DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.

0 Page 1 of 28 ENGINEERING DESIGN BASIS DESIGN PHILOSOPHY 5.4 STATIC EQUIPMENT 0 15.02.2005 IOCL COMMENTS INCORPORATED & ISSUED FOR IMPLEMENTATION A 16-11-2004 ISSUED FOR CLIENT S COMMENTS/APPROVAL PRK AKA/PK AKM Rev. No Date Purpose Prepared by Checked by Approved by Format No. EIL-1641-1924 Rev.1 Copyright EIL All rights reserved

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 2 of 28 CONTENTS S.NO. DESCRIPTION 1.0 Referenced Publications 2.0 Design Philosophy/Criteria 2.1 Equipment sizing 2.2 Minimum shell / head thickness 2.3 Equipment end closures 2.4 Design pressure 2.5 Test pressure 2.6 Design temperature 2.7 Corrosion allowance 2.8 Wind consideration 2.9 Earthquake consideration 2.10 Capacity 2.11 Supports 2.12 Manholes 2.13 Floating roof 2.14 Nozzle size 2.15 Flanges 2.16 Internals 2.17 Pipe davit 2.18 Vent/drain/ventilation nozzle connections 2.19 Spares 2.20 MP connections for PG/TI 2.21 Important considerations 2.22 Heat exchangers 2.23 Air coolers 2.24 Bought out suppliers 3.0 Design criteria / requirements - specific applications 3.1 Storage spheres 3.2 Tall columns 3.3 Storage tanks 3.4 Mounded bullet 3.5 Reactors 3.6 Double walled storage tank 4.0 Project specific requirements Table - I Detail & wt. Of column attachment Table - II Allowable stress for combined loading Annexure - I Material selection

Design philosophy addendum Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 3 of 28 1.0 REFERENCED PUBLICATIONS a) The following codes and standards in their latest edition including latest addenda as on the date of first issue of this design basis shall be followed unless otherwise specified in the requisition for the design, fabrication, inspection and testing of Vessels, Columns, Reactors, Spheres, Storage Tanks, Steel Silos, Bins, Hoppers, Steel Flare/Vents Stacks & heat exchangers: ASME SEC. VIII DIV.1 For Pressure Vessels, Heat Exchangers IS 2825 For Pressure Vessels ASME SEC. VIII DIV.2 For Pressure vessels and heat exchangers (Selectively for high pressure/high thickness) ASME SEC. VIII DIV.2/PD 5500 For Storage Spheres API 650/IS: 803 For Atmospheric Storage Tanks API 620 For Low Pressure Storage Tanks API 620/BS 7777 For Cryogenic Storage Tanks (Double Wall) API 2000 Venting Atmospheric & Low Pressure Storage Tanks. IS: 9178/DIN 1055DIN 4113/DIN For Silos, hoppers and bins 4119 IS: 6533/ ASME Sec. VIII Div.1 For steel vent stacks etc. ASME SEC. VIII DIV.1 For workmanship of Vessels not categorized under any other code. BS : 4994/ASME SEC. X FRP vessels and Tanks

ISO R831/IBR For Steam producing equipment, steam storage, catch water vessels, condensate flash drums and similar vessels and BFW Heaters OISD-STD 150 For Mounded Vessel ASME B 96.1 Welded Aluminium Alloy Storage Tanks ASME SEC. II For material specification ASTM/IS For material specification IS: 875/SITE DATA For wind load consideration IS: 1893/SITE DATA For seismic design consideration ASME SEC. IX For welding. Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 4 of 28 ASME B 16.5 For flanges ASME B 16.47 For large diameter flanges ASME B 16.20 For gaskets TEMA Class R/ API 660 For shell and tube Exchanger API 661 For Air Cooled Exchanger IS 800 For Air Cooled Exchanger Structural Design b) Statutory Provisions: National laws and statutory provisions such as Indian Boiler Regulation and Department of Explosives, Nagpur, India together with any local by-laws for the state shall be complied with. Static and Mobile Pressure Vessel (SMPV) rules and Petroleum rules as applicable shall also be complied with. c) Publications NACE MR 0103 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments. NACE MR 0175/ Petroleum and natural gas industries - Materials for use in H2S ISO 15156 containing environments in oil and gas production NACE RP 0296 Guidelines for Detection, Repair and Mitigation of Cracking of Existing Petroleum Refinery Pressure Vessels in Wet H2S Environment. NACE TM 0284 Evaluation of Pipeline and Pressure Vessel Steel for Resistance to Hydrogen Induced Cracking. NACE TM 0177 Laboratory Testing of Metals for Resistance to Sulphide Stress Cracking in Hydrogen Sulphide Environment. WRC Bulletin #107 Local Stresses in Spherical & Cylindrical Shells due to External Loadings. WRC Bulletin #297 Local Stresses in Cylindrical Shells due to External

Loadings on Nozzles. NACE-RP-0472 Methods and Controls to Prevent in-Service Environmental Cracking of Carbon Steel Weldments in Corrosive Petroleum Refining Environments. 2.0 DESIGN PHILOSOPHY / GENERAL CRITERIA Equipment shall be designed in compliance with the latest design code requiremen ts and applicable standards/ specifications. All design calculations shall be perfo rmed considering all applicable loads for erection, operating and hydro test conditio ns. 2.1 Equipment Sizing a) All Columns Based on inside diameter Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 5 of 28 b) All Clad/Lined Vessels Based on inside diameter c) d) Vessels (Thickness 50mm) Tanks & Spheres Based on inside diameter Based on inside diameter e) Reactors Based on inside diameter f) Shell & Tube Heat Exchangers Based on inside diameter (Based on OD for exchangers fabricated from pipe). g) Air Cooled Heat Exchangers Based on nozzle size and no. of tube rows 2.2 Minimum Shell/Head Thickness Minimum thickness of equipment wall/components shall be as given below: a) For carbon and low alloy steel vessels - 6mm (Including corrosion allowance not exceeding 3.0 mm), but not less than that calculated as per following For diameters less than 2400 mm Wall thickness = Dia. + 1.5 + Corrosion Allowance (if any) 1000 For diameters 2400 mm and above Wall thickness = Dia. + 2.5 + Corrosion Allowance (if any) 1000 All dimensions are in mm. b) For stainless steel vessels and high alloy vessels - 3 mm, but not less than that calculated as per following for diameter more than 1500mm. Wall thickness (mm) = Dia. + 2.5 + Corrosion Allowance (if any) 1000 c) Vertical vessel with Height (TL to TL) / Diameter ratio greater than 5 shall be considered as tall column and shall be designed accordingly. (Refer Clause 3.2) d) For carbon steel, stainless steel, low alloy steel columns/towers & high alloy steel columns/tower - 5mm (excluding corrosion allowance) e) For shell & tube heat exchangers, minimum thickness shall be as per TEMA. f) For Air Cooled heat exchangers, minimum thickness shall be as per API 661, however minimum tube sheet thickness shall be 22mm (excluding

