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BL9H

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P E 105 374 4M 01

B4D105 ON
EN GI N E BL9 H 4 x 2
BA C KHOE LOA D ER

BEML LIMITED
MYSORE, INDIA.
FFO
ORREEW
WOOR
RDD

Parts book details are subject to periodical changes due to design improvements, standardisation, etc.,

It is recommended that customers contact Beml service centres for information on latest revision.

To avoid errors in ordering , the following procedures should be followed:

1. Be sure to give the serial number of engine.


2. Give the part number, name of part and quantity ordered. Ensure the part number is applicable for
the particular engine Sl.no.
3. Give the desired destination and method of shipment along with any special invoicing instructions.

EXPLANATION OF PARTS BOOK :

DETAIL EXPLANATION

ENGINE /EQPT. “Engine and applicable eqpt. Model” to which this parts book belongs to.

FIG. No. Generally a fig. number indicates an assembly group.

ITEM The item number is the Sl.no. of the part as mentioned in the figure.

PART NUMBER The number by which the parts are identified. This shall be quoted in the order.

NAME OF PART Component / Assembly name. This shall be quoted in the order.

QUANTITY If no level code : Means quantity per engine.


With level code : Means quantity per assembly to which it is a part

ENGINE SL. No. Engine serial numbers to which the part is applicable. If no number
appears after “-‘’ the part is currently applicable.

* This part is not supplied as individual part but supplied only as assembly

LEVEL CODE . One of this level codes when mentioned against “name of part”,
.. indicates level in assembly. Parts with no level code are
... assembled directly to engine.

‘...’ items are part of ‘..’


‘..’ items are part of ‘.’

K1, K2, ETC., When followed with part number it indicates that it is part of a gasket kit.

OP Optional part. This part is not included in a standard engine. This part can be
separately ordered.

STD. Standard part

U/S Under – size part

O/S Over – size part

AR As required.

B4D105(BL9H 4x2) 1
CONTENTS
SLNO. DESCRIPTION FIGNo. /REV. PAGE No.

1. CYLINDER HEAD

1.1 CYLINDER HEAD 1010 1- 2


1.2 ROCKER ARM 1110 1- 4
1.3 CYLINDER HEAD COVER 1150 1- 6
1.4 INTAKE MANIFOLD 1310 1- 8
1.5 AIR CLEANER MOUNTING 1410 1-10
1.6 AIR CLEANER 1411 1-12
1.7 EXHAUST MANIFOLD 1510 1-14
1.8 MUFFLER 1610 1-16
1.9 MUFFLER 1611 1-18

2. CYLINDER BLOCK
2.1 CYLINDER BLOCK 2010 2-2
2010 2-4
2.2 FRONT COVER 2050 2-6
2.3 OIL PAN 2110 2-8
2.4 FLY WHEEL & FLY WHEEL HOUSING 2210 2-10
2.5 ENGINE FRONT SUPPORT 2250 2-12
2.6 CRANK SHAFT 2310 2-14
2310 2-16
2.7 PISTON & CONNECTING ROD 2350 2-18
2.8 CAMSHAFT & TAPPET 2410 2-20

3. LUBRICATING OIL SYSTEM

3.1 LUBRICATING OIL PUMP & SUCTION PIPE 3010 3-2


3010 3-4
3.2 LUBRICATING OIL FILTER 3110 3-6
3.3 LUBRICATING OIL COOLER 3310 3-8

4. FUEL SYSTEM

4.1 FUEL INJECTION PUMP & PIPING 4010 4-2


4.2 FUEL FILTER & PIPING 4110 4-4
4.3 WATER SEPARATOR 4120 4-6
4.4 WATER SEPARATOR MOUNTING 4130 4-8
4.5 NOZZLE, FUEL INJECTION 4210 4-10

5. COOLING SYSTEM

5.1 WATER PUMP & COOLING FAN 5010 5-2


5010 5-4
5.2 ANTI CORROSION FLUID 5211 5-6

B4D105(BL9H 4x2) 2
CONTENTS
SLNO. DESCRIPTION FIGNo. /REV. PAGE No.

6. ELECTRICAL SYSTEM

6.1 ALTERNATOR & MOUNTING 6010 6-2


6.2 STARTER MOTOR & MOUTING 6210 6-4
6.3 DASH BOARD GAUGES 6811 6-6

7. TOOLS

7.1 TOOLS 9010 7-2

8. RADIATOR & MOUNTING

8.1 RADIATOR & PIPING 9510 8-2

9. KIT
9.1 CYLINDER HEAD GASKET KIT K1 9-1
9.2 CYLINDER BLOCK GASKET KIT K2 9-2
9-3
9.3 WATER PUMP SERVICE KIT KW 9-4
9.4 SERVICE KIT (250 HOURS) KS 9-5

10. INDEX
- 10-1
- 10-2
- 10-3
- 10-4

-0-0-0-

B4D105(BL9H 4x2) 3
CYLINDER HEAD FIG. No. 1010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

05Z2100085 CYLINDER HEAD ASSY.,WITH VALVE 1 Z057840001-

05Z1100018 . CYLINDER HEAD ASSY.,LESS VALVE 1 Z057840001-


1 05Z1140049 .. CYLINDER HEAD 1 Z057840001-

2 30Z1120158 .. SLEEVE, HOLDER 4 Z057840001-

3 10Z1180032 .. SEAT, INTAKE VALVE(STD) 4 Z057840001-


3 10Z1180146 .. SEAT, INTAKE VALVE, O/S 0.25 4 Z057840001-

3 10Z1180154 .. SEAT, INTAKE VALVE, O/S 0.50 4 Z057840001-

3 10Z1180162 .. SEAT, INTAKE VALVE, O/S 0.75 4 Z057840001-


3 10Z1180179 .. SEAT, INTAKE VALVE, O/S 1.00 4 Z057840001-

4 10Z1180049 .. SEAT, EX. VALVE (STD) 4 Z057840001-

4 11Z1180102 .. SEAT, EX. VALVE, O/S 0.25 4 Z057840001-


4 11Z1180119 .. SEAT, EX. VALVE, O/S 0.50 4 Z057840001-

4 11Z1180127 .. SEAT, EX. VALVE, O/S 0.75 4 Z057840001-

4 11Z1180135 .. SEAT, EX. VALVE, O/S 1.00 4 Z057840001-


5 10Z1180081 .. GUIDE, VALVE 8 Z057840001-

6 CPL08-42816 .. PLUG 11 Z057840001-

7 07046-44016 .. PLUG 5 Z057840001-


8 CPL02-10810 .. PLUG 5 Z057840001-

9 11Z1110045 . VALVE, INTAKE 4 Z057840001-

10 10Z1180073 . VALVE, EX. 4 Z057840001-


11 10Z1180057 . SPRING, VALVE 8 Z057840001-

12 10Z1110097 . GUIDE, SPRING 8 Z057840001-

13 30Z1110049 . COTTER, VALVE 16 Z057840001-


14 10Z1110112 . SEAT, SPRING 8 Z057840001-

15 05Z1170051 K1 GASKET, HEAD 1 Z057840001-

16 10Z1150102 BOLT, HEAD 18 Z057840001-


17 10Z2210028 HANGER, FRONT 1 Z057840001-

18 10Z2270017 K1 GASKET 1 Z057840001-

19 11Z2210058 HANGER, REAR 1 Z057840001-


20 CFB01-21025 BOLT 2 Z057840001-

21 CFW01-11030 WASHER, SPRING 2 Z057840001-

B4D105(BL9H 4x2) 1-2


ROCKER ARM FIG. No.1110

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

05Z4100056 ROCKER ARM ASSEMBLY 1 Z057840001-

1 11Z4140053 . BRACKET 1 Z057840001-


2 11Z4140061 . BRACKET 3 Z057840001-

3 05Z4110035 . SHAFT,ROCKER 1 Z057840001-

4 10Z4110191 . PLUG 2 Z057840001-


5 10Z4140072 . ARM, ROCKER 8 Z057840001-

6 10Z4110175 . SCREW, ADJUST 8 Z057840001-

7 CFN01-20868 . NUT, LOCK 8 Z057840001-


8 10Z4110215 . SPRING, ROCKER 3 Z057840001-

9 10Z4110223 . SPRING, CONICAL 2 Z057840001-

10 10Z4110231 . CLIP 2 Z057840001-


11 10Z4110142 STUD 3 Z057840001-

12 CFB01-21280 BOLT 1 Z057840001-

13 CFW01-11236 WASHER, SPRING 4 Z057840001-

B4D105(BL9H 4x2) 1-4


CYLINDER HEAD COVER FIG. No.1150

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z1120025 COVER, HEAD 1 Z057840001-

