Manual Version V1.

0 Table of Contents

Foreword ·· ··
········
·········
··· 0-1 6. Effective Working Method ·· ·· ···· 4-11
Safety Labels ·····
·········
······· 0-2 7. Operation in Special Work Sites ···· 4-15
Guide · ···· ····
·········
······ · 0-9
·· 8. Normal Operation of Excavator ·· ·· 4-17
9. Working Device Lowering with Engine
Stopped · ··· ······ ······· ·· ····· 4-18
Safety Hints 10. Storage · ······ ·· ··
· ···· ···· ·· 4-19
1. Before Operation ··
···· ·········· 1-1
2. During Operation ················ 1-3 Transportation
3. During Maintenance ·············· 1-9 1. Preparation for Transportation ······ 5-1
4. Parking ···· ··················· 1-13 2. Dimension and Weight · ·· ········· 5-2
3. Loading of Machine ·· · ·· ········· 5-4
4. Fixing of Machine · ···· ·· ········ 5-6
Specifications 5. Loading and Unloading by Crane ·· ·· 5-7
1. Major Components ·· ·· ·· ·· ·· ·· ··· 2-1
2. Specifications · ······ ····· ·· ·· ··· 2-2 Maintenance
3. Working Range · ······ ·· ·· ·· ·· ··· 2-3 1. Instruction ·· ········ ··· ···· ·· ··· 6-1
4. Weight · ·· ·· ········ ··· ·· ·· ·· ··· 2-4 2. Tightening Torque ·· ·· ··· ···· ·· ··· 6-6
5. Lifting Capacities ····· ·· ·· ·· ·· ··· 2-5 3. Fuel, Coolant and Lubricant
6. Bucket Selection Guide · ·· ·· ·· ·· ·· 2-6 Specifications · ··········· ·· ·· ·· ··· 6-9
7. Undercarriage ·· ······ ·· ·· ·· ·· ··· 2-7 4. Maintenance Check List ·· ·· ·· ·· ·· 6-11
8.Specifications for Major Components· · 2-8 5. Maintenance Chart ·· ······ ·· ·· ·· 6-16
9. Recommended Oils ·· ··· ·· ·· ·· ··· 2-11 6. Service Instruction ·
·· ···· ·· ·· ··· 6-18
7. Electrical System ··· ······ ·· ·· ·· 6-36
8. Air Conditioner and Heater · ·· ·· ···6-39
Control Devices
1. Cab Devices ·· ···· ·············· 3-1 Troubleshooting Guide
2. Cluster ·· ······ ······· ········· 3-2 1. Engine · ···· ······
·············· 7-1
3. Switches · ···· ···· ············· 3-16 2. Electrical System ·····
··········· 7-2
4. Levers and Pedals · ······ ········ 3-19 3. Others · ·· ·· ····
·······
········ · 7-3
5. Air Conditioner and Heater ········3-22
6. Others · ·· ······ ······· ········ 3-27 Hydraulic Breaker and Quick Clamp
1. Selection of Hydraulic Breaker · ·· ·· 8-1
2. Circuit Configuration ·· ······ ·· ··· 8-2
Operation 3. Maintenance · ···· ···· ······ ·· ··· 8-3
1. Suggestion for New Machine · ······ 4-1 4. Precautions for Breaker Operation ··· 8-4
2. Check before Engine Start ········· 4-2 5. Quick Clamp ··· ···· ······· ·· ·· · 8-6
·
3. Engine Start and Stop ············· 4-3
4. Operation of Working Device ······· 4-7 Index ·
····
····
····
···
····
····
··· 9-1
5. Traveling of Machine ·· ··········· 4-8
Foreword

This manual contains a number of instructions regarding driving, lubrication, maintenance,

inspection and adjustment of the crawler excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owner.

1. Read and understand this manual before operating the machine.

This operator’s manual may contain working devices and optional equipment that are not used.
Please consult the local vendor of Hyundai.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident,
if they are not done in a manner described in this manual.

2. Inspect the jobsite and follow the safety hints before operating the machine.

3. Use genuine Hyundai spare parts for the replacement.

We expressly point out that Hyundai will not accept any responsibility for defects resulting from
non-genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.

Continuing improvements in the design of this machine can lead to changes in detail which may
not be reflected in this manual. Consult Hyundai or its local vendor for further information in the
case of questions regarding information in this manual.
The technical parameters in this manual are for reference only, which may differ from the actual
parameters. This manual may be modified without prior notice.
If you have any question, consult Hyundai or its agent.
Please replace this manual if it is lost, damaged or illegible.

※ Important Note
In accordance with the provisions of the Ministry of Agriculture and Rural Affairs, the upper
turning angle of agricultural excavators must be within 270°. Accordingly, the turning stopper
must be removed as required for agricultural excavators, so that the upper part can turn within 360°
to facilitate loading and unloading during transportation. After the machine is transported to and
unload at the destination, the stopper should be reassembled to meet the national requirements for
agricultural excavators. The machine with a stopper can be used as an ordinary hydraulic
excavator. The user should be liable for the impact or loss arising from no stopper instead of
compliance with local regulations for agricultural excavators. If the user has any question about
stopper dismantling and installation, consult Hyundai or its agent.
Since relevant national policies vary on the technical requirements for agricultural excavator,
technical changes may be made without prior notice, and the actual product shall prevail.

0-1
Safety Labels
1. Location
Replace the labels and signs that are lost, damaged, covered with paint, loose or illegible.

1 Fueling (2-12) 15 Radiator fan beating label (1-13) 29 Model label (2-2, 2-3)

2 Battery accident (1-1) 16 Hydraulic oil lubrication (1-15) 30 Prefilter (2-11)

3 Keep clear-boom/arm (1-4) 17 Conventional warning label (2-1) 31 ECU connector (2-15)

4 Keep clear-rear (1-5) 18 Engine OFF label (1-2) 32 Reflecting label (2-16, 2-17)

5 Keep clear-side (1-6) 19 Grease label (2-13) 33 Environmental information label (3)

6 Caution-cab (1-8) 20 Lifting point label (1-3) 34 Rivet (4)

7 Engine room caution (2-14) 21 Hammer label (1-10) 35 After-sales service hotline (5)

8 Control ideograms (1-7) 22 Accumulator (2-10) 36 Accelerator knob warning label (6)

9 Air cleaner (2-7) 23 Battery position (1-14)

10 Safety front window (1-9) 24 Fire extinguisher (1-16)

11 Emergency escape (1-18) 25 Service instruction (2-8)

12 Aircon filter (1-11) 26 Lifting Capacity Chart (2-9)

13 Tilting console box (1-12) 27 Trade mark-boom (2-4)

14 Control ideogram - dozer (1-17) 28 Trade mark-CWT (2-5)

0-2
2. Description

Be familiar with specific warning labels on this machine. Replace any safety label that is damaged
or missing.
1) Fueling (2-12)
This label is positioned on the right side of the fuel
filling port.

Stop the engine when refueling. All lights or

flames shall be kept at a safe distance while
refueling.

2) Battery accident (1-1)

This warning label is positioned on the battery
cover.

Electrolyte containing sulfuric acid cause

severe burns. Avoid being in contact with skin,

eyes or clothes. In the event of splashing, flush
with clean water, and call a physician.
※ Maintain the electrolyte at the recommended
level. Add distilled water to the battery only when
starting up, never when shutting down.
Keep electrolyte at a proper level. Insufficient
electrolyte may cause the gases to be accumulated
in the battery.

3) Keep clear-boom/arm (1-4)

This warning label is positioned on both sides of
the boom.
Serious injury or death can result from falling
of the working device. It is forbidden to stand
underneath the working device. Instead, keep clear
the underneath of working device, to prevent
serious accidents.

0-3
4) Keep clear-rear (1-5)
This warning label is positioned on the rear of
engine hood.
Keep clear of machine swing radius.
※ Do not deface or remove this label from the
machine.

5) Keep clear-side (1-6)

This warning label is positioned on the side of
engine hood.
Keep clear of machine swing radius.
Do not deface or remove this label from the
machine.

6) Caution-cab (1-8)
This warning label is positioned on the left side
door of the cab.
Serious injury or death can result from
contact with electric lines. An electric shock
being received by merely coming into the
vicinity of electric lines, the minimum distance
should be kept considering the supply voltage in
1-4.
Operating the machine with quick clamp
switch unlocked or without safety pin of moving
hook can cause the bucket to drop off.
Read the operator’s manual before operating
the machine.

0-4
7) Engine room caution (2-14)
This warning label is positioned on the side of
radiator.
Do not open the engine hood during the
engine’s running.
Do not touch the exhaust pipe or it may
cause severe burn.
Escaping fluid under pressure can penetrate
the skin, causing serious injury.
※ Study the service manual before service job.
Never open the filler cap during engine
running or at high coolant oil temperature.
Study the operator’s manual before starting
and operating the machine.

8) Control ideogram (1-7)

This warning label is positioned in right window
of the cab.
∆ See page 4-7 for details.

9) Air cleaner (2-7)

This warning label is positioned on the cap of the
air cleaner.
※ Periodic inspection, cleaning and change of
the filter can prolong the engine life and
maintain good performance of the engine.

0-5
10) Safety front window (1-9)
This warning label is positioned on both side
windows of the cab.
Be careful that the front window may be
promptly closed.

11) Emergency escape (1-18)

This warning label is positioned on the rear
window of the cab.
※ There is an escape exit on the rear window.
※ Break the rear window of the cab with the
safety hammer in an emergency.

12) Aircon filter (1-11)

This warning label is positioned on the lower
seat base.
※ Periodic and proper inspection, cleaning
and change of the filter can prolong the
air-conditioner life time and maintain good
performance.

13) Console tilting (1-12)

This warning label is positioned on the LH
console box.
※ Before you get off the machine be sure to
tilt the LH console box.

0-6
14) Control ideogram-dozer (1-17)
This is positioned on the RH console box.

15) Radiator fan beating label (1-13)

This warning label is positioned on one side of
the radiator.
Avoid beating by the fan during service.
Shut off the engine before servicing.

16) Hydraulic oil lubrication (1-15)

This warning label is positioned on the right
side face of air breather.
※ Do not mix with different brand oils.
Never open the filler cap while engine
running or at high hydraulic oil temperature.
Loosen the cap slowly and release internal
pressure completely.

17) General warning label (2-1)

This warning label is positioned on the right
side of the upper frame.
Study the operator’s manual before
transporting the machine. Be aware of how to
tie the arm and undercarriage with wire ropes.
※ See Pages 5-6 for details.
Make sure that wire ropes have an
appropriate size, and use the correct hoisting
method.
※ See Pages 5-7 for details.
Place the bucket on the ground whenever
servicing the hydraulic system.
※Check the oil level on the level gauge.
※ Refill the recommended hydraulic oil up to
specified level if necessary.

0-7
18) Engine OFF label (1-2)
This warning label is positioned on the right
finish of the cab.
※ Stop the machine on the flat ground, shut off
the engine and remove the key before servicing.
19) Grease label (2-13)
This label is positioned on the right side of the
superstructure.

20) Lifting position label (1-3)

This label indicates the lifting position.

21) Safety hammer label (1-10)

This label is near the safety hammer on the right
inside the cab.
Break glass with the safety hammer in an
emergency.
22) Accumulator (2-10)
This warning label is positioned on the
accumulator of the solenoid valve.
※ The accumulator is filled with high- pressure
nitrogen gas, and it is extremely dangerous if it is
handled in the wrong way. Always observe the
following precautions.
Never make any hole in the accumulator or
expose the accumulator to flame or fire.
Do not weld anything to the accumulator.
※ When carrying out disassembly or
maintenance of the accumulator, or when
disposing of the accumulator, it is necessary to
release the gas from the accumulator. A special
air bleed valve is necessary for this operation, so
please contact Hyundai’s distributor.
23) Battery position (1-14)
This warning label is positioned on the left side
of the upper frame under the cab.
24) Fire extinguisher (1-16) (optional)
This warning label is positioned the left side
inside the cab.
※ Please follow the operating instructions of the
fire extinguisher during operation.

0-8
Guide

1. Direction
The direction of this manual indicate
forward, backward, right and left of the
operator when the travel motor is in the rear
and the machine is in the traveling direction.

2. Serial number
Inform as follows when you order parts or
the machine is out of order.
1) Machine serial number
The numbers are located below the front
window of the cab.
It is also stamped on the upper surface of the
front end of the superstructure.

2) Engine serial number

The numbers are located on the engine name
plate.
※ The numbers of other main components
are available on these components. If you
have any question, consult Hyundai or its
agent.

3. Symbols
Important safety hint.
It indicates matters which can cause the
great loss on the machine or the
surroundings.
※It indicates the useful information for
operator.

0-9
 Safety Hints
1. Before Operation

Think safety first.

In special situation, wear protective
clothing including a safety helmet, safety
shoes, gloves, safety glasses and ear
protection as required by the job condition.
Almost every accident is caused by
disregarding the simple and fundamental
safety hints.

Be sure to understand thoroughly all about

the operator’s manual before operating the
machine.

Fully understand the details and process of

the construction before starting the work.
If you find anything dangerous on the job,
consult with the job supervisor for the
preventive measures.

Do not operate when tired or drunk.

1-1
Check daily according to the operation
manual.
Repair the damaged parts and tighten the
loosened bolts.

Check for leakage of engine oil, hydraulic

oil, fuel and coolant.
Keep the machine clean.

Do not operate the machine until it is

properly repaired.

Be prepared if a fire starts.

For emergency handling, keep a fire
extinguisher handy and emergency
numbers for a fire department.

1-2
2. During Operation

Use the handle and footstep when getting

on or off the machine.
Do not jump on or off the machine.

Sound the horn to warn nearby personnel

before operating the machine.
Remove all the obstacles like frost on the
window before operating the machine for
the good visibility.

Operate carefully to make sure all

personnel or obstacles are clear within the
working range of the machine.
Place safety guards if necessary.

When using the work equipment, pay

attention to the job site.

1-3
Provide proper ventilation when operating
engine in a closed area to avoid the danger
of exhaust gases.

Check the locations of underground gas

pipes or water line and secure the safety
before operation.

The operation near the electrical lines is

very dangerous.
Operate the machine within safe working
range permitted as below.
Voltage of Min. Safe
High-voltage Line Separation
6.6 kV 3 m (10 ft)
33.0 kV 4 m (13 ft)
66.0 kV 5 m (16 ft)
154.0 kV 8 m (26 ft)
275.0 kV 10 m (33 ft)
If the machine is in contact with the electric
power lines, keep sitting on the operator’s
seat and make sure the personnel on the
ground not to touch the machine until
turning off the electric current. Jump off the
machine without contacting the machine
when you need to get off.

1-4
Watch out for obstacles.
Be particularly careful to check the
machine clearance during the swing.

When using the machine as breaker or

working in a place where stones may fall
down, the cab roof guard and head guard
should be provided for proper protection.

Avoid operating on a cliff or soft ground as

there is danger of rolling over.
Make sure to get off easily as keeping the
track at a right angle and putting the travel
motor into the backward position when
working on a cliff or soft ground inevitably.

Consider the capacity of machine as well as

the weight and width of the load during
lifting.
Be careful not to lift the load exceeding the
machine capacity as it can be the cause of
machine damage and safety accident.

1-5
The operation on a slope is dangerous.
Avoid operating the machine on a slope of
over 10 degrees.

Operate the machine after making ground

flat when operation is required on a slope.

The swing on the slope can be danger of

rolling over.
Do not operate to swing the machine with
the bucket loaded on a slope since the
machine may lose its balance under such an
instance.

Avoid parking and stopping on a slope.

Lower the bucket to the ground and block
the track when parking.

