Ram 55 QH 5
Ram 55 QH 5
Ram 55 QH 5
0312E
RAM-55QH5
RAM-65QH5
SERVICE MANUAL REFER TO THE FOUNDATION MANUAL
TECHNICAL INFORMATION
CONTENTS
FOR SERVICE PERSONNEL ONLY SPECIFICATIONS ------------------------------------------------------------------- 5
INSTALLATION --------------------------------------------------------------------- 14
NOTE:
This manual describes only points that differ from RAF-25, 35,
50NH5, RAD-25, 35NH5, RAD-25, 35NH5 and RAM-80QH5 (TC
No. 0771EF), RAI-25, 35NH5 (PM No. 0271E), RAI-50NH5 and
RAC-50NH5 (PM No. 0274E), RAK-18, 25, 35NH5 (PM No.
0269E), RAK-50NH5 and RAC-50NH5 (PM No. 0302E) for items
not described in this manual.
SPECIFICATIONS
DC INVERTER DUAL SYSTEM MULTI
TYPE
OUTDOOR UNIT
MODEL RAM-55QH5 RAM-65QH5
POWER SOURCE 1ø, 220 - 240V, 50Hz
TOTAL INPUT (W)
TOTAL AMPERES (A)
W 850
DIMENSIONS (mm) H 650
D 298
NET WEIGHT (kg) 50
After installation
2. If it is necessary to replace any parts, they should be replaced with respective genuine parts for the unit, and
the replacement must be effected in correct manner according to the instructions in the Service Manual of
the unit.
6. Tools and measuring instruments for use in repairs or inspection should be accurately calibrated in advance.
7. In installing the unit having been repaired, be careful to prevent the occurence of any accident such as
electrical shock, leak of current, or bodily injury due to the drop of any part.
8. To check the insulation of the unit, measure the insulation resistance between the power cord plug and
grounding terminal of the unit. The insulation resistance should be 1M or more as measured by a 500V
DC megger.
9. The initial location of installation such as window, floor or the other should be checked for being and safe
enough to support the repaired unit again.
If it is found not so strong and safe, the unit should be installed at the initial location reinforced or at a new
location.
– 1 –
1. Scope
The standards provide for items to be generally observed in carrying and handling semiconductors in relative
manufacturers during maintenance and handling thereof. (They apply the same to handling of abnormal goods
such as rejected goods being returned).
2. Object parts
(1) Use a conductive container for carrying and storing of parts. (Even rejected goods should be handled in
the same way).
Conductive sponge
IC
(2) When any part is handled uncovered (in counting, packing and the like), the handling person must always
use himself as a body earth. (Make yourself a body earth by passing one M ohm earth resistance through
a ring or bracelet).
(3) Be careful not to touch the parts with your clothing when you hold a part even if a body earth is being
taken.
(5) Be careful not to fail to turn off power when you repair the printed circuit board. At the same time, try
to repair the printed circuit board on a grounded metal plate.
Body earth
(Elimik conductive band)
– 2 –
Working
table
Resistor of 1 M (1/2W)
Staple
Earth wire
Soldering iron
Grounding
wire
Use a high insulation mode (100V, 10M or higher) when ordinary iron is to be used.
(7) In checking circuits for maintenance, inspection or some others, be careful not to have the test probes of the
measuring instrument shortcircuit a load circuit or the like.
– 3 –
2. When it thunders near by, it is recommend to stop the operation and to disconnect the power cord plug
from the power outlet for safety.
3. The room air conditioner does not start automatically after recovery of the electric power failure for
preventing fuse blowing. Re-press START/STOP button after 3 minutes from when unit stopped.
4. If the room air conditioner is stopped by adjusting thermostat, or missoperation, and re-start in a moment,
there is occasion that the cooling and heating operation does not start for 3 minutes, it is not abnormal
and this is the result of the operation of IC delay circuit. This IC delay circuit ensures that there is no
danger of blowing fuse or damaging parts even if operation is restarted accidentally.
5. This room air conditioner should not be used at the cooling operation when the outside temperature is
below –10°C (14°F).
6. This room air conditioner (the reverse cycle) should not be used when the outside temperature is below
–15°C (5°F). If the reverse cycle is used under this condition, the outside heat exchanger is frosted and
efficiency falls.
7. When the outside heat exchanger is frosted, the frost is melted by operating the hot gas system, it is not
trouble that at this time fan stops and the vapour may rise from the outside heat exchanger.
– 4 –
FAN MOTOR 40 W
COMPRESSOR JU1013D2
POWER SWITCH NO
TEMPORARY SWITCH NO
TRANSFORMER NO
VARISTOR 450NR
THERMOSTAT YES(IC)
UNIT 1650g
REFRIGERANT CHARGING
VOLUME WITHOUT REFRIGERANT BECAUSE
(Refrigerant 410A) COUPLING IS FLARE TYPE.
RAM-65QH5
In case the pipe length is more than 35m, add refrigerant R410 at 20gram per every meter exceeds.
RAM-55QH5
Additional charge of refrigerant is not required.