2 05Z1160031 K1 O-RING, HEAD COVER 1 Z057840001-


3 10Z4110086 NUT 3 Z057840001-

4 10Z4110183 WASHER 3 Z057840001-

5 10Z4170034 K1 PACKING 3 Z057840001-


6 11Z4180165 CAP 1 Z057840001-

7 30Z2180392 BREATHER ASSEMBLY 1 Z057840001-

8 30Z2160271 O-RING 1 Z057840001-


9 07285-00220 CLIP 1 Z057840001-

10 00Z0060065 HOSE 1 Z057840001-

11 31Z5190544 CLAMP 1 Z057840001-

B4D105(BL9H 4x2) 1-6


INTAKE MANIFOLD FIG. No. 1310

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z1220085 MANIFOLD,INTAKE 1 Z057840001-

2 05Z1270095 K1 GASKET 1 Z057840001-


3 CFB01-20865 BOLT 6 Z057840001-

4 CFB01-20880 BOLT 1 Z057840001-

5 CFB02-20805 BOLT 1 Z057840001-


6 CFW01-10825 WASHER, SPRING 8 Z057840001-

7 CFW02-10816 WASHER 8 Z057840001-

B4D105(BL9H 4x2) 1-8


AIR CLEANER MOUNTING FIG. No. 1410

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z1230129 CONNECTOR 1 Z057840001-

2 CFB01-20870 BOLT 4 Z057840001-


3 CFW01-10825 WASHER SPRING 4 Z057840001-

4 CFW02-10816 WASHER 4 Z057840001-

5 10Z1270226 K1 GASKET 2 Z057840001-


6 05Z1200053 AIR CLEANER ASS’Y 1 Z057840001-0001

7 05Z1200231 AIR CLEANER ASS’Y 1 Z057840002-

7 CFB01-21025 BOLT 2 Z057840001-


8 CFW01-11030 WASHER,SPRING 2 Z057840001-

9 CFW02-11020 WASHER 2 Z057840001-

10 30Z1280311 CLIP 1 Z057840001-


11 05Z1230112 FLANGE 1 Z057840001-

12 05Z1260156 HOSE 1 Z057840001-

13 CCC01-08020 CLAMP 2 Z057840001-


14 CFS01-30820 SCREW 4 Z057840001-

15 CFW01-10825 WASHER SPRING 4 Z057840001-

16 CFW02-10816 WASHER 4 Z057840001-


17 08670-02001 INDICATOR, DUST 1 Z057840001-

18 06Z1230045 CAP,AIR 1 Z057840001-

19 05Z1260148 HOSE 1 Z057840001-0001


20 CPL01-10810 PLUG 1 Z057840002-

B4D105(BL9H 4x2) 1-10


AIR CLEANER FIG. No. 1411

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

05Z1200053 AIR CLEANER ASSY. 1 Z057840001-0001

05Z1200231 AIR CLEANER ASSY. 1 Z057840002-


1 05Z1210162 . BODY 1 Z057840001-0001

1 05Z1200272 . BODY 1 Z057840002-

05Z1200223 ELEMENT ASSY. 1 Z057840001-0001


05Z1200248 ELEMENT ASSY. 1 Z057840002-

2 05Z1260172 . ELEMENT INNER 1 Z057840001-0001

2 05Z1200259 . ELEMENT INNER 1 Z057840002-


3 05Z1260189 . ELEMEN OUTER 1 Z057840001-0001

3 05Z1200267 . ELEMEN OUTER 1 Z057840002-

4 05Z1280196 . PAN DUST 1 Z057840001-0001


5 05Z1200207 . BAND 1 Z057840001-

6 05Z1280211 . VALVE 1 Z057840001-

B4D105(BL9H 4x2) 1-12


EXHAUST MANIFILD FIG. No. 1510

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z1340021 MANIFOLD,EXHAUST 1 Z057840001-

2 CPL01-10810 PLUG 3 Z057840001-0022


2 CPL01-10810 PLUG 1 Z057840023-

3 10Z1310086 K1 GASKET 2 Z057840001-

4 30Z1310021 SPACER 7 Z057840001-


5 CFW05-10032 WASHER 8 Z057840001-

6 CFB01-21080 BOLT 7 Z057840001-

7 10Z1310094 SPACER 1 Z057840001-


8 CFB01-21060 BOLT 1 Z057840001-

9 11Z1210356 HEAT SHIELD 1 Z057840001-

B4D105(BL9H 4x2) 1-14


MUFFLER FIG. No.1610

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z1380069 MUFFLER 1 Z057840001-001

2 05Z1370032 K1 GASKET 2 Z057840001-001

3 01010-E1025 BOLT 4 Z057840001-001


4 05Z1330059 PIPE, EXHAUST 1 Z057840001-001

5 05Z1330083 L-PLATE 1 Z057840001-001

6 05Z1330075 TAIL PIPE, EXHAUST 1 Z057840001-001


7 01010-E1030 BOLT 4 Z057840001-001

8 CFW01-11030 WASHER, SPRING 10 Z057840001-001

9 CFW05-10032 WASHER 2 Z057840001-001


10 CFN01-21084 NUT 4 Z057840001-001

11 01010-E1016 BOLT 1 Z057840001-001

12 CFB01-21030 BOLT 1 Z057840001-001

B4D105(BL9H 4x2) 1-16


MUFFLER FIG. No. 1611

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z1380011 MUFFLER 1 Z057840002-

2 05Z1370032 K1 GASKET 2 Z057840002-


3 01010-E1025 BOLT 4 Z057840002-

4 05Z1330075 TAIL PIPE, EXHAUST 1 Z057840002-

B4D105(BL9H 4x2) 1-18


CYLINDER BLOCK FIG. No. 2010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

05Z2100011 BLOCK ,CYLINDER ASSY. 1 Z057840001-

1 05Z2140075 . BLOCK,CYLINDER 1 Z057840001-


2 10Z2180083 . BUSHING, CAM 3 Z057840001-

3 10Z2140052 . CAP, MAIN METAL 4 Z057840001-

4 10Z2140069 . CAP,MAIN METAL 1 Z057840001-


5 CFP04-00514 . PIN, DOWEL 2 Z057840001-

6 10Z2150137 . BOLT, MAIN CAP 10 Z057840001-

7 10Z2110147 . PLUG, EXPANSION 2 Z057840001-


8 10Z2110122 . PIN, DOWEL 2 Z057840001-

9 CFP13-05012 . PIN, SPRING 1 Z057840001-

10 CFP04-01228 . PIN, DOWEL 2 Z057840001-


11 CFP13-04008 . PIN, SPRING 6 Z057840001-

12 CPL02-11113 . PLUG 2 Z057840001-

13 CPL02-10810 . PLUG 2 Z057840001-


14 CFP13-08020 . PIN, SPRING 2 Z057840001-

15 07040-11409 . PLUG 1 Z057840002-0061

16 CPF06-01412 K2 . GASKET 1 Z057840002-0061


17 11Z2140017 . LINER, CYLINDER 4 Z057840001-

18 10Z2160092 K2 . SEAL, CREVICE 4 Z057840001-

19 10Z2160108 K2 . O-RING, UPPER 4 Z057840001-


20 10Z2160157 K2 . O-RING, LOWER 4 Z057840001-

21 06Z2120016 . PLATE,NAME 1 Z057840001-

22 04418-02550 . SCREW 4 Z057840001-


23 10Z2310144 . COVER,BLOCK 1 Z057840001-

24 10Z2180115 K2 . GASKET 1 Z057840001-

25 CFB01-21025 . BOLT 4 Z057840001-


26 CFW01-11030 . WASHER 4 Z057840001-

27 05Z2120027 . COVER,BLOCK 1 Z057840001-

28 05Z2170037 K2 . GASKET 1 Z057840001-


29 CFB01-21025 . BOLT 4 Z057840001-

30 CFW01-11030 . WASHER, SPRING 4 Z057840001-

B4D105(BL9H 4x2) 2-2


CYLINDER BLOCK FIG. No. 2010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

31 10Z2310103 SHAFT IDLE 1 Z057840001-

32 CFP13-03016 PIN, SPRING 1 Z057840001-

10Z2300027 GEAR ASSY. 1 Z057840001-


33 10Z2350078 . GEAR IDLER 1 Z057840001-

34 10Z2380056 . BUSHING 1 Z057840001-

35 10Z2310088 WASHER 1 Z057840001-


36 ZFB46-21280 BOLT 1 Z057840001-

B4D105(BL9H 4x2) 2-4


FRONT COVER FIG. No. 2050

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 10Z2310096 PLATE, FRONT 1 Z057840001-