corrosion allowance) 2.3. Equipment End Closures: -Unless specified otherwise Deep Torispherical Dished End with 80 % crown radius and 15% knuckle radius or alternatively 2:1 semi Ellipsoidal Dished End shall be used for pressure vessels & heat exchangers. Seamless dished end shall be used for specific services whenever specified by process licensor. Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 6 of 28 -Hemispherical Ends shall be considered when the thickness of shell exceeds 70 mm. -Flat Covers may be used for atmospheric vessels -Pipe Caps may be used for vessels diameter # 600mm having no internals. -Flanged Covers (consisting of standard forged WN flanges and blind flange as per ASME B16.5/16.47) shall be used for Vessels/Columns of Diameter 900mm having internals. -All columns 900 mm and below shall be provided with intermediate body flanges. Numbers of intermediate flanges shall be decided based on column height and type of internals. 2.4 Design Pressure Unless specified otherwise elsewhere design pressure shall be calculated as per the following. a) When operating pressure is up to and including 70 Kg./cm2g. Design pressure shall be equal to operating pressure plus 10% (minimum 2 Kg./cm2g) b) When operating pressure is over 70 Kg./cm2g. Design pressure shall be equal to operating pressure plus 5% (minimum 7 Kg./cm2g). c) Design pressure calculated above or specified in data sheet shall be at the top of vertical equipment or at the highest point of horizontal equipment. d) The design pressure at any lower point is to be determined by adding the maximum operating liquid head and any pressure gradient within the equipment (differential pressure as mentioned in Process Data Sheet and catalyst loadings). e) Equipment operating under vacuum/Partial Vacuum shall be designed for an external pressure of 1.055 Kg./cm2g. f) Equipment shall be designed for steam out conditions as specified by process data sheet/piping. g) Minimum design pressure shall be 3.5 Kg./Cm2g for any equipment.

h) Pressure chambers of combination units including heat exchanger shall be designed for testing independently without pressure in the adjacent chamber in corroded condition. 2.5 Test Pressure a) Equipment shall be hydrostatically tested in the fabricator's shop as per design code. b) Equipment open to atmosphere shall be tested by filling with water to the top. Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 7 of 28 c) 1. Pressure Chambers of combination units and heat exchangers that have been designed to operate independently shall be hydrostatically tested to code test pressure as separate equipment i.e. each chamber shall be tested without pressure in the adjacent chamber unless otherwise specified in equipment data sheet. 2. When pressure chambers of combination units and heat exchangers have their common elements designed for maximum differential pressure, the common elements shall be subjected to test pressure equivalent to the differential pressure multiplied by a factor as per applicable design code. 3. Coils shall be tested separately to code test pressure. d) Unless otherwise specified in applicable design code allowable stress during hydro test in tension shall not exceed 90% of yield point. e) Storage tanks shall be tested as per applicable code. 2.6 Design Temperature Unless otherwise specified elsewhere, design temperature shall be as per the following. a) For vessels operating at 0 C and over: Design temperature shall be equal to maximum operating temperature plus 15 C subject to a minimum of 65 C. b) For Vessels operating below 0 C. Design temperature shall be equal to lowest operating temperature. c) Minimum Metal Design Temperature (MDMT) shall be lower of minimum atmospheric temperature and minimum temperature envisaged during operation. 2.7 Corrosion Allowance: Unless otherwise specified elsewhere, minimum corrosion allowance shall be considered as follows: Carbon Steel equipment : 3.0 mm * Low alloy steel equipment : 1.5 mm* (3 mm for shell &

tube exchangers) Stainless steel equipment : NIL Clad equipment : NIL (3 mm cladding minimum) Lined equipment : 3.0 mm (plus lining) CS Storage Tank bottom most shell : 3.0 mm course and bottom plate -CS Storage Tank shell (other : 1.5 mm courses) Copyright EIL All rights reserved Format No. EIL-1641-1924 Rev.1

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 8 of 28 Storage tank Fixed roof/ Floating : NIL Roof CS Buried Vessels (External) : 1.5 mm CS Spheres : 1.5 mm * Except for tubes For alloy clad or weld overlayed equipment, no corrosion allowance is required on the base metal. The cladding or weld overlay material shall be in no case less than 3.0 mm thickness and the same shall be considered as corrosion allowance for the purpose of stress analysis. For tube sheets and channel covers the minimum cladding thickness shall be 10mm and no weld deposits shall be permitted on these. Corrosion allowance for nozzles and manhole neck shall be at least equal to that specified for the equipment. No Corrosion allowance is required for gasket seating face of flanges. However, for non-standard blind flanges of channel covers the corrosion allowance will be applied. 2.8 Wind Consideration Wind load shall be calculated on the basis of IS 875/ site data for skirtsupport ed equipment, storage tanks, spheres, flare stacks and air coolers. a) Drag coefficient for cylindrical vessels shall be 0.7 minimum. b) Drag coefficient for spherical vessel shall be 0.6 minimum. c) Basic wind speed of 47m/s shall be considered d) Other factors shall be as below K1 = 1.0 K2 shall be based on Category 3 for units and 2 for offsite K3 = 1.0 A contingency factor of 1.1 shall be applied to wind pressure. 2.9 Earthquake Consideration: Earthquake loads for equipment shall be calculated in accordance with sitespecif ic acceleration spectra specified in the project specification. 2.10 Capacity 2.10.1 Tank Nominal capacity for fixed roof tanks shall be volume of cylindrical shell. Stored capacity for fixed roof tanks shall be equal to nominal capacity minus free board volume (equivalent to 500mm of shell height).