– 5 –
STANDARD CE (EMC&LVD)
MODEL RAM-55QH5
W 1,008
PACKING H 698
(mm)
D 394
cu.ft. 9.79
OPERATION SCOPE
INDOOR SUCTION OUTDOOR SUCTION INDOOR SUCTION
TEMPERATURE (˚C) TEMPERATURE (˚C) HUMIDITY (%)
DEHUMIDIFYING
16 - 32 22 - 42 BELOW 80
OPERATION
HEATING OPERATION
BELOW 27 –15 - 23 —
SCOPE
– 6 –
STANDARD CE (EMC&LVD)
MODEL RAM-65QH5
W 1,008
PACKING H 698
(mm)
D 394
cu.ft. 9.79
OPERATION SCOPE
INDOOR SUCTION OUTDOOR SUCTION INDOOR SUCTION
TEMPERATURE (˚C) TEMPERATURE (˚C) HUMIDITY (%)
DEHUMIDIFYING
16 - 32 22 - 42 BELOW 80
OPERATION
HEATING OPERATION
BELOW 27 –15 - 23 —
SCOPE
– 7 –
Whichever indoor units are installed, cooling and heating capacity depends on how many and which indoor units
are operating at that time.
C O O L I N G H E A T I N G
POSSIBLE
CAPACITY RATING OUTDOOR UNIT CAPACITY RATING OUTDOOR UNIT
COMBINATIONS
(kW) POWER AMPERE (kW) POWER AMPERE
TO OPERATE CONSUMPTION (A) CONSUMPTION (A)
(RANGE) (RANGE)
(W) 220-240V (W) 220-240V
1.80 560 2.50 750
1.8 (1.00-2.50) (200-750) 2.6-2.4 (1.10-3.20) (200-1050) 3.4-3.2
ONE UNIT : The values indicated are only for one unit opration when two indoor units are connected.
RATING CONDITON (DRY BLUB / WET BULB)
INDOOR OUTDOOR
COOLING 27 / 19 ˚C 35 / –˚C
– 8 –
Whichever indoor units are installed, cooling and heating capacity depends on how many and which indoor units
are operating at that time.
C O O L I N G H E A T I N G
POSSIBLE
CAPACITY RATING OUTDOOR UNIT CAPACITY RATING OUTDOOR UNIT
COMBINATIONS
(kW) POWER AMPERE (kW) POWER AMPERE
TO OPERATE CONSUMPTION (A) CONSUMPTION (A)
(RANGE) (RANGE)
(W) 220-240V (W) 220-240V
1.80 560 2.50 750
1.8 (1.00-2.50) (200-750) 2.6-2.4 (1.10-3.20) (200-1050) 3.4-3.2
ONE UNIT : The values indicated are only for one unit opration when two indoor units are connected.
RATING CONDITON (DRY BLUB / WET BULB)
INDOOR OUTDOOR
COOLING 27 / 19 ˚C 35 / –˚C
– 9 –
Be sure to connect two indoor units to this outdoor unit. If not, condensed water may drop, resulting in trouble.
– 10 –
Two or three indoor units can be installed with one outdoor unit.
And total nominal cooling capacity should not be more than 9.0kW
Be sure to connect two or three indoor units to this outdoor unit. If not, condensed water may drop, resulting in
trouble.
– 11 –
CONNECTING POSITION ON
OUTDOOR UNIT
POSSIBLE COMBINATIONS SUITABLE ROOM SIZE
(VALVE DIAMETER)
TO INSTALL TO INSTALL (mm)
(kW) (m2)
No.1 No.2
6.35/9.52D 6.35/9.52D
1.8+1.8 (8-12) + (8-12) 1.8 1.8
1.8+2.5 (8-12) + (10-16) 1.8 2.5
2.5, 3.5, 4.0, 5.0 means indoor units cooling capacity class.
(1) Marking
: needs flare adapter (9.52 12.7D): Part No. TA261D-4 001
(2) Suitable room size is determined based on the conditions below:
• Climate is in the temperate zone like Tokyo, Japan.
• For usual residential use.
• Smaller figure is for light construction which means light thermally sealed.
• Larger figure is for heavy constructions, which means well thermally sealed.
– 12 –
CONNECTING POSITION ON
OUTDOOR UNIT
POSSIBLE COMBINATIONS SUITABLE ROOM SIZE
(VALVE DIAMETER)
TO INSTALL TO INSTALL (mm)
(kW) (m2)
No.1 No.2 No.3
6.35/9.52D 6.35/9.52D 6.35/9.52D
1.8+1.8 (8-12) + (8-12) 1.8 1.8
1.8+2.5 (8-12) + (10-16) 1.8 2.5
2.5, 3.5, 4.0, 5.0 means indoor units cooling capacity class.
(1) Marking
: needs flare adapter (9.52 12.7D): Part No. TA261D-4 001
(2) Suitable room size is determined based on the conditions below:
• Climate is in the temperate zone like Tokyo, Japan.
• For usual residential use.
• Smaller figure is for light construction which means light thermally sealed.
• Larger figure is for heavy constructions, which means well thermally sealed.
– 13 –
Outdoor unit
L1 L2
HIGHT DIFFERENCE
(1) Hight : maximum ± 10m
(2) Hight difference between each indoor unit ≤ 5m.
Indoor unit
Indoor unit
Maximum 5m
To the outdoor unit, up to two indoor units can be connected until the total value of
capacity from 5.0kW to 7.50kW.
Make sure to connect to two indoor units.
– 14 –
Outdoor unit
L1 L2 L3
HIGHT DIFFERENCE
(1) Hight : maximum ± 10m
(2) Hight difference between each indoor unit ≤ 5m.
Indoor unit
Indoor unit
Indoor unit
Maximum 5m
To the outdoor unit, up to three indoor units can be connected until the total value of
capacity from 5.0kW to 9.0kW.
Make sure to connect to two or three indoor units.
– 15 –
Indoor unit 1
Flare adaptor for piping
One unit of 1.8kW, 2.5kW or 3.5kW The flare adaptor for piping is
required depending on combination
of indoor units.