2 10Z2370044 K2 GASKET 1 Z057840001-


3 CFS01-30820 BOLT 4 Z057840001-

4 CFW01-10825 WASHER,SPRING 4 Z057840001-

5 10Z2320018 COVER, FRONT 1 Z057840001-


6 10Z2370036 K2 GASKET 1 Z057840001-

7 CFB01-20860 BOLT 10 Z057840001-

8 CFB01-20870 BOLT 4 Z057840001-


9 CFB01-20880 BOLT 1 Z057840001-

10 CFB01-20890 BOLT 2 Z057840001-

11 CFB01-20895 BOLT 1 Z057840001-


12 CFW01-10825 WASHER,SPRING 18 Z057840001-

13 CFW02-10816 WASHER 18 Z057840001-

14 10Z2380064 K2 SEAL FRONT 1 Z057840001-


15 05Z2310029 PLATE,COVER 1 Z057840001-

16 CFS01-30825 SCREW 4 Z057840001-

17 CFW01-10825 WASHER,SPRING 4 Z057840001-


18 CFW02-10816 WASHER 4 Z057840001-

19 10Z5180559 LIQUID GASKET (LG-7) AR Z057840001-

B4D105(BL9H 4x2) 2-6


OIL PAN FIG. No. 2110

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z5130052 PAN,OIL 1 Z057840001-0099

1 05Z5130288 PAN,OIL 1 Z057840100-


2 11Z5110166 PLUG, DRAIN 1 Z057840001-0065

2 CPL03-12412 PLUG, DRAIN 1 Z057840066-

3 CHS01-03022 K2 O-RING 1 Z057840001-


4 CFS01-30820 SCREW 20 Z057840001-

5 CFS01-30825 SCREW 8 Z057840001-

6 CFB01-20830 BOLT 2 Z057840001-


7 30Z2190411 CLIP (BREATHER HOSE) 1 Z057840001-

8 CFW02-10816 WASHER 2 Z057840001-

9 CFW01-10825 WASHER, SPRING 30 Z057840001-


10 05Z2180057 GAUGE ASSEMBLY 1 Z057840001-

11 05Z2130063 GUIDE, OIL LEVEL 1 Z057840001-0061

11 05Z5130271 GUIDE, OIL LEVEL 1 Z057840062-


12 51Z2170273 K2 GASKET 1 Z057840001-0099

13 ZFB46-20820 BOLT 2 Z057840001-0099

14 07040-11612 PLUG 1 Z057840001-


15 07002-01623 K2 O-RING 1 Z057840001-0064

16 02720-20810 PLUG 1 Z057840001-0064

17 10Z5180559 LIQUID GASKET (LG-7) AR Z057840001-


18 05Z5110264 COVER PLATE 1 Z057840062-0099

B4D105(BL9H 4x2) 2-8


FLYWHEEL & FLYWHEEL HOUSING FIG. No. 2210

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z3240039 HOUSING, FLY WHEEL 1 Z057840001-

2 11Z3270049 K2 GASKET 1 Z057840001-


3 CFB01-21240 BOLT 7 Z057840001-

4 CFB01-21255 BOLT 2 Z057840001-

5 CFW01-11236 WASHER, SPRING 10 Z057840001-


6 10Z3280047 K2 SEAL OIL 1 Z057840001-0099

6 11Z3280077 K2 SEAL OIL 1 Z057840100-

05Z3200049 FLYWHEEL ASSY. 1 Z057840001-


7 05Z3240055 . FLYWHEEL 1 Z057840001-

8 10Z3250174 . GEAR, RING 1 Z057840001-

9 CFB17-51435 BOLT 6 Z057840001-


10 10Z3210054 WASHER 6 Z057840001-

11 41Z3210024 PLUG 1 Z057840001-

12 05Z3210069 PLATE 1 Z057840001-


13 CFS01-30812 SCREW 4 Z057840001-

14 CFW01-10825 WASHER, SPRING 4 Z057840001-

15 10Z5180559 LIQUID GASKET (LG-7) AR Z057840001-


16 CFS01-31220 SCREW 2 Z057840001-

17 CFW01-11236 WASHER, SPRING 2 Z057840001-

B4D105(BL9H 4x2) 2-10


ENGINE FRONT SUPPORT FIG. No. 2250

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z2330052 BRACKET, FRONT LH 1 Z057840001-


2 05Z2330069 BRACKET, FRONT RH 1 Z057840001-

3 05Z2330036 BRACKET, REAR LH 1 Z057840001-

4 05Z2330044 BRACKET, REAR RH 1 Z057840001-


5 CFB01-21045 BOLT 8 Z057840001-

6 CFW01-11030 WASHER, SPRING 8 Z057840001-

7 CFS01-31230 SCREW 8 Z057840001-


8 CFW01-11236 WASHER, SPRING 8 Z057840001-

B4D105(BL9H 4x2) 2-12


CRANK SHAFT FIG. No. 2310

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

05Z3100038 CRANKSHAFT ASSY 1 Z057840001-

1 05Z3150048 CRANKSHAFT 1 Z057840002-

2 10Z3150236 GEAR,CRANKSHAFT 1 Z057840001-

3 10Z3110181 KEY 1 Z057840001-

4 10Z3150203 GEAR, PUMP DRIVE 1 Z057840001-

5 05Z3140011 PULLEY, CRANK 1 Z057840001-

6 10Z3110246 COLLAR, TAPER 1 Z057840001-

7 10Z3110198 PLATE 1 Z057840001-

8 CFB17-51845 BOLT, NYLOCK 1 Z057840001-

10Z3100818 BEARING, MAIN, ENG SET, STD 1 Z057840001-

10Z3180255 . BEARING, MAIN, ONE PAIR, STD 5 Z057840001-

9 10Z3180263 .. METAL, UPPER, STD 1 Z057840001-

10 10Z3180271 .. METAL, LOWER, STD 1 Z057840001-

11 10Z3180133 . BEARING THRUST, STD 3 Z057840001-

10Z3100834 BEARING, MAIN, ONE PAIR, U/S 0.25 5 Z057840001-

9 10Z3180725 . METAL, UPPER, U/S 0.25 1 Z057840001-

10 10Z3180766 . METAL, LOWER, U/S 0.25 1 Z057840001-

10Z3180417 BEARING THRUST, O/S 0.25, 1 SET 1 Z057840001-

11 10Z3180425 . BEARING THRUST, O/S 0.25 3 Z057840001-

10Z3100842 BEARING, MAIN, ONE PAIR, U/S 0.50 5 Z057840001-

9 10Z3180733 . METAL, UPPER, U/S 0.50 1 Z057840001-

10 10Z3180774 . METAL, LOWER, U/S 0.50 1 Z057840001-

10Z3180433 BEARING THRUST, O/S 0.50, 1 SET 1 Z057840001-

11 10Z3180441 . BEARING THRUST, O/S 0.50 3 Z057840001-

10Z3100859 BEARING, MAIN, ONE PAIR, U/S 0.75 5 Z057840001-

9 10Z3180741 . METAL, UPPER, U/S 0.75 1 Z057840001-

10 10Z3180782 . METAL, LOWER, U/S 0.75 1 Z057840001-

10Z3180458 BEARING THRUST, O/S 0.75, 1 SET 1 Z057840001-

11 10Z3180466 . BEARING THRUST, O/S 0.75 3 Z057840001-

B4D105(BL9H 4x2) 2-14


CRANK SHAFT FIG. No. 2310

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

10Z3100867 BEARING, MAIN, ONE PAIR, U/S 1.00 5 Z057840001-


9 10Z3180758 . METAL, UPPER, U/S 1.00 1 Z057840001-

10 10Z3180799 . METAL, LOWER, U/S 1.00 1 Z057840001-

10Z3180474 BEARING THRUST, O/S 1.00, 1 SET 1 Z057840001-


11 10Z3180482 . BEARING THRUST, O/S 1.00 3 Z057840001-

B4D105(BL9H 4x2) 2-16


PISTON & CONNECTING ROD FIG. No. 2350

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 10Z3180822 PISTON 4 Z057840001-