Nominal capacity (also the stored capacity) for floating roof tanks shall be volume of cylindrical shell minus free board volume (equivalent to 1500mm of shell height). Copyright EIL All rights reserved Format No. EIL-1641-1924 Rev.1

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 9 of 28 Nominal capacity (also the stored capacity) for fixed cum floating roof tanks shall be volume of cylindrical shell minus free board volume (equivalent to 2500mm to 3000mm of shell height for tanks with vent / overflow slot in shell.). 2.10.2 Bullets (above ground or under ground) Nominal capacity is the geometric capacity of Bullet. Stored capacity shall be 85% of nominal capacity. 2.10.3 Sphere -Nominal capacity is the geometric capacity of Sphere. -Stored capacity shall be 85% of nominal capacity. 2.11 Supports 2.11.1 Skirt supports shall be provided for all tall columns {Refer Cl. 2.2 (c)} and reactors. However, small vertical equipment may be supported on legs (pipe or structural section) or brackets. 2.11.2 All Cr-Mo steel reactors shall be supported on skirts. Welding of external clips on Cr-Mo steel Reactors is not permitted. 2.11.3 Skirt Thickness The thickness for the skirts inclusive of corrosion allowance shall be the maximum of following: a) 6 mm. b) Thickness required by analysis. c) 30 mm or 1/3 of the vessel wall thickness whichever is lower. Corrosion allowance of total 1mm minimum shall be considered for skirt unless otherwise specified in the project specifications to achieve final thickness of skirt shell. 2.11.4 All columns with diameter 1000 mm and more shall be self-supporting. 2.11.5 All columns with diameter less than 1000 mm shall be supported by superimposed structure around the column covering the entire height. Guy wires are not permitted to be used for supporting any equipment. 2.11.6 In specific cases, columns having diameter less than 1000 mm and total L/ D ratio not exceeding 10 may be self-supported. 2.11.7 Flare and Vent stacks shall be supported structurally by super imposed structure all around for the entire height. 2.11.8 Storage spheres shall be supported on pipe legs with tie rod bracing and turnbuckles. 2.11.9 Buried vessels shall be suitably anchored to prevent the uplift due to un der ground water. Anchor bolts shall have corrosion allowance of 6 mm on Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 10 of 28 diameter. Buried vessels shall be rested on concrete saddles with anchoring bracket at the centerline of the vessel. 2.11.10 All skirt supported columns/equipment with height 20 m and above ( irrespective of weight) and weight 50 MT and above (irrespective of height) are to be provided with tailing lug. 2.12 Manholes: a) Vessels and columns with diameter greater than 900 mm and up to 1500 mm shall be provided with 500 NB manholes. However, if required, vessels and columns with diameter 1500 mm and above may be provided with 600 NB manholes. b) High pressure reactor manholes shall be on I.D. basis. Size shall be as per Licensor drawing. c) For storage tanks minimum number of manholes (Size 600mm) shall be as follows: TANK DIAMETER SHELL FLUSH TYPE ROOF* MANHOLE CLEAN OUT DOORS MANHOLE Diameter. #12 m 1 NIL 1 12 m < Diameter # 45 m 2 1 2 45 m < Diameter # 61 m 3 2 2 Diameter. > 61 m 4 2 2 * In the deck of floating roof tank one number additional 30" NB manhole with internal ladder shall be provided on floating roof as per fabricator s standard. d) Clean out doors shall be provided as per client s / process requirements and Size of clean out doors fittings for tanks shall be 36" (900 mm) x 48" (1200mm). 2.13 Floating Roof: 2.13.1 Unless otherwise specified floating roof shall be of following constructi on. TANK DIAMETER (D) TYPE OF FLOATING ROOF

(a) (b) External Internal D # 12 m Double Deck Type Double Deck 12 m < D # 60 m Pontoon Type Pontoon type@ D >60 m Double Deck Type Double Deck @ It is suggested to use Aluminium Floating Roof for conversion of existing cone roof tank to covered floating roof tank. Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 11 of 28 2.14 Nozzle Size: Minimum Nozzle Size : 40 NB Minimum Nozzle Size for Clad : 80 NB $ Equipment Safety Valve Nozzle : Based on I.D. Self Reinforced Nozzle neck : Based on I.D. $ Except for MP connection on heat exchanger nozzle where it will be 50 NB LWN. 2.15 Flanges 2.15.1 Nozzle flanges up to 600 NB shall be as per ASME B16.5 and above 600 NB shall be as per ASME B 16.47 (SERIES 'B') except that for high pressure heat exchanger. Non-standard flanges shall be designed as per ASME Sec. VIII Div. 1 2.15.2 Unless otherwise specified, W.N. Flanges shall be used for all classes. 2.15.3 Unless otherwise specified, all girth flanges and intermediate body flang es shall be of weld neck type only. 2.15.4 Flange rating shall be established based on design pressure, design temperature and considering all external loads (moments and axial force). 2.16 Internals: Unless otherwise specified removable internals shall be bolted type and material of bolting shall be stainless steel TP 304. For shell & tube heat exchangers, floating head bolting shall be compatible to shell material and SA 193 Gr. B7M/2HM shall be used as a minimum. 2.17 Pipe Davit: i) Vertical Vessel/Column having safety valve size 80 NB and above and or having internals, shall be provided with pipe davit. ii) Exchangers shall be provided with davits for removal of flat channel cover and shell covers only. 2.18 Vent/Drain/Ventilation Nozzle Connections : i) Vessel shall be provided with one number vent/drain connection as per following unless otherwise specified in process data sheet: Vessel Length of Vent Drain Ventilation Volume (Horizontal Vessel) Nozzle Nozzle Nozzle (V), m3 (L),mm

V # 6.0 -40 NB 40 NB 6.0 < V # 15 -50 NB 40 NB V > 15 -50 NB 80 NB Copyright EIL All rights reserved Format No. EIL-1641-1924 Rev.1