1-6
Avoid traveling in a cross direction on a
slope as it can cause the danger of rolling
over and sliding.

Traveling on a slope is dangerous.

Be sure to operate slowly when traveling
down a slope and maintain the bucket at a
height of 20-30 cm (1 ft) above the ground
so that it can be used as brake in an
emergency.

Steering of the machine in traveling on a

slope is dangerous.
When an inevitable turning of direction is
required, turn on the flat and solid ground.

The engine angularity limits are 35 degrees.

Do not operate by more than the engine
limits in any case.

1-7
Before traveling the machine, sound the
horn to warn nearby personnel.
Operate forward and backward correctly
with confirming the location of the travel
motor.

Slow down when traveling through

obstacles or uneven ground.

When working on soft ground, place mats

or wood boards on the ground to prevent
the machine sinking.

When operating in water or when crossing

shallow, check the bed soil condition and
depth and flow speed of water, and proceed
taking care that water is not above carrier
roller.

1-8
3. During Maintenance
Stop the engine immediately when the
trouble of the machine is found.
Inspect immediately the cause of trouble
such as vibration, overheating and trouble
in the cluster then repair.

Park on a flat place and stop the engine for

inspecting and repairing. Properly TAG
machine is not operational. (Remove start
key) Extreme care shall be taken during
maintenance work. Parts may require
additional safe guard.

Do not remove the radiator cap from hot

engine. Open the cap after the engine cools,
below 50°C (112°F) to prevent personal
injury from heated coolant spray or steam.

Do not work below the machine.

Be sure to work with proper safety
supports.
Do not depend on the hydraulic cylinders to
hold up the equipment and working device.

1-9
There is the danger of fire in diesel and oil.
Store diesel and oil in a cool and dry area
and away from any open flames.

Do not touch the exhaust pipe, or it may

cause severe burn.

Do not open the engine hood and covers

while the engine is running.

Be careful of not hitting the edges when you

service engine.

1-10
Be careful that the front window may be
promptly closed.
Lock the side door securely if it is open.
Be careful that the open side door may be
closed under external forces or natural forces
such as strong winds.

The antislip protection should be replaced if

they have become worn or have been printed
over. Be sure to free of oil, water and grease
etc.

Be careful of not touching slip, fall down

etc., when you work at the upper frame to
service engine and/or other component.

Before servicing, hang the “Prohibition”

sign on the control lever to avoid accidents.
Check whether the safety lever is in the
LOCK position.

1-11
It is forbidden to stand under the
counterweight during the removal and
assembly of the counterweight, in order to
facilitate repair.
Check whether the appliances and
conditions are complete for removal of the
counterweight.
Drain oil or fuel from the hydraulic oil tank
or fuel tank before removing these tanks.
When the tank containing oil or fuel is
lifted, damage to the hook or tank may
result in personal injury.

1-12
4. Parking
When leaving the machine after parking,
lower the bucket to the ground completely
and put the safety lever at parking position
then remove the key. Lock the cab door.

Park the machine in the flat and safe place.

Hope you can work easily and safely

observing safety rules.
For safe operation, observe all safety rules.

1-13
 Specifications
1. Major Components

2-1
2. Specifications
1) 3.7 m (12’2’’) mono boom, 1.67 m (5’6’’) arm

Description Unit Specification

Operating weight kg 6,980
3
Bucket capacity (SAE heaped), standard m 0.32
Overall length A 6,080
Overall width (400 mm track) B 2,260
Overall height C 2,690
Superstructure width D 2,250
Overall height of cab E 2,550
Ground clearance of counterweight F 755
Engine cover height G 1,755
Minimum ground clearance H 360
Rear-end distance I 1,730
mm
Rear-end swing radius I’ 1,750
Distance between tumblers J 2,130
Undercarriage length K 2,725
Undercarriage width L 2,200
Track gauge M 1,750
Track shoe width, standard N 450
Height of blade O 460
Ground clearance of blade up P 400
Depth of blade down Q 280
Travel speed (low/high) km/h 2.9/4.7
Swing speed rpm 16.4
Gradeability Degree (%) 35
2
Ground pressure (400 mm shoe) kgf/cm 0.35

2-2
3. Working Range
1) 3.7 m (9’10’’) mono boom

Description 1.67 m Arm

Max digging reach A 6,335 mm
Max digging reach on ground A’ 6,185 mm
Max digging depth B 4,015 mm
Max digging depth (8’ level) B’ 3,625 mm
Max vertical digging depth C 3,210 mm
Max digging height D 7,175 mm
Max dumping height E 5,080 mm
Min swing radius F 1,750 mm
Bucket digging force ISO 4,874 kgf
Arm digging force ISO 3,967 kgf

2-3
4. Weight

HX75S
Item
kg
Upperstructure assembly 3,430
Main frame weld assembly 737
Engine assembly 234
Main pump assembly 50
Main control valve assembly 60
Swing motor assembly 80
Hydraulic oil tank assembly 100
Fuel tank assembly 73
Counterweight 390
Cab assembly 450
Lower undercarriage assembly 2,780
Track frame weld assembly 900
Swing bearing 140
Travel motor assembly 87
Turning joint 27
Tension body 110
Idler 65
Carrier roller 8
Track roller 16
Sprocket 20
Track-chain assembly (450 mm standard triple grouser shoe) 810
Dozer blade assembly 315
3
Working device assembly (3.7 m boom, 1.67 m arm, 0.32 m SAE
1,185
heaped bucket)
3.7 m boom assembly 481
1.67 m arm assembly 192
3
0.32 m SAE heaped bucket 250
Boom cylinder assembly 120
Arm cylinder assembly 80
Bucket cylinder assembly 50
Bucket control link assembly 60
Dozer cylinder assembly 50

2-4
 5. Lifting Capacities

3.7 m (12’2’’) boom, 1.67 m (5’6’’) arm equipped with 0.32 m3 (SAE heaped) bucket and 450 mm
triple grouser shoe, the dozer blade down.
The parameters of HX60N are the same as those in the table below.

Table of Lifting Capacities

HX75S

Boom: 3.7 m (12’2’’) Rating over-front

Arm: 1.67 m (5’6’’) Rating over-side or 360 degree

Bucket: 0.32 m3 (SAE heaped)

Load radius At max. reach

Load point 1.5 m (5 ft) 3.0 m (10 ft) 4.5m (15 ft) Capacity Reach

height (m/ft) m (ft)

4.5 m kg *1800 *1800 *1680 1090 5.06

15 ft lb *3970 *3970 *3700 2400 (16.6)

3.0 m kg *3890 *3890 *2370 *2370 *1930 1300 *1710 820 5.75

10 ft lb *8580 *8580 *5220 *5220 *4250 2870 *3770 1810 (18.9)

1.5 m kg *3340 2350 *2230 1210 *1760 740 5.95

5 ft lb *7340 5180 *4920 2670 *3880 1630 (19.5)

Ground kg *3820 2160 *2430 1140 *1810 770 5.70

line lb *8420 4760 *5360 2510 *3990 1700 (18.7)

-1.5 m kg *4810 *4810 1700 2130 *2230 1120 *1790 990 4.93

-5 ft lb *10600 *10600 3750 4700 *4920 2470 *3950 2180 (16.2)

-3.0 m kg *4000 *4000 1720 2220

-10 ft lb *8820 *8820 3790 4890

● The ratings of lifting capacities are based on SAE J1097 and ISO 10567.
● The load point is a hook located on the back of the bucket (standard).
● * Indicate the load limited by hydraulic capacity.
● If you want to install a non-recommended working device, refer to the service manual.
● Install the working device to prevent the boom from falling during lifting.
● The aforesaid lifting capacity include the sling weight.
● Read the operator’s manual before operation and observe it during operation.

2-5
6. Bucket Selection Guide

Capacity Width Recommendation

SAE CECE Without With Weight 3.7 m boom
heaped heaped side cutter side cutter 1.67 m arm
Applicable for materials with
3 3
0.32 m 0.28 m 760 mm 840 mm 250 kg density of 2200 kgf/m3 (3370
lb/yd3) or less

2-6
7. Undercarriage

1) Track
Triple grouser shoe

Model Category

Shoe width mm 450

HX75S Operating weight kg 6800
2
Ground pressure kgf/cm 0.35
Overall width mm 2,260

2) Number of rollers and shoes on each side

Item Quantity
Carrier rollers 1EA
Track rollers 5EA
Track shoes 38EA

2-7
8. Specifications for Major Components

1) Engine
Item Specification
Model XSNSRE/4TNV98-ZCV
Type 4-cycle diesel engine, low emission
Cooling method Water cooling
Number of cylinders and arrangement 4 cylinders, in-line
Firing order 1-3-4-2
Combustion chamber type Direct injection type
Cylinder bore × stroke 98 × 110 mm
Piston displacement 3,318 cc
Compression ratio 18.5:1
Rated gross horse power (SAE J1995) 44.42/2,100 (KW/rpm)
Maximum torque at 1,575 rpm 240.1N•m
Engine oil quantity 12L
Net weight of engine 234 kg
High idling speed 2,200+50 rpm
Low idling speed 1,050 ±50 rpm
Starting motor 12 V-3.0 kW
Alternator 12 V-80 A
Battery 1×12 V×100 Ah

2) Main pump

Item Specification
Type Variable-displacement axial piston pump
Capacity 72 cc/rev
Maximum pressure 275 kgf/cm2
Rated oil flow 158.4 L/min
Rated speed 2,200 rpm

2-8
3) Gear pump

Item Specification
Type Single stage quantitative gear pump
Capacity 8 cc/rev
Maximum pressure 35 kgf/cm2
Rated oil flow 17.6 L/min

4) Main control valve

Item Specification
Type Sectional, 8 spools (one optional)
Operating method Hydraulic pilot system
Main relief valve pressure 275 kgf/cm2
Overload relief valve pressure -

5) Swing motor
Item Specification

Type Fixed-displacement axial piston motor

Capacity 43 cc/rev
Relief pressure 210 kgf/cm2
Braking system Automatic, spring applied hydraulic release
Braking torque 14 kgf•m (101 lbf•ft)
Brake release pressure 20-40 kgf/cm2 (284-569 psi)
Reduction gear type 2-stage planetary
Swing speed 16.4 rpm

6) Travel motor

Item Specification
Type Variable-displacement axial piston motor
Relief pressure 300 kgf/cm2
Reduction gear type 2-stage planetary
Braking system Automatic, spring applied hydraulic release
7) Remote control valve
Item Specification
Type Proportional pressure reduction
Min. 5kgf/cm2
Operating pressure
Max. 20.5kgf/cm2
One-way operating stroke Handle 6.5/8.5 mm (0.26/0.33 in)

8) Cylinder
Item Specification
Bore dia × Rod dia × Stroke Φ115 × Φ70 × 980 mm
Boom cylinder
Cushion Extend only
Bore dia × Rod dia × Stroke Φ95 × Φ60 × 860 mm
Arm cylinder
Cushion Extend and retract
Bore dia × Rod dia × Stroke Φ90 × Φ55 × 665 mm
Bucket cylinder
Cushion
Dozer cylinder Bore dia × Rod dia × Stroke Φ110 × Φ65 × 152 mm
※ Discoloration may occur to the cylinder rod due to surface friction during operation.
※ Discoloration of the piston surface of the cylinder does not cause any harmful effect on
the cylinder performance.

9) Shoe
Item Width Ground pressure Link quantity Overall width

HX75S 450 mm (18’’) 0.35 kgf/cm2 38 2,260 mm (7’5’’)

10) Bucket
Capacity Width
Tooth
Item SAE CECE Without With
quantity
heaped heaped side cutter side cutter
HX75S Standard 0.32 m3 0.28 m3 5 760 mm 840 mm

2-10
9. Recommended Oils
Use the oils listed below or those of the same grade or above.
Do not mix oils of different grades.

SAE: Society of Automotive Engineers

API: American Petroleum Institute
ISO: International Organization for Standardization
NLGI: National Lubricating Grease Institute
ASTM: American Society of Testing and Material

2-11
 Control Devices
1. Cab Devices

1) The ergonomically designed console box and luxury seat provide the operator with
comfort.
2) Electronic monitor system
(1) The centralized electronic monitor system allows the status and conditions of the machine to
be monitored at a glance.
(2) It is equipped with a safety warning system for early detection of machine malfunction.
(3) Malfunction of electrical devices can be identified by instruments, which is conducive to
maintenance.

3-1
2. Cluster

1. Overview
The cluster consists of the LCD and switches, as shown below. The LCD is to warn the operator in
case of abnormal machine operation or conditions for the appropriate operation and inspection. It
is also to set and display modes, monitoring and functions.
※ If a device malfunctions, the indicator will be ON and an alarm will be sent. Turn off the
buzzer to cancel the alarm. If the indicator is still ON after the buzzer is turned off, take
appropriate measures.

2. Cluster
1) Structure

3-2
2) Gauge

(1) Operation screen

Default (A type) Option (B type)

1. Clock 2. Fuel level gauge 3. Engine coolant temperature gauge

4. Hydraulic oil temperature gauge 5. Engine rpm 6. Warning lamp/indicator
7. Working hour gauge 8. Travel speed indicator

(2) Fuel level gauge

① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the pointer is within the stage 1 or the red lamp is
ON.
※ If this gauge indicates the red range or the warning lamp is ON,
check the electrical device for poor contact and sensor for malfunction.

3-3
(3) Hydraulic oil temperature gauge
① This gauge indicates the temperature of hydraulic oil at 8 stages.
● Stage 0: 44°C and below
● Stages 1-7: 45°C to 104°C
● Stage 8: 105°C and above
② The pointer normally indicates the stages 2-6 during driving.
③ The machine runs at the stages 2-6 during low-speed idling after
startup.
④ Reduce the load when the pointer indicates the stages 7-8. If the
pointer still indicates the stages 7-8 after load reduction, stop the
machine and check it.

(4) Engine coolant temperature gauge

① This gauge indicates the temperature of hydraulic oil at 8 stages.
● Stage 0: 44°C and below
● Stages 1-7: 45°C to 114°C
● Stage 8: 115°C and above
② The engine must not be shut down if the red warning lamp is ON.
Instead, the engine should be shut down after cooling at an
intermediate speed.
※ If the engine is shut down without adequate cooling its temperature
will rise rapidly, which may cause damage to internal parts.

3-4
(5) Current time
① Indicate the current time.

(6) Working hour gauge

① Indicate the total working hours of the machine.

(7) Engine rpm

① Indicate the engine speed in rpm.

3-5
3) Warning lamps

(1) Fuel level warning lamp

① Indicate the amount of fuel in the fuel tank.
② Fill fuel immediately if this lamp flickers.

(2) Hydraulic oil temperature warning lamp

① The lamp is ON and the buzzer sounds when the hydraulic oil
temperature is over the reference temperature (105°C).
② When this lamp is ON, check the oil cooling system.
③ Check the oil cooler and radiator.

(3) Cooling water temperature warning lamp

④ The lamp is ON and the buzzer sounds when the cooling water
temperature is over the reference temperature (115°C).
① Check the cooling water level if this warning lamp is ON.

(4) Engine oil pressure warning lamp

① The lamp is ON and the buzzer sounds due to low oil pressure
before engine startup. The alarm will be canceled after startup.
② If the engine warning lamp is ON, reduce the engine speed or
immediately shut down the engine, and check the engine oil level.

3-6
(5) Air cleaner warning lamp
① This lamp is ON and the buzzer sounds when the filter of the air
cleaner is clogged.
② If this lamp is ON, check the filter and clean or replace it.

