Technical Data

Pilot II

Product description
Pilot II is an alkyd based topcoat for both exterior and interior use . This product is part of a complete system which is
certified not to spread surface flames . Pilot II bases are intermediates and need to be processed before use .

Recommended use
Topcoat in a traditional alkyd system suitable for steel and woodwork . Good weather and colour stability . Good hiding
power.

Film thickness and spreading rate

Minimum Maximum Typical
Film thickness, dry (µm) 30 50 40
Film thickness, wet (µm) 60 105 85
Theoretical spreading rate (m²/l) 16 9.6 12
Comments
Hong Kong rules: Category of paints - Marine maintenance coatings ; VOC 400 gms/ltr HK EPD method (Ready
to use); Exempt compound - N/A; Specific gravity: 1.04;
Both VOC and Specific gravity values provided are typical values , subject to changes
when different colour involved.

Approvals
APAS approved to specification 2922.

Physical properties
Colour According to colour card and Multicolor tinting system (MCI)
Solids (vol %)* 48 ± 2
Flash point 36ºC ± 2 (Setaflash)
VOC 410 gms/ltr UK-PG6/23(97). Appendix 3
Gloss Glossy
Gloss retention Good
Water resistance Limited
Abrasion resistance Fair
Flexibility Good
*Measured according to ISO 3233:1998 (E)

Surface preparation
All surfaces should be clean , dry and free from contamination . The surface should be assessed and treated in
accordance with ISO 8504.

Coated surfaces
Clean, dry and undamaged compatible primer . Please contact your local Jotun office for more information .

Pilot II (English TDS) Page 1

Other surfaces
The coating may be used on other substrates . Please contact your local Jotun office for more information .

Condition during application

The temperature of the substrate should be minimum 3ºC above the dew point of the air, temperature and relative
humidity measured in the vicinity of the substrate . Good ventilation is usually required in confined areas to ensure
correct drying.

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Application methods
Spray Use airless spray or conventional spray
Brush Recommended for stripe coating and small areas , care must be taken to achieve the specified dry
film thickness.
Roller May be used. However when using roller application care must be taken to apply sufficient material
in order to achieve the specified dry film thickness .

Application data
Mixing ratio (volume) Single pack.
Thinner/Cleaner Jotun Thinner No. 2
Guiding data airless spray
Pressure at nozzle 15 MPa (150 kp/cm², 2100 psi)
Nozzle tip 0.38 - 0.53 mm (0.015 - 0.021")
Spray angle 40 - 80°
Filter Check to ensure that filters are clean .

Drying time
Drying times are generally related to air circulation , temperature, film thickness and number of coats , and will be
affected correspondingly . The figures given in the table are typical with :
* Good ventilation (Outdoor exposure or free circulation of air )
* Typical film thickness
* One coat on top of inert substrate

Substrate temperature 5°C 10°C 23°C 40°C

Surface dry 5h 4h 3h 1h
Through dry 25 h 14 h 7h 3h
Dry to recoat, minimum 36 h 18 h 16 h 12 h
1
Dry to recoat, maximum

1. The surface should be dry and free from any contamination prior to application of the subsequent coat .

The given data must be considered as guidelines only . The actual drying time/times before recoating may be shorter
or longer, depending on film thickness , ventilation, humidity, underlying paint system, requirement for early handling
and mechanical strength etc . A complete system can be described on a system sheet , where all parameters and
special conditions could be included .

Typical paint system

Alkydprimer or Pilot Primer 2 x 40 µm (Dry Film Thickness)
Pilot II 1 x 40 µm (Dry Film Thickness)

Note 1: To obtain full coverage an extra coat may be necessary , especially for signal colours in red , orange and
yellow.
Note 2: Pilot II is not suitable for direct application to zinc rich primers or galvanised surfaces or alkaline substrates
such as concrete.

Other systems may be specified, depending on area of use

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Storage
The product must be stored in accordance with national regulations . Storage conditions are to keep the containers in
a dry, cool, well ventilated space and away from source of heat and ignition . Containers must be kept tightly closed .

Handling
Handle with care. Stir well before use.

Packing size
5 litre container or 20 litre container

Health and safety

Please observe the precautionary notices displayed on the container . Use under well ventilated conditions . Do not
breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately .

For detailed information on the health and safety hazards and precautions for use of this product , we refer to
the Material Safety Data Sheet.

DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and practical
experience. However, as the product can be used under conditions beyond our control , we can only guarantee the
quality of the product itself . We also reserve the right to change the given data without notice . Minor product
variations may be implemented in order to comply with local requirements .
If there is any inconsistency in the text the English (UK) version will prevail.

Jotun is a World Wide company with factories , sales offices and stocks in more than 50 countries. For your nearest local Jotun
address please contact the nearest regional office or visit our website at www.jotun.com

ISSUED 26 NOVEMBER 2010 BY JOTUN

THIS DATA SHEET SUPERSEDES THOSE PREVIOUSLY ISSUED

PDF Version :

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