Rev 0718 GTOMBicycle Owners Manual
Rev 0718 GTOMBicycle Owners Manual
Rev 0718 GTOMBicycle Owners Manual
Owner‘s Manual
Contact us
WARNING
Indicates a hazardous situation which, if not avoided, may
result in death or serious injury.
CAUTION
Indicates special precautions that must be taken to avoid
damage.
GT SUPPORT
Our online SUPPORT contains helpful resources
to consult about our bikes.
https://support.gtbicycles.com/hc/en-us
This manual meets: 16 CFR 1512 and EN Standards 14764, 14766, and 14781.
Vélo certifié conforme aux exigences du décret N 95-937 du 24 août 1995 norme NFR030
GT Bicycle Owner’s Manual
Contains information specific to GT bicycles and Your local Authorized GT Retailer is your primary
topics we feel you need to know and understand contact for service and adjustment of your
about our bikes. bicycle, instruction in its use, and any warranty
questions.
4.A Wheels. . . . . . . . . . . . . . 33
4.B Seat Post Cam Action Clamp . . . . . 42
Part 1
4.C Brakes . . . . . . . . . . . . . . 27
Coaster Brakes. . . . . . . . . . 48
General Warning . . . . . . . . 9
4.D Shifting Gears. . . . . . . . . . . 49
5
Table of Contents
GT Bicycle Owner’s Manual Part 2
Refinishing. . . . . . . . . . . . . . 92 CONDITION 1
High-Performance Road . . . . . . . . 117
Sharp Surfaces . . . . . . . . . . . . 93
CONDITION 2
Bar Ends. . . . . . . . . . . . . . . 93 General Purpose Riding. . . . . . . . 119
Installing Accessories . . . . . . . . . . 93 CONDITION 3
Aerodynamic Handlebars . . . . . . . 94-95 Cross-Country, Mararthon,
Hardtails. . . . . . . . . . . . . . . 121
About Shimmy . . . . . . . . . . . . . 95
CONDITION 4
Toe Overlap . . . . . . . . . . . . . 96-97 All-Mountain, Overmountain. . . . . . . 122
Tire Size. . . . . . . . . . . . . . . 97 CONDITION 5
Tire & Rim Compatibility. . . . . . . . . 97 Gravity, Freeride, Downhill,
Dirt Jump . . . . . . . . . . . . . . 123
Checking Wheel Rim Wear . . . . . . . . 98
Understanding Disc
Brakes on Road Bikes . . . . . . . . . . 98
Brake Power Modulators. . . . . . . . 99
Section D.
Inspect for Safety. . . . . . . . 129 Limited Warranty. . . . . . 216--218
Section E.
Maintenance. . . . . . . . . . 145
Importance of a
Maintenance Routine. . . . . . . . . . 145
Basics of a Good
Maintenance Schedule. . . . . . . . . 146
Cleaning Your Bike . . . . . . . . . . 149
Tightening Torques . . . . . . . . . . 150
Bicycle Repair/
Workstands. . . . . . . . . . . . . 151
7
Table of Contents
GT Bicycle Owner’s Manual Part 3 - Assembly
STEP 10.
Part 3 - Assembly Install Pedals . . . . . . . . 205-207
STEP 3.
Tools And Working Area. . . . . . 162 STEP 13.
Electric Bikes . . . . . . . . . . 212
STEP 4
Getting Your Bike Ready STEP 14.
For Assembly . . . . . . . . . . 163 Other Types Of Bikes,
Special Components . . . . . . . 213
STEP 5.
Installing Seatpost STEP 15.
And Saddle . . . . . . . . . 164-166 Final Inspection. . . . . . . . . 213
STEP 7.
Bikes With Disc Brakes-
Install Rotor To Hub. . . . . 174-175
STEP 8.
Install Front Wheel . . . . . 176-196
STEP 9.
Front Brake Assembly
And Adjustment . . . . . . . 196-204
WARNING: This product contains chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. (California
requires this warning to be given to customers in the
State of California under Proposition 65.)
PART 1
General Warning CAUTION
Like any sport, bicycling involves risk of injury
and damage. By choosing to ride a bicycle, you The word CAUTION used without the safety alert
assume the responsibility for that risk, so you symbol indicates a situation which, if not
need to know — and to practice — the rules of avoided, could result in serious damage to the
safe and responsible riding and of proper use bicycle or the voiding of your warranty.
and maintenance. Proper use and maintenance
of your bicycle reduces risk of injury. Many of the Warnings and Cautions say “you
may lose control and fall”. Because any fall can
This Manual contains many “Warnings” and result in serious injury or even death, we do not
“Cautions” concerning the consequences of always repeat the warning of possible injury or
failure to maintain or inspect your bicycle and of death.
failure to follow safe cycling practices.
Because it is impossible to anticipate every
situation or condition which can occur while
riding, this Manual makes no representation
WARNING about the safe use of the bicycle under all
conditions. There are risks associated with the
The combination of the safety alert symbol
use of any bicycle which cannot be predicted or
and the word WARNING (shown above) indicates
avoided, and which are the sole responsibility of
a potentially hazardous situation which, if not
the rider.
avoided, could result in serious injury or death.
CAUTION
9
PART 1 Section 1. First
GT Bicycle Owner’s Manual A Special Note For Parents
WARNING
Make sure that your child always wears an
approved bicycle helmet when riding; but
also make sure that your child understands
that a bicycle helmet is for bicycling only, and
must be removed when not riding.
5. Can you comfortably operate the brakes? If 4. If your bike has toeclips and straps or
not, you may be able to adjust their angle clipless (“step-in”) pedals, make sure you
and reach. See SECTION 3.D and 3.E. know how they work (see SECTION 4.E).
These pedals require special techniques and
6. Do you fully understand how to operate your
skills. Follow the pedal manufacturer’s
new bicycle? If not, before your first ride,
instructions for use, adjustment and care.
have your dealer explain any functions or
features which you do not understand.
11
PART 1 Section 1. First
GT Bicycle Owner’s Manual 1.C - Mechanical Safety Check
13
PART 1 Section 1. First
GT Bicycle Owner’s Manual Brakes
Wheel rims clean and undamaged? Make sure Can you apply full braking force at the levers
the rims are clean and undamaged at the tire without having them touch the handlebar? If not,
bead and, if you have rim brakes, along the your brakes need adjustment.
braking surface. Check to make sure that any rim
wear indicator marking is not visible at any point Do not ride the bike until the brakes are properly
on the wheel rim. adjusted by a professional bicycle mechanic.
Handlebar Ends
Make sure the handlebar grips are secure and in
good condition. If not, have your dealer replace
them. Make sure the handlebar ends and
extensions are plugged. If not, plug them before
you ride. If the handlebars have bar end
extensions, make sure they are clamped tight
enough so you can’t twist them.
WARNING
Loose or damaged handlebar grips or
extensions can cause you to lose control and
fall.
15
PART 1 Section 1. First
GT Bicycle Owner’s Manual 1.D - First Ride
1.D - First Ride Check out the handling and response of the bike;
and check the comfort.
When you buckle on your helmet and go for your
first familiarization ride on your new bicycle, be If you have any questions, or if you feel anything
sure to pick a controlled environment, away from about the bike is not as it should be, consult your
cars, other cyclists, obstacles or other hazards. dealer before you ride again.
Ride to become familiar with the controls,
features and performance of your new bike.
Section 2. Safety
WARNING
Many states require specific safety devices. It
is your responsibility to familiarize yourself
with the laws of the state where you ride and
to comply with all applicable laws, including
properly equipping yourself and your bike as
the law requires.
17
PART 1 Section 2. Safety
GT Bicycle Owner’s Manual 2.B - Riding Safety
2. Always do the Mechanical Safety Check 7. Ride at a speed appropriate for conditions.
(SECTION 1.C) before you get on a bike. Increased speed means higher risk.
5. Ride in designated bike lanes, on designated 11. Never hitch a ride by holding on to another
bike paths or as close to the edge of the road vehicle.
as possible, in the direction of traffic flow or
as directed by local governing laws. 12. Don’t do stunts, wheelies or jumps. If you
intend to do stunts, wheelies, jumps or go
6. Stop at stop signs and traffic lights; slow racing with your bike despite our advice not
down and look both ways at street to, read SECTION 2.F, Downhill, Stunt or
intersections. Remember that a bicycle Competition Biking, now. Think carefully
always loses in a collision with a motor about your skills before deciding to take the
vehicle, so be prepared to yield even if you large risks that go with this kind of riding.
have the right of way.
13. Don’t weave through traffic or make any
7. Use approved hand signals for turning and moves that may surprise people with whom
stopping. you are sharing the road.
8. Never ride with headphones. They mask 14. Observe and yield the right of way.
traffic sounds and emergency vehicle sirens,
distract you from concentrating on what’s 15. Never ride your bicycle while under the
going on around you, and their wires can influence of alcohol or drugs.
tangle in the moving parts of the bicycle,
16. If possible, avoid riding in bad weather, when
causing you to lose control.
visibility is obscured, at dawn, dusk or in the
9. Never carry a passenger, and before dark, or when extremely tired. Each of these
installing a child carrier or trailer, check with conditions increases the risk of accident.
you dealer or the bicycle manufacturer to
make sure the bicycle is designed for it. If
the bicycle is suitable for a child carrier or
trailer, make sure that the carrier or trailer
is correctly mounted and the child secured
and wearing an approved and properly fitted
helmet.
19
PART 1 Section 2. Safety
GT Bicycle Owner’s Manual 2.C - Off-Road Safety
CAUTION
Check reflectors and their mounting brackets
regularly to make sure that they are
clean,straight, unbroken and securely
mounted. Have your dealer replace damaged
reflectors and straighten or tighten any that
are bent or loose.
21
PART 1 Section 2. Safety
GT Bicycle Owner’s Manual 2.D - Wet Weather Riding
The mounting brackets of front and rear • Wear light colored, reflective clothing and
reflectors are often designed as brake straddle accessories, such as a reflective vest,
cable safety catches which prevent the straddle reflective arm and leg bands, reflective
cable from catching on the tire tread if the cable stripes on your helmet, flashing lights
jumps out of its yoke or breaks. attached to your body and/or your bicycle ...
any reflective device or light source that
moves will help you get the attention of
WARNING approaching motorists, pedestrians and
other traffic.
Do not remove the front or rear reflectors or
reflector brackets from your bicycle. • Make sure your clothing or anything you may
They are an integral part of the bicycle’s be carrying on the bicycle does not obstruct
safety system. a reflector or light.
Removing the reflectors may reduce your • Make sure that your bicycle is equipped with
visibility to others using the roadway. Being correctly positioned and securely mounted
struck by other vehicles may result in serious reflectors.
injury or death.
WHILE RIDING AT DAWN, AT DUSK OR AT
The reflector brackets may protect you from
NIGHT:
the brake straddle cable catching on the tire in
the event of brake cable failure. If a brake • Ride slowly.
straddle cable catches on the tire, it can cause
the wheel to stop suddenly, causing you to • Avoid dark areas and areas of heavy or
loose control and fall. fast-moving traffic.
23
PART 1 Section 2. Safety
GT Bicycle Owner’s Manual 2.G-ChangingComponentsOrAddingAccessories
Section 3. Fit
WARNING
NOTE: Correct fit is an essential element of
Failure to confirm compatibility, properly bicycling safety, performance and comfort.
install, operate and maintain any component Making the adjustments to your bicycle which
or accessory can result in serious injury or result in correct fit for your body and riding
death. conditions requires experience, skill and special
tools. Always have your dealer make the
adjustments on your bicycle; or, if you have the
WARNING experience, skill and tools, have your dealer
check your work before riding.
Exposed springs on the saddle of any bicycle
fitted with a child seat can cause serious injury
to the child. WARNING
If your bicycle does not fit properly, you may
lose control and fall.
WARNING
If your new bike doesn’t fit, ask your dealer to
Changing the components on your bike with
exchange it before you ride it.
other than genuine replacement parts
compromise the safety of your bicycle and
may void the warranty. Check with your
dealer before changing the components on 3.A - Stand Over Height
your bike.
1. Diamond frame bicycles
Stand over height is the basic element of bike fit
(see fig. 2). It is the distance from the ground to
the top of the bicycle’s frame at that point where
your crotch is when straddling the bike.
25
PART 1 Section 3. Fit
GT Bicycle Owner’s Manual 3.B - Saddle Position
If your crotch touches the frame, the bike is too 2. Step-through frame bicycles
big for you. Don’t even ride the bike around the
block. A bike which you ride only on paved Standover height does not apply to bicycles with
surfaces and never take off-road should give you step-through frames. Instead, the limiting
a minimum stand over height clearance of two dimension is determined by saddle height range.
inches (5 cm). A bike that you’ll ride on unpaved You must be able to adjust your saddle position
surfaces should give you a minimum of three as described in 3.B. SADDLE POSITION without
inches (7.5 cm) of stand over height clearance. exceeding the limits set by the height of the top
And a bike that you’ll use off road should give of the seat tube and the ”Minimum Insertion” or
you four inches (10 cm) or more of clearance. “Maximum Extension” mark on the seat post.
If your leg is not completely straight, your Once the saddle is at the correct height, make
saddle height needs to be adjusted. If your sure that the seat post does not project from the
hips must rock for the heel to reach the frame beyond its “Minimum Insertion” or
pedal, the saddle is too high. If your leg is “Maximum Extension” mark (fig. 4).
bent at the knee with your heel on the pedal,
the saddle is too low. NOTE: Some bicycles have a sight hole in the
seat tube, the purpose of which is to make it easy
to see whether the seat post is inserted in the
seat tube far enough to be safe. If your bicycle
has such a sight hole, use it instead of the
“Minimum Insertion” or “Maximum Extension”
mark to make sure the seat post is inserted in
the seat tube far enough to be visible through
the sight hole.
27
PART 1 Section 3. Fit
GT Bicycle Owner’s Manual 3.B - Saddle Position
WARNING WARNING
When making saddle angle adjustments with a After any saddle adjustment, be sure that the
single bolt saddle clamp, always check to saddle adjusting mechanism is properly
make sure that the serrations on the mating tightened before riding. A loose saddle clamp
surfaces of the clamp are not worn. Worn or seat post binder can cause damage to the
serrations on the clamp can allow the saddle seat post, or can cause you to lose control and
to move, causing you to lose control and fall. fall.
Always tighten fasteners to the correct torque. A correctly tightened saddle adjusting
Bolts that are too tight can stretch and mechanism will allow no saddle movement in
deform. Bolts that are too loose can move and any direction. Periodically check to make sure
fatigue. Either mistake can lead to a sudden that the saddle adjusting mechanism is
failure of the bolt, causing you to lose control properly tightened.
and fall.
29
PART 1 Section 3. Fit
GT Bicycle Owner’s Manual 3.C - Handlebar Height And Angle
If your bike has a “quill” stem (fig 7), you can ask
your dealer to adjust the handlebar height a bit
by adjusting stem height.
WARNING
A quill stem’s “minimum insertion mark”
must not be visible above the top of the
headset.
WARNING WARNING
Always tighten fasteners to the correct Be aware that adding aerodynamic extensions
torque. to handlebars will change the steering and
Bolts that are too tight can stretch and braking response of the bicycle.
deform. Bolts that are too loose can move and
fatigue. Either mistake can lead to a sudden
failure of the bolt, causing you to lose control
and fall.
31
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 3.D - Control Position Adjustments
WARNING
The shorter the brake lever reach, the more
critical it is to have correctly adjusted brakes,
so that full braking power can be applied
within available brake lever travel.
33
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 3.D - Control Position Adjustments
Brake Disc
Quick Release
Lever
Your bicycle may be equipped with a different securing method for the front wheel than for the rear wheel.
Discuss the wheel securing method for your bicycle with your dealer.
It is very important that you understand the type of wheel securing method on your bicycle, that you know
how to secure the wheels correctly, and that you know how to apply the correct clamping force that safely
secures the wheel.
Ask your dealer to instruct you in correct wheel removal and installation, and ask for the manufacturer’s
instructions.
35
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 1. Front Wheel Secondary Retention Devices
37
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 1. Front Wheel Secondary Retention Devices
a. Removing a disk brake or rim brake b. Installing a disk brake or rim brake
front wheel front wheel
(1) If your bike has rim brakes, disengage the
brake’s quick-release mechanism to increase CAUTION
the clearance between the tire and the brake
pads (See Section 4.C fig. 11 through 15). If your bike is equipped with a front disk brake,
be careful not to damage the disk, caliper or
(2) If your bike has cam action front wheel brake pads when re-inserting the disk into the
retention, move the cam lever from the caliper. Never activate a disk brake’s control
locked or CLOSED position to the OPEN lever unless the disk is correctly inserted in
position (figs. 8a & b). If your bike has the caliper. See also Section 4.C.
through bolt or bolt-on front wheel retention,
loosen the fastener(s) a few turns counter-
(1) If your bike has cam action front wheel
clockwise using an appropriate wrench, lock
retention, move the cam lever so that it
key or the integral lever.
curves away from the wheel (fig. 8b). This is
(3) If your front fork has a clip-on type the OPEN position. If your bike has through
secondary retention device, disengage it . If bolt or bolt-on front wheel retention, go to
your front fork has an integral secondary the next step.
retention device, and a traditional cam action
system (fig. 8a) loosen the tension adjusting
nut enough to allow removing the wheel
from the dropouts. If your front wheel uses a
cam-and-cup system, (fig. 8b) squeeze the
cup and cam lever together while removing
the wheel. No rotation of any part is
necessary with the cam-and-cup system.
(2) With the steering fork facing forward, insert To apply enough clamping force, you should
the wheel between the fork blades so that have to wrap your fingers around the fork
the axle seats firmly at the top of the fork blade for leverage, and the lever should
dropouts. The cam lever, if there is one, leave a clear imprint in the palm of your
should be on rider’s left side of the bicycle hand.
(fig. 8a & b). If your bike has a clip-on type
secondary retention device, engage it. (b) With a through-bolt or bolt-on system,
tighten the fasteners to the torque
(3) If you have a traditional cam action specifications in Appendix D or the hub
mechanism: holding the cam lever in the manufacturer’s instructions.