2 10Z3110221 PIN, PISTON 4 Z057840001-


3 CFL02-14018 RING, SNAP 8 Z057840001-

11Z3180082 RING, PISTON SET 4 Z057840001-

4 11Z3180058 . RING, TOP 1 Z057840001-


5 11Z3180017 . RING, PISTON SECOND 1 Z057840001-

6 11Z3180041 . RING, OIL 1 Z057840001-

10Z3100923 CON ROD ASSY (ROD+CAP+BUSH+BOLT) 4 Z057840001-


7 10Z3150933 . CON ROD 1 Z057840001-

8 10Z3150941 . CAP ,CON ROD 1 Z057840001-

9 10Z3180125 . BUSHING 1 Z057840001-


10 10Z3110902 . BOLT, CON ROD 2 Z057840001-

11 02400-10313 . DOWEL PIN 2 Z057840001-

12 10Z3180669 BEARING,CR PIN, STD 8 Z057840001-


12 10Z3180685 BEARING,CR PIN, U/S 0.25MM 8 Z057840001-

12 10Z3180693 BEARING,CR PIN, U/S 0.50MM 8 Z057840001-


12 10Z3180709 BEARING,CR PIN, U/S 0.75MM 8 Z057840001-

12 10Z3180717 BEARING,CR PIN, U/S 1.00MM 8 Z057840001-

B4D105(BL9H 4x2) 2-18


CAMSHAFT AND TAPPET FIG. No. 2410

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

05Z4100023 CAM SHAFT ASSY 1 Z057840001-


1 05Z4110043 . CAM SHAFT 1 Z057840001-0001

1 05Z4110051 . CAM SHAFT 1 Z057840002-

2 10Z4150165 . GEAR, CAM SHAFT 1 Z057840001-


3 04010-00516 . KEY 1 Z057840001-

4 10Z4180102 PLATE, THRUST 1 Z057840001-

5 ZFB46-20820 BOLT 2 Z057840001-


6 11Z4110042 TAPPET 8 Z057840001-

7 10Z4110159 ROD, PUSH 8 Z057840001-

B4D105(BL9H 4x2) 2-20


LUBRICATING OIL PUMP & SUCTION PIPE FIG. No. 3010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

05Z5100082 OIL PUMP ASSY. 1 Z057840001-

05Z5100228 . BODY ASSY. 1 Z057840001-

1 05Z5140161 .. BODY 1 Z057840001-


2 30Z5180502 .. BUSHING 1 Z057840001-

05Z5100211 . DRIVE GEAR ASSY 1 Z057840001-

3 05Z5150173 .. GEAR 1 Z057840001-


4 10Z5110363 .. SHAFT 1 Z057840001-

5 CFK02-00516 .. KEY 1 Z057840001-

05Z5100203 . DRIVEN GEAR ASSY 1 Z057840001-


6 05Z5150181 .. GEAR 1 Z057840001-

7 05Z5180192 .. BUSHING 1 Z057840001-

05Z5100236 . COVER ASSY 1 Z057840001-


8 10Z5140196 .. COVER 1 Z057840001-

9 30Z5180519 .. BUSHING 1 Z057840001-

10 10Z5110355 .. SHAFT, DRIVEN 1 Z057840001-


11 30Z5110112 . PIN, DOWEL 1 Z057840001-

12 ZFB46-20816 . BOLT 3 Z057840001-


13 10Z5150378 . GEAR 1 Z057840001-

14 30Z5110129 . VALVE 1 Z057840001-

15 30Z5110137 . SPRING 1 Z057840001-


16 41Z5110099 . RETAINER 1 Z057840001-

17 CFL02-11610 . RING, SNAP 1 Z057840001-

18 10Z5180542 . SHIM 1 Z057840001-


19 CFB01-20840 BOLT 1 Z057840001-

20 CFB01-20845 BOLT 1 Z057840001-

21 CFB01-20830 BOLT 1 Z057840001-


22 CFW01-10825 WASHER,SPRING 3 Z057840001-

23 05Z5130077 PIPE, OIL SUCTION 1 Z057840001-

24 CHS01-73035 K2 O-RING 1 Z057840001-


25 CFS01-30825 SCREW 2 Z057840001-

26 CFW01-10825 WASHER,SPRING 2 Z057840001-

B4D105(BL9H 4x2) 3-2


LUBRICATING OIL PUMP & SUCTION PIPE FIG. No. 3010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

27 11Z5130392 BRACKET 1 Z057840001-0065

27 05Z5110256 BRACKET 1 Z057840066-


28 CFS01-30825 SCREW 1 Z057840001-

29 CFN01-20868 NUT 1 Z057840001-

30 CFW01-10825 WASHER,SPRING 1 Z057840001-


31 CFW02-10816 WASHER 2 Z057840001-

32 CFB01-21025 BOLT 1 Z057840001-

33 CFW01-11030 WASHER,SPRING 1 Z057840001-


34 CFW02-11020 WASHER 1 Z057840001-

B4D105(BL9H 4x2) 3-4


LUBRICATING OIL FILTER FIG. No. 3110

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

10Z5100027 OIL FILTER ASSY 1 Z057840001-

1 10Z5130151 . BRACKET 1 Z057840001-

2 30Z5180495 KS . CARTRIDGE, OIL FILTER 1 Z057840001-


3 05Z2100093 PRESSURE SENDER 1 Z057840001-

4 CPL02-10810 PLUG 1 Z057840001-

5 CHS01-73028 K2 O-RING 2 Z057840001-


6 CFB01-21035 BOLT 2 Z057840001-

7 CFW01-11030 WASHER,SPRING 2 Z057840001-

8 CFW02-11020 WASHER 2 Z057840001-


9 CFB01-20890 BOLT 1 Z057840001-

10 CFW01-10825 WASHER,SPRING 1 Z057840001-

11 CFW02-10816 WASHER 1 Z057840001-


12 52Z8310638 NIPPLE 1 Z057840001-

B4D105(BL9H 4x2) 3-6


LUBRICATING OIL COOLER FIG. No. 3310

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z5140104 . COVER,OIL COOLER 1 Z057840001-

2 07040-12414 . PLUG 2 Z057840001-


3 07002-22434 K2 O-RING 2 Z057840001-

4 05Z5180046 . ELEMENT,OIL COOLER 1 Z057840001-

5 10Z5160113 K2 . O-RING 2 Z057840001-


6 05Z5170123 K2 GASKET 2 Z057840001-

7 CFN01-20868 . NUT 4 Z057840001-

8 CFW01-10825 . WASHER,SPRING 4 Z057840001-


9 CFW03-10816 . WASHER 4 Z057840001-

10 CPL01-21217 PLUG 1 Z057840001-

11 05Z5170115 K2 GASKET 1 Z057840001-


12 CFS01-30825 SCREW 5 Z057840001-

13 CFB01-20830 BOLT 2 Z057840001-

14 CFB01-20835 BOLT 9 Z057840001-


15 CFW02-10816 WASHER 17 Z057840001-

16 CPL01-20810 PLUG 1 Z057840001-

17 05Z5130093 PIPE, OIL 1 Z057840001-


18 CHS01-12021 K2 O-RING 1 Z057840001-

19 CHS01-73028 K2 O-RING 1 Z057840001-

20 CFB01-20830 BOLT 1 Z057840001-


21 CFB01-20840 BOLT 1 Z057840001-

22 CFB01-20855 BOLT 1 Z057840001-

B4D105(BL9H 4x2) 3-8


FUEL INJECTION PUMP & PIPING FIG. No. 4010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z7100272 FIP ASSY 1 Z057840001-0001


1 05Z7100289 FIP ASSY 1 Z057840002-
2 CFN29-11411 . NUT (MICO) 1 Z057840001-
3 10Z3210054 . WASHER (MICO) 1 Z057840001-
4 05Z7180269 K2 . O-RING (MICO) 1 Z057840001-
5 05Z7110057 SPACER 1 Z057840001-
6 05Z7170249 K2 GASKET 1 Z057840001-
7 05Z7180139 GEAR 1 Z057840001-
8 05Z5100155 SCREW 4 Z057840001-
9 CFB01-21030 BOLT 4 Z057840001-
10 CFW01-11030 SPRING, WASHER 4 Z057840001-
11 CFW02-11020 WASHER 4 Z057840001-
12 05Z7130161 PIPE INJECTION, NO.1 1 Z057840001-
13 05Z7130178 PIPE INJECTION, NO.2 1 Z057840001-
14 05Z7130186 PIPE INJECTION, NO.3 1 Z057840001-
15 05Z7130194 PIPE INJECTION, NO.4 1 Z057840001-
10Z7190258 CLIP ASSY 4 Z057840001-
16 10Z7110359 . BOLT 1 Z057840001-
17 CFW01-10513 . WASHER, SPRING 1 Z057840001-
18 10Z7190266 . CLIP 1 Z057840001-
19 10Z7190274 . CLIP 1 Z057840001-
20 05Z7130307 PIPE, LUB INLET 1 Z057840001-
21 CPF12-10610 BOLT, JOINT 2 Z057840001-
22 CPF06-01012 K2 GASKET 4 Z057840001-
23 05Z7130153 PIPE, LUB OUTLET 1 Z057840001-0001
24 CPF12-11014 BOLT, JOINT 2 Z057840001-0001
25 CPF06-01412 K2 GASKET 4 Z057840001-0001
26 05Z4130253 LEVER, FIP 1 Z057840004-0035
27 05Z7180211 BRACKET, FIP 1 Z057840001-
28 CFS01-30816 SCREW 2 Z057840001-
29 CFN01-20868 NUT 2 Z057840001-
30 CFW01-10825 WASHER, SPRING 2 Z057840001-
31 10Z7180505 COVER 4 Z057840001-