(6) Battery charging warning lamp

① Check whether the charging indicator is ON before starting the
engine. If the warning lamp is ON and the buzzer sounds, ignition
must not be performed.
② If the starting switch is made ON, the warning lamp will be ON and
the buzzer will sound. After the engine is started, the warning lamp
will be OFF. Check the battery charging line if the warning lamp is
ON during engine operation.

(7) Engine check

① If the communication between the MCU and engine ECM is
abnormal and the engine ECM sends a fault code to the cluster.
② Check the communication line. If communication is in good
conditions, check the fault code on the cluster.

3-7
4) Pilot lamps

(1) Engine preheat pilot lamp

① When preheating is enabled automatically or manually, this lamp
will be ON.
② Start the engine after this lamp is OFF.

(2) Travel speed pilot lamp (high speed)

① If this lamp is ON, the machine is running at a high speed.

(3) Travel speed pilot lamp (low speed)

① If this lamp is ON, the machine is running at a low speed.

3-8
5) Switches

(1) Travel speed switch

① Press the travel speed switch on the right side once to enable the
high speed mode and again to enable the low speed mode.

(2) Buzzer stop switch

① When the starting switch is turned on, the alarm buzzer sound for 6
seconds under normal circumstances.
② If the machine fails, the red pilot lamp will be ON, and the buzzer
will wound. In this case, press this switch to shut down the buzzer.
Then the LED on this switch will be ON. Wait until it is OFF.

(3) ESC switch

① Go back to the previous menu.

(4) Select switch

① Go back to the menu or use it after changing the input value.

3-9
3. Functions
1) Menu

2) Structure
No Main menu Sub-menu Description

Active fault diagnosis Confirmation and deletion of faults recorded in

1
Logged fault diagnosis MCU and engine ECM
Fault diagnosis

Time setting Time setting

2
Start limit Start limit and password change
Change setting
Operation screen Working mode selection
Screen brightness Brightness setting
3
Language Language setting
Screen setting Version Info Device information confirmation

3-10
3) Fault diagnosis
(1) Active fault diagnosis

① The active fault of the MCU or engine ECM can be checked.

(2) Logged fault diagnosis

① The logged fault of the MCU or engine ECM can be checked.

3-11
4) Change setting
(1) Time setting

① The year, month, day, hour and minute can be set.

(2) Start limit
a. Start limit setting

① This is designed against stealing and for the device that is not permitted to work.

3-12
② If the starting switch is ON during the start limit setting, it is required to enter the password.
- This function is disabled when not used.
- The operator needs to enter the password each time before startup.
- To set the start delay, it is required to enter the password after the first startup, but not required to
restart the machine during the delay period. The maximum delay period is 7 days.
b. Change password

① The password consists of 4 digits. Press “ ” after entering the password.

② The initial password is “0000”.

5) Screen setting

(1) Operation screen

① The type of the operation screen can be set: analog/digital.

3-13
(2) Screen brightness

① The screen brightness can be set.

(3) Language

① The desired language can be selected. The screen will show the selected language.

(4) Version information

3-14
① The F/W, Image, GPS version and model of the device can be confirmed.

3-15
2. Switches

1) Starting switch
(1) There are three positions: OFF, ON and START.
(2) (OFF): None of electrical systems activate.

(3) (ON): All the systems operate.

(4) (START): Use when starting the engine. Release the key
immediately after starting.
※ The key must be in the ON position with engine running to
maintain electrical and hydraulic functions and prevent serious
machine damage.

3-16
2) Master switch
(1) This switch is used to shut off the entire electrical system.
(2) I: The battery remains connected to the electrical system.
O: The battery is disconnected to the electrical system.
※ Never turn the master switch to O (OFF) with the engine running. It
could result in engine and electrical system damage.

3) Main light switch

(1) This switch has two modes for operation of the head light and
work light.
● Mode 1: The beacons of the head light and instrument are ON.
● Mode 2: The work light and the beacon below it are ON.

4) Wiper and washer switch

(1) This switch has two modes for operation of the wiper and washer.
● Mode 1: the wiper can be operated.
● Mode 2: If this switch is turned to the mode 2, washing fluid will be
sprayed and the wiper will work. If this switch is released, the mode 1
will be enabled.

5) Travel alarm switch (optional)

(1) This switch is used to alarm surroundings when the machine
travels to forward and backward.
(2) On pressing this switch, the alarm operates only when the machine
is traveling.

6) Air conditioner switch

(1) This switch is used to operate the air conditioner.
(2) See the air conditioner and heater instructions for details.

3-17
7) Quick clamp switch (optional)
(1) This switch is used to engage or disengage the hook on the quick
clamp.
(2) See the “Quick Clamp” for details.
※ The quick clamp must be operated with the quick clamp switch in
the lock position and the safety pin assembled.

8) Breaker selection switch (optional)

(1) This switch is used to control the breaker.
(2) On pressing this switch, the breaker will operate.

9) Swing beacon switch (optional)

(1) This switch is used to turn on the swing beacon in the cab.
(2) On pressing this switch, the beacon below will be ON.

10) Horn switch

(1) This switch is at the top of left side control lever. On pressing, the
horn sounds.

11) Breaker operation switch

(1) On pressing this switch, the breaker operates only when the
breaker selection switch on the switch panel is selected.

3-18
4. Levers and Pedals

1) LH control lever
(1) This joystick is used to control the swing and arm.
(2) Refer to the operation of working devices in Chapter 4 for details.

2) RH control lever
(1) This joystick is used to control the boom and bucket.
(2) Refer to the operation of working devices in Chapter 4 for details.

3-19
3) Safety lever
(1) When this lever is in the LOCK position, the console box will be
raised, the pilot oil line will be cut off, and the working device and
swing will not work.
※ Be sure to raise the lever to the LOCK position when leaving from
operator’s seat.
(2) By pushing the lever to UNLOCK position, the machine is
operational.
※ Do not use the safety lever as a handle when getting on or off the
machine.

4) Travel lever
(1) This lever is mounted on the travel pedal and used for traveling by
hand. The operation principle is same as that of the travel pedal.
(2) Refer to the “Traveling of Machine” for details.

5) Travel pedal
(1) This pedal is used to move the machine forward or backward.
(2) If the left side pedal is pressed, the left track will move. If the right
side pedal is pressed, the right track will move.
(3) Refer to the “Traveling of Machine” for details.

6) Seat and console box adjust lever

(1) This lever is used to move the seat and console box to fit the
contours of the operator’s body.
(2) Pull the lever to adjust forward or backward over 90 mm (3.5").

3-20
7) Engine speed control lever
(1) This control lever is to increase or decrease the engine speed.
(2) Move this control lever backward to increase the engine speed and
forward to decrease the engine speed.
(3) To stop the engine, move the engine speed control lever forward to
the maximum, and turn the key to the OFF position.

8) Dozer control lever

(1) This lever is used to operate the dozer blade.
(2) If the lever is pushed forward, the dozer blade will be going down.
If the lever is pulled back, the dozer blade will be going up.

3-21
5. Air Conditioner and Heater
The air conditioner and heater are provided to ensure the comfort during operation.
● Air flow duct

1. Start of air-conditioner
The air conditioner is started by operating the controller inside the vehicle. The main structure and
function of the controller are as follows:

3-22
2. Start of air conditioner
No. Name Main Function
Air volume adjustment Adjust the air volume of the unit in the cooling or
1
switch heating mode (3 levels: LOW/MIDDLE/HIGH).
Internal temperature This is used by the operator to set the internal
adjustment switch temperature in the cooling mode.
Turn this switch left to the maximum. The internal
2 temperature will be set to 30°C (until the power switch
of the compressor clutch is turned on or off).
Turn this switch right to the maximum. The internal
temperature will be set to 15°C.
Cooling start LED This LED indicates the clutch action in the cooling
3
mode.
Internal/external air Enable the internal/external air circulation (this function
4
circulation switch is not available at present).

2-1. Operation order of air conditioner

No. Operation Switch Start Order and Method
1 Engine Start the engine of the vehicle.
Close the heating water valve [13] shown in Fig. 1
to prevent the engine cooling water from flowing into
the HVAC unit.
Turn the internal temperature setting switch in Fig. 2
right to the maximum in the cooling mode.
(2) Internal temperature setting:
right to the maximum = 15°C
2 Cooling operation middle position = 22-24°C
left to the maximum = 30°C
※ Note: If there is a “click” sound within the OFF
range when this switch is turned left to set the
temperature, it indicates that the compressor power
switch is engaged but the compressor clutch is OFF.
Thus, the clutch must not be turned OFF when this
switch is turned left.
Turn the air volume adjustment switch [1] in Fig. 2
to the Level 1 (LOW) position. The compressor will be
powered on and start working. At the same time, the
motor of the HVAC unit will work and cold air will be
Air volume adjustment
3 supplied into the vehicle.
switch
During the initial start of the air conditioner, turn the
air volume adjustment switch right to the Level 3
(HIGH) position to quickly reduce the internal
temperature.

3-23
 No. Operation Switch Start Order and Method
As shown in Fig. 2, when the internal temperature
setting switch [2] is set in the middle “(A)” position, the
air conditioner will continue working. If the internal
Internal temperature temperature reaches 22-24°C, the power supply of the
4 setting switch compressor clutch will be automatically turned on/off,
(in cooling mode) to maintain the internal temperature.
※ Note: The above functions are available only in the
cooling mode. In the heating mode, the switch must be
turned left to the maximum and kept in the OFF state.

2-1. Operation order of air conditioner

No. Operation Switch Operation Order and Method
For heating, open the heating water valve in Fig. 1,
1 Heating making the engine cooling water flow into the HVAC
unit.
Turn the temperature setting switch left to the
maximum until there is a “click” sound in the OFF
range, and keep this state.
Internal temperature
2 ※ Note: If the temperature setting switch turned right,
setting switch
the compressor clutch will be driven to work, which
will obviously affect heating and cause compressor
failure.
Turn the air volume adjustment switch in Fig. 2 to
Air volume adjustment the Level 1 (LOW) position or any desired position, the
3
switch motor of the HVAC unit will be driven to work, and hot
air will be supplied into the vehicle.

3-24
2-2. Installation and precaution of air conditioner
Item Installation Method and Precaution
Compressor installation:
The compressor is installed with the vehicle engine and auxiliary
bracket, and must be secured with more than three bolts.
(The strength of fixing bolts must be 9.8T or above.)
Parallelism of V-belt:
The deviation of parallelism between the engine pulley and
compressor clutch pulley must be within ± 1.0 mm.
Tension of V-belt:
Compression The tension of the V-belt refers to the tension measured at about 10
installation mm away from the belt center when the force of about 10 Kg is
applied, as shown in the figure. The belt tension must be checked and
adjusted once a week.

The condenser is secured on the frame with at least 4 bolts of 8T

or above (torque: 2Kg/m).
Condenser
If the condenser is in front of and also far from the radiator and air
installation
does not pass through the condenser, an additional air cutoff device
should be installed.
Dryer installation The dryer is secured vertically with at least two bolts.
The HVAC unit is secured on the frame with at least 4 bolts of 8T
HVAC unit or above (torque: 2Kg/m).
installation The air duct cannot be connected without sealing measures, in
order to prevent air leakage.
Avoid interference by protrusions in the surrounding environment
during hose and wire connection. The parts that may be subject to
Hose and wire
friction due to vehicle vibration should be secured with clips onto the
frame.

3-25
2-3. Refrigerant filling and commissioning
Item Use Method and Precaution
After hose and wire connection, check seals for air leakage. (Mark
hose connections with a marker.)
Check seals with nitrogen. Apply the pressure of 20kg/cm2(use
the same high or low pressure) via the pressure gauge. Observe the
Seal check
change in the reading of the pressure gauge in about 15 minutes, and
check air leakage.
※ Note: Use nitrogen only in seal check.
Completely drain residual nitrogen after seal check.
Connect the vacuum pump and pressure gauge, and carry out
vacuum operation (about 10-15 minutes) with the vacuum pump
when vacuum conditions are met.
Vacuum operation Close the instrument valve after vacuum operation. Observe the
change in the reading of the instrument in about 10 minutes.
※ Note: The pressure gauge used in air leakage check and vacuum
operation should be inspected and calibrated on a regular basis.
If no air leakage is found, connect the refrigerant to the pressure
gauge with an inspected and calibrated scale, to drain residual air in
Refrigerant filling the gauge tube via the refrigerant.
Align the pointer of the scale with 0, and fill a specified amount
of gaseous refrigerant through the high-pressure gauge tube.
After filling the refrigerant, start the engine with the attached
pressure gauge, check the pressure indicated by the pressure gauge
via the air conditioner controller, and inspect the system.
In principle, the system pressure should be checked at the ambient
temperature above 25°C.
Ambient Low Pressure High Pressure
Condition
Temperature (kg/cm2) (kg/cm2)
Commissioning
25-30°C 1.0-2.5 11-15 Speed:
1,800 rpm
Internal
30-35°C 1.8-3.5 13-18
temperature:
25-28°C
※ Note: The above results vary with the ambient temperature
changing, so they cannot be used as a basis of judgment.

3-26
6. Others

1) Radio
A high-performance sound can make work pleasant. (The radio model may change without prior
notice.)

3-27
Operation Instructions
1. Please read the accompanying documents before using this product.
2. Please properly keep this manual for further reference.
3. Use the fuse with the rated current as that of the accompanying fuse of this product.
4. Do not use the speaker with the resistance less than 4Ω, in order to avoid damage to the
machine.
5. For normal operation, keep this product away from water, dust, magnetic emission and the like.
6. If this product fails, immediately turn off the power supply and contact professionals.
7. The company is not responsible for any damage caused by human factors.

Introduction to Features:
◆ FM/AM digital turning radio function.
◆ Automatic and manual search of radio programs, and automatic storage of radio programs.
◆ 24 preset radio programs (12 FM programs and 12 AM programs).
◆ USB MP3 player.
◆ MP3 forward/backward and quick selection of sings.
◆ MP3 repeat, random and browse playback.
◆ MP3 sing playback/time display.
◆ MP3 breakpoint memory playback.
◆ BEEP button prompt.
◆ MUTE and LOUD functions.
◆ Electronic volume, TRE, BAS and BAL functions.
◆ Clock function: 12/24 hours.
◆ AUX auxiliary input function (optional).
◆ LCD display.

3-28
Introduction to Panel

(1) Power/Mode button (2) Mute/Loud button

(3) APS automatic program storage/band button (4) Preset program button
(5) LCD screen (6) Volume +/- button
(7) SEL sound/clock button (8) Program search/sing selection
button
(9) USB jack

Operation Instructions
(1) Power/Mode button
◇ Power ON/OFF: short-press this button to turn on the radio, and long-press it to turn off the
radio in operation.
◇ Mode switching: short-press this button in the operation state for switching between the radio
and MP3 ( : optional). (Short-press: less than 2 seconds; long-press: more than 2 seconds)
(2) Mute/Loud button
◇ Short-press this button to enable or disable the “Mute” function.
◇ Long-press this button to enable or disable the “Loud” function.
(3) Band/automatic program storage button
◇ Short-press this button to switch the band: FM1/FM2/AM1/AM2.
◇ Long-press this button to automatically search the program from a low frequency within the
current band, and the searched programs will be saved sequentially in the preset programs.
(4) Preset program button
◇ In the radio mode, short-press this button to select a corresponding preset program, and
long-press it to save the active program into the preset programs.
◇ In the MP3 mode:
<1/PAUSE> Pause/Play.
<2/SCN> Scan/Normal playback.
<3/RPT> Repeat/Normal playback.
<4/RDM> Random/Normal playback.
<6/DISP> Display the number of sing being played/time.
(5) : program search and MP3 sing selection button.
◇ In the radio mode, search a program forward or backward.