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 12 of 28 -3000mm<L<4500 mm -100 NB -4500mm<L< 7500 mm -150 NB -L>7500mm -200 NB Vertical vessel not having any nozzle on the top shall be provided with 50 NB nozzle for conducting hydro test in vertical conditions. ii) Exchanger shall be provided with vent and drain connection as per P&ID or 40 NB vent / drain nozzle connection with blind flange etc. if not shown in P&ID (Separate vent and drain will not be provided if vented / drained by process nozzles). For clad exchangers, minimum size of vent and drain nozzle connection shall be 50 NB LWN. 2.19 Spares: i) Vessels & Columns Gaskets : Fasteners : Sight/Light Glass : ii) Shell & tube Exchangers: iii) Air Coolers : 2.20 MP Connection For PG/TI i) Shell & Tube heat exchangers : Two sets for each installed gasket. 10% (Minimum two in each size) of installed fasteners. 4 sets for each installed glass. 400% Gaskets 20% Bolting (Min. 4 studs and 8 nuts per joint) 400% gasket for header cover & nozzles with blind flange 200% gaskets for plugs 20% plug 100% belts 100% bearings 20% Bolts & Nuts for all nozzle with BF & Cover plate

One set of Diaphragm Actuator with positioner for each type of auto variable pitch fan (for Moore fans) (Alternatively vendor recommended spares for his type of auto variable pitch fans for make other than Moore). For Clad Exchangers One no. 50NB LWN nozzle on each inlet/outlet with BF etc. If not feasible, then on main shell/channel or piping close to main nozzles. Others Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 13 of 28 One no. 40NB nozzle with blind on each inlet / outlet Rating shall be same as process nozzle ii) Air Cooler: One on one of the inlets & one on one of the outlets of each header, size 40NB nozzle with BF etc If it is not possible to provide on process nozzle then it shall be provided on header. Rating shall be same as process nozzle. 2.21 Important Considerations -Vessels and columns shall be designed considering maximum operating liquid head in addition to design pressure. -All columns and vessels shall be capable of withstanding water full condition during system testing. In addition, all vertical vessels, columns and horizontal vessels shall be designed so as to permit site testing of the equipment with water at the test pressure on the top of the equipment considering 33% of design wind load. The design shall be based on fully corroded condition. All equipment foundation shall be designed and constructed for water full condition when equipment is new with 33% of design wind load. -Vessels and columns shall be tested at shop hydrostatically at pressure calculated as per applicable code in new and cold condition. -Seismic design shall be carried out based on site spectra instead of IS: 1893, if furnished. -Design of components not covered in IBR (Indian Boiler Regulations) shall be in accordance with ASME SEC VIII DIV I. -All nozzle necks, all nozzle flanges and blind flanges shall be of weld deposit construction for clad equipment. Loose liners are not permitted. -All vertical equipment shall be provided with two lifting lugs. Lifting lugs shall be designed with impact factor of two. -Mechanical design of self supporting Tall Columns /Tower shall be carried out for various load combinations as per Clause 3.2 -Material of various parts of equipment shall be selected as per Table given in Annexure-I unless otherwise stated on process data sheet. -Stress analysis shall be carried out for nozzle to shell junction using

maximum shear stress theory for vessels and columns. Allowable stress intensity shall be as per ASME SEC VIII Div 2. -Stress analysis of shell to skirt junction shall be carried out using maximum shear stress theory for vessels and columns designed as per Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 14 of 28 ASME SEC VIII DIV 2. In case skirt shell joint is of butt-welded construction, the same shall be 100 % radiographed. 2.22 Heat Exchangers: 1. Tube Sheet type for Non-extended for floating head and floating head and U tube U tube exchangers. heat exchanger Extended for Stab in bundles only of 'B' type stationary head of U tube exchangers 2. Testing accessories for a. Testing rings shall be provided on all shell and tube Heat floating 'S' & 'T' head type Exchanger exchangers. b. Dummy shell shall be provided for fixing test ring for exchangers such as kettle type or floating head without shell covers (TEMA 'AHT' or 'AKT') or stab in bundle where shell design pressure is higher than tube side pressure c. Test flanges shall be provided i) For exchangers with removable bundle and bonnet type channel ii) For exchanger with removable bundle and channel with flat cover if tube side pressure is greater than shell side pressure. d. Minimum number of test rings/ test flanges/ dummy shells shall be at least one per set of three bundles. e. For shell side interconnected and stacked exchangers the minimum number of test rings shall be equal to the number of exchangers in one stack. f. For 'U' tube & removable bundle exchanger, number of test flanges shall be equal to number of exchangers in one stack. 2.23 Air Coolers 1. Noise level : The noise level shall be limited to 85 dB (A) max. measured at a distance of one meter from the bundle at the header access platform walkways and one meter from the bay limit on motor maintenance platform. The noise level within the air cooler bay shall be 90 dB (A) maximum, at locations defined as per API. 2. Type of Drives (Speed : HTD/PGGT of GATES or Torque reducers) Drive Plus belts of FENNER, UK up to 40 KW. Gear Drive above 40

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 15 of 28 KW. 3. Access Platform : Shall be provided wherever possible on all the four sides, (width - 900 mm) with stairs on one side and ladder on other side. 4. Maintenance Platform : Localized steel platform duly interconnected along full length and width of both air coolers for fan/motors etc. 5. Protective Covering (for : By heavy-duty wire mesh. finned tubes) on bundle top 6. Hot dip galvanizing of air Air coolers structural shall be hot dip cooler structural galvanized for the following: i) Plenum chambers, Bundle frames ii) Motor suspension structure, Fan guards, Gratings for stairs and platforms. iii) All bolts /nuts for structures. iv) Wire mesh for fin tube protection. 7. Final Painting All header boxes shall be finally painted at vendor s shop. 2.24 Boughtout Suppliers: 1. Fans from Cofimco or Hudson or Moore. 2. Belts from Gates or Fenner 3. Vibration Switches from First Inertia Switches or Metrix USA. 4. Louvers from Chittom, Canada or Airco Fin, Canada 3.0 DESIGN CRITERIA / REQUIREMENTS - SPECIFIC APPLICATIONS 3.1 Storage Spheres/Mounded Bullets Selection of material of construction shall be based on design temperature as per material selection tables enclosed. Storage Spheres/ mounded bullets shall