B4D105(BL9H 4x2) 4-2


FUEL FILTER & PIPING FIG. No. 4110

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

30Z7180377 FUEL FILTER ASSY. 1 Z057840001-

1 30Z7120152 . HEAD 1 Z057840001-


2 30Z7180369 KS . CARTRIDGE, FUEL FILTER 1 Z057840001-

3 30Z7110076 . PLUG 1 Z057840001-

4 CPF06-00812 K2 . GASKET 1 Z057840001-


5 CFB01-21030 BOLT 2 Z057840001-

6 CFW01-11030 WASHER,SPRING 2 Z057840001-

7 CFW02-11020 WASHER 2 Z057840001-


8 30Z7180441 HOSE 1 Z057840001-

9 07271-01445 HOSE 1 Z057840001-

10 CPF12-11014 BOLT JOINT 5 Z057840001-


11 CPF06-01412 K2 GASKET 10 Z057840001-

12 51Z7193149 COVER 3 Z057840001-

13 CCC10-00519 K2 BAND 3 Z057840001-


14 07271-01460 HOSE 1 Z057840001-

B4D105(BL9H 4x2) 4-4


WATER SEPARATOR FIG. No. 4120

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

30Z7181024 WATER SEPARATOR ASSY. 1 Z057840001-

30Z7181032 . HEAD 1 Z057840001-


1 *30Z7100964 . BODY ASSY. 1 Z057840001-

2 30Z7181008 .. SCREEN 1 Z057840001-

3 30Z7181065 .. GASKET 1 Z057840001-


4 30Z7181057 .. HOLDER 1 Z057840001-

5 30Z7180977 .. O RING 1 Z057840001-

6 30Z7180993 .. FLOAT 1 Z057840001-


7 30Z7181049 .. BODY 1 Z057840001-

8 30Z7181016 .. O-RING 1 Z057840001-

9 30Z7181081 .. PLUG 1 Z057840001-


10 30Z7180952 . NUT,RING 1 Z057840001-

11 30Z7110076 . PLUG 1 Z057840001-

12 CPF06-00812 K2 . GASKET 1 Z057840001-

B4D105(BL9H 4x2) 4-6


WATER SEPARATOR MOUNTING FIG. No. 4130

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 11Z7100247 BRACKET, WATER SEPARATOR 1 Z057840001-

2 CFS01-31230 SCREW 2 Z057840001-

3 CFW01-11236 WASHER,SPRING 2 Z057840001-


4 30Z7181024 WATER SEPARATOR ASSY. 1 Z057840001-

5 CFB01-21030 BOLT 2 Z057840001-

6 CFW01-11030 WASHER,SPRING 2 Z057840001-


7 CFW02-11020 WASHER,PLAIN 2 Z057840001-

8 11Z7180251 HOSE,FUEL 1 Z057840001-

9 CPF12-11014 JOINT BOLT 2 Z057840001-


10 CPF06-01412 K2 GASKET 6 Z057840001-

11 31Z7130226 JOINT 1 Z057840001-

B4D105(BL9H 4x2) 4-8


NOZZLE, FUEL INJECTION FIG. No. 4210

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

10Z7100566 NOZZLE HOLDER ASSY. 4 Z057840001-0084

05Z7180333 NOZZLE HOLDER ASSY. 4 Z057840085-

1 11Z7180495 NOZZLE HOLDER BODY 4 Z057840001-


2 10Z7120573 NOZZLE 4 Z057840001-0084

2 05Z7180341 NOZZLE 4 Z057840085-

3 CPF12-00612 K1 GASKET 8 Z057840001-


4 11Z7110907 WASHER,INJECTOR 4 Z057840001-

5 11Z7180519 K1 PACKING,DUST 4 Z057840001-

6 11Z7110501 FLANGE 4 Z057840001-


7 ZFB46-20850 BOLT 8 Z057840001-

8 05Z7130145 SPILL, TUBE 1 Z057840001-0020

8 05Z7130291 SPILL, TUBE 1 Z057840021-


9 07270-20475 HOSE 1 Z057840001-

10 31Z7130097 JOINT 1 Z057840001-

11 07285-00085 CLIP 2 Z057840001-


12 11Z7110331 ADAPTER 1 Z057840001-

13 CFW01-11236 WASHER,SPRING 1 Z057840001-

14 31Z7110016 BOLT,JOINT 1 Z057840001-


15 CPF06-01412 K1 GASKET 3 Z057840001-

16 11Z7181889 BANJO BOLT 4 Z057840021-

B4D105(BL9H 4x2) 4-10


WATER PUMP AND COOLING FAN FIG. No. 5010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

05Z6100043 WATER PUMP ASSEMBLY 1 Z057840001-


1 11Z6140268 . BODY 1 Z057840001-

2 11Z6110095 . SHAFT 1 Z057840001-

3 06037-06204 KW . BEARING, BALL 2 Z057840001-


4 CFL02-14718 KW . RING, SNAP 1 Z057840001-

5 05Z6140025 . PULLEY 1 Z057840001-

6 41Z6180822 KW . SEAL 1 Z057840001-


7 11Z6140049 . IMPELLER 1 Z057840001-

8 11Z6110119 . COVER 1 Z057840001-

9 11Z6160072 KW . O-RING 1 Z057840001-


10 11Z6180274 KW . RING, SNAP 1 Z057840001-

11 10Z6170079 K2 GASKET 1 Z057840001-

12 CFB01-21050 BOLT 4 Z057840001-


13 CFW01-11030 WASHER, SPRING 4 Z057840001-

14 05Z6140122 THERMO HOUSING 1 Z057840001-


15 CPL01-20810 PLUG 2 Z057840001-

16 05Z5100147 SENSOR (EWT) 1 Z057840001-

17 10Z6170062 K1 GASKET 1 Z057840001-


18 CFB01-21055 BOLT 2 Z057840001-

19 CFW01-11030 WASHER, SPRING 2 Z057840001-

20 CFW02-11020 WASHER, SPRING 2 Z057840001-


21 10Z6140165 NIPPLE 1 Z057840001-

22 10Z6180236 HOSE 1 Z057840001-

23 CCC01-05012 CLAMP 2 Z057840001-


24 05Z6110071 CONNECTOR 1 Z057840001-

25 30Z6180456 THERMOSTAT 1 Z057840001-

26 10Z6180463 K1 GASKET 1 Z057840001-


27 CFB01-20830 BOLT 3 Z057840001-

28 CFW01-10825 WASHER, SPRING 3 Z057840001-

29 CFW02-10816 WASHER 3 Z057840001-


30 10Z6180366 FAN 1 Z057840001-

B4D105(BL9H 4x2) 5-2


WATER PUMP AND COOLING FAN FIG. No. 5010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

31 05Z6110055 SPACER 1 Z057840001-


32 CFB01-21065 BOLT 6 Z057840001-

33 CFW01-11030 WASHER, SPRING 6 Z057840001-

34 05Z6160032 V-BELT 1 Z057840001-


35 05Z8200074 SWITCH (EWT) 1 Z057840001-

36 CPF06-01412 K1 GASKET 2 Z057840001-

B4D105(BL9H 4x2) 5-4


ANTI CORROSION FLUID FIG. No. 5211

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 00Z0090676 KS BEML ACF - ALP - 1 LITRE 3 Z057840001-

B4D105(BL9H 4x2) 5-6


ALTERNATOR & MOUNTING FIG. No. 6010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z8200082 ALTERNATOR 1 Z057840001-

2 05Z8210053 SPACER 1 Z057840001-


3 05Z8210037 SPACER 2 Z057840001-

4 05Z8210045 SPACER 1 Z057840001-

5 CFB02-20825 BOLT 1 Z057840001-


6 CFN01-20868 NUT 1 Z057840001-

7 CFW01-10825 WASHER SPRING 2 Z057840001-

8 CFW02-10816 WASHER 1 Z057840001-


9 11Z8210174 PLATE ADJUST 1 Z057840001-

10 CFB01-21050 BOLT 1 Z057840001-

11 CFW01-11030 WASHER,SPRING 1 Z057840001-


12 CFB01-20850 BOLT 1 Z057840001-

13 31Z1210032 SPACER 1 Z057840001-

B4D105(BL9H 4x2) 6-2


STARTER MOTOR & MOUNTING FIG. No. 6210

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z6100076 STARTER 1 Z057840001-