3-29
◇ In the MP3 mode, select a sing forward or backward or rapidly.
(6) SEL sound/clock button
◇ Short-press this button to display the clock, and then press it within 5 seconds to enable the
mode of sound settings.
◇ If this button is not pressed within 5 seconds, return to the display of playback information.
(7) Volume +/- button
Press the volume +/- button to increase or decrease the volume.

Operation Guide

I. Radio function
● Band selection
Short-press the <APS> button to switch the band: FM1/FM2/AM1/AM2.
● Automatic program search
Short-press the “ ” to search a program forward or backward. Once a program is found,
search will be stopped and playback will be started.
● Manual program search
Long-press the “ ” to manually search a program. If this button is kept held down, the
frequency will change forward/backward. If this button is released, the frequency will remain
unchanged. In this case, you can still short-press “ ” to adjust the frequency. In case that
this button is not pressed within 2 seconds, the last program found will be played.
● Automatic program storage
Long-press the <APS> button to automatically search programs from the minimum frequency
within the current band, and the program found will be stored sequentially into the preset
programs.
● Selection of preset program
Short-press the number key (1, 2, 3, 4, 5 or 6) and select the preset program to be played.
● Saving of preset program
In the playback mode, long-press the number key (1, 2, 3, 4, 5 or 6), and save the current program
frequency into the corresponding preset program.

II. MP3 Function

● Short-press the <Power/Mode button> in the radio mode, to enable the MP3 playback.
● Reading of USB flash disk
The “---” will be displayed in the case of no USB flash disk.
The “000” will be displayed if a USB flash disk is available but without MP3 files.
After the USB flash disk is read, the total number of sings will be first displayed and then played.
● Display of sing number/playback time
Once the MP3 playback is enabled, the number of the sing will be displayed by default. Press
<6/DISP> to switch these two modes. In the mode of playback time display, the number of the
sing will be displayed for 2 seconds automatically once a sing is selected, and then the playback
time will be displayed.
● (Quick) Sing selection
Press the < > button to select a sing forward/backward. If < > is held down,

3-30
the number of the sing will quickly increase or decrease. After releasing this button, you can
short-press the < > button to adjust the number of the sing separately. If this button is
not pressed within 2 seconds, the sing selected finally will be played.
● Pause, repeat, random and browse playback
Select the corresponding playback mode by pressing < >, <2/SCN>, <3/REPT> or
<4/RDM>. Return to the normal playback mode by pressing the corresponding button again.

III. Sound Setting

Press the <SEL> button to select VOL->BAS->TRE->BAL in sequence.
Volume: Press the <SEL> button, select “VOL” and then adjust the volume by pressing
<VOL+/->.
Bass: Press the <SEL> button, select “BAS” and then adjust the bass intensity by pressing
<VOL+/->.
Treble: Press the <SEL> button, select “TRE” and then adjust the treble intensity by pressing
<VOL+/->.
Balance: Press the <SEL> button, select “BAL” and then adjust the channel balance by pressing
<VOL+/->.

IV. Clock Setting

● Clock display:
First short-press the <SEL> button to display the clock in the case of no clock display or sound
adjustment.
● Clock adjustment
When the clock is displayed, long-press the <SEL> button to enable the mode of clock
adjustment.
First, increase or decrease the hour by pressing <VOL+/->. Short-press the <SEL> button to
enable minute adjustment, and increase or decrease the minute by pressing <VOL+/->. Then
short-press the <SEL> button to terminate clock adjustment.
● If the <SEL> button is long-pressed during hour or minute adjustment, the 12/24h system will
be switched.

Installation
Connect wires as follows. Turn off the power supply before connecting wires, in order to avoid
short circuits. (Below is a standard wiring diagram, and special requirements of customers are not
indicated.)

3-31
Troubleshooting
Fault Cause/Solution
1. Check whether the machine is connected properly.
2. Disable the Mute function.
No sound
3. Adjust the volume by pressing the volume control keys.
4. Restart the machine.
Display failure Wires are not connected properly or the fuse is blown.
1. The memory is not inserted properly.
USB failure 2. The media file is not an MP3 file.
3. The number of MP3 files exceeds 511.
Technical Specifications
FM part
Frequency range 87.5-108 MHz
Intermediate frequency 10.4 MHz
Actual sensitivity 10 dB
Signal-to-noise ratio 60 dB
AM part
Frequency range 522-1620 KHz
Intermediate frequency 450 KHz
Actual sensitivity 30 dB
Signal-to-noise ratio 60 dB
MP3 part
Applicable interface USB1.1 and 2.0
File type MPEG 1/2/2.5 Layer 3 Audio
Code rate 32Kbps-320Kbps, VBR

3-32
Sampling frequency 8k, 11.025k, 12k, 16k, 22.05k, 24k, 32k, 44.1k
and 48k
General features
Power supply voltage 12V/24V
Max. output power 25×2W
Note: Improvements or changes in technical specifications and designs may be carried out without
prior notice.

2) Seat
Technical features:
1. The maximum suspension travel of the shock absorber is 90 mm;
2. Stepless adjustment is allowed based on the human weight (50-130 kg);
3. The backrest can be adjusted within 136.5°;
4. The forward/backward adjustment range of the seat is 165 mm;
5. The height adjustment range of the seat headrest is 120 mm.

Instructions for weight adjustment of the shock absorber:

1. Turn the weight adjustment lever;
2. Turn this lever clockwise (+) to increase the weight adjustment scale;
Turn this lever clockwise (-) to decrease the weight adjustment scale;
3. Release the weight adjustment lever after adjustment is made to the
comfortable weight scale.
Instructions for seat height adjustment:
1. The seat height can be adjusted at three levels. The Level 1 is in the lowest
position.
2. Fix the seat, and then slowly raise it until a click sound is heard (Level 2);
continue to raise the seat until a click sound is heard again (Level 3);
Further raise the seat to the highest position, and then the seat will
automatically return to Level 1.
Instructions for forward/Backward adjustment of seat:
1. Turn the seat slide adjustment lever up;
2. Make the seat slide forward or backward;
3. Adjust the seat to a suitable position, and release the slide adjustment lever.

Instructions for armrest adjustment:

1. Turn the hand wheel at the bottom of the armrest to adjust the armrest
angle. Do not press the hand wheel during adjustment. Instead, gently raise
the armrest before adjustment.
2. Turn the hand wheel out (+) to raise the front end of the armrest.
3. Turn the hand wheel in (-) to lower the front end of the armrest.

3-33
 Instructions for backrest adjustment:
1. Turn the backrest adjustment lever on the left side of the seat.
2. If the backrest is inclined forward or backward after the lever is turned,
adjust the angle of the backrest.
3. After adjustment to a comfortable angle, release the backrest adjustment
lever.
Instructions for seat headrest adjustment:
1. Directly raise the headrest by hand;
2. Directly lower the headrest by hand.

Notes:
1. Turn the adjustment lever until it is completely unlocked before the forward/backward
adjustment of seat and the angle adjustment of backrest.
2. Turn the corresponding lever in place after adjustment, ensuring that the locking mechanism is
locked reliably.
3. When the weight adjustment scale reaches the red alert line, downward adjustment is not
allowed!
Check and tie the safety belt before operating the machine.
Replace the safety belt at least once every three years.

3) Cigar lighter
(1) This can be used when the starting key is ON.
(2) The lighter can be used when it springs out in a short after this
switch being pressed down.
※ Service socket
Use the cigar lighter socket when you need emergency power.
Do not use the lighter exceeding 12V and 120W.

3-34
4) 12V socket (optional)
(1) Utilize the power of 12V as your need. Do not exceed 12V and
120W.

5) Fuse box
(1) The fuses protect the electrical parts and wiring from burning
out.
(2) The fuse box cover indicates the capacity of each fuse and
circuit it protects.
※ Replace a fuse with another of the same capacity.
Before replacing a fuse, be sure to turn OFF the starting
switch.

6) Upper windshield
(1) Perform the following procedure in order to open the upper
windshield.
① Release both latches in order to release the upper windshield.
② Hold both grips that are located at both side the windshield
frame and push the windshield upward.
③ Push the windshield back until the latches are engaged
automatically.
(2) Perform the following procedure in order to close the upper
windshield.
Reverse the step ① through step ③ in order to close the upper
windshield.

3-35
 Operation
1. Suggestion for New Machine
1) It takes about 100 operation hours to
enhance its designed performance.
2) Operate according to below three steps
and avoid excessive operation for the initial
100 hours.
Service Time Load
Until 10 hours About 60%
Until 100 hours About 80%
After 100 hours 100%
※ Excessive operation may deteriorate
the potential performance of machine and
shorten lifetime of the machine.

3) Be careful during the initial 100 hours

operation
(1) Check daily for the level and leakage of
coolant, engine oil, hydraulic oil and fuel.
(2) Check regularly the lubrication and fill
grease daily all lubrication points.
(3) Tighten bolts.
(4) Warm up the machine fully before
operation.
(5) Check the gauges occasionally during the
operation.
(6) Check if the machine is operating
normally during operation.

4) Replace followings after initial 50 hours

operation
Check Item Maintenance
Engine oil
Engine oil filter
element
Hydraulic oil
return filter Replace
element
Pilot line filter
element
Fuel filter

4-1
2. Check before Engine Start
1) Look around the machine and under the
machine to check for loose nuts or bolts, or
leakage of hydraulic oil, fuel or coolant and
check the condition of the work equipment
and hydraulic system. Check loose wiring,
and collection of dust at places which reach
high temperature.
※ Refer to the daily check in Chapter 6
“Maintenance”.
2) Adjust the seat to fit the contours of the
operator’s body for the pleasant operation.
3) Adjust the rear view mirror to avoid
impact on the visibility.

4-2
3. Engine Start and Stop
1) Check indicator lights
(1) Check if all the operating levers are in the
neutral position.
(2) Turn the starting switch to the ON
position, and check as follows:
Check whether all lights are ON.
① With the buzzer sounding for 4 seconds,
the following indicators are ON, and others
are OFF.
● Battery charging warning lamp
● Engine oil pressure warning lamp
② The preheat pilot lamp is ON if the
coolant temperature is below 10°C.

4-3
2) Start the engine
※ Sound the horn to warn the surroundings
after checking if personnel or obstacles are
in the area.
※ Check the engine oil level before starting
the engine.
※Fill the anti-freeze solution to the coolant
as required.
(1) Check if all the levers are in the neutral
position.
(2) Turn the starting switch to the ON
position.
(3) Check whether the preheat pilot lamp is
ON.
※ Preheating is enabled within 15 seconds
after the preheat pilot lamp is ON.
※ The engine is started within 10 seconds
after the preheat pilot lamp is OFF.
(4) Turn the starting switch to the “START”
position to start the engine.
(5) Release the starting switch immediately
after the engine is started, in order to avoid
damage in motor startup.
※ If the engine is started before the preheat
pilot lamp is OFF, the pilot lamp will remain
ON within 15 seconds after engine startup.
※ If the engine cannot be started, wait
further for 10-15 seconds in addition to
10-15 seconds after starting the motor.
The start intervals should exceed 2 minutes
in cold weather.

4-4
3) Inspection after engine start
Inspect and confirm the following after the engine starts.
(1) Is the oil level in the hydraulic oil tank is normal?
(2) Are there leakages of oil or water?
(3) Are all the warning lamps OFF?
(4) Is the engine coolant temperature gauge is within the normal range?
(5) Are the engine sound and the color of exhaust gas normal?
(6) Are the sound and vibration normal?
※ Do not increase the engine speed quickly after startup; otherwise, the engine or turbocharger
may be damaged.
※ If there are problems in the cluster, stop the engine immediately and correct problems as
required.

4) Warming-up operation
※ The most suitable temperature for the
hydraulic oil is 50°C (122°F).
It can cause serious trouble in the hydraulic
system by sudden operation when the
hydraulic oil temperature is below 25°C
(77°F).
(1) Run the engine at a low idle speed for 5
minutes.
(2) Increase the engine speed into the
mid-range.
(3) Operate the bucket lever for 5 minutes.
※ Do not operate anything except the
bucket lever.
(4) Run the engine at a high speed and
operate the bucket lever and arm lever for
5-10 minutes.
※ Operate only the bucket lever and arm
lever.
(5) This warming-up operation will be
completed by operation of all cylinders
several times, and operation of swing and
traveling.
※ Increase the warming-up time during
winter.

4-5
5) Stop the engine
※ If the engine is abruptly stopped before it
is cooled down, the engine life may be
greatly shortened. Consequently, the engine
must not be stopped abruptly apart from an
emergency.
※ If the engine has overheated, do not
abruptly stop it but run it at a medium speed
to allow it to cool gradually, then stop it.
(1) Down the bucket on the ground, and then
put all the levers in the neutral position.
(2) Run the engine at a low idling speed for
about 5 minutes.
(3) Turn the starting switch to the OFF
position.
(4) Remove the key to prevent other people
using the machine and lock the safety lever.
(5) Lock the cab door.

4-6
4. Operation of Working Device
※ Confirm the operation of control lever
and working device.
1) The LH control lever controls the arm and
swing.
2) The RH control lever controls the boom
and bucket.
3) If released, the control lever will return to
neutral position automatically.
※ Consider the swing distance by inertia
during the swing operation.

※ LH control lever
1. Arm roll-out
2. Arm roll-in
3. Swing right
4. Swing left

※ RH control lever
5. Boom lower
6. Boom raise
7. Bucket roll-out
8. Bucket roll-in

※ Dozer control lever

9. Dozer blade up
10. Dozer blade down

4-7
5. Traveling of Machine
1) Basic Operation
(1) Traveling position
It is the position which the traveling motor is
in the rear and the working device is
forward.
The traveling direction will be reversed
when the whole machine is swung for 180°.
(2) Traveling operation
It is possible to travel by either the travel
lever or pedal.
※ Do not travel continuously for a long
time.
※ Reduce the engine speed and travel at a
low speed when traveling on the uneven
ground.

(3) Forward and backward traveling

When the LH and RH travel levers or pedals
are pushed at the same time, the machine
will travel forward or backward.
※ The speed can be controlled by the
operation stroke of the lever or pedal, and
the change in direction can be controlled by
the difference of left and right strokes.
(4) Pivot turning
The operation of the lever or pedal on one
side can change the direction by moving
only one track.

(5) Counter rotation

It is to change the direction at the original
place by moving the right and left track. The
levers or pedals on both sides are operated to
the other way at the same time.

4-8
2) Traveling on a slope
(1) Make sure that the travel lever is
properly maneuvered by confirming the
travel motor is in the right location.
(2) Lower the bucket 20 to 30 cm (1 ft) to
the ground so that it can be used as a brake
in an emergency.
(3) If the machine starts to slide or loses
stability, lower the bucket immediately and
brake the machine.
(4) When parking on a slope, use the bucket
as a brake and place blocks behind the tracks
to prevent sliding.
※ The machine cannot travel effectively on
a slope when the oil temperature is low. Do
the warming-up operation when it is going to
travel on a slope.
Be careful when working on slopes. It
may cause the machine to lose its balance
and turn over.
Be sure to keep the travel speed switch
on the LOW (turtle mark) while traveling on
a slope.
3) Traveling on soft ground
※If possible, avoid operation on the soft
ground.
(1) Move forward as far as the machine can
move.
(2) Take care not to go beyond the depth
where towing is impossible on soft ground.
(3) When driving becomes impossible, lower
the bucket and use the boom and arm to pull
the machine.
Operate the boom, arm and travel lever at
the same time to avoid machine sinking.

4-9
4) Towing the machine
Tow the machine as follows when it cannot
move on its own.
(1) Tow the machine by another machine
after hooking the wire rope to the frame as
shown in picture at right.
(2) Hook the wire rope to the frame, and put
a support where the wire rope is in contact
with the frame, in order to prevent damage.
※ Never tow the machine using only the tie
hole, because it may break.
Make sure no personnel are standing
close to the tow rope.