be designed as per ASME Sec. VIII Div.2. All spheres/ Bullets shall be post weld heat treated irrespective of storage application and adopted shell thickness. 3.2 Tall Columns Mechanical design of self-supporting tall column and its anchorage block shall be carried out considering combination of various loads as below Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 16 of 28 3.2.1 Loadings The loadings to be considered in designing a self-supporting tall column/tower shall include: (i) Internal and or external design pressure specified on process data sheets. (ii) Self weight of column inclusive of piping, platforms, ladders, manholes, nozzles, trays, welded and removable attachments, insulation and operating liquid etc. The weight of attachments to be considered shall be as per Table-I enclosed. (iii) Other loadings as specified in UG-22 of ASME Code Sec. VIII Div.1, wherever applicable. (iv) Seismic forces and moments shall be computed in accordance with IS 1893 (latest edition) unless otherwise specified in project specification. Unless otherwise specified importance factor and damping coefficient shall be considered as 2 and 2% respectively. Soil /foundation factor shall be considered based on soil/foundation of the equipment. (v) Basic wind pressure and wind velocity (including that due to winds of short duration as in squalls) for the computation of forces/moments and dynamic analysis respectively shall be in accordance with IS 875 (latest edition). Additional wind loading on column due to external attachments like platforms, ladders, piping and attached equipment should be given due consideration. (vi) Loadings resulting in localised and gross stresses due to attachment or mounting of reflux/reboiler, condenser, etc. 3.2.2 Loading Condition Analysis shall be carried out for following conditions: (i) Erection Condition Column (uncorroded) erected on foundation, without insulation, platforms, trays etc. but with welded attachments plus full wind on column. (ii) Operating Condition Column (in corroded condition) under design pressure, including welded items, trays, removable internals, piping, platforms, ladder, reboiler mounted on column, insulation and operating liquid etc. plus full wind on insulated column with all other projections open to wind, or earthquake forces. (iii) Test Condition: Column (in corroded condition) under test pressure, filled with water plus 33% of specified wind load on uninsulated column including all attachments shall be considered. (iv) Earthquake And Wind Shall Be Considered Not Acting Concurrently.

3.2.3 Deflection of Column Maximum allowable deflection at top of column shall be equal to height of the column divided by 200 up to a maximum of 300 mm. (i) If the deflection of column exceeds the above allowable limit, the thickness of skirt shall be increased as first trial up to a maximum Copyright EIL All rights reserved Format No. EIL-1641-1924 Rev.1

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 17 of 28 value equal to the column thickness and this exercise shall be stopped if the deflection falls within allowable limit. (ii) If the above step is inadequate, skirt shall be gradually flared to reduce the deflection. Flaring of skirt shall be stopped if the deflection falls within limits or half angle of cone reaches maximum limit of 9. (iii) If the above two steps prove inadequate in limiting the deflection within allowable limits, the thickness of shell courses shall be increased one by one starting from bottom course above skirt and proceeding upwards till the deflection falls within allowable limits. 3.2.4 Stress Limits The stresses due to pressure, weight, wind/seismic loads shall be combined using maximum principal stress theory for ASME Section VIII Div. I. Thicknesses are accordingly chosen to keep the stresses within limits as per Table-2. 3.2.5 Skirt Support Base Base supporting including base plate, anchor chairs, compression ring, foundation bolting etc. shall be designed based on over-turning moment (greater of seismic or wind). A minimum number of 8 foundation bolts shall be provided. Nos. of foundation bolts shall be in multiple of four. 3.2.6 Minimum Hydro test Pressure Minimum Hydro test Pressure (in Horizontal position) shall be equal to Q x design pressure x temperature correction factor, as specified in ASME Code Section VIII Div. I /Div.2, at top of column unless specified otherwise, where Q is a factor depending on code of construction. 3.2.7 Dynamic Analysis of Column/Tower Dynamic analysis of each column shall be carried out for stability under transverse wind induced vibrations as per standard design practice. 3.3 Storage Tanks 3.3.1 All storage tanks shall be designed as per code considering liquid height up to top curb-angle of shell. 3.3.2 Tanks shell thickness calculation shall be carried out by the one (1) - fo ot method as per API 650 for tank diameters less than and equal to 60m (200 feet). For tanks greater than 60 m variable design point method shall be used. 3.3.3 Maximum height of unstiffened shell shall be calculated based on the corro ded thicknesses of shell courses. Section modulus of wind girders shall also based on corroded thickness of shell courses. 3.3.4 Seismic design as per API 650 (Appendix-E) is mandatory for storage tanks. 3.3.5 Annular bottom plates shall be provided for all storage tanks 12 metre dia

meter and above. 3.3.6 Anchor bolts shall be provided based on design considering wind/seismic loads, uplift due to internal pressure etc. However, tanks having diameter # 10 meters shall be provided with anchor bolts and shall be spaced at approximately 1.8M of circumference. Copyright EIL All rights reserved Format No. EIL-1641-1924 Rev.1

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 18 of 28 3.3.7 Tanks having design temperature more than 100 C shall have thermal isolation barrier (suitable fire bricks) between tank bottom and foundation. 3.4 Mounded Bullet Mechanical design of mounded bullet shall be carried out considering combination of various loads. 3.4.1 Loading Because of critical relationship between the foundation and vessel design, construction of sand-bed / foundation and settlement shall be strictly monitored during various stages of construction, vessel hydro test etc. Following loading shall be considered for design: a) Operating Condition: Self-weight of vessel (but corroded thickness), mound load, foundation/ sand-bed reaction, liquid weight, earthquake loading, differential settlement, design pressure, longitudinal frictional load due to thermal and pressure expansion, explosion pressure on mound (if specified). b) Hydro Test Condition Self-weight of vessel, mound load (in case of health check-up), foundation / sand-bed reaction, water weight, differential settlement, test pressure, longitudinal frictional load due to thermal and pressure expansion. 3.4.2 Stress Analysis Detail stress analysis shall be carried out by using finite Element Method, Stiffness matrix method or any other relevant structural mechanics approach. Used software must be properly validated giving references of similar installations for which the package has been used. Some reputed agency must be engaged for carrying out analysis. Such agency shall be approved by EIL/IOCL. 3.4.3 Cathodic Protection Impressed current cathodic protection system shall be designed and installed as per the EIL Specification. 3.4.4 External Coating Applied protection shall be fully tested for absence of holidays using high voltage spark tester. 3.4.5 Internal Coating Bottom 90 of internal surface of vessel shall be coated with anti-corrosion coating suitable for stored product. 3.4.6 Location / Spacing of Vessels Minimum spacing of vessels and other safety regulation shall be as per OISD -