2 10Z8271081 K2 GASKET 1 Z057840001-

3 CFB01-21035 SCREW 3 Z057840001-

4 CFW01-11030 WASHER,SPRING 3 Z057840001-


5 05Z8200066 4ST-RELAY SWITCH(12V) 1 Z057840001-

B4D105(BL9H 4x2) 6-4


DASH BOARD GAUGES FIG. No.6811

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z9900054 GAUGE, WATER TEMPERATURE 1 Z057840001-

2 05Z9900062 GAUGE, OIL PRESSURE 1 Z057840001-

B4D105(BL9H 4x2) 6-6


TOOLS FIG. No. 9010

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 09019-08035 WRENCH, FILTER 1 Z057840001-

2 7427500995 LIQUID GASKET APPLICATOR 1 Z057840001-

B4D105(BL9H 4x2) 7-2


RADIATOR AND PIPING (EQPT. SCOPE) FIG. No. 9510

ITEM PART NUMBER NAME OF PART QTY ENGINE SL.No.

1 05Z6100084 RADIATOR 1 Z057840001-

2 05Z6110063 PIPE 1 Z057840001-

3 05Z6160105 HOSE 2 Z057840001-


4 CCC01-06015 CLIP 4 Z057840001-

5 05Z6160113 HOSE 1 Z057840001-

6 CCC01-07020 CLIP 2 Z057840001-


7 05Z4130245 BRACKET (TIE ROD) 1 Z057840001-

8 CFS01-31016 SCREW 1 Z057840001-

9 CFW01-11030 WASHER,SPRING 1 Z057840001-


10 CFW02-11020 WASHER 1 Z057840001-

B4D105(BL9H 4x2) 8-2


GA
SK
ET
AN , S
D ER
IN V
DE IC
X E KI
T
CYLINDER HEAD GASKET KIT FIG. No. K1

ITEM PART NUMBER NAME OF PART FIG. No. QTY ENGINE SL.No.

05Z9900013 CYLINDER HEAD GASKET KIT 1 Z057840001-


1 05Z1160031 . O-RING, HEAD COVER 1150 1 Z057840001-

2 05Z1170051 . GASKET, HEAD 1010 1 Z057840001-

3 05Z1270095 . GASKET 1310 1 Z057840001-


4 05Z1370032 . GASKET 1611 2 Z057840001-

5 10Z1270226 . GASKET 1410 2 Z057840001-

6 10Z1310086 . GASKET 1510 2 Z057840001-


7 10Z2270017 . GASKET 1010 1 Z057840001-

8 10Z4170034 . PACKING 1150 3 Z057840001-

9 10Z6170062 . GASKET 5010 1 Z057840001-


10 10Z6180463 . GASKET 5010 1 Z057840001-

11 11Z7180519 . PACKING,DUST 4210 4 Z057840001-

12 CPF06-01412 . GASKET 4210 3 Z057840001-


13 CPF06-01412 . GASKET 5010 2 Z057840001-

14 CPF12-00612 . GASKET 4210 8 Z057840001-

B4D105(BL9H 4x2) 9-1


CYLINDER BLOCK GASKET KIT FIG.No. K2

ITEM PART NUMBER NAME OF PART FIG. No. QTY ENGINE SL.No.

05Z9900021 CYLINDER BLOCK GASKET KIT K2 1 Z057840001-

1 05Z2170037 . GASKET 2010 1 Z057840001-

2 05Z5170115 . GASKET 3310 1 Z057840001-

3 05Z5170123 . GASKET 3310 2 Z057840001-

4 05Z7170249 . GASKET 4010 1 Z057840001-

5 05Z7180269 . O-RING (MICO) 4010 1 Z057840001-

6 07002-01623 . O-RING 2110 1 Z057840001-0064

7 07002-22434 . O-RING 3310 2 Z057840001-

8 10Z2160092 . SEAL, CREVICE 2010 4 Z057840001-

9 10Z2160108 . O-RING, UPPER 2010 4 Z057840001-

10 10Z2160157 . O-RING, LOWER 2010 4 Z057840001-

11 10Z2180115 . GASKET 2010 1 Z057840001-

12 10Z2370036 . GASKET 2050 1 Z057840001-

13 10Z2370044 . GASKET 2050 1 Z057840001-

14 10Z2380064 . SEAL FRONT 2050 1 Z057840001-

15 10Z3280047 . SEAL OIL 2210 1 Z057840001-0099

16 11Z3280077 . SEAL OIL 2210 1 Z057840100-

17 10Z5160113 . O-RING 3310 2 Z057840001-

18 10Z6170079 . GASKET 5010 1 Z057840001-

19 10Z8271081 . GASKET 6210 1 Z057840001-

20 11Z3270049 . GASKET 2210 1 Z057840001-

21 51Z2170273 . GASKET 2110 1 Z057840001-0099

22 CCC10-00519 . BAND 4110 3 Z057840001-

23 CHS01-03022 . O-RING 2110 1 Z057840001-

24 CHS01-12021 . O-RING 3310 1 Z057840001-

25 CHS01-73028 . O-RING 3110 2 Z057840001-

26 CHS01-73028 . O-RING 3310 1 Z057840001-

27 CHS01-73035 . O-RING 3010 1 Z057840001-

28 CPF06-00812 . GASKET 4110 1 Z057840001-

29 CPF06-00812 . GASKET 4120 1 Z057840001-

B4D105(BL9H) 9-2
CYLINDER BLOCK GASKET KIT FIG. No. K2

ITEM PART NUMBER NAME OF PART FIG. No. QTY ENGINE SL.No.

30 CPF06-01012 . GASKET 4010 4 Z057840001-


31 CPF06-01412 . GASKET 4010 4 Z057840001-0001

32 CPF06-01412 . GASKET 4130 6 Z057840001-

33 CPF06-01412 . GASKET 2010 1 Z057840002-0061


34 CPF06-01412 . GASKET 4110 10 Z057840001-

B4D105(BL9H 4x2) 9-3


WATER PUMP SERVICE KIT FIG. No. KW

ITEM PART NUMBER NAME OF PART FIG. No. QTY ENGINE SL.No.

05Z9900038 WATER PUMP SERVICE KIT 1 Z057840001-

1 06037-06204 . BEARING, BALL 5010 2 Z057840001-

2 11Z6160072 . O-RING 5010 1 Z057840001-


3 11Z6180274 . RING, SNAP 5010 1 Z057840001-

4 41Z6180822 . SEAL 5010 1 Z057840001-

5 CFL02-14718 . RING, SNAP 5010 1 Z057840001-

B4D105(BL9H) 9-4
SERVICE KIT (250 HOURS) FIG. No. KS

ITEM PART NUMBER NAME OF PART FIG. No. QTY ENGINE SL.No.

05Z9900046 SERVICE KIT (250 Hours) 1 Z057840001-


1 00Z0090676 . BEML ACF - ALP - 1 LITRE 5211 3 Z057840001-

2 30Z7180369 . CARTRIDGE, FUELFILTER 4110 1 Z057840001-

3 30Z5180495 . CARTRIDEGE, OILFILTER 3110 1 Z057840001-

B4D105(BL9H 4x2) 9-5


INDEX
PART No. Fig.No. ITEM PART No. Fig.No. ITEM PART No. Fig.No. ITEM

7427500995 9010 2 05Z2180057 2110 10 05Z7130161 4010 12


30Z7100964 4120 1 05Z2310029 2050 15 05Z7130178 4010 13
00Z0060065 1150 10 05Z2330036 2250 3 05Z7130186 4010 14
00Z0090676 5211 1 05Z2330044 2250 4 05Z7130194 4010 15
00Z0090676 KS 1 05Z2330052 2250 1 05Z7130291 4210 8
01010-E1016 1610 11 05Z2330069 2250 2 05Z7130307 4010 20
01010-E1025 1610 3 05Z3100038 2310 05Z7170249 4010 6
01010-E1025 1611 3 05Z3140011 2310 5 05Z7170249 K2 4
01010-E1030 1610 7 05Z3150048 2310 1 05Z7180139 4010 7
02400-10313 2350 11 05Z3200049 2210 05Z7180211 4010 27