• ø9.52 (3/8") ø12.7 (1/2")
parts number TA261D-4 001
Indoor unit 2
Air blow
(10)
57
above 100mm
above 100mm
340
320
12
above 700mm 37
10 507 198
Heating efficiency will be increased if the ventilation below the outdoor unit is minimized.
Please face this side (suction side) of the unit to the wall.
Small diameter side service valve
Tightening torque:
13.7-18.6 N • m {140-190 kgf • cm}
Please remove side plate when connecting the piping
and connecting cord.
• Hold the handle of the side cover. Slide down and takeoff
the corner hook, then pull. Reverse these stepswhen
installing.
– 16 –
Air blow
(10)
57
above 100mm
above 100mm
340
320
12
above 700mm 37
10 507 198
Heating efficiency will be increased if the ventilation below the outdoor unit is minimized.
Please face this side (suction side) of the unit to the wall.
Small diameter side service valve
Tightening torque:
13.7-18.6 N • m {140-190 kgf • cm}
Please remove side plate when connecting the piping
and connecting cord.
• Hold the handle of the side cover. Slide down and takeoff
the corner hook, then pull. Reverse these stepswhen
installing.
– 17 –
3. Match center of piping to large diameter side service valve and tank assembly, and tighten flarenut first by hand,
then securely tighten using torque wrench.
5. Wrap the provided insulating material around sidepiping using vinyl tape.
• To lead condensed water to the drain hole, place the outdoor unit on the mounting stand (optional) or on blocks to raise its
level more than 100mm from the ground surface. Connect the drain pipe as shown in the figure. Cover two other water
drain holes with the bushings included. (To insall a bushing, push in both ends of the bushing so that it aligns with the drain
hole.)
• When connecting the drain pipe, make sure that the bushing does not lift off or deviate from the base.
• Install the outdoor unit on a stable, flat surface and check to see that the condensed water drains.
When the air conditioner is used in low temperature and in snowy conditions, water from the heat exchanger may freeze
on the base surface to cause poor drainage. When using the air conditioner in such areas, do not install the bushings. Keep a
minimum of 250mm between the drain hole and the ground. When using the drain pipe, consult your sales agent.
For more details, refer to the Installation Manual for Cold Areas.
b Bushing
Above 100mm
Drain hole
Drain hole
a Drain pipe
b Bushing b Bushing
Push Push
– 18 –
• Connecting cord should be connected according to Fig.1, that the Indoor unit No. shall match with terminal board No.
of Outdoor unit.
• Be sure to fix the connecting cord with the band as shown below. Otherwise water leakage causes short circuit or faults.
L N C1 D1 C2 D2
AC 220V~240V ONLY
INDOOR 1 INDOOR 2
L N C1 D1 C2 D2
• Earth
If earth line cannot be taken from
the power supply connection, use Grounding rod (optional)
the optional grounding rod to do
earthing. ( Earth line and grounding rod are not supplied.
Please use optional items below. )
Wiring pattern
Indoor Unit ! WARNING
Connection of the power cord and connecting
Indoor unit No. 1 Indoor unit No. 2
cord
Screw for ground, earth screw Screw for ground, earth screw Securely screw in the power cord
and connecting cord so that it will not
Terminal board Terminal board
get loose or disconnect.
C D C D
Tightening torque reference value:
Green-and- Green-and- 1.2 to 1.6 N•m (12 to 16 kgf•cm)
Connecting cord
Ø1.6 or 2.0
Yellow Yellow Excessive tightening may damage
Connecting cord
Ø1.6 or 2.0 Power cord and the interior of the cord requiring
Connecting cord replacement.
Terminal board
C1 D1 C2 D2 Screw for ground,
L N
Terminal board Terminal board earth screw
! CAUTION
Screw for ground, earth screw Screw for ground, earth screw
Green-and-Yellow • To prevent a connection error, connecting cords
For Indoor unit No. 1 For Indoor unit No. 2 should be bundled and taped to each respective
Outdoor Unit Power cord pipe. If connecting cords are mixed with other indoor
units, a refrigeration cycle abnormality may occur,
Fig. 1 causing dripping.
Screw
! WARNING
Insulating plate
• Leave some space in the connecting cord for maintenance purpose
and be sure to secure it with the cord band.
Cord band
• Secure the connecting cord along the coated part
of the wire using the cord band. Do not exert
Connecting cord pressure on the wire as this may cause
overheating or fire.
• Hold the handle of the side cover, slide down and take off the corner hook, then pull. Reverse these steps when installing.
– 19 –
• Connecting cord should be connected according to Fig.1, that the Indoor unit No. shall match with terminal board No.
of Outdoor unit.
• Be sure to fix the connecting cord with the band as shown below. Otherwise water leakage causes short circuit or faults.
L N C1 D1 C2 D2 C3 D3
AC 220V~240V ONLY
INDOOR 1 INDOOR 2 INDOOR 3
L N C1 D1 C2 D2 C3 D3
• Earth
If earth line cannot be taken from
the power supply connection, use Grounding rod (optional)
the optional grounding rod to do
earthing. ( Earth line and grounding rod are not supplied.
Please use optional items below. )
Wiring pattern
Indoor Unit ! WARNING
Connection of the power cord and connecting
Indoor unit No. 1 Indoor unit No. 2 Indoor unit No. 3
cord
Screw for ground, earth screw Screw for ground, earth screw Screw for ground, earth screw Securely screw in the power cord
and connecting cord so that it will not
Terminal board Terminal board Terminal board
get loose or disconnect.