4-10
6. Effective Working Method
1) Do the digging work by arm.
Use the pulling force of the arm for digging
and use together with the digging force of
the bucket if necessary.

2) When lowering and raising the boom,

operate softly for the beginning and the end.
In particularly, sudden stops while lowering
the boom may cause damage to the machine.
Prevent the boom cylinder and track
from collision when the working device
operates to one side during digging.

3) The digging resistance and wearing of

tooth can be reduced by putting the end of
bucket tooth to the digging direction.

4) Set the tracks parallel to the line of the

ditch to be excavated when digging ditch.
Do not swing while digging.

4-11
5) Dig slowly with keeping the angle of
boom and arm within 90-110 degrees when
maximum digging force is required.

6) Operate with a small safety margin of

cylinder stroke to prevent damage to the
cylinder when working with the machine.

7) Keep the bucket to the dumping position

and the arm horizontal when dumping the
soil from the bucket.
Operate bucket lever 2 or 3 times when it is
hard to dump.
※ Do not use the impact of bucket tooth
when dumping.

8) For swing stop, consider that the swing

slip distance is created by inertia after
neutralizing the swing lever.

4-12
9) Do not use the dropping force of the
working device to hit other objects. The
machine can be damaged by the impact.

Do not level or push mounds or stones

by rotating the bucket and other working

devices; otherwise, the rotary system and
working device may be damaged.

10) Do not use the bucket to crack hard

objects like concrete or rocks.
This may break a tooth or pin, or bend the
boom.

11) Never carry out excessive operations.

Operation exceeding the machine
performance may result in accidents.
Carry out lifting operation within specified
load limit.
Never carry out operations which may
damage the machine such as overload or
over-impact- load.
Never travel while carrying a load.
In case you need installing an overload
warning device, please contact Hyundai’s
distributor.

This machine is not provided with a

boom lowering controller.

For the lifting operation, the boom lowering
controller must be installed to ensure the
safety.

4-13
12) Bucket with lifting hole
When carrying out lifting work, the special
sling is necessary.
Lifting hole
The following operations are prohibited.
● Lifting loads with a wire rope fitted
around the bucket teeth.
● Lifting loads with the wire rope wrapped
directly around the boom or arm.
When performing lifting operation, securely
hook the wire rope onto the lifting sling.
When performing lifting operation, never
raise or lower a person.
Due to the possible danger of the load falling
or of collision with the load, no persons shall
be allowed in the working area.
Before performing lifting operation,
designate an operation supervisor.
Always execute operation according to his
instructions.
● Execute operating methods and procedures
under his direction.
● Select a person responsible for signaling.
Operate only on signals given by this person.
Never leave the operator’s seat while lifting
a load.

This machine is not provided with a

boom lowering controller.

For the lifting operation, the boom lowering
controller must be installed to ensure the
safety.

4-14
7. Operation in Special Work Sites
1) Operation the machine in cold weather
(1) Use appropriate engine oil and fuel.
(2) Fill the required amount of antifreeze in
the coolant.
(3) Refer to the procedures for engine start in
the cold weather. Start the engine and extend
the warming-up time.
(4) Be sure to open the heater cock when
using the heater.
(5) Always keep the battery completely
charged.
※ Discharged batteries will freeze more
easily than those fully charged.
(6) Clean the machine and park on the wood
plates.
2) Operation in sandy or dusty work sites
(1) Inspect the air cleaner element
frequently. Clean or replace this element
more frequently, if the warning lamp comes
ON and the buzzer sounds simultaneously,
regardless of inspection period.
※ Replace the inner and outer elements after
cleaning 4 times.
(2) Inspect the radiator frequently, and keep
cooling fins clean.
(3) Prevent sand or dust from getting into the
fuel tank and hydraulic tank during refilling.
(4) Prevent sand or dust from penetrating
into the hydraulic circuit by tightly closing
the breather cap of the hydraulic oil tank.
Replace the hydraulic oil filter frequently.
(5) Keep all lubricated parts, such as pins
and bushings, clean at all times.
(6) If the air conditioner and heater filters are
clogged, the heating or cooling capacity will
drop. Clean or replace the filter element
more frequently.

4-15
3) Operation at sea shore
(1) Prevent ingress of salt by securely
tightening plugs, cocks and bolts of each
part.
(2) Wash the machine after operation to
remove salt residue.
Pay special attention to electrical parts and
hydraulic cylinders to prevent corrosion.
(3) Inspection and lubrication must be
carried out more frequently.
Supply sufficient grease to replace all old
grease in bearings which have been
submerged in water for a long time.

4-16
8. Normal Operation of Excavator
Followings may occur during operation due
to the nature of a hydraulic excavator.
1) When rolling in the arm, the roll-in
movement may stop momentarily at the
point “x” in the picture shown, and then
recover again after passing the point “x”.
The reason for this phenomenon is that
movement by the arm weight is faster than
the speed of oil flow into the cylinder.
2) When lowering the boom, one may hear
continuous sound. This is caused by oil flow
in the valve.
3) Overloaded movement will produce sound
due to the relief valves, which are for the
protection of the hydraulic systems.
4) When the machine starts or stops
swinging, a noise near the swing motor may
be heard. The noise is generated when the
brake valve relieves.

4-17
9. Working Device Lowering with Engine Stopped
(1) As an optional component, an
accumulator is mounted on the pilot
hydraulic pipeline, so that the working
device can be lowered to the ground
when the engine is stopped.
If the boom control lever is pushed
forward, the working device will drop
under its own weight.
Be sure that no one is under or near
the working device before lowering the
boom.
(2) The accumulator is filled with
high-pressure nitrogen gas, and it is
extremely dangerous if it is handled in
the wrong way. Always observe the
following precautions.
Never make any hole in the
accumulator to export it to flame or fire.
Do not weld anything to the
accumulator.
※When carrying out disassembly or
maintenance of the accumulator, or when
disposing of the accumulator, it is
necessary to release the gas from the
accumulator. A special air bleed valve is
necessary for this operation, so please
contact Hyundai’s distributor.

4-18
10. Storage
Maintain the machine as follows when storing the
machine for a long time, over 1 month.
1) Cleaning of the machine
Clean the machine. Check and adjust tracks.
Grease each lubrication part.
2) Lubrication position of each part
Change all oil.
※ Be particularly careful when you reuse the
machine.
Oil may be diluted during storage.
Apply an anticorrosive lubricant on the exposed
part of the piston rod of cylinder and in places
where the machine rusts easily.

3) Master electrical switch

Turn the master electrical switch on the battery
box to the “OFF” position before storing the
machine.
4) Be sure to mix anticorrosive and antifreeze
solution in the radiator.

(5) Prevention of dust and moisture

Keep the machine dry. Store the machine on
wood plates.
※ Cover the exposed part of piston rod of
cylinder.
※ Lower the bucket to the ground and set a
support under the track.
※ Keep the bucket on the ground or cushion it
when the machine is not in use. If the user needs
to lift the bucket to above the ground, it is
forbidden to put objects or stand under the
working devices (e.g. boom and bucket), in order
to prevent the damage to objects or personal
injury due to the falling of working devices due to
system leakage or others.

4-19
6) During storage
Start the machine, run the machine and
working device several times, and apply
grease to each part on a monthly basis.
※ Check the level of engine oil and coolant
and fill if required before starting the engine.
※ Clean the anticorrosive on the piston rod
of cylinder.
※ Operate the machine such as traveling,
swing and working device operation, to
make sure enough lubrication of all
functional components.

4-20
 Transportation
1. Preparation for Transportation
1) When transporting the machine, observe the
various road rules, road transportation vehicle laws
and vehicle limit ordinances, etc.
2) Select a proper trailer after confirming the weight
and dimension according to the specifications in
Chapter 2.
3) Check the whole transportation route such as the
road width, bridge height, weight limit, etc.
4) Get the permission from the related authority if
necessary.
5) Prepare a trail with suitable capacity to transport
the machine.
6) Prepare the gangplank for safe loading referring to
the table and illustration below.

A B
1.0 3.65-3.85
1.1 4.00-4.25
1.2 4.35-4.60
1.3 4.75-5.00
1.4 5.10-5.40
1.5 5.50-5.75

7) Precaution for compliance with the requirements for agricultural excavators

In accordance with the provisions of the Ministry of Agriculture

and Rural Affairs, the upper turning angle of agricultural

excavators must be within 270°. Accordingly, the turning stopper

(A) must be removed as required for agricultural excavators, so

that the upper part can turn within 360° to facilitate loading and

unloading during transportation. After the machine is transported

to and unload at the destination, the stopper should be reassembled

(A) to meet the national requirements for agricultural excavators.

The machine with a stopper can be used as an ordinary hydraulic

excavator.

※ The user should be liable for the impact or loss arising from

no stopper instead of compliance with local regulations for

agricultural excavators. If the user has any question about

stopper dismantling and installation, consult Hyundai or its

agent.

※ If the user has any question about stopper dismantling and

installation, consult Hyundai or its agent.

5-1
2. Dimension and Weight
1) HX75S
(1) Base machine
Mark Description Unit Specification
L Length mm 3,409
H Height mm 2,550
Wd Width mm 2,250
Wt Weight kg 5,510
※ With 450 mm (18’’) triple grouser shoes
and 390 kg counterweight.

(2) Boom assembly

Mark Description Unit Specification
L Length mm 3,850
H Height mm 1,480
Wd Width mm 410
Wt Weight kg 580
※ 3.7 m (12’2’’) boom with arm cylinder
(included piping and pins).

(3) Arm assembly

Mark Description Unit Specification
L Length mm 2,230
H Height mm 570
Wd Width mm 220
Wt Weight kg 290
※ 1.67 m (5’6’’) arm with bucket cylinder
(including linkage and pins).

(4) Bucket assembly

Mark Description Unit Specification
L Length mm 1,170
H Height mm 710
Wd Width mm 840
Wt Weight kg 250
3
※ 0.32m SAE heaped bucket (including
tooth and side cutters).

5-2
(5) Boom cylinder
Mark Description Unit Specification
L Length mm 1,550
H Height mm 260
Wd Width mm 200
Wt Weight kg 120
※ Including piping.

(6) Cab assembly

Mark Description Unit Specification
L Length mm 2,000
H Height mm 1,740
Wd Width mm 1,288
Wt Weight kg 450

(7) Counterweight
Mark Description Unit Specification
L Length mm 2,250
H Height mm 400
Wd Width mm 830
Wt Weight kg 390

5-3
3. Loading of Machine
1) Load and unload the machine on a flat
ground.
2) Use the gangplank with sufficient length,
width, thickness and gradient.
3) Place the swing lock lever to the LOCK
position before fixing the machine at the bed
of the trailer. Confirm if the machine is
parallel to the bed of the trailer. Keep the
travel motor in the rear when loading and in
the front when unloading.

4) Do the following after loading the

machine.
(1) Stop loading when the machine is located
horizontally on the trailer.

(2) Swing the machine 180 degrees.

5-4
(3) Lower the working device gently after
the location is determined.
※ Place the rectangular timber under the
bucket cylinder to prevent the damage of it
during transportation.
Be sure to keep the travel speed switch
in the LOW (turtle mark) position while
loading and unloading the machine.
Avoid using the working device for
loading and unloading since it will be very
dangerous.
Do not operate any other device when
loading.
Be careful on the boundary place of the
loading plate or trailer edge as the balance of
machine will abruptly be changed on the
point.

5-5
4. Fixing of Machine
1) Lower down the working device on the
loading plate of trailer.
2) Keep the safety lever on the LOCK
position.
3) Turn OFF all the switches and remove the
key.

4) Secure all locks.

5) Place timber underneath of the track and

fix firmly with wire rope to prevent the
machine from moving forward, backward,
right or left.

5-6
5. Loading and Unloading by Crane
1) Check the weight, length, width and
height of the machine referring to the
specifications in Chapter 2 when you are
going to hoist the machine.
2) Use the long wire rope and stay to keep
the distance with the machine, in order to
avoid damage to the machine.
3) Put a rubber plate where the wire rope is
in contact with the machine, in order to
avoid damage to the machine.
4) Place crane in the proper place.
5) Install the wire rope and stay as shown in
the illustration.
Make sure that the wire rope has an
appropriate size.
Place the safety lever to LOCK position
to prevent the machine from moving during
hoisting.
Improper hoisting or wire rope
installation may cause damage to the
machine.
Do not load the machine abruptly.
Keep the lifting area clear of personnel.

5-7
 Maintenance
1. Instruction
1) Interval of maintenance
(1) You may inspect and service the machine
by the period as described on Pages 6-11.
(2) Shorten the interval of inspection and
service depending on site conditions, such as
dusty area, quarries and sea shores.
(3) If the service interval is upgraded, conduct
all inspections. For example, in case of the
maintenance intervals of 100 hours, carry out
all maintenance at intervals of 100 hours, 50
hours and on a daily basis.

2) Precaution
(1) Start maintenance after you have the full
knowledge of the machine.
(2) The monitor installed on this machine does
not entirely guarantee the condition of the
machine. Daily inspection should be
performed according to Cause 4 “Maintenance
Check List”.
(3) The engine and hydraulic components have
been preset in the factory. Do not allow
unauthorized personnel to reset them.
(4) Ask to your local dealer or Hyundai for the
maintenance advice if unknown.
(5) Drain the used oil and coolant in a
container and handle them according to the
method of handling for industrial waste to
meet with regulations of each province or
country.

6-1
3) Proper maintenance
(1) Replacement and repair of parts
It is required to regularly replace the wearable
and consumable parts such as bucket teeth,
side cutters, filters, etc.
Replace damaged or worn parts at proper time
to keep the performance of the machine.
(2) Use genuine parts.
(3) Use the recommended oil.
(4) Remove the dust or water around the inlet
of oil tank before supplying oil.
(5) Drain oil when it is warm.
(6) Do not repair anything while operating the
engine. Stop the engine before filling the oil.
(7) Relieve the pressure inside the hydraulic
system before repairing the hydraulic system.
(8) Confirm if the cluster is in the normal
condition after completion of service.
(9) For more detail information of
maintenance, please contact local Hyundai
dealer.
※ Be sure to start the maintenance after fully
understand Chapter 1 “Safety Hints”.

6-2
4) Relieve the pressure in the hydraulic
system
※ Spouting of oil can cause an accident
when the cap or hose is loosened right after
startup, as the pressure of hydraulic oil is
high.
Be sure to relieve the pressure before
repairing hydraulic system.
(1) Place the machine in the parking
position, and stop the engine.

(2) Set the safety lever completely in the

release position, operate the control levers
and pedals fully to the front, rear, left and
right, to release the pressure in the hydraulic
pipeline [with the accumulator].
※ This may not completely release the
pressure, so when serving hydraulic
component, loosen the connections slowly
and do not stand in the direction where the
oil spurt out.

(3) Loosen the cap and relieve the pressure

in the tank by pushing the top of the air
breather.

6-3
5) Precaution when installing hydraulic hoses or pipes
(1) Be particularly careful that the joint of hose, pipe and functioning item are not damaged. Avoid
contamination.
(2) Conduct assembly after cleaning the hose, pipe and joint of functioning item.
(3) Use genuine parts.
(4) Do not assemble the hose in the condition of twist or sharp radius.
(5) Carry out tightening to the specified torque.

