid 2-1/2” A03-100-0004
NPT, solid 3/4”, with air valve A03-100-0040
NPT, solid 1”, with air valve A03-100-0041
NPT, solid 1-1/4”, with air valve A03-100-0042
NPT, solid 1-1/2”, with air valve A03-100-0043
NPT, solid 2-1/2”, with air valve A03-100-0044
BSPT, solid 2-1/2”, with air valve A03-100-0144
106 • www.Hydra-Cell.com
Tool Kits

1 2 4
3

5 7

8 6

9
10

Complete Tool Kits Specialty Tools


Customized for your specific pump model, Hydra-Cell Tool For your convenience individual specialty tools are available for
Kits provide specialty tools to facilitate maintenance and all Hydra-Cell pumps.
servicing of your Hydra-Cell pump. Each kit is packaged in
Ref # Part Number Description
a durable plastic case and includes a shaft rotator, valve seat
1 A03-126-1500 Toolbox
remover, plunger guide lifter, plunger holder, protector seal,
seal inserter, and assembly studs. 2 A03-159-1200 Inserter/Rotator (D10)
A03-160-1200 Inserter/Rotator (D15/D17, H25)
A03-185-1200 Inserter/Rotator (D35, D40, D66)
Pump Model Tool Kit Part Number
3 A03-124-1200 Lever Assembly
Master Tool Kit for all Pump Models A03-175-1107
4 A03-117-1000 Seat Puller (M03, D03, D04)
F20, F21, F22 A03-175-1105
A03-118-1000 Seat Puller (D10, D12)
M03, D03, D04 A03-175-1106
A03-119-1000 Seat Puller (H25, D35)
D10, D12 A03-175-1101 5 A03-157-1000 Seal Protector (D10, D12)
D15/D17 A03-175-1103 A03-158-1002 Seal Protector (D15/D17)
H25 A03-175-1102 A03-158-1001 Seal Protector (H25)
D35 A03-200-1100 6 A03-125-1020 Plunger Holder (F20, M03, D03, D04)
D40/D66 A03-191-1100 A03-125-1010 Plunger Holder (D10, D12, D15/D17)
T100 & Q155 Low Pressure 177-811 A03-125-1000 Plunger Holder (H25, D35)
T100 & Q155 Medium Pressure 177-800 A03-125-1030 Plunger Holder (D40, D66)
T100 High Pressure 177-807 7 A03-195-1200 Shaft Rotator (F20, M03, D03, D04)
T200 Medium Pressure 211-800 8 A03-196-1000 Plunger Guide Lifter (F20, M03, D03, D04)

T200 Crankshaft 211-812 9 A03-162-1200 Plunger Guide Lifter (D10, D12)


A03-162-1201 Plunger Guide Lifter (H25, D35)
Note: Since Mono-Block pumps feature the valve plate and
manifold combined into one component for servicing, consult A03-162-1202 Plunger Guide Lifter (D40, D66)
factory regarding tool kit needs. 10
A03-156-1200 Assembly Studs (D10, D12, D15/D17, H25,
D35, D40, D66)
A03-182-1200 Seat Removal Tool (D40, D66)

www.Hydra-Cell.com • 107
Replacement Parts Kits
Convenient replacement part kits for all models of Hydra-Cell
pumps are prepackaged with all necessary components to
make pump service quick and easy.
Three types of kits are available depending on the level of
replacement service required:
• Diaphragm Kit
• Valve Kit
• Complete Fluid-end Kit
Every kit has the correct components matching your specific
pump configuration and materials (based on your original
model number designed in Order Code Digits 7, 8, 9, 10 &
11). Contact us or your Hydra-Cell distributor to select your
correct kit.

Replacement Hydraulic Ends


Complete hydraulic end assemblies are available as
replacement items. The hydraulic end contains all drive end
components from the drive shaft up to and including the
diaphragms. All hydraulic ends are factory-tested and shipped
with oil. To order a replacement hydraulic end, refer to the
appropriate pump ordering page and specify the desired cam,
diaphragm and o-ring material, and Hydra-Oil.

108 • www.Hydra-Cell.com
Controllers
Controllers regulate the motor speed and strokes
per minute, providing a flow that is proportional to
the motor speed.

Selection Process
1. Ensure that the phase and enclosure match your application.
2. Using the appropriate chart below, select the controller hp
based on the hp of your motor.
3. Match the output voltage to the output voltage of your
motor.
4. Match the input voltage to your electrical source.

1 Phase
HP Type Input Voltage/Phase Output Voltage/Phase Enclosure Part Number Weight (lbs.)
1/2 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 1 C50N1-1P3P-230 2.2
1 Sensorless Vector 115 volt / 1-phase 230 volt / 3-phase IP-20 C100IP-1P3P-115 3.5
1 Micro AC Inverter 115 volt / 1-phase 230 volt / 3-phase NEMA 4 C100N4-1P3P-115 8.0
1 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 1 C100N1-1P3P-230 2.2
1 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 4 C100N4-1P3P-230 8.0
2 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 1 C200N1-1P3P-230 4.4
3 Sensorless Vector 230 volt / 1-phase 230 volt / 3-phase NEMA 1 C300N1-1P3P-230 4.4

3 Phase
HP Type Input Voltage/Phase Output Voltage/Phase Enclosure Part Number Weight (lbs.)
1/2 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C50N1-3P3P-230 2.2
1 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C100N1-3P3P-230 2.2
2 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C200N1-3P3P-230 4.4
2 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 4 C200N4-3P3P-230 14.0
3 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C300N1-3P3P-230 4.4
5 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C500N1-3P3P-230 5.0
7-1/2 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C750N1-3P3P-230 13.0
10 Sensorless Vector 230 volt / 3-phase 230 volt / 3-phase NEMA 1 C1000N1-3P3P-230 13.0
1 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C100N1-3P3P-460 2.2
1 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 4 C100N4-3P3P-460 13.0
2 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C200N1-3P3P-460 2.2
2 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 4 C200N4-3P3P-460 14.0
3 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C300N1-3P3P-460 4.4
5 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C500N1-3P3P-460 4.4
7-1/2 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C750N1-3P3P-460 14.0
10 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C1000N1-3P3P-460 14.0
15 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C1500N1-3P3P-460 14.0
20 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C2000N1-3P3P-460 28.0
30 Sensorless Vector 460 volt / 3-phase 460 volt / 3-phase NEMA 1 C3000N1-3P3P-460 30.0

www.Hydra-Cell.com • 109
Control FreakTM Electronic Metering Controller

Performance Features
• Variable Frequency Drive (VFD).
• Pre-set (with password protection) for Hydra-Cell pump
Control Freak is an exclusive new electronic controller performance algorithms - can also be field-calibrated for
that provides motor speed control for Hydra-Cell Metering greater accuracy.
Solutions pumps (or Hydra-Cell bare shaft pumps for • Input for temperature probe monitoring.
metering). It features built-in programming and is available in a
web-based format or with an easy-to-use touch-screen display. • Pump-drive information screen.

The user can enter the desired flow rate or volume in gallons • Four configurable on-off relays.
or liters and system pressure in psi or bar, and the controller • Ten separate batch set-up screens per pump.
automatically runs the pump manually at the desired flow rate • Two user-configurable analog input displays.
or volume total/time, or in pre-set batches.
• Analog and digital I/O for interfacing with external devices.
This versatile electronic controller allows programming for the
• One analog input dedicated to a pre-programmed closed
flow rate or for totalization of the recent process application
loop feedback.
as well as the life of the pump.
• Includes real-time clock.
• Emergency stop safety feature.
• Versatile - enables programming for flow rate or
totalization.

Web-based version operating from a tablet.


Start-up menu for the touch-screen model.
Web-based Exclusives:
Touch-screen Exclusives: • Accessible through phone/mobile devices, tablets, laptops,
• 7” color graphic touch-screen user interface in a NEMA- and desktops.
4X enclosure - easy to operate and visible in low-light • Can control an unlimited number of Hydra-Cell metering
areas. pumps - requires additional VFDs and I/O modules.
• Safety features for emergency stop, loss of power and fault • Two-pump proportioning.
monitoring.
• Inputs for leak detection and oil level monitoring.
• Can control up to six (6) pumps with one Hydra-Cell
Control Freak screen - requires additional VFDs and I/O • Maintenance reminders.
modules. • Updates through thumb drive.

110 • www.Hydra-Cell.com
Control Freak Selection Process
Programming Options
Touch-screen: Includes 7” screen with assembly cable,
CAT5e, 7-ft.
Web-based: For phone/mobile, tablet, and laptop/desktop
computers.

Touch-screen shown with required VFD kit.


The Web-based program also uses a VFD kit.

VFD Kits (order one VFD kit for each pump operated by the Control Freak)
Each VFD kit includes:
Power Type Input Voltage/Phase Output Voltage/Phase • Appropriate VFD model in
1/2 hp (0.37 kW) VFD 115 volt/1-phase 230/460 volt/3-phase chart to left
1/2 hp (0.37 kW) VFD 230 volt/1-phase 230/460 volt/3-phase • I/O Module, Single Pump
1 hp (0.75 kW) VFD 115 volt/1-phase 230/460 volt/3-phase • Wiring, I/O Module
1 hp (0.75 kW) VFD 230 volt/1-phase 230/460 volt/3-phase • Wiring, Motor, 22 ga., 1-ft.,
Red
2 hp (1.5 kW) VFD 230 volt/1-phase 230/460 volt/3-phase
• Wiring, Motor, 22 ga., 1-ft.,
3 hp (2.2 kW) VFD 230 volt/1-phase 230/460 volt/3-phase White
1/2 hp (0.37 kW) VFD 230 volt/3-phase 230/460 volt/3-phase • Cable, CAT5e, 1-ft.
1 hp (0.75 kW) VFD 230 volt/3-phase 230/460 volt/3-phase
2 hp (1.5 kW) VFD 230 volt/3-phase 230/460 volt/3-phase
3 hp (2.2 kW) VFD 230 volt/3-phase 230/460 volt/3-phase
1 hp (0.75 kW) VFD 460 volt/3-phase 230/460 volt/3-phase
2 hp (1.5 kW) VFD 460 volt/3-phase 230/460 volt/3-phase
3 hp (2.2 kW) VFD 460 volt/3-phase 230/460 volt/3-phase
For higher hp or kW, please consult factory.

Control Freak Accessories


Accessory Description
Enclosure (1) VFD Enclosure for up to 1 hp (0.75 kW)
Probe Kit Oil Temperature Sensor Probe with Oil Cap
Ball Mount Assembly (2) Bracket Ball, Ball Mount Hinge, Screw, Nut
Emergency Stop Button (3) Safety Kit
Cabling 1-ft. CAT5e Cable
Cabling 3-ft. CAT5e Cable
Cabling 7-ft. CAT5e Cable
Cabling 10-ft. CAT5e Cable
Cabling 30-ft. CAT5e Cable
(1) Consult Factory for larger VFDs and for pricing on equipment mounting in enclosure.
(2) Available for Touch-screen model only.
(3) Available as an accessory for Web-based version only; built into Touch-screen model.

www.Hydra-Cell.com • 111
Calibration Cylinders
The calibration cylinder verifies the flow rate of your Hydra-
Cell metering pump, providing a visual indicator that your
system is operating within the required parameters for
performance and accuracy.
Available in PVC and glass, calibration cylinders are selected
based on cylinder capacity needed (gph or lph) as determined
by the maximum shaft rpm of your pump. Models are available
for both NPT and BSPT ports.

Selection Process
1. Size the appropriate Hydra-Cell pump model to the
application. (Refer to the metering pump section starting
on page 162 for more information.)
2. Use the application rpm to select the appropriate cylinder
from the chart below.

Cylinder Size mL 30 200 300 1000 2000 10000


Capacity gph (lph) 0.95 (3.6) 6.4 (24) 9.5 (36) 32 (120) 64 (240) 320 (1200)
Maximum Pump Shaft (rpm)
MT8 36 250 360 - - -
P100 (F20) 30 180 250 1000 1750 -
P200 (M03) - 60 90 300 600 1750
P300 (D04) - 60 90 300 600 1750
P400 (D10) - 30 40 110 210 1000
P500 (D15/D17) - - - 60 115 600
P600 (H25) - - - 30 60 275

Part Number Dimensions - in (mm)


Port C Cylinder Size (mL) NPT Ports BSPT Ports A B
PVC Cylinders
1/2” 200 111-001 111-001-B 19.0 (482.6) 1.5 (38.1)
1/2” 300 111-002 111-002-B 13.0 (330.2) 2.2 (55.9)
3/4” 1000 111-003 111-003-B 22.0 (558.8) 2.5 (63.5)
1” 2000 111-004 111-004-B 20.0 (508.0) 3.7 (94.0)
2” 10000 111-006 111-006-B 25.0 (635.0) 6.95 (176.5)
Glass Cylinders
1/4” 30 111-010 111-010-B 14.0 (355.6) 1.4 (35.6)
1/2” 200 111-011 111-011-B 21.0 (533.4) 2.5 (63.5)
3/4” 1000 111-013 111-013-B 27.0 (685.8) 3.5 (88.9)
1” 2000 111-014 111-014-B 27.0 (685.8) 5.0 (127.0)

112 • www.Hydra-Cell.com
Back Pressure and Pressure Relief Valves
Back pressure valves help ensure that your Hydra-Cell
metering pump provides accurate and predictable flow.
Pressure relief valves protect your pump and system from
over-pressurized situations.
Available in a choice of wetted materials with PTFE
diaphragms, pressure valves are selected according to the valve
port size needed for the appropriate maximum flow (gph or
lph) of your Hydra-Cell metering pump. Models are available
for both NPT and BSPT ports.

Dimensions and Port Configurations

A A A
A A A A A A

Port D
Port DPort D
Port D
Port DPort D

C C C C C C C C C

Port D
Port DPort D
B B B B B B B B B

2 Port 90˚ (2P90) 2 Port 180˚ (2P180)


Back Back
Pressure
BackValve
Pressure
Pressure Valve Valve
3 Port (3P)
Pressure Relief Valve
Pressure
Pressure Relief Relief
Valve Valve

A B C
Material Port D in mm in mm in mm
Polypropylene/PVDF 3/8" (DN 10) LoFlo 3.55 90.2 2.35 59.7 0.75 19.1
1/2" (DN 15) LoFlo 4.25 108.0 2.35 59.7 1.08 27.4
3/4" (DN 20)* 5.56 141.2 3.50 88.9 1.125 28.6
1" (DN 25) StdFlo 5.86 148.8 3.50 88.9 1.25 31.8
1" (DN 25) HiFlo 7.25 184.2 4.90 124.5 1.25 31.8
2" (DN 50) StdFlo 8.90 226.1 4.90 124.5 2.15 54.6
316 SST 1/4" (DN 8) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/4" (DN 8) Super High Pressure (HP) 4.72 119.9 2.375 60.3 1.08 27.4
3/8" (DN 10) LoFlo 3.55 90.2 2.35 59.7 0.75 19.1
3/8" (DN 10) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) LoFlo 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) Super High Pressure (HP) 4.72 119.9 2.375 60.3 1.08 27.4
3/4" (DN 20)* 5.56 141.2 3.50 88.9 1.125 28.6
1" (DN 25) StdFlo 5.86 148.8 3.50 88.9 1.25 31.8
1" (DN 25) HiFlo 7.25 184.2 4.90 124.5 1.25 31.8
1" (DN 25) High Pressure 5.90 149.9 3.50 88.9 1.25 31.8
2" (DN 50) StdFlo 8.90 226.1 4.90 124.5 2.15 54.6
Hastelloy C 1/4" (DN 8) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/4" (DN 8) Super High Pressure (HP) 4.72 119.9 2.375 60.3 1.08 27.4
3/8" (DN 10) LoFlo 3.55 90.2 2.35 59.7 0.75 19.1
3/8" (DN 10) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) LoFlo 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) High Pressure 4.25 108.0 2.35 59.7 1.08 27.4
1/2" (DN 15) Super High Pressure (HP) 4.72 119.9 2.375 60.3 1.08 27.4
3/4" (DN 20)* 5.56 141.2 3.50 88.9 1.125 28.6
1" (DN 25) StdFlo 5.86 148.8 3.50 88.9 1.25 31.8
1" (DN 25) HiFlo 7.25 184.2 4.90 124.5 1.25 31.8
1" (DN 25) High Pressure 5.90 149.9 3.50 88.9 1.25 31.8
2" (DN 50) StdFlo 8.90 226.1 4.90 124.5 2.15 54.6
* 3/4" (DN 20) dimensions apply to StdFlo, HiFlo, and High Pressure models.
www.Hydra-Cell.com • 113
Back Pressure Valves
Selection Process
1. Use the Valve Port Size “D” chart below to determine the 2. For Back Pressure Valves, use the lower chart on this page
valve port size with the appropriate maximum flow rate to select the appropriate valve. For Pressure Relief Valves,
to match the Hydra-Cell pump selected: gpm and l/min are use the chart on the following page.
Continuous Flow; gph and lph are Pulsating Flow. (Note: The maximum flow rates are guidelines. Consult factory for
specific recommendations.)

Valve Port Size “D”


LoFlo StdFlo HiFlo High Pressure Super High Pressure
3/8” 1/2” 3/4” 1” 2” 3/4” 1” 1/4”-3/8”-1/2” 3/4”-1” 1/4”-1/2”
Maximum Flow (DN 10) (DN 15) (DN 20) (DN 25) (DN 50) (DN 20) (DN 25) (DN 8/DN 10/DN 15) (DN 20/DN 25) (DN 8/DN 10)
gpm 10 15 21 26 120 30 54 35 60 56
Continuous
l/min 37 57 80 98 454 114 204 132 227 212
gph 200 300 300 500 2350 600 1000 700 1200 1050
Pulsating
lph 757 1135 1135 1890 8892 2271 3785 2650 4542 3975
Pulsating recommended for single-diaphragm, low-flow pumps (F20 Series and P100).

Pressure Adjustment Range Maximum Temperature Port Part Number


Port “D” Wetted Materials* psi bar ˚F ˚C Configuration NPT Ports BSPT Ports
3/8” (DN 10) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-101 111-101-B
LoFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-103 111-103-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-106 111-106-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-110 111-110-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-107 111-107-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-111 111-111-B
1/2” (DN 15) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-121 111-121-B
LoFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-123 111-123-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-126 111-126-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-130 111-130-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-127 111-127-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-131 111-131-B
3/4” (DN 20) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-341 111-341-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-343 111-343-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-346 111-346-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-350 111-350-B
1” (DN 25) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-261 111-261-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-263 111-263-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-266 111-266-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-270 111-270-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-267 111-267-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-271 111-271-B
1” (DN 25) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-361 111-361-B
HiFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-363 111-363-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-366 111-366-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-370 111-370-B
2” (DN 50) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-281 111-281-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-283 111-283-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-286 111-286-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-290 111-290-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-287 111-287-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-291 111-291-B
* Diaphragm material is PTFE on all models. Other materials available on request.

114 • www.Hydra-Cell.com
Pressure Relief Valves
Pressure Adjustment Range Maximum Temperature Port Part Number
Port “D” Wetted Materials* psi bar ˚F ˚C Configuration NPT Ports BSPT Ports
1/4” (DN 8) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-800 111-800-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-804 111-804-B
1/4” (DN 8) 316 SST 1000 - 4000 69 - 275 300 149 2P90 111-780 111-780-B
Super HP Alloy 20 1000 - 4000 69 - 275 300 149 2P90 111-781 111-781-B
Hastelloy C 1000 - 4000 69 - 275 300 149 2P90 111-782 111-782-B
3/8” (DN 10) Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-401 111-401-B
LoFlo PVDF 10 - 150 0.7 - 10.3 300 149 3P 111-403 111-403-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-406 111-406-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 3P 111-410 111-410-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-407 111-407-B
Hastelloy C 50 - 350 3.5 - 24 300 149 3P 111-411 111-411-B
3/8” (DN 10) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-706 111-706-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-710 111-710-B
1/2” (DN 15) Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-421 111-421-B
LoFlo PVDF 10 - 150 0.7 - 10.3 300 149 3P 111-423 111-423-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-426 111-426-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 3P 111-430 111-430-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-427 111-427-B
Hastelloy C 50 - 350 3.5 - 24 300 149 3P 111-431 111-431-B
1/2” (DN 15) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-726 111-726-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-730 111-730-B
1/2” (DN 15)
Super HP 316 SST 1000 - 4000 69 - 275 300 149 2P90 111-783 111-783-B
3/4” (DN 20) Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-541 111-541-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 3P 111-543 111-543-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-546 111-546-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-550 111-550-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-547 111-547-B
3/4” (DN 20) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-641 111-641-B
HiFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-643 111-643-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-646 111-646-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-650 111-650-B
3/4” (DN 20) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-746 111-746-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-750 111-750-B
1” (DN 25) Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-561 111-561-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 3P 111-563 111-563-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-566 111-566-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-570 111-570-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-567 111-567-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-571 111-571-B
1” (DN 25) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-661 111-661-B
HiFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-663 111-663-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-666 111-666-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-670 111-670-B
1” (DN 25) 316 SST 350 - 2500 24 - 172 300 149 2P90 111-766 111-766-B
High Pressure Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-770 111-770-B
2” (DN 50) Polypropylene 10 - 150 0.7 - 10.3 195 90 2P90 111-581 111-581-B
StdFlo PVDF 10 - 150 0.7 - 10.3 300 149 2P180 111-583 111-583-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-586 111-586-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-590 111-590-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-587 111-587-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-591 111-591-B
* Diaphragm material is PTFE on all models. Other materials available on request.

www.Hydra-Cell.com • 115
Pulsation Dampeners
Pulsation dampeners protect your pumping system and its
components by removing virtually all hydraulic shock and
vibration resulting from the reciprocating stroking action of a
positive displacement pump.
They control pulsations by allowing fluid to enter a wetted
chamber of the dampener during the discharge stroke. This
displaces a flexible bladder, which compresses gas in an air
chamber, thus absorbing the shock. During the inlet stroke,
liquid pressure decreases as the dampener gas expands,
allowing fluid to re-enter the process line.
Since Hydra-Cell multiple-diaphragm model pumps provide
smooth, virtually pulse-less linear flow, pulsation dampeners
are recommended for F20 and P100 models, but are optional
for all other models.