02720-20810 2110 16 05Z3210069 2210 12 05Z7180269 4010 4


04010-00516 2410 3 05Z3240039 2210 1 05Z7180269 K2 5
04418-02550 2010 22 05Z3240055 2210 7 05Z7180333 4210
05Z1100018 1010 05Z4100023 2410 05Z7180341 4210
05Z1120025 1150 1 05Z4100056 1110 05Z8200066 6210 5
05Z1140049 1010 1 05Z4110035 1110 3 05Z8200074 5010 35
05Z1160031 1150 2 05Z4110043 2410 1 05Z8200082 6010 1
05Z1160031 K1 1 05Z4110051 2410 1 05Z8210037 6010 3
05Z1170051 1010 15 05Z4130245 9510 7 05Z8210045 6010 4
05Z1170051 K1 2 05Z4130253 4010 26 05Z8210053 6010 2

05Z1200053 1410 6 05Z5100082 3010 05Z9900013 K1


05Z1200053 1411 05Z5100147 5010 16 05Z9900021 K2
05Z1200207 1411 5 05Z5100155 4010 8 05Z9900038 KW
05Z1200223 1411 05Z5100203 3010 05Z9900046 KS
05Z1200231 1410 7 05Z5100211 3010 05Z9900054 6811 1
05Z1200231 1411 05Z5100228 3010 05Z9900062 6811 2
05Z1200248 1411 05Z5100236 3010 06037-06204 5010 3
05Z1200259 1411 2 05Z5110256 3010 27 06037-06204 KW 1
05Z1200267 1411 3 05Z5110264 2110 18 06Z1230045 1410 18
05Z1200272 1411 1 05Z5130052 2110 1 06Z2120016 2010 21

05Z1210162 1411 1 05Z5130077 3010 23 07002-01623 2110 15


05Z1220085 1310 1 05Z5130093 3310 17 07002-01623 K2 6
05Z1230112 1410 11 05Z5130271 2110 11 07002-22434 3310 3
05Z1230129 1410 1 05Z5130288 2110 1 07002-22434 K2 7
05Z1260148 1410 19 05Z5140104 3310 1 07040-11409 2010 15
05Z1260156 1410 12 05Z5140161 3010 1 07040-11612 2110 14
05Z1260172 1411 2 05Z5150173 3010 3 07040-12414 3310 2
05Z1260189 1411 3 05Z5150181 3010 6 07046-44016 1010 7
05Z1270095 1310 2 05Z5170115 3310 11 07270-20475 4210 9
05Z1270095 K1 3 05Z5170115 K2 2 07271-01445 4110 9

05Z1280196 1411 4 05Z5170123 3310 6 07271-01460 4110 14


05Z1280211 1411 6 05Z5170123 K2 3 07285-00085 4210 11
05Z1330059 1610 4 05Z5180046 3310 4 07285-00220 1150 9
05Z1330075 1610 6 05Z5180192 3010 7 08670-02001 1410 17
05Z1330075 1611 4 05Z6100043 5010 09019-08035 9010 1
05Z1330083 1610 5 05Z6100076 6210 1 10Z1110097 1010 12
05Z1340021 1510 1 05Z6100084 9510 1 10Z1110112 1010 14
05Z1370032 1610 2 05Z6110055 5010 31 10Z1150102 1010 16
05Z1370032 1611 2 05Z6110063 9510 2 10Z1180032 1010 3
05Z1370032 K1 4 05Z6110071 5010 24 10Z1180049 1010 4

05Z1380011 1611 1 05Z6140025 5010 5 10Z1180057 1010 11


05Z1380069 1610 1 05Z6140122 5010 14 10Z1180073 1010 10
05Z2100011 2010 05Z6160032 5010 34 10Z1180081 1010 5
05Z2100085 1010 05Z6160105 9510 3 10Z1180146 1010 3
05Z2100093 3110 3 05Z6160113 9510 5 10Z1180154 1010 3
05Z2120027 2010 27 05Z7100272 4010 1 10Z1180162 1010 3
05Z2130063 2110 11 05Z7100289 4010 1 10Z1180179 1010 3
05Z2140075 2010 1 05Z7110057 4010 5 10Z1270226 1410 5
05Z2170037 2010 28 05Z7130145 4210 8 10Z1270226 K1 5
05Z2170037 K2 1 05Z7130153 4010 23 10Z1310086 1510 3

B4D105(BL9H 4x2) 10-1


INDEX
PART No. Fig.No. ITEM PART No. Fig.No. ITEM PART No. Fig.No. ITEM

10Z1310086 K1 6 10Z3180482 2310 11 10Z7190258 4010


10Z1310094 1510 7 10Z3180669 2350 12 10Z7190266 4010 18
10Z2110122 2010 8 10Z3180685 2350 12 10Z7190274 4010 19
10Z2110147 2010 7 10Z3180693 2350 12 10Z8271081 6210 2
10Z2140052 2010 3 10Z3180709 2350 12 10Z8271081 K2 19
10Z2140069 2010 4 10Z3180717 2350 12 11Z1110045 1010 9
10Z2150137 2010 6 10Z3180725 2310 9 11Z1180102 1010 4
10Z2160092 2010 18 10Z3180733 2310 9 11Z1180119 1010 4
10Z2160092 K2 8 10Z3180741 2310 9 11Z1180127 1010 4
10Z2160108 2010 19 10Z3180758 2310 9 11Z1180135 1010 4

10Z2160108 K2 9 10Z3180766 2310 10 11Z1210356 1510 9


10Z2160157 2010 20 10Z3180774 2310 10 11Z2140017 2010 17
10Z2160157 K2 10 10Z3180782 2310 10 11Z2210058 1010 19
10Z2180083 2010 2 10Z3180799 2310 10 11Z3180017 2350 5
10Z2180115 2010 24 10Z3180822 2350 1 11Z3180041 2350 6
10Z2180115 K2 11 10Z3210054 2210 10 11Z3180058 2350 4
10Z2210028 1010 17 10Z3210054 4010 3 11Z3180082 2350
10Z2270017 1010 18 10Z3250174 2210 8 11Z3270049 2210 2
10Z2270017 K1 7 10Z3280047 2210 6 11Z3270049 K2 20
10Z2300027 2010 10Z3280047 K2 15 11Z3280077 2210 6

10Z2310088 2010 35 10Z4110086 1150 3 11Z3280077 K2 16


10Z2310096 2050 1 10Z4110142 1110 11 11Z4110042 2410 6
10Z2310103 2010 31 10Z4110159 2410 7 11Z4140053 1110 1
10Z2310144 2010 23 10Z4110175 1110 6 11Z4140061 1110 2
10Z2320018 2050 5 10Z4110183 1150 4 11Z4180165 1150 6
10Z2350078 2010 33 10Z4110191 1110 4 11Z5110166 2110 2
10Z2370036 2050 6 10Z4110215 1110 8 11Z5130392 3010 27
10Z2370036 K2 12 10Z4110223 1110 9 11Z6110095 5010 2
10Z2370044 2050 2 10Z4110231 1110 10 11Z6110119 5010 8
10Z2370044 K2 13 10Z4140072 1110 5 11Z6140049 5010 7

10Z2380056 2010 34 10Z4150165 2410 2 11Z6140268 5010 1


10Z2380064 2050 14 10Z4170034 1150 5 11Z6160072 5010 9
10Z2380064 K2 14 10Z4170034 K1 8 11Z6160072 KW 2
10Z3100818 2310 10Z4180102 2410 4 11Z6180274 5010 10
10Z3100834 2310 10Z5100027 3110 11Z6180274 KW 3
10Z3100842 2310 10Z5110355 3010 10 11Z7100247 4130 1
10Z3100859 2310 10Z5110363 3010 4 11Z7110331 4210 12
10Z3100867 2310 10Z5130151 3110 1 11Z7110501 4210 6
10Z3100923 2350 10Z5140196 3010 8 11Z7110907 4210 4
10Z3110181 2310 3 10Z5150378 3010 13 11Z7180251 4130 8

10Z3110198 2310 7 10Z5160113 3310 5 11Z7180495 4210 1


10Z3110221 2350 2 10Z5160113 K2 17 11Z7180519 4210 5
10Z3110246 2310 6 10Z5180542 3010 18 11Z7180519 K1 11
10Z3110902 2350 10 10Z5180559 2050 19 11Z7181889 4210 16
10Z3150203 2310 4 10Z5180559 2110 17 11Z8210174 6010 9
10Z3150236 2310 2 10Z5180559 2210 15 30Z1110049 1010 13
10Z3150933 2350 7 10Z6140165 5010 21 30Z1120158 1010 2
10Z3150941 2350 8 10Z6170062 5010 17 30Z1280311 1410 10
10Z3180125 2350 9 10Z6170062 K1 9 30Z1310021 1510 4
10Z3180133 2310 11 10Z6170079 5010 11 30Z2160271 1150 8