6-4
6) Periodical replacement of safety parts
(1) It is desirable to do periodical maintenance the machine for using the machine safely for a long
time.
Periodical replacement of safety parts can guarantee not only the safety but also satisfactory
performance.
(2) These parts can cause the disaster of life and property as the quality changes by passing time
and it is worn, diluted, and gets fatigued due to repeated operations. Thus, the remaining lifetime
of such parts cannot be judged by the operator through visual inspection.
(3) Repair or replace these parts if any abnormality is found before the recommended replacement
interval.
Periodical Replacement of Safety Parts Interval
Fuel hose(tank-engine)
Engine Every 2 years
Heater hose (heater-engine)
Pump suction hose
Main
Pump delivery hose Every 2 years
circuit
Hydraulic Swing hose
system Boom cylinder line hose
Working
Arm cylinder line hose Every 2 years
device
Bucket cylinder line hose
※ 1. Replace the O-ring and gasket at the same time when replacing the hose.
2. Replace the clamp at the same time if it is cracked during hose check and replacement.

6-5
2. Tightening Torque
Use the following table for unspecified torque.
1) Bolt and nut
(1) Coarse thread
8T 10T
Bolt Size
kgfꞏm lbfꞏft kgfꞏm lbfꞏft
M6×1.0 0.9-1.3 6.5-9.4 1.1-1.7 8.0-12.3
M8×1.25 2.0-3.0 14.5-21.7 2.7-4.1 19.5-29.7
M10×1.5 4.0-6.0 28.9-43.4 5.5-8.3 39.8-60.0
M12×1.75 7.4-11.2 53.5-81.0 9.8-15.8 70.9-114
M14×2.0 12.2-16.6 88.2-120 16.7-22.5 121-163
M16×2.0 18.6-25.2 135-182 25.2-34.2 182-247
M18×2.0 25.8-35.0 187-253 35.1-47.5 254-344
M20×2.5 36.2-49.0 262-354 49.2-66.6 356-482
M22×2.5 48.3-63.3 349-458 65.8-98.0 476-709
M24×3.0 62.5-84.5 452-611 85.0-115 615-832
M30×3.0 124-168 898-1214 169-229 1223-1656
M36×4.0 174-236 1261-1704 250-310 1808-2242

(2) Fine thread

8T 10T
Bolt Size
kgfꞏm lbfꞏft kgfꞏm lbfꞏft
M8×1.0 2.2-3.4 15.6-24.6 3.0-4.4 21.7-31.8
M10×1.2 4.5-6.7 32.5-48.5 5.9-8.9 42.7-64.4
M12×1.25 7.8-11.6 56.4-83.9 10.6-16.0 76.7-116
M14×1.5 13.3-18.1 96.2-131 17.9-24.1 130-174
M16×1.5 19.9-26.9 144-195 26.6-36.0 192-260
M18×1.5 28.6-43.6 207-315 38.4-52.0 278-376
M20×1.5 40.0-54.0 289-391 53.4-72.2 386-522
M22×1.5 52.7-71.3 381-516 70.7-95.7 511-692
M24×2.0 67.9-91.9 491-665 90.9-123 658-890
M30×2.0 137-185 990-1339 182-248 1314-1796
M36×3.0 192-260 1390-1880 262-354 1894-2562

6-6
2) Pipe and hose
Thread size Width across flat (mm) kgfꞏm lbfꞏft
1/4’’ 19 3 21.7
3/8’’ 22 4 28.9
1/2’’ 27 5 36.2
3/4’’ 36 12 86.8
1’’ 41 14 101

3) Fitting
Thread size Width across flat (mm) kgfꞏm lbfꞏft
1/4’’ 19 4 28.9
3/8’’ 22 5 36.2
1/2’’ 27 6 43.4
3/4’’ 36 13 94.0
1’’ 41 15 109

6-7
 4) Tightening torque of major component
Torque
No. Description Bolt size
kgfꞏm lbfꞏft
1 Engine mounting bolt (Engine-Bracket) M10×1.5 6.9±1.0 50 ±7.2
2 Engine mounting bolt (Bracket-Frame) M16×2.0 25±2.5 181±18.1
Engine
3 Radiator mounting bolt, nut M10×1.5 6.9±1.4 50±10.0
4 Coupling mounting bolt M10×1.5 6.0±1.0 43.4±7.2
5 Main pump mounting bolt M12×1.75 12.8±3.0 92 ±22.0
6 Main control valve mounting bolt M 8×1.25 2.5±0.5 18±3.6
Hydraulic
7 Fuel tank mounting bolt M16×2.0 25±2.5 181±18.1
system
8 Hydraulic oil tank mounting bolt M16×2.0 25±2.5 181±18.1
9 Turning joint mounting bolt, nut M12×1.75 12.8±3.0 92±22.0
10 Swing motor mounting bolt M16×2.0 29.7±4.5 215±33.0
11 Power Swing bearing upper mounting bolt M16×2.0 29.7±3.0 215±22.0
12 train Swing bearing lower mounting bolt M16×2.0 29.7±3.0 215±22.0
13 system Travel motor mounting bolt M14×2.0 20±2.0 145±14.0
14 Sprocket mounting bolt M14×2.0 19.6±2.0 142±14.0

15 Carrier roller mounting bolt, nut M18×2.0 41.3±4.0 298.8±28.9

16 Track roller mounting bolt M18×2.0 41.3±4.0 298.8±28.9

Under
17 carriage Track tension cylinder mounting bolt M12×1.75 12.8±3.0 92 ±22.0
18 Track shoe mounting bolt, nut 1/2-20UNF 19±1.0 137±7.2
19 Track guard mounting bolt M16×2.0 29.6±3.2 214±23.0
20 Counterweight mounting bolt M20×2.5 57.8±6.4 418±46.3
21 Others Cab mounting bolt, nut M12×1.75 12.8±3.0 92±22.0
22 Operator’s seat mounting bolt M8×1.25 1.17±0.1 8.5±0.7

6-8
3. Fuel, Coolant and Lubricant Specifications
1) New machine
A new machine is filled with following lubricants.
Description Specification
Engine oil SAE 15W-40 (APICI-4)

Hyundai genuine long life hydraulic oil (ISO VG46, VG68),

Hydraulic oil
conventional hydraulic oil (ISO VG32)

Swing and travel reduction

SAE 85W-140 (APIGL-5)
gear
Grease Lithium base grease NLGI No. 2
Fuel ASTM D975-No. 2
Coolant Mixture of 50% ethylene glycol base antifreeze and 50% water.
SAE: Society of Automotive Engineers
API: American Petroleum Institute
ISO: International Organization for Standardization
NLGI: National Lubricating Grease Institute
ASTM: American Society of Testing and Material

6-9
2) Recommended oils
Use the oils listed below or those of the same grade or above.
Do not mix oils of different grades.

SAE: Society of Automotive Engineers

API: American Petroleum Institute
ISO: International Organization for Standardization
NLGI: National Lubricating Grease Institute
ASTM: American Society of Testing and Material

6-10
4. Maintenance Check List

1) Daily service before starting

Check Item Service Page
Visual check
Fuel tank Check and refill 6-25
Hydraulic oil level Check and add 6-27
Engine oil level Check and add 6-18
Coolant level Check and add 6-20
Control panel & pilot lamp Check and clean 6-36
Prefilter Check and drain 6-25
Fan belt tension Check and adjust 6-23

2) Service at intervals of 50 hours

Check Item Service Page
Fuel tank (water, sediment) Drain 6-25
Track tension Check and adjust 6-32
Swing reduction gear oil Check and add 6-30

6-11
3) Service of new machine in initial 50 hours
Check Item Service Page
Pin and bushing lubricant Lubricate 6-35
• Boom cylinder head and rod
• Boom joint
• Arm cylinder head and rod
• Boom and arm connection
• Bucket cylinder head and rod
• Arm and bucket connection
• Arm and bucket rod connection
• Bucket rod
• Boom swing cylinder head and rod
• Dozer and undercarriage connection
• Dozer cylinder head and rod
Bolt and nut Check and tighten 6-8
• Sprocket mounting bolts
• Travel motor mounting bolts
• Swing motor mounting bolts
• Swing bearing mounting bolts
• Engine mounting bolts
• Counterweight mounting bolts
• Turning joint locating bolts
• Track shoe mounting bolts and nuts
• Hydraulic pump mounting bolts
Service the above items only for the new machine, and thereafter keep the normal service
intervals.

4) Service at intervals of 100 hours

Check Item Service Page
★ Hydraulic oil return filter Replace 6-29
★ Pilot line filter Replace 6-29
★ Filter element of air breather of hydraulic oil tank Replace 6-29
★ Replace the three filters for continuous operation of the hydraulic breaker only.

6-12
5) Service at intervals of 250 hours
Check Item Service Page
☆ ★ Engine oil Change 6-18, 19
☆ ★ Engine oil filter Replace 6-18, 19
Battery (electrolyte and voltage) Check 6-36
Swing bearing Add lubricant 6-30
Aircon & heater fresh air filter Clean 6-39
Hydraulic oil return filter Replace 6-29
☆ Swing reduction gear oil Change 6-30
☆ Swing reduction gear grease Check and add 6-30
Pilot line filter Replace 6-29
☆ Fuel filter Replace 6-26
Pin and bushing lubricant Lubricate 6-35
• Boom cylinder head and rod
• Boom joint
• Arm cylinder head and rod
• Boom and arm connection
• Bucket cylinder head and rod
• Arm and bucket connection
• Arm and bucket rod connection
• Bucket rod
• Boom swing cylinder head and rod
• Dozer and undercarriage connection
• Dozer cylinder head and rod
Bolt and nut Check and tighten 6-8
• Sprocket mounting bolts
• Travel motor mounting bolts
• Swing motor mounting bolts
• Swing bearing mounting bolts
• Engine mounting bolts
• Counterweight mounting bolts
• Turning joint locating bolts
• Track shoe mounting bolts and nuts
• Hydraulic pump mounting bolts
★ Shorten the service interval if the sulfur content of fuel exceeds 0.5% or low-grade engine oil is used.
☆ Replace it after initial 250 hours operation.
6) Service at intervals of 500 hours
Check Item Service Page
★ Engine oil filter Replace 6-18, 19
★ Engine oil Change 6-18, 19
Radiator and cooling fin Check and clean 6-23
☆ Air cleaner element Check and clean 6-24
Fuel filter Replace 6-26
◆ Travel reduction gear oil Change 6-31

6-13
★ Shorten the service interval if the sulfur content of fuel exceeds 0.5% or low-grade engine oil is
used.
☆ Clean the coarse filter element after 500 hours operation or when the air cleaner warning lamp
flickers. Both the coarse filter element and fine filter element should be replaced after the coarse
filter element has been cleaned 4 times.
◆ Change the oil after initial 500 hours operation.

7) Service at intervals of 1,000 hours

Check Item Service Page
Swing reduction gear grease Add 6-30
Travel motor reduction gear oil Change 6-31
Swing reduction gear oil Change 6-30
Swing gear and pinion grease Change 6-30
Hydraulic oil return filter Replace 6-29
Air breather element Replace 6-26
Pilot line filter Replace 6-29

8) Service at intervals of 2,000 hours

Check Item Service Page
Hydraulic tank
★ ● Oil Change 6-27
● Oil suction strainer Check and clean 6-28
Coolant Change 6-20, 21, 22, 23
★ Change the oil after 600 hours continuous operation of the hydraulic breaker.

6-14
9) When required
Whenever you have trouble in the machine, you must perform the service of related items.
Check Item Service Page
Fuel system
• Fuel tank Drain or clean 6-25
• Prefilter Drain or clean 6-25
• Fuel filter Replace 6-26
Engine lubrication system
• Engine oil Change 6-18, 19
• Engine oil filter Replace 6-18, 19
Engine cooling system
• Coolant Add or change 6-20, 21,22, 23
• Radiator Clean or flush 6-20, 21, 22, 23
Engine air supply system
• Air cleaner Replace 6-24
Hydraulic system
• Hydraulic oil Add or change 6-27
• Return filter Replace 6-29
• Pilot line filter Replace 6-29
• Air breather element Replace 6-29
• Suction strainer Clean 6-28
Undercarriage
• Track tension Check and adjust 6-32
Bucket
• Tooth Replace 6-34
• Side cutter Replace 6-33
• Linkage Adjust 6-33
• Bucket assembly Replace 6-33
Air conditioner and heater
• Circulating air filter Clean and replace 6-39

6-15
5. Maintenance Chart

※ 1. Service intervals are based on the hour meter reading.

2.The service intervals in this table are applicable to general conditions other than harsh
conditions.
3. Stop engine before filling oil and liquid.
4. Do not open the cover or drain plug when the coolant or oil is hot, in order to avoid burns.
5. Open the cover slowly to relieve the pressure.
6. Keep the cluster and other operation panels clean.
Replace the panel that is damaged or fails.
7. For other details and initial service items, refer to the service manual.

6-16
Service Service action Oil Service
interval No Description symbol Capacity points No.
1 Hydraulic oil level Check and add HO 70 1
2 Engine oil level Check and add EO 11.6 1
10 hours
or daily 4 Radiator coolant Check and add C 10 1
5 Prefilter Check and drain - - 1
6 Safety belt tension and damage Check and adjust - - 1
8 Fuel tank strainer (water, sediment) Check and drain - - 1
50 hours
or 10 Swing drive gear case (gear oil) Check and add GO 1.5 1
weekly
13 Track tension Check and adjust PGL - 2
7 Working device pin Check and add PGL - 15
250 9 Swing bearing Lubricate PGL - 1
hours 14 Battery (electrolyte) Check and add - - 1
19 Air conditioner and heater filter (outer) Check and clean - - 1
2 Engine oil level Change EO 11.6 1
3 Engine oil filter Replace - - 1
500
hours 20 Air cleaner element (outer) Clean - - 1
22 Radiator and cooling fin Check and clean - - 2
21 Fuel filter element Replace - - 2
10 Swing drive gear case (gear oil) Replace GO 1.5 1
11 Swing drive gear case (grease) Change PGL 0.2 1
12 Swing gear and pinion Replace PGL - 1
1,000
hours 15 Hydraulic oil return filter Replace - - 1
16 Air breather element Replace - - 1
18 Pilot line filter Replace - - 1
23 Travel reduction gear oil Change GO 0.8 2
1 Hydraulic oil level Change HO 70 1
2,000
hours 4 Radiator coolant Change C 10 1
17 Hydraulic oil suction strainer Check and clean - - 1

As 20 Air cleaner element (inner/outer) Replace - - 2

required 19 Air conditioner filter Replace - - 1
※ Oil symbols:
Refer to the recommended lubricants to get their properties.
DF: diesel fuel GO: gear oil
HO: hydraulic oil C: coolant
PGL: lubricant EO: engine oil

6-17
6. Service Instruction
1) Check engine oil level
Check the oil level with the machine on a
flat ground before starting the engine.
(1) Pull out the dipstick and wipe with clean
cloth.
(2) Check the oil level by inserting the
dipstick completely into the hole and pulling
it out again.
(3) If the oil level is low, add oil and then
check it again.
※ If oil is contaminated or diluted, change
the oil regardless of the regular change
interval.
※ Check the oil level after engine has been
stopped for 15 minutes.
Do not operate the machine unless the
oil level is in the normal range.
2) Replacement of engine oil and oil filter
(1) Warm up the engine.
(2) Remove the cover of drain plug and
connect the quick coupler hose.
※ A drain pan with a capacity of 20 liters (5
U.S. gallons) will be adequate.

(3) Clean around the filter head, remove the

filter with a filter wrench and clean the
gasket surface.
● Wrench specification: 90-95 mm.

6-18
(4) Apply a light film of lubricating oil to the
gasket sealing surface before installing the
filters.

(5) Install the filter.

Remove the quick coupler hose.
※ Mechanical over-tightening may distort
the threads or damage the filter element seal.
● Install the filter according to the filter
manufacturer’s instructions.