Selection Process Application


Discharge Pulsation Inlet Stabilization
Determine application Air Control Chargeable Chargeable Chargeable J-Style
• Discharge pulsation <1000 psi or >1000 psi Pump Model <1000 psi >1000 psi Flooded Suction
(<69 bar or >69 bar) <69 bar >69 bar Suction Lift
• Inlet stabilization: MT8 4 or 8 cu. in. 8 or 12 cu. in. N/A N/A
For flooded suction, use “Chargeable.” F20 (P100) 4 cu. in. 8 or 12 cu. in. 10 cu. in. 10 cu. in.
For suction lift, use “J Style.” M03 (P200) 4 cu. in. 8 or 12 cu. in. 10 cu. in. 10 cu. in.
D04 (P300) 4 cu. in. 8 or 12 cu. in. 10 cu. in. 10 cu. in.
Select dampener size (cu. in. volume) D10 (P400) 4 cu. in. 8 or 12 cu. in. 10 cu. in. 10 cu. in.
Based on the Hydra-Cell pump model and application, select D12 4 cu. in. N/A 4 cu. in. 10 cu. in.
the appropriate cubic inch size from the chart at right. D15 (P500) 4 cu. in. 8 or 12 cu. in. 10 cu. in. 10 cu. in.
D17 4 cu. in. 8 or 12 cu. in. 10 cu. in. 10 cu. in
Select dampener model H25 (P600) 36 cu. in. N/A 36 cu. in. 85 cu. in.
Use the appropriate dampener size chart on pages 117 to D35 36 cu. in. 12 cu. in. 36 cu. in. 85 cu. in.
119 to select the specific model with the desired housing D66 36 cu. in. N/A 370 cu. in. Consult Factory
materials, bladder material, and pressure and temperature Note: These are minimum size recommendations. A larger size can always be used.
performance. (Consult factory for special order units with
other construction materials and temperature limits.)
Pulsation Dampener Charging Kits
Part Number Description
110-900 Charging kit to 999 psi (68.9 bar)
110-901 Charging kit from 1000 to 5000 psi (69 to 345 bar)

Bladder Options
Bladder Material Application Recommendations
Buna-N Good flex life; use with petroleum, solvents, and oil-based fluids
Neoprene Good abrasion resistance and flex; use with moderate chemicals
EPDM Good for extreme cold; good chemical resistance with ketones, caustics
FKM Good for hot and aggressive fluids; use with aromatics, solvents, acids, and oils

PTFE Bellows design, excellent flex life; use with highly aggressive fluids

116 • www.Hydra-Cell.com
Pulsation Dampeners
4 Cubic Inch Dampeners: Inlet 1/2” (female) Standard Models
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 4 1000 69 110-060 110-060-B
SST Neoprene 4 1000 69 110-062 110-062-B
SST EPDM 4 1000 69 110-063 110-063-B
SST FKM 4 1000 69 110-065 110-065-B
SST PTFE 4 600 41.4 110-068 110-068-B
Hastelloy C Buna-N 4 1000 69 110-090 110-090-B
Hastelloy C Neoprene 4 1000 69 110-092 110-092-B
Hastelloy C EPDM 4 1000 69 110-093 110-093-B
Hastelloy C FKM 4 1000 69 110-095 110-095-B
Hastelloy C PTFE 4 600 41.4 110-098 110-098-B
Polypropylene Buna-N 4 150 10.3 110-999 110-999-B
Polypropylene Neoprene 4 150 10.3 110-101 110-101-B
Polypropylene EPDM 4 150 10.3 110-104 110-104-B
Polypropylene FKM 4 150 10.3 110-106 110-106-B
Polypropylene PTFE 4 150 10.3 110-109 110-109-B
PVDF Buna-N 4 150 10.3 110-020 110-020-B
PVDF Neoprene 4 150 10.3 110-022 110-022-B
PVDF EPDM 4 150 10.3 110-023 110-023-B
PVDF FKM 4 150 10.3 110-026 110-026-B
PVDF PTFE 4 150 10.3 110-028 110-028-B

10 Cubic Inch Dampeners: Inlet 1/2” (female) Standard Models


Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 10 1000 69 110-260 110-260-B
SST Neoprene 10 1000 69 110-262 110-262-B
SST EPDM 10 1000 69 110-263 110-263-B
SST FKM 10 1000 69 110-265 110-265-B
SST PTFE 10 150 10.3 110-268 110-268-B
Hastelloy C Buna-N 10 1000 69 110-290 110-290-B
Hastelloy C Neoprene 10 1000 69 110-292 110-292-B
Hastelloy C EPDM 10 1000 69 110-293 110-293-B
Hastelloy C FKM 10 1000 69 110-295 110-295-B
Hastelloy C PTFE 10 150 10.3 110-298 110-298-B
Polypropylene Buna-N 10 150 10.3 110-100 110-100-B
Polypropylene Neoprene 10 150 10.3 110-232 110-232-B
Polypropylene EPDM 10 150 10.3 110-233 110-233-B
Polypropylene FKM 10 150 10.3 110-105 110-105-B
Polypropylene PTFE 10 150 10.3 110-108 110-108-B
PVDF Buna-N 10 150 10.3 110-220 110-220-B
PVDF Neoprene 10 150 10.3 110-222 110-222-B
PVDF EPDM 10 150 10.3 110-223 110-223-B
PVDF FKM 10 150 10.3 110-225 110-225-B
PVDF PTFE 10 150 10.3 110-228 110-228-B

www.Hydra-Cell.com • 117
Pulsation Dampeners
36 Cubic Inch Dampeners: Inlet 1/2” (female) Standard Models
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 36 1000 69 110-660 110-660-B
SST Neoprene 36 1000 69 110-662 110-662-B
SST EPDM 36 1000 69 110-663 110-663-B
SST FKM 36 1000 69 110-665 110-665-B
SST PTFE 36 600 41.4 110-668 110-668-B
CS Buna-N 36 1000 69 110-640 110-640-B
CS Neoprene 36 1000 69 110-642 110-642-B
CS EPDM 36 1000 69 110-643 110-643-B
CS FKM 36 1000 69 110-645 110-645-B
CS PTFE 36 600 41.4 110-648 110-648-B
Hastelloy C Buna-N 36 1000 69 110-690 110-690-B
Hastelloy C Neoprene 36 1000 69 110-692 110-692-B
Hastelloy C EPDM 36 1000 69 110-693 110-693-B
Hastelloy C FKM 36 1000 69 110-695 110-695-B
Hastelloy C PTFE 36 600 41.4 110-698 110-698-B
Polypropylene Buna-N 36 150 10.3 110-600 110-600-B
Polypropylene Neoprene 36 150 10.3 110-602 110-602-B
Polypropylene EPDM 36 150 10.3 110-603 110-603-B
Polypropylene FKM 36 150 10.3 110-605 110-605-B
Polypropylene PTFE 36 150 10.3 110-608 110-608-B
PVDF Buna-N 36 150 10.3 110-620 110-620-B
PVDF Neoprene 36 150 10.3 110-622 110-622-B
PVDF EPDM 36 150 10.3 110-623 110-623-B
PVDF FKM 36 150 10.3 110-625 110-625-B
PVDF PTFE 36 150 10.3 110-628 110-628-B

85 Cubic Inch Dampeners: Inlet 1” (female) Standard Models


Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 85 1000 69 110-760 110-760-B
SST FKM 85 1000 69 110-765 110-765-B

370 Cubic Inch Dampeners: Inlet 2” (female) Standard Models


Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 370 300 20.6 110-910 110-910-B
SST FKM 370 300 20.6 110-920 110-920-B
CS Buna-N 370 300 20.6 110-930 110-930-B
CS FKM 370 300 20.6 119-940 119-940-B

118 • www.Hydra-Cell.com
Pulsation Dampeners
8 Cubic Inch Dampeners: Inlet (female) High Pressure Models
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST PTFE 8 4000 275 110-049* 110-049-B*
SST FKM 8 4000 275 110-050* 110-050-B*
SST FKM 8 4000 275 110-051 110-051-B
SST PTFE 8 4000 275 110-052 110-052-B
*2-port, flow-through inlet design

12 Cubic Inch Dampeners: Inlet (female) High Pressure Models


Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 12 4000 275 110-370 110-370-B
SST EPDM 12 4000 275 110-373 110-373-B
SST FKM 12 4000 275 110-375 110-375-B
SST PTFE 12 2000 138 110-368 110-368-B
SST FKM 12 4000 275 110-377 110-377-B
SST PTFE 12 4000 275 110-378 110-378-B
SST FKM 12 4000 275 110-379* 110-379-B*
SST PTFE 12 4000 275 110-380* 110-380-B*
*2-port, flow-through inlet design

10 Cubic Inch Inlet Stabilizers with J-Style Control: Inlet 1/2” (female)
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
CPVC Buna-N 10 30 2 110-210-J 110-210-J-B
CPVC Neoprene 10 30 2 110-212-J 110-212-J-B
CPVC EPDM 10 30 2 110-213-J 110-213-J-B
CPVC FKM 10 30 2 110-215-J 110-215-J-B
CPVC PTFE 10 30 2 110-218-J 110-218-J-B

85 Cubic Inch Dampeners with J-Style Control: Inlet 1” (female)


Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
PVC Buna-N 85 30 2 110-710-J 110-710-J-B
PVC Neoprene 85 30 2 110-712-J 110-712-J-B
PVC EPDM 85 30 2 110-713-J 110-713-J-B
PVC FKM 85 30 2 110-715-J 110-715-J-B
PVC PTFE 85 30 2 110-718-J 110-718-J-B

1155 Cubic Inch Dampeners (5 gallon): Inlet (ANSI flange) 3.0” 150 lbs.
Max Pressure
Wetted Bladder Volume (Inch3) psi bar Part Number
CS Buna 1155 30 2 110-1155-B
CS FKM 1155 30 2 110-1155-V

www.Hydra-Cell.com • 119
Demonstration (Cutaway) Units

D10 models demonstrate the wobble plate principle of operation. P200 models demonstrate the crank-shaft principle of operation.

Demonstration units of Hydra-Cell D10 and P200 (metering)


Part Number Description
pumps are available with or without a rolling carry case
(furnished with the appropriate sticker). The units are “cut CUTAWAY-D10WCASE D10 Cutaway Demo with Rolling Carry Case
away” to show both the wobble plate (D10) and crank-shaft CUTAWAY-D10 D10 Cutaway Demo without Case
(P200) operating principles as well as other features including CUTAWAY-P200WCASE P200 Cutaway Demo with Rolling Carry Case
the multiple diaphragm design that provides virtually pulse-
CUTAWAY-P200 P200 Cutaway Demo without Case
free flow, and spring-loaded, horizontal check valves which,
combined with the seal-less design, enable Hydra-Cell to CUTAWAY-CASE Cutaway Demo Rolling Case Only (for D10 or P200)
handle abrasives and particulates that would damage other
types of pumps.

Cutaway units for demonstration purposes are


available with a labeled rolling carry case.

120 • www.Hydra-Cell.com
Testing
Wanner Engineering has a fully-equipped testing facility to perform a variety of witnessed and non-witnessed tests with
certification for Hydra-Cell pumps.

Hydra-Cell Pump Series


Part Number Description Notes F/M/D/H T & Q P & MT8
CERT-CONFORMANCE Certificate of Conformance Pump Materials 4 4 4
TEST-STDPROD Standard Production Test Rated Flow & Rated Pressure 4 4 4
TEST-STDPRODWIT Witnessed Standard Production Test Rated Flow & Rated Pressure 4 4 4
TEST-HYDRO Hydrostatic Test & Certificate Includes Standard Production Tests 4 4
TEST-HYDRO-TQ Hydrostatic Test & Certificate Includes Standard Production Tests (High pressure outlet gallery only) 4
TEST-HYDROWIT Witnessed Hydrostatic Test & Certificate Includes Standard Production Tests 4 4
TEST-HYDROWIT-TQ Witnessed Hydrostatic Test & Certificate Includes Standard Production Tests (High pressure outlet gallery only) 4
TEST-PMI Positive Material Identification Certificates Manifold/Valve Plate, T & Q Manifold Only (In-house) 4 4
TEST-PMI-FE Positive Material Identification Certificates Metallic Fluid End Parts (In-house) 4 4
TEST-NPSH Standard NPSHr Test Not Available for F20 Series 4
TEST-NPSH-TQ Standard NPSHr Test T & Q Series Pumps 4
TEST-NPSHWIT Witnessed Standard NPSHr Test at Max. rpm
(unless specified) 4
TEST-STDLIN API 675 Linearity Test (5-point curve) Includes Standard Production Tests 4
TEST-STDLINWIT Witnessed API 675 Linearity Test (5-point curve) Includes Standard Production Tests 4
TEST-STDLINREP API 675 Repeatability Test (10-point curve) Includes Standard Production Tests & API 675 Linearity Test 4
TEST-STDLINREPWIT Witnessed API 675 Repeatability Test (10-point curve) Includes Standard Production Tests & API 675 Linearity Test 4
TEST-STDHYDAPI API 675 Test Package Standard Production Tests, Linearity, Repeatability, & Hydrostatic 4
TEST-STDHYDAPIWIT Witnessed API 675 Test Package Standard Production Tests, Linearity, Repeatability, & Hydrostatic 4
TEST-API675-TQ API 675 Package Production, Repeatability, Linerarity & Accuracy 4
TEST-LIQPENTRANT-TQ Liquid Penetrant of Manifold Manifold Only 4
TEST-CUSTOM Contact Factory with Details/Request 4 4 4

www.Hydra-Cell.com • 121
Hydra-Cell® T & Q Series Seal-less Pump Selection

T100 Low Pressure T100 Medium Pressure T100 High Pressure


Page 126 Page 130 Page 134

Q155 Low Pressure Q155 Medium Pressure


Page 138 Page 142

T200 Medium Pressure T200 High Pressure


Page 146 Page 150

Q330 Medium Pressure Q330 High Pressure


Page 154 Page 158

122 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
T & Q Series Large Capacity Pumps Maximum Inlet Pressure for all models:
5000 500 psi (34 bar).
(345)
T100S
Maximum Operating Temperature for all
models: 180˚F (82˚C). Consult factory
for correct component specification for
T200Q temperatures above 180˚F (82˚C) or below
4500
(310)
Q330Q 40˚F (4˚C).

T200P
4000
(276)
Q330P

T100M T200M
3500
(241) Q155M Q330M
Pressure: pounds per square inch (bar)

T100K T200K
3000
(207) Q155K
Q330K

2500
(172)

T100H
2000 Q155H
(138)

T100F Q155F

1500
(103)
T100E Q155E

1000
(70)

500
(34)

0
0 30 60 90 120 150
(113.7) (227.1) (340.7) (454.2) (567.8)

Flow: gallons per minute (l/min)

Max. Capacity Max. Pressure* Max. Capacity Max. Pressure* Max. Capacity Max. Pressure*
Model BPD gpm l/min psi (bar) Model BPD gpm l/min psi (bar) Model BPD gpm l/min psi (bar)
T100E 3292 96.0 366.1 1500 (103) Q155E 5383 157 595 1500 (103) T200P 2469 72 272 4000 (276)
T100F 2623 76.5 289.6 1850 (128) Q155F 4354 127 490 1850 (128) T200Q 2160 63 238 4500 (310)
T100H 2332 68.0 257.8 2100 (145) Q155H 3806 111 421 2100 (145) Q330K 5247 153 579 3000 (207)
T100K 1543 45.0 170.4 3000 (207) Q155K 2674 78 295 3000 (207) Q330M 4664 136 514 3500 (241)
T100M 1302 38.0 143.8 3500 (241) Q155M 2160 63 238 3500 (241) Q330P 4011 117 442 4000 (276)
T100S 891 26.0 98.4 5000 (345) T200K 3189 93 352 3000 (207) Q330Q 3566 104 393 4500 (310)
T200M 2846 83 314 3500 (241)
*Maximum Discharge Pressure
www.Hydra-Cell.com • 123
Hydra-Cell® T & Q Series Design Advantages
An Economical and Environmental Choice
Hydra-Cell is a positive displacement, multiple-diaphragm
pump featuring a seal-less design that separates the
power end from the process fluid end. This provides full
containment of the pumping chamber.
As a result, there are no VOC emissions when operating
a Hydra-Cell pump and no need for expensive “vapor-
less” options to control VOC emissions as there are with
other pump designs.
In addition, there are no packing or dynamic seals
that pose environmental issues from leakage, which
contributes to costly packing or seal wear, maintenance,
and downtime.
Hydra-Cell T & Q Series pumps are available with a wide
range of manifold, valve, and diaphragm materials to meet
different process applications and safeguard the pump if Designed for higher pressures, T and Q Series pumps provide reliable, low-
hydrogen sulfide (H2S) is present. maintenance service in a variety of field production and transport applications
Compact direct drive skid designs offer a smaller (T100 shown).
installation footprint. T100 and Q155 models also
feature a double-ended shaft for greater versatility.
Rugged construction helps ensure long life with minimal
maintenance.

Ideal for a Variety of


Applications
• Amine Injection
• Boiler Feed Condensate
• Brine Transfer
• Chemical Metering
• Crude Oil Transfer
• Gas Dehydration (Drying)
• Jet Lift
T and Q Series pumps feature the Hydra-Cell seal-less design, eliminating clean-
• LACT Unit Transfer
up costs from leaking seals or packing and protecting operators from dangerous
• Methanol & Glycol Injection fluids such as those containing hydrogen sulfide (Q155 shown).
• Natural Gas Liquids
• Produced Water
• Saltwater Disposal (SWD)
• Waterflooding

The Hydra-Cell High Pressure model was a finalist in the Pumps &
Systems “Product Innovation” awards, and the T100 Series earned
a “Spotlight on New Technology” from the Offshore Technology
Conference.

124 • www.Hydra-Cell.com
Hydra-Cell® T & Q Series Design Advantages
Exclusive Seal-less Diaphragm Design Available
• Seal-less design means no packing to leak, replace, or to Meet
adjust. There are less downtime, less environmental API 674!
containment costs, and less annual maintenance compared
to conventional plunger pumps.
• No mechanical or dynamic seals to leak,
fail, or replace.
• Can run dry indefinitely; the pump does
not use the process fluid for lubrication.
• Patented diaphragm position control
technology enables operation and
protects the pump in case of a closed
inlet due to abnormal or adverse
conditions, or operational error.
• Can pump the full spectrum of low-to-
high-viscosity fluids, including water-thin
fluids. The required flow is delivered due
to very low slip rates.
• Hydraulically balanced diaphragm design
for long life.
• Handles sand or other solids up to
800 microns in size; no fine filtration is
required.
• Accurate control of flow rate by varying
pump speed over a wide range of
discharge pressures and fluid viscosities.
T100
• Higher volumetric efficiency than
centrifugal pumps and gear pumps when
pumping low-viscosity fluids.
• Lower energy costs than centrifugal pumps and
other pump technologies.

Q155

www.Hydra-Cell.com • 125
T100 Series Low Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T100E 450 2.500 64 96.0 366.1 3292 1500 103 500 34
T100F 450 2.250 57 76.5 289.6 2623 1850 128 500 34
T100H 450 2.125 54 68.0 257.8 2332 2100 145 500 34
Consult factory when operating below 45 rpm.

Maximum Flow at Designated Pressure

100 375

350
90
500 psi (34 bar)
325
1000 psi (69 bar)
1500 psi (103 bar)
80 300
T100E

275
70

500 psi (34 bar)


250
1000 psi (69 bar)
60 1850 psi (128 bar) 225
Gallons Per Minute

Liters Per Minute

T100F
T100 low pressure model shown with Nickel Aluminum
200
Bronze (NAB) manifold. (Also available with Stainless Steel
50
manifold.)
175

Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
40 150
17
500 psi (34 bar)
5.05
1000 psi (69 bar) 125
2100 psi (145 bar) 16
30
T100H 100
15
NPSHr (meters of water)
4.55
NPSHr (feet of water)

20 75

14
50
10 4.05
13
25

0 0 12
0 50 100 150 200 250 300 350 400 450 3.55
Revolutions Per Minute
11

10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute

126 • www.Hydra-Cell.com
T100 Series Low Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T100E 1500 (103) 450 96.0 366.1 3292 Outlet Valve Retainer: 316 Stainless Steel
T100F 1850 (128) 450 76.5 289.6 2623 Plug-Outlet Valve Port: 316 Stainless Steel
T100H 2100 (145) 450 68.0 257.8 2332 Inlet Valve Retainer: 316 Stainless Steel
Delivery See How to Order on page 129 for customer-specified fluid end
Pressure psi (bar) gal/rev liters/rev materials choices.
T100E 500 (34) 0.220 0.831 Power End Materials
1000 (69) 0.217 0.821 Crankshaft: Forged Q&T Alloy Steel
1500 (103) 0.214 0.809 Connecting Rods: Ductile Iron
T100F 500 (34) 0.177 0.669 Crossheads: 12L14 Steel
1000 (69) 0.173 0.655 Crankcase: Ductile Iron
1850 (128) 0.170 0.644 Bearings: Spherical Roller/Journal (main)
T100H 500 (34) 0.159 0.601 Steel Backed Babbit (crankpin)
1000 (69) 0.155 0.587 Bronze (wristpin)
2100 (145) 0.152 0.575
rpm
Maximum: 450
Maximum API 674: 375
Minimum: 45 (Consult factory for speeds less than 45 rpm.) Oil Fill Cap Power End
with Dipstick
Maximum Discharge Pressure ID Plate
Metallic Heads: T100E 1500 psi (103 bar) Outlet Oil Fill Cap
T100F 1850 psi (128 bar)
T100H 2100 psi (145 bar)
Maximum Inlet Pressure 500 psi (34 bar)
Operating Temperature
Maximum: 180˚F (82.2˚C)
Minimum: 40˚F (4.4˚C)
Crankshaft Rotation
Consult factory for temperatures outside this range.
W0550

Maximum Solids Size 800 microns


Input Shaft Left or Right Side Fluid End
Hydraulic Section
Inlet Ports 3-1/2 inch Class 300 RF ANSI Flange Inlet

Discharge Ports 2 inch Class 900 RF ANSI Flange Flange Shown

Plunger Stroke Length 3-1/2 inch (88.9 mm)


Shaft Diameter 3 inch (76.2 mm)
Shaft Rotation Uni-directional (See rotation arrow.)
Calculating Required Horsepower (kW)*
Oil Capacity 18 US quarts (17 liters) - blank back cover gpm x psi
20.5 US quarts (19.4 liters) - oil level back cover
1,460
= electric motor hp*
See How to Order on page 129 for oil selection;
lpm x bar
see page 100 for oil specification. = electric motor kW*
511
Weight * hp (kW) is required application power.
Metallic Heads: 1100 lbs. (499 kg) Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.

www.Hydra-Cell.com • 127
T100 Series Low Pressure Drawings
Flanged Version inches (mm)
Bottom View
20.80
(528)
4 X Ø 0.88 4.06
(22) (103)
Mounting Holes

3.22
(82)
8.27
(210)

12.06
(306)

Front View W0557A 3/4-14 NPT

4.83
(123)

3.50 Minimum full key


(89)

0.75 X 0.75 Keyway


(19.05 X 19.05)

W0554

29.11
(739)

Side View
ASME B16.5
3-1/2” CLASS 300 RF 43.00
(8x 3/4-10 UNC-2B) (1092)
Inlet Both Sides ASME B16.5
2” CLASS 900 RF
(8x 7/8-9 UNC-2B)
Outlet Both Sides

1/2-14 NPT

19.44
(494)

13.39 1/2-14 NPT


(340) 14.10
(358)
12.00
(304.8) 8.20
(208)
NEAREST 4.80
OBSTRUCTION* (122)
W0556A

1/2-14 NPT
10.25
(260)

13.55
(344)

*Contact factory for obstruction distances closer than 12 inches (304.8 mm).

Note: Dimensions are for reference only. Contact factory for certified drawings.

128 • www.Hydra-Cell.com
T100 Series Low Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 1 0 0 R
A complete T100 Series Low Pressure Model Number contains 14 digits including 9 customer-specified design and materials options, for example: T100ERDGHFESAO.

Low Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 12 Valve Spring Retainers
T100 Shaft-driven S 316 SST
5 Performance T Hastelloy C
E Max. 96.0 gpm (366.1 l/min) 3292 BPD @ 1500 psi 13 Hydra-Oil
(103 bar) A 10W30 standard-duty oil
F Max. 76.5 gpm (289.6 l/min) 2623 BPD @ 1850 psi B 40-wt. oil
(128 bar) D EPDM-compatible oil
H Max. 68.0 gpm (257.8 l/min) 2332 BPD @ 2100 psi E Food-contact oil
(145 bar) H 15W50 high-temp severe-duty synthetic oil
6 Pump Head Version 14 Oil Level Monitor Cover
R ANSI Flanged Ports (RF on Inlet / RF on Discharge) C Float switch, normally closed (recommended)
7 Pump Head Material O Float switch, normally open
D Nickel Aluminum Bronze (NAB) S Float switch, Class I, Div. 1, Groups C & D, normally closed
G Duplex Alloy 2205 Stainless Steel T Float switch, Class I, Div. 1, Groups C & D, normally open
S 316L Stainless Steel CF3M W Float switch, ATEX/IECEx, 4-20 mA analog output
T Hastelloy CX2M (qualification required)
X Float switch, ATEX/IECEx, 4-20 mA discrete output
8 Diaphragm & O-ring Material
(qualification required)
A Aflas
Y No switch, flat back cover
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D)
G FKM Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
T Buna-N on T100 Series pumps. It contains a float switch assembly that can trigger an alarm or
shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
9 Valve Seat Material without a float switch cover.
D Tungsten Carbide*
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 129
T100 Series Medium Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T100K 450 1.750 44 45.0 170.4 1543 3000 207 500 34
T100M 450 1.625 41 38.0 143.8 1302 3500 241 500 34
Consult factory when operating below 45 rpm.

Maximum Flow at Designated Pressure

50

180

45 170

160
40 150
500 psi (34 bar)
1500 psi (103 bar) 140
35 3000 psi (207 bar)
130
T100K
120
Gallons Per Minute

30
Liters Per Minute

110

100 T100 medium pressure model shown with Stainless Steel


25 manifold. (Also available with Nickel Aluminum Bronze/NAB
90 manifold.)