C D C D C D
Tightening torque reference value:
Green-and- Green-and- Green-and-Yellow
1.2 to 1.6 N•m (12 to 16 kgf•cm)
Connecting cord
Ø1.6 or 2.0
Yellow Yellow Excessive tightening may damage
Connecting cord Connecting cord
Ø1.6 or 2.0 Ø1.6 or 2.0 Power cord and the interior of the cord requiring
Connecting cord replacement.
Terminal board
C1 D1 C2 D2 C3 D3 Screw for ground,
L N
Terminal board Terminal board Terminal board earth screw
! CAUTION
Screw for ground, earth screw Screw for ground, earth screw Screw for ground, earth screw
Green-and-Yellow • To prevent a connection error, connecting cords
For Indoor unit No. 1 For Indoor unit No. 2 For Indoor unit No. 3 should be bundled and taped to each respective
Outdoor Unit Power cord pipe. If connecting cords are mixed with other indoor
units, a refrigeration cycle abnormality may occur,
Fig. 1 causing dripping.
Screw
! WARNING
Insulating plate
• Leave some space in the connecting cord for maintenance purpose
and be sure to secure it with the cord band.
Cord band
• Secure the connecting cord along the coated part
of the wire using the cord band. Do not exert
Connecting cord pressure on the wire as this may cause
overheating or fire.
• Hold the handle of the side cover, slide down and take off the corner hook, then pull. Reverse these steps when installing.
– 20 –
Handle
638
650
Indoor unit 1
107.5 52 52 52
Service valve (ø6.35)
Indoor unit 1
Service valve (ø9.52)
10
320
340
12 10
Fixing hole
37 10
507 198
More than
100
More than
100
100
More than
Service space
Note:
1. Insulated pipes should be used for both small and large diameter pipes.
2. Piping length should be within 25m for one room and within 35m in total.
3. Height difference of piping between indoor unit and outdoor unit should be within 10m.
4. Overhead clearance of outdoor unit should be 200mm to allow servicing.
5. For electrical connection, please refer to the installation manual.
ATTENTION
During service, before opening the side cover, please switch off power supply.
– 21 –
Indoor unit 1
Service valve (ø6.35)
Indoor unit 1
Service valve (ø9.52)
107.5 52 52 52 52 52
Handle
638
650
Indoor unit 2
Service valve (ø6.35)
Indoor unit 2
Service valve (ø9.52)
10
320
340
10
Fixing hole 12
10
37
507 198
More than
100
More than
100
100
More than
Service space
Note:
1. Insulated pipes should be used for both small and large diameter pipes.
2. Piping length should be within 25m for one room and within 45m in total.
3. Height difference of piping between indoor unit and outdoor unit should be within 10m.
4. Overhead clearance of outdoor unit should be 200mm to allow servicing.
5. For electrical connection, please refer to the installation manual.
ATTENTION
During service, before opening the side cover, please switch off power supply.
– 22 –
FAN MOTOR
OUTPUT 40W
RED
140-330V
BLK
0V
WHT
15V M
YEL
CONNECTION 0-6V
BLU
0-15V
20˚C
(68˚F) —
RESISTANCE VALUE
( ) 75˚C
(167˚F) —
– 23 –
WHITE (U)
M
CONNECTION
(V) M (W)
M
YELLOW RED
25°C
(68°F) 2M = 1.063
RESISTANCE VALUE
( ) 75°C
(167°F) 2M = 1.268
WHITE
YELLOW RED
– 24 –
MODEL : RAM-55QH5
6 RATING
5. 55 CAPACITY
5. 42 5. 40
5. 00
5 5. 10
CAPACITY (kW)
4
COOLING
3 3000
INPUT (W)
1920
2 1740 1795 2000
1520
1 1000
1060
0 0
20 25 30 35 40 45
– 25 –
MODEL : RAM-55QH5
MAX CAPACITY
7. 0
OUTDOOR UNIT RATING
WITHOUT FROST CAPACITY
6. 0
5. 0
(kW)
HEATING CAPACITY
4. 0 OUTDOOR UNIT
WITH FROST
3. 0
2500
2000
2. 0
1500
(W)
1000
INPUT
1. 0
500
– 26 –
MODEL : RAM-65QH5
7
RATING
6. 50 CAPACITY
6. 32
6. 30
6 5. 85
5. 95
5
CAPACITY (kW)
4
COOLING
3 3000
INPUT (W)
2240
2030 2095
2 1765 2000
1240
1 1000
0 0
20 25 30 35 40 45
– 27 –
MODEL : RAM-65QH5
MAX CAPACITY
7. 0
OUTDOOR UNIT RATING
WITHOUT FROST CAPACITY
6. 0
5. 0
(kW)
HEATING CAPACITY
4. 0 OUTDOOR UNIT
WITH FROST
3. 0
2500
2000
2. 0
1500
(W)
1000
INPUT
1. 0
500
– 28 –
MODEL : RAM-55QH5
COOLING
1. 0
CHANGE RATIO OF
0. 9
CAPACITY
0. 8
0. 7
0. 6
0 5 10 15 20 25 30 35
PIPING LENGTH (m)
HEATING
1. 0
CHANGE RATIO OF
0. 9
CAPACITY
0. 8
0. 7
0. 6
0 5 10 15 20 25 30 35
PIPING LENGTH (m)
– 29 –
MODEL : RAM-65QH5
– 30 –
90
80
NC-70
70
Level [dB]
NC-6
0
60
Sound p r e s s u r e
NC-5
0
50
NC-4
0
40
NC
-30
30
NC
-20
20
APPROXIMATE
THRESHOLD HEARING
FOR CONTINUROUS
NOISE
10
63 125 250 500 1000 2000 4000 8000
Octave band Main wavelength [Hz]
– 31 –
90
80
NC-70
70
Level [dB]
NC-6
0
60
Sound p r e s s u r e
NC-5
0
50
NC-4
0
40
NC
-30
30
NC
-20
20
APPROXIMATE
THRESHOLD HEARING
FOR CONTINUROUS
NOISE
10
63 125 250 500 1000 2000 4000 8000
Octave band Main wavelength [Hz]
– 32 –
YEL ! REACTOR
TERMINAL YEL YEL
!