10Z3180255 2310 10Z6170079 K2 18 30Z2180392 1150 7


10Z3180263 2310 9 10Z6180236 5010 22 30Z2190411 2110 7
10Z3180271 2310 10 10Z6180366 5010 30 30Z5110112 3010 11
10Z3180417 2310 10Z6180463 5010 26 30Z5110129 3010 14
10Z3180425 2310 11 10Z6180463 K1 10 30Z5110137 3010 15
10Z3180433 2310 10Z7100566 4210 30Z5180495 3110 2
10Z3180441 2310 11 10Z7100566 4211 30Z5180495 KS 3
10Z3180458 2310 10Z7110359 4010 16 30Z5180502 3010 2
10Z3180466 2310 11 10Z7120573 4210 2 30Z5180519 3010 9
10Z3180474 2310 10Z7180505 4010 31 30Z6180456 5010 25

B4D105(BL9H 4x2) 10-2


INDEX
PART No. Fig.No. ITEM PART No. Fig.No. ITEM PART No. Fig.No. ITEM

30Z7110076 4110 3 CFB01-21025 2010 25 CFW01-10825 2050 12


30Z7110076 4120 11 CFB01-21025 2010 29 CFW01-10825 2050 17
30Z7120152 4110 1 CFB01-21025 3010 32 CFW01-10825 2110 9
30Z7180369 4110 2 CFB01-21030 1610 12 CFW01-10825 2210 14
30Z7180369 KS 2 CFB01-21030 4010 9 CFW01-10825 3010 22
30Z7180377 4110 CFB01-21030 4110 5 CFW01-10825 3010 26
30Z7180441 4110 8 CFB01-21030 4130 5 CFW01-10825 3010 30
30Z7180952 4120 10 CFB01-21035 3110 6 CFW01-10825 3110 10
30Z7180977 4120 5 CFB01-21035 6210 3 CFW01-10825 3310 8
30Z7180993 4120 6 CFB01-21045 2250 5 CFW01-10825 4010 30

30Z7181008 4120 2 CFB01-21050 5010 12 CFW01-10825 5010 28


30Z7181016 4120 8 CFB01-21050 6010 10 CFW01-10825 6010 7
30Z7181024 4120 CFB01-21055 5010 18 CFW01-11030 1010 21
30Z7181024 4130 4 CFB01-21060 1510 8 CFW01-11030 1410 8
30Z7181032 4120 CFB01-21065 5010 32 CFW01-11030 1610 8
30Z7181049 4120 7 CFB01-21080 1510 6 CFW01-11030 2010 26
30Z7181057 4120 4 CFB01-21240 2210 3 CFW01-11030 2010 30
30Z7181065 4120 3 CFB01-21255 2210 4 CFW01-11030 2250 6
30Z7181081 4120 9 CFB01-21280 1110 12 CFW01-11030 3010 33
31Z1210032 6010 13 CFB02-20805 1310 5 CFW01-11030 3110 7

31Z5190544 1150 11 CFB02-20825 6010 5 CFW01-11030 4010 10


31Z7110016 4210 14 CFB17-51435 2210 9 CFW01-11030 4110 6
31Z7130097 4210 10 CFB17-51845 2310 8 CFW01-11030 4130 6
31Z7130226 4130 11 CFK02-00516 3010 5 CFW01-11030 5010 13
41Z3210024 2210 11 CFL02-11610 3010 17 CFW01-11030 5010 19
41Z5110099 3010 16 CFL02-14018 2350 3 CFW01-11030 5010 33
41Z6180822 5010 6 CFL02-14718 5010 4 CFW01-11030 6010 11
41Z6180822 KW 4 CFL02-14718 KW 5 CFW01-11030 6210 4
51Z2170273 2110 12 CFN01-20868 1110 7 CFW01-11030 9510 9
51Z2170273 K2 21 CFN01-20868 3010 29 CFW01-11236 1110 13

51Z7193149 4110 12 CFN01-20868 3310 7 CFW01-11236 2210 5


52Z8310638 3110 12 CFN01-20868 4010 29 CFW01-11236 2210 17
CCC01-05012 5010 23 CFN01-20868 6010 6 CFW01-11236 2250 8
CCC01-06015 9510 4 CFN01-21084 1610 10 CFW01-11236 4130 3
CCC01-07020 9510 6 CFN29-11411 4010 2 CFW01-11236 4210 13
CCC01-08020 1410 13 CFP04-00514 2010 5 CFW02-10816 1310 7
CCC10-00519 4110 13 CFP04-01228 2010 10 CFW02-10816 1410 4
CCC10-00519 K2 22 CFP13-03016 2010 32 CFW02-10816 1410 16
CFB01-20830 2110 6 CFP13-04008 2010 11 CFW02-10816 2050 13
CFB01-20830 3010 21 CFP13-05012 2010 9 CFW02-10816 2050 18

CFB01-20830 3310 13 CFP13-08020 2010 14 CFW02-10816 2110 8


CFB01-20830 3310 20 CFS01-30812 2210 13 CFW02-10816 3010 31
CFB01-20830 5010 27 CFS01-30816 4010 28 CFW02-10816 3110 11
CFB01-20835 3310 14 CFS01-30820 1410 14 CFW02-10816 3310 15
CFB01-20840 3010 19 CFS01-30820 2050 3 CFW02-10816 5010 29
CFB01-20840 3310 21 CFS01-30820 2110 4 CFW02-10816 6010 8
CFB01-20845 3010 20 CFS01-30825 2050 16 CFW02-11020 1410 9
CFB01-20850 6010 12 CFS01-30825 2110 5 CFW02-11020 3010 34
CFB01-20855 3310 22 CFS01-30825 3010 25 CFW02-11020 3110 8
CFB01-20860 2050 7 CFS01-30825 3010 28 CFW02-11020 4010 11

CFB01-20865 1310 3 CFS01-30825 3310 12 CFW02-11020 4110 7


CFB01-20870 1410 2 CFS01-31016 9510 8 CFW02-11020 4130 7
CFB01-20870 2050 8 CFS01-31220 2210 16 CFW02-11020 5010 20
CFB01-20880 1310 4 CFS01-31230 2250 7 CFW02-11020 9510 10
CFB01-20880 2050 9 CFS01-31230 4130 2 CFW03-10816 3310 9
CFB01-20890 2050 10 CFW01-10513 4010 17 CFW05-10032 1510 5
CFB01-20890 3110 9 CFW01-10825 1310 6 CFW05-10032 1610 9
CFB01-20895 2050 11 CFW01-10825 1410 3 CHS01-03022 2110 3
CFB01-21025 1010 20 CFW01-10825 1410 15 CHS01-03022 K2 23
CFB01-21025 1410 7 CFW01-10825 2050 4 CHS01-12021 3310 18

B4D105(BL9H 4x2) 10-3


INDEX
PART No. Fig.No. ITEM PART No. Fig.No. ITEM PART No. Fig.No. ITEM

CHS01-12021 K2 24
CHS01-73028 3110 5
CHS01-73028 K2 25
CHS01-73028 3310 19
CHS01-73028 K2 26
CHS01-73035 3010 24
CHS01-73035 K2 27
CPF06-00812 4110 4
CPF06-00812 K2 28
CPF06-00812 4120 12

CPF06-00812 K2 29
CPF06-01012 4010 22
CPF06-01012 K2 30
CPF06-01412 4010 25
CPF06-01412 K2 31
CPF06-01412 4130 10
CPF06-01412 K2 32
CPF06-01412 4210 15
CPF06-01412 K1 12
CPF06-01412 2010 16

CPF06-01412 K2 33
CPF06-01412 4110 11
CPF06-01412 K2 34
CPF06-01412 5010 36
CPF06-01412 K1 13
CPF12-00612 4210 3
CPF12-00612 4211 5
CPF12-00612 K1 14
CPF12-10610 4010 21
CPF12-11014 4010 24

CPF12-11014 4110 10
CPF12-11014 4130 9
CPL01-10810 1410 20
CPL01-10810 1510 2
CPL01-10810 1510 2
CPL01-20810 3310 16
CPL01-20810 5010 15
CPL01-21217 3310 10
CPL02-10810 1010 8
CPL02-10810 2010 13

CPL02-10810 3110 4
CPL02-11113 2010 12
CPL03-12412 2110 2
CPL08-42816 1010 6
ZFB46-20816 3010 12
ZFB46-20820 2110 13
ZFB46-20820 2410 5
ZFB46-20850 4210 7
ZFB46-21280 2010 36

B4D105(BL9H 4x2) 10-4

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