ADJUST position with your right hand,
tighten the tension adjusting nut with your NOTE:
left hand until it is finger tight against the
If, on a traditional cam action system, the
fork dropout (fig. 8a). If you have a cam-and-
lever cannot be pushed all the way to a
cup system: the nut and cup (fig. 8b) will
position parallel to the fork blade, return the
have snapped into the recessed area of the
lever to the OPEN position. Then turn the
fork dropouts and no adjustment should be
tension adjusting nut counterclockwise
required.
one-quarter turn and try tightening the lever
(4) While pushing the wheel firmly to the top of again.
the slots in the fork dropouts, and at the
(5) With a through-bolt or bolt-on system,
same time centering the wheel rim in the
tighten the fasteners to the torque
fork:
specifications in “PART II Tightening
(a) With a cam action system, move the cam Torques” or the hub manufacturer’s
lever upwards and swing it into the CLOSED instructions.
position (fig. 8a & b). The lever should now
be parallel to the fork blade and curved
toward the wheel.
39
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 1. Front Wheel Secondary Retention Devices
(5) Lift the rear wheel off the ground a few (5) On a single speed or an internal gear hub,
inches and remove it from the rear dropouts. replace the chain on the chainring; pull the
wheel back in the dropouts so that it is
straight in the frame and the chain has about
d. Installing a disk brake or rim brake 1/4 inches of up-and-down play.
rear wheel
(6) With a cam action system, move the cam
lever upwards and swing it into the CLOSED
CAUTION position (fig. 8 a & b). The lever should now
be parallel to the seat stay or chain stay and
If your bike is equipped with a rear disk brake,
curved toward the wheel. To apply enough
be careful not to damage the disk, caliper or
clamping force, you should have to wrap
brake pads when re-inserting the disk into the
your fingers around the seat stay or
caliper. Never activate a disk brake’s control
chainstay for leverage, and the lever should
lever unless the disk is correctly inserted in
leave a clear imprint in the palm of your
the caliper.
hand.
(1) With a cam action system, move the cam (7) With a through-bolt or bolt-on system,
lever to the OPEN position (see fig. 8 a & b). tighten the fasteners to the torque
The lever should be on the side of the wheel specifications in PART II “Tightening
opposite the derailleur and freewheel Torques” or the hub manufacturer’s
sprockets. instructions.
(2) On a derailleur bike, make sure that the rear NOTE: If, on a traditional cam action system, the
derailleur is still in its outermost, high gear, lever cannot be pushed all the way to a position
position; then pull the derailleur body back parallel to the seat stay or chain stay, return the
with your right hand. Put the chain on top of lever to the OPEN position. Then turn the tension
the smallest freewheel sprocket. adjusting nut counterclockwise one-quarter turn
and try tightening the lever again.
(3) On single-speed, remove the chain from the
front sprocket, so that you have plenty of
slack in the chain. Put the chain on the rear
wheel sprocket.
41
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 4.B. Seat Post Cam Action Clamp
43
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 4.B. Seat Post Cam Action Clamp
WARNINGS
1. Riding with improperly adjusted brakes or worn brake pads, or wheel on which the rim wear mark
is visible is dangerous and can result in serious injury or death.
2. Applying brakes too hard or too suddenly can lock up a wheel, which could cause you to lose
control and fall. Sudden or excessive application of the front brake may pitch the rider over the
handlebars, which may result in serious injury or death.
3. Some bicycle brakes, such as disc brakes (fig. 11) and linear-pull brakes (fig.12), Are extremely
powerful. Take extra care in becoming familiar with these brakes and exercise particular care
when using them.
4. Some bicycle brakes are equipped with a brake force modulator, a small, cylindrical device
through which the brake control cable runs and which is designed to provide a more progressive
application of braking force. A modulator makes the initial brake lever force more gentle,
progressively increasing force until full force is achieved. If your bike is equipped with a brake
force modulator, take extra care in becoming familiar with its performance characteristics.
5. Disc brakes can get extremely hot with extended use. Be careful not to touch a disc brake until it
has had plenty of time to cool.
6. See the brake manufacturer’s instructions for installation, operation and care of your brakes. If you
do not have the manufacturer’s instructions, see your dealer or contact the brake manufacturer.
7. If replacing worn or damaged parts, use only manufacturer approved genuine replacement parts
45
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 1. Brake Controls And Features
It’s important to develop a feel for the amount of Two keys to effective speed control and safe
brake lever pressure required for each wheel at stopping are controlling wheel lockup and
different speeds and on different surfaces. To weight transfer. This weight transfer is even
better understand this, experiment a little by more pronounced if your bike has a front
walking your bike and applying different suspension fork. Front suspension “dips” under
amounts of pressure to each brake lever, until braking, increasing the weight transfer (see also
the wheel locks. SECTION 4.F). Practice braking and weight
transfer techniques where there is no traffic or
When you apply one or both brakes, the bike other hazards and distractions.
begins to slow, but your body wants to continue
at the speed at which it was going. This causes a Everything changes when you ride on loose
transfer of weight to the front wheel (or, under surfaces or in wet weather. Tire adhesion is
heavy braking, around the front wheel hub, reduced, so the wheels have less cornering and
which could send you flying over the braking traction and can lock up with less brake
handlebars). force. Moisture or dirt on the brake pads reduces
their ability to grip. The way to maintain control
A wheel with more weight on it will accept on loose or wet surfaces is to go more slowly.
greater brake pressure before lockup; a wheel
with less weight will lock up with less brake
pressure. So, as you apply brakes and your More info:
weight is transferred forward, you need to shift
ROAD BIKES: DISC BRAKES
your body toward the rear of the bike, to transfer
weight back on to the rear wheel; and at the Now, go to PART II of this manual
same time, you need to both decrease rear and read “Understanding Disc
braking and increase front braking force. This is Brakes
even more important on descents, because on Road Bikes”
descents shift weight forward.
OPEN
OPEN
PUSH
OPEN
Figure 13.
47
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual Coaster Brakes
Coaster Brakes
WARNING
Before riding, make sure that the brake is working properly. If it is not working properly, have the bicycle
checked by your dealer before you ride it.
WARNING
If your bike has only a coaster brake, ride conservatively. A single rear brake does not have the stopping
power of front-and-rear brake systems.
• a drive chain
49
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual Coaster Brakes
The way to keep things straight is to remember Pedaling in the higher gears requires greater
that shifting the chain in towards the centerline pedaling effort, but takes you a greater distance
of the bike is for accelerating and climbing and is with each revolution of the pedal cranks. The
called a downshift. Moving the chain out or away larger sprockets produce lower gear ratios.
from the centerline of the bike is for speed and is Using them requires less pedaling effort, but
called an upshift. takes you a shorter distance with each pedal
crank revolution. Moving the chain from a
Whether upshifting or downshifting, the bicycle smaller sprocket of the gear cluster to a larger
derailleur system design requires that the drive sprocket results in a downshift. Moving the
chain be moving forward and be under at least chain from a larger sprocket to a smaller
some tension. A derailleur will shift only if you sprocket results in an upshift. In order for the
are pedaling forward. derailleur to move the chain from one sprocket
to another, the rider must be pedaling forward.
CAUTION
c. Shifting the Front Derailleur:
Never move the shifter while pedaling
backward, nor pedal backwards immediately The front derailleur, which is controlled by the
after having moved the shifter. This could jam left shifter, shifts the chain between the larger
the chain and cause serious damage to the and smaller chainrings. Shifting the chain onto a
bicycle. smaller chainring makes pedaling easier (a
downshift). Shifting to a larger chainring makes
pedaling harder (an upshift).
b. Shifting the Rear Derailleur
The rear derailleur is controlled by the right
shifter.
51
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual d. Which gear should I be in?
2. How an internal gear hub drivetrain Shifting from an easier, “slower” gear (like 1) to
works a harder, “faster” gear (like 2 or 3) is called an
upshift. Shifting from a harder, “faster” gear to
If your bicycle has an internal gear hub an easier, “slower” gear is called a downshift. It
drivetrain, the gear changing mechanism will is not necessary to shift gears in sequence.
consist of: Instead, find the “starting gear” for the
conditions — a gear which is hard enough for
• a 3, 5, 7, 8, 12 speed or possibly an infinitely quick acceleration but easy enough to let you
variable internal gear hub start from a stop without wobbling — and
experiment with upshifting and downshifting to
• one, or sometimes two shifters
get a feel for the different gears. At first, practice
• one or two control cables shifting where there are no obstacles, hazards or
other traffic, until you’ve built up your
• one front sprocket called a chainring confidence. Learn to anticipate the need to shift,
and shift to a lower gear before the hill gets too
• a drive chain steep. If you have difficulties with shifting, the
problem could be mechanical adjustment. See
your dealer for help.
a. Shifting internal gear hub gears
Shifting with an internal gear hub drivetrain is c. What if it won’t shift gears?
simply a matter of moving the shifter to the
indicated position for the desired gear. After you If moving the shift control one click repeatedly
have moved the shifter to the gear position of fails to result in a smooth shift to the next gear
your choice, ease the pressure on the pedals for chances are that the mechanism is out of
an instant to allow the hub to complete the shift. adjustment. Take the bike to your dealer to have
it adjusted.
NOTE: Changing tire size or pedal arm length 3. Toeclips and straps are a means to keep feet
affect toe clip overlap. correctly positioned and engaged with the
pedals.
53
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 4.E - Pedals
55
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 4.F - Bicycle Suspension
1. Tires
WARNING
Bicycle tires are available in many designs and
Not all bicycles can be safely retrofitted with specifications, ranging from general-purpose
some types of suspension systems. Before designs to tires designed to perform best under
retrofitting a bicycle with any suspension, very specific weather or terrain conditions. If,
check with the bicycle’s manufacturer to make once you’ve gained experience with your new
sure that what you want to do is compatible bike, you feel that a different tire might better
with the bicycle’s design. Failing to do so can suit your riding needs, your dealer can help you
result in catastrophic frame failure. select the most appropriate design.
57
PART 1 Section 4. Tech
GT Bicycle Owner’s Manual 4.F - Bicycle Suspension
WARNING
There is a safety risk in using gas station air
hoses or other air compressors.
2. Tire Valves
CAUTION
There are primarily two kinds of bicycle tube
Pencil type automotive tire gauges can be valves: The Schrader Valve and the Presta
inaccurate and should not be relied upon for Valve. The bicycle pump you use must have the
consistent, accurate pressure readings. fitting appropriate to the valve stems on your
Instead, use a high quality dial gauge. bicycle.
59
PART 1 Section 5. Service
GT Bicycle Owner’s Manual 4.F - Bicycle Suspension
Section 5. Service
Schrader valve
WARNING
Technological advances have made bicycles
and bicycle components more complex, and
the pace of innovation is increasing.
WARNING
We highly recommend that you carry a spare
inner tube when you ride your bike.
61
PART 1 Section 5. Service
GT Bicycle Owner’s Manual 5.A - Service Intervals
5.A - Service Intervals Another way to judge when it’s time for the
first checkup is to bring the bike in after
Some service and maintenance can and should three to five hours of hard off-road use, or
be performed by the owner, and require no about 10 to 15 hours of on-road or more
special tools or knowledge beyond what is casual off-road use. But if you think
presented in this manual. something is wrong with the bike, take it to
your dealer before riding it again.
The following are examples of the type of service
you should perform yourself. All other service, 2. BEFORE EVERY RIDE: Mechanical Safety
maintenance and repair should be performed in Check (SECTION 1.C)
a properly equipped facility by a qualified bicycle
mechanic using the correct tools and procedures 3. AFTER EVERY LONG OR HARD RIDE: If the
specified by the manufacturer. bike has been exposed to water or grit; or at
least every 100 miles: Clean the bike and
1. BREAK-IN PERIOD: Your bike will last longer lightly lubricate the chain’s rollers with a
and work better if you break it in before good quality bicycle chain lubricant. Wipe off
riding it hard. Control cables and wheel excess lubricant with a lint-free cloth.
spokes may stretch or “seat” when a new Lubrication is a function of climate. Talk to
bike is first used and may require your dealer about the best lubricants and the
readjustment by your dealer. Your recommended lubrication frequency for your
Mechanical Safety Check (SECTION 1.C) will area.
help you identify some things that need
readjustment. But even if everything seems 4. AFTER EVERY LONG OR HARD RIDE OR
fine to you, it’s best to take your bike back to AFTER EVERY 10 TO 20 HOURS OF RIDING:
the dealer for a checkup.
• Squeeze the front brake and rock the bike
Dealers typically suggest you bring the bike forward and back. Everything feel solid? If
in for a 30 day checkup. you feel a clunk with each forward or
backward movement of the bike, you
probably have a loose headset. Have your
dealer check it.
• Lift the front wheel off the ground and swing • Check the wheel rims for excess wear, dings,
it from side to side. Feel smooth? If you feel dents and scratches. Consult your dealer if
any binding or roughness in the steering, you see any rim damage.
you may have a tight headset. Have your
dealer check it. • Check to make sure that all parts and
accessories are still secure, and tighten any
• Grab one pedal and rock it toward and away that are not.
from the centerline of the bike; then do the
same with the other pedal. Anything feel • Check the frame, particularly in the area
loose? If so, have your dealer check it. around all tube joints; the handlebars; the
stem; and the seatpost for any deep
• Take a look at the brake pads. Are they worn scratches, cracks or discoloration. These are
or not hitting the wheel rim squarely? Time signs of stress-caused fatigue and indicate
to have the dealer adjust or replace them. that a part is at the end of its useful life and
needs to be replaced. See also Appendix C.
• Carefully check the control cables and cable
housings. Any rust? Kinks? Fraying? If so, See also PART II, SECTION D. INSPECT FOR
have your dealer replace them. SAFETY.
• Squeeze each adjoining pair of spokes on 5. Disc brakes require a different set of
either side of each wheel between your inspection steps. Check for these issues
thumb and index finger. Do they all feel before every ride::
about the same? If any feel loose, have your
dealer check the wheel for tension and • Pads rubbing on rotors.
trueness.
• Worn out pads (which can lead to
• Check the tires for excess wear, cuts or over-extended pistons).
bruises. Have your dealer replace them if
• Pistons that are stuck and/or won’t retract
necessary.
fully.
63
PART 1 Section 5. Service
GT Bicycle Owner’s Manual 5.A - Service Intervals
WARNING
A crash or other impact can put extraordinary
stress on bicycle components, causing them
to fatigue prematurely.
65
PART 1 Appendix A.
GT Bicycle Owner’s Manual Teaching Your Child the Rules
Appendix A.
We also understand Kids need to be taught ... and to have frequently reinforced ... the following rules and
lessons which adults are already expected to know.
We urge you to take the time to familiarize yourself with this owner’s manual and the rules in this section.
Teach the rules to your child before you let your child ride unsupervised.
1.Rules
• No playing in the road or in the street.
2.Lessons
The lessons that follow relate to some of the most common real situations that children encounter when
riding their bikes. Go over these situations with your child and make sure the lesson objective is
accomplished.
What can you do? First, realize the danger of your own driveway. If there are obstructions to the view of
passing motorists (like bushes or trees), trim them back. You might park your car in front of the driveway, if
local ordinance permits.
This way, your child can’t use the driveway as a launching pad. But the most important thing you can do is
teach your child about driveway safety. Take your child outside to the driveway and have him/her practice
the following steps:
What can you do? Take your child to a stop sign near home. Explain what it means by emphasizing the
following points:
In order to make this lesson stick, you may have to change your own driving habits. If you creep through
intersections controlled by stop signs, you are showing your child that you don’t really believe what you
preach. For your child’s sake, stop at stop signs.
67
PART 1 Appendix A.
GT Bicycle Owner’s Manual Teaching Your Child the Rules
What can you do? Of course, you ought to teach your child not to ride across busy streets - at least until the
child has had some advanced training and is old enough to understand traffic. But in the meantime, for
residential street riding, you can teach your child to always look and signal before turning left. A big part of
this lesson is teaching the child how to look to the rear without swerving.
Take your child to a safe area away from traffic or obstructions to practice riding along a straight line while
looking behind. Stand alongside and hold up a different number of fingers on your hand after the child rides
by. Call his/her name. After 15 minutes of practice, a ten year old should be able to look behind his/herself
and identify how many fingers you are holding up - without swerving.
What can you do? First, you should keep your child from riding at dawn, dusk or at night. It requires special
skills and equipment.
Few children have either. Secondly, make sure your child understands that if he/she gets caught out at dusk
or after dark on a bike, the thing to do is to call you for a ride home. One suggestion is to have your child
carry a cell phone, and as an added precaution, tape a phone number to the bike so that, in an emergency, an
adult will be able to call home.
What can you do? Teach your child to always assess the traffic situation for him/herself. When riding cyclists
are riding in a group, each cyclist should stop for stop signs; each cyclist should look to the rear before
making left turns; and so on. One way to get the message across is to play a game with the child similar to
‘Simon Says’. In this game, however, the emphasis should not be on doing what ‘Simon Says’, but rather
have the child make a decision based on the situation. The child should learn to ignore what ‘Simon Says’.
Children need to learn to think for themselves to ride safely.
Summary
Teach your child early - the earlier the better. Learning skills such as looking and avoiding hazards takes
time. Be prepared to repeat lessons until your child understands what you’re trying to get across. Be patient.
Your efforts will be rewarded, knowing that your child is aware of safe riding skills.
PART 2
69
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Bicycling Inherent Risk
WARNING
BICYCLING IS AN ACTIVE SPORT WITH INHERENT RISK.
“Inherent risk,“ means that due to the nature of bicycle riding, the situations you encounter while
riding expose you to the risk of serious injury, paralysis, or death in an accident.
The risk cannot be taken away or eliminated. You can minimize risk by doing the following:
■ Reading and thinking about this entire owner’s manual, all owner’s manual supplements and
instructions that came with your bicycle are essential to your safety and part of the learning
process. Visit www.gtbicycles.com.
■ Riding within your own unique capabilities and considering the conditions where you are riding.
We suggest:
71
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Riding At Night, Dusk, Dawn
WARNING
RIDING AT NIGHT/DUSK OR AT DAWN IS VERY HAZARDOUS.
■ Install a blinker or strobe light. ■ Stay alert, others may not see you.
■ Check your state or national laws. Lights ■ Make sure your bicycle is equipped with
are required for riding at dusk, night, or all required reflectors, lights, strobes, or
dawn. blinkers.
Required Reflectors
The location and type of each reflector on your bike is required by a national authority, in the US, the US
Consumer Product Safety Commission (CPSC). Your GT bike must be delivered with: 1. A front
mounted forward facing reflector 2. A rear mounted, rear facing reflector, 3. A spoke mounted reflector
on each wheel, 4. Front and rear facing reflectors on the left and right pedal. DO NOT REMOVE, BLOCK,
OR COVER REFLECTORS.