BOARD ! ! GRY
L BLK ! VARISTOR 1 NF COIL 1 COIL ! POWER RELAY +
L1 L2
(BRN) +
POWER SOURCE
AC220-240V 25A FUSE BLU
N
C022
C001
C024
C006
C003
C002
C025
RED –
VARISTOR 2
WHT R005
C1 ! ! ! DIODE STACK
(BRN) C020
VARISTOR 3 + + 5A FUSE (D15VBA60) ! U WHT WHT U
INDOOR UNIT 1 (RED) D1 GRY CN2 + ~ ~
SYSTEM V YEL YEL V
-
C021
CN11 5
(WHT)
OH THERMISTOR
(WHT)
CN5
M M
! CAUTION
VALVE (FOR INDOOR 1)
ELECTRIC EXPANSION
ELECTRIC EXPANSION
– 33 –
YEL ! REACTOR
TERMINAL YEL YEL
!
BOARD ! ! GRY
L BLK ! VARISTOR 1 NF COIL 1 COIL ! POWER RELAY +
L1 L2
(BRN) +
POWER SOURCE
AC220-240V 25A FUSE BLU
N
C022
C001
C024
C006
C003
RED –
VARISTOR 2
WHT R005
C1 ! ! ! DIODE STACK
(BRN) C020
VARISTOR 3 + + 5A FUSE (D15VBA60) ! U WHT WHT U
INDOOR UNIT 1 (RED) D1 GRY CN2 + ~ ~
SYSTEM V YEL YEL V
-
C021
CN11 5
(WHT)
OH THERMISTOR
(WHT)
CN5
M M M
! CAUTION
VALVE (FOR INDOOR 1)
ELECTRIC EXPANSION
ELECTRIC EXPANSION
ELECTRIC EXPANSION
– 35 –
Door open Start/Stop Operation selection Fan speed selection Automatic swing
P10
Door shut Start/Stop Super silent cooling – –
1 SEG5 SEG20 40
2 SEG0 SEG19 39 Door open On timer Hour up Hour down Day • present time
3 SEG1 SEG18 38 P11
4 SEG2 SEG17 37 Door shut – Room temperature up Room temperature down Super cooling
5 SEG3 SEG16 36
6 SEG4 SEG21 35
7 SEG5 SEG24 34
Door open Off timer – Reservation Cancel
8 SEG6 SEG25 33 P12
9 SEG7 SEG26 32 Door shut Sleep – – –
10 COM3 SEG27 31
11 COM2 SEG28 30
12 COM1
LCD 1 NC 29
13 COM0 NC 28
14 SEG14 NC 27
15 SEG13 NC 26
16 SEG12 NC 25
17 SEG11 NC 24 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41
18 SEG13 NC 23
SEG19
SEG18
SEG14
SEG17
SEG11
SEG16
SEG41
SEG13
SEG40
SEG12
SEG10
SEG15
SEG42
SEG43
SEG0
SEG1
SEG2
SEG4
SEG3
SEG9
SEG8
SEG5
SEG7
SEG6
19 SEG9 NC 22
20 SEG8 NC 21 65 SEG20
P30 40
66 SEG21 P31 39
67 SEG22 38
NCVL C1
68 SEG23 37
VL C2
69 SEG24
VL C3 36
70 SEG25
XC IN 35
71 SEG26 34
XC OUT
K1 K6 K13 K14 D0
72 SEG27 IC 1 VDD 33
73 SEG28
D3
74 SEG29
M3455OM6A-504FP VSS 32
RB425D(1/2) X OUT 31
75 SEG30 X IN 30
K2K3 76 SEG31 29
K7 K8 K15 K16 D1 RESET
77 SEG32 28
CARR
78 SEG33 27
P23
79 SEG34 26
P22
K4 80 SEG35 25
K8 K10 K17 D2 P21
BEEP
C8 D1 D2
P42
P43
P02
P00
P01
P40
P41
P03
P10
P12
P13
P20
P11
D2
D3
D1
D5
D4
D7
D0
D9
D6
D8
EL-1L7
50v/1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
K5 D3
K11K12 K18 D3 RB425D
D1 D2 (1/2)
R6 R7 R8 R9
P11
P12
P10
R2 R3 R10 C9
100k 100k 12M 105 R14 R15
220k 100k
R6 R9 R11
24(1/8W) 150k
R1 SW1 X2
32.768 R13
100k SW-187-2P 220K
R5 Q1 X1 kHz
330 2SC3443 K19 910kHz
R4 or 2SC2982
P C6 C7 R16
100k
104 104 100k
C1
334 C2 C3 C4 C5 R12
220p 220p 18p 22p 220k
– 37 –
L
C022
C001
C024
C023
C002
C025
– 39 –
L
C022
C001
C024
C023
C002
C025
– 41 –
EEPROM
Overload current
detector
Expansion valve 1
Expansion valve
Fan motor
M drive circuit Expansion valve 2
drive circuit
Outdoor micro computer (6V01)
fan motor
Overheat
thermistor
Expansion valve
Defrost thermistor 1
thermistor
Multiplexer Expansion valve
Outdoor temp thermistor 2
thermistor
Indoor unit 1
Indoor/Outdoor
C1/D1 Interface 1
Reversing valve
Reversing valve
Indoor unit 2
Indoor/Outdoor drive circuit
C2/D2 Interface 2
Clock circuit
Reset circuit
– 43 –
EEPROM
Overload current
detector
Expansion valve 1
Expansion valve
Fan motor
M drive circuit Expansion valve 2
drive circuit
Outdoor micro computer (6V01)