STD- 150. Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 19 of 28 3.4.7 Mound Load a) Weight of mound shall be calculated for saturated mound and specific gravity of mound shall be taken not less than 2.0 for this purpose. Load of mound on a vessel shall be calculated with arching effect. b) Mound depth above top of the vessel shall not be less than 1 metre. 3.4.8 Load due to Uneven Settlement a) To make allowance in the design for effect of tolerances in alignment of shell section, unevenness in sand-bed, etc. a maximum/minimum reaction may be assumed as given below. CASE (1) CASE (2) 1 (Q 0.25L tot 0.5Ltot 0.5L tot Q (Kg/mm) 1A BC = MOUND LOAD + VESSEL AND ITS CONTENT + LIVE LOAD IF ANY) (P max. / P min. = 2.0) SUPPORT REACTION FOR UNEVEN SETTLEMENT MOUND LOAD ON VESSEL M O U N D EP TH H/3 BULLET OUTER BULLET INNER ARCHING MOUND LOAD ON VESSEL H/3 + Do + Lb/2 Do + Lb Lc Lc Do Lb H m Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 20 of 28 b) Based on soil investigation along with vessel axis, sub grade modules of soil / bed shall be calculated. Value of Pmax/Pmin may be reduced to 1.30 provided foundation is constructed and differential settlement is ensured by the contractor and demonstrated during hydro test. c) Sand-bed should be properly prepared and compacted to obtain effective angle of support at least 120 and differential settlement should not be more than 40 mm between mid-point of vessel and end-point of vessel. d) During initial hydro test condition sand bed contact angle may be taken as 60 without mound over vessel if such condition arises during construction and hydro testing of vessel. 3.5 Reactors a) The design shall be done based on Process Licensor's Specifications. b) Material selection shall strictly be as per Licensor's Specification. c) Minimum thickness as per Licensor's Specification shall be adhered to. d) MDR & UDS as per ASME Code shall be obtained by the Fabricator for Reactors designed and stamped as per ASME SEC. VIII Div. II. e) FEM Analysis shall be done for all Process nozzles, shell to head junction Y shaped skirt, welded/weld overlayed support rings and any other stressed point as defined in Licensor's specification. f) All internals shall have minimum thickness as given in Process Licensor's Specification and shall be designed for loads defined in Licensor's drawings. g) Thermal analysis for HOT box shall be conducted. h) Reactors as well internals shall be fabricated by Process Licensor's approved Vendors. i) Lifting arrangement shall be as defined by Process Licensor's drawings j)

Floating type insulation supports shall generally be provided wherever feasible. 3.6 Double Walled Storage Tanks 3.6.1. Type of Containment shall be selected from the following a) Single Containment b) Double Containment (with or without outside-pressured concrete wall) 3.6.2. Metallurgy of inner and outer tanks shall be selected on the basis of containment and service requirement. Copyright EIL All rights reserved Format No. EIL-1641-1924 Rev.1

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 21 of 28 3.6.3. Type of foundation shall be selected from the following: a) Elevated pier type b) Electrically heated type. 3.6.4. Loadings The tank (inner and outer) shall be designed for the most critical combination of loadings resulting from the following during the operation and testing. a) Internal vapour pressure/vacuum + liquid head equivalent to specified capacity. b) Dead weight of the tank and superimposed loadings of platform/ stairways/structure/accessories etc. c) Static insulation pressure based on density and stiffness properties of the insulation system. d) Insulation pressure as the tank expands after an in service period. e) Purge gas or operating pressure of the space between inner and the outer tank shells. f) Wind or earthquake forces and moments whichever is more (wind load is applicable only for the outer tank). g) Water head and pneumatic pressure during hydro pneumatic tests of inner and the outer tank. (Note: Although hydrostatic test of the outer tank is not envisaged; for design under test condition it shall be assumed that the outer tank is filled with water equivalent to the inner tank capacity.) h) Loading due to general thermal gradients. i) Loads resulting from connected piping. j) Static and dynamic loads of the submerged pumps. k) Roof live load shall not be less than 125 Kg./M2 applied over the

projected roof area. This value does not provide for any vacuum nor for the dead load. In addition working area on roof and platform shall be designed for a live load of 300 Kg./M2. l) Any other loading from direct or indirect sources and which are not indicated above. 3.6.5. Emergency Loadings: a) The outer tank shall be designed for cold spot of 10M2 (5Mx2M) to occur at any location of the outer tank wall, because of any leakage from the inner tank. b) In case of open pool fire, the water spray system shall limit the surface temperature to a maximum of 100C. This surface temperature shall be incorporated in the design of roof and platform. The heat flow rate Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 22 of 28 to the tank due to fire in adjacent tank/tank burn out would be around 20 KW/M2, which shall be taken into consideration for thermal design of tank. 3.6.6. All capacity calculations for sizing shall be done on the basis of cold dimension of the tank taking due consideration for shrinkage during operating condition. 4.0 PROJECT SPECIFIC REQUIREMENTS GASKETS -All RTJ gaskets should have proper marking stamped with metallurgical certificate available -Only octagonal section ring should be used in case of RTJ joint. -CAF gaskets shall not be used. BOLTING -The length of the studs/ bolts should be such that minimum two threads should be out of the nut on either side. -All studs/ bolts should have metallurgical certificates in case of alloy/ SS metallurgy with identified colour marking at the stud ends/ bolt side face. -Torque wrench/ hydraulic bolt tensioners to be used for fasteners as specified in Piping design basis. -In corrosive atmosphere like acid/ chemical storage, cooling towers area where SS flanges are provided, fasteners should be stainless steel. -All fasteners 2" & above shall be procured with 3 nuts. MISCELLANEOUS REQUIREMENTS -Temperature recorders used in stress relieving should be calibrated and related certificate should be available for verification. -Calibrated pressure gauges shall be used for hydro testing. Minimum two pressure gauges to be used one at the pressurizing point and other at highest / farthest point. -Welding of alloy butt joints should be completed in continuation from start to finish. -Electrical resistance coils should be used for preheating / post heating of all oy steel welding. -Permanent sloping monkey ladder should be provided inside the skirt of the column and vertical vessels to approach the bottom head for inspection purposes. -Only SS shims shall be used for equipment alignment/ leveling. -Shell internal surface of floating roof tanks should be made smooth by grinding after fabrication so that no protrusion and sharp edges are left over. This is required to avoid damage to the foam seal during the movement of the