20
80 Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
500 psi (34 bar) 70 17
1750 psi (121 bar) 5.05
60
15 3500 psi (241 bar)
16
T100M 50

10 40
15

NPSHr (meters of water)


4.55
NPSHr (feet of water)

30

5 20 14

10 4.05
13
0 0
0 50 100 150 200 250 300 350 400 450
Revolutions Per Minute 12
3.55

11

10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute

130 • www.Hydra-Cell.com
T100 Series Medium Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T100K 3000 (207) 450 45.0 170.4 1543 Outlet Valve Retainer: 316 Stainless Steel
T100M 3500 (241) 450 38.0 143.8 1302 Plug-Outlet Valve Port: 316 Stainless Steel
Delivery Inlet Valve Retainer: 316 Stainless Steel
Pressure psi (bar) gal/rev liters/rev See How to Order on page 133 for customer-specified fluid end
T100K 500 (34) 0.107 0.406 materials choices.
1500 (103) 0.105 0.397 Power End Materials
3000 (207) 0.101 0.384 Crankshaft: Forged Q&T Alloy Steel
T100M 500 (34) 0.091 0.345 Connecting Rods: Ductile Iron
1750 (121) 0.089 0.338 Crossheads: 12L14 Steel
3500 (241) 0.086 0.327 Crankcase: Ductile Iron
rpm Bearings: Spherical Roller/Journal (main)
Maximum: 450 Steel Backed Babbit (crankpin)
Maximum API 674: 375 Bronze (wristpin)
Minimum: 45 (Consult factory for speeds less than 45 rpm.)
Maximum Discharge Pressure
Metallic Heads: T100K 3000 psi (207 bar) Oil Fill Cap Power End
with Dipstick ID Plate
T100M 3500 psi (241 bar)
Maximum Inlet Pressure 500 psi (34 bar) Outlet
Oil Fill Cap
Operating Temperature
Maximum: 180˚F (82.2˚C)
Minimum: 40˚F (4.4˚C)
Consult factory for temperatures outside this range.
Maximum Solids Size 800 microns
Input Shaft Left or Right Side
Inlet Ports 3-1/2 inch Class 300 RF ANSI Flange or W0499C
Crankshaft Rotation
2-1/2 inch NPT
Discharge Ports 1-1/2 inch Class 2500 RTJ ANSI Flange or Fluid End
1-1/2 inch NPT Hydraulic Section
Inlet
Plunger Stroke Length 3-1/2 inch (88.9 mm) Flange Shown
Shaft Diameter 3 inch (76.2 mm)
Shaft Rotation Uni-directional (See rotation arrow.)
Oil Capacity 18 US quarts (17 liters) - blank back cover Calculating Required Horsepower (kW)*
20.5 US quarts (19.4 liters) - oil level back cover
gpm x psi
= electric motor hp*
See How to Order on page 133 for oil selection;
1,460
see page 100 for oil specification. lpm x bar
= electric motor kW*
Weight 511
* hp (kW) is required application power.
Metallic Heads: 1100 lbs. (499 kg)
Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.

www.Hydra-Cell.com • 131
T100 Series Medium Pressure Drawings
Threaded Version Inches (mm)
4.83
(123)

3.50 Minimum full key


(89)
0.75 X 0.75 Keyway
(19.05 X 19.05)

Side View

40.14
(1019)
2-1/2 NPT Intlet Both Sides
1-1/2 NPT Outlet Both Sides

W0507C
1/2-14 NPT
29.11 17.36
(739) (441)

Front View 11.55


(293)
1/2-14 NPT

12.00
(304.8)
8.20
NEAREST (208)
OBSTRUCTION* 5.55
(141)

W0509D

1/2-14 NPT
10.13
(257)

13.43
(341)

*Contact factory for obstruction distances closer than 12 inches (304.8 mm).

Flanged Version Inches (mm)


4.83
(123)

3.50 Minimum full key


(89)

0.75 X 0.75 Keyway


(19.05 X 19.05)

Side View
ASME B16.5
3-1/2” CLASS 300 RF 43.00
(8x 3/4-10 UNC-2B) (1092)
Outlet Both Sides
W0543B ASME B16.5
1-1/2” CLASS 2500 RTJ
(4x 1 1/8-7 UNC-2B)
29.11 Outlet Both Sides
(739)

Front View 19.44


(494)
13.39
(340)

12.00
(304.8)
8.20
NEAREST (208)
OBSTRUCTION* 4.80
(122)

W0545C

10.25
(260)

13.55
(344)

*Contact factory for obstruction distances closer than 12 inches (304.8 mm).

Note: Dimensions are for reference only. Contact factory for certified drawings.

132 • www.Hydra-Cell.com
T100 Series Medium Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 1 0 0
A complete T100 Series Medium Pressure Model Number contains 14 digits including 10 customer-specified design and materials options, for example: T100KADGDDEPAC.

Medium Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 12 Valve Spring Retainers
T100 Shaft-driven M PVDF
5 Performance P Polypropylene
K Max. 45.0 gpm (170.4 l/min) 1543 BPD @ 3000 psi S 316 SST
(207 bar) T Hastelloy C
M Max. 38.0 gpm (143.8 l/min) 1302 BPD @ 3500 psi 13 Hydra-Oil
(241 bar) A 10W30 standard-duty oil
6 Pump Head Version B 40-wt. oil
A NPT Ports (for NAB only) D EPDM-compatible oil
R ANSI Flanged Ports (RF on Inlet / RTJ on Discharge) E Food-contact oil
H 15W50 high-temp severe-duty synthetic oil
7 Pump Head Material
D Nickel Aluminum Bronze (NAB) 14 Oil Level Monitor Cover
G Duplex Alloy 2205 Stainless Steel C Float switch, normally closed (recommended)
S 316L Stainless Steel CF3M O Float switch, normally open
T Hastelloy CX2M S Float switch, Class I, Div. 1, Groups C & D, normally closed
T Float switch, Class I, Div. 1, Groups C & D, normally open
8 Diaphragm & O-ring Material
W Float switch, ATEX/IECEx, 4-20 mA analog output
A Aflas
(qualification required)
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D)
X Float switch, ATEX/IECEx, 4-20 mA discrete output
G FKM
(qualification required)
T Buna-N
Y No switch, flat back cover
9 Valve Seat Material
Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
D Tungsten Carbide*
on T100 Series pumps. It contains a float switch assembly that can trigger an alarm or
H 17-4 Stainless Steel
shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
N Nitronic 50 without a float switch cover.
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 133
T100 Series High Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T100S 450 1.375 35 26.0 98.4 891 5000 345 500 34
Consult factory when operating below 45 rpm.

Maximum Flow at Designated Pressure

30.0
110

27.5 105

100
500 psi (34 bar)
25.0 2500 psi (172 bar) 95
5000 psi (345 bar)
90
T100S
22.5 85

80
20.0 75

70
T100 high pressure model shown with Nickel Aluminum
Gallons Per Minute

17.5
Liters Per Minute

65
Bronze (NAB) manifold. (Also available with Stainless Steel
60 manifold.)
15.0
55

50
12.5 Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
45
17
40
10.0 5.05
35
16
30
7.5
25
15

NPSHr (meters of water)


4.55
NPSHr (feet of water)

5.0 20

15 14
2.5 10
4.05
5 13
0.0 0
0 50 100 150 200 250 300 350 400 450
12
Revolutions Per Minute
3.55

11

10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute

134 • www.Hydra-Cell.com
T100 Series High Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T100S 5000 (345) 450 26.0 98.4 891 Outlet Valve Retainer: 316 Stainless Steel
Delivery Plug-Outlet Valve Port: 316 Stainless Steel
Pressure psi (bar) gal/rev liters/rev Inlet Valve Retainer: 316 Stainless Steel
T100S 500 (34) 0.066 0.249 See How to Order on page 137 for customer-specified fluid end
2500 (172) 0.063 0.237 materials choices.
5000 (345) 0.059 0.222 Power End Materials
rpm Crankshaft: Forged Q&T Alloy Steel
Maximum: 450 Connecting Rods: Ductile Iron
Maximum API 674: 375 Crossheads: 12L14 Steel
Minimum: 45 (Consult factory for speeds less than 45 rpm.) Crankcase: Ductile Iron
Maximum Discharge Pressure Bearings: Spherical Roller/Journal (main)
Metallic Heads: 5000 psi (345 bar) Steel Backed Babbit (crankpin)
Maximum Inlet Pressure 500 psi (34 bar) Bronze (wristpin)
Operating Temperature
Maximum: 180˚F (82.2˚C) Power End
Oil Fill Cap
Minimum: 40˚F (4.4˚C) with Dipstick ID Plate
Consult factory for temperatures outside this range.
Maximum Solids Size 800 microns Outlet
Oil Fill Cap
Input Shaft Left or Right Side
Inlet Ports 2 inch Class 300 FF ANSI Flange
Discharge Ports 1-1/4 inch Class 2500 RTJ ANSI Flange
Plunger Stroke Length 3-1/2 inch (88.9 mm)
Shaft Diameter 3 inch (76.2 mm)
Shaft Rotation Uni-directional (See rotation arrow.) Crankshaft
Oil Capacity 18 US quarts (17 liters) - blank back cover W0542A
Rotation
20.5 US quarts (19.4 liters) - oil level back cover
See How to Order on page 137 for oil selection;
Fluid End
see page 100 for oil specification.
Inlet Hydraulic Section
Weight
Flange Shown
Metallic Heads: 1100 lbs. (499 kg)
Calculating Required Horsepower (kW)*
gpm x psi
= electric motor hp*
1,460

lpm x bar
= electric motor kW*
511
* hp (kW) is required application power.

Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.

www.Hydra-Cell.com • 135
T100 Series High Pressure Drawings
Threaded Version Inches (mm)

Front View
4.83
(123)
3.50 Minimum full key
(89)

0.75 X 0.75 Keyway


(19.05 X 19.05)

Ø 3.00
(76)

W0529B
Side View
16.50
(419)
Outlet:
ASME 16.5
29.11 1-1/4˝ Class 2500 lbs RTJ
(739) 18.6 (4X 1-8 UNC-2B)
(473) Both Sides

12.30
(312)
14.1
12.00 (358)
(304.8)
8.2
NEAREST (208)
OBSTRUCTION* 5.54
(141)

W0531B

Inlet: 10.92
ASME B16.5 (277)
2˝ Class 300 lbs FF
(8X 5/8-11 UNC-2B) 13.92
Both Sides (354)

*Contact factory for obstruction distances closer than 12 inches (304.8 mm).

Top View

Bottom View

20.80
(528)
4 X Ø0.88 4.09
(22.23) (104)
Mounting Holes

W0530B
2.22
(56) 8.27
(210)

42.55 (1081)

12.06
(306)

W0532B 3/4-14 NPT

Note: Dimensions are for reference only. Contact factory for certified drawings.

136 • www.Hydra-Cell.com
T100 Series High Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 1 0 0 S R
A complete T100 Series High Pressure Model Number contains 14 digits including 8 customer-specified design and materials options, for example: T100SRDTHFEPAX.

High Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 12 Valve Spring Retainers
T100 Shaft-driven M PVDF
5 Performance P Polypropylyene
S Max. 26.0 gpm (98.4 l/min) 891 BPD @ 5000 psi S 316 SST
(345 bar) T Hastelloy C

6 Pump Head Version 13 Hydra-Oil


R ANSI Flanged Ports (RF on Inlet / RTJ on Discharge) A 10W30 standard-duty oil
B 40-wt. oil
7 Pump Head Material D EPDM-compatible oil
D Nickel Aluminum Bronze (NAB) E Food-contact oil
S 316L Stainless Steel H 15W50 high-temp severe-duty synthetic oil
8 Diaphragm & O-ring Material 14 Oil Level Monitor Cover
A Aflas C Float switch, normally closed (recommended)
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D) O Float switch, normally open
G FKM S Float switch, Class I, Div. 1, Groups C & D, normally closed
T Buna-N T Float switch, Class I, Div. 1, Groups C & D, normally open
9 Valve Seat Material W Float switch, ATEX/IECEx, 4-20 mA analog output
D Tungsten Carbide* (qualification required)
H 17-4 Stainless Steel X Float switch, ATEX/IECEx, 4-20 mA discrete output
N Nitronic 50 (qualification required)
T Hastelloy C Y No switch, flat back cover
10 Valve Material Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
D Tungsten Carbide* on T100 Series pumps. It contains a float switch assembly that can trigger an alarm or
F 17-4 Stainless Steel shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
N Nitronic 50 without a float switch cover.
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 137
Q155 Low Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
Q155E 450 2.500 64 157 595 5383 1500 103 500 34
Q155F 450 2.250 57 127 490 4354 1850 128 500 34
Q155H 450 2.125 54 111 421 3806 2100 145 500 34
Consult factory when operating below 45 rpm.

Maximum Flow at Designated Pressure


170
625
160 600

575
150
550
140 525

500
130
500 psi (34 bar) 475
1000 psi (69 bar)
120 1500 psi (103 bar) 450

Q155E 425
110
400
Q155 low pressure model shown with Nickel Aluminum
100 500 psi (34 bar) 375
Gallons Per Minute

Bronze (NAB) manifold. (Also available with Stainless Steel


Liters Per Minute

1000 psi (69 bar)


1850 psi (128 bar) 350 manifold.)
90
Q155F 325
80 300

70
275 Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
500 psi (34 bar) 250
1000 psi (69 bar)
17
60 225
2100 psi (145 bar) 5.05
Q155H 200
50
16
175
40 150

125 15 4.55

NPSHr (meters of water)


30
NPSHr (feet of water)

100

20 75
14
50
10
25 4.05
13
0 0
0 50 100 150 200 250 300 350 400 450
Revolutions Per Minute
12
3.55

11

10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute

138 • www.Hydra-Cell.com
Q155 Series Low Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
Q155E 1500 (103) 450 157 595 5383 Outlet Valve Retainer: 316 Stainless Steel
Q155F 1850 (128) 450 127 490 4354 Plug-Outlet Valve Port: 316 Stainless Steel
28.13

Q155H 2100 (145) 450 111 421 3806 Inlet Valve Retainer: 316 Stainless Steel
(714)
8.50
(216)

Delivery See How to Order on page 141 for customer-specified fluid end
Pressure psi (bar) gal/rev liters/rev materials choices. ø 3.00
(76)

Q155E 500 (34) 0.358 1.354 Power End Materials


1000 (69) 0.353 1.338 Crankshaft: Forged Q&T Alloy Steel 12.00
(304.8)

1500 (103) 0.350 1.323 Connecting Rods: Ductile Iron NEAREST


OBSTRUCTION*

Q155F 500 (34) 0.291 1.102 Crossheads: 12L14 Steel


1000 (69) 0.287 1.085 Crankcase: Ductile Iron
28.10
(714)

1850 (128) 0.282 1.068 Bearings: Spherical Roller/Bronze Journal


44.76
(1137)
*C

Q155H 500 (34) 0.256 0.967 (outer mains)


1000 (69) 0.251 0.951 Steel Backed Babbit (crankpin)
2100 (145) 0.247 0.936 Bronze (wristpin, center mains)
rpm Oil Fill Cap
Maximum: 450
6.13
with Dipstick (156)
Power End
Maximum API 674: 375
Minimum: 45 (Consult factory for speeds less than 45 rpm.)
ID Plate
Maximum Discharge Pressure 26.25
(667)

Metallic Heads: Q155E 1500 psi (103 bar)


Q155F 1850 psi (128 bar)
Q155H 2100 psi (145 bar)
Maximum Inlet Pressure 500 psi (34 bar)
Operating Temperature
Maximum: 180˚F (82.2˚C) Rotation
Minimum: 40˚F (4.4˚C)
Crankshaft
Consult factory for temperatures outside this range.
Maximum Solids Size 800 microns Fluid End Outlet
Input Shaft Left or Right Side
Hydraulic Section
Inlet Ports Weld-On: 4” / SCH. 40 Inlet
4” NPT, 4” Class 300 RF ANSI Flange
Discharge Ports Weld-On: 3” / SCH. 80 Calculating Required Horsepower (kW)*
3” NPT, 3” Class 900 RF ANSI Flange gpm x psi
= electric motor hp*
Plunger Stroke Length 3-1/2 inch (88.9 mm) 1,460

Shaft Diameter 3 inch (76.2 mm) lpm x bar
= electric motor kW*
Shaft Rotation Uni-directional (See rotation arrow.) 511
* hp (kW) is required application power.
Oil Capacity 32 US quarts (30.3 liters) - blank back cover
34 US quarts (32.2 liters) - oil level back cover
Attention!
See How to Order on page 141 for oil selection; When sizing motors with variable speed drives (VFD): It is very
see page 100 for oil specification. important to select a motor and a VFD rated for constant torque
Weight inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.
Metallic Heads: 1700 lbs. (771 kg)

www.Hydra-Cell.com • 139
Q155 Low Pressure Drawings
Threaded Version Inches (mm)

Front View
42.94
28.13 (1091)
(714)
8.50 3" NPT OUTLET
(216)

20.62
ø 3.00 (524)
(76)

14.23
(361)
12.00
(304.8)
4.98
NEAREST
(126)
OBSTRUCTION*

8.33
28.10 (212)
(714) 4" NPT INLET 11.50
(292)

44.76 *Contact factory for obstruction distances closer than 12 inches (304.8 mm).
(1137)
19.00
(483)

Side View
42.94 6.13
(1091) (156)

8.50 3" NPT OUTLET


(216) .75 X .75 KEYWAY 1/2-14 NPT
(19.05 X 19.05)

20.62 26.25 1/2-14 NPT


ø 3.00 (524) 42.94 (667)
28.13 (76) (1091)
(714)
8.50 14.23 3" NPT OUTLET
(216) (361) .75 X .75 KEYWAY 1/2-14 NPT
(19.05 X 19.05)
12.00
(304.8) 9.38
4.98 (238) 1/2-14 NPT
NEAREST 20.62
ø 3.00 (126) (524)
OBSTRUCTION*
(76)

14.23
(361) SAE #10 STRAIGHT THREAD 1/2-14 NPT
12.00 8.33 O-RING BOSS PER SAE J514
(304.8) (212) 9.38
4" NPT INLET 4.9811.50 (238)
NEAREST
(126)(292)
OBSTRUCTION*
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
SAE #10 STRAIGHT THREAD
8.33 O-RING BOSS PER SAE J514
19.00 (212) 7.38
28.10
(483) (187)

Bottom View
(714) 4" NPT INLET 11.50
(292)

44.76 *Contact factory for obstruction distances closer than 12 inches (304.8 mm).
(1137)
19.00 7.38
(483) (187)

15.20
(386)

15.20
6.13 (386)
(156)

6.13
(156)

14.00
(356)
26.25
(667) 14.00
(356)
26.25
(667)

4X ø 1.03
(26) 4X ø 1.03
(26)

1/2-14 NPT 1/2-14 NPT

Note: Dimensions are for reference only. Contact factory for certified drawings.

140 • www.Hydra-Cell.com
Q155 Low Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Q 1 5 5
A complete Q155 Series Low Pressure Model contains 14 digits including 10 customer-specified design and materials options, for example: Q155ERDGHFETAC.

Low Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 11 Valve Springs
Q155 Shaft-driven E Elgiloy
5 Performance T Hastelloy C
E Max. 157 gpm (595 l/min) 5383 BPD @ 1500 psi 12 Valve Spring Retainers
(103 bar) S 316 SST
F Max. 127 gpm (490 l/min) 4354 BPD @ 1850 psi T Hastelloy C
(128 bar) 13 Hydra-Oil
H Max. 111 gpm (421 l/min) 3806 BPD @ 2100 psi A 10W30 standard-duty oil
(145 bar) B 40-wt. oil
6 Pump Head Version D EPDM-compatible oil
A NPT Threaded Ports (Steel) E Food-contact oil
C Weld Neck (Steel) H 15W50 high-temp severe-duty synthetic oil
D Weld Neck (316L Stainless Steel) 14 Oil Level Monitor Cover
E Weld Neck (Hastelloy) C Float switch, normally closed (recommended)
F Weld Neck (Duplex Alloy 2205 Stainless Steel) O Float switch, normally open
G ANSI Flanged Ports (Duplex Alloy 2205 Stainless Steel) S Float switch, Class I, Div. 1, Groups C & D, normally closed
R ANSI Flanged Ports (Steel) T Float switch, Class I, Div. 1, Groups C & D, normally open
S ANSI Flanged Ports (316L Stainless Steel) W Float switch, ATEX/IECEx, 4-20 mA analog output
T ANSI Flanged Ports (Hastelloy) (qualification required)
7 Pump Head Material X Float switch, ATEX/IECEx, discrete output (qualification
D Nickel Aluminum Bronze (NAB) required)
G Duplex Alloy 2205 Stainless Steel Y No switch, flat back cover
S 316 Stainless Steel CF3M Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
T Hastelloy CX2M on Q155 Series pumps. It contains a float switch assembly that can trigger an alarm or
8 Diaphragm & O-ring Material shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
A Aflas without a float switch cover.
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D)
G FKM
T Buna-N
9 Valve Seat Material
D Tungsten Carbide*
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 141
Q155 Medium Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
Q155K 450 1.750 44 78 295 2674 3000 207 500 34
Q155M 450 1.625 41 63 238 2160 3500 241 500 34
Consult factory when operating below 45 rpm.

Maximum Flow at Designated Pressure


85 320

80
300

75
280

70
260

65
500 psi (34 bar) 240
1500 psi (103 bar)
60 3000 psi (207 bar)
220
Q155K
55 Q155 low pressure model shown with Stainless Steel
200 manifold. (Also available with Nickel Aluminum Bronze/NAB
Gallons Per Minute

manifold.)
Liters Per Minute

50
180
45
160
Net Positive
Net Positive Suction
SuctionHead
Head(NPSHr)
(NPSHr)
40 17
500 psi (34 bar)
140 5.05
1750 psi (121 bar)
35
3500 psi (241 bar)
16
Q155M 120
30

100 15 4.55

NPSHr (meters of water)


25
NPSHr (feet of water)

80
20 14

60
15 4.05
13
10 40

20 12
5
3.55

0 0
11
0 50 100 150 200 250 300 350 400 450
Revolutions Per Minute

10 3.05
0 75 150 225 300 375 450
Revolutions Per Minute

142 • www.Hydra-Cell.com
Q155 Series Medium Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
Q155K 3000 (207) 450 78 295 2674 Outlet Valve Retainer: 316 Stainless Steel
Q155M 3500 (241) 450 63 238 2160 Plug-Outlet Valve Port: 316 Stainless Steel
Delivery Inlet Valve Retainer: 316 Stainless Steel
See How to Order on page 145 for customer-specified fluid end
28.33
Pressure psi (bar) gal/rev liters/rev (719)
8.50

Q155K 500 (34) 0.185 0.700 materials choices. (216)

1500 (103) 0.181 0.685 Power End Materials ø 3.00

3000 (207) 0.173 0.654 Crankshaft: Forged Q&T Alloy Steel


(76)

(3

Q155M 500 (34) 0.152 0.575 Connecting Rods: Ductile Iron NEA
OBSTRUC

1750 (121) 0.147 0.556 Crossheads: 12L14 Steel


3500 (241) 0.140 0.530 Crankcase: Ductile Iron
rpm Bearings: Spherical Roller/Bronze Journal
28.70
(729)

Maximum: 450 (outer mains)


Steel Backed Babbitt (crankpin)
44.76

Maximum API 674: 375 (1137)

Minimum: 45 (Consult factory for speeds less than 45 rpm.) Bronze (wristpin, center mains)
Maximum Discharge Pressure
Oil Fill Cap
Metallic Heads: Q155K 3000 psi (207 bar) with Dipstick
Power End
Q155M 3500 psi (241 bar)
Maximum Inlet Pressure 500 psi (34 bar)
Operating Temperature ID Plate

Maximum: 180˚F (82.2˚C) 26


(6

Minimum: 40˚F (4.4˚C)


Consult factory for temperatures outside this range.
Maximum Solids Size 800 microns
Input Shaft Left or Right Side
Inlet Ports Weld-On: 4” / SCH. 40
Rotation
4” NPT, 4” Class 300 RF ANSI Flange
Discharge Ports Weld-On: 2” / SCH. 160 Crankshaft
2” NPT, 2” Class 2500 RTJ ANSI Flange
Plunger Stroke Length 3-1/2 inch (88.9 mm) Fluid End Outlet
Hydraulic Section
Shaft Diameter 3 inch (76.2 mm)
Inlet
Shaft Rotation Uni-directional (See rotation arrow.)
Oil Capacity 32 US quarts (30.3 liters) - blank back cover
Calculating Required Horsepower (kW)*
34 US quarts (32.2 liters) - oil level back cover gpm x psi
See How to Order on page 145 for oil selection;
1,460
= electric motor hp*
see page 100 for oil specification
lpm x bar
Weight
511
= electric motor kW*
Metallic Heads: 1700 lbs. (771 kg) * hp (kW) is required application power.

Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.

www.Hydra-Cell.com • 143
Q155 Medium Pressure Drawings
Threaded Version Inches (mm)
Front View
28.33 2" NPT OUTLET
(719) 19.23
(489)
8.50
(216)

14.23
ø 3.00 (361)
(76)
12.00
(304.8)

NEAREST 4.98
OBSTRUCTION* (126)

8.33
4" NPT INLET (212)
11.50
(292)
28.70
(729) *Contact factory for obstruction distances closer than 12 inches (304.8 m

44.76 1
(1137) (4

Side View
42.89
(1090)
2" NPT OUTLET .75 X .75 KEYWAY 6.13
19.23 (19.05 X 19.05)
(489) 1/2-14 NPT(156)
8.50
(216)
42.89
(1090) 1/2-14 NPT

28.33 14.23 2" NPT OUTLET .75 X .75 KEYWAY


(719) ø 3.00 19.23 (19.05 X 19.05)
(361) 1/2-14 NPT
(76) (489)
8.50 26.25
(216) 12.00 (667)
(304.8)
9.38NPT
1/2-14
(238)
NEAREST 4.9814.23
ø OBSTRUCTION*
3.00 (126)(361)
(76)
12.00
(304.8)
8.33 SAE #10 STRAIGHT THREAD 9.38
NEAREST (212) O-RING BOSS PER SAE J514 (238)
4" NPT INLET 4.98
OBSTRUCTION* (126) 11.50
(292)

*Contact factory for obstruction distances closer than 12 inches (304.8


8.33 mm). SAE #10 STRAIGHT THREAD
(212) O-RING BOSS PER SAE J514 1/2-14 NPT
4" NPT INLET
11.50

Bottom View
(292)
28.70 19.00 7.38
(729) (483) (187)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).

44.76 19.00 7.38


(1137) (483) (187)

15.20
(386)

15.20
(386)
6.13
(156)

6.13
(156)

14.00
(356)
26.25 14.00
(667) (356)
26.25
(667)

4X ø 1.03
(26)
4X ø 1.03
(26)

1/2-14 NPT
1/2-14 NPT

Note: Dimensions are for reference only. Contact factory for certified drawings.

144 • www.Hydra-Cell.com
Q155 Medium Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Q 1 5 5
A complete Q155 Series Medium Pressure Model contains 14 digits including 10 customer-specified design and materials options, for example: Q155MRSTDDESEC.

Medium Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 11 Valve Springs
Q155 Shaft-driven E Elgiloy
5 Performance T Hastelloy C
K Max. 78 gpm (295 l/min) 2674 BPD @ 3000 psi (207 bar) 12 Valve Spring Retainers
M Max. 63 gpm (238 l/min) 2160 BPD @ 3500 psi (241 bar) M PVDF
6 Pump Head Version P Polypropylene
A NPT Threaded Ports (Steel) S 316 SST
C Weld Neck (Steel) T Hastelloy C
D Weld Neck (316L Stainless Steel) 13 Hydra-Oil
E Weld Neck (Hastelloy) A 10W30 standard-duty oil
F Weld Neck (Duplex Alloy 2205 Stainless Steel) B 40-wt. oil
G ANSI Flanged Ports (Duplex Alloy 2205 Stainless Steel) D EPDM-compatible oil
R ANSI Flanged Ports (Steel) E Food-contact oil
S ANSI Flanged Ports (316L Stainless Steel) H 15W50 high-temp severe-duty synthetic oil
T ANSI Flanged Ports (Hastelloy) 14 Oil Level Monitor Cover
7 Pump Head Material C Float switch, normally closed (recommended)
D Nickel Aluminum Bronze (NAB) O Float switch, normally open
G Duplex Alloy 2205 Stainless Steel S Float switch, Class I, Div. 1, Groups C & D, normally closed
S 316 Stainless Steel CF3M T Float switch, Class I, Div. 1, Groups C & D, normally open
T Hastelloy CX2M W Float switch, ATEX/IECEx, 4-20 mA analog output
8 Diaphragm & O-ring Material (qualification required)
A Aflas X Float switch, ATEX/IECEx, discrete output (qualification
E EPDM (requires EPDM-compatible oil - Digit 13 oil code D) required)
G FKM Y No switch, flat back cover
T Buna-N Note: The Oil Level Monitor Cover is an assembly that replaces the previous back cover
9 Valve Seat Material on Q155 Series pumps. It contains a float switch assembly that can trigger an alarm or
D Tungsten Carbide* shutdown when pre-defined levels of high or low oil are reached. It may also be ordered
H 17-4 Stainless Steel without a float switch cover.
N Nitronic 50
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 145
T200 Series Medium Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T200K 400 2.250 57 93 352 3189 3000 207 500 34
T200M 400 2.125 54 83 314 2846 3500 241 500 34
Consult factory when operating below 40 rpm.

Maximum Flow at Designated Pressure


110

400.0

100
375.0

350.0
90

325.0

80 500 psi (34 bar) 300.0


1500 psi (103 bar)
3000 psi (207 bar)
275.0
T200K
70

250.0
T200 Series pumps feature the Hydra-Cell seal-less design,
Gallons Per Minute

Liters Per Minute

60 eliminating clean-up costs from leaking seals or packing and


225.0
protecting operators from dangerous fluids such as those
containing hydrogen sulfide.
T200M 200.0
50 500 psi (34 bar)
1750 psi (121 bar)
175.0
3500 psi (241 bar)
Net Positive Suction Head (NPSHr)
40 150.0
5.56
18.0
5.46
125.0
5.36
30
5.26
100.0 17.0 5.16

NPSHr (meters of water)


5.06
NPSHr (feet of water)

20 75.0 4.96
16.0 4.86

50.0 4.76

10 4.66
15.0 4.56
25.0
4.46
4.36
0 0.0
14.0 4.26
40 85 130 175 220 265 310 355 400
4.16
Revolutions Per Minute
4.06
13.0 3.96
40 80 120 160 200 240 280 320 360 400
Revolutions Per Minute

146 • www.Hydra-Cell.com
T200 Series Medium Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T200K 3000 (207) 400 93 352 3189 Duplex Alloy 2205 Stainless Steel
T200M 3500 (241) 400 83 314 2846 Hastelloy C
Delivery Valve Spring Retainer: Hastelloy C / PVDF
56.72
Pressure psi (bar) gal/rev liters/rev Inlet/Outlet Valve Retainer: 316 Stainless Steel
(1440.6)
T200K 40.05 500 (34) 0.251 0.950 9.99
(253.8)
Duplex Alloy
31.62 2205 Stainless Steel
(803)
(1017.4)
1500 (103) 0.246 0.931 Hastelloy C
1.00 X 1.00 KEYWAY
(25.4)
3000 (207) 0.233 0.880 See How to Order on page 149 for customer-specified fluid end
T200M 500 (34) 0.225 2″ NPT OUTLET 0.851 material choices.
1750 (121) 0.218 2.46 0.825 Power End Materials
3500 (241) 0.208 (62.4) 0.785 Crankshaft: Ductile Iron
rpm 12.00 Connecting Rods: Ductile Iron
(304.8)
Maximum: 400
8.60
(218.4) NEAREST
Crossheads: Ductile Iron
OBSTRUCTION*
Maximum API 674: 310 Crankcase: Ductile Iron
17.21 Minimum: 40 (Consult factory for speeds less than 40 rpm.) Bearings: Spherical Roller (main)
(437)
Maximum Discharge Pressure 4″ NPT INLET
.71 Steel-backed Tri-metal
13.50 12.75(crankpin)
(17.9) (342.9) (323.9)
Metallic Heads: T200K distances 3000
*Contact factory for obstruction psi 12(207
closer than bar)
inches (304.8 mm). Bronze (wristpin)
32.50
(825.5)
2X(717.6)
28.25 T200M 3500 psi (241 bar) Power End
Maximum Inlet Pressure 500 psi (34 bar) Oil Fill Cap
Operating Temperature with Dipstick
Ø 4.00 9.46
(101.6) Maximum: (240.2) 180˚F (82.2˚C) 11.30 Crankshaft Float Switch
(287) Port
Minimum:
1-11.5 NPT 40˚F (25.4)
(4.4˚C)
4X Ø 1.00
Oil Temperature
Consult factory for temperatures outside this range. Probe Port
Maximum Solids Size 800 microns
Input Shaft Right Side
Inlet Ports Weld-On: 4” / SCH. 40
4” NPT, 4” Class 300 RF ANSI Flange
Discharge Ports Weld-On: 2” / SCH. 160 29.00 Rotation
(736.6)
2” NPT, 2” Class 2500 RTJ ANSI Flange ID Plate
Plunger Stroke Length 5 inch (127 mm) Outlet
Shaft Diameter 4 inch (101.6 mm)
Hydraulic Section Fluid End
Shaft Rotation Uni-directional (See rotation arrow.) NOTES:
Inlet
Oil Capacity 80 US quarts (75.7 liters) - blank back cover 1. ALL DIMENSIONS ARE NOMINAL
2. FLUID CONNECTION SIDE IS REVERSIBLE
See How to Order on page 149 for oil selection; 3. OIL DRAIN SIDE IS REVERSIBLE

SAE #16 STRAIGHT THREAD


O-RING BOSS PER SAE J514 see page 100 for oil specification
Weight Calculating Required Horsepower (kW)*
gpm x psi
Metallic Heads: 3000 lbs. (1361 kg) = electric motor hp*
1,460

lpm x bar
= electric motor kW*
511
* hp (kW) is required application power.

Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.

www.Hydra-Cell.com • 147
T200 Series Medium Pressure
Representative Drawings
Threaded Version Inches (mm)
Side View
56.72
(1440.6) 9.99 31.62
12.95 40.05 (253.8) (803)
(329) (1017.4)
1.00 X 1.00 KEYWAY
(25.4)

2″ NPT OUTLET
9.13
(231.8)

2.46
(62.4)

12.00
(304.8)
8.60
11.50 (218.4)
(292.1) NEAREST
OBSTRUCTION*

17.21 56.72
(437) (1440.6) 4″ NPT INLET 9.99 31.62
12.95 40.05 .71 (253.8) 13.50 (803)
(329) (1017.4) (17.9) (342.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
1.00 X 1.00 KEYWAY
56.72 (25.4) 2X 28.25 (825.5
2X 11.25
(1440.6)
(285.8) (717.6) 9.99 31.62
40.05 (253.8)
2″ NPT OUTLET (803)
9.13 (1017.4)
(231.8)
1.00 X 1.00 KEYWAY
(25.4) 2.46
Ø 4.00 9.46 (62.4)
(101.6) (240.2) 11.30
2″ NPT OUTLET
(287)
1-11.5 NPT 4X Ø 1.00 12.00
(25.4) (304.8)
Front View
8.60
11.50 2.46 (218.4)
(292.1) (62.4) NEAREST
OBSTRUCTION*

12.00
(304.8)
17.21 8.60
(437) (218.4)
4″NEAREST
NPT INLET
OBSTRUCTION* .71 13.50
Bottom View (17.9) (342.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
17.21 (825.5
(437) 2X 11.25 2X 28.25
(285.8) 4″ NPT INLET
(717.6) 29.00
19.00 .71 (736.6) 13.50 12.75
(482.6) (17.9) (342.9) (323.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
(825.5)
5 2X 28.25
(717.6) Ø 4.00 9.46
(101.6) (240.2) 11.30
(287)
1-11.5 NPT 4X Ø 1.00
(25.4) NOTES:

Ø 4.00 9.46 1. ALL DIMENSIONS ARE NOMINAL


(101.6) (240.2) 11.30 2. FLUID CONNECTION SIDE IS REVERSIBLE
(287) 3. OIL DRAIN SIDE IS REVERSIBLE
1-11.5 NPT 4X Ø 1.00
(25.4)
SAE #16 STRAIGHT THREAD
O-RING BOSS PER SAE J514

29.00
19.00 (736.6)
(482.6)

29.00
(736.6)

NOTES:

1. ALL DIMENSIONS ARE NOMINAL


2. FLUID CONNECTION SIDE IS REVERSIBLE
3. OIL DRAIN SIDE IS REVERSIBLE

SAE #16 STRAIGHT THREAD NOTES:


O-RING BOSS PER SAE J514
1. ALL DIMENSIONS ARE NOMINAL
2. FLUID CONNECTION SIDE IS REVERSIBLE
3. OIL DRAIN SIDE IS REVERSIBLE

SAE #16 STRAIGHT THREAD


Note: Dimensions
O-RING BOSS are for reference
PER SAE J514 only. Contact factory for certified drawings.

148 • www.Hydra-Cell.com
T200 Series Medium Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 2 0 0 T
A complete T200 Series Medium Pressure Model Number contains 14 digits including 9 customer-specified design and materials options, for example: T200KADGHFETAC.

Medium Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 10 Valve Material
T200 Shaft-driven F 17-4 Stainless Steel
5 Performance N Nitronic 50
K Max. 93 gpm (352 l/min) 3189 BPD @ 3000 psi (207 bar) T Hastelloy C
M Max. 83 gpm (314 l/min) 2846 BPD @ 3500 psi (241 bar) 11 Valve Springs
6 Pump Head Version E Elgiloy
A NPT Threaded Ports (Steel) T Hastelloy C
C Weld Neck (Steel) 12 Valve Spring Retainers
D Weld Neck (316L Stainless Steel) T Hastelloy C / PVDF
E Weld Neck (Hastelloy C) 13 Hydra-Oil
F Weld Neck (Duplex Alloy 2205 Stainless Steel) A 10W30 standard-duty oil
G ANSI Flanged Ports (Duplex Alloy 2205 Stainless Steel) B 40-wt. oil
R ANSI Flanged Ports (Steel) H 15W50 high-temp severe-duty synthetic oil
S ANSI Flanged Ports (316L Stainless Steel) 14 Oil Level Monitoring
T ANSI Flanged Ports (Hastelloy C) C Float switch, normally closed (recommended)
7 Pump Head Material O Float Switch, normally open
D Nickel Aluminum Bronze (NAB) Y No switch, flat back cover
G Duplex Alloy 2205 Stainless Steel
S CF3M (316L) Stainless Steel
T Hastelloy CX2M
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C

www.Hydra-Cell.com • 149
T200 Series High Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
T200P 400 2.000 51 72 272 2469 4000 276 500 34
T200Q 400 1.875 48 63 238 2160 4500 310 500 34
Consult factory when operating below 40 rpm.

Maximum Flow at Designated Pressure


90

325.0

80
300.0

275.0
70
500 psi (34 bar)
2000 psi (138 bar) 250.0
4000 psi (276 bar)

T200P
60 225.0
T200 Series pumps feature the Hydra-Cell seal-less design,
eliminating clean-up costs from leaking seals or packing and
protecting operators from dangerous fluids such as those
200.0
containing hydrogen sulfide.
Gallons Per Minute

Liters Per Minute

50

175.0
Net Positive Suction Head (NPSHr)
40 150.0 5.56
18.0
5.46
T200Q 5.36
500 psi (34 bar)
125.0 5.26

30 2250 psi (155 bar) 17.0 5.16


4500 psi (310 bar)
NPSHr (meters of water)
5.06
NPSHr (feet of water)

100.0 4.96
16.0 4.86
4.76
20 75.0
4.66
15.0 4.56
4.46
50.0
4.36

10 14.0 4.26
4.16
25.0
4.06
13.0 3.96
40 80 120 160 200 240 280 320 360 400
0 0.0 Revolutions Per Minute
40 85 130 175 220 265 310 355 400
Revolutions Per Minute

150 • www.Hydra-Cell.com
T200 Series High Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Diaphragm Follower Screw: 316 Stainless Steel
T200P 4000 (276) 400 72 272 2469 Duplex Alloy 2205 Stainless Steel
T200Q 4500 (310) 400 63 238 2160 Hastelloy C
Delivery Valve Spring Retainer: Hastelloy C / PVDF
Pressure psi (bar) gal/rev liters/rev Inlet/Outlet Valve Retainer: 316 Stainless Steel
T200P 500 (34) 0.198 0.749 Duplex Alloy 2205 Stainless Steel
56.72
(1440.6) 2000 (138) 0.193 0.731 9.99
Hastelloy31.62
C

40.05
(1017.4) 4000 (276) 0.180 0.681 See How to Order on page 153 for customer-specified fluid end
(253.8) (803)

1.00 X 1.00 KEYWAY


(25.4) T200Q 500 (34) 0.173 0.655 material choices.
2250 (155) 0.168 2″ NPT OUTLET 0.636 Power End Materials
4500 (310) 0.158 0.596 Crankshaft: Ductile Iron
rpm 2.46
(62.4)
Connecting Rods: Ductile Iron
Maximum: 400 Crossheads: Ductile Iron
12.00

Maximum API 674: 310 8.60


(304.8)
Crankcase: Ductile Iron
(218.4) NEAREST
OBSTRUCTION* Bearings: Spherical Roller (main)
Minimum: 40 (Consult factory for speeds less than 40 rpm.)
Maximum Discharge Pressure Steel-backed Tri-metal (crankpin)
17.21
(437)
Metallic Heads: T200P
4″ NPT INLET 4000 psi (276 bar) Bronze (wristpin)
.71 13.50 12.75
T200Q 4500 psi (310(17.9)
bar)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
(342.9) (323.9)

32.50
Maximum
2X 28.25 Inlet Pressure 500 psi (34 bar) (825.5)
(717.6) Power End
Operating Temperature
Oil Fill Cap
Maximum: 180˚F (82.2˚C) with Dipstick
Ø 4.00
(101.6)
Minimum: (240.2)
9.46 40˚F (4.4˚C) Float Switch
11.30 Crankshaft
1-11.5 NPT
Consult factory for temperatures4XoutsideØ 1.00 this range.
(287) Port
(25.4)
Maximum Solids Size 800 microns Oil Temperature
Input Shaft Right Side Probe Port
Inlet Ports Weld-On: 4” / SCH. 40
4” NPT, 4” Class 300 RF ANSI Flange
Discharge Ports Weld-On: 2” / SCH. 160
2” NPT, 2” Class 2500 RTJ ANSI 29.00
Flange Rotation
Plunger Stroke Length 5 inch (127 mm) (736.6)
ID Plate
Shaft Diameter 4 inch (101.6 mm) Outlet
Shaft Rotation Uni-directional (See rotation arrow.)
Oil Capacity 80 US quarts (75.7 liters) - blank back cover Hydraulic Section Fluid End

See How to Order on page 153 for oil selection;


NOTES:

1. ALL DIMENSIONS ARE NOMINAL


Inlet
see page 100 for oil specification 2.
3.
FLUID CONNECTION SIDE IS REVERSIBLE
OIL DRAIN SIDE IS REVERSIBLE

Weight
SAE #16 STRAIGHT THREAD Calculating Required Horsepower (kW)*
O-RING BOSS PER SAE J514
gpm x psi
Metallic Heads: 3000 lbs. (1361 kg) = electric motor hp*
1,460

lpm x bar
= electric motor kW*
511
* hp (kW) is required application power.

Attention!
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.

www.Hydra-Cell.com • 151
T200 Series High Pressure
Representative Drawings
Threaded Version Inches (mm)
Side View
56.72
(1440.6) 9.99 31.62
12.95 40.05 (253.8) (803)
(329) (1017.4)
1.00 X 1.00 KEYWAY
(25.4)

2″ NPT OUTLET
9.13
(231.8)

2.46
(62.4)

12.00
(304.8)
8.60
11.50 (218.4)
(292.1) NEAREST
OBSTRUCTION*

17.21 56.72
(437) (1440.6) 4″ NPT INLET 9.99 31.62
12.95 40.05 .71 (253.8) 13.50 (803)
(329) (1017.4) (17.9) (342.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
1.00 X 1.00 KEYWAY
56.72 (25.4) 2X 28.25 (825.5
2X 11.25
(1440.6)
(285.8) (717.6) 9.99 31.62
40.05 2″(253.8)
NPT OUTLET (803)
9.13 (1017.4)
(231.8)
1.00 X 1.00 KEYWAY
(25.4) 2.46
Ø 4.00 9.46 (62.4)
(101.6) (240.2) 11.30
2″ NPT OUTLET
(287)
1-11.5 NPT 4X Ø 1.00 12.00
(25.4) (304.8)
Front View
8.60
11.50 2.46 (218.4)
(292.1) (62.4) NEAREST
OBSTRUCTION*

12.00
(304.8)
17.21 8.60
(437) (218.4) NEAREST
4″ NPT INLET
OBSTRUCTION* .71 13.50
Bottom View (17.9) (342.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
17.21 (825.5
(437) 2X 11.25 2X 28.25
(285.8) 4″ NPT INLET
(717.6) 29.00
19.00 .71 (736.6) 13.50 12.75
(482.6) (17.9) (342.9) (323.9)
*Contact factory for obstruction distances closer than 12 inches (304.8 mm). 32.50
(825.5)
25 2X 28.25
8) (717.6) Ø 4.00 9.46
(101.6) (240.2) 11.30
(287)
1-11.5 NPT 4X Ø 1.00
(25.4) NOTES:

Ø 4.00 9.46 1. ALL DIMENSIONS ARE NOMINAL


(101.6) (240.2) 11.30 2. FLUID CONNECTION SIDE IS REVERSIBLE
(287) 3. OIL DRAIN SIDE IS REVERSIBLE
1-11.5 NPT 4X Ø 1.00
(25.4)
SAE #16 STRAIGHT THREAD
O-RING BOSS PER SAE J514

29.00
19.00 (736.6)
(482.6)

29.00
(736.6)

NOTES:

1. ALL DIMENSIONS ARE NOMINAL


2. FLUID CONNECTION SIDE IS REVERSIBLE
3. OIL DRAIN SIDE IS REVERSIBLE

SAE #16 STRAIGHT THREAD NOTES:


O-RING BOSS PER SAE J514
1. ALL DIMENSIONS ARE NOMINAL
2. FLUID CONNECTION SIDE IS REVERSIBLE
3. OIL DRAIN SIDE IS REVERSIBLE

SAE #16 STRAIGHT THREAD


Note: Dimensions
O-RING BOSSare
PERfor
SAEreference
J514 only. Contact factory for certified drawings.

152 • www.Hydra-Cell.com
T200 Series High Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
T 2 0 0 T
A complete T200 Series High Pressure Model Number contains 14 digits including 9 customer-specified design and materials options, for example: T200PADGHFETAC.

High Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 10 Valve Material
T200 Shaft-driven F 17-4 Stainless Steel
5 Performance N Nitronic 50
P Max. 72 gpm (272 l/min) 2469 BPD @ 4000 psi (276 bar) T Hastelloy C
Q Max. 63 gpm (238 l/min) 2160 BPD @ 4500 psi (310 bar) 11 Valve Springs
6 Pump Head Version E Elgiloy
A NPT Threaded Ports (Steel) T Hastelloy C
C Weld Neck (Steel) 12 Valve Spring Retainers
D Weld Neck (316L Stainless Steel) T Hastelloy C / PVDF
E Weld Neck (Hastelloy C) 13 Hydra-Oil
F Weld Neck (Duplex Alloy 2205 Stainless Steel) A 10W30 standard-duty oil
G ANSI Flanged Ports (Duplex Alloy 2205 Stainless Steel) B 40-wt. oil
R ANSI Flanged Ports (Steel) H 15W50 high-temp severe-duty synthetic oil
S ANSI Flanged Ports (316L Stainless Steel) 14 Oil Level Monitoring
T ANSI Flanged Ports (Hastelloy C) C Float switch, normally closed (recommended)
7 Pump Head Material O Float Switch, normally open
D Nickel Aluminum Bronze (NAB) Y No switch, flat back cover
G Duplex Alloy 2205 Stainless Steel
S CF3M (316L) Stainless Steel
T Hastelloy CX2M
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C

www.Hydra-Cell.com • 153
Q330 Medium Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
Q330K 400 2.250 57 153 579 5247 3000 207 500 34
Q330M 400 2.125 54 136 514 4664 3500 241 500 34
Consult factory when operating below 40 rpm.