The risk of an accident, particularly being struck by a motor vehicle, is much higher at night. If you
choose to accept this higher risk, improve your odds with a proper lighting system, strobe light, light
colored reflective clothing and careful riding. Seek the advice of an experienced bicycle commuter at
your retailer.
continued . . .
Mountain biking at night is risky. Take the challenges outlined in SECTION C. and add another level of
difficulty and risk. Seeing the terrain is much more difficult at night. Mountain biking at night is only for
skilled mountain bikers, on familiar terrain, with excellent light systems, riding with other skilled
mountain bikers, and riding cautiously.
Adding Lighting:
Reflectors are not a substitute for proper lights. It is your responsibility to equip your bicycle with all
national, state and locally mandated lights.
Riding at dawn, at dusk, at night or at other times of poor visibility without a bicycle lighting system
which meets local and state laws and without reflectors is dangerous and may result in serious injury or
death.
If you ride your bike before dawn or after dusk, your bicycle must be equipped with lights so that you
can see the road and avoid road hazards, and so that others can see you. Traffic laws treat bicycles like
any other vehicle. That means you must have a white front and a red rear light operating if you are
riding after dusk. Your bike dealer can recommend a battery or generator powered lighting system
appropriate to your needs.
We also strongly urges you to use a flashing light or strobe. All of us at who ride at night or in
conditions of lower visibility use flashers. They can save your life. (Yeah, we know there may be legal
issues with flashers in some areas. They can save your life. Enough said.)
73
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Understanding E-bikes
Understanding E-bikes
What is an E-bike?
Electric bikes, also known as “E-Bikes” are bicycles equipped with an electric pedal assist drive system. An
E-Bike IS NOT a moped or motorcycle. E-bikes share components common with pedal-only bikes.
5 4
Identification
3. Internal Battery
4. Charge port
75
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Operating an E-Bike (1 of 4)
Operating an E-Bike (1 of 4)
WARNINGS
Operating the Drive Assist System
Turning the drive assist system ON before you are seated and have both hands on the handlebar could
result in loss of control of the E-bike. Always have total control of the E-bike and be ready to ride before
engaging the drive system.
The E-bike’s drive assist system will increase or decrease the acceleration of the bike. It is the rider’s
responsibility to appropriately judge the riding conditions (e.g. road conditions, tight turns) and current
speed of the E-bike before adjusting the drive assist system.
Anticipating changes in speed and providing time to react appropriately is critical to using the drive assist
system. Always check your surroundings and conditions before accelerating and set the assistance level
to lowest assist, or off, when descending hills.
The drive assist system will not function properly without the display (E-bike computer) properly attached
to the base. If the display (E-bike computer) becomes disconnected from the base during a ride, the
speed of the E-bike will change. Unexpected deceleration may impact your riding conditions and other
vehicles near you. Always be prepared to pull off to a safe area in case the display (E-bike computer)
becomes disconnected from the base.
Operating an E-Bike (2 of 4)
WARNING
Riding Enviroments
Improper use of the drive assist system may result in riding at unsafe speeds and cause accidents
resulting in serious injury or death. Do not accelerate using the drive assist system in situations where
there is a possibility of causing harm to people, animals, or property. Always maintain control of the
E-bike and operate at a safe speed.
Riding the E-bike through water could result in loss of control and damage to the drive assist system. Do
not ride into, or attempt to ride through, water or sub-merge any part of the E-bike.
The E-bike is heavier than ordinary bikes and may result in tip-over, serious injury, or death if not parked
properly. Always park the E-bike in a safe area away from children, animals, and property (e.g. vehicles).
Always park the E-bike on a level surface so it cannot tip over.
Always wear an approved bicycle helmet and all other protective gear (e.g., gloves, pads, and cycling
shoes).
Importance of practice & rider training - before you ride this bike, practice riding in a safe area free from
hazards. Take time to learn the bike’s controls and performance. Practice the controls and to gain the
experience necessary to avoid the many hazards you will encounter while riding.
Do not ride “hands-off - Keep your hands on the handlebars when riding the bike. If you remove your
hands from the handlebar while riding, you can lose control of the bicycle and crash.
77
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Operating and E-Bike (3 of 4)
WARNINGS
Changing the assistance level while riding: Changing the drive-assistance level while riding will
increase or decrease the acceleration of the bike. You should anticipate this change in speed and react
appropriately depending on the riding conditions such as on slippery trails, tight turns, or unstable or
uneven surfaces. Set assistance level to “eco” (lowest assist) or to “off” before descending technical
trails, (e.g., tight downhill switchbacks).
When not riding: Turn the drive system off to prevent unauthorized use.
Do not ride the e-bike without the battery. Make sure the battery is fully charged before every ride to
help ensure adequate battery power for necessary lighting and for the drive system.
Do not remove any lighting or reflectors and do not ride if they do not work.
Do not allow children to operate or to come into contact with the e-bike or its parts.
Only turn the drive system on when you are seated ready to ride.
Accidental activation: Always disconnect the battery from the bike before working on the bicycle. If
you transport the bike by car or by airplane, obey local regulations regarding transporting a bicycle
with a drive system battery. Accidental activation of the bicycle drive system can result in serious
injury.
WARNINGS
Wired system control: If the drive system control device is detached from the mount or if the cables
are disconnected or damaged, the drive system will automatically shut off. If this happens, you will
have to stop the bike, turn the system off , re-attach the computer to the base, and then turn the
system back on to resume operation.
Wireless system control: In wireless control systems, the operation of the drive system is controlled
using radio frequencies without physical attachment. Therefore, ON/OFF activation is determined by
software programming. Please consult the manufacturer’s instructions for information on preventing
accidental activation or on restarting the drive system in the event of a recovery from a drive system
fault.
Your insurance policies - Your insurance policies (e.g., liability, property, and injury) may not provide
coverage for accidents involving the use of this bicycle. To determine if coverage is provided, you
should contact your insurance company or agent. Also, make sure your speed e-bike is insured and
registered according to the local laws.
Ride sensibly and safely around others - the application of power by means of the electric motor
assist means that riders can reach high speed. Riding faster increases the risks of serious accidents.
Watch out for other vehicles, cyclists, pedestrians, and animals where you ride. Always operate
under control and at a safe speed. Others may not be aware of you. It is your responsibility to
anticipate and to react to avoid accidents.
E-bikes are heavier than ordinary bikes - always park the bike in a suitable safe area away from
children, cars or animals that may come into contact with it. Park the bike so that it cannot fall over
and possibly result in injuries.
Do not ride into or attempt to ride through water or to submerge any part of the bike. If you ride
through water you can lose control of the bike or the drive-assist system can become disabled or
damage.
You can be severely injured, paralyzed, or killed in an accident if you ignore these warnings.
79
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual E-Bike Batteries & Chargers (1 of 3)
WARNINGS
Failure to observe the following warnings could result in electrical fires, explosion, severe burns or
electrocution.
The battery and battery charger contain hazardous materials. Always keep the battery and battery
charger away from children, animals, or persons incapable of understanding the potential hazards.
Improper handling of the battery and battery charger may result in electrical fires, explosion, severe
burns or electrocution.
Overcharging the battery could result in electrical fires, explosion, or severe burns. Always disconnect
the battery from the battery charger when the battery is fully charged. Unplug the battery charger
from the wall outlet when not in use.
A damaged battery or battery charger (e.g. cable, plug or housing) may result in leakage of hazardous
materials or be a potential source of sparking and fire. Always examine the battery and battery
charger before each use. Never charge a damaged battery or use a damaged battery charger.
Battery/Charger Compatibility: Charging the battery with an incompatible battery charger may result
in electrical fires, explosion, severe burns or electrocution. Only charge the battery using the battery
charger that came with your bike, or one specified by the manufacturer’s instructions. Never use the
battery charger to charge any other batteries.
WARNINGS
Charging Environment
Locate both the battery and battery charger indoors, in a clean, dry area with good ventilation to
charge. Always place the battery and battery charger on an even surface. Ensure the area is free from
dust, moisture, combustibles and keep the battery charger ventilation openings unobstructed. If
applicable, always turn the power switch on the battery OFF before attaching.
Contact between the battery contacts and metal objects such as paper clips, coins, keys, nails, screws
or other metal items could result in shorting out the battery and cause electrical fires, explosion, or
severe burns.
Transportation
The battery is subject to hazardous materials regulations when in transit. Always contact the proper
authorities regarding the requirements to transport the battery. Do not transport the battery without
insulating the battery contacts, properly packaging the battery, applying required safety labels, and
use of an authorized shipping container. Never transport a damaged battery.
The battery must be removed from the e-bike before transporting the bike on an aircraft. Always
contact the air carrier for specific requirements.
Disposal
The battery and battery charger contain regulated materials and must be disposed/discarded in
accordance with national and/or local laws. Do not discard the battery and battery charger into fire,
water or ordinary household waste/garbage. Always dispose the battery and battery charger at an
approved waste facility/recycler.
81
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual E-Bike Batteries & Chargers (3 of 3)
WARNINGS
Storage
Unexpected activation of the drive assist system could result in serious injury or death. Always turn
OFF the drive assist system, remove the key, and remove the battery from the e-bike when storing the
bike. Place the parts in a secure location.
Overheating of the battery could result in electrical fires or explosion. Always store the battery and
battery charger in a well-ventilated area at moderate temperatures.
WARNINGS
There are no user serviceable elements incorporated into the motor, motor controller, battery, battery
charger, throttle, or wiring harness of your e-bicycle. DO NOT ATTEMPT TO DISASSEMBLE OR ADJUST
ANY OF THESE COMPONENTS. Doing so may cause extensive damage to these components, will void
your warranty, and may cause a hazardous condition.
1-800-BIKE-USA
Performing maintenance on the e-bike with the drive assist system active could result in accidental
activation of the drive assist system. Always remove the battery from the e-bike before performing
maintenance.
Cleaning ‘live’ electrical components may result in shock, sparks, physical personal injury and
damage to the electrical component(s). Always de-energize the electrical components (e.g. battery,
display) before cleaning.
WARNINGS
Use of this e-bike by persons (including children) with reduced physical, sensory or mental capabilities or
persons lacking experience and knowledge in the use of the e-bike could result in serious injury or death.
The owner of this e-bike must ensure this product is not used by people with the conditions described
above. Always follow the rules, regulations and laws (including age limits) related to the use of an e-bike
in its area of use.
A child may not realize or understand the e-bike has moving parts and components (e.g. battery). Never
allow children to play or come into contact with the e-bike or its parts. Always follow all rules, regulations
and laws regarding age limits and operation in the e-bike area of use.
WARNINGS
Many states require specific safety devices. It is your responsibility to familiarize yourself with the
laws of the state where you ride and to comply with all applicable laws, including properly equipping
yourself and your bike as the law requires.
Observe regulations about bicycle lighting, licensing of bicycles, riding on sidewalks, laws regulating
bike path and trail use, helmet laws, child carrier laws, special bicycle traffic laws.
83
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual No Modifications
No Modifications
WARNINGS
DO NOT physically alter your frame in any way.
Don’t grind, wire brush, file, scrape or machine buff your frame.
Don’t weld, braze or let anyone touch your frame with a torch. Don’t drill any holes in your frame. Don’t
acid dip or etch your frame.
Don’t anodize or chrome plate your frame. Any of these procedures will seriously harm the structural
integrity and/or longevity of your frame, which could lead to serious accident and injury. Modifications
will void any applicable warranty.
Modifying the E-bike and drive assist system could result in damage to the drive system, faulty or
dangerous operating conditions, or violation of rules, regulations and laws related to the use of an
E-bike. Never modify the E-bike or its parts for any reason.
Attempts to “hot-rod” or “improve” the speed of the bike can be dangerous to the rider. Only use
specified drive-assist service and replacement parts. Failure to do so may void the product warranty.
WARNINGS
You must obey all local laws & regulatory requirements - it is your responsibility to identify and follow
all local laws and regulations necessary for legal compliance. Compliance with local regulation is
critical to the safety of a rider and others where the bike is used.
Here are some important specifications related to compliance with local laws:
Vehicle class - a definition (California, usa) of the different types of e-bikes, e-bike labeling and legal use
areas, including any required additional equipment, registration, and applicable rider age restrictions.
Vehicle category - a definition of the european union of the different types of e-bikes, who and where they
may be used, necessary additional equipment such as lighting and signaling devices as well as any
necessary insurance and licensing.
Minimum operator age - a minimum age requirement for a rider of the e-bike. This restriction as well as
speed and additional equipment requirements (light, helmets, license plates, signal lamps, etc.)
Follow any state or local laws for any minimum age restrictions for e-bikes in your area.
85
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Kickstands
Kickstands
WARNINGS
If the bike is equipped with a kickstand:
(1) Improperly installing a kickstand could result in the bike being unstable when parked and tipping
over.
(3)Riding with the kickstand in the down position may result in unexpected contact with the ground or
other objects causing loss of control.
(4)Always ensure the kickstand is in the up position and securely locked in place before riding the bike.
(5) Sitting on the bike with the kickstand down may result in the bike tipping over. Never sit on the bike
when it is only supported and stabilized by the kickstand. The kickstand is not designed to support the
weight of a person.
Trailers
WARNING
Riding with a bike trailer that is incompatible with the bike could create dangerous riding conditions.
Always confirm with the bike trailer manufacturer the bike trailer is compatible with the bike before
attaching a bike trailer and riding. Consult with a professional bicycle mechanic about trailer attachment.
Racks
WARNING
Improperly installing a rear rack could result in a bike being unstable when carrying weight and create
dangerous riding conditions.
Overloading a rear rack could create dangerous riding conditions. Always observe the maximum weight
limit stated by the rack’s manufacturer. Never overload the rear rack. An improperly secured load on a
rear rack could create dangerous riding conditions. Always ensure the load on the rear rack is properly
secured before riding.
Child Carriers
WARNINGS
Child carriers add weight and raise the center of gravity, making balance and cornering more difficult. If
you loose control, you and your child passenger can be severely injured or killed.
We urge you NOT to install child carriers on bicycles. If you choose to install a child carrier, have an
experienced bicycle mechanic install it. Install only on a compatible bicycle. If you insist on using a
child carrier we urge that you confirm with both the carrier rack manufacturer and the child carrier
manufacturer that the two products are safely compatible. Always use caution when riding with a child
carrier.
Some saddles are equipped with coil springs. If you use a rear rack mounted child carrier there is a risk
that a child’s fingers could be injured if trapped in the coil springs when the rider hits a bump and the
springs compress. Be sure that the child cannot reach the springs when properly strapped in the carrier.
We encourage use of trailers or bicycles specially designed for carrying children. Be very careful when
towing a trailer. Remember that braking distances increase, and the trailer will track inside the line of
the bicycle when making turns. Children should always wear helmets when riding in a child carrier or
trailer. Use of bicycle helmets on children is required by law in many areas.
Distracted Attention
WARNING
DISTRACTED ATTENTION: Do not allow any accessories to distract your attention or to impair your
ability to operate your bicycle safely.
Do not stare at electronic devices (e.g.,light controls, iPhones, Android phones, lighting system, remote
cameras, or cycling computers) while you are riding. Distractions will take your attention away from the
important tasks of riding your bicycle.
Fully stop your bike in a safe place away from traffic before adjusting, changing modes or otherwise
interacting with the App, or any other controls.”
87
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Foreign Objects Are Very Hazardous
WARNINGS
Do Not Ride Over Sticks Or Debris (Foreign Objects).
We are aware of rare but very serious accidents where a foreign object was kicked up, entered the
spokes of the front wheel, was swept around and either broke the fork or stopped the wheel. The
forensic evidence was clear, even if the object itself could not later be located.
See “Inspect for Safety” for some information on how frame and fork materials can be broken.
The riders were taken by surprise and crashed hard. As many riders know, the road side can be
littered with a great variety of debris. Common items are sticks, branches, auto parts and trash.
Scan ahead and if you see debris ride around it. Before moving from your predictable path of travel,
look over your shoulder to be sure you can do so safely. If you are riding with a group and at the
front, point out debris.
RIDING OVER OR INTO DEBRIS COULD LEAD TO AN ACCIDENT, WITH RISK OF SERIOUS INJURY,
PARALYSIS OR DEATH.
WARNINGS
Some urban, city, commuter bicycle models have built in, integrated daytime running lights or “be
seen” lights.
Intended use: these lights are intended to be daytime running lights. They are intended to draw
attention to you while riding and increase the chance of other cyclists, pedestrians and motorists
seeing you. They are “be seen” lights, not lights designed to illuminate the road or hazards in the road.
Not intended: because these lights are not as bright or intense, they are not a replacement for higher
intensity lights intended to illuminate the road or hazards in the road.
Higher risks riding at night: the risk of an accident, particularly being struck by a motor vehicle, is
much higher at night. If you choose to accept this risk, improve your odds: always use a proper
lighting system made up of a headlight and tail light, and a strobe light. Wear light colored reflective
clothing. Ride cautiously. Seek the advice of an experienced bicycle commuter at your retailer. See
warnings in part ii, section a, riding at night, dusk, dawn.
Ride cautiously at night. Many experienced cyclists use two lighting systems, one helmet mounted,
one mounted on the bicycle.
YOU CAN BE SEVERELY INJURED, PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THESE
WARNINGS.
89
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Maximum Fork Length
From
Bottom Of Frame
Head Tube
Maximum
Fork
Length
To Center Of
The Fork Axle
WARNING
You must select a replacement fork not only based on head tube diameter but the critical factor of
frame maximum fork length.
Do not exceed maximum fork length. Exceeding the MAXIMUM FORK LENGTH limit can overload the
frame causing it to break while riding.
Your retailer MUST follow and observe this specification for your bike. For Maximum Fork Length
specifications for GT bicycles, see www.gtbicycles.com.
You can be severely injured, paralyzed or killed in an accident if you ignore this warning.
10 mm
Applies to:
• saddles
• seat posts
• rear racks
• Dropper posts
To check clearance:
WARNINGS
1. Release all the air from the rear shock.
Remove the coil spring from coil shocks. Maintain 10 mm of clearance between rear
spring coil (removal should only be done tire, any rear rack, saddle, seat post, frame
by a professional bike mechanic). Do not seat tube, or any mounted accessory.
disconnect or remove the shock. Check following saddle or seat post
adjustments.
2. Compress the suspension fully with the tire
inflated to its maximum inflation pressure. If you have questions maintaining tire
clearances for parts of your bike consult with
3. At various points across the tire, measure an Authorized Dealer or a professional
the distance between the tire and the cycling mechanic.
component or accessory.