C1/D1 Interface 1
Reversing valve
Reversing valve
Indoor unit 2
Indoor/Outdoor drive circuit
C2/D2 Interface 2
Clock circuit
Indoor unit 3
Indoor/Outdoor
Interface 3 Reset circuit
C3/D3
– 44 –
– 47 –
Upper Fan
123 ? WJKMAX_M 3700 min-1 3700 min-1 4000 min-1 Overload FWKAF_M
124? WBEMAX_M 3500 min-1 3500 min-1 3700 min-1 Med FWL_M
125? CMAX_M 3500 min-1 3300 min-1 4000 min-1 Hi Set fan speed "HI" FWH_M
126? CMAX2_M 3500 min-1 3300?min-1 4000?min-1 Ultra Hi (When AIR OUTLET SWITCH "ON") FWHM_M
127? CSTD_M 3250 min-1 3150 min-1 3100 min-1 Ultra Hi (When AIR OUTLET SWITCH "OFF") FWHM_M
Heating
128? CKYMAX_M 2800 min-1 2800 min-1 2800 min-1 Hi Set fan speed "AUTO" FWAH_M
operation
129? CJKMAX_M 2750 min-1 2750 min-1 2750 min-1 Ultra Lo FWUDSS_M
12A ? CBEMAX_M 2500 min-1 2500 min-1 2500 min-1 Sleep FWUDSOY_M
Lower Fan
12B? SDMAX_M 2400 min-1 2400 min-1 1800 min-1 Lo FWUDS_M
12C? SDRPM_M 2000 min-1 2000?min-1 1100?min-1 Overload FWUDKAF_M
132? WMIN_M 800?min-1 800?min-1 800?min-1 Med FWUDL_M
133? CMINHI_M 800?min-1 800?min-1 800?min-1 Hi FWUDH_M
Set fan speed "HI"
134? CMIN_M 1200 min-1 1200 min-1 1200 min-1 Ultra Hi FWUDHH_M
135? DMIN_M 1200 min-1 1200?min-1 1100?min-1 Hi Set fan speed "AUTO" FWUDAH_M
136? PKOU_M 500?min-1 500?min-1 500?min-1 Sleep FCSOY_M
137? FZZY_GN_M? 1.0 1.0 1.0 Lo FCS_M
Upper Fan
138? FZZYTM_M 3?min. 3?min. 3?min. Med FCL_M
13E? SHIFTW_M 2.33?˚C 2.33?˚C 2.33?˚C Hi Set fan speed "HI" FCH_M
13F? SFTSZW_M 0.66?˚C 0.66?˚C 0.66?˚C Ultra Hi (When AIR OUTLET SWITCH "ON") FCHM_M
140? SHIFTO_M -0.66?˚C -0.66?˚C -0.66?˚C Ultra Hi (When AIR OUTLET SWITCH "OFF") FCHH_M
Cooling
141? SHIFTD_M -0.66?˚C -0.66?˚C -0.66?˚C Hi Set fan speed "AUTO" FCAH_M
CLMXTP_M operation
142? 30.00?˚C 30.00?˚C 30.00?˚C Sleep FCUDSOY_M
Lower Fan
143? YNEOF_M 23.00?˚C 23.00?˚C 23.00?˚C Lo FCUDS_M
148? TEION_M 2.00?˚C 2.00?˚C 2.00?˚C Med FCUDL_M
149? TEIOF_M 9.00?˚C 9.00?˚C 9.00?˚C Hi FCUDH_M
CMNLMT_M -1 -1 1900 min-1 Set fan speed "HI"
150? 1900 min 1900 min Ultra Hi FCUDHH_M
16D? FWSS_M 400?min -1
400?min -1
400?min-1 Hi Set fan speed "AUTO" FCUDAH_M
16E? FWSOY_M 710?min-1 720?min-1 740?min-1 Dehumidi- Sleep FDOY_M
16F? FWS_M 710?min-1 800?min-1 820?min-1 fying Lo1 FDS1_M
170? FWKAF_M 790?min-1 880?min-1 950?min-1 operation Lo2 FDS2_M
171? FWL_M 790?min-1 880?min-1 950?min-1
172? FWAH_M 830?min-1 960 min-1 1040 min-1
173? FWH_M 870?min-1 1000 min-1 1080 min-1
174? FWHM_M 960?min-1 1050?min-1 1100?min-1 Table 2 Room temperature shift value
175? FWHH_M 960?min-1 1050?min-1 1110?min-1 Operation mode Shift value
176? FCSOY_M 670?min-1 670?min-1 670?min-1 Fan speed "AUTO, Hi, Med" SHIFTW
Heating operation
177? FCS_M 670?min-1 770?min-1 730?min-1 Fan speed "Lo, Sleep" SFTSZW
178? FCL_M 750?min-1 860?min-1 920?min-1 Cooling operation SHIFTC
179? FCAH_M 790?min-1 950?min-1 1000?min-1 Dehumidifying operation SHIFTD
17A? FCH_M 830?min-1 1000 min-1 1050 min-1
17B? FCHM_M 880?min-1 1040 min-1 1090 min-1
17C? FCHH_M 880?min-1 1040 min-1 1090 min-1
17D? FDOY_M 670?min-1 700?min-1 730?min-1
17E? FDS1_M 670?min-1 700?min-1 730?min-1
17F? FDS2_M 670?min-1 700?min-1 730?min-1
180? FCLN_M 600?min-1 600?min-1 600?min-1
186? FWOPN_M 1060 min-1 960?min-1 1250?min-1
187? FCOPN_M 1020 min-1 880 min-1 1090 min-1
188? FWCLD_M 1060 min-1 960 min-1 1250 min-1