floating roofs. -All vessels and columns should have utility and instrument connections from the side and not from the bottom except drain point. -Tanks shell insulation should have continuity in insulation cladding even at stiffener/ retainer ring locations on shell. -Inspection windows in insulation for inspection/ thickness survey are to be provided in insulated equipment. Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 23 of 28 TABLE-I DETAILS AND WEIGHT OF COLUMN ATTACHMENT 1. Shape factor for shell : 0.7 (For wind force calculation) 2. Weight of trays (with liquid) to be : 120 Kg./m2. considered. 3. Weight of plain Ladder : 15 Kg./m 4. Weight of caged ladder : 37 Kg./m 5. Equivalent projection to be considered : 300 mm for wind load on caged ladder 6. Distance of platform below each : Approx. 1000 mm manhole 7. Maximum distance between : 5000 mm consecutive platforms 8. Projection of Platform : 900 mm up to 1 meter dia. column and 1200 mm for column dia. >1 meter, from column insulation surface. 9. i) Equivalent height of platform (for wind : 1000 mm load computation) ii) Shape Factor for platform : 1.0 10. Weight of platforms : 170 Kg./m2. 11. Platform shall be considered all around for top & bottom platforms. All intermediate platforms shall be taken as half. Copyright EIL All rights reserved Format No. EIL-1641-1924 Rev.1

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 24 of 28 TABLE-II (ALLOWABLE STRESSES FOR COMBINED LOADING) VESSEL CONDITION/TEMP. TYPE OF STRESSES C O N D I T I O N S ERECTION OPERATING TEST NEW OR CORRODED NEW CORRODED CORRODED TEMPERATURE AMBIENT DESIGN AMBIENT LONGITUDINAL KxSxE KxSxE 0.90xY.PxE LONGITUDINAL COMPRESSIVE STRESS KxB KxB B Where S = Basic allowable Tensile Stress as per Clause UG 23(a) of ASME Code Sec. VIII Div.1. B = 'B' value calculated as per Clause UG-23 (b). E = Weld joint efficiency of circumferential weld, depending on extent of radiography. K = Factor for increasing basic allowable value when wind or seismic load is present. Note: Allowable stresses in skirt to shell joint shall be as per following: a) 0.49S, if joint is shear type. b) 0.70S, if joint is compression type. Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 25 of 28 MATERIAL SELECTION The following table gives general guidelines for material selection for various Pressure Parts/Non Pressure Parts of the equipment based on design temperature wherever material of construction is not specified by the process licensor. PRESSURE PARTS NON PRESSURE PARTS DESIGN TEMP...C PLATE PIPE (SEE NOTE 8) TUBES, SPACERS (SEE NOTE11) FORGING (SEE NOTE 12) BOLTS/ STUDS/ NUTS EXTERNAL (SEE NOTE 13) STRUCTURAL ATTACHMENT WELDED TO PRESSURE PARTS, BAFFELS, SUPPORTS, TIE RODS , SEALING, SLIDING STRIPS ETC. INTERNAL PIPES STUDS BOLTS NUTS INTERNAL TIE RODS C R Y O G E N I C FROM-254 UPTO-196 SA 240 GR.304L,304, 316,316L347 (IMPACT TESTED) SA 312 TYPE 304 304L,316, 316L,347

SA 213 TYPE 304 304L,316, 316L,347 SA 182,GR F304,304L,316 347,316L SA 320 GR B8,8C,8T STRAIN HARDENED SA 194 GR.S, 8C,8T SAME AS PRESSURE PARTS SS GRADE SAME AS TUBES ABOVE-196 UPTO -80 SA 240 GR.304L,304, 316,316L321,347 SA 353/553GR.A SA 312 TYPE 304 304L,316, 316L,321, 347 SA 333 GR.8 SA 213 TYPE 304 304L,316, 316L,321, 347 SA 334 GR.8 SA 182,GR F304,F304L, F316L,316 321,347, SA 522 L O W T EM P E R A T U R E ABOVE -80 UPTO -60 SA 203 GR E IMPACT TESTED (SEENOTE-1) SA 333 GR.3 SA 334 GR.3 SA 350 GR.LF3 SA 320 L7 SA 194 GR.4 OR GR 7 SA 203 GR E SA 333 GR.3 SA 193GR.B8 SA 194 GR.8 CS KILLED ABOVE -60 UPTO -45 SA 537 CL.1 IMPACT TESTED (SEENOTE-1) SA 333 GR.3 SA 334 GR.3 SA 350 GR.LF3

SA 320 L7 SA 194 GR.4 OR GR 7 SA 537 CL.I SA 333 GR.3 SA 193GR.B8 SA 194 GR.8 CS KILLED ABOVE -45 UPTO -29 SA 516 (ALLGRADES) IMPACT TESTED (SEENOTE-I) SA 333 GR.6 OR GR I SA 334 GR.6 OR GR I SA 350 GR LF2 SA 320 GRL7 SA 194 GR.4 OR GR 7 SA-516 (IN ALLGRADES) SA 333 GR.6 SA 193GR.B8 SA 194 GR.8 CS KILLED ABOVE -29 UPTO 0 SA 516 (ALLGRADES) (SEENOTE-3) SA 106 GR.B (SEE NOTE3) SA 334 GR.6 OR 1 (SEE NOTE3) SA 105/ SA 266 (SEE NOTE 3) SA-193 GR B7 SA-194 GR 2H SA-516 (IN ALLGRADES) SA 106 GR.B SA-193GR.B8 SA-194 GR.8 CS KILLED I N T E R M E D I A T E T E M P E R A T U R E ABOVE 0 UPTO 343 SA 516 (ALLGRADES) SA 240 TYPE 304L,316, 321 (SEE NOTE 4) SA 106 GR.B SA-312 TP 304L 316L,321 SA-376 TP 321 SA 179 SA-213 TP 304L 316L, 321 SA-105