You can be severely injured, paralyzed
4. If there is less than 10 mm of clearance or killed in an accident if you ignore this
available, the component or accessory must warning.
be adjusted or changed until l there is at
least 10 mm of clearance.
91
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Refinishing
Refinishing PRECAUTIONS:
93
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Aerodynamic Handlebars
Aerodynamic Handlebars
CONVENTIONAL ROAD
Aerodynamic or “Triathlon” handlebar extensions
are fitted to some triathlon or racing bikes. They are
also added by customers. Understand that when
riding on these extensions your steering and
braking are adversely affected. When on the
extensions, most riders find it hard to look back over
their shoulder without swerving, inadvertently
steering. Some riders find it harder to move their
head/neck to see forward. Be sure to practice
riding with aero handlebar extensions on hazard AERODYNAMIC extensions
and traffic free roads. Practice the transition from
having your hands on the extensions to having your
hands on the regular handlebars and brake levers.
brake levers
Lower/ forward
on extensions
95
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Toe Overlap or toe clip overlap
Toe Overlap or toe clip overlap Whether or not you have overlap, or how much
overlap you have can be changed. Be aware that
What is It? toe clearance can be increased or decreased by
changes in crank arm length, size of pedals or
What is It? “Toe overlap” or “Toe clip overlap”
toe clips used, size of tires used, addition of
describes the toe of your shoe, your shoe
fenders, size/design of shoes worn.
attached to a clipless pedal or your toe clip
contacting the front tire (or front fender). This
may occur when a pedal is all the way forward
and the front wheel is turned sharply to a
position where the toe or toe clip can contact the
tire (or fender). If you ride with clipless pedals,
FRONT TOE CLIP
attach your riding shoes to the pedals and check
TIRE OVERLAP
for front tire clearance. If you ride with toe clips,
check for front tire clearance. TURNED
WARNING WARNING
Mounting the wrong size tires can result in the MAXIMUM TIRE PRESSURE MAY BE LIMITED
tires hitting the fork or frame when riding. If BY RIM DESIGN.
this happens, you can lose control of your bike
1. ALWAYS check both tire sidewall and rim
and you can be thrown off, a moving tire can be
pressure markings.
stopped because it touches the fork or frame.
2. NEVER inflate tire above maximum rim
Do not mount oversized tires, ones that rub or
pressure.
hit the fork or frame, ones that result in too
little clearance, or ones that can hit the fork or
In the rapidly evolving area of disc brake
frame when the suspension is fully compressed
specific lightweight and carbon fiber rims, some
or when riding.
rim manufacturers have specified maximum tire
pressure.
Take care that the tires you select are
compatible with your bike’s fork or frame
Of course a customer might choose any tire,
design. Also, be sure to follow the
and a tire may have a maximum pressure listed
manufacturer’s recommendations of your front
on the sidewall that is higher than the
fork and rear shocks.
maximum pressure listed on the rim. You must
never exceed the maximum air pressure
When you are considering tires for your bike
marked on the rim.
consider...
Excess pressure could lead to rim failure, and
The actual measured size of a tire may be
an accident, with risk of serious injury, paralysis
different than its sidewall marking. Each time
or death. If you have any doubt or question,
you mount a new tire, take the time to inspect
contact the rim manufacturer or insist that your
the actual clearance between the rotating tire
Retailer contact the rim manufacturer.
and all parts of the frame. The u.S. Consumer
product safety commission (cpsc) requires at
least 1/16” (1.6 Mm) tire clearance from any
part of the bike. Allowing for lateral rim flex and
a wheel or rim that is out-of-true will likely
mean choosing a rear tire that provides even
more clearance than the cpsc recommends.
97
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual How to Check Wheel Rim Wear
99
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Aftermarket Brake Systems
WARNING WARNING
Do not modify your bike in any way to mount Do not install a power system (gas or electric
brakes systems. Mod if cations can damage type) onto your bike.
your bike leading to an accident. You can be
Your bike may not have been not designed or
severely injured or killed. intended for use with any type of aftermarket
Choose only brakes that mount to the frame, power system.
swingarm, or fork using only the existing disc
There are many types of power systems from
brake, v-brake or cantilever mounts. Do not
many different manufacturers. We simply can’t
modify the existing mounts or clamp, weld, or in
predict what all can go wrong by installing one.
any other way add new or different mounts. Any
modification will void the warranty and may
We can say that installing an aftermarket
weaken or damage the frame. For installation
power system represents a major modification
instructions and other warnings, read the
of your bike. It will change the way your bike
literature provided by the brake manufacturer.
handles and fundamentally alter its operation.
When choosing replacements, please ask your
When combined with your bike, the power
authorized dealer have your bike’s brakes
system can be become dangerous to operate..
installed and adjusted by a professional bike
For example, the brakes may not be adequate
mechanic.
for higher speeds.
Off road riding usually involves many, many 1. The variable conditions and hazards of off-road
variables such as constantly changing traction, riding require close attention and specific skills.
obstacles, changes in line of sight, up hill, down hill, Start slowly on easier terrain and build up your
soft surfaces, dry surfaces and wet surfaces. skills. If your bike has suspension, the increased
speed you may develop also increases your risk
Off road riding requires managing a complex and of losing control and falling. Get to know how to
constantly changing rider–to-bicycle feedback loop handle your bike safely before trying increased
of traction, weight distribution, application of power, speed or more difficult terrain.
application of brakes and steering driven by the
conditions one encounters. 2. Wear safety gear appropriate to the kind of
riding you plan to do.
Learning to ride off road is a process. It does not 3. Don’t ride alone in remote areas. Even when
automatically occur because you have a mountain riding with others, make sure that someone
bike or off-road capable bike. knows where you’re going and when you expect
to be back.
Learning to ride off road does not come from
watching “extreme” mountain bike videos or TV. In 4. Always take along some kind of identification, so
fact the riders in those films are professional that people know who you are in case of an
entertainers and/or daredevils, not teachers. accident; and take along a couple of dollars in
cash for a candy bar, a cool drink or an
The complexity and ever-changing nature of off road emergency phone call.
riding requires focus, concentration, strength,
fitness and learning to read the trail. The art of 5. Yield right of way to pedestrians and animals.
managing all this while surrounded by nature Ride in a way that does not frighten or endanger
makes this a challenging and wonderful sport. We them, and give them enough room so that their
recommend that children not ride on rough terrain unexpected moves don’t endanger you.
unless they are accompanied by an adult.
101
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Off-Road Respect
Bicycle Reflectors
Bicycle reflectors are designed to pick up and
reflect street lights and car lights in a way that
may help you to be seen and recognized as a
moving bicyclist.
WARNING
Do not remove the front or rear reflectors or
reflector brackets from your bicycle. They are
an integral part of the bicycle’s safety system.
103
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Carbon Fiber Seat Posts
Carbon Fiber Seat Posts 1. Make sure the seat post, seat binder, and
seat tube are clean.
Care And Maintenance 2. Apply small amount of a carbon seat post gel
to seat post surface. The gel adds desirable
friction and minimizes corrosion. It will help
Inserting the Seat Post
keep your seat post in place.
Check the seat tube (1) opening , and slot (2)
3 Position the seat binder on the seat tube
carefully for sharp edges or burrs. Anything that
with the binder slot (A) opposite the seat
can scratch, score, gouge, or cut the seat post
tube slot (b). Locating the binder slot
can cause serious damage leading to breakage
opposite the seat tube slot reduces the
of the seat post.
chances of cracking from deformation or
Sharp edges or burrs can be removed by hand
accidental overtightening.
by lightly sanding with a very fine sandpaper
(400 grit). The should feel very smooth without 4. Insert the seat post and tighten the seat
jagged edges or nicks. binder to the specified torque with an
accurate torque wrench. Consult the seat
post manufacturer’s instructions for torque
information.
Figure 32.
105
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Seat Post Insert Limit
What is it?
Some frames have designs that limit (B) how far
into the frame the seat post can be inserted.
107
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Seat Post Insert Limit
SEAT POST
(Saddle not shown)
WARNING
If your frame has a minimum seat post insert
SEAT TUBE depth, make sure the specified length seat
MINIMUM TOP TUBE post is installed inside the seat tube at all
SEAT POST times. Ask your Authorized GT Dealer about
INSERT DEPTH this specification.
(for frame)
Failure to insert the seat post correctly can
improperly stress the frame10 and/or the seat
post causing the frame to break while riding.
Figure. Seat Post Minimum Insert
YOU MUST ALSO BE AWARE THAT bicycle
seat posts are permanently marked by the
What is it? manufacturer with a “MINIMUM INSERT” line
on the seat post itself. You must not rely on
Some frames have designs that require no less this marking as an indication of the proper
than a specified length of the seat post to be MINIMUM SEAT POST INSERTION DEPTH.
inserted inside the frame. This requirement is
more common on high performance carbon fiber You can be severely injured, paralyzed
mountain bikes, but can exist for other designs. or killed in an accident if you ignore this
The frame and the seat post work together, warning.
support each other. Inadequate overlap of these
parts can lead to failure in high load situations.
WARNING
ALWAYS SEEK PROFESSIONAL SERVICE - Incorrectly installing, adjusting, servicing, or assembling the
wrong parts (handlebar stem, compression assembly, brake bolt, spacers and spacer positions) on your
bicycle fork can cause serious damage to it. Any failure in the fork, headset, handlebar stem, or
compression assembly while riding can cause you to have a serious accident. All adjustments,
maintenance, and any changes must be made by your Authorized GT Dealer.
STOP RIDING A DAMAGED FORK & STEM IMMEDIATELY Your fork can be seriously damaged in any
crash or impact. Damage can be concealed and requires very carefully inspection by a professional bike
mechanic. A damaged fork and/or handlebar stem can fail without warning. Go to PART II, Section D.
Inspect For Safety. Read “Understanding Composites” for information on carbon fiber
REPLACE THE FORK WITH A NEW ONE IF THE DROPOUT TABS ARE MISSING OR DAMAGED. The dropout
tabs located at the bottom of the fork dropout act as a secondary wheel retention device and can reduce
the risk of the wheel disengaging from the fork if the quick release is not correctly adjusted and closed. It
is possible for the tabs to become worn out or damaged through repeated wheel installation and removal,
car rack use, etc. Do not file, disable or remove the secondary retention devices. If they are damaged or
severely worn, replace the fork.
DO NOT MODIFY THE FORK IN ANY WAY. Do not drill holes or install mechanical clamps.
BRAKE NUT ENGAGEMENT The brake mount is the attachment point of the front brake. A correctly size
brake bolt (recessed allen nut) must be used to ensure adequate thread engagement ( a minimum of
5mm) with the brake caliper mounting post. Ask your Authorized GT Dealer to help you. obtain the
correct brake nut.
You can be severely injured, paralyzed or killed in an accident if you ignore these warnings.
109
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Carbon Fiber Forks & Stems
COMPRESSION
STEERER TUBE ASSEMBLY
CROWN RACE
(A Headset part)
BRAKE
SPACERS 55mm
MOUNT
CROWN HEADSET
TOP
CAP MAXIMUM
STACK
HEIGHT
HEAD TUBE
LEG
NOTE: Carbon fiber bicycle forks and stems
come in many different shapes. The basic
parts common to most carbon forks and
handlebar stem systems are shown here.
TAB Figure 34
WARNING
DO NOT EXCEED THE MAXIMUM STACK HEIGHT (55mm) OR LOCATE SPACERS ON TOP OF THE
STEM. MAXIMUM STACK HEIGHT is a distance spacers may be stacked between the top of the head
tube and the bottom of the stem. Exceeding this distance with spacers or locating spacers on top of
the handlebar stem can place significant stress on the steerer tube. It could break.
Always tighten fasteners of the headset/stem system and brake with a torque wrench. Observe the
manufacturer’s torque limits and loctite (thread locking compound) recommendations for each
component of the fork, stem, brake and handlebar system. Ask your Authorized GT Dealer to help you.
Over-tightening may cause damage and lead to fork or component failure.
YOU CAN BE SEVERELY INJURED, PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THESE
WARNINGS.
111
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Carbon Fiber Forks & Stems
What You Have To Know When 4. Additionally, when cutting a carbon steerer
Installing Or Adjusting Any Handlebar tube, use composites hacksaw blade
Stem (tungsten carbide gritted) or a very fine
toothed (36 toothed) new blade. To
The steerer tube length for any GT carbon fiber minimize fraying of the carbon fibers, wrap
fork with a carbon steerer is limited to the the area of cut with masking tape. Make only
MAXIMUM STACK HEIGHT of 55mm. This affects one clean complete cut. Do not scratch,
the height adjustment of the stem. No spacers score, or mark the steerer tube surface other
may be used on top of a stem. The stack than the complete cut. Scratching, scoring
measurement method is shown on the following or making other marks on the tube surfaces
page. If the steerer tube is cut to accommodate other than the complete cut, or cutting the
a lesser spacer stack height, please observe the steerer tube to an incorrect length for a
following: specific stem/headset can compromise the
strength of the steerer tube. After the
1. Cutting must be done by a professional bike steerer tube is cut, round the cut edges
mechanic experience d with carbon smooth and remove any burrs with fine sand
components. paper (220 is ideal).
113
PART 2 Section A. Important Safety Information
GT Bicycle Owner’s Manual Carbon Fiber Forks & Stems
WARNING
UNDERSTAND YOUR BIKE AND ITS INTENDED USE. CHOOSING THE WRONG BICYCLE FOR YOUR
PURPOSE CAN BE HAZARDOUS. USING YOUR BIKE THE WRONG WAY IS DANGEROUS.
No one type of bicycle is suited for all purposes. Your retailer can help you pick the “right tool for the job”
and help you understand its limitations. There are many types of bicycles and many variations within
each type. We make many types of mountain, road, racing, hybrid, touring, cyclocross and tandem
bicycles.
There are also bicycles that mix features. For example we have road/racing bikes with triple cranks.
These bikes have the low gearing of a touring bike, the quick handling of a racing bike, but are not well
suited for carrying heavy loads on a tour. For that purpose you want a touring bike.
Within each of type of bicycle, one can optimize for certain purposes. Visit your bicycle shop and find
someone with expertise in the area that interests you. Do your own homework. Seemingly small changes
such as the choice of tires can improve or diminish the performance of a bicycle for a certain purpose.
Consult your Authoried Dealer about how you intend to use your bike.
In addition to this section, please consult any Owner’s Manual Supplements or components manufacturer’s
instructions for information on intended use.
115
PART 2 Section B. Intended Use
GT Bicycle Owner’s Manual Intended Use
Intended Use
Intended Use tables on the following pages contain information from GT, the ASTM International (ASTM), as
well as information required by the European Committee for Standardization (CEN). All table information is
part of the picture of intended use for your bike.
Conditions 1-4 are part of the ASTM F 2043 voluntary standard in use by the bicycle industry. The tables
include the graphic and description text directly from the standard.
Model names listed in the “MODELS” headin\g includes several recent model years and model variations
in component and color. (e.g., SuperSix Team, SuperSix DI2, SuperSix RED, SuperSix 105, etc.)
If you have any questions, about intended use or the information presented in the tables, please ask your
Authorized Dealer.
High-Performance Road
Tachyon, Traffic, Baller, Gutterball, GTR Alloy, GTR Carbon, GTS, Corsa,
Peace Tour, Strike, Attack, Revenge, EdgeTi, Zum
TRADE OFF Material use is optimized to deliver both light weight and specific
performance. You must understand that (1) these types of bikes are
intended to give an aggressive racer or competitive cyclist a
performance advantage over a relatively short product life, (2) a less
aggressive rider will enjoy longer frame life, (3) you are choosing light
weight (shorter frame life) over more frame weight and a longer frame
life, (4) you are choosing light weight over more dent resistant or
rugged frames that weigh more. All frames that are very light need
frequent inspection for cracks that would indicate that the frame is
worn out from fatigue. These frames are likely to be damaged or
broken in a crash. They are not designed to take abuse or be a rugged
workhorse.
MAXIMUM WEIGHT LIMIT
RIDER (lbs/kg) LUGGAGE (lbs/kg) TOTAL (lbs/kg)
* Seat Bag / Handlebar Bag 275/125 10/4.5* 285/126
Only
117
PART 2 Section B. Intended Use
GT Bicycle Owner’s Manual Intended Use
119
PART 2 Section B. Intended Use
GT Bicycle Owner’s Manual General Purpose Riding
121
PART 2 Section B. Intended Use
GT Bicycle Owner’s Manual All Mountain, Enduro
MODELS Distortion, Force AL, Force Carbon, Force LE, Sanction, , Sensor X
MODELS Fury AL, Fury Carbon, La Bomba, Ruckus, Ruckus DJ, Sanction
CONDITION 5
Bikes designed for jumping, hucking, high speeds, or aggressive riding
on rougher surfaces, or landing on flat surfaces. However, this type of
riding is extremely hazardous and puts unpredictable forces on a bicycle
which may overload the frame, fork, or parts. If you choose to ride in
Condition 5 terrain, you should take appropriate safety precautions such
as more frequent bike inspections and replacement of equipment. You
For extreme riding should also wear comprehensive safety equipment such as a full-face
User caution advised
helmet, pads, and body armor.
Gravity,Freeride, and Downhill bikes are: (1) heavier and have more
suspension travel than All-Mountain bikes, allowing them to be ridden in
more difficult terrain, over larger obstacles and larger jumps, (2) the
longest in suspension travel and use components that fit heavy duty
intended use. While all that is true, there is no guarantee that extreme
riding will not break a Freeride bike.
123
PART 2 BMX, Dirt Jump
GT Bicycle Owner’s Manual All Mountain, Enduro
INTENDED For man-made dirt jumps, ramps, skate parks other predictable
obstacles and terrain where riders need and use skill and bike
control, rather than suspension. Dirt Jumping bikes are used much
like heavy duty BMX bikes.
A Dirt Jumping bike does not give you skills to jump! Read our
“Freeride & Downhill” warning. See page 64. The same message
is true.
NOT INTENDED For terrain, drop offs or landings where large amounts of
suspension travel are needed to help absorb the shock of landing
and help maintain control.
TRADE OFF Dirt Jumping bikes are lighter and more nimble than Freeride
bikes, but they have no rear suspension and the suspension travel
in the front is much shorter.
MAXIMUM WEIGHT LIMIT
RIDER (lbs/kg) LUGGAGE (lbs/kg) TOTAL (lbs/kg)
300 / 136 0 300 / 136
SECTION C.