189? FCCLD_M 1020 min-1 880 min-1 1090 min-1
18A? FWUDSS_M 400?min-1 400?min-1 400?min-1
18B? FWUDSOY_M 640?min-1 640?min-1 660?min-1
18C? FWUDS_M 640?min-1 720?min-1 740?min-1
18D? FWUDKAF_M 710?min-1 780?min-1 860?min-1
18E? FWUDL_M 710?min-1 780?min-1 860?min-1
18F? FWUDAH_M 750?min-1 880?min-1 950?min-1
190? FWUDH_M 780?min-1 900?min-1 970?min-1
191? FWUDHH_M 870?min-1 950?min-1 990?min-1
192? FCUDSOY_M 600?min-1 630?min-1 660?min-1
193? FCUDS_M 600?min-1 630?min-1 660?min-1
194? FCUDL_M 680?min-1 780?min-1 820?min-1
195? FCUDAH_M 710?min-1 860?min-1 900?min-1
196? FCUDH_M 750?min-1 900?min-1 940?min-1
197? FCUDHH_M 790?min-1 940?min-1 980?min-1
19D? FWUDOPN_M 950?min-1 870?min-1 1100?min-1
19E? FCUDOPN_M 900?min-1 790?min-1 980?min-1
– 48 –
– 49 –
– 50 –
– 51 –
The start openings are held during the steady speed period when the compressor is started. After the
steady speed period is finished, the TD control is entered. The start openings are set to PSTARTH when
the outdoor temperature at start 40˚C or more, and to PSTART when it is less than 40˚C.
Power
Compressor
Unit 1 Cooling
Unit 2 Cooling
Heating output
Cooling output
Turns on
Reversing
for cooling
valve
Turns on
for heating
Outdoor fan
1s
Power relay
Operation
Rush-in 1s
prevention 1s
Power 100ms
approx. 100ms
Start sequence CMAX2
Outdoor temperature ≥ STARCTP_C TSKTMI_C1
SDSTEP min-1/TSKSPT
Outdoor temperature ≤ STARCTP_C TSKTMI_C2 sec.
Compressor Start enabled
rotation speed
Outdoor temperature ≥ STARCTP_C SDRCTI_C1
Outdoor temperature ≤ STARCTP_C SDRCTI_C2
Hold
520
31.25pps Outdoor temperature ≥ 40˚C PSTARTC2K$
480
Hold
Unit 1 < TD control + N correction + distribution control >
PSTARTC2$
Expansion valve
0
Hold 500ms Initialization finished
Hold
520
Outdoor temperature ≥ 40˚C PSTARTC2K$
480
Hold
Unit 2 < TD control + N correction + distribution control >
PSTARTC2$
0
Hold 500ms
TSKTM1, SDRCT1, SDSTEP, TSKSPT, CMAX2, PSTART and PSTARTH are EEPROM data.
– 60 –
Power
Unit 1
Compressor
Cooling
Unit 2 Cooling
Unit 3 Cooling
Heating output
Cooling output
Turns on
Reversing
for cooling
valve
Turns on
for heating
Outdoor fan
1s
Power relay
Operation
Rush-in 1s
prevention 1s
Power 100ms
approx. 100ms
Start sequence CMAX2
Outdoor temperature ≥ STARCTP_C TSKTMI_C1
SDSTEP min-1/TSKSPT
Outdoor temperature ≤ STARCTP_C TSKTMI_C2 sec.
Compressor Start enabled
rotation speed
Outdoor temperature ≥ STARCTP_C SDRCTI_C1
Outdoor temperature ≤ STARCTP_C SDRCTI_C2
Hold
520
31.25pps Outdoor temperature ≥ 40˚C PSTARTC2K$
480
Hold
Unit 1 < TD control + N correction + distribution control >
PSTARTC2$
0
Hold 500ms Initialization finished
Hold
520
Expansion valve
0
Hold 500ms
Hold
520
Outdoor temperature ≥ 40˚C PSTARTC2K$
480
Hold
Unit 3 < TD control + N correction + distribution control >
PSTARTC2$
0
Hold 500ms
TSKTM1, SDRCT1, SDSTEP, TSKSPT, CMAX2, PSTART and PSTARTH are EEPROM data.
– 61 –
10
HEAT EXCHANGER (˚C)
DEFROST END
TEMPERATURE
0
-20 -10 0 10 20
-10 DEFROST
START
TEMPERATURE
-20
OUTDOOR (˚C)
– 62 –
Turns on for
valve
cooling T_4BEN_DEF
Cooling output
Heating output
15sec. Outdoor temperature ≥ STAROTP_W TSKTMI_W1
Outdoor fan Outdoor temperature ≤ STAROTP_W TSKTMI_W2
Defrosting inhibit period Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period [TDF415] sec.