Maximum Flow at Designated Pressure


170
625
160
600

575
150
550
140 525

500
130
475 Q330 Series pumps feature the Hydra-Cell seal-less design,
500 psi (34 bar)
1500 psi (103 bar)
eliminating clean-up costs from leaking seals or packing and
120 450
3000 psi (207 bar) protecting operators from dangerous fluids such as those
Q330K
containing hydrogen sulfide.
425
110
400

100 375
Gallons Per Minute

Q300 Medium Pressure & High Pressure


Liters Per Minute

Net Positive Suction Head (NPSHr)


90
350
Net Positive Suction Head (NPSHr)
325
22
80 300 6.57
500 psi (34 bar)
1750 psi (121 bar) 21
275 6.32
70 3500 psi (241 bar)

Q330M 250 20 6.07

NPSHr (meters of water)


NPSHr (feet of water)

60 225
19 5.82

200
5.57
50 18
175
5.32

40 150 17
5.07

125 16
30 4.82
100
15 4.57
20 75 40 80 120 160 200 240 280 320 360 400
Revolutions Per Minute

50
10
25

0 0
40 85 130 175 220 265 310 355 400
Revolutions Per Minute

154 • www.Hydra-Cell.com
Q330 Medium Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Manifold: Nickel Aluminum Bronze (NAB)
Q330K 3000 (207) 400 153 579 5247 Diaphragm/Elastomers: FKM
Q330M 3500 (241) 400 136 514 4664 Buna-N
Delivery Diaphragm Follower Screw: 316 Stainless Steel
Pressure psi (bar) gal/rev liters/rev Valve Spring Retainer: Hastelloy C
Q330K 500 (34) 0.413 1.563 Check Valve Spring: Elgiloy
1500 (103) 0.400 1.515 Hastelloy C
3000 (207) 0.383 1.450 Valve Disc/Seat: 17-4 Stainless Steel
Q330M 500 (34) 0.369 1.395 Nitronic 50
1750 (121) 0.357 1.351 Hastelloy C
3500 (241) 0.342 1.293 Outlet Valve Retainer: Austenitic Stainless Steel
rpm Plug-Outlet Valve Port: 316 Stainless Steel
Maximum: 400 Inlet Valve Retainer: Austenitic Stainless Steel
Maximum API 674: 310 Power End Materials
Minimum: 40 (Consult factory for speeds less than 40 rpm.) Crankshaft: Ductile Iron
Maximum Discharge Pressure Connecting Rods: Ductile Iron
Metallic Heads: Q330K 3000 psi (207 bar) Crossheads: Ductile Iron
Q330M 3500 psi (241 bar)
9.94 45.62
Crankcase: (252.5) Ductile Iron
(1158.6)

Maximum Inlet Pressure 500 psi (34 bar) Bearings: Spherical Roller Journal
Operating Temperature
1.00 x 1.00
(25.4 x 25.4)
(outer mains)
Maximum: 180˚F (82.2˚C) KEYWAY
Steel Backed Tri-metal (crankpin) O

Minimum: 40˚F (4.4˚C) Bronze (wristpin, center mains)


Consult factory for temperatures outside this range.
Maximum Solids Size 800 microns
Input Shaft Right Side
Inlet Ports Weld-On: 6 inch / SCH. 40
6 inch NPT, 6 inch Class 300 RF ANSI 20.13 21.00
Discharge Ports Weld-On: 3 inch / SCH. XXH (511.2) (533.4)

3 inch NPT, 3 inch Class 2500 RTJ ANSI 46.42


(1179.1)

Plunger Stroke Length 5 inch (127 mm)


Shaft Diameter 4 inch (101.6 mm) Crankshaft
Oil Fill Cap with
Shaft Rotation Uni-directional (See rotation arrow.) Dipstick
Rotation
Oil Capacity 110 US quarts (104.1 liters) Power End
Weight Hydraulic
ID Plate
Metallic Heads: 5000 lbs. (2268 kg) Section

Calculating Required Horsepower (kW)*


gpm x psi
= electric motor hp*
1,460
Float Switch
lpm x bar Port
= electric motor kW*
511 Oil Drain
* hp (kW) is required application power.
Fluid End Oil Temperature
Probe Port
Attention!
When sizing motors with variable speed drives (VFD): It is very Outlet
important to select a motor and a VFD rated for constant torque Inlet
inverter duty service and that the motor is rated to meet the torque
requirements of the pump throughout desired speed range.

www.Hydra-Cell.com • 155
Q330 Medium Pressure Drawings
Threaded Version Inches (mm)
Front View
9.94 45.62
(252.5) (1158.6)

3" NPT OUTLET


1.00 x 1.00 12.00
(25.4 x 25.4) (304.8)
KEYWAY NEAREST
OBSTRUCTION* 2.45
(62.4)

10.35
(262.9)

3.73
6" NPT INTLET (94.6)
20.13 21.00
(511.2) (533.4)

46.42 *Contact factory for obstruction distances closer than 12 inch


(1179.1)

Side View
56.80
(1442.7)

.62 56.80
58.6) (1442.7)
3" NPT OUTLET
12.00
(304.8) 3" NPT OUTLET 9.13
NEAREST (231.8)
12.00
OBSTRUCTION* 43.00
(304.8)2.45 9.13
(1092.2)
NEAREST(62.4) (231.8)
OBSTRUCTION* 2.45
(62.4)
10.35
11.50
(262.9)
(292.1)
10.35
11.50
(262.9)
(292.1)

19.71
(500.6)
3.73 19.71
6" NPT INTLET (94.6) (500.6)
3.73
21.00 6" NPT INTLET (94.6)
40.13 13.00
(533.4) 21.00 (1019.3)
40.13 (330.3)
13.00
(533.4) (1019.3) (330.3)

*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
46.42 *Contact factory for obstruction distances closer than 12 inches (304.8 mm).
179.1)

Bottom View
4X
4XØØ1.00
1.00
(25.4)
(25.4)

43.00
43.00 (1092.2) 33.00
(1092.2) 33.00
(838.2)
(838.2)

16.25
Ø 4.00 (412.8)
(101.6) 16.25
Ø 4.00 (412.8)
(101.6)

28.25 11.25
(717.6) (285.8)

28.25 11.25
(717.6) (285.8)

Note: Dimensions are for reference only. Contact factory for certified drawings.

156 • www.Hydra-Cell.com
Q330 Medium Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Q 3 3 0 D T
A complete Q330 Series Medium Pressure Model Number contains 14 digits including 8 customer-specified design and materials options, for example: Q330KDDGHFETA.

Medium Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 14 Oil Level Monitor Cover
Q330 Shaft-driven C Float switch, normally closed (recommended)
5 Performance O Float switch, normally open
K Max. 153 gpm (579 l/min) 5247 BPD @ Y No switch, flat back cover
3000 psi (207 bar)
M Max. 136 gpm (514 l/min) 4664 BPD @
3500 psi (241 bar)
6 Pump Head Version
A NPT Ports (Steel)
C Weld Neck (Steel)
D Weld Neck (316L Stainless Steel)
G ANSI Flanged Ports (Duplex Stainless Steel)
T ANSI Flanged Ports (Hastelloy)
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
12 Valve Spring Retainers
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
B 40-wt. oil
H 15W50 high-temp severe-duty synthetic oil

www.Hydra-Cell.com • 157
Q330 High Pressure Performance
Capacities
Max. Pressure Ratings
Max. Input Plunger Dia. Max. Flow Capacities Discharge Inlet
Model rpm Inches mm gpm l/min BPD psi bar psi bar
Q330P 400 2.000 51 117 442 4011 4000 276 500 34
Q330Q 400 1.875 48 104 393 3566 4500 310 500 34
Consult factory when operating below 40 rpm.

Maximum Flow at Designated Pressure

500
130

475

120
450

500 psi (34 bar) 425


110 2000 psi (138 bar)
4000 psi (276 bar) 400
Q330P
100 375 Q330 Series pumps feature the Hydra-Cell seal-less design,
eliminating clean-up costs from leaking seals or packing and
350 protecting operators from dangerous fluids such as those
90 containing hydrogen sulfide.
325

80 300
Gallons Per Minute

Liters Per Minute

Q300 Medium Pressure & High Pressure


Net Positive Suction Head (NPSHr)

70
275
Net Positive Suction Head (NPSHr)
250 22
6.57
500 psi (34 bar)
60 225
2250 psi (155 bar) 21
6.32
4500 psi (310 bar)
200
Q330Q 20 6.07

NPSHr (meters of water)


50
NPSHr (feet of water)

175 5.82
19

40 150 5.57
18

5.32
125
17
30
5.07
100
16
4.82
20 75
15 4.57
40 80 120 160 200 240 280 320 360 400
50 Revolutions Per Minute
10
25

0 0
40 85 130 175 220 265 310 355 400
Revolutions Per Minute

158 • www.Hydra-Cell.com
Q330 High Pressure Specifications
Flow Capacities Fluid End Materials
Model Pressure psi (bar) rpm gpm l/min BPD Manifold: Nickel Aluminum Bronze (NAB)
Q330P 4000 (276) 400 117 442 4011 Diaphragm/Elastomers: FKM
Q330Q 4500 (310) 400 104 393 3566 Buna-N
Delivery Diaphragm Follower Screw: 316 Stainless Steel
Pressure psi (bar) gal/rev liters/rev Valve Spring Retainer: Hastelloy C
Q330P 500 (34) 0.327 1.236 Check Valve Spring: Elgiloy
2000 (138) 0.314 1.187 Hastelloy C
4000 (276) 0.293 1.107 Valve Disc/Seat: 17-4 Stainless Steel
Q330Q 500 (34) 0.287 1.085 Nitronic 50
2250 (155) 0.278 1.052 Hastelloy C
4500 (310) 0.260 0.984 Outlet Valve Retainer: Austenitic Stainless Steel
rpm Plug-Outlet Valve Port: 316 Stainless Steel
Maximum: 400 Inlet Valve Retainer: Austenitic Stainless Steel
Maximum API 674: 310 Power End Materials
Minimum: 40 (Consult factory for speeds less than 40 rpm.) Crankshaft: Ductile Iron
Maximum Discharge Pressure Connecting Rods: Ductile Iron
Metallic Heads: Q330P 4000 psi (276 bar) Crossheads: Ductile Iron
Q330Q 4500 psi (310 bar) Crankcase: 9.94
Ductile Iron45.62

Maximum Inlet Pressure 500 psi (34 bar) Bearings: (252.5)


Spherical Roller Journal
(1158.6)

Operating Temperature (outer mains)


Maximum: 180˚F (82.2˚C)
1.00 x 1.00
(25.4 x 25.4)
Steel Backed Tri-metal (crankpin)
Minimum: 40˚F (4.4˚C) KEYWAY
Bronze (wristpin, center mains)
Consult factory for temperatures outside this range.
Maximum Solids Size 800 microns
Input Shaft Right Side
Inlet Ports Weld-On: 6 inch / SCH. 40
6 inch NPT, 6 inch Class 300 RF ANSI
Discharge Ports Weld-On: 3 inch / SCH. XXH 20.13 21.00
3 inch NPT, 3 inch Class 2500 RTJ ANSI (511.2) (533.4)

Plunger Stroke Length 5 inch (127 mm) 46.42


(1179.1)

Shaft Diameter 4 inch (101.6 mm)


Shaft Rotation Uni-directional (See rotation arrow.) Oil Fill Cap with
Crankshaft
Oil Capacity 110 US quarts (104.1 liters) Dipstick
Rotation
Weight Power End
Metallic Heads: 5000 lbs. (2268 kg) ID Plate
Hydraulic
Section

Calculating Required Horsepower (kW)*


gpm x psi
= electric motor hp*
1,460

lpm x bar
= electric motor kW* Float Switch
511 Port
* hp (kW) is required application power.
Oil Drain
Fluid End Oil Temperature
Attention!
Probe Port
When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque Outlet
inverter duty service and that the motor is rated to meet the torque
Inlet
requirements of the pump throughout desired speed range.

www.Hydra-Cell.com • 159
Q330 High Pressure Drawings
Threaded Version Inches (mm)
Front View
9.94 45.62
(252.5) (1158.6)

3" NPT OUTLET


1.00 x 1.00 12.00
(25.4 x 25.4) (304.8)
KEYWAY NEAREST
OBSTRUCTION 2.45
(62.4)

10.35
(262.9)

3.73
6" NPT INTLET (94.6)
20.13 21.00
(511.2) (533.4)
*Contact factory for obstruction distances closer than 12 inch
46.42
(1179.1)

Side View
56.84
(1443.6)

43.00
3" NPT OUTLET (1092.2)
12.00
(304.8) 9.13
45.62 NEAREST 56.84 (231.8)
(1158.6) OBSTRUCTION 2.45 (1443.6)
(62.4)

3" NPT OUTLET


10.35
(262.9) 11.50
12.00
(292.1) 9.13
(304.8)
NEAREST (231.8)
OBSTRUCTION 2.45
(62.4)

19.71
10.35 (500.6)
3.73 11.50
(262.9)
6" NPT INTLET (94.6) (292.1)
21.00 40.17 13.00
(533.4) (1020.3) (330.3) 2
(7
*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
19.71
(500.6)
3.73 4X Ø 1.00

Bottom View
6" NPT INTLET (94.6) (25.4)
21.00 40.17 13.00
(533.4) (1020.3) (330.3)

*Contact factory for obstruction distances closer than 12 inches (304.8 mm).
46.42
(1179.1)

4X Ø 1.00
(25.4)

43.00
(1092.2) 33.00
(838.2)

43.00
(1092.2) 33.00
(838.2)

16.25
Ø 4.00 (412.8)
(101.6)

28.25 11.25 16.25


(717.6) (285.8) (412.8)
Ø 4.00
(101.6)

28.25 11.25
(717.6) (285.8)

Note: Dimensions are for reference only. Contact factory for certified drawings.

160 • www.Hydra-Cell.com
Q330 High Pressure How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Q 3 3 0 D T
A complete Q330 Series High Pressure Model Number contains 14 digits including 8 customer-specified design and materials options, for example: Q330QRDGTTTTA.

High Pressure
Order Order
Digit Code Description Digit Code Description
1-4 Pump Configuration 14 Oil Level Monitor Cover
Q330 Shaft-driven C Float switch, normally closed (recommended)
5 Performance O Float switch, normally open
P Max. 117 gpm (442 l/min) 4011 BPD @ Y No switch, flat back cover
4000 psi (276 bar)
Q Max. 104 gpm (393 l/min) 3566 BPD @
4500 psi (310 bar)
6 Pump Head Version
A NPT Ports (Steel)
C Weld Neck (Steel)
D Weld Neck (316L Stainless Steel)
G ANSI Flanged Ports (Duplex Stainless Steel)
T ANSI Flanged Ports (Hastelloy)
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
11 Valve Springs
E Elgiloy
T Hastelloy C
12 Valve Spring Retainers
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
B 40-wt. oil
H 15W50 high-temp severe-duty synthetic oil

www.Hydra-Cell.com • 161
Hydra-Cell® Metering Solutions Pump Selection

P100 Page 160 P200 Page 162 P300 Page 164

P400 Page 166 P500 Page 168 P600 Page 170

MT8 Page 172

162 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
Maximum Flow Rates (gph) with 1800 rpm Motor Speed
3500
(241)

3000
(207)
Pressure: pounds per square inch (bar)

2500
(172)

2000
(138) MT8

1500
(103) P300

1000
(69)

P100 P200 P400 P500 P600


500
(34)

0
0 10 20 30 40 50 60 70 80 90 100 110 120 200 210 220 410 420 430 440 450
Flow: gallons per hour
Flows shown in the graph above and listed in the chart below for each metering pump are based upon lab testing of multiple pumps. However, flows listed are approximate
values and pumps must be calibrated once installed into any system. Flow variations will occur, but calibration will ensure proper pump performance.

Specifications for 1800 & 3600 rpm Motor Speed

Motor Maximum Maximum Discharge Maximum Operating Maximum


Speed Capacity Pressure psi (bar) Temperature F (C)3 Inlet Pressure
Model1 rpm gph Non-metallic2 Metallic Non-metallic Metallic psi (bar)
MT8 1800 8.0 350 (24) 3500 (241) 140˚ (60˚) 250˚ (121˚) 500 (34)4
P100 1800 13.5 350 (24) 1500 (103) 140˚ (60˚) 250˚ (121˚) 250 (17)
P100 3600 27.0 350 (24) 1500 (103) 140˚ (60˚) 250˚ (121˚) 250 (17)
P200 1800 40.5 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
P200 3600 81.0 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
P300 1800 40.6 N/A 2500 (172) N/A 250˚ (121˚) 500 (34)
P300 3600 81.4 N/A 2500 (172) N/A 250˚ (121˚) 500 (34)
P400 1800 121.1 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
P400 3600 242.8 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
P500 1800 212.8 N/A 2500 (172) N/A 250˚ (121˚) 500 (34)
P500 3600 425.9 N/A 2500 (172) N/A 250˚ (121˚) 500 (34)
P600 1800 444.8 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
P600 3600 890.3 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)

1 Ratings are for X-cam design.


2 350 psi (24 bar) maximum with PVDF or PVC (MT8 only) liquid ends; 250 psi (17 bar) maximum with Polypropylene liquid end (P Series only).
3 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
4 300 psi (20 bar) maximum with non-metallic MT8 models.

www.Hydra-Cell.com • 163
Hydra-Cell® Metering Pumps Design Advantages
Accurate, Reliable Electronic Flow
Control
Unlike metering pumps that use manual stroke adjusters,
Hydra-Cell P Series metering pumps use Variable Frequency
Drive (VFD) electronic flow adjustment to maintain greater
accuracy over the entire turndown range. This reduces the
possibility of operator error, pumping inaccuracies, lost motion,
and chance of leakage.
• Solid-state electronics are unlikely to fail.
• Metering is linear over the entire range.
• Volume per stroke is constant and a known value.
• Easy calibration of the desired feed rate.
• Rate of change is virtually instantaneous (0 to maximum rpm
in 0.3 seconds) with AC motor.
Achieve Economy through
Greater Choice of Materials Technology
Enhances Capability • Smaller footprint with the same capability as larger pumps
lowers acquisition costs and saves valuable space in the
facility.
• Each model covers an extensive range of pressures and
flows - no need for different plunger and liquid end sizes to
accommodate increases.
• Inherent simplicity of the Hydra-Cell design allows versatile
application compared to complex metering pumps that may
require expensive construction changes to meet specific
needs.
• A replenishment valve in every piston assembly ensures
optimum actuating oil on every stroke for continuous
accuracy.
Some metering pump manufacturers offer only PTFE
• Lower parts and maintenance costs.
diaphragms, which require more frequent and costly
replacement due to stress and low processing temperatures. • Separate gearbox makes it easy to change applications while
Hydra-Cell metering pumps can be equipped with a variety of preventing cross-contamination of actuating oil.
diaphragm materials (FKM, Buna-N, EPDM, Neoprene, Aflas, • Multiplexing capability enables mixing ratios of multiple
FFKM and PTFE). This enables Hydra-Cell metering pumps to fluids in flexible, economical ways.
operate over a wider range of processing applications. Pumps Shown
In addition, several Hydra-Cell metering pump packages are to Scale
available with special materials such as Hastelloy C and PVDF.
Both the Hydra-Cell
Other metering pumps apply substantial price adders for
pump and triplex
exotic liquid end materials. metering pump shown
are rated for 396 gph
(1500 lph) @ 1160 psi
Mesamoll Oil (80 bar). The smaller
Mesamoll oil offers outstanding gelling capacity and high footprint of Hydra-
Triplex Pumping System
Cell equates to less
saponification resistance along with good dielectric properties expensive maintenance
and resistance to weathering and light. It is ideal for use with and reduced cost of
many types of polymers and in instances where it will come spares.
into contact with water or an alkali. For information about
ordering Hydra-Cell pumps with Mesamoll Oil, contact the
Hydra-Cell Pump
factory.

164 • www.Hydra-Cell.com
Hydra-Cell® Metering Pumps Design Advantages
Accurate Metering and Dosing with Virtually Pulse-less Flow
150 Pulsation Graph Comparison
(10.3) Metering Pumps Operating without Pulsation Dampeners
Flow Rate: 182 gph (689 lph) • Pressure: 100 psi (6.9 bar)

100
(6.9)
Pressure: psi (bar)

Conventional Hydra-Cell
Metering Pump P400

50
(3.4)

0
0 0.25 0.5 0.75 1 1.25 1.5
Time: seconds

Compared to conventional metering pumps operating under the same This allows for the design of a safer, less expensive metering pump system
conditions at the same flow and pressure, Hydra-Cell metering pumps that can be used in more accurate applications, such as spraying, which
provide smooth, almost pulse-less performance. cannot tolerate pulsing flow.

Reduced Pulsations Improve


Operation
Pulsing, surging flow from traditional metering pumps can
produce greater strain on the system and more wear and tear
on the pump. Hydra-Cell features a multiple-diaphragm design
(except model P100) that practically eliminates pulsations.
• Reduces pipe strain.
• Enhances operating safety.
• Minimizes maintenance.
• Reduces friction and acceleration losses in the suction line.
• Eliminates the need for pulsation dampeners.
• Provides accurate metering with linear, constant flow. The multiple-diaphragm design of Hydra-Cell metering pumps provides
linear, virtually pulse-less flow without the need for expensive pulsation
• Lowers system acquisition costs.
dampeners.

www.Hydra-Cell.com • 165
Hydra-Cell® Metering Performance Standards
P Series Pumps Exceed API 675 Operational Data for Testing
Performance Standards
In 1994, the American Petroleum Institute (API) adapted its
Pump Configuration: P300NRGSS015S
Standard 675 to stipulate performance characteristics for
Reducer: 15:1
controlled-volume, positive displacement pumps. Although
revised in 2010, and again in 2012, API 675 primarily defined Pressure: 1500 psi
metering pumps using mechanical stroke adjustment. Actuating Oil: 10W-30 Hydra-Oil
Hydra-Cell Metering Solutions meet or exceed API 675 Ambient Temperature: 71.5˚F
performance standards by using electronic flow control to Pumped Fluid: Water @72˚F
improve accuracy and a multiple-diaphragm design to reduce Gravity Feed: 1-to-3 Feet Positive Head
pulsations. Used in precise metering, dosing, injection, and Franklin IMDS Motor: 240-2400 rpm
mixing applications, Hydra-Cell pumps provide an economical 1 hp
alternative to conventional metering pumps.

Accuracy - Performance at a Set Point


For continuous metering applications, Hydra-Cell P Series
pumps provide precise steady-state accuracy of ±1% or better.

12.40

12.38
12.36
+1% of Set Point
12.34

12.32
12.30

12.28 +0.5% of Set Point


Set Point (12.22 gph)
12.26

12.24

12.22
Flow: gph

12.20
12.18

12.16 -0.5% of Set Point


12.14

12.12
12.10
-1% of Set Point
12.08
12.06
API 675 ±1% of Set Point Hydra-Cell ±0.5% of Set Point
12.04
12.02 All parameters remain unchanged (NPSH, pressure, temperature, etc.).
12.00
Time
(Capacity measurements taken every 20 minutes.)

166 • www.Hydra-Cell.com
14
Linearity - Speed/Flow Rate Relationship
For smooth, virtually pulse-less performance, Hydra-Cell P
13 Series pumps provide linear flow within ±3% or better.
12

11

10

8
Flow: gph

5
Hydra-Cell Measured Flow
4
Best Fit Line
3
API 675 ±3% of Rated Capacity
2
Pressure is constant.
1 Maximum flow over a turndown ratio of 10:1.

0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Capacity Setting: motor rpm
Best Fit Line is drawn through the Measured Flow data points, taken at 100%, 75%, 50%, 25%, and 10% of Rated Capacity (12.25 gph).

Repeatability - Return to Set Conditions


12.50 Hydra-Cell P Series pumps always return to ±3% or better of
12.00 a set point condition after deviation (1200 rpm tested below).
11.50
11.00
10.50
10.00
9.50
9.00
8.50
8.00
7.50

7.00
Flow: gph

6.50
6.00
5.50
5.00
4.50
Rated Capacity: 12.54 gph
4.00
3.50 Measured Flow at Set Point
3.00 Measured Flow of Capacity Variation
2.50
2.00 API 675 ±3% of Rated Capacity
1.50
1.00
0.50
0.00
1200 600 240 1200 1800 1200 2400 1200
Capacity Setting: motor rpm

www.Hydra-Cell.com • 167
P100 Series
Maximum Flow Rate: 27.0 gph
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

P100 with Brass pump head

Performance* Maximum Flow at Designated Pressure


All Pumps (gph) Metallic Pump Heads Only (gph) Pump Gear Motor
100 psi 250 psi 500 psi 1000 psi 1500 psi rpm Ratio rpm
1.086 1.077 1.058 1.015 0.981 30 60:1
1.316 1.300 1.273 1.220 1.184 36 50:1
1.630 1.628 1.607 1.535 1.492 45 40:1
2.192 2.182 2.148 2.056 2.000 60 30:1
2.643 2.626 2.582 2.473 2.405 72 25:1
1800
3.318 3.291 3.232 3.099 3.014 90 20:1
4.444 4.400 4.316 4.141 4.028 120 15:1
6.695 6.618 6.483 6.226 6.057 180 10:1
8.947 8.836 8.651 8.311 8.085 240 7.5:1
13.45 13.27 12.99 12.48 12.14 360 5:1
17.95 17.71 17.32 16.65 16.20 480 7.5:1
3600
26.96 26.58 25.99 24.99 24.31 720 5:1
* Capacity data is shown for pumps with elastomeric diaphragms. Consult factory for performance characteristics of pumps with PTFE diaphragms.