WARNING
MOUNTAIN BIKE RIDING
Mountain bike riding is very different from
See also Maximum Fork Length.
riding a bike on the road.
See also Section B. Intended Use.
For starters, it is almost certain you will fall off.
Get training! Join a club and find experienced
Off-Road Riding people to teach you. It is likely that your retailer
can hook you up with local rides. Practice and
Off road riding usually involves many, many
learn to stay in control. Carefully, progressively,
variables such as constantly changing traction,
learn to expand your limits, but always ride
obstacles, changes in line of sight, up hill, down hill,
within them.
soft surfaces, dry surfaces, wet surfaces. Off road
riding requires managing a complex and constantly
changing rider–to-bicycle feedback loop of traction,
weight distribution, application of power, application Bike Types
of brakes and steering driven by the conditions one
encounters. The complexity and ever-changing
nature of off road riding requires focus, WARNING
concentration, strength, fitness and learning to read Pick a mountain bike for how you will ride.
the trail. The art of managing all this while
surrounded by nature makes this a challenging and There are now many different kinds of
wonderful sport. “mountain bikes.” GT makes mountain bikes
ranging from the light, nimble rush and
If you have ridden your mountain bike on a paved scalpels, designed for cross country (xc) racing,
road, or on a gravel or dirt road, you have done very to our rugged, long-travel freeride bikes. A
little in the way of learning to mountain bike. scalpel is not designed for freeride! If you try
Learning to ride off road is a process. It does not using your bike for something it was not
automatically occur because you have a mountain intended, you may break it with risk of serious
bike. Learning to ride off road does not come from injury, paralysis or death.
watching “extreme” mountain bike videos or TV. In
fact the riders in those films are professional Matching the intended use of any kind of
entertainers and/or daredevils, not teachers. mountain bike to your expected riding is import.
125
PART 2 BMX, Dirt Jump
GT Bicycle Owner’s Manual Freeriding & Downhill
WARNING
FREERIDING AND OTHER FORMS OF “EXTREME RIDING” RE EXTREMELY DANGEROUS. YOU CAN BE
SEVERELY INJURED OR KILLED IN A SERIOUS ACCIDENT.
Freeriding, jumping, hucking, dirt jumping, mountaincross, downhill, slalom, slopestyle, urban or street
riding or other evolving forms of extreme or hard core mountain biking are inherently dangerous and can
lead to serious accidents. Wear all safety gear and be sure your bike is in excellent condition. Follow all
the instructions and warnings below. These steps will reduce, but not eliminate, the inherent risks. Even
with state of the art protective safety gear you could be seriously injured, paralyzed or killed. If you do
not want to take these risks, do not engage in this type of riding.
Fundamental Risk
Freeriding, jumping, hucking, dirt jumping, mountaincross, downhill, slalom, slopestyle, urban or street
riding. It seems that everywhere you look, from Mountain Dew® commercials to the X-Games® to the
Red Bull®Rampage, riders are grabbing big air and sticking sick drops. And it sure looks fun.
But what the videos and bike magazines and ads don’t always tell you is that extreme riding takes an
amazing amount of skill. Some of the riders you see are well-paid pros who have gradually built up their
skills through endless hours of practice, and who have also had their share of stitches, concussions and
busted bones (and bikes). Others are daredevils who have chosen to accept or ignore the risks. Would
you allow anyone to say that you are so weak in the head, and have such poor judgment that you copy
those you see in the media without thought of the serious risks?
The stakes are high if you screw up. Realize too late that you aren’t up to the challenge, and you run the
risk of major injury or even – say it aloud – death, paralysis. In short, extreme riding carries a high
degree of fundamental risk, and you bear the ultimate responsibility for how you ride and what you
attempt to pull off. Do you want to avoid these significant risks? Then do not ride this way.
Product Limitations
Problems of pilot error aside, hard-core riding also beats the heck out of your equipment. Although we
build and test our bikes to make them tough, there’s no way that we can guarantee they’ll survive your
umpteenth six-foot drop. For starters, there is no industry “jumping” standard. The many circumstances
of takeoff, landing, speed, rider technique, etc. are unique. The judgment, lack of judgment or insanity of a
rider who may ride a GT bicycle cannot be completely predicted, so it’s flat-out impossible to predict how
anyone’s equipment is going to hold up.
Let’s get another thing straight. Buying a Freeride bike does not make you any better. Do not confuse the
built-in capabilities of equipment with your own capabilities, which must be learned.
Keeping your bike and all its components in good working order is critical, and it’s up to you to maintain
and inspect it. Even so, your sweet rig isn’t going to last forever. Nothing does, particularly bikes and
parts that are built to minimize weight and then are subjected to abuse. GT frames carry a warranty, but
that’s to cover issues with workmanship and/or materials. (See the GT Limited Warranty in this manual).
The warranty doesn’t mean that they’re going to last forever. They’re not. The warranty certainly doesn’t
mean that the bicycle can in any way protect you from injury.
GT has long urged the use of helmets. As riskier, extreme downhill and freeriding became part of the
sport we communicated frankly about the risks in this freeride warning. Givem very strong consideration
to neck braces, designed for mountain biking and motocross riding, fitted between the rider and helmet,
that can decrease the risk of paralysis, spinal cord and neck injuries. As the manufacturer clearly states,
these braces cannot prevent all injuries. We urge riders, particularly riders into challenging and risky
riding, to investigate and consider prophylactic neck braces (For example, see http://www.leatt-brace.
com/). A prophylactic neck brace might save your life or keep you out of a wheelchair.
In Conclusion
If you’re going hard-core, be smart about it. Always wear a full face helmet, state-of-the-art neck brace,
body armor, full-finger gloves, and protective clothing. Choose a bike that’s right for you, your riding and
terrain, and check it often for signs of fatigue or other trouble. (Your dealer can help you on both fronts.)
Read PART II, SECTION B. MOUNTAIN BIKE RIDING. And most importantly, know your limitations.
Practice. Stay in control, and carefully, gradually expand your limits – but ride within them.
YOU CAN BE SEVERELY INJURED, PARALYZED, OR KILLED IF YOU IGNORE THIS WARNING.
127
PART 2 BMX, Dirt Jump
GT Bicycle Owner’s Manual Suspension
Increasing your skill will take time and practice. Downhill And Lift-Serviced Riding
Stay in control, and carefully, gradually learn
the feel and handling of your suspension bike.
WARNING
When you apply the front brakes on a To ride downhill at speed or in competition is to
suspension bike, the front of the bike will fall or voluntarily assume a very large risk. You could
dip as weight shifts forward. This is normal. be seriously injured, paralyzed, or killed.
(The front of your car dips when you apply the
brakes.) You must learn to anticipate this When riding downhill such as at a ski area, on
weight shift and compensate by shifting your trails or access roads, or on dirt roads such as
body weight back. fire roads, you can reach speeds seen on
motorcycles, with similar hazards and risks.
129
PART 2 Section D. Inspect For Safety
GT Bicycle Owner’s Manual 1. Understanding Metals
With that important note, we can tell you that if Metal Fatigue 101
the impact is hard enough the fork or frame may Common sense tells us that nothing that is used
be bent or buckled. lasts forever. The more you use something, and
See Figure A on following page. . the harder you use it, and the worse the
conditions you use it in, the shorter its life.
On a most all steel bikes, the steel fork may be
severely bent and the frame undamaged. Fatigue is the term used to describe
Aluminum is less ductile than steel, but you can accumulated damage to a part caused by
expect the fork and frame to be bent or buckled. repeated loading. To cause fatigue damage, the
Hit harder and the top tube may be broken in load the part receives must be great enough. A
tension and the down tube buckled. Hit harder crude, often-used example is bending a paper
and the top tube may be broken, the down tube clip back and forth (repeated loading) until it
buckled and broken, leaving the head tube and breaks. This simple definition will help you
fork separated from the main triangle. understand that fatigue has nothing to do with
time or age. A bicycle in a garage does not
When all metal bikes are crashed you will
fatigue. Fatigue happens only through use.
usually see some evidence of this ductility in
bent, buckled or folded metal. So what kind of “damage” are we talking about?
On a microscopic level, a crack forms in a highly
It is now common for the main frame to be made
stressed area. As the load is repeatedly applied,
of metal and the fork of carbon fiber. See the
the crack grows. At some point the crack
composites 101 section below. The relative
becomes visible to the naked eye. Eventually it
ductility of metals and the lack of ductility of
becomes so large that the part is too weak to
carbon fiber means that in a crash scenario you
carry the same load that, without the crack, it
can expect some bending or bucking in the metal
could carry. At that point there can be a complete
but none in the carbon. Below some load the
and immediate failure of the part.
carbon fork may be intact even though the frame
is damaged. Above some load the carbon fork One can design a part that is so strong that
will be completely broken. fatigue life is nearly infinite. This requires a lot of
material and a lot of weight. Any structure that
must be light and strong will have a finite fatigue
life.
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GT Bicycle Owner’s Manual 1. Understanding Metals
THIS IS A THIS IS A
Think about the crack as forming a pathway to failure. This means that any crack is potentially
dangerous and will only become more dangerous. SIMPLE RULE 1: If you find crack, replace the
part.
Cracks grow more quickly when they are in a corrosive environment. Think about the corrosive
solution as further weakening and extending the crack. SIMPLE RULE 2: Clean your bike, lubricate
your bike, protect your bike from salt, remove any salt as soon as you can.
Such staining may be a warning sign that a crack exists. SIMPLE RULE 3: Inspect and investigate
any staining to see if it is associated with a crack.
Think about the cut surface as a focal point for stress (in fact engineers call such areas “stress
risers,” areas where the stress is increased). Perhaps you have seen glass cut? Recall how the
glass was scored and then broke on the scored line. SIMPLE RULE 4: Do not scratch, gouge or
score any surface. If you do, pay frequent attention to this area or replace the part.
SOME CRACKS (particularly larger ones) MAY MAKE CREAKING NOISE AS YOU RIDE.
Think about such a noise as a serious warning signal. Note that a well-maintained bicycle will be
very quiet and free of creaks and squeaks. SIMPLE RULE 5: Investigate and find the source of any
noise. It may not a be a crack, but whatever is causing the noise should be fixed before riding.
133
PART 2 Section D. Inspect For Safety
GT Bicycle Owner’s Manual Fatigue Is Not A Perfectly Predictable Science
Fatigue is not a perfectly predictable science, but • Smooth, fluid riding style
we can give you some general factors to help
you determine how often you need to inspect (or • No "hits," crashes, jumps, other
have your retailer inspect) your bicycle. The "shots" to bike
more you fit the “shorten product life” profile, the
more frequent your need to inspect. The more • Low mileage
you fit the “lengthen product life” profile, the less
• Lower body weight
frequent your need to inspect.
• Less aggressive rider
• High mileage
E TOPTUBE
B
DTU
HEA
DO
W
NT
UB
E
Figure 21.
135
PART 2 Section D. Inspect For Safety
GT Bicycle Owner’s Manual Other Suspension Forks
WARNING
Fork Inspection Riding with an improperly secured wheel
1. Remove the front wheel. can allow the wheel to wobble or fall off the
bicycle, which can cause serious injury or
2. Clean the fork. death. Therefore, it is essential that you:
3. Carefully inspect the whole fork for cracks. 1. Ask your dealer to help you make sure
Pay particular attention to the fork crown you know how to install and remove
area and the area where the dropouts meet your wheels safely.
the fork blades. Look on the inside of the fork
while the wheel is out. Check the area 2. Understand and apply the correct
around the brake pivot bosses or caliper technique for clamping your wheel in
mount. place.
137
PART 2 Section D. Inspect For Safety
GT Bicycle Owner’s Manual Other Suspension Forks
What Are The Limits Of Composites? What should you expect from your carbon
Well designed “composite” or carbon fiber frame? It depends on many complex factors,
bicycles and components have long fatigue lives, which is why we tell you that crash worthiness
usually better than their metal equivalents. cannot be a design criteria. With that important
note, we can tell you that if the impact is hard
While fatigue life is an advantage of carbon fiber, enough, the fork or frame may be completely
GT still urges you to regularly inspect your broken. See Figure A on page 68. Note the
carbon fiber frame, fork, or components. significant difference in behavior between carbon
and metal. 1. Understanding Metals in this
Carbon fiber composites are not ductile. Once a section. Even if the carbon frame was twice as
carbon structure is overloaded, it will not bend; strong as a metal frame, once the carbon frame
it will break. At and near the break, there will is overloaded it will not bend, it will break
be rough, sharp edges and may be delamination completely.
of carbon fiber or carbon fiber fabric layers.
There will be no bending, buckling, or stretching. Carbon fiber composites are not ductile. Once a
carbon structure is overloaded, it will not bend;
If You Hit Something Or Have A Crash, What it will break. At and near the break, there will
Can You Expect From Your Carbon Fiber be rough, sharp edges and may be delamination
Bike? of carbon fiber or carbon fiber fabric layers.
Let’s say you hit a curb, ditch, rock, car, fallen There will be no bending, buckling, or stretching.
cyclist or other object. First, read the Important
Our carbon frames/fork/components are
warnings at the beginning of PART II Section A.
designed for normal riding loads with a factor of
Bicycles Cannot Protect You in this manual.
safety. These frames/fork/components will be
At any speed above a fast walk, your body will broken by some crash or impact loads.
continue to move forward, the momentum
See “Composite Frame, Fork, And Component
carrying you over the front of the bike. You
Inspection” on next page.
cannot and will not stay on the bike and what
happens to the frame and fork is irrelevant to
what happens to your body.
139
PART 2 Section D. Inspect For Safety
GT Bicycle Owner’s Manual Other Suspension Forks
141
PART 2 Section D. Inspect For Safety
GT Bicycle Owner’s Manual 3. Understanding components
■ Saddle
143
PART 2 Section D. Inspect For Safety
GT Bicycle Owner’s Manual Bicycle Lifespan
Some brake pads are very aggressive and speed up ALL FRAMES AND COMPONENTS SHOULD BE
wear. If you see a noticeable amount of wear relative to PERIODICALLY CHECKED BY AN AUTHORIZED GT
the nearby surface untouched by the brake pads, speak RETAILER for indicators of stress and/or potential
to your retailer about possible replacement. Severely breakage , including cracks, deformation,
worn brake tracks can lead to a broken wheel. delamination, creaking sounds, corrosion, paint
peeling, dents, and any other indicators of potential
problems, inappropriate use or abuse. These are
important safety checks and very important to help
WARNING
prevent accidents, bodily injury to the rider and
Do not ride on a rim that has been worn out! shortened product life. (See PART I, Section 5
Service and PART II, Section D. Inspect For Safety)
If the wear indicator shows that the rim is worn
out, there is a danger that the rim could be broken
due to tire pressure and/or riding loads. Useful Life of Lightweight Frames
Lightweight frames and components usually have
If the rim breaks while you are riding you could shorter lives. For example, all aspects of use being
have an accident, with risk of serious injury, identical, a lightweight Super Six, System Six,
paralysis or death. CAAD7 or CAAD8 frame will have a shorter life than
a heavier CAAD3 frame.
Section E. Maintenance
WARNING
1. Regular Maintenance is important to your safety and the longevity of your bicycle. Any part of a poorly
maintained bike can break or malfunction leading to an accident.
While the materials and workmanship of your bicycle or of individual components may be covered by a
warranty for a specified period of time by the manufacturer, this is no guarantee that the product will last
the term of the warranty. Product life is often related to the kind of riding you do and to the treatment to
which you submit the bicycle. The bicycle’s warranty is not meant to suggest that the bicycle cannot be
broken or will last forever. It only means that the bicycle is covered subject to the terms of the warranty.
Ask a professional bicycle mechanic to help you develop a complete maintenance program, a program
which includes a list of the parts on your bike for YOU to check regularly.
2. All bicycles and bicycle components are subject to wear and stress. Different materials and
mechanisms wear or fatigue from stress at different rates and have different life cycles. If a component’s
life cycle is exceeded, the component can suddenly and catastrophically fail, causing serious injury or
death to the rider. Scratches, cracks, fraying and discoloration are signs of stress-caused fatigue and
indicate that a part is at the end of its useful life and needs to be replaced.
See also “inspect For Safety” in this manual.
YOU CAN BE SEVERELY INJURED, PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS
WARNING.
WARNING
Many bicycle service and repair tasks require special knowledge and tools.
Do not begin any adjustments or service on your bicycle until you have learned from a professional bicycle
mechanic how to properly complete them. Improper adjustment or service may result in damage to the
bicycle or in an accident which can cause serious injury or death.
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PART 2 Section E. Maintenance
GT Bicycle Owner’s Manual Basics of a Good Maintenance Schedule
The following are examples of the type of service you should perform yourself. All other service,
maintenance and repair should be performed in a properly equipped facility by a qualified bicycle mechanic
using the correct tools and procedures specified by the manufacturer.
Perform the “Pre-Ride Checklist” on the back cover of this manual. If your bike fails the Mechanical
Safety Check or the other Pre-Ride Checklist items, do not ride it until the problems are corrected.
Your bike will last longer and work better if you break it in before riding it hard. Control cables and
wheel spokes may stretch or “seat” when a new bike is first used and may require readjustment by a
professional bike mechanic. See also “Mechanical Safety Check.” This section will help you identify
some things that need readjustment. But even if everything seems fine to you, it’s best to take your
bike to a professional bicycle mechanic for a checkup after about 30 days.
Another way to judge when it’s time for the first checkup is to bring the bike in after three to five
hours of hard off-road use, or about 10 to 15 hours of on-road or more casual off-road use. But if you
think something is wrong with the bike, take it to a professional bicycle mechanic before riding it
again.
If the bike has been exposed to water or grit; or at least every 100 miles: Clean the bike and lightly
lubricate the chain’s rollers with a good quality bicycle chain lubricant. Wipe off excess lubricant with
a lint-free cloth. Lubrication is a function of climate. Talk to a bicycle dealer about the best
lubricants and the recommended lubrication frequency for your area.
• Squeeze the front brake and rock the bike forward and back. Everything feel solid? If you feel a
clunk with each forward or backward movement of the bike, you probably have a loose headset.
Have a professional bicycle mechanic check it.
• Lift the front wheel off the ground and swing it from side to side. Feel smooth? If you feel any
binding or roughness in the steering, you may have a tight headset. Have a professional bicycle
mechanic check it.
• Grab one pedal and rock it toward and away from the center line of the bike; then do the same
with the other pedal. Anything feel loose? If so, have a professional bicycle mechanic check it.