(6) Fill the engine with clean oil to the

proper level.
• Quantity: 11.6L

(7) Operate the engine in the idle state, and

check the filter and drain plug for leakage.
Shut the engine off and check the oil level
with the dipstick.

6-19
3) Check coolant
(1) Check if the level of coolant in the
reservoir tank is between FULL and LOW.
(2) Add the mixture of antifreeze and water
after removing the cap of the reservoir tank
if coolant is not sufficient.
(3) Be sure to add the coolant by opening the
cap of radiator when the coolant level is
below LOW.
(4) Replace the gasket of radiator cap when
it is damaged.
Hot coolant can spray out if the radiator
cap is removed while the engine is hot.
Remove the cap after the engine has cooled
down.

4) Flushing and refilling of radiator

(1) Change coolant
Avoid prolonged and repeated skin
contact with the used antifreeze. Such
prolonged repeated contact can cause skin
disorders or other bodily injury.
Keep out of reach of children.
Do not open the lid of the water tank if
the temperature of cooling water is not
below 50 ℃, in order to prevent burns due
to spouting of cooling water in a hot state.
※ Protect the environment: Handling and
disposal of the used antifreeze should be
subject to federal, state, and local laws and
regulations. Use authorized waste disposal
facilities, such as disposal facilities for
domestic wastewater and auto waste. If you
have any doubt, contact your local
authorities for guidance as to proper
handling of the used antifreeze.

6-20
(2) Flushing of cooling system
① Fill the system with a mixture of sodium
carbonate and water (or equivalent).
※ Use 0.5 kg (1.0 pound) of sodium
carbonate for every 23 liters (6.0 U.S.
gallons) of water.
Do not install the radiator cap.

② Operate the engine for 5 minutes with the

coolant temperature above 80°C (176°F).
Shut the engine off, and drain the cooling
system.

③ Fill the cooling system with clean water.

※ Be sure to vent the engine and intercooler
for complete filling.
※ Do not install the radiator cap or new
coolant filter.

④ Operate the engine for 5 minutes with the

coolant temperature above 80°C (176°F).
Shut the engine off, and drain the cooling
system.
※ If the water being drained is still dirty,
the system must be flushed again until the
water is clean.

6-21
(3) Cooling system filling
① Use a mixture of 50 percent water and 50
percent ethylene glycol antifreeze to fill the
cooling system.
Coolant capacity (engine only): 10L (2.6
U.S. gal.)
※ Add an appropriate amount of DCA4
anticorrosive to protect the cooling system.

② The system has a maximum fill rate of

14L/min (3.5 U.S. gal/min).
Do not exceed this fill rate.
※ The system must be filled slowly to
prevent air locks.
During filling, air must be vented from the
engine coolant passage.

③ Install the pressure cap. Operate the

engine until it reaches a temperature 80°C
(176°F), and check for coolant leaks.
Check the coolant level again to make sure
the system is full of coolant.

6-22
5) Clean radiator and oil cooler
Check, and if necessary, clean and dry the
outside of the radiator and oil cooler. After
working in a dusty place, clean radiator more
frequently.
(1) Visually inspect the radiator for clogged
radiator fins.
(2) Use the 550 kPa (80 psi) air pressure to
blow the dirt and debris from the fins.
Blow the air in the opposite direction of the
fan air flow.
(3) Visually inspect the radiator for bent or
broken fins.
※ If the radiator must be replaced due to
bent or broken fins which can cause the
engine to overheat, refer to the
manufacturer’s replacement guide.
(4) Visually inspect the radiator for core and
gasket leaks.

6) Fan belt tension

(1) Measure the belt deflection at the longest
span of the belt.
●Deflection
A B C
Used
10-14 7-10 9-13
belt
New
8-12 5-8 7-11
belt

(2) Inspect for damage.

6-23
7) Inspection of cooling fan
Personal injury can result from a fan
blade failure. Never pull or pry on the fan.
This can damage the fan blade and cause fan
failure.
※ Rotate the crankshaft by using the engine
barring gear.
※ Visual inspection of the cooling fan is
required daily.
Check for cracks, twists, looseness and loose
rivets.
Check the fan to make sure it is securely
mounted. Tighten the cap screws if
necessary. Replace any fan that is damaged.
8) Cleaning of air cleaner
(1) Loosen the nut and remove the element.
(2) Clean the inside of the filter.
(3) Clean or purge the element with
compressed air.
① Use pressurized air
Remove the dust inside of the element with
pressurized air (below 3 kgf/cm2, 100 psi)
forward and backward equally.
② Purge
Purge the element with non-foaming neutral
cleaning agent, then clean it with water and
dry it.

(4) Inspect for cracks or damage of the

element by putting a light bulb inside the
element.
(5) Install the element and tighten the disc
nut.
※ Replace the element immediately if it has
been cleaned 4 times or damaged.
※ Clean the element if the air cleaner
warning lamp on the cluster is ON.
Check the filter installed.

6-24
9) Fuel tank
(1) Check the oil level before starting the
machine. Fill oil to minimize water
condensation.
(2) Drain the water and sediment in the fuel
tank by opening the drain cock.
※ Be sure to LOCK the cap of fuel tank.
※ Remove the strainer of the fuel tank and
clean it if contaminated.
Stop the engine when refueling.

10) Prefilter
(1) Prepare a waste oil container.
(2) Close the fuel inlet.
(3) Loosen the drain cock at the bottom of
the prefilter, and drain any water collected
inside.
(4) Drain air inside the fuel system.
※ Use the clean fuel filter and cup.
※ Drain water after the fuel tank is full of
fuel.

10-1) Prefilter
(1) Clean around the filter cover and loosen
#33 bolt.
(2) Replace the spare parts (#39 and #40A)
and element.
(3) Release air after installation is completed.
※ Check fuel for leakage after starting the
engine.
※ The engine cannot be started if there is air
inside the fuel system. Drain air by the
corresponding method before starting the
engine.

6-25
11) Replacement of fuel filter
(1) Clean around the filter cover, remove the
filter and clean the gasket surface.
(2) Apply a small amount of fuel to the
O-ring of a new filter cartridge.
(3) Install the new filter cartridge.
※ Screw the filter by hand completely to
the mounting surface,
Tighten the filter for 1/2 turn with the filter
wrench.
(4) Release the air after installation is
completed.
※ Check fuel for leakage after starting the
engine.
※ The engine cannot be started if there is
air inside the fuel system. Drain air by the
corresponding method before starting the
engine.

12) Priming of fuel system

(1) Turn the starting switch to the “ON”
position for 10-15 seconds. This will allow
the electric fuel pump to prime the fuel
system.

13) Leakage of fuel

Be careful and clean the fuel hose,
injection pump, fuel filter and other
connections as the leakage from these part
can cause fire.

6-26
14) Hydraulic oil check
(1) Stop the engine after retracting the arm
and bucket cylinders, then lower the boom
and set the bucket on the ground at a flat
location as in the illustration.
(2) Check the oil level at the level gauge of
hydraulic oil tank.
(3) The oil level is normal if between the red
lines.

15) Filling hydraulic oil

(1) Stop the engine to the position of level
check.
(2) Loosen the cap and relieve the pressure
in the tank by pushing the top of the air
breather.
(3) Remove the breather on the top of oil
tank and fill the oil to the specified level.
● Tightening torque: 1.44±0.3 kgfꞏm
(4) Start the engine after filling and operate
the working device several times.
(5) Stop the engine, check the oil level at the
level check position, and install the air
breather.

6-27
16) Change hydraulic oil
※ Hydraulic oil is hot after the engine is
started. Change hydraulic oil after it cools
down to be touchable by hand.
(1) Lower the bucket on the ground, and pull
the arm and bucket cylinder to the
maximum.
(2) Push the top of the air breather.
(3) Remove the cover.
● Tightening torque: 6.9±1.4 kgfꞏm
(50±10 lbfꞏm)
(4) Prepare a suitable container.
(5) Loosen the drain plug at the bottom of
the fuel tank to drain oil.
(6) Fill an appropriate amount of
recommended oil.
(7) Put the air breather in the right position.
(8) Bleed air by loosening the air breather at
top of the main pump.
(9) Start the engine and run it continually.
Release the air by operating all control
levers to their full strokes.
17) Clean suction strainer
Hydraulic oil is hot after the engine is
started. Change hydraulic oil after it cools
down to be touchable by hand.
Clean the suction strainer as follows during
oil filling.
(1) Remove the cover on the top of the oil
tank.
● Tightening torque: 6.9±1.4 kgfꞏm
(50±10 lbfꞏm)
(2) Pull out the strainer in the tank.
(3) Wash the foreign material off the suction
strainer with gasoline or cleaning oil.
(4) Replace the suction strainer if it is
damaged.
(5) Assemble according to the reverse order
of disassembly.
Be sure to install a new O-ring and reinsert
in the oil tank.
※ Loosen the bolt slowly at the cover. The
cover may spring out due to the spring when
removed.

6-28
18) Replacement of return filter
Hydraulic oil is hot after the engine is
started. Change hydraulic oil after it cools
down to be touchable by hand.
Pay attention to protection during
replacement of the above items.
(1) Remove the cover at the top of the oil
tank.
● Tightening torque: 6.9±1.4 kgfꞏm
(50±10 lbfꞏm)
(2) Remove the spring, bypass valve and
return filter in the tank.
(3) Replace the element with a new one.

19) Replacement of element in hydraulic

tank breather
Hydraulic oil is hot after the engine is
started. Change hydraulic oil after it cools
down to be touchable by hand.
(1) Loosen the cap and relieve the pressure
in the tank by loosening the cap.
(2) Loosen the lock nut and remove the
cover.
(3) Pull out the filter element.
(4) Replace the filter element with a new
one.
(5) Apply oil on the O-ring, and install
according to the reverse order of
disassembly.
● Tightening torque: 0.2-0.3 kgfꞏm
(1.4-2.1 lbfꞏft)
20) Replacement of pilot line filter
(1) Loosen the nut positioned on the filter
body.
(2) Pull out the filter element and clean the
filter housing.
(3) Install a new element and tighten it to the
specified torque.
※ Change the cartridge after initial 250
hours of operation. Thereafter, change the
cartridge every 1,000 hours.

6-29
21) Check of swing reduction gear oil
(1) Pull out the dipstick and clean it.
(2) Insert it again.
(3) Pull out one more time to check the oil
level and fill the oil if the level is not
sufficient.

22) Change of swing reduction gear oil

(1) Park the machine on the flat ground,
and Raise the temperature of oil by
swinging the machine before changing the
oil.
(2) Loosen the plug of the drain port.
(3) Drain oil into a suitable container.
(4) Wash the drain plug, and secure it with
the sealing tape. Fill an appropriate amount
of recommended oil.
• Amount of oil: 1.5 L (0.4 U.S. gal)

23) Lubrication of bearing of output shaft

in reduction gear
(1) Fill grease to the fitting.
※ Conduct lubrication at intervals of 1,000
hours.
24) Lubrication of swing bearing
(1) Fill grease outside double fittings.
※ Conduct lubrication at intervals of 250
hours.

6-30
25) Check of travel reduction gear oil
(1) Stop the machine on the flat ground, with
the drain plug facing down.
(2) Loosen the level plug and check the oil
level.
If the level is at the hole of the plug, it is
normal. Fill the oil if it is not sufficient.
Amount of oil: 0.8 L

26) Change of the travel reduction gear oil

(1) First raise the oil temperature by
traveling the machine.
(2) Stop the machine when the drain plug
faces down.
(3) Loosen the level plug and then the drain
plug.
(4) Drain the oil to an appropriate container.
(5) Tighten the drain plug and fill the
specified amount of oil.
(6) Tighten the level plug and travel slowly
to check if there is any leakage of oil.

27) Lubrication of remote control lever

Remove the bellows and apply grease at the
joint part (A) and sliding part (B) via the
grease gun.

6-31
28) Adjustment of track tension
※ It is important to adjust the tension of
track properly to extend the lifetime of track
and traveling device.
※ The wear of pins and bushings on the
undercarriage will vary with the working
conditions and soil properties.
It is thus necessary to continually inspect the
track tension so as to maintain the standard
tension on it.
(1) Raise the undercarriage with the boom
and arm.
(2) Measure the distance between bottom of
track frame and the track shoe.
※ Remove mud before measurement.
(3) If the tension is tight, drain the grease in
the grease nipple. If the tension is loose,
charge the grease.
Personal injury or death can result from Length (L)
grease under pressure. 130-150 mm 5.1-5.9’’
Unscrew the grease nipple for no more
than one turn, as grease may be sprayed out
under high pressure.
※ Move the track gently back and forth to
drain grease. If the track tension is
insufficient even after grease is charged to
the maximum, change the pins and bushings
as there are worn seriously.

6-32
29) Replacement of bucket
When knocking the pin in with a
hammer, metal particles may fly and cause
serious injury, particularly if they get into
your eyes. When carrying out this operation,
always wear goggles, gloves, and other
protective equipment.
※ When the bucket is removed, place it on
the flat ground.
※ Pay attention to the safety during the
assembly and disassembly.
(1) Lower the bucket on the ground as the
picture shown in the right.
(2) Lock the safety lever to the LOCK
position and stop the engine.
(3) Remove the bolt (1) and nut (2) first,
then pins (3, 4) and finally the bucket.
※ When removing the pins, place the
bucket so that it is in light contact with the
ground.
※ If the bucket is lowered strongly to the
ground, the resistance will be increased and
it will be difficult to remove the pins.
※ After removing the pins, make sure that
they do not become contaminated with sand
or mud and that the seals of bushing on both
sides are not damaged.
(4) Align the arm with holes (A) and the rod
with holes (B), then coat with grease and
install pins (3, 4).
※When installing the bucket, the O-rings
are easily damaged, so fit the O-rings on the
boss of the bucket as shown in the picture.
After knocking the pin, move the O-ring
down to the groove.
(5) Install the stopper bolt (1) and nut (2),
and apply grease.

6-33
30) Replacement of bucket tooth
(1) Replacement cycle
① Check wear as shown in the illustration
and replace tooth tip before the adapter starts
to wear.
② In the case of excessive use, the tooth
adapter has worn out and replacement may
become impossible.

(2) Instructions for replacement

① Pull out pin by striking pin with punch or
hammer, avoiding damage to locking
washer.
② Remove dust and mud from the surface of
the tooth adapter by using a knife.
③ Place the locking washer properly and fit
the tooth tip to adapter.
④ Insert the pin until the locking washer is
just in the tooth pin groove.
Personal injury can result from bucket
falling.
Block the bucket before changing tooth
tips or side cutters.

6-34
31) Lubrication of pin and bushing
(1) Lubricate each pin of the working device.
Apply grease to the grease nipple according
to the lubricating interval.
No. Description Qty
Lubrication manifold
1 4
at upper frame
2 Boom connection pin 2
Boom cylinder
3 2
(head and rod side)
Arm cylinder pin
4 2
(head and rod side)
Boom and arm
5 1
connection pin
Bucket cylinder pin
2
(head and rod)
Bucket rod
1
(control rod)
6
Arm and bucket
1
connection pin
Arm and control rod
1
connection pin
Dozer connection pin 2
7
Dozer cylinder pin 2
※ Shorten the lubrication interval when
working in the water or dusty place.
(2) Dust seals are mounted on the rotating
part of the working device to extend the
lubrication interval.
※ Mount the lip to face outside when
replacing the dust seal.

※ If it is assembled in a wrong direction, it

will cause fast wear of the pin and bushing,
and create noise and vibration during
operation.
※ Assemble the seal in the same direction,
as shown in the picture. Use a plastic
hammer during assembly.