Required Motor hp
1/2 3/4 1

168 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 1 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1500 psi (103 bar) P 1 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar)
Maximum Inlet Pressure 250 psi (17 bar) Pump Model Size (Digits 1-4)
Maximum Operating Temperature P100 For all P100 Pumps (Non Kel-Cell)
Metallic Heads: 250˚F (121˚C)* Pump Version (Digit 5)
N NPT Ports (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C)
M BSPT Ports (IEC motors only)
Inlet Port 1/2 inch NPT or BSPT
Pump Head / Retainer Material (Digit 6)
Discharge Port 3/8 inch NPT or BSPT
B Brass / Hastelloy C
Weight (less motor)
M PVDF / PVDF
Metallic Heads: 21.3 lbs (9.7 kg)
P Polypropylene / Polypropylene
Non-metallic Heads: 19.2 lbs (8.7 kg)
S 316L Stainless Steel / Hastelloy C
Dimensions (less motor)**
T Hastelloy C / Hastelloy C
Metallic Heads: 9.93” W x 11.36” D x 6.92” H
Diaphragm & O-ring Material / Oil (Digit 7)s
(252.2 mm W x 287.4 mm D x 175.8 mm H)
A Aflas / PTFE O-ring (Synthetic oil)
Non-metallic Heads: 9.93” W x 11.61” D x 6.92” H E EPDM (EPDM-compatible oil)
(252.2 mm W x 294.9 mm D x 175.8 mm H) X FKM (Synthetic oil)
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). J PTFE (Food-contact oil)
** For (NEMA) 56C motor frame only.
(Note: PTFE diaphragms require a minimum suction
pressure of 15 psi/1 bar.)
Representative Drawings Inches (mm) P Neoprene (Synthetic oil)
Note: Dimensions are for reference only. Contact factory for certified drawings. T Buna-N (Synthetic oil)
s
See price list for different actuating oils available with these materials.
Ø6.54
(166)
Check Valve Material (Digits 8-9)
(Valve Spring / Valve Seat / Valve)
.187
(4.75) SS Elgiloy / 316L SST / Nitronic 50
9.93 9.36
TT Hastelloy C / Hastelloy C / Hastelloy C
(252.2) (237.8)
SC Elgiloy / Ceramic / Ceramic
Ø4.50
(114.3)
TC Hastelloy C / Ceramic / Ceramic
Ø.62 Gearbox Ratio (Digits 10-12) NEMA Motors
(15.7)
060 60:1 (56C Motor Frame)
050 50:1 (56C Motor Frame)
040 40:1 (56C Motor Frame)
030 30:1 (56C Motor Frame)
025 25:1 (56C Motor Frame)
11.32
(287.5) 020 20:1 (56C Motor Frame)
015 15:1 (56C Motor Frame)
010 10:1 (56C Motor Frame)
007 7.5:1 (56C Motor Frame)
005 5:1 (56C Motor Frame)
A05 5:1 (143/145TC Motor Frame)
Base Plate (Digit 13)
C Carbon Steel (Epoxy painted)
.26 9.84
S 304 Stainless Steel
(6.7) (250.0)

Metallic Pump Heads (NEMA 56C)


For accessories, options, and a system installation example, see page 183.

www.Hydra-Cell.com • 169
P200 Series
Maximum Flow Rate: 81.0 gph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

P200 with Polypropylene pump head

Performance Maximum Flow at Designated Pressure


All Pumps (gph) Metallic Pump Heads Only (gph) Pump Gear Motor
100 psi 250 psi 500 psi 1000 psi rpm Ratio rpm
3.378 3.321 3.249 3.128 30 60:1
4.059 3.994 3.911 3.776 36 50:1
5.072 5.015 4.908 4.748 45 40:1
6.758 6.686 6.555 6.353 60 30:1
8.107 8.022 7.873 7.637 72 25:1
1800
10.130 10.027 9.849 9.563 90 20:1
13.503 13.369 13.14 12.77 120 15:1
20.248 20.052 19.73 19.19 180 10:1
26.993 26.735 26.32 25.62 240 7.5:1
40.483 40.101 39.49 38.46 360 5:1
53.97 53.47 52.66 51.30 480 7.5:1
3600
80.95 80.20 79.01 76.98 720 5:1

Required Motor hp
1/4 1/2 3/4 1 1-1/2

170 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1000 psi (69 bar) P 2 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar)
Maximum Inlet Pressure 250 psi (17 bar) Pump Model Size (Digits 1-4)
Maximum Operating Temperature P200 For all P200 Pumps (Non Kel-Cell)
Metallic Heads: 250˚F (121˚C)* Pump Version (Digit 5)
N NPT Ports (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C)
M BSPT Ports (IEC motors only)
Inlet Port 1/2 inch NPT or BSPT
Pump Head / Retainer Material (Digit 6)
Discharge Port 3/8 inch NPT or BSPT
B Brass / Hastelloy C
Weight (less motor)
M PVDF / PVDF
Metallic Heads: 41.8 lbs (19.0 kg)
P Polypropylene / Polypropylene
Non-metallic Heads: 32.8 lbs (14.9 kg)
S 316L Stainless Steel / Hastelloy C
Dimensions (less motor)**
T Hastelloy CW12MW / Hastelloy C
Metallic Heads: 15.59” W x 11.68” D x 8.97” H
Diaphragm & O-ring Material / Oil (Digit 7)s
(396.1 mm W x 296.7 mm D x 227.8 mm H)
A Aflas / PTFE O-rings (Synthetic oil)
Non-metallic Heads: 15.59” W x 12.06” D x 8.97” H M Aflas / PTFE O-rings & FKM drive case elastomers
(396.1 mm W x 306.3 mm D x 227.8 mm H) (Mesamoll oil)
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). E EPDM (EPDM-compatible oil)
** For (NEMA) 56C motor frame only. Consult factory for other motor X FKM (Synthetic oil)
frame sizes.
J PTFE (Food-contact oil)
P Neoprene (Standard oil)
Representative Drawings Inches (mm) T Buna-N (Standard oil)
Note: Dimensions are for reference only. Contact factory for certified drawings. s
See price list for different actuating oils available with these materials.
.187
(4.75)
Ø4.50
Check Valve Material (Digits 8-9)
(114.3)
(Valve Spring / Valve Seat / Valve)
SS Elgiloy / 316L SST / Nitronic 50
TT Hastelloy C / Hastelloy C / Hastelloy C
14.17 Ø6.54
(359.8) (166) SC Elgiloy / Ceramic / Ceramic
Ø.62
(15.7) TC Hastelloy C / Ceramic / Ceramic
15.59
(396.1) Gearbox Ratio (Digits 10-12) NEMA Motors
060 60:1 (56C Motor Frame)
050 50:1 (56C Motor Frame)
040 40:1 (56C Motor Frame)
030 30:1 (56C Motor Frame)
025 25:1 (56C Motor Frame)
020 20:1 (56C Motor Frame)
11.68
015 15:1 (56C Motor Frame)
(296.7)
010 10:1 (56C Motor Frame)
007 7.5:1 (56C Motor Frame)
005 5:1 (56C Motor Frame)
A05 5:1 (143/145TC Motor Frame)
5.52
(140.2) Base Plate (Digit 13)
C Carbon Steel (Epoxy painted)
S 304 Stainless Steel
12.14
T (308.3)

Metallic Pump Heads (NEMA 56C)


For accessories, options, and a system installation example, see page 183.

www.Hydra-Cell.com • 171
P300 Series
Maximum Flow Rate: 81.4 gph
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads

P300 with Stainless Steel pump head

Performance Maximum Flow at Designated Pressure


Metallic Pump Heads Only (gph) Pump Gear Motor
100 psi 500 psi 1500 psi 2500 psi rpm Ratio rpm
3.221 3.183 3.014 2.741 30 60:1
3.895 3.849 3.655 3.350 36 50:1
4.939 4.882 4.607 4.272 45 40:1
6.639 6.548 6.194 5.786 60 30:1
7.999 7.881 7.463 6.998 72 25:1
1800
10.04 9.880 9.368 8.815 90 20:1
13.44 13.21 12.54 11.84 120 15:1
20.24 19.88 18.89 17.90 180 10:1
27.03 26.54 25.24 23.96 240 7.5:1
40.63 39.87 37.93 36.08 360 5:1
54.23 53.20 50.63 48.19 480 7.5:1
3600
81.42 79.85 76.02 720 5:1

Required Motor hp
1/4 1/2 3/4 1 1-1/2 2

172 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 2500 psi (172 bar) P 3 0 0
Maximum Inlet Pressure 500 psi (34 bar)
Maximum Operating Temperature
Metallic Heads: 250˚F (121˚C)* Pump Model Size (Digits 1-4)
Inlet Port 1/2 inch NPT or BSPT P300 For all P300 Pumps (Non Kel-Cell)
Discharge Port 1/2 inch NPT or BSPT Pump Version (Digit 5)
N NPT Ports (NEMA motors only)
Weight (less motor)**
M BSPT Ports (IEC motors only)
Metallic Heads: 54.5 lbs (24.7 kg)
Pump Head / Retainer Material (Digit 6)
Dimensions (less motor)**
B Brass / Hastelloy C
Metallic Heads: 15.79” W x 12.25” D x 9.46” H
R 304 Stainless Steel / Hastelloy C
(401.2 mm W x 311.0 mm D x 240.2 mm H)
S 316L Stainless Steel / Hastelloy C
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
T Hastelloy C / Hastelloy C
** For (NEMA) 56C motor frame only. Consult factory for other motor
Diaphragm & O-ring Material / Oil (Digit 7)s
frame sizes.
E EPDM (EPDM-compatible oil)
X FKM (Synthetic oil)
J PTFE (Food-contact oil)
P Neoprene (Standard oil)
T Buna-N (Standard oil)
Representative Drawings Inches (mm) s
See price list for different actuating oils available with these materials.
Note: Dimensions are for reference only. Contact factory for certified drawings.
Check Valve Material (Digits 8-9)
Ø.62
(Valve Spring / Valve Seat / Valve)
(15.7)
SS Elgiloy / Nitronic 50 / Nitronic 50
Ø6.54
(166) TT Hastelloy C / Hastelloy C / Hastelloy C
SD Elgiloy / Tungsten Carbide / Tungsten Carbide
TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
.187
Gearbox Ratio (Digits 10-12) NEMA Motors
(4.75)
14.70
(373.3) 060 60:1 (56C Motor Frame)
Ø4.50
15.79
(401.2)
(114.3) 050 50:1 (56C Motor Frame)
040 40:1 (56C Motor Frame)
030 30:1 (56C Motor Frame)
025 25:1 (56C Motor Frame)
020 20:1 (56C Motor Frame)
015 15:1 (56C Motor Frame)
4X Ø.406
(10.3) 010 10:1 (56C Motor Frame)
007 7.5:1 (56C Motor Frame)
12.25
(311.0)
A07 7.5:1 (143/145TC Motor Frame)
2 BSPT
005 5:1 (56C Motor Frame)
A05 5:1 (143/145TC Motor Frame)
9.46 Base Plate (Digit 13)
(240.2)
C Carbon Steel (Epoxy painted)
S 304 Stainless Steel
5.81
(147.7)
4.47
(113.6)

11.95
T / 1/2 BSPT (303.4)

Metallic Pump Heads (NEMA 56C)


For accessories, options, and a system installation example, see page 183.

www.Hydra-Cell.com • 173
P400 Series
Maximum Flow Rate: 242.8 gph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

Now Featuring Optimized


Valve Plate for Improved
Performance, Pump
Safety & Reliability.

P400 with Polypropylene pump head

Performance Maximum Flow at Designated Pressure


All Pumps (gph) Metallic Pump Heads Only (gph) Pump Gear Motor
100 psi 250 psi 500 psi 1000 psi rpm Ratio rpm
9.637 9.280 8.491 6.464 30 60:1
11.652 11.283 10.452 8.269 36 50:1
14.66 14.30 13.37 11.21 45 40:1
19.73 19.31 18.30 15.96 60 30:1
23.79 23.32 22.24 19.75 72 25:1
1800
29.87 29.34 28.15 25.45 90 20:1
40.011 39.375 38.00 34.94 120 15:1
60.290 59.438 57.70 53.92 180 10:1
80.569 79.501 77.41 72.90 240 7.5:1
121.1 119.6 116.8 110.9 360 5:1
161.69 159.75 156.22 480 7.5:1
3600
242.80 240.01 720 5:1

Required Motor hp
1/4 1/2 3/4 1 1-1/2 2

174 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1000 psi (69 bar) P 4 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar) Pump Model Size (Digits 1-4)
Maximum Inlet Pressure 250 psi (17 bar) P400 For all P400 Pumps (Kel-Cell with Optimized Valve Plate)
Maximum Operating Temperature Pump Version (Digit 5)
Metallic Heads: 250˚F (121˚C)* N NPT Ports or ANSI Flanges (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C) M BSPT Ports or ANSI Flanges (IEC motors only)
Inlet Port 1 inch NPT or BSPT Pump Head / Retainer Material (Digit 6)
Discharge Port 3/4 inch NPT or BSPT B Brass / Hastelloy C
Weight (less motor)** C Cast Iron / Hastelloy C
Metallic Heads: 65.5 lbs (29.7 kg) M PVDF / PVDF
Non-metallic Heads: 52.5 lbs (23.8 kg) P Polypropylene / Polypropylene
Dimensions (less motor)** R 316L Stainless Steel (ANSI flange class 150 x 600) /
Hastelloy C
Metallic Heads: 9.94” W x 16.12” D x 10.29” H S 316L Stainless Steel (NPT or BSPT) / Hastelloy C
(252.4 mm W x 409.4 mm D x 261.3 mm H) T Hastelloy CW12MW / Hastelloy C
Non-metallic Heads: 9.94” W x 17.29” D x 10.29” H Diaphragm & O-ring Material / Oil (Digit 7)s
(252.4 mm W x 439.2 mm D x 261.3 mm H) A Aflas / PTFE O-rings (Synthetic oil)
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). E EPDM (EPDM-compatible oil)
** For (NEMA) 56C motor frame only. Consult factory for other motor X FKM (Synthetic oil)
frame sizes. J PTFE (Food-contact oil)
(Note: PTFE diaphragms require a minimum suction
Representative Drawings Inches (mm) pressure of 15 psi/1 bar.)
Note: Dimensions are for reference only. Contact factory for certified drawings. P Neoprene (Standard oil)
Ø.62
(15.7) T Buna-N (Standard oil)
Ø.62
(15.7) s
See price list for different actuating oils available with these materials.
Ø6.54 Check Valve Material (Digits 8-9)
(166)
Ø6.54
(166) (Valve Spring / Valve Seat / Valve)
.187
(4.75) SS Elgiloy / 316L SST / Nitronic 50
.187
15.77
(400.6)
(4.75)
Ø4.50
(114.3)
TT Hastelloy C / Hastelloy C / Hastelloy C
15.77 Ø4.50
(400.6) (114.3) SC Elgiloy / Ceramic / Ceramic
16.12
(409.4) TC Hastelloy C / Ceramic / Ceramic
16.12
(409.4)
SD Elgiloy / Tungsten Carbide / Tungsten Carbide
TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Gearbox Ratio (Digits 10-12) NEMA Motors
060 60:1 (56C Motor Frame)
6
050 50:1 (56C Motor Frame)
6
040 40:1 (56C Motor Frame)
9.94
(252.4)
030 30:1 (56C Motor Frame)
9.94
(252.4) 8.86
(225.1)
025 25:1 (56C Motor Frame)
3/4 NPT / 3/4 BSPT
8.86
3/4 NPT / 3/4 BSPT (225.1) 020 20:1 (56C Motor Frame)
015 15:1 (56C Motor Frame)
1 NPT / 1 BSPT

1 NPT / 1 BSPT 010 10:1 (56C Motor Frame)


10.29
007 7.5:1 (56C Motor Frame)
(261.3)
10.29 A07 7.5:1 (143/145TC Motor Frame)
(261.3) 7.39
(187.6)
7.39
005 5:1 (56C Motor Frame)
4.01 (187.6)
(101.9)
4.01
A05 5:1 (143/145TC Motor Frame)
(101.9)
Base Plate (Digit 13)
Metallic Pump Heads (NEMA 56C) C Carbon Steel (Epoxy painted)
For accessories, options, and a system installation example, see page 183. S 304 Stainless Steel

www.Hydra-Cell.com • 175
P500 Series
Maximum Flow Rate: 425.9 gph
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads

P500 with Stainless Steel pump head

Performance Maximum Flow at Designated Pressure


Metallic Pump Heads Only (gph) Pump Gear Motor
100 psi 500 psi 1500 psi 2500 psi rpm Ratio rpm
17.48 16.96 15.74 14.47 30 60:1
20.97 20.43 19.11 17.71 36 50:1
26.39 25.73 24.20 22.67 45 40:1
35.27 34.47 32.63 30.80 60 30:1
42.37 41.47 39.37 37.31 72 25:1
1800
53.03 51.97 49.49 47.07 90 20:1
70.78 69.46 66.35 63.34 120 15:1
106.3 104.4 100.1 95.88 180 10:1
141.8 139.4 133.8 128.4 240 7.5:1
212.8 209.4 201.2 193.5 360 5:1
283.9 279.4 268.7 258.6 480 7.5:1
3600
425.9 419.3 403.6 388.7 720 5:1
Required Motor hp
1/4 1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20

176 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 5 the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 2500 psi (172 bar) P 5 0 0
Maximum Inlet Pressure 500 psi (34 bar)
Maximum Operating Temperature Pump Model Size (Digits 1-4)
Metallic Heads: 250˚F (121˚C)* P500 For all P500 Pumps (Non Kel-Cell)
Inlet Port 1-1/4 inch NPT or BSPT Pump Version (Digit 5)
Discharge Port 3/4 inch NPT or BSPT N NPT Ports (NEMA motors only)
Weight (less motor)** M BSPT Ports (IECmotors only)
Pump Head / Retainer Material (Digit 6)
Metallic Heads: 192.1 lbs (88.5 kg)
B Brass / Hastelloy C
Dimensions (less motor)**
S 316L Stainless Steel / Hastelloy C
Metallic Heads: 14.5” W x 24.0” D x 13.9” H T Hastelloy C / Hastelloy C
(368.3 mm W x 609.6 mm D x 353.1 mm H) Diaphragm & O-ring Material / Oil (Digit 7)s
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). A Aflas / PTFE O-rings (Synthetic oil)
** For (NEMA) 56C motor frame only. Consult factory for other motor X FKM (Synthetic oil)
frame sizes. T Buna-N (Standard oil)
s
See price list for different actuating oils available with these materials.
Check Valve Material (Digits 8-9)
(Valve Spring / Valve Seat / Valve)
SS Elgiloy / Nitronic 50 / Nitronic 50
TT Hastelloy C / Hastelloy C / Hastelloy C
Representative Drawings Inches (mm) SD Elgiloy / Tungsten Carbide / Tungsten Carbide
Note: Dimensions are for reference only. Contact factory for certified drawings. TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Gearbox Ratio (Digits 10-12) NEMA Motors
Ø.62
(15.7)
060 60:1 (56C Motor Frame)
050 50:1 (56C Motor Frame)
Ø6.54 040 40:1 (56C Motor Frame)
(166)
A40 40:1 (143/145TC Motor Frame)
030 30:1 (56C Motor Frame)
.187
(4.75) A30 30:1 (143/145TC Motor Frame)
Ø4.50 025 25:1 (56C Motor Frame)
19.05 (114.3)
(495.3) A25 25:1 (143/145TC Motor Frame)
21.76
(552.6)
020 20:1 (56C Motor Frame)
A20 20:1 (143/145TC Motor Frame)
015 15:1 (56C Motor Frame)
A15 15:1 (143/145TC Motor Frame)
B15 15:1 (182/184TC Motor Frame)
010 10:1 (56C Motor Frame)
A10 10:1 (143/145TC Motor Frame)
B10 10:1 (182/184TC Motor Frame)
13.53
(343.7) 007 7.5:1 (56C Motor Frame)
11.36
(288.5)
A07 7.5:1 (143/145TC Motor Frame)
3/4 NPT / 3/4 BSPT
B07 7.5:1 (182/184TC Motor Frame)
C07 7.5:1 (213/215TC Motor Frame)
D07 7.5:1 (254/256TC Motor Frame)
005 5:1 (56C Motor Frame)
0
1) 10.13 A05 5:1 (143/145TC Motor Frame)
(257.2)
B05 5:1 (182/184TC Motor Frame)
1-1/4 NPT / 1-1/4 BSPT
4.84
(122.8)
C05 5:1 (213/215TC Motor Frame)
D05 5:1 (254/256TC Motor Frame)
Base Plate (Digit 13)
Metallic Pump Heads (NEMA 56C)
H Carbon Steel (Epoxy painted) for 0, A & B reducers, size 75
For accessories, options, and a system installation example, see page 183. G Carbon Steel (Epoxy painted) for C & D reducers

www.Hydra-Cell.com • 177
P600 Series
Maximum Flow Rate: 890.3 gph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

P600 with Stainless Steel pump head

Performance* Maximum Flow at Designated Pressure


All Pumps (gph) Metallic Pump Heads Only (gph) Pump Gear Motor
100 psi 250 psi 500 psi 1000 psi rpm Ratio rpm
36.49 36.12 35.21 33.25 30 60:1
43.90 43.48 42.49 40.35 36 50:1
55.00 54.53 53.39 51.17 45 40:1
73.56 72.97 71.58 68.75 60 30:1
88.41 87.71 86.12 82.81 72 25:1
1800
110.7 109.8 107.9 103.9 90 20:1
147.8 146.7 144.3 139.1 120 15:1
222.1 220.4 217.0 209.4 180 10:1
296.3 294.1 289.8 279.7 240 7.5:1
444.8 441.6 435.2 420.3 360 5:1
593.3 589.0 580.7 560.9 480 7.5:1
3600
890.3 883.9 871.6 842.1 720 5:1
* Capacity data is shown for pumps with elastomeric diaphragms. Consult factory for performance characteristics of pumps with PTFE diaphragms.