• Take a look at the brake pads. Starting to look worn or not hitting the wheel rim squarely? Time
to have a professional bicycle mechanic adjust or replace them.
• Carefully check the control cables and cable housings. Any rust? Kinks? Fraying? If so, have a
professional bicycle mechanic replace them.
• Squeeze each adjoining pair of spokes on either side of each wheel between your thumb and
index finger. Do they all feel about the same? If any feel loose, have a professional bicycle
mechanic check the wheel for tension and trueness.
• Check the tires for excess wear, cuts or bruises. Have a professional bicycle mechanic replace
them if necessary.
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PART 2 Section E. Maintenance
GT Bicycle Owner’s Manual Basics of a Good Maintenance Schedule
• Check the wheel rims for excess wear, dings, dents, and scratches. Consult your dealer if you
see any rim damage.
• Check to make sure that all parts and accessories are still secure, and tighten any which are
not.
• Check the frame, particularly in the area around all tube joints; the handlebars; the stem; and
the seatpost for any deep scratches, cracks or discoloration. These are signs of stress-caused
fatigue and indicate that a part is at the end of its useful life and needs to be replaced. See also
“Inspect for Safety” in this manual.
On suspension forks and shocks, cover adjustment knobs and air filter (if equipped) with a clean plastic bag
secured temporarily with a rubber band or masking tape.
Before wiping away dirt, use an ordinary water hose to gently spray off heavy soils and dirt.
CAUTION
DO NOT power wash or spray water under high pressure to clean. Power washing will force contaminants
into parts where they will promote corrosion, immediately damage, or result in accelerated wear.
DO NOT use abrasive or harsh chemical cleaner/solvents which can damage the finish or attack and
destroy both the outside and internal parts.
When rinsing, avoid directing the spray directly at shock/fork adjusters or bearings.
Importance of Lubrication
After cleaning your bike you should lubricate it. The chain should be lubricated. Consult with a bicycle dealer
to choose from among the many types of lubricant products best suited to your climate and riding
conditions. The pivot points on your derailleurs should be lubricated. The following parts and components
may require lubrication depending on the manufacturer’s instructions or recommendation of a professional
bike mechanic:
• Headset bearings
149
PART 2 Section E. Maintenance
GT Bicycle Owner’s Manual Tightening Torques
Tightening Torques
Correct tightening torque of various threaded
fasteners on your bike is very important to your
safety.
Bolts that are too tight can stretch and deform. Figure Torque tool - a pre-set torque wrench for
specific indicated fasteners (not every fastener
Bolts that are too loose can move and fatigue. Either
it fits)
mistake can lead to a sudden
failure of the bolt.
The wide range of bicycle models and components used means that a listing of tightening torque would
be out of date by the time it was published. Many fasteners should be installed with a thread locking
adhesive such as Loctite ®
To determine correct tightening torque and any adhesive application for a fastener we ask you to
check:
■ Markings on the component. Many components are marked. On-product marking is becoming
common.
■ Torque specs in the component manufacturers instructions shipped with your bicycle.
■ With a qualified bicycle mechanic who has access to current and correct technical information.
WARNING
Always use a correctly calibrated torque wrench to tighten critical fasteners on your bike. Carefully
follow the torque wrench manufacturer’s instructions on the correct way to set and use the torque
wrench for accurate results.
CAUTION
Never place your bike in a bike stand by
clamping the frame.
Figure Q
151
PART 2 Section F.
GT Bicycle Owner’s Manual Water Bottles
CAUTION
WATER BOTTLES - An impact, crash, or loose
bottle cage can result in damage to your
frame.
CAUTION
“Sealed” components (such as HEADSHOK
and LEFTY and SUPERMAX, headsets, bottom
brackets and hubs) are effective at keeping
mud and grit out of your bearings.
CAUTION
Shifting under extreme pedaling pressure
puts a great amount of stress on
components. While most components can
withstand an occasional “power shift,”
continual power shifting will most assuredly
damage some part of your drivetrain.
Whenever possible, ease up on your pedals
when shifting.
153
PART 2 Section F.
GT Bicycle Owner’s Manual Bicycle Car Racks
WARNING
READ AND FOLLOW THE RACK MANUFACTURER’S INSTRUCTIONS BEFORE MOUNTING TO YOUR
BIKE.
Both carbon and aluminum frames and forks can be damaged (crushed, cracked, or dented) by the
clamps and support systems of a bike rack. Both carbon and aluminum can suffer serious abrasion
damage by the movement of the bike in the rack during transport. All damage to your bike is very
serious, that is why you must take extra care when choosing a bike rack and when actually mounting
your bike in the rack.
■ Remove all bags, panniers, water bottles etc. To minimize wind resistance, loading, and avoid
chafing damage.
Ask a professional bicycle mechanic for help choosing and using a bike rack.
See the table on the following page for more rack information.
CAUTION
WHEN USING A RACK WITH FORK DROPOUT CLAMPS:
■ Make sure that both fork dropouts are engaged in the rack before clamping.
■ Make sure both dropouts are clamped with equal force. If only one dropout is engaged and the
bike tips over, the leverage can exert great force that may damage the dropout.
■ If your bike tips over, have the dropouts examined by a professional bike mechanic.
CLAMPS ON TIRES / WHEELS ONLY Suitable for both carbon and aluminum frames
This type does not use clamps on any This is the best system design because there is no potential
other part of the frame or fork. cracking or crushing damage to the frame or fork. Chafing wear
is avoided.
FLOATING FORK MOUNT & REAR Suitable for both carbon and aluminum frames
WHEEL TRAY
Be sure quick release on rack is properly adjusted and tightly
This design functions exactly as a
closed.
quick release on your bike. The rear
wheel is clamped in a tray. No other The Thule Echelon with ETC Equalized Twin Cam is suitable as
clamps are used on any other part of it has an axle floating mechanism, like a standard quick
the frame. release.
WHEEL CLAMPS & UPRIGHT ARM Do not use on bikes with carbon fiber downtubes.
CLAMP
When clamp is tightened the carbon downtube can be broken.
In this design, wheels are clamped in
When clamp is looser, chafing can cause structural wear.
a wheel tray and the bicycle is held
upright by and arm clamping the A loose clamp can allow movement and possible chafing
downtube. damage. Clean the clamping area to eliminate abrasive
particles, pad the clamping area and properly tighten the
clamp.
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PART 2 Section F.
GT Bicycle Owner’s Manual Bicycle Car Racks
NON-FLOATING FORK MOUNT Not recommended for either carbon or aluminum bikes.
& REAR WHEEL TRAY
If one dropout is slightly thicker than the other dropout, all the
With this type, a mechanism pulls the
clamping force is applied to the thicker dropout. The high force
two sides of the fork in at the same
on the one thicker dropout may crack a carbon dropout. The
time, and pulls both sides in the same
thinner dropout may move in the rack causing wear and
distance.
abrasion, The fork blade attached to the thicker dropout takes
most of the loads caused by 70 mile per hour wind and bumps.
Example: Thule Peloton.
The result may be damage to your fork.
On this type the bicycle hangs on two Do not use on bikes with carbon fiber tubes.
arms projecting aft from a trunk
mounted rack The point loading where the arms contact the underside of the
tubes may crack the tubes. Additionally the lower part of the
bike is difficult to secure, and it may move, causing chafing and
structural wear. Additionally when two bikes are mounted on
these racks the contact points between the bikes may be
cracked or chafed, causing structural damage.
157
PART 2 Section F.
GT Bicycle Owner’s Manual Applying Frame Protection
Applying Frame Protection 3. Rub the guard firmly against the frame with
your fingers to fix it in place.
Some areas of your bicycle require protection
from abrasion. If protection is not in place, 4. Periodically, recheck the guards and other
damage can result. Please consult with your areas of the frame as you continue to ride.
Authorized GT Dealer about the replacement Replace the guards if they wear out.
location and position of these various frame
protections. Also, adhesive frame guards are not a fix for
incorrectly installed or routed cables or lines. If
NOTE: Damage to your bike resulting cable rub is you find that applied guards are wearing out
not covered under your warranty. Make sure very quickly, consult with your Authorized GT
the protections indicated below are in place Dealer about the routing on your bike.
whenever you ride your bike. Ask your
Authorized GT Dealer for help.
Figure 25.
• Headtube area
Figure 23.
• Seattube
• Pivots areas
To apply the guard material:
1. Clean the frame with a mild detergent and • Anywhere a control cable or housing may
wipe dry with a clean towel. Do not use contact the frame.
solvents or harsh chemicals to clean the
frame. OPTIONAL: Trim the adhesive guard
material to the shape required.
Downtube Protector
CAUTION
On mountain bikes, placement on the down tube
Over time, cable rubbing can wear into the protector (1) on the downtube (2) reduces the
frame itself causing very serious frame potential for damage caused by debris thrown by
damage. the wheel. For some bikes, the protector is a
fitted adhesive backed material. Some bike
Check over your bike after your first few
models may have light weight plastic formed
rides. Apply the guard material where
guards.
rubbing is found. When applied correctly
and renewed when worn, the guard material
is good protection for your bike.
Figure 26.
Figure 25.
159
PART 2 Section F.
GT Bicycle Owner’s Manual Applying Frame Protection
Chainstay Protector
On mountain or road bikes, the chainstay
protector is a clear, adhesive film applied to the
upper surface of the right chainstay. This
protector can prevent damage to the chainstay
caused by the chain.
Figure 26.
Figure 26.
PART 3
STEP 1. Introduction
These instructions cover many different types of bicycles and components. As a result, some sections of
these instructions will apply to your particular bike, and some will not. For example, bikes generally have
one of three different kinds of braking systems - V-Brakes, caliper brakes or disc brakes – so you will
need to identify which type your bike has and follow the instructions for that type of braking system.
We know you are eager to finish the assembly of your bike quickly and get out riding, but when a bike is
incorrectly assembled it can be dangerous, so please take the time to carefully read and follow these
instructions and use the illustrations to double check everything has been done correctly. Help is
available from a variety a different sources, described in the next section.
WARNING
Failure to assemble and adjust your bike correctly could lead to an accident, with risk of serious
injury, paralysis or death.
To minimize this risk we encourage you to consider bringing your bike to a professional mechanic at
a local bicycle retailer. Even if you choose to assemble the bike yourself, a professional mechanic can
double check the assembly and confirm your bike is ready for many miles of trouble-free riding.
There are excellent bicycle mechanical videos from bicycle tool industry leader Park Tool at https://
www.parktool.com/blog/repair-help
We urge you to reach out to your local retailer or Customer Service at 1-800 BIKEUSA with any questions
regarding final assembly or use of your bike.
161
PART 3 Assembling Your Bike
GT Bicycle Owner’s Manual STEP 3. Tools And Good Working Area
WARNING
These instructions are for assembly of your bike only. You must also read the entire Owner’s Manual,
Owner’s Manual Supplements, and component manufacturers instructions for important information and
warnings about the operation of your bike before riding it.
Copies of your Owner’s Manual and any Owner’s Manual Supplements (Supplements often provide important
warnings, instructions and maintenance information for specific bike designs or families of designs) are also
available under the SUPPORT page of www.cannondale.com or at www.gtbicycles.com
Additional information about some of the components of your bike may be provided by the manufacturer of
that component. You can identify the make and model of a component and can access instructions on that
manufacturer’s website. For example:
• For bikes with 6 bolt disc brakes a T25 size Torx wrench and bit.
• Torque wrench that reads in Nm (Newton Meters) and can use 4, 5, and 6mm Allen bits and T25 Torx bit.
o A torque wrench is special kind of wrench that allows you to turn a bolt to exactly the right level of
tightness. A bolt that is too loose won’t do it’s job, and a bolt that is overtightened can break – either
right away or over time and use. If you are going to assemble your bike yourself, you need a torque
wrench.
• Center lock disc brakes will require tools like the Park FR-5.2 or Park BBT-69.2
• Phillips screwdriver
• Pliers
• Pedal wrench, or long 15mm open-end wrench to install pedals and axle nuts
o A bicycle pedal wrench is a special wrench to install and remove pedals, or tighten them. It is long, to
provide enough leverage to tighten and remove pedals, and has special jaw grips that are narrow
enough to fit the wrench flats on bicycle pedal axles.
• 13, 14 mm open-end wrench or adjustable wrench for the stem and seatpost on some models of kid’s
bikes
• Isopropyl alcohol
• A bike work stand is great, but not essential. The assembly videos show how to use the bike carton as a
useful temporary stand.
Exactly which of these tools you will need will depend upon the model of bike you are assembling. Details
regarding particular tools are covered in the particular sections of these assembly instructions.
Working in a garage or workshop with good lighting is ideal. If you must work inside your house, we suggest
you protect surfaces from grease using cardboard or old towels.
A helper is very helpful! For many steps having a person to hold the bike in position makes the job easier.
• Open the top of the carton. Use a screwdriver, not your fingers. Remove all the sharp staples with pliers.
• Lift the bike out of the carton. Find and remove the small parts box and any other loose parts from the
carton.
• Open the small parts box and lay out the contents.
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PART 3 Assembling Your Bike
GT Bicycle Owner’s Manual STEP 5. Installing the Seatpost And Saddle
• Place the bike on top of the carton on its side. Remove all packaging materials from the bike. Use
diagonal cutting pliers or stout scissors to cut the zip ties. The front wheel is nested over the left crank
arm. Carefully work the wheel forward until the front wheel spokes are free of the crank arm. Set the
front wheel aside.
• If you don’t have a work stand, place the bike back in the carton vertically, with the rear wheel down on
the bottom of the carton and the fork hanging over the end of the carton. As you do so be sure that the
fork and stem faces forward. Set in the carton this way, the bike is held upright in a convenient place for
much of the assembly work.
• There are three major types of seat post attachment: Clamp Bolt, Hidden Clamp Bolt, and Quick Release
Clamp Bolt
1. This type requires an allen wrench to tighten or loosen a bolt that clamps the seat post in the seat tube.
1. This is very similar to the clamp bolt style, but the bolt will be recessed, hidden from sight for a cleaner,
sleeker look. For example, the hidden clamp bolt may be at the underside of the junction of the seat tube
and the top tube. Use care to identify the correct allen wrench size. Note the angle of the bolt and
carefully keep the allen wrench aligned.
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PART 3 Assembling Your Bike
GT Bicycle Owner’s Manual STEP 5. Installing the Seatpost And Saddle
1. Hold the lever end of the quick release open and stationary.
2. Turn the adjusting nut clockwise to tighten it. Keep turning until you see or feel it contact the frame.
3. Try closing the lever. Your goal is to tighten the adjusting nut enough so that the lever can be closed
but requires significant force to close. You want it to be hard to close, you want to see the lever
temporarily leave a mark on your hand. If it is not hard to close, open and hold the lever and further
tighten the adjusting nut, try again to close. If it is not possible to close or very, very hard to close,
open and hold the lever and slightly loosen the adjusting nut, try again. Towards the end of the
adjustment process, quite small changes, fractions of a turn, of the adjusting nut are necessary.
4. The lever must be hard to close, the lever must leave a mark on your hand, and the final position of
the lever more than 90 degrees (relative to the bolt) closed.
For all styles, initially tighten the clamp bolt or quick-release clamping mechanism. A good starting point
is to have the saddle about level with your hip. After test riding you will adjust again to tune fit to your
body size and leg length.
Using a torque wrench and the correct size bit, tighten clamp bolts and hidden clamp bolts to the torque
value marked. If no torque marking is present, tighten to 7Nm.
WARNING
All seat posts have a minimum insertion line. The seat post must be inserted far enough into the bike
seat tube to cover this line.
Do not ride without properly adjusting the seat post height and securely tightening the seat post clamp
or quick-release clamping mechanism.
Failure to observe the minimum insertion line or properly tightening the clamping mechanism
could result in seat post system failure, which could lead to an accident, with risk of serious injury,
paralysis or death.
Two packaging methods are used: (A) stem is attached to steering tube. With this method you will install
the handlebars using the face plate on the stem. (B) Stem is attached to the handlebars and a cardboard
spacer is on the steering tube. With this method you will install the handlebar/stem assembly.
On a bike with disc brakes, do not pull the brake levers before the front wheel with the brake rotor is
installed. Doing so may push the brake pads out of position.
A B
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PART 3 Assembling Your Bike
GT Bicycle Owner’s Manual STEP 6. Installing the Handlebar And Stem
Remove the stem faceplate. Remove the 2 or 4 bolts holding the faceplate on the stem using a 4mm or
5mm hex wrench. Set the faceplate and bolts within easy reach.
Rotate the handlebar so cables/housings run properly. The rear shifter should be on the rider’s right
hand side. Holding bars against the front end of stem, secure the faceplate over the bars. Install one bolt
first to hold the assembly in place. Then install all faceplate bolts through the faceplate and into the
stem. Most handlebars have markings that make it easier to center the handlebars. Just snug the bolts
enough to hold the assembly in place.
Check for proper cable/housing orientation. Consult photos and our assembly videos.
The right brake lever controls the rear brake. The rear brake housing will run from the right brake lever
around the left side of the head-tube and into the cable stop.
The left brake lever controls the front brake. The front brake housing will run from the left brake lever
forward and down towards the front brakes.
The two derailleur housings will run along side the headtube and into the cable housing stops near the
front of the frame. Be sure that the housing ends are inside the cable housing stops. See below:
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PART 3 Assembling Your Bike
GT Bicycle Owner’s Manual STEP 6. Installing the Handlebar And Stem
• On a mountain bike or flat bar road bike (A), most riders like the brake levers at a 45-degree angle with
the ground.
• On a road bike with drop bars (B), most riders like the handlebar set where the flat area at the top or the
bottom of the handlebar is parallel to the ground.
2. Using a torque wrench and the correct size bit, tighten all faceplate bolts to the torque value marked on
the stem faceplate. If no torque marking is present, tighten to 7Nm.
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PART 3 Assembling Your Bike
GT Bicycle Owner’s Manual STEP 6. Installing the Handlebar And Stem
Take the bike out of the carton and place the fork dropouts on the floor. Keep the fork aiming forward.
Pivot the stem so that it faces directly forward.
Find the stem clamping bolts on the back of the stem. These are the bolts that hold the stem/handlebar
assembly in place on the steering tube of the fork. Tighten these bolts using a torque wrench to the
torque value marked on the stem. If no torque marking is present, tighten to 7Nm.
Set the bike on the floor. The rear wheel is already installed. As you set the fork on the floor be sure that
the fork is aimed forward. This will make it possible for the bike to balance on the floor. Confirm that the
fork is oriented forward. One way to check this is that the brake caliper will be on the left side of the bike.