SA-266 SA 182 F 304L,316L, 321 SA-193 B7 SA-194 GR 2H SA-193 B7 SA-194 GR 2H IS-2062 (PLATES) SAME AS PRESSURE PARTS SA 106 GR.B SA 106 GR.B SA-193 GR.B8 SA-194 GR.4 SA-193GR.B8 SA-194 GR.8 IS- 2062 (WELDABLE QUALITY) SAME GRADE AS PRESSURE PARTS ABOVE 343 UPTO 427 SA-204 GR.B SA 387 GR.11 CL.1/CL.2 SA 240 TYPE 304L,316L, 321(SEENOTE 4) SA 335 GR P1 SA 335 GR.P11 SA 312 TYPE 304L, 316L, 321 SA 376 TYPE 321 SA 209 GR T1 SA 213 GR.T11 SA 213 TYPE 304L, 316L, 321 SA 182 GR.F1 SA 182 GR.F11 SA 182 F 304L, 316L, 321 SA 193 GR.B7 SA 194 GR.4 SA 193 GR.B7 SA 194 GR.4 SA 193 GR.B7

SA 194 GR.4 SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SA-193 GR.B8 SA 194 GR.8 SA-193GR.B8 SA 194 GR.8 SA-193GR.B8 SA 194 GR.8 C- Mo (COMML. QLTY) 1 Cr. Mo (COMML. QLTY) SA 479 Gr.304L, 316L, 321 E L E V A T E D T E M P E R A T U R E ABOVE 427 UPTO 538 SA 387 GR.11 CL.1/CL.2 SA 387 GR.12 CL.I/CL.2 SA 335 P11 SA 335 P12 SA 213 T11 SA 213 T12 SA 182 GR F11 SA 182 GR.F12 SA 193 GR.B16 SA 194 GR.4 SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SA-193 GR.B8 SA 194 GR.8 1Cr-Mo (COMML. QTLY) ABOVE 427

UPTO 500 SA 240 TYPE 304,316,321(SEE NOTE 4) SA 312/ SA 376 TYPE 304,316, 321 SA 213 TP 304,316, 321 SA 182F 304, 316, 321 SA 193 GR.B16 SA 194 GR.4 SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SA-193 GR.B8 SA 194 GR.8 SA 479 Gr. 304L,316L, 321 ABOVE 538 UPTO 593 SA 387 GR.22 CL.1/CL.2 SA 387 GR.21 CL.1/CL.2 SA 335 P22 SA 213 T22 SA 182 GR F22 SA 336 GR F22 SA 193 GR B5 SA 194 GR.3 SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS 2 Cr.1 Mo (COMML. QLTY) ABOVE 500 UPTO 815 SA 240 GR.304H, 316H 321H, SA 312/ SA 376 TYPE 304H, 316H, 321H SA 213 TYPE 304H, 316H, 321H

SA 182 GRADES 304H, 316H,321H SA 193 GRB8 SA 194 GR.8 (STRAIN HARDENED) SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SAME AS PRESSURE PARTS SA 479 Gr. 304H, 316 H, 321 H. Notes: Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 26 of 28 1. Plates are purchased to the requirement of the standard ASME SA-20, which requires testing of individual plates for low temperature service. Carbon steel material is ordered to meet the impact requirements of supplement S5, of standard ASME SA 20; typical material specification is as follows. SA 516 Gr.60. Normalised, to meet impact requirements per supplement S5 of SA 20 at minus 50..F. 2. All permanent attachments welded directly to 9% nickel steel should be of the same material or of an austenitic stainless steel type, which cannot be hardened by heat treatment. 3. Check for impact testing requirement as per UCS-66, for coincident temperature and part thickness. 4. Selection of stainless steel material shall be based on process recommendation / process licensor. 5. This table is not applicable for atmospheric/low pressure storage tanks. Materials shall be selected as per API 650/API 620 as applicable. 6. Materials for caustic service, sour service or sour service + HIC shall be selected based on specific recommendation of process licensor. 7. Material for pressure vessels designed according to ASME Section VIII Division 2 shall be given special consideration as per code. 8. All pipes shall be of seamless construction. 9. Non-ferrous material and super alloys are not covered above and shall be selected based on specific recommendation. 10. Material for vessel / column skirt shall be the same material as of vessel / column shell for the upper part with a minimum of 1000mm. 11. All tubes shall be of seamless construction. 12. SA 336 shall be used for Heat Exchanger non-standard SS/LAS forgings. 13. Internal bolting shall be selected on the basis of shell side material solid or clad as follows: SHELL MATERIAL STUD NUTS Carbon steel &up to 1% Cr. ASTM A 193 Gr B-7M ASTM A-194 Gr 2HM 5% Chrome A 193 Gr B5 A 194 Gr 3 13% Chrome A 193 Gr B6X A 194 Gr 6 Stainless Steel A 193 Gr* A 194 Gr* For low temperatures, min. quality of bolting material shall be as specified for

external bolting and shall be improved if shell side materials are better. * Compatible / same grade of SS. Copyright EIL All rights reserved Format No. EIL-1641-1924 Rev.1

DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 27 of 28 DESIGN PHILOSOPHY ADDENDUM Copyright EIL All rights reserved

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DOCUMENT No. ENGINEERING DESIGN BASIS 6556-00-16-46-DB-01 STATIC EQUIPMENT Rev.0 Page 28 of 28 ADDENDUM: ENGINEERING DESIGN BASIS PART - 2 AMENDMENTS BY OWNER TO. SECTION CLAUSE DESIGN PHILOSOPHY / CRITERIA Copyright EIL All rights reserved

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