Required Motor hp
1/2 3/4 1 1-1/2 2 3 5 7-1/2 10 15

178 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3 the specified pump materials listed below.
Flow Control Electronic variable speed drive
1 2 3 4 5 6 7 8 9 10 11 12 13
Maximum Discharge Pressure
Metallic Heads: 1000 psi (69 bar)
P 6 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar) Pump Model Size (Digits 1-4)
Polypropylene- 250 psi (17 bar) P600 For all P600 Pumps (Kel-Cell)
Pump Version (Digit 5)
Maximum Inlet Pressure 250 psi (17 bar) N NPT Ports or ANSI Flanges (NEMA motors only)
Maximum Operating Temperature M BSPT Ports or ANSI Flanges (IEC motors only)
Metallic Heads: 250˚F (121˚C)* Pump Head / Retainer Material (Digit 6)
B Brass / Hastelloy C
Non-metallic Heads: 140˚F (60˚C) C Cast Iron / Hastelloy C
Inlet Port 1-1/2 inch NPT or BSPT M PVDF / PVDF
Discharge Port 1 inch NPT or BSPT P Polypropylene / Polypropylene
R 316L SST (ANSI flange class 150 x 600) / Hastelloy C
Weight (less motor)** S 316L SST (NPT or BSPT) / Hastelloy C
Metallic Heads: 146.0 lbs (66.2 kg) T Hastelloy CW12MW / Hastelloy C
Non-metallic Heads: 111.0 lbs (50.3 kg) Diaphragm & O-ring Material / Oil (Digit 7)s
A Aflas / PTFE O-rings (Synthetic oil)
Dimensions (less motor)** E EPDM (EPDM-compatible oil)
Metallic Heads: 10.74” W x 20.64” D x 11.57” H X FKM (Synthetic oil)
(272.7 mm W x 524.3 mm D x 293.9 mm H) J PTFE (Food-contact oil)
(Note: PTFE diaphragms require a minimum suction
Non-metallic Heads: 10.74” W x 21.56” D x 11.57 H” pressure of 15 psi/1 bar.)
(272.7 mm W x 547.6 mm D x 293.9 mm H) P Neoprene (Standard oil)
* Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C). T Buna-N (Standard oil)
s
See price list for different actuating oils available with these materials.
** For (NEMA) 56C motor frame only. Consult factory for other motor Check Valve Material (Digits 8-9)
frame sizes. (Valve Spring / Valve Seat / Valve)
SS Elgiloy / Nitronic 50 / Nitronic 50
Representative Drawings Inches (mm) TT Hastelloy C / Hastelloy C / Hastelloy C
SC Elgiloy / Ceramic / Ceramic
Note: Dimensions are for reference only. Contact factory for certified drawings.
TC Hastelloy C / Ceramic / Ceramic
.187
(4.75) SD Elgiloy / Tungsten Carbide / Tungsten Carbide
TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Ø.62
(15.7) Gearbox Ratio (Digits 10-12) NEMA Motors
060 60:1 (56C Motor Frame)
050 50:1 (56C Motor Frame)
Ø6.54
(166) 040 40:1 (56C Motor Frame)
16.84
(427.7) A40 40:1 (143/145TC Motor Frame)
Ø4.50
20.64
(114.3) 030 30:1 (56C Motor Frame)
(524.3)
A30 30:1 (143/145TC Motor Frame)
025 25:1 (56C Motor Frame)
A25 25:1 (143/145TC Motor Frame)
R
020 20:1 (56C Motor Frame)
A20 20:1 (143/145TC Motor Frame)
015 15:1 (56C Motor Frame)
422 X 1.50
A15 15:1 (143/145TC Motor Frame)
010 10:1 (56C Motor Frame)
A10 10:1 (143/145TC Motor Frame)
B10 10:1 (182/184TC Motor Frame)
10.74
(272.7) 007 7.5:1 (56C Motor Frame)
10.49
(266.4) A07 7.5:1 (143/145TC Motor Frame)
B07 7.5:1 (182/184TC Motor Frame)
1 NPT / 1 BSPT
C07 7.5:1 (213/215TC Motor Frame)
D07 7.5:1 (254/256TC Motor Frame)
005 5:1 (56C Motor Frame)
1-1/2 NPT / 1-1/2 BSPT
8.72
(221.4)
A05 5:1 (143/145TC Motor Frame)
11.57
(293.9) B05 5:1 (182/184TC Motor Frame)
C05 5:1 (213/215TC Motor Frame)
4.01
(101.7) D05 5:1 (254/256TC Motor Frame)
Base Plate (Digit 13)
C Carbon Steel (Epoxy painted) for 0 reducers, size 63
Metallic Pump Heads (NEMA 56C) H Carbon Steel (Epoxy painted) for A & B reducers size 75
For accessories, options, and a system installation example, see page 183. G Carbon Steel (Epoxy painted) for C & D reducers

www.Hydra-Cell.com • 179
MT8 Pump
Maximum Flow Rate: 8.00 gph (30.28 lph)
Minimum Flow Rate: 0.06 gph (0.227 lph)
Maximum Pressure: 3500 psi (241 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

MT8 with Stainless Steel pump head.

Delivers Linear, “Pulse-free” Pump Data


Flow at Low-to-High Pressures Diaphragms per Liquid End 3
This groundbreaking metering pump is the latest addition to Flow Control Electronic variable speed drive
the Hydra-Cell Metering Solutions product line. It features a Maximum Discharge Pressure
triplex-diaphragm design to provide linear, virtually pulse-free Metallic Heads: 3500 psi (241 bar)
flow without the need for expensive pulsation dampeners. Non-metallic Heads: 350 psi (24 bar)
The MT8 exceeds API 675 Performance Standards for Steady- Maximum Inlet Pressure
State Accuracy (±1%), Linearity (±3%) and Repeatability (±3%). Metallic Heads: 500 psi (34 bar)
Hydraulically-balanced and actuated, the pump features an Non-metallic Heads: 300 psi (20 bar)
integral relief to protect the pump from over-pressurization on Operating Temperatures (min./max.)
the discharge side. Easy-to-replace cartridge check valves have Metallic Heads: 40 F (4.4 C) to 250 F (121 C)
double-sealing surfaces. Non-metallic Heads: 40 F (4.4 C) to 140 F (60 C)
The MT8 patented overfill/underfill valve system ensures Consult factory for temperatures outside this range
optimum actuating oil on every stroke for continuous accuracy Inlet Port 1/4 inch NPT or BSPT
and protects the pump and diaphragms. Discharge Port 1/4 inch NPT or BSPT Maximum
Maximum Solids Size 200 microns
Suction Lift Capability 20 feet (6.1 meters)
Shaft Rotation Bi-directional
Oil Capacity 1.75 US quarts (1.7 liters)
Weight (less motor)
Metallic Heads: 100 lbs. (45 kg)
Non-metallic Heads: 75 lbs. (34 kg)
180 • www.Hydra-Cell.com
MT8 Pump Performance
Maximum Flow at Designated Pressure for Pumps with Electronic Gearbox Reducers
All Pumps in Gallons per Hour (gph) Pump Gear Motor
350 psi 500 psi 1500 psi 2500 psi 3500 psi rpm Ratio rpm
0.479 0.473 0.429 0.387 0.349 18 100:1
0.593 0.587 0.532 0.479 0.428 22.5 80:1
0.784 0.776 0.703 0.635 0.567 30 60:1
0.972 0.961 0.872 0.795 0.714 36 50:1
1.189 1.177 1.089 0.985 0.888 45 40:1
1.609 1.593 1.437 1.309 1.176 60 30:1 1800
2.336 2.312 2.105 1.924 1.727 90 20:1
4.706 4.657 4.257 3.839 3.430 180 10:1
6.218 6.156 5.556 5.064 4.464 240 7.5:1
8.000* 8.000* 8.000* 7.320* 6.530* 360 5:1
Required Motor hp
1/2
* Flow rates above 8 gph are not guaranteed to meet API 675 Performance Standards; therefore, pump rpm should be limited to 315 at 350 psi and
352 at 1500 psi when using a 5:1 gear reducer and 1800 rpm motor. To reach 8 gph at pressures above 1700 psi with the same reducer and motor,
the VFD will need to be programmed for operation above 60 Hz.

Maximum Flow at Designated Pressure for Pumps with Manual Variable Speed Gearbox
Flow Rates in Gallons per Hour (gph)
Manual All Pumps Metallic Pump Heads Only
Dial 350 psi 500 psi 1500 psi 2500 psi 3500 psi Motor
Setting Flow Rate rpm Flow Rate rpm Flow Rate rpm Flow Rate rpm Flow Rate rpm rpm
1 1.85 70 1.85 71 1.62 70 1.44 70 1.28 70
2 3.67 144 3.64 144 3.26 143 2.92 143 2.62 143
3 5.56 213 5.51 214 4.90 213 4.40 212 3.93 211 1800
4 7.26 280 7.16 281 6.36 278 5.70 278 5.09 277
5 7.75 343 6.94 342 6.17 341
6 7.08 405

Manual Dial Setting to achieve Maximum Flow Rate at pressures shown above Motor
4.45 4.50 5.17 5.87 6.90 rpm
8.00 310 8.00 315 8.00 354 8.00 399 8.00 462 1800
Required Motor hp
1/2
• Minimum flow rate of 0.06 gph (0.227 lph) can be achieved at a Manual Dial Setting of 0.1.
• Flow rates above 8 gph (30.28 lph) are not guaranteed to meet API 675 Performance Standards.
• Only use motors with turndown ratios to match the appropriate range of applications.

Please Note:
Systems vary. The MT8 pump must be calibrated once installed to ensure optimum performance. The API 675 Performance Standard is
achievable for flow rates as low as 0.06 gph (or 0.227 lph). Please contact the factory for assistance.

www.Hydra-Cell.com • 181
How to Order
A complete pump order number contains 16 digits based on the specified pump materials listed below.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
M T J N
Pump Model Size (Digits 1-2) Baseplate (Digit 16)
MT Triplex Metering Pumps C Carbon Steel (Epoxy painted)
Pump Capacity (Digits 3-4) S SST
08 0.06 - 8.00 gph (0.227 - 30.28 lph) M Carbon Steel (Epoxy painted) Manual adjustment
8D MT8 Duplex 0.06 - 8.00 gph (0.227 - 30.28 lph) per pump T SST Manual adjustment
Pump Version (Digit 5) X No baseplate
N NPT Ports
M BSPT Ports
Pump Head (Digits 6-7)
SN 316 SST
TN Hastelloy C
AN Alloy 20 Representative Drawings Inches (mm)
VN PVC Note: Dimensions are for reference only. Contact factory for certified drawings.
MN PVDF 3.63
3.63
(92.08)
(92.08)
Diaphragm (Digit 8)
J PTFE
Leak Detection Style (Digit 9)
N No leak detection
CV Ball/Seat (Digits 10-11)
SS 316 SST / 316 SST
TT Hastelloy C / Hastelloy C
AA Alloy 20 / Alloy 20
Hydraulic End Oil (Digit 12)
14.20
G 5W30 (Synthetic oil) (360.68) 14.20
(360.68)
K Food-contact oil 8.70
(220.98) 8.70
Motor Flange Size (Digit 13) (220.98)

A NEMA 56C
B NEMA 143/145TC
C IEC 63 B5
D IEC 71 B5 .400
(10.16) .4001.25 7.75 4X Ø .36
E IEC 80 B5 (10.16)
(31.75) 1.25
(31.75)
(196.85) 7.75
(196.85)
(9.14) 4X Ø .36
(9.14)
H NEMA 56C (MA only)
M IEC 80 B14 (MA or MX only)
X No motor flange 4X 1/4 NPT or BSPT
4X 1/4 NPT or BSPT
Gearbox Ratio (Digits 14-15)
00 100:1
80 80:1
60 60:1 9.15
(232.48) 9.15 3.97
(232.48) (100.84) 3.97
9.88
50 50:1 (100.84)
(250.95) 9.88
(250.95)
40 40:1
30 30:1
20 20:1
10 10:1 12.59 2.00
(319.84) 12.59 (50.67) 2.00
07 7.5:1 (319.84) (50.67)

05 5:1 Metallic Pump Heads


MA Manual adjustment
(specify H or M flange for this option)
MX Manual adjustment ATEX
(specify M flange for this option)
For accessories, options, and a system installation example, see page 183.
XX No gearbox

182 • www.Hydra-Cell.com
Hydra-Cell® Metering Accessories and Options
System Illustration
Note: Applicable to all P Series pumps and the MT8 pump.
PULSATION
DAMPENER
(OPTIONAL)

BACK PRESSURE
VALVE

RELIEF
VALVE

(To process) PRESSURE


GAUGE

CONTROLLERS
CALIBRATION & MOTORS
CYLINDER

ISOLATING VALVE

P SERIES
BALL VALVE METERING PUMP
FLANGES & MANIFOLDS
Y-STRAINER

Hydra-Cell metering pumps are just one facet of a complete • Calibration cylinders.
Hydra-Cell “Metering Solutions” system. We can furnish all • Back pressure valves.
components in your pumping system, individually tailored to
• Pressure relief valves.
your specific processing needs.
• Pulsation dampeners.
• Motors and motor adapters.
• Motor controllers.
• Variable frequency drives (VFD).
• Diaphragm materials.
• Liquid end and check valve materials.
• Gearbox ratios.
• Manifolds and flanges.
• Strainers.
• Suction accumulators.
• Actuating oils.
• Witnessed and non-witnessed testing.
• Drawing packages.
See the Accessories section of this catalog, beginning on page 92 for more
detailed information about the selection process and specific part numbers. • OEM paint and nameplate customization.

www.Hydra-Cell.com • 183
Hydra-Cell® Bare Shaft Pumps for Metering
Pumps. They can meet API 675 performance standards for
accuracy, linearity, and repeatability - a must for metering
pumps. Bare shaft pumps can be used when:
• Flow capacities required exceed those of Hydra-Cell
Metering Solutions pumps (see page 155).
• Flow rates for the application do not need to be as precise
as what Hydra-Cell Metering Solutions pumps deliver.
• Space limitations or application parameters dictate the use
Note: Bare shaft pumps for metering must use X-cams and operate at
speeds not exceeding those shown in the table. of a direct drive or belt drive.
• Special components designed to resist chemical attack, such
In certain less critical metering and injecting applications, as epoxy-coated manifold plates and bases are not needed.
Hydra-Cell Seal-less Pumps (without gearbox reducers) • Metering requirements can be met (including API 675)
provide an alternative to Hydra-Cell Metering Solutions without using a gearbox reducer (or other components)
thus lowering acquisition cost.
Capacities and Ratings
3000
(207)

2500
Pressure: pounds per square inch (bar)

(172)

2000
(138)
D04 D15

1500
(103)

1000
(69)
M03
500
(34) D10 H25 D35
F20
0
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300
Flow: gallons per hour

Maximum Maximum Discharge Maximum Operating Maximum Rated


Capacity Pressure psi (bar) Temperature F (C)3 Inlet Pressure rpm for
Model 1 gph Non-metallic 2 Metallic Non-metallic Metallic psi (bar) Metering 4
F20 36.6 350 (24) 1500 (103) 140˚ (60˚) 250˚ (121˚) 250 (17) 1050
M03 (379) 155.5
(757)(1136) 350 (24) 1000 (69)
(1514) (1893) (2271) (2650) (3028) (3407) (3785) 140˚ (60˚) 250˚ (121˚) 250 (17) 1440
(4164) (4543) (4921) (5300) (5678) (6057) (6435) (6814) (7192) (7571) (7949) (8328) (8706)

D04 146.9 N/A 2500 (172) N/A 250˚ (121˚) 500 (34) 1440
D10 256.0 N/A 1500 (103) N/A 250˚ (121˚) 250 (17) 790
D10 483.8 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17) 1440
D15 607.2 N/A 2500 (172) N/A 250˚ (121˚) 500 (34) 1150
D15 777.6 N/A 2000 (138) N/A 250˚ (121˚) 500 (34) 1440
H25 1197.0 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17) 1050
D35 1386.0 N/A 1500 (103) N/A 250˚ (121˚) 250 (17) 700
D35 2186.1 N/A 1200 (83) N/A 250˚ (121˚) 500 (34) 1050
1 Ratings are for X-cam design, which must be used for metering.
2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.
3 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).
4 Do not exceed speeds (rpm) shown.

184 • www.Hydra-Cell.com
Hydra-Cell® S Series Solenoid Metering Pumps
The S Series pumps provide an economical choice for chemical
SM Series SP/ST/SA Series
injection in metering applications.
Flow Rate Models Models
Solenoid driven, the S pumps feature a wide discharge-volume 30 ml/min* SM030 SP/ST/SA-030
range, extensive choice of liquid end materials, various control
60 ml/min SM060 SP/ST/SA-060
functions, and a wide voltage range.
100 ml/min SM100 SP/ST/SA-100
Materials of construction choices and versatile design options
220 ml/min N/A SP/ST/SA-200
result in pumps perfected for specific applications including
general chemicals, high-pressure boiler, high-viscosity fluids, With Relief Valve
outgassing and more. 30 ml/min* SM03R SP/ST/SA-03R
60 ml/min SM06R SP/ST/SA-06R
100 ml/min SM10R SP/ST/SA-10R
* High-pressure models have maximum flow rates of either 25 or 28 ml/min.
Consult S Series catalog for more information.

SM030CAS manual control with SP060HVS with pulse-input control ST03RPES with pulse-input control SA03RPES with pulse-input/analog-
stroke speed dial. and digital readout. and digital readout. input and digital readout.

Spare parts kits to help extend service life.

S Series solution tanks are available in


three sizes to provide compact systems
for chemical injection.
30L (7.9 gal) 50L (13.2 gal) 120L (31.7 gal)

www.Hydra-Cell.com • 185
Hydra-Cell® Frequently Asked Questions
What type of oil should be used with How long can I expect the diaphragms to last?
Hydra-Cell pumps? Indefinitely.
The pump lubricant in Hydra-Cell pumps performs two When installed properly and no adverse stresses are applied
functions: (1) it provides flooded oil lubrication to the bearings; to our elastomeric diaphragms (e.g. excessive vacuum, foreign
(2) it provides hydraulically-balanced displacement to the matter, etc.) the hydraulically-balanced diaphragm will not be a
diaphragms. wear component.
Critical to the hydraulic system within each piston, the oil must Due to their poor elastomeric memory, PTFE diaphragms will
flow smoothly under high pressures. eventually wear. Maximum life can be achieved with reduced
Hydra-Oil is available in a variety of standard-duty motor oils, stroke cams and/or by limiting pump speed.
synthetic, EPDM-compatible, and food-grade lubricants to meet
these requirements. Are Hydra-Cell pumps easy to service?
Yes.
Which way do I rotate the shaft when setting Hydra-Cell pumps are engineered to be easy and inexpensive to
up the drive for my Hydra-Cell pump? service. With regular oil changes, most wear is restricted to the
Either way. check valve components in the fluid end pump head. All wear
The smooth, positive displacement delivery of a Hydra-Cell items are available in repair kits that include service and parts
pump can be achieved when rotating the shaft in either manuals to allow for fast and easy repairs in the field.
direction. All repair manuals are available on our website (www.Hydra-
Cell.com). Online videos are also available – contact us for
What happens if a Hydra-Cell pump runs dry? details.
“Nothing.”
The unique, seal-less design of Hydra-Cell means that the pump What determines an application duty cycle?
does not require lubrication from the process fluid. In the A continuous-duty cycle is typically defined as a pump running
event of your tank or product source running dry, and air being more than 8 hours per day, 5-to-7 days a week. Continuous
pulled through the pump, no damage will occur. As fluid again is applications running at or near maximum pressure may benefit
available, the Hydra-Cell pump will resume pumping. and achieve a longer pump life by sizing the application with the
next larger pump model.
What is the maximum particle size that can
Running a pump for shorter periods (intermittent-duty cycle)
pass through a Hydra-Cell pump?
than a continuous-duty cycle under high temperatures or
Up to 800 microns depending on pump model. heavy loads may also affect pump duty selection. In addition, for
Round particles up to 200 microns can pass through Hydra-Cell excessive heat applications (greater than 180˚F/82˚C) using an
models F20, M03, D03, and D04. 500-micron particles can pass oil cooler is recommended.
through models D10, D12, and D15/D17. 800-micron particles
can pass through the H25, D35, and D66 model pumps. Critical How can the right flow be produced for a
to the successful pumping of particulates is ensuring that all pump application?
particles are fully suspended in the fluid to avoid any settling of Hydra-Cell pumps use positive displacement performance to
the solids. Key factors include fluid velocity (pump speed) and produce a steady, dependable flow at pressures from 50 to
particle mass. With intermittent duty, care must be taken to 2500 psi (3.4 to 172 bar). The output of the pump is entirely
avoid excessive settling in the inlet and discharge plumbing. dependent on the shaft rpm. Once the required flow rate is
known, there are many ways to drive the pump. Shaft coupling
What is the maximum hardness number directly to a motor with a motor adapter is the most popular
on the Mohs Mineral Hardness Scale that drive arrangement.
Hydra-Cell pumps can handle?
All our pump models utilize different output crankshafts or
9 Mohs on a scale of 1 to 10.
cams to produce different flow rates at common electric motor
speeds (e.g., 1150, 1450, 1750 rpm with 60 Hz power, etc.). In
Is a pressure relief valve necessary when using
addition, pumps and motors can be mounted side-by-side and
the Hydra-Cell pump?
pulley driven with V-belts or cog style belts (see calculating
Yes. pulley size formula on page 180). Other drive configurations
The positive displacement performance of the Hydra-Cell pump include hydraulic motors, air motors, gas engines, PTO or any
requires that each application has a pressure regulating valve other means to drive the shaft.
in the discharge line to allow fluid to divert in the event that
excessive pressure builds in the system. Hydra-Cell C Series
valves provide this protection for your high-pressure system.
186 • www.Hydra-Cell.com
Hydra-Cell® Design Considerations
Technical Pump Selection Atmospheric Pressure at Various
To properly specify a pump to meet a specific application Altitudes
requirement, use a copy of the application worksheet found on
page 189. Please feel free to contact us or your local Hydra- Altitude Pressure
Cell distributor for assistance in calculating the appropriate
Feet Meters Ft. of H2O M of H2O
pump for your application.
0 0 33.9 10.3
Chemical Compatibility 500 152.4 33.3 10.1
Chemical compatibility of the pump materials of construction 1000 304.8 32.8 10.0
with the pumped fluid is a critical design consideration. Factors 1500 457.2 32.1 9.8
that must be reviewed as part of chemical compatibility 2000 609.6 31.5 9.6
include: 5000 1524.0 28.2 8.6
• Temperature
• Concentration
• Presence of other chemicals Calculating Acceleration Head (Ha)
Use the following formula to calculate Ha losses. Subtract this
Temperature figure from the NPSHa and compare the result to the NPSHr
of the appropriate Hydra-Cell pump (NPSHr curves in pump
Temperature factors that must be reviewed as part of this
specification section).
evaluation include:
• Stability of fluid Ha = L x V x N x C
• Fluid end components KxG
• Hydraulic end lubricity
• Vapor pressure where:
Ha = Acceleration head (in feet or meters of liquid).
L = Actual length of suction line (feet or meters) - not
Inlet Pressure equivalent length.
Inlet pressure to the pump is determined by the design of the V = Velocity of liquid in suction line (ft./sec or m/sec)
pump system: flooded (gravity fed); suction lift; or pressure fed. For imperial units: I.D. in inches
Do not exceed vacuum and pressure limits as designated in [V = gpm x (0.408 ÷ pipe I.D.2)]
the pump IOM Manual. For metric units: I.D. in mm
[V = lpm x (21.221 ÷ pipe I.D.2)]
NPSH (Net Positive Suction Head) N = rpm of crank shaft.
Two NPSH values are involved in pump selection: NPSHr C = Constant determined by type of pump/Hydra-Cell:
(required head) and NPSHa (available head). NPSHa must be (consult your Hydra-Cell Installation & Service
greater than NPSHr. If not, the pressure in the pump inlet will Manual).
be lower than the vapor pressure of the fluid, and cavitation K = Constant of compensate for compressibility of the
will occur. Use the following calculations as a guideline only. fluid – use:
1.4 for de-aerated or hot fluids
Calculating NPSHa 1.5 for most liquids
Use the following formula to calculate NPSHa: 2.5 for hydrocarbons with high compressibility
G = Gravitational constant:
NPSHa = Pt + Hz - Hf - Ha - Pvp Imperial: 32.2 ft./sec2
where: Metric: 9.81 m/sec2
Pt = Atmospheric pressure in feet or meters of water.
(Use Atmospheric Pressure chart in next column.) Minimizing Acceleration Head
Hz = Vertical distance from the liquid surface to the • Keep inlet lines less than 6 ft. (1.8 m) long
pump centerline in feet or meters. (If liquid is below • Use appropriate size I.D. inlet hose
the pump centerline, Hz is a negative value.) • Use flexible hose (low-pressure hose, non-collapsing) for
Hf = Friction losses in suction piping. (Consult a inlet lines
reference for this calculation such as Cameron • Minimize fittings (elbows, valves, tees, etc.)
Hydraulic Data or similar.) • Use suction stabilizer on the inlet
Ha = Acceleration head at pump suction. (See Calculating
Acceleration Head formula in next column.)
Pvp = Absolute vapor pressure of liquid at pumping
temperature.
Note: Be sure to use consistent units, either all feet or all meters.

www.Hydra-Cell.com • 187
Hydra-Cell® Installation Guidelines
General Installation Supply Tank Guidelines
1. Read and follow all instructions and safety warnings 1. Use a supply tank that is large enough to provide
in the Hydra-Cell IOM Manual. time for any entrapped air in the fluid to escape.
2. Do not exceed the manufacturer’s recommended 2. Isolate the pump and motor stand from the supply
maximum rpm or pressure. tank and support them separately.
3. Follow all codes and regulations regarding installation 3. Where possible, install a separate inlet line from the
and operation of the pumping system. supply tank to each pump. Alternatively, target 1 ft/
4. For safety and easier servicing, provide adequate sec manifold velocity.
work space around the pump. Allow room for 4. Install the inlet and bypass lines so that they empty
checking the oil level, changing the oil, and removing into the supply tank below the lowest water level, on
the valve plate and manifold. the opposite side of the baffle from the pump inlet
5. To prevent vibration, mount the pump and motor line.
securely to a rigid, level base. 5. If a line strainer is used in the system, install it in the
6. Be sure the inlet system provides NPSHa that inlet line to the supply tank.
exceeds the sum of NPSHr of the pump, all friction 6. Install a completely-submerged baffle plate in the
losses and acceleration head. supply tank to separate the incoming and outgoing
7. Do not exceed the manufacturer’s recommended liquid so as to reduce aeration and turbulence.
maximum inlet pressure. Install an inlet pressure 7. Install a vortex breaker in the supply tank over the
regulator if necessary. outlet port to the pump.
8. On a belt-drive system, align the belts and 8. Place a cover on the supply tank to prevent foreign
pulleys accurately, and follow the manufacturer’s objects from falling into it.
specifications for belt tension.
9. On a direct-drive system, align shafts properly.
10. Install adequate safety guards on all belts and
couplings.
11. Install drains in all low points of the system to allow
draining in freezing conditions.