Now that the weight of the bike is pushing down on the fork remove the top cap. This is done by
un-threading the top cap bolt with a 5 mm allen wrench. Once loose, remove the top cap and bolt as an
assembly and set it nearby.
Remove the cardboard tube from the steering tube of the fork. You can discard, recycle, it is just a spacer
for packaging.
There will be one or more round metal spacers on the steering tube. Leave them in place.
Now take the complete stem and handlebar assembly and slide the stem over the steering tube. Be sure
that the handlebar assembly is properly oriented. A good way to check this is to be sure that:
• The brake lever on the right controls the rear brake. The rear brake is already connected to the right
hand brake lever, so you can squeeze the lever and see that you have the right hand brake lever on
the correct side of the bike.
• The left hand brake lever will be connected to the front brake, but is not at this point.
Once you are sure that the orientation is correct, place the top cap and bolt on top of the stem. Thread the
bolt into the threaded fitting inside the steering tube. Snug this bolt with the 5 mm allen wrench. Rock
the bike forward and back a bit and snug this bolt to eliminate play. You are setting the bearing pre-load
on the headset, the bearings on which the fork pivots. You want to tighten enough to eliminate noticeable
play but want the fork to turn freely without a lot of resistance. No torque spec here, it’s a matter of feel.
Not super tight, but more than finger tight.
Now move the handlebar and stem assembly so that the stem faces directly forward. You can sight
where the front wheel will be in the fork. Once centered, use a 5mm allen wrench to tighten the two stem
clamp bolts to the spec marked on the stem or 7 Nm. You are now clamping the handlebar and stem
assembly to the steering tube and fork so that you can control the bike.
After the wheel is installed and you are doing a final pre-ride check, if you find that the handlebar and
stem assembly is not quite centered, you can loosen the two stem clamp bolts, center the assembly and
then torque the stem clamp bolts to the spec marked on the stem or 7 Nm.
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PART 3 Assembling Your Bike
GT Bicycle Owner’s Manual STEP 7. Installing Brake Disc to Wheel Hub
Find the disc brake rotor, mounting bolts and remove all packaging materials. Look at the front wheel
and note that one side of the hub has six threaded holes.
Set the disc brake rotor over these holes. Carefully note and follow directional markings on the disc
brake rotor. Markings will face out. Find the six Torx T25 bolts and place them though the dog bone
shaped locking washers, positioned with the sharp tabs up. Place bolts through the holes in the disc
brake rotor and thread each one into the threaded holes in the hub. Each bolt will have some thread
retaining compound on the threads, often blue color. This compound makes it more difficult to turn the
bolt. So, once you have started all six bolts by hand you will need a T25 Torx wrench to turn the bolts.
Tighten all six bolt snugly.
After all six bolts are snug, fit the Torx T25 bit to a torque wrench and tighten each bolt to the torque
specification marked on the rotor. Be sure the tool is properly engaged as this tool interface is rather
shallow. It is important to torque these bolts in a crisscross or star pattern. With the wheel stationary in
front of you torque the (1) 12 o’clock bolt, then (2) the six o’clock bolt, then (3) the 10 o’clock bolt, then (4)
the 4 o’clock bolt, then (5) the 8 o’clock bolt and finally (6) the 2 o’clock bolt.
Set the disc brake rotor over these splines. Carefully note and follow directional markings on the disc
brake rotor. Markings will face out. Find the retaining lock ring and by hand carefully thread it onto the
threads in the hub.
Next you will need the correct tool to tighten this retaining lock ring. There are two common designs: (a)
internally driven lock rings use a 12 spline tool also used for cassette lockrings, e.g. the Park FR-5.2 (b)
externally driven lock rings use a 16 notch tool also used for bottom bracket installation, e.g. the Park
BBT-69.2 or BBT-9. Carefully check the fit between the tool and the lock ring. Once sure you have the
correct tool correctly fitted to the lock ring, use a torque wrench to tighten this retaining lock ring to the
specified torque. If you use a large adjustable wrench, make these are very tight. You will feel the
retaining lock ring click or bump over a series of locking features as you do so. This is normal and
indicates you are engaging these locking features.
All types:
Be sure there is no grease or oil, even from your hands, on the rotor. Clean the braking surfaces of the
rotor with isopropyl alcohol.
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PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual STEP 7. Installing Brake Disc to Wheel Hub
(C) - Thru-Axles
(E) - Lefty
(F) - Nutted/Bolt-On
(E) - Lefty
(F) - Nutted/Bolt-On
177
PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (A) Quick Release Type
• Pick up the front wheel. Examine the sidewall of the tire to see if the tread design is directional. If it is
directional, you will see a forward rotation arrow.
• Insert the skewer though the hollow axle in the center of the hub. On a bike with disc brakes position
quick release lever assembly on the side opposite the brake disc.
• Reinstall the conical spring over the threaded end of the skewer, small end first.
• If quick release has a cam follower, a semicircular separate part, be sure it is properly aligned.
Yes! Semicurcular shape aligned with shaped No! Semicircular shape is not aligned with
lever. shaped lever.
• Reinstall the adjusting nut, threading it onto the threaded end of the skewer. Turn the adjusting nut
only a few turns at this stage. The critical final quick release adjustment will be made after the wheel
is installed in the fork.
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PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (A) Quick Release Type
DISC:
Lift the fork and position the front wheel under the fork. First align the brake rotor (the shiny disc
attached to the wheel) with the brake caliper (the part mounted to the fork). As you lower the fork,
carefully position the wheel so that the brake rotor fits into the slot in the brake caliper. Next lower the
fork further and align the hub axle ends with the fork dropouts.
Lift the fork and position the front wheel under the fork. First align the wheel so that the tire fits between
the brakes. Next lower the fork further and align the hub axle ends with the fork dropouts.
181
PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (A) Quick Release Type
Be sure that the axle at both ends of the hub is fully engaged with the dropouts on the fork. Push down
on the front of the bike and hold the bike upright. When fully and properly engaged you will see that the
wheel is centered in the fork, that there is the same amount of space between the tire and the inside of
the fork on both sides.
Next hold the lever end of the quick release open and stationary. Position the quick release lever so that
it is behind the fork and when closed the lever does not make contact with any part of the fork.
Turn the adjusting nut clockwise to tighten it. Keep turning until you feel it contact the face of the
dropout.
Next try closing the lever. Your goal is to tighten the adjusting nut enough so that the lever can be closed
but requires significant force to close. You want it to be hard to close, you want to see the lever leave a
mark on your hand. If not hard to close, continue to hold the lever and further tighten the adjusting nut,
try again to close. If not possible to close or very, very hard to close, hold the lever and slightly loosen
the adjusting nut, try again. Towards the end of the adjustment process, quite small changes, like ½ turn,
of the adjusting nut are necessary.
Your goal is to tighten the adjusting nut enough so that the lever can be closed but requires significant
force to close. The lever must be hard to close, the lever must leave a temporary mark on your hand,
and the final position of the lever must be more than 90 degrees closed.
183
PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (A) Quick Release Type
WARNING
Because properly installing the front wheel is critical to your safety, please also read the wheel
installation instructions contained in the Owner’s Manuals that came with your bike. See video
instructions on our SUPPORT page at www.gtbicycles.com.
WARNING
Securely clamping the wheel with a cam action retention device takes considerable force.
If you can fully close the cam lever without wrapping your fingers around the fork blade for leverage
and the lever does not leave a clear imprint in the palm of your hand, the tension is insufficient. Open
the lever; turn the tension adjusting nut clockwise a quarter turn; then try again.
This is a design that uses standard Quick Release assembly parts but is clamped by a special nut that is
tightened by a 5mm allen wrench. This system was developed for urban bikes to reduce the risk of theft
of the front wheel. By requiring a tool to remove the front wheel, it is slower for the thief and he may pick
another target.
First properly install the 5mm quick release assembly into the hub. Pick up the 5mm quick release
assembly and note the sequence and orientation of parts: adjusting nut, conical spring, skewer, a second
conical spring and finally the special nut that is turned by a 5mm allen wrench.
• Pick up the front wheel. Examine the sidewall of the tire to see if the tread design is directional. If it
is directional, you will see a forward rotation arrow.
• Insert the skewer though the hollow axle in the center of the hub. On a bike with disc brakes position
the 5mm nut on the side opposite the brake disc.
• Reinstall the conical spring over the threaded end of the skewer, small end first.
• Reinstall the adjusting nut, threading it onto the threaded end of the skewer. Turn the adjusting nut
only a few turns at this stage. Tightening the 5mm nut will be done after the wheel is installed in the
fork.
If your bike has Rim brakes- Before installing the front wheel, if the front brake is V Brake (aka Linear
pull) or Caliper it may need to be released to allow the tire to fit between the brake pads. See Section
8.
185
PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (B) Tool driven Quick Release
If your bike has Disc brakes- Remove the disc brake shipping spacer from the caliper. This is a
brightly colored plastic spacer used with hydraulic disc brakes. After the spacer is removed, before the
wheel is installed, do not squeeze the front brake lever. If you do squeeze the front brake lever the brake
pads will need to be pushed outwards.
If your bike has V brakes: Temporarily disconnect the curved brake cable guide from the
bracket that holds it. Note how the smaller diameter lower end of this curved cable guide fits into the
bracket. After you disconnect, the brake arms and pads will spring outward, creating more space for the
wheel.
If your bike has V Brakes or Caliper brakes: Lift the fork and position the front wheel under the fork. First
align the wheel so that the tire fits between the brakes. Next lower the fork further and align the hub axle
ends with the fork dropouts.
Be sure that the axle at both ends of the hub is fully engaged with the dropouts on the fork. Push down
on the front of the bike and hold the bike upright. When fully and properly engaged you will see that the
wheel is centered in the fork, that there is the same amount of space between the tire and the inside of
the fork on both sides.
Next hold the adjusting nut stationary. Use a 5MM allen wrench to turn the 5mm nut clockwise to tighten
it. The skewer should be very tight. When properly tightened, the Allen wrench will leave an imprint in
your hand.
Finally use a torque wrench to torque this 5mm nut to 8 Nm. This is quite tight.
187
PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (C) Through Axle Type
WARNING
Because properly installing the front wheel is critical to your safety, please also read the wheel
installation instructions contained in the Owner’s Manuals that came with your bike. See video
instructions on our SUPPORT page at www.gtbicycles.com.
Remove the disc brake shipping spacer from the caliper. This is a brightly colored plastic spacer used
with hydraulic disc brakes. After the spacer is removed, before the wheel is installed, do not pull the
front brake lever. If you accidentally pull the front brake lever the brake pads will need to be pushed
outwards to allow the wheel to be installed.
Lift the fork and position the front wheel under the fork. First align the brake rotor (the shiny disc
attached to the wheel) with the brake caliper (the part mounted to the fork). As you lower the fork,
carefully position the wheel so that the brake rotor fits into the slot in the brake caliper. Next lower the
fork further and align the hub axle ends with the fork dropouts.
Be sure that the axle at both ends of the hub is fully engaged with the dropouts on the fork. Push down
on the front of the bike and hold the bike upright. When fully and properly engaged you will see that the
wheel is centered in the fork, that there is the same amount of space between the tire and the inside of
the fork on both sides.
Push the through axle through the hole in the left dropout and the hole in the axle. When you feel
resistance stop pushing. Begin threading, with an allen wrench or the built-in lever. You will see and feel
the through axle threading into the threads in the right dropout until it stops turning. Torque to torque
value marked on the through axle. This part must be very tight.
189
PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (D) Through Axle/Pinch bolt Type
WARNING
Because properly installing the front wheel is critical to your safety, please also read the wheel
installation instructions contained in the Owner’s Manuals that came with your bike. See video
instructions on our SUPPORT page at www.gtbicycles.com.
For shipping, the through axle will be threaded Push the through axle through the hole in the
into the fork dropouts or be in the small parts left dropout and the hole in the axle. When you
box. Pick up the through axle and note the feel resistance stop pushing. Begin threading,
orientation of the two ends. One end is threaded, with an allen wrench or the built-in lever. You
will thread into a female threaded hole in the will see and feel the through axle threading into
right dropout. One end is made to be turned with the threads in the right dropout until it stops
an allen wrench or has a built-in lever to turn it. turning.
Lift the fork and position the front wheel under There will be one or two pinch bolts in each of
the fork. First align the brake rotor (the shiny the dropouts. Tighten these bolts.
disc attached to the wheel) with the brake caliper
(the part mounted to the fork). As you lower the Torque Pinch bolts and through axle to torque
fork, carefully position the wheel so that the values marked on the fork.
brake rotor fits into the slot in the brake caliper.
Next lower the fork further and align the hub
axle ends with the fork dropouts.
WARNING
Because properly installing the front wheel is critical to your safety, please also read the wheel
installation instructions contained in the Owner’s Manuals that came with your bike. See video
instructions on our SUPPORT page at www.gtbicycles.com.
191
PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (D) Through Axle/Pinch bolt Type
193
PART 3 8. Install Front Wheel
GT Bicycle Owner’s Manual (F) Nutted or Bolt-On Type
Tabbed
washer
inserted
into
dropout hole
Tabbed
washer
Tabbed
washer
Pick up the front wheel and look at the axle. The axle nuts will be threaded onto the hub axle. Inside each
of the axle nuts is a tabbed washer. To ease installation, turn both nuts counterclockwise and push the
tabbed washers out to create some space on the axle so that the axle fits onto the dropouts.
Be sure that the axle at both ends of the hub is fully engaged with the dropouts on the fork. Push down
on the front of the bike and hold the bike upright. When fully and properly engaged you will see that the
wheel is centered in the fork, that there is the same amount of space between the tire and the inside of
the fork on both sides.
Carefully fit the tab of each tabbed washer into the mating holes in the dropout above the axle. Then
hand tighten both axle nuts, being sure that each of the tabbed washers stay in their respective holes.
195
PART 3 STEP 9. Front Brake
GT Bicycle Owner’s Manual Assembly, Adjustment
WARNING
Because properly installing the front wheel is critical to your safety, please also read the wheel
installation instructions contained in the Owner’s Manuals that came with your bike. See video
instructions on our SUPPORT page at www.gtbicycles.com.
Assembly, Adjustment
There are two basic types of brakes: (1) disc brakes, where you see a large shiny disc brake
rotor. Some disc brakes are mechanically/cable actuated. Some disc brakes are hydraulically
actuated, use brake fluid within tubing. (2) rim brakes, where the brakes act on the wheel
rims. Some rim brakes have long arms and a linkage at the top of these arms. These are
called V brakes or Linear Pull Brakes. Some rim brakes form an arch over the wheel, are
typically seen on road bikes, these are called Caliper Brakes.
DISC - Mechanical
Thread the cable into the fitting on the front brake caliper, and then seat the end of the housing into the
fitting on the front brake caliper. See photos on page ____ re proper seating of housings.
Find any cable housing fitting on the fork and secure the cable housing. This may be a small treaded
fitting, such as a clamp with a 3mm screw, or a cable tie/zip tie. Securing the cable housing properly is
an important safety step to keep it from interfering with the front wheel.
Now thread the cable into the cable anchor bolt fitting on the front brake caliper. You may need to open
this fitting with a 5mm allen wrench.
Be sure that the brake arm is at it lowermost, retracted position. Note downward angle of brake arm in
above drawing. Note significant gap between the brake arm and the caliper body, which allows the arm to
move and the brakes to work. Keep the cable snug and confirm that the cable is captured by the cable
anchor bolt fitting. Tighten this bolt with a 5mm allen wrench to 7 Nm.
The front brake cable provided is intentionally longer that it needs to be. After you have clamped the
cable with the cable anchor bolt you will need to cut the cable. Cut the cable about 1 ½ “ below this bolt.
197
PART 3 STEP 9. Front Brake
GT Bicycle Owner’s Manual Assembly, Adjustment
Next fit a cable end over the cut cable end. These cable ends are small soft aluminum caps that fit over
the cable. Slide the cable end over the cable until it stops. Then crimp the cable end onto the cable. To
crimp use pliers or the crimping part of the bicycle cable cutter to crimp the cable end in place. These
cable ends are important for two reasons (1) They protect your hands and clothing from the sharp cut
cable (2) They prevent the cable strands from separating, fraying.
Pro Tip: We urge you to borrow or buy a proper bicycle cable cutter. These tools have a v-shaped or
circular jaws that keep the cable strands together as it cuts, resulting in a clean cut. Using conventional
diagonal cutters will usually result in a frayed cable as the jaws force the cable strands apart.
The front brake is now connected but will almost certainly need adjustment.
Pick up the front of the bike and spin the front wheel. Do you see or hear dragging from the front brake?
If yes, adjustment is needed.
See disc brake assembly adjustment videos at www.cannondale.com, Help Center, Owner Manuals &
Assembly or www.gtbicycles.com , Support, Assembly. “
Locate and loosen the two caliper mounting bolts with a 5mm allen wrench. Loosen just enough to be
able to move the caliper with your hand.
Lift the front of the bike and spin the front wheel and apply the front brake very firmly. Hold the front
brake lever on very firmly with one hand, do not let go. With your other hand use a 5mm allen wrench to
tighten the two caliper mounting bolts. No final torque at this point, just tight.
Again, pick up the front of the bike and spin the front wheel. Do you see or hear dragging from the front
brake? Likely much less or no dragging.
If no drag, no noise, torque the two 5mm caliper mounting bolts to 7 Nm.
If there is some drag, some noise, again loosen the two caliper mounting bolts with the 5mm allen
wrench. Loosen just enough to be able to move the caliper with your hand. Pick up the front of the bike
and spin the front wheel. Apply the front brake very firmly. Hold the front brake lever on very firmly with
one hand, do not let go. With your other hand use the 5mm allen wrench to tighten the two caliper
mounting bolts. No final torque at this point, just tight. It is common for this process to take two or
more operations to properly adjust the brake.
199
PART 3 STEP 9. Front Brake
GT Bicycle Owner’s Manual DISC - Hydraulic
Again, pick up the front of the bike and spin the front wheel. Do you see or hear dragging from the front
brake? If no drag, no noise, torque the two caliper mounting bolts to 7 Nm.
Mechanical disc brakes have one brake pad that is stationary. The other brake pad is pushed against the
rotor.
Mechanical disc brakes have a 5mm brake pad adjustment screw that can be used to set the clearance
between the stationary brake pad and the rotor. Look carefully at this clearance in the caliper as you
turn the brake pad adjustment screw. Turning clockwise will reduce the clearance by moving the brake
pad in. Turning the screw counter clockwise will increase clearance, eliminate drag, by moving the
brake pad out. Your goal is to have clearance between the stationary brake pad and the rotor to be very
close, but not drag.
