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Product Description Sheet Hysol® Product D609: Formerly Hysol 609 Industrial Products, August 2001

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Product Description Sheet

1001 Trout Brook Crossing


Rocky Hill, CT 06067-3910
Hysol® Product D609
Telephone: (860) 571-5100 formerly Hysol 609
FAX: (860) 571-5465
Industrial Products, August 2001

Description Application
Loctite® Hysol® D609 is an exceptional epoxy formulation Mixing - Bulk: Combine Part A (resin) and Part B (hardener) in
recommended for lower temperature or wet industrial bonding the correct ratio (1:1) and mix thoroughly until the color and
applications where fast curing is required. This ultra clear, two consistency are uniform. Ratios given above can be used for
part, low viscosity system mixes easily at room temperature. It measuring larger amounts. Mixing the adhesive just prior to use
is suitable for high performance structural bonding applications is recommended. Heat buildup during or after mixing is normal.
requiring a combination of very fast room temperature cure, low Do not mix quantities greater than 1/2 pound as dangerous heat
shrinkage, and excellent mechanical properties. Fully cured buildup can occur causing uncontrolled decomposition of the
Hysol D609 is an excellent electrical insulator and provides mixed adhesive. Mixing smaller quantities will minimize the heat
superior resistance to vapors and gases, water, galvanic action, buildup.
petroleum fuels, salt solution and many other organic and
inorganic compounds. Mixing - Cartridges: Place cartridge in proper dispenser. To
begin using a new cartridge, remove the cap and dispense a
Recommended Substrates: metals, phenolic plastics, polyester, small amount of adhesive, making sure both parts A & B are
glass and glass fabrics, hardboards and forestry products, extruding. Attach nozzle and dispense approximately 1-2"
ceramics, rubber, masonry materials and other construction before applying onto the part to be bonded. Partially used
materials. cartridges should be stored with the mixing nozzle attached. To
reuse, remove and discard the old nozzle, attach the new
Features nozzle, and begin dispensing.
Very Fast Room Temperature
No Solvents Application: Bonding surfaces should be clean and dry. Once
Easy to Mix the adhesive is applied, the bonded parts should be held in
Very Clear contact until the part has developed handling strength. It is not
Self Leveling necessary to clamp the parts unless movement during cure is
likely.
Typical Uncured Part A Part B Mixed
Properties Cure: Complete cure is obtained after 24 hours at 77°F.
Pot Life @ 77°F, 20 -- -- 5 HYSOL D609 will achieve handling strength after 10 minutes at
grams mins 77°F (note: this can vary with different bond configurations).
Color Clear Clear Clear
Viscosity, cP 11,000 to 11,000 to N/A
Clean Up: It is important to remove excess adhesive from the
19,000 19,000
Mix Ratio
work area and application equipment before it hardens. Many
By weight 1 1 common solvents and citrus cleaners are suitable for removing
By volume 1 1 uncured adhesive. Consult with your supplier's information
pertaining to the safe and proper use of solvents.

Typical Properties Typical Value Packaging


Tensile Strength, psi, ASTM D 638 4200 50 ml and 200 ml EPS Cartridges
Hardness, Shore D 75 Gallon and Five Gallon Systems

Electrical Properties Typical Value GENERAL INFORMATION


Dielectric Strength, ASTM D149, V/mil 415 This product is not recommended for use in pure oxygen
and/or oxygen rich systems and should not be selected as
Shear Strength, psi, ASTM D 1002 Etched Aluminum a sealant for chlorine or other strong oxidizing materials.
o
Cure Schedule Test Temp F Typical Value
o
24 Hours @ 77 F 77 1800 For safe handling information on this product, consult the
Material Safety Data Sheet, (MSDS).

Handling
Mixing: This product requires mixing two components together
just prior to application. Complete mixing is necessary. The
temperature of the separate components prior to mixing is not
critical, but they should be close to room temperature.

NOT FOR PRODUCT SPECIFICATIONS


THE TECHNICAL DATA CONTAINED HEREIN ARE INTENDED AS REFERENCE ONLY.
PLEASE CONTACT LOCTITE CORPORATION QUALITY DEPARTMENT FOR ASSISTANCE AND RECOMMENDATIONS ON SPECIFICATIONS FOR THIS PRODUCT.
ROCKY HILL, CT FAX: +1 (860)-571-5473 DUBLIN, IRELAND FAX: +353-(1)-451 - 9959
Loctite and Hysol are Trademarks of Loctite Corporation USA
Hysol D609 August 2001
Storage
Store product in unopened container in a cool dry location. Ideal
conditions are within the range 8 to 21 degrees C (46 to 70
degrees F) and are recommended for long term storage.
Exposure to higher temperatures (greater than 28 degrees C)
for prolonged periods should be avoided as extended exposure
to warm conditions can adversely affect product properties. For
further specific shelf life information, contact your local Technical
Service Center.

Note
The data contained herein are furnished for information only and
are believed to be reliable. We cannot assume responsibility for
the results obtained by others over whose methods we have no
control. It is the user's responsibility to determine suitability for
the user's purpose of any production methods mentioned herein
and to adopt such precautions as may be advisable for the
protection of property and of persons against any hazards that
may be involved in the handling and use thereof. In light of the
foregoing, Loctite Corporation specifically disclaims all
warranties expressed or implied, including warranties of
merchantability or fitness for a particular purpose, arising
from sale or use of Loctite Corporation’s products. Loctite
Corporation specifically disclaims any liability for
consequential or incidental damages of any kind, including
lost profits. The discussion herein of various processes or
compositions is not to be interpreted as representation that they
are free from domination of patents owned by others or as a
license under any Loctite Corporation patents that may cover
such processes or compositions. We recommend that each
prospective user test his proposed application before repetitive
use, using this data as a guide. This product may be covered by
one or more United States or foreign patents or patent
applications.

Loctite and Hysol are Registered Trademarks of Loctite Corporation U.S.A.

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