Calculating Pulley Size


motor pulley OD pump pulley OD
=
pump rpm motor rpm

188 • www.Hydra-Cell.com
Hydra-Cell® Installation Guidelines
Inlet Piping Guidelines Discharge Line Guidelines
1. Size the suction line so that the velocity will not 1. Size the discharge line so that the velocity will not
exceed 1 to 3 ft/sec. Velocity = 0.408 x gpm/Pipe exceed 8 to 10 ft/sec.
I.D2. Multiple-pump installations require 1 ft/sec. 2. Use flexible hose between the pump and hard piping
2. Keep the suction line as short and straight as to absorb vibrations, expansions or contractions.
possible, without any obstructions (e.g., valves, 3. Install a pressure gauge between the pump and the
elbows, tees) within 10 pipe diameters of the pump pressure regulator, and as close as possible to the
inlet. pump outlet.
3. Use flexible, non-collapsible suction hose and/or 4. Install a pressure regulator, unloader valve, or
expansion joints to absorb vibrations, expansions and another safety relief valve in the discharge line.
contractions.
5. Never install a shut-off valve in the discharge line
4. If possible, keep suction line level. Have no high between the pump and the regulator, or in the
points to collect vapor unless these high points are bypass line.
vented. Install drain cocks at any low points of the
suction line to permit draining in freezing conditions.
5. Provide for permanent or temporary installation of a Pressure Regulator (Relief Valve)
vacuum gauge to monitor the inlet suction.
Guidelines
6. It is recommended not to supply more than one
pump from the same inlet line. 1. Size the pressure regulator valve so that when
fully open, it will be large enough to relieve the
7. To reduce turbulence and resistance, do not use 90˚ full capacity of the pump without excessive over-
elbows. If turns are necessary in the suction line, use pressurizing of the system.
45˚ elbows (within 10 pipe diameters of the pump
inlet) or arrange sweeping curves in the inlet hose. 2. Locate the valve as close to the pump as possible
and ahead of any other valves.
8. If a block valve is used, be sure it is full-opening so
that the flow to the pump in not restricted. The 3. Adjust the pressure regulating valve to no more than
opening should be at least the same diameter as the 10% over the maximum working pressure of the
inlet plumbing I.D. system. Do not exceed the manufacturer’s pressure
rating for the pump and/or regulator.
9. It is recommended that a line strainer or filter
not be used in the suction line unless regular
maintenance is assured. If used, it should have a
free-flow area at least three times the free-flow
area of the inlet.
10. Install piping supports where necessary to relieve
strain on the inlet line and to minimize vibration.

www.Hydra-Cell.com • 189
Hydra-Cell
Ridges (2 shown) ®
Materials of Construction Reference
Identifying Metallic Components
Since it is often difficult to distinguish between metallic
materials used, identification marks have been added to several
machined metallic components of Hydra-Cell pumps and valves.

Valve
Grooves
Ridges (2 (Pumps)
(2 shown)
shown) Plunger (C22/C23/C24 Valves)
Identified by 0.003-inch (0.08mm) ledges (or no ledges) on Identified by ridges (or no ridges) around the tapered end.
one face. 17-4 SST 2 ridges
Nitronic 50 3 ledges 316L SST 1 ridge
17-4 SST 2 ledges Hastelloy C No ridges
316L SST 1 ledge
Hastelloy C No ledges

Ledges
(3 shown)
Grooves (2 shown)

Ridges (2 shown)

Plunger - 2 ridges (17-4 SST)


Valve - 3 ledges (Nitronic 50)
Ledges
(3 shown)
Valve Seat (Pumps)
Grooves (3 shown) Plunger Seat (C22/C23/C24 Valves)
Identified by circular V-shaped grooves (or no grooves) on Identified by circular V-shaped grooves (or no grooves) on
one face. one face.
Nitronic 50 3 grooves 17-4 SST (2 shown)
2 grooves
Grooves
17-4 SST 2 grooves 316L SST 1 groove
316L SST 1 groove Hastelloy C No groove
Hastelloy C No groove Ridges (2 shown)

Grooves (3 shown)

Ledges
(3 shown)

Grooves (2 shown)

Valve Seat - 3 grooves (Nitronic 50) Plunger Seat - 2 grooves (17-4 SST)

Grooves (3 shown)
Ledges
(3 shown)

190 • www.Hydra-Cell.com
Hydra-Cell® Materials of Construction Reference
Celcon Valve Spring Retainers Diaphragm Start-up Temperatures
Also known as Polyoxymethylene, Celcon is a thermoplastic and Material Markings
characterized by high strength, hardness, and rigidity. It is a The back side of diaphragms for Hydra-Cell pumps have
highly abrasion-resistant and heat-resistant material with a low a letter marking to identify the material from which the
coefficient of friction. diaphragm is made. (There may be additional markings, such as
those to indicate mold numbers.)
Elgiloy Valve Springs
A Cobalt-Nickel spring alloy, Elgiloy is highly recommended Diaphragm Pump Start-up Minimum Fluid
to reduce valve spring problems as it tested and proved to Material Temperature Range Temperature1 Marking
exceed Stainless Steel for many applications. Aflas 80 to 250˚F (26.7 to 121.1˚C) 80˚F (26.7˚C) A
Buna-N 30 to 230˚F (-1.1 to 110˚C) 15˚F (-9.4˚C) NP2
Corrosion Resistance: Far superior to Stainless Steel Neoprene 50 to 120˚F (10 to 48.9˚C) 15˚F (-9.4˚C) NE
Greater Spring Efficiency: Increased power with EPDM 50 to 212˚F (10 to 100˚C) 15˚F (-9.4˚C) EP
decreased size FKM 40 to 250˚F (4.4 to 121.1˚C) 15˚F (-9.4˚C) V
Fatigue Resistance: Operates significantly longer PTFE 60 to 200˚F (15.6 to 93.3˚C) 40˚F (4.4˚C) 3
without breaking 1
Fluid temperature after pump is warmed to minimum start-up temperature.
Set Resistance: Maintains constant reactive 2
Buna-N diaphragms for T100 Medium Pressure pumps use H instead of NP.
force 3
PTFE diaphragms are constructed with a light-blue PTFE material laminated onto a black rubber
Temperature Resistance: Maintains spring backing and do not have identification markings.
characteristics up to 600˚F 4
For T & Q Series minimum temperatures, please refer to the Installation and Service Manual.
(316˚C)

Nitronic 50 Valve Seats and Valves Valve Retainer Temperatures and


Nitronic 50 is an austenitic Stainless Steel that has greater
Material Markings
corrosion resistance than 316, 316L, 317, and 317L Stainless Non-metallic valve retainers used in Hydra-Cell pumps are
Steel. It has very good mechanical properties at both elevated color-coded to identify the material from which the retainer
and sub-zero temperatures and a yield strength of three-times is made.
to four-times greater than 316 Stainless Steel.
Valve Retainer Material Fluid Temperature Marking
Celcon (Polyacetal) 15 to 160˚F (-9.4 to 71.1˚C) Black
PVDF 15 to 160˚F (-9.4 to 71.1˚C) White
Nylon (Zytel) 15 to 160˚F (-9.4 to 71.1˚C) Blue
Polypropylene 15 to 160˚F (-9.4 to 71.1˚C) Red
Metal 15 to 250˚F (-9.4 to 121.1˚C)
For hydraulic oil temperatures above 180˚F (82.2˚C) use a hydraulic end cooler.
All data based on water.

www.Hydra-Cell.com • 191
Hydra-Cell® Glossary of Terms

Absolute Pressure (PSIA): The total force per unit area Fluid Slip: Commonly used to describe the migration
exerted by a fluid. It is the sum of Atmospheric Pressure and of liquid around the internal moving parts of a pump. It is
Gauge Pressure. the volumetric difference between physical component
displacement and liquid throughput of a pump system.
Accuracy: The degree of precision, usually expressed in
terms of error, as a percentage of the specified value, or as a Fluid Slip Loss: Refers to the liquid that passes through
percentage of a range. (See separate definition for Steady-state the clearance space, (~.00005”) between the piston and the
Accuracy, per API 675 Standard, on the following page.) cylinder wall. The clearance between the piston and cylinder
wall must be optimized for the liquid being pumped in order to
API 674 Standard: This standard covers the minimum minimize the loss due to fluid slip.
requirements for reciprocating positive displacement pumps
for service in the petroleum, chemical, and gas industries. Both Head: A measure of pressure expressed in feet of head for
direct-acting and power-frame types are included. There are no centrifugal pumps; indicates the height of a column of water
test requirements defined within API 674 Standard for Steady- being moved by the pump (without friction losses).
state Accuracy, Flow Repeatability, or Linearity.
Metering Linearity: The degree to which performance
API 675 Standard: This standard covers the minimum or response approaches the condition of being linear; the
requirements for controlled volume positive displacement maximum deviation from the ideal straight line that can be
pumps for service in the petroleum, chemical, and gas drawn through plotted calibration test points describing how
industries. Both packed-plunger and diaphragm types are flow varies with capacity setting. It is expressed as percent
included. Diaphragm pumps that use direct mechanical (±) of the Rated Capacity of the pump. API 675 Standard
actuation are excluded. Hydra-Cell pumps meet and exceed stipulates that Linearity must remain within ±3%. Linearity of
the performance test requirements of API 675 Standard for ±3% or better can be achieved with Hydra-Cell pumps; it is a
Steady-state Accuracy, Flow Repeatability, and Linearity (as function of rated speed, Turndown Ratio, and system operating
defined in section 4.3.3); however, they do not meet all design temperature and pressure ranges.
requirements defined in section 2 of the standard.

Atmospheric Pressure: Elevation above Sea Level (meters)


The force exerted on a unit area 0 305 610 914 1219 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572
by the weight of the atmosphere; 35 1067

the higher the elevation above sea


33 1006
level, the lower the atmospheric
pressure, Patm. (See graph on 31 Atmospheric Pressure, Patm 945

right.)
29 884

Patm, Centimeters of Water


Cavitation: Process in
Patm, Feet of Water

27 823
which small bubbles are formed
and implode violently; occurs 25 762

instantaneously when
23 701
NPSHa < NPSHr.
21 640
Fluids: Include liquids, gases, and
mixtures of liquids, solids and gases. 19 579

In this catalog, the terms fluid and 17 518


liquid are both used to mean a pure
liquid or a liquid mixed with gases 15 457

or solids that act essentially like a 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000

Elevation above Sea Level (feet)


liquid in pumping applications.

192 • www.Hydra-Cell.com
Hydra-Cell® Glossary of Terms

Metering Repeatability: Describes the reproducibility function of the pump design, size (capacity), and operating
of pump flow rate under a given set of conditions when the speed. It is measured at the suction port of the pump and
capacity setting is varied and then returned to the set point typically provided by the pump manufacturer in the form of a
being tested; expressed as a percent (±) of rated capacity. API curve or set of curves.
675 Standard stipulates that repeatability must remain within
±3%. Flow Repeatability of ±3% or better can be achieved with Note: Testing in water is standard practice; therefore, NPSHr data
Hydra-Cell pumps; it is a function of rated speed, turndown is generally provided in units of “feet of water.” This must be taken
ratio, and system operating temperature and pressure ranges. into consideration and converted to “feet of pumped liquid” when
comparing to the calculated value of NPSHa.
Metering Steady-state Accuracy: Flow variation
expressed as a percentage of mean delivered flow under fixed Prime: Charge of liquid required to begin pumping action
system conditions; applies over the Turndown Ratio. API 675 when the liquid source is lower than the pump; held in pump
Standard stipulates that Steady-state Accuracy must remain by a foot valve on the intake line or by a valve or chamber
within ±1%. Steady-state Accuracy of ±1% for Hydra-Cell P within the pump.
Series metering pumps reflects continuous run, injection-mode
metering. Rated Capacity: The quantity of fluid actually delivered
per unit of time at the maximum operating speed. This quantity
See pages 158 and 159 for graphs depicting Hydra-Cell can be expressed in units of volume or mass; it includes liquid
performance pertaining to API 675 Standard for Accuracy, and any dissolved or entrained gases or solids, and is based on
Linearity, and Repeatability. suction conditions.

Net Positive Suction Head Available (NPSHa): Specific Gravity: The ratio of the weight of a given volume
The total suction head (in feet or meters absolute) present at of liquid to pure water. Pumping heavy liquids (specific gravity
the pump suction connection, less the vapor pressure of the greater than 1.0) will require more drive horsepower.
pumped liquid (in feet or meters absolute). NPSHa is a function
of the system in which the pump operates everything on the Static Discharge Head: Maximum vertical distance (in
suction side of the pump up to the suction port. The formula feet) from pump to point of discharge with no flow.
below is commonly used to determine system NPSHa.
Total Head: Sum of discharge head, suction lift, and
NPSHa = Pt + Hz - Hf - Ha - Pvp
friction loss.
Pt: Atmospheric pressure
Hz: Vertical distance from surface liquid to pump
Turndown Ratio: The Rated Capacity divided by the
centerline (if liquid is below pump centerline,
minimum capacity that can be obtained while maintaining
then Hz is negative)
specified Steady-state Accuracy, Flow Repeatability, and
Hf: Friction loss in suction pumping
Linearity. A 10:1 Turndown Ratio capability is industry standard
Ha: Acceleration head at pump suction
for metering applications. Use of sophisticated motor controls
Pvp: Absolute vapor pressure of liquid at pumping
allows speed Turndown Ratios of 1000:1 and greater if
temperature
required. The mechanical response of the metering pump over
Note: It is important to correct for the specific gravity of the liquid these extremely high Turndown Ratios may or may not meet
and to convert all terms to units of “feet absolute” or “meters API 675 Standard testing requirements.
absolute” when using this formula.
Viscosity: The resistance of a fluid to flow when subjected
Net Positive Suction Head Required (NPSHr): to shear stress (the “thickness” of a liquid). Most liquids
The positive pressure (in feet absolute) required at the pump decrease in viscosity and flow more easily as they get warmer.
suction port to overcome pressure losses that occur as the Absolute viscosity is measured in centipoises. Kinematic
fluid travels from the suction port to the point(s) inside the viscosity includes the influence of the specific gravity of the
pump where the pressure starts to increase. NPSHr is a fluid and is measured in centistokes.

www.Hydra-Cell.com • 193
Wanner Engineering - Additional Product Lines

Non-metallic ANSI Centrifugal Pumps Featuring Solid PVDF


Pump Heads

Designed to handle difficult process fluids, Stan-Cor


pumps offer total dynamic head to 350 feet and
flow rate capacities to 700 gpm (2650 l/min).

Designed to Handle Dirty, Abrasive, Corrosive, and Reclaim Process Fluids


Manufactured in the USA by Wanner Engineering, Stan-Cor • Concentric casing design for better flow patterns than other
pumps provide superior handling of difficult process fluids in centrifugal pumps - less turbulence, longer seal life, and
a cost-effective, rugged, and durable design. They operate with reduced shaft deflection
a smooth, full-curve performance and offer exclusive design • Compact design features including heavy-duty drive shaft,
advantages compared to other centrifugal pumps. adjustable bearing supports, and large-capacity oil bath
ensure low maintenance as well as durable performance for
• Solid PVDF pump head for chemical compatibility and the toughest fluid applications
excellent abrasion resistance • Back pull-out design for easy servicing
• Handles high operating temperatures • Handles solid sizes up to 9/16” maximum

For more information, contact Wanner Engineering or visit www.StanCorPump.com

194 • www.Hydra-Cell.com
Wanner Engineering - Additional Product Lines

Peristaltic Pumps that Isolate the Fluid Being Pumped

Nine 2000 Series Vector pump models offer maximum flow rates from 0.3 Seven 4000 Series Vector pump models offer maximum flow rates from
gpm (1.1 l/min) to 211 gpm (798.7 l/min) and discharge pressures from 0.79 gpm (3.0 l/min) to 154.1 gpm (583.3 l/min) and discharge pressures
30 psig (2.1 bar) to 116 psig (8 bar) depending on pump model. Model of 110 psig (7.6 bar) or 218 psig (15 bar) depending on pump model.
3005 provides up to 9.2 gpm (34.8 l/min) at 200 psig (13.8 bar).

Designed to Handle High-viscosity Fluids, Aggressive and Corrosive


Fluids, and High-purity Solutions
Available from Wanner Engineering,Vector pumps can handle • Dry pump cavity
pasty, pulp, or thick fluids commonly found in industrial pro- • Self-priming operation
cessing applications. They will reliably start, stop, and continu-
ously pump such fluids at a wide range of pressures and flows. • Runs dry without damage to the pump
The pumping action is powerful, but will not break up delicate • Complete isolation of the fluid being pumped from contact
emulsions or cause excessive frothing of dissolved gases. with mechanical parts for the fluid transport system
• Heavy-duty roller bearings
• Wide range of pump configurations and flow rates
• No cups, packing, or dynamic seals to leak or replace or
come in direct contact with the pumped fluid
• Low maintenance
• Reversible flow

For more information, contact Wanner Engineering or visit www.VectorPump.com

www.Hydra-Cell.com • 195
Hydra-Cell® Limited Warranty
Wanner Engineering, Inc. (WEI) warrants that, for a period of WEI’s warranty obligations and Purchaser’s
one (1) year from the date of purchase, equipment supplied or remedies thereunder are solely and exclusively
manufactured by WEI shall be free of defects in materials and as stated herein.
workmanship under normal use and service, and provided the
There are no other warranties, whether oral,
equipment is installed, operated and maintained in accordance
written, express, implied or statutory, including,
with instructions supplied by WEI.
but not limited to, implied warranties of
Notwithstanding anything to the contrary, this limited merchantability and fitness for a particular
warranty does not cover: purpose, warranties of non-infringement,
warranties arising from course of dealing or
1. Normal wear and/or damage caused by or related to
usage of trade or any other matter.
abrasion, corrosion, abuse, negligence, accident, faulty
installation, or tampering which impairs normal operation of Any descriptions of the equipment drawings, specifications,
the equipment. and any samples, models, bulletins, or similar material used
in connection with the sale of equipment are for the sole
2. Electric motors (if applicable) not manufactured by WEI.
purpose of identifying the equipment and are not to be
The warranties, if any, on such equipment are assigned to the
construed as an express warranty that the equipment will
Purchaser by WEI (without recourse) at the time of purchase.
conform to such description. Any field advisory or installation
3. Transportation costs. support is advisory only.
Purchaser’s sole and exclusive remedy and WEI’s sole liability, Every form of liability for direct, special, incidental or
whether based upon warranty, contract or tort, including consequential damages or loss is expressly excluded and
negligence, is limited to WEI’s repair or replacement of the denied. All liability of WEI shall terminate one (1) year from
defective part, at WEI’s sole option. the date of purchase of the equipment.
Any claim regarding breach of warranty must be received by
WEI before the expiration of the warranty period and by
written notice from Purchaser of such defect within thirty (30)
days from the discovery thereof. WEI requires the return to a
designated WEI location, of the defective part, transportation
prepaid, to establish Purchaser’s claim. No allowance will be
made for repairs undertaken without WEI’s written consent or
approval.

196 • www.Hydra-Cell.com
Hydra-Cell® Application Worksheet
u mps
Let us help you determine the best solution for your pumping application. Seal-less P
Simply provide the information below, tear out the page, and send it to us. www.Hydra-Cell.com
1. Fax to 612-332-6937 or toll-free (USA) at 800-332-6812
2. Scan the page and email it as an attachment to sales@wannereng.com
3. Mail the page - either in an envelope or fold it, and using the other side as a mailing label, tape the page closed,
affix postage and mail it
4. Give it to your local Wanner distributor

Fluid Information:
Fluid Name:

Solids: Yes o No o If Yes, size and percentage:

Fluid Temperature: Operating Min Max

Viscosity: Min Max Specific Gravity:

Please provide a brief description of the application and fluid characteristics (e.g. abrasive, shear-sensitive)

Please provide MSDS Sheet if available.

Equipment Information:
Installation: New o Existing o

If existing, previous equipment installed:

Flow Rate: Operating Min Max

Discharge Pressure: Inlet (Suction) Pressure:

NPSHa:

Inlet Pipe Diameter: Inlet Pipe Length:

Supply Voltage:
Phase Hertz

Contact Information:
Name: Date:

Title:

Company:

Address:

City: State/Province: Zip/Postal:

Phone: Fax:

Email:

Company Website:

Market/Industry:

www.Hydra-Cell.com • 197
PLACE
POSTAGE
HERE

Wanner Engineering, Inc.


1204 Chestnut Avenue
Minneapolis, MN 55403 USA

198 • www.Hydra-Cell.com
Hydra-Cell® Worldwide Sales and Service

Hydra-Cell pumps are sold and serviced worldwide by a World Headquarters & Manufacturing
comprehensive network of factory-trained pump distributors.
Minneapolis, Minnesota, USA
As specialists in pump technologies, our distributor
organizations offer you a vital local resource for technical
expertise, product training, sales and service. Business Units
Wichita Falls, Texas, USA
Hydra-Cell distributors are located in more than 70 countries
worldwide. In North America specifically, there are more Hampshire, United Kingdom
than 100 Hydra-Cell distributor locations to provide local Kowloon, Hong Kong
availability for every major commercial, institutional, industrial,
Shanghai, China
and municipal marketplace.
São Paulo, Brazil

Contact us for the name and location of the authorized Hydra-Cell distributor
nearest you:
Algeria Colombia India Mongolia Russia Thailand
Argentina Costa Rica Indonesia Morocco Saudi Arabia Tunisia
Australia Czech Republic Ireland Netherlands Serbia Turkey
Austria Denmark Israel New Zealand Singapore Ukraine
Azerbaijan Ecuador Italy Norway Slovakia United Arab
Belarus Egypt Japan Oman Slovenia Emirates
Belgium Estonia Kazakhstan Panama South Africa United Kingdom
Bolivia Finland Kuwait Peru South East Asia United States
Brazil France Latvia Poland South Korea Uruguay
Bulgaria Germany Lithuania Portugal Spain Venezuela
Canada Greece Luxembourg Puerto Rico Sweden Viet Nam
Chile Hong Kong Malaysia Qatar Switzerland Yemen
China Hungary Mexico Romania Taiwan
www.Hydra-Cell.com • 199
um ps
Seal-less P

World Headquarters & Manufacturing


Wanner Engineering, Inc.
1204 Chestnut Avenue
Minneapolis, MN 55403 USA
Phone: 612-332-5681 • Fax: 612-332-6937
Toll-Free Fax (USA): 800-332-6812
Email: sales@wannereng.com
www.Hydra-Cell.com

Regional Office
207 US Highway 281
Wichita Falls, TX 76310 USA
Phone: 940-322-7111
Toll-Free: 800-234-1384
Email: sales@wannereng.com
www.Hydra-Cell.com

Latin American Office


Avenida Senador Vergueiro 608 - Centro
São Bernardo do Campo/São Paulo, Brazil
CEP 09750-000
Phone: +55 (11) 99582-1969
Email: mmagoni@wannereng.com
www.Hydra-Cell-Pumps.com.br

Wanner International, Ltd.


Hampshire - United Kingdom
Phone: +44 (0) 1252 816847
Email: sales@wannerint.com
www.Hydra-Cell.co.uk

Wanner Pumps Ltd.


Wanner Pumps, Ltd.
Kowloon - Hong Kong
Phone: +852 3428 6534
Email: sales@wannerpumps.com
www.WannerPumps.com
Wanner Pumps Ltd.
Shanghai - China
Phone: +86-21-6876 3700
Email: sales@wannerpumps.com
www.WannerPumps.com

Wanner Pumps Ltd.

Printed in USA ©Wanner Engineering, Inc. HCSP/MS MC-IM 07.21

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