DISC - Hydraulic
(no metal cable, instead plastic lines or tubes that contain brake fluid):
The hydraulic lines are already routed, connected and full of brake fluid. But you still need to adjust the
position of the brake caliper.
WARNING
Do not loosen or take apart any hydraulic brake line or fitting.
Pick up the front of the bike and spin the front wheel. Do you see or hear dragging from the front brake?
If yes, adjustment is needed.
Locate and loosen the two caliper mounting bolts with the 5mm allen wrench. Loosen just enough to be
able to move the caliper with your hand.
Lift the front of the bike and spin the front wheel and apply the front brake very firmly. Hold the front
brake lever on very firmly with one hand, do not let go. With your other hand use a 5mm allen wrench to
tighten the two caliper mounting bolts. No final torque at this point, just tight.
Again, pick up the front of the bike and spin the front wheel. Do you see or hear dragging from the front
brake? Likely much less or no dragging.
If no drag, no noise, torque the two 5mm caliper mounting bolts to 7 Nm.
If there is some drag, some noise, again loosen the two caliper mounting bolts with the 5mm allen
wrench. Loosen just enough to be able to move the caliper with your hand. Pick up the front of the bike
and spin the front wheel. Apply the front brake very firmly. Hold the front brake lever on very firmly with
one hand, do not let go. With your other hand use the 5mm allen wrench to tighten the two caliper
mounting bolts. No final torque at this point, just tight. It is common for this process to take two or more
operations to properly adjust the brake.
WARNING
Do not touch or clean the rotor immediately after use, as the rotor may be very hot and could burn
you.
201
PART 3 STEP 9. Front Brake
GT Bicycle Owner’s Manual V brakes, (also Linear Pull)
Caliper Brakes
The brake pads should fully contact the rim or brake rotor within 1 inch of brake lever movement. The
brake lever must never bottom out or contact the handlebar or handlebar grip.
For caliper and linear pull type brakes, check that the brake pads contact the brake track of wheel rim
squarely, making full contact with the brake track. Properly set up, the brake pads should be close to, but
not touching the brake track of the rim. About 2mm clearance each side. No brake pad must ever make
contact with the tire or be positioned below the brake track on the wheel rim. If you see incorrect
alignment bring your bike to a professional bicycle mechanic.
WARNING
Brake set up is critical to your safety. If you discover a problem with your brakes, or if you have any
question or concern you must get help before riding. See Contact Information in this manual or
bring your bike to a professional bicycle mechanic.
203
PART 3 STEP 9. Front Brake
GT Bicycle Owner’s Manual V brakes, (also Linear Pull)
CAUTION - Identify left and right pedals: There is a left pedal and a right pedal – they are not
interchangeable, have different threading. Do Not force the wrong pedal into the wrong crank arm. Many
crank arms have a removable sticker near the pedal threads, so you can match the left and right pedal
threads.
Markings
The RIGHT PEDAL is identified with a “R” or “D” and has right-hand threads, meaning this pedal is
tightened by “Righty-Tighty” or clockwise. These marks are found on the wrench flats near the threads or
the end of the pedal spindle near the threads.
The LEFT PEDAL is identified with an “L” or “S” and has left-hand threads, meaning this pedal is tightened
by turning to the left, counterclockwise. These marks are found on the wrench flats near the threads or
the end of the pedal spindle near the threads.
205
PART 3 10. Install Pedals
GT Bicycle Owner’s Manual Markings
RIGHT PEDAL
Turn clockwise to install
RIGHT CRANKARM
(chainring side of bike)
Wrench Flats
PEDAL WASHER
LEFT PEDAL
Turn counter-clockwise to install
Installation
• If there are washers secured to the crank arm or shipped with the pedals, install one washer on each
pedal axle prior to installation.
• Smear grease on each of the pedal threads. This is important to prevent corrosion.
• Standing on the left side of the bike (the side without the chain), take the threaded end of pedal
marked “L” and align with threaded hole in crank arm and turn the wrench flats carefully, by hand, in
a counter-clockwise direction (toward the front).
• Tighten securely with a pedal wrench or 15mm open end wrench. Make them very tight.
• Stand on the right side of the bike (side with the chain) take the threaded end of the pedal marked
“R” and align with threaded hole in crank arm and turn the wrench flats carefully, by hand, in a turn
clockwise (toward the front).
• Tighten securely with a pedal wrench or 15mm open end wrench. Make them very tight.
Pro Tip: We urge you to borrow or buy a proper pedal wrench. These wrenches are narrow to fit the
narrow wrench flats on the pedal axles. These wrenches are long, to provide leverage to tighten and
remove pedals.
WARNING
Don’t ride you bike without securely tightening both pedals.
207
PART 3 11. Security Checks
GT Bicycle Owner’s Manual Handlebar Security
Handlebar Security
Before riding the bike, test to determine Before riding the bike, test to determine
whether the handlebar stem is secure: whether the seat and seat post are
secure:
• Place the front wheel of the bike between your
legs and strongly try to twist the handlebar/ • Firmly grab the front of the seat and try hard to
stem assembly side-to-side with significant move it up and down, then side to side.
force (about 30-40 lbs.).
• If you can move the seat relative to the seat
• If you can twist the handlebar stem relative to post, the bolt or bolts that clamp the seat to the
the front wheel, the stem bolts that clamp the top of the seat post are too loose. Tighten to the
stem to the fork are too loose. Tighten to the torque specified on the seat post or 7Nm and
torque specified on the stem and test again. DO test again. DO NOT exceed upper limit of torque
NOT exceed upper limit of torque range. range.
• If the stem still moves, contact your retailer or • If you can move the seat post relative to the
call 1-800- BIKEUSA for further assistance. DO frame, the clamp bolt or seat post quick release
NOT RIDE THE BIKE. is too loose. Tighten to the torque specified or
7Nm and test again. DO NOT exceed upper limit
of torque range.
209
PART 3 STEP 12. MOUNTAIN BIKE
GT Bicycle Owner’s Manual Component Set-Ups
Component Set-Ups
Suspension fork:
Most mountain bikes are equipped with a suspension fork. For your safety and to optimize the
performance of your suspension fork and bike, please find and read the separate suspension fork owner’s
manual included with your bicycle and/or available at:
Full suspension:
Some mountain bikes have full suspension, meaning front and rear suspension. If your bike has full
suspension, see notes the above regarding the fork. For your safety and to optimize the performance of
your bike, please find and read the separate model owner’s manual supplement included with your bike
and available on the website. These are expensive, sophisticated investments. You have invested in such
a bike, and we urge you have it properly adjusted and set up and maintained by Authorized Dealer.
Full suspension:
Some mountain bikes have full suspension, meaning front and rear suspension. If your bike has full
suspension, see notes the above regarding the fork. For your safety and to optimize the performance of
your bike, please find and read the separate model owner’s manual supplement included with your bike
and available on the website. These are expensive, sophisticated investments. You have invested in such
a bike, and we urge you have it properly adjusted and set up and maintained by Authorized Dealer.
Assemble dropper seat post with the housing and cable long. The cable housing will already be run
inside the frame tubes, sticking out and long. Once the saddle height has been established, excess
housing is trimmed. You will then need to route the cable inside the housing, attach the cable and make
cable tension adjustments.
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PART 3 STEP 13. Electric Bikes
GT Bicycle Owner’s Manual Component Set-Ups
What makes them more complex, heavier and costlier is the electric drive train, battery and controls.
For your safety and to optimize the performance of your bike, please find and read the separate electric
bike owner’s manual supplement included with your bike and on the website.
This document is your source for information on the use of controls, safety considerations and warnings
and the use and maintenance of electric drive train, battery. You have invested in such a bike, and we
urge you have it properly adjusted and set up and maintained by your local retailer.
WARNING
E-Bikes are faster and heavier than regular bikes. Failure to assemble, adjust or ride correctly could
lead to an accident, with risk of serious injury, paralysis or death.
1. Reading the electric bike owner’s supplement and E-Bike information of Part 2 of this manual.
2. Getting an full bike orientation including the bike and the drive system from a professional at a
local bike retailer.
3. Understanding that its easy to be surprised by the drive system and the power-assist capability.
So learn to ride and become familiar with the E-Bike by riding slowly and carefully in a low
hazard/low trafficked area.
Suspension fork:
Many hybrid, trekking and Adventure bikes are equipped with a suspension fork. For your safety and to
optimize the performance of your bike, please find and read the separate suspension fork owner’s
manual included with your bike.
Adjustable stem:
Some hybrid, trekking, Adventure and electric bikes are equipped with a stem that can be adjusted to
change the angle of the stem. Please look carefully at any instructions on the stem. See the instructions
below re a 50 mile tune up. This is an ideal time to fine tune your fit if you bike has an adjustable stem.
Checklist
□ Are wheel quick-release levers, through axles or nuts securely tightened? This is critical to your
safety.
□ Is the saddle clamp under the saddle at the top of the seatpost securely tightened?
□ Do the brakes have proper clearance and are they properly adjusted? Inspect and test them.
□ Are your tires inflated to the correct pressure? This information is located on the tire’s sidewall.
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PART 3 STEP 16. TEST RIDE & TUNE UPS
GT Bicycle Owner’s Manual Importance the Test Ride
• Shift though all the gears, up and down. Anticipate hills and shift before pedaling gets too hard. After
shifting is complete, is the bike quiet in all gears?
• How do you fit on the bike? Is the seat too high or too low? As described in the Owner’s Manual, you
want your knees to be slightly bent at the bottom of each pedal stroke. Take short test rides, stop and
adjust seat height. Once you have height dialed in, you may want to adjust seat angle.
• How do the controls and your hands and arms feel? The entire handlebar assembly including the
brake and shifter levers can be easily rotated to where they feel comfortable and easy to reach. See
the section in these instructions regarding the stem face plate.
• Next ride over some small bumps or rough pavement. Does the bike make any noises? Does anything
feel loose? A well set up bike will be very quiet.
WARNING
Many aspects of mechanical work on a bike, including but not limited to correct installation of the
front wheel, are critical to the safety of the rider. Failure to do so correctly could lead to an accident,
with serious injury, paralysis or death.
If you have any questions or any doubts about any aspect of the assembly of this bike, including
installation of the front wheel, DO NOT RIDE THE BIKE. Seek help from a professional bicycle
mechanic at a local bike shop or retailer or call 1-800-BIKE-USA.
WARNING
As communicated at the beginning of this PART3 - Assembly instructions:
Failure to assemble and adjust your bike correctly could lead to an accident, with risk of serious
injury, paralysis or death.
To minimize this risk, we encourage you to consider bringing your bike to a professional bicycle
mechanic at a local bicycle retailer. Even if you choose to assemble the bike yourself, a professional
bicycle mechanic can double-check the assembly and confirm your bike is ready for many miles of
trouble-free riding.
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Limited Warranty
GT stands behind all of its products.
GT bicycles are warrantied against manufacturing defects in materials or workmanship. GT will repair or
replace any products found to be defective within the normal scope of use with the same or most nearly
comparable model or component then available. The terms of this limited warranty are described below.
Limited Warranty
Length Of Warranty
Every bicycle has a useful product lifespan. This limited warranty is not meant to suggest or imply that
the frame or components can never be broken or will last forever. This limited warranty covers
manufacturing defects that occur within the normal lifespan and use of the product.
Frames of Gravity, Freeride, Downhill, Dirt Jump and other ASTM Category Five Bicycles: Three years
from original retail purchase.
Swing Arms, Chainstays, Seatstays, and Shock Links of Full Suspension Frames: Five years from original
retail purchase.
GT Branded Forks and Unbranded Forks: The fork structure is covered under the frame warranty. The
internal components are covered as GT Branded Components.
Non-GT Branded Components, including Non-GT Branded Forks, Electronic Systems, Shocks, and Other
Components, are covered by the stated warranty, if any, of their manufacturer, and are not covered under
this limited warranty. Please check in your owner’s manual pack for information regarding these
warranties.
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Warranty Conditions
This limited warranty applies only to the original owner of the bicycle and is not transferable to
subsequent owners.
For any warranty claim to be considered, the bicycle must be brought in to an Authorized GT Retailer on
the same continent on which the bicycle was purchased. The bicycle must be in an assembled, reasonably
clean and sanitary condition and accompanied by the original, dated sales receipt for the bicycle (be sure
to keep your receipt in a safe place!).
This limited warranty applies only to bicycles purchased in assembled and adjusted condition from
Authorized GT Retailers.
This limited warranty is void if the bicycle is subjected to abuse, neglect, improper repair, improper
assembly, lack of proper maintenance according to the owner’s manual, alteration, modification,
installation of incompatible parts, corrosion, an accident or other abnormal, excessive, or improper use.
This limited warranty is void if the bicycle is used in a rental or bike sharing program.
Damage resulting from normal wear and tear, including the results of fatigue, is not covered. It is the
owner’s responsibility to regularly inspect and properly maintain his/her bicycle. Some items that typically
exhibit damage from normal wear and tear include:
Paint fading caused by the effects of ultraviolet light (UV) or outdoor exposure is not covered by this
limited warranty.
All labor charges for warranty service, including the transfer of components and/or any installation of new
components, are the responsibility of the bicycle owner.
Due to product evolution and obsolescence (such as products that have been discontinued or are no
longer kept in stock), some frames or components may not be available for older models. In these cases,
GT may elect to provide a replacement that it determines to be the most nearly comparable model, but
sourcing and paying for components is the responsibility of the bicycle owner.
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All determinations under this limited warranty will be made in the sole discretion of GT, including but not
limited to the decision to repair or replace a defective product, and what replacement product is the most
nearly comparable product then available.
THE REMEDIES STATED ABOVE ARE THE EXCLUSIVE REMEDIES UNDER THIS WARRANTY. ANY AND ALL
OTHER REMEDIES AND DAMAGES THAT MAY OTHERWISE BE APPLICABLE ARE EXCLUDED, INCLUDING,
BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES, DAMAGES TO OTHER PROPERTY, OR
ANY PUNITIVE DAMAGES.
THIS IS THE ONLY WARRANTY MADE BY GT ON ITS FRAMES AND COMPONENTS, AND THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION HEREIN. ANY WARRANTIES THAT MAY
OTHERWISE BE IMPLIED BY LAW INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED.
PLEASE REFER TO THE DOCUMENTS INCLUDED WITH YOUR BICYCLE FOR POSSIBLE FURTHER
RESTRICTIONS.
THIS LIMITED WARRANTY GIVES THE CONSUMER SPECIFIC LEGAL RIGHTS. THE CONSUMER MAY ALSO
HAVE OTHER LEGAL RIGHTS WHICH VARY FROM STATE TO STATE OR COUNTRY TO COUNTRY. SOME
STATES AND COUNTRIES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR WARRANTIES, SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT
APPLY TO YOU. IF IT IS DETERMINED BY A COURT OF COMPETENT JURISDICTION THAT A CERTAIN
PROVISION OF THIS LIMITED WARRANTY DOES NOT APPLY, SUCH DETERMINATION SHALL NOT AFFECT
ANY OTHER PROVISION OF THIS LIMITED WARRANTY AND ALL OTHER PROVISIONS SHALL REMAIN IN
EFFECT.
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Pre-Ride Checklist
Are you wearing a helmet and other appropriate Are your wheels’ quick-releases properly fastened?
equipment and clothing, such as protective glasses Be sure to read the section on proper operation
and gloves? Do not wear loose clothing that could of quick-release skewers (See PART I, Section 4.A
become entangled in the bicycle (See PART I, Section Wheels).
2.A The Basics).
Are your front and rear brakes functioning properly?
Are your seatpost and stem securely fastened? Twist With V-brakes, the quick release “noodle” must be
the handlebars firmly from side to side while holding properly installed. With cantilever brakes, the quick
the front wheel between your knees. The stem must release straddle cable must be properly attached.
not move in the steering tube. Similarly, the seat post With caliper brakes the quick release lever must
must be secure in the seat tube (See PART I, Section be closed. With any rim brake, the brake pads must
3. Fit). make firm contact with the rim without the brake
levers hitting the handlebar grip (See PART I, Section
Are you visible to motorists? If you are riding at dusk, 4.C Brakes).
dawn or at night, you must make yourself visible to
motorists. Use front and rear lights and a strobe or With hydraulic disc brakes, check that the lever feels
blinker. Reflectors alone do not provide adequate firm, does not move too close to the handlebar grip,
visibility. Wear reflective clothing (See PART I, and there is no evidence of leaking brake fluid. With
Section 2.E Night Riding and PART II, A. Important cable actuated disc brakes, check that the lever feels
Safety Information). firm and does not move too close to the handlebar
grip. With any disc brakes, the brake pads must make
Is it raining or wet? If so, be more cautious. Your firm contact with the rotor without the brake levers
braking distances will increase, and your tires’ grip hitting the handlebar grip (See PART I, Section 4.C
on the road will decrease. Remember that motorists’ Brakes).
visibility decreases with bad weather (See PART
I, Section 2.D Wet Weather Riding and PART II, A. How do your clipless pedals work today? Clip in and
Important Safety Information). out of your pedals before you begin. Experienced
cyclists do. The connection between cleat and pedal
Are your tires properly inflated? Tires must inflated is affected by dozens of factors including dirt, mud,
to the recommended pressure. (See PART I, Section lubrication, spring tension and wear. By clipping in
4.G Tires and Tubes). and out you will check the function and have a fresh
memory of how they feel (See PART I, Section 4.E
Are your wheels true? Lift each end of the bike and
Pedals).
spin each wheel. Does the space between the rim
and the brake pads, or the tire and the frame, remain How recently were your frame, fork and components
nearly the same size as the wheel turns? Are your inspected? Never ride a frame, fork or components
spokes tight? (See PART I, Section 1.C Mechanical with any crack or damage. (See PART II, Section D.
Safety Check). Inspect For Safety).
WARNING
FOLLOW THIS CHECKLIST BEFORE EVERY RIDE. IF YOU HAVE ANY REASON TO SUSPECT THAT YOUR
BICYCLE IS NOT FUNCTIONING PROPERLY, DO NOT RIDE IT. Have it inspected by an Authorized GT
Retailer. To locate your nearest Authorized GT Retailer call the 1-800-BIKE-USA. Failure to follow this
checklist and to have any potential problem inspected could lead to an accident, with risk of serious
injury, paralysis or death.