6-35
7. Electrical System
1) Wiring and gauges
Check regularly and repair loose or
malfunctioning gauges when found.

2) Battery
(1) Cleaning
① Wash the terminal with hot water if it is
contaminated, and apply grease to the
terminal after washing.
Battery gas may explode. Keep sparks
and flames away from batteries.
Always wear protective glasses when
working with batteries.
Do not stain clothes or skin with
electrolyte as it is acid.
Be careful not to get the electrolyte in eyes.
Wash with clean water and go to the doctor
if it enters the eyes.
(2) Recycling
Never discard a battery.
Always return the used batteries to one of
the following locations.
● Battery supplier
● Authorized battery collection facilities
● Recycling facilities
(3) Removal of battery cable
Remove the ground cable (O terminal) and
install it last during reassembly.

6-36
3) Start the engine with booster cable
Start the engine with a booster cable as
follows.
(1) Connection of booster cable
※ Use the battery that has the same
capacity.
① Make sure that the starting switches of
the normal machine and trouble machine are
both in the “OFF” position.
② Connect the red terminal of the booster
cable to the battery terminal (+).
③ Connect the black terminal of the booster
cable between the battery terminal (-) and
the undercarriage of the trouble machine.
※ Keep proper contact, and loose contacts
may cause sparks.
(2)Start of engine
① Start the engine of the normal machine
and keep running at a high speed.
② Start the trouble machine with the starting
switch.
③ If you cannot start it by one time, restart
the engine after 2 minutes.
(3) Removal of booster cable
① Remove the booster cable (black) of the
trouble machine.
② Remove the booster cable (red) from the
terminal (+) of the normal machine.
③ Remove the booster cable (red) from the
terminal (+) of the normal machine.
④ Remove the booster cable from the
terminal (+) of the trouble machine.
Flammable gas is generated when the
battery is used or charged. Keep away from
flames and be careful not to cause the spark.
※ Charge the battery in a well ventilated
place.
※ Place the machine on the ground or
concrete floor instead of a steel plate during
charging.
※ Do not connect the terminals (+ and -)
when connecting the booster cable.
Otherwise, short circuits may be caused.

6-37
(4) Welding repair
Before welding, follow the procedures below.
① Shut off the engine and remove the starting switch.
② Disconnect the ground cable from the battery to avoid short circuits.
③ Disconnect the wiring of the alternator.
Do not start welding before the above procedures are completed!
Otherwise, the electrical system may be damaged seriously.

6-38
8. Air Conditioner and Heater
1) Cleaning and replacement of circulation
filter
※ Always stop the engine before servicing.
(1) Remove the screw and cover on the seat
base.
(2) Remove the circulation filter.

(4) Clean the filter using pressurized air

(below 2 kgf/cm2, 28psi).
When using pressurized air, be sure to
wear safety glasses.
(5) Inspect the filter after cleaning. If it is
damaged or badly contaminated, use a new
filter.

2) Precautions for use of air conditioner

(1) When using the air conditioner for a long
time, open the window once an hour.
(2) Be careful not to overcool the cab.
(3) The cab is properly cooled (about 5°C
lower than the outside temperature) if the
operator feels cool after entering there from
outside.
(4) When cooling, change air occasionally.
3) Check during season
Ask the service center for replenishment of
refrigerant or other maintenance service so
that the cooling performance is not damaged.
4) Check during off-season
Operate the air conditioner 2 or 3 times a
month (each for a few minutes) to avoid loss
of oil film in the compressor.

6-39
 Troubleshooting Guide
1. Engine
This guide is not intended to cover every condition, but many of common possibilities are listed.
Trouble Service Remark
• Add engine oil to the specified level.
The engine oil pressure lamp is ON
• Replace the engine oil filter element.
when the engine speed is raised after
• Check oil leakage from the pipe or joint.
warming up.
• Replace the monitor.
• Supply the coolant and check leakage.
• Adjust the fan belt tension.
• Wash the inside of the cooling system.
Steam is emitted from the top
• Clean or repair the radiator fin.
(pressure valve) of the radiator. The
• Check the thermostat.
coolant level warning lamp is ON.
• Tighten the radiator cap firmly or replace
its bushing.
• Replace the monitor.
• Add fuel.
• Check where air is leaking into fuel
system.
The starting motor works normally
• Check the injection pump or nozzle.
but the engine cannot be started.
• Check the valve clearance.
• Check the compression pressure of the
engine.
• Adjust to the specified oil quantity.
Exhaust gas is white or blue.
• Replace fuel as required.
• Clean or replace the air cleaner element.
• Check the nozzle.
Exhaust gas occasionally turns black. • Check the compression pressure of the
engine.
• Clean or replace the turbocharger.
Combustion noise occasionally turns
• Check the nozzle.
abnormal.
• Check fuel for conformity.
• Check overheating.
The engine has abnormal noise.
• Replace the muffler.
• Adjust the valve clearance.

7-1
2. Electrical System
Trouble Service Remark
The lamp is not ON even when the • Check for loose terminals and open-circuit
engine runs at a high speed. Or, the wiring.
lamp flickers when the engine is • Adjust the belt tension.
running.
The battery charging lamp is ON • Check the alternator.
when the engine runs at a high speed. • Check and repair wiring.
Unusual noise is emitted from the • Check the alternator.
alternator.
• Check and repair the wiring.
The starting motor does not turn
• Charge the battery.
when the starting switch is turned to
• Check the starting motor.
the “START” position.
• Check the safety relay.
The pinion of the starting motor • Charge the battery.
keeps going in and out. • Check the safety relay.
The starting motor turns the engine • Charge the battery.
sluggishly. • Check the starting motor.
The starting motor is disengaged • Check and repair the wiring.
before the engine is started. • Charge the battery.
The engine warming-up lamp does • Check and repair wiring.
not go ON. • Check the monitor.
The engine oil pressure lamp does • Check the monitor.
not light up when the engine is • Check the warning lamp.
stationary (the starting switch is in
the ON position.)
The battery charging lamp does not • Check the monitor.
light up when the engine is stationary • Check and repair the wiring.
(the starting switch is in the ON
position.)

7-2
3. Others
Trouble Service Remark
The track slips out of place. The • Adjust the track tension.
sprocket is worn excessively.
The bucket either rises slowly or not • Add oil to the specified level.
at all.
The speed of travel, swing, boom, • Add oil to the specified level.
arm and bucket is low.
Unusual noise is emitted from the • Clean the hydraulic tank strainer.
main pump.
• Clean the oil cooler.
The temperature of hydraulic oil
• Adjust the fan belt tension.
rises too quickly.
• Add oil to the specified level.

7-3
 Hydraulic Breaker and Quick Clamp
1. Selection of Hydraulic Breaker
1) Be familiar with the manual and select the breaker suitable to machine specifications.
2) Make careful selection in consideration of oil quantity, pressure and striking force, to enable
satisfied performance.
3) For selection of a breaker, consult your local dealer of Hyundai.

8-1
2. Circuit Configuration
1) As for the breaker oil pressure line, use the extra spool of main control valve.
2) Set the proper breaker pressure on the load relief valve.
3) The pressure of the HX75S system is 240 kgf/cm2.
4) The accumulator should be used to the breaker charging and return line.
If the accumulator is not used, the machine may be damaged due to vibration.
※ Keep the pressure pulsation of the pump below 60 kgf/cm2 (853 psi) by installing the
accumulator.
5) Do not connect the breaker return line to the main control valve, but to the return line.
6) Do not connect the breaker return line to drain lines, such as that of the swing motor, travel
motor or pump. Otherwise they may be damaged.
7) One spool of the main control valve should be connected to the tank.
8) Select the oil pipe with an appropriate diameter, considering the back pressure.
9) The seamless pipe should be use, and the hoses and seals used must be supplied by Hyundai.
10) Weld a bracket for the pipe lamp, to prevent damage caused by vibration.
11) Contact us for the installation of other parts.

8-2
3. Maintenance
1) Maintenance of hydraulic oil and filter Maintenance Cycle
(1) For a machine with a hydraulic breaker, Unit: hour
hydraulic oil is prone to severe Working Operation Hydraulic Filter
contamination. Device Rate Oil Element
(2) Unless frequently maintained, the Bucket 100% 2,000 250
machine may easily go out of order. Breaker 100% 600 100
(3) Inspect and maintain hydraulic oil and 4 ● Replace the following filters at the same time.
kinds of filter elements on a regular basis, ● Hydraulic oil return filter: 1 pc
in order to prolong the machine life. ● Pilot oil line filter: 1 pc
(4) Replace the hydraulic oil and element ● Air breather element of hydraulic tank: 1 pc
after the breaker has been used for some
time, according to the criteria in the right
table.
2) Release of the pressure in breaker circuit Guide for Replacement of Hydraulic Breaker Filter
When breaker operation is finished, stop the
engine and push the pedal or breaker switch
to release the pressure in the breaker circuit.
3) Be careful to prevent contamination by
dust, sand and etc.
If such pollutants are mixed into the oil, the
moving parts of the pump will be worn
abnormally, which will shorten their
lifetime.

4) When the breaker is operating, bolts and Guide for Replacement of Hydraulic Oil Change of
nuts of main parts may be loosened by Hydraulic Breaker
vibration. So, they must be inspected
periodically.

8-3
4. Precautions for Breaker Operation
Before using the breaker, fully estimate
whether fragments will be splashed onto the
cab, and whether any part will fall off. If
these dangers may occur, install a protective
net on the front side of the cab and a
protective structure against falling objects.
Close the front window and skylight window
of the cab before operation.
1) Do not break rocks while lowering.
As the breaker is heavy in comparison with
the bucket, it must be operated slowly.
If the breaker is rapidly pushed down, the
working device may be damaged.
2) Do not use the breaker to carry broken
stones or rocks by swing operation.
This may damage the operation device and
swing system.

3) Operate the breaker with a gap in excess

of 100 mm (4 inches) between the piston tip
and cylinder.
If the piston tip is in contact with the
cylinder, the cylinder may be damaged
during breaker operation.

4) Excessive vibration of hydraulic hose

If this frequently occurs, bolt loosening, oil
leakage and pump pipe damage will be
caused.

8-4
5) Do not continue to working over one
minute in the same position of the boom and
arm.
This will increase the oil temperature, and
cause damage to the accumulator and seals.

6) Do not move the machine or breaker

during striking.
Do not move the hammer during striking.
This will cause damage to the working
device and swing system.

7) Do not operate the breaker in the swing

state.
Do not operate the breaker when the
superstructure is swinging.
Otherwise, it may cause oil leakage of the
roller and damage to the track.

8) Prevent the boom surface from damage

caused by the breaker.
Pay particular attention to the operation of
the arm and bucket control levers.

8-5
5. Quick Clamp
1) Fixing bucket with quick clamp
(1) Before fixing the bucket, remove the
safety pin from the hook.
(2) Pull the safety button, and press the
quick clamp switch to release the hook.

(3) Align the arm and bucket, and insert the

static hook of the quick clamp to the bucket
pin.

(4) Operate the remote control lever to the

bucket-in position. Then, the static hook is
coupled with the bucket rod pin.
Make sure that the moving hook is
completely in contact with the bucket rod
pin.

(5) Press the quick clamp switch to the

“LOCK” position.
Operate the remote control lever to the
bucket-in position.
※ Check the connection between the
bucket pins and hooks of quick clamp.

8-6
(6) After checking the connection between
the bucket pins and hooks of quick clamp,
insert the safety pin until the moving hook
is in the LOCK position.

2) Remove the bucket from the quick

clamp.
The procedures of removal are reverse of
fixing.

3) Precaution for use of quick clamp

The quick clamp must be operated in
the LOCK position and with the safety pin.
If the machine is started with the quick
clamp switch unlocked or no safety pin, the
bucket may drop off, causing an accident.
If a quick clamp is used, the swing
radius of the working device will increase.
Prevent the collision against the cab, boom
or arm cylinder during operation.

8-7
Index

A
Accelerator knob …………………………… 3-21 Function menu ……………………………… 3-10
After engine start …………………………… 4-5 Fuse box …………………………………… 3-35
Air breather filter ………………………… 6-29
Air filter …………………………………… 6-24 G
Aircon and heater ………………………… 3-22 Gear oil of traveling gearbox …………… 6-31
Aircon filter ………………………………… 6-39 Guide for bucket purchase ………………… 2-6
Alarm light …………………………………… 3-6
H
B Hour meter …………………………………… 3-5
Battery ……………………………………… 6-36 Hydraulic breaker …………………………… 8-1
Before engine start ………………………… 4-2 Hydraulic oil filling ……………………… 6-27
Boom lowering …………………………… 4-18 Hydraulic oil level ………………………… 6-27

C L
Cab aircon filter …………………………… 6-39 Lifting capacity ……………………………… 2-5
Cab device …………………………………… 3-1 Lowering of working device …………… 4-18
Cigar lighter ………………………………… 3-34 Lubricant specifications …………… 2-11, 6-10
Cluster ………………………………………… 3-2
Control lever and pedal …………………… 3-19 M
Control of working device ………………… 4-7 Machine dragging ………………………… 4-10
Coolant ……………………………………… 6-20 Machine traveling …………………………… 4-8
Cooling fan ………………………………… 6-24 Main component …………………………… 2-1
Maintenance check list …………………… 6-11
D Meter ………………………………………… 3-3
Dozer blade control ………………………… 4-7 Monitor panel ………………………………… 3-2

E O
Engine oil filter …………………………… 6-18 Oil cooler …………………………………… 6-20
Engine oil level …………………………… 6-18 Oil suction strainer ………………………… 6-28
Engine shutdown …………………………… 4-6 Operation of new machine ………………… 4-1
Engine start and shutdown ………………… 4-3
Engine start with trunk line ……………… 6-37 P
Parts for periodical replacement ………… 6-5
F Pedal ………………………………………… 3-19
Fan belt ……………………………………… 6-23 Performance parameters …………………… 2-2
Fault diagnosis …………………………… 3-11 Pilot line filter ……………………………… 6-29
Front window of cab ……………………… 3-35 Pin and bushing lubrication ……………… 6-35
Fuel filter ……………………………… 6-25, 26 Prefilter ……………………………………… 6-25
Fuel gas emission ………………………… 6-26
Fuel leakage ………………………………… 6-26 Q
Fuel tank …………………………………… 6-25 Quick change connector …………………… 8-6

9-1
R
Radiator cleaning ……………………………6-20 Working scope …………………………………2-3
Radio ………………………………………… 3-27
RCV lever lubrication ………………………6-31
Recommended oil ……………………2-11, 6-10
Release pressure …………………………… 6-3
Replacement of bucket …………………… 6-33
Replacement of bucket tooth …………… 6-34
Replacement of hydraulic oil …………… 6-28
Return oil filter …………………………… 6-29

S
Safety hints …………………………………… 1-1
Safety label …………………………………… 0-2
Safety-related part ………………………… 6-5
Seat …………………………………………… 3-33
Service socket …………………………… 3-34
Start switch ………………………………… 3-16
Storage ……………………………………… 4-19
Swing bearing grease …………………… 6-30
Swing reduction gear oil ………………… 6-30
Switch ……………………………………… 3-16
Switch panel ……………………………… 3-16

T
Technical specification of main
component …………………………………… 2-8
Tightening torque ………………………… 6-6
Tightening torque of main component…… 6-8
Track shoe …………………………………… 2-7
Track tension adjustment ………………… 6-32
Transportation …………………………………5-1
Troubleshooting guide ………………………7-1

U
Undercarriage …………………………………2-7
Upper windshield ……………………………3-35

W
Warm-up…………………………………………4-5
Weight……………………………………………2-4
Working mode…………………………………4-11

9-2