Defrosting sequence T_DFCTPS
30sec. TSKTM2 DFSTEPmin-1/ DEFMAX
Compressor TDFSPT sec. Start sequence
rotation speed Outdoor temperature ≥ STAROTP_W SDRCTI_W1
SDRCT2
Outdoor temperature ≤ STAROTP_W SDRCTI_W2
480
DFPSMX$
Unit 1
DFCTPS$
DFSPPS$ Pulse
Hold DFCTPS$
0
480 DFPSMX$
Time chart when executing defrost ( Only unit 1 operated, unit 2 stopped)
Defrosting signal
Reversing Request Compressor Operation
Unit 1
Unit 2
Unit 1
Unit 2
Unit 1 Defrosting request
Unit 2 T_4BEN_DEF
Turns on for
valve
cooling
15sec.
Cooling output
Heating output
Outdoor fan
Defrosting inhibit period Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period [TDF415] sec. TSKTM1-W1
Defrosting sequence T_DFCTPS
30sec. TSKTM2 DFSTEPmin-1/ DEFMAX
Compressor TDFSPT sec. Start sequence
rotation speed
SDRCT1-W1
SDRCT2
480
DFPSMX$
Unit 1
DFCTPS$
DFCTPS$
DFSPPS$ Pulse
Hold
0
480 30sec.
Unit 2
PCLOSH$
– 63 –
Operation
Unit 2
Unit 3
Compressor
Unit 1
Unit 2
Unit 3
Unit 1 Defrosting request
Request
Turns on for
valve
cooling T_4BEN_DEF
Cooling output
Heating output
15sec. Outdoor temperature ≥ STAROTP_W TSKTMI_W1
Outdoor fan Outdoor temperature ≤ STAROTP_W TSKTMI_W2
Defrosting inhibit period Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period [TDF415] sec.
Defrosting sequence T_DFCTPS
30sec. TSKTM2 DFSTEPmin-1/ DEFMAX
Compressor TDFSPT sec. Start sequence
rotation speed Outdoor temperature ≥ STAROTP_W SDRCTI_W1
SDRCT2
Outdoor temperature ≤ STAROTP_W SDRCTI_W2
480
DFPSMX$
480 DFPSMX$
480
DFPSMX$
Hold 500ms PSTARTH$
Unit 3
DFCTPS$ DFSPPS$ Pulse
Hold DFCTPS$
0
Time chart when executing defrost ( Only unit 1 operated, unit 2 and unit 3 stopped)
Defrosting signal
Unit 1
Operation
Unit 2
Unit 3
Compressor
Unit 1
Unit 2
Unit 3
Unit 1 Defrosting request
Request
Unit 2
Unit 3 T_4BEN_DEF
Reversing
Turns on for
valve
cooling
15sec.
Cooling output
Heating output
Outdoor fan
Defrosting inhibit period Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period [TDF415] sec. TSKTM1-W1
Defrosting sequence T_DFCTPS
30sec. TSKTM2 DFSTEPmin-1/ DEFMAX
Compressor TDFSPT sec. Start sequence
rotation speed
SDRCT1-W1
SDRCT2
480
DFPSMX$
480 30sec.
Unit 2
PCLOSH$
480
Unit 3
PCLOSH$
0
– 64 –
Unit 1
Unit 2
Unit 1
Unit 2
Unit 1 Defrosting request Balancing request
Unit 2 Balancing request
Turns on for
valve
cooling 30sec.
Cooling output
Heating output
Outdoor fan 15sec.
Auto-fresh inhibit period 15min. Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period 3min.
WMAX3 Defrosting sequence DEFMAX
30sec. TSKTM2 DFSTEP min-1/
Compressor WMAX2 TDFSPT sec.
rotation speed
WMAX1 SDRCT2
520 80sec.
480
DFPSMX$
Electric expansion valve
30sec.
520
480
Unit 2
– 65 –
Unit 2
Unit 3
Compressor
Unit 1
Unit 2
Unit 3
Unit 1 Defrosting request Balancing request
Request
Turns on for
valve
cooling 30sec.
Cooling output
Heating output
Outdoor fan 15sec.
Auto-fresh inhibit period 15min. Balancing period [TDF414] sec. Reverse cycle period (max. 12 minutes) Balancing period 3min.
WMAX3 Defrosting sequence DEFMAX
30sec. TSKTM2 DFSTEP min-1/
Compressor WMAX2 TDFSPT sec.
rotation speed
WMAX1 SDRCT2
520 80sec.
480
DFPSMX$
Unit 1 Hold DFSPPS$ Pulse
DFCTPS$
Hold
Electric expansion valve
30sec.
520
480
Unit 2
520
480
Unit 3
– 66 –
Turns on
valve
for Cooling
Outdoor fan 15sec. +sub
Lo
Power relay
Operation 1sec.
1sec.
In-rush Prevention
1sec.
Power 100ms
Outdoor temperature ≥ STARCTP_C TSKTMI_C1 Balancing period 3min.
Approx.100ms
Main microcomputer
520 80sec.
31.25PPS [Outdoor temperature < 40˚C]
480
Electric expansion valve
0
Hold 500ms Hold
520 Initialization
480 finished [Outdoor temperature < 40˚C]
0
Hold 500ms Hold
– 67 –
Turns on
valve
for Cooling
Outdoor fan 15sec. +sub
Lo
Power relay
Operation 1sec.
1sec.
In-rush Prevention
1sec.
Power 100ms
Outdoor temperature ≥ STARCTP_C TSKTMI_C1 Balancing period 3min.
Approx.100ms
Main microcomputer
520 80sec.
31.25PPS [Outdoor temperature < 40˚C]
480
0
Hold 500ms Hold
520 Initialization
480 finished [Outdoor temperature < 40˚C]
0
Hold 500ms Hold
520 Initialization
finished [Outdoor temperature < 40˚C]
480
0
Hold 500ms Hold
– 68 –
Unit 1
Unit 2
Cooling output
Heating output
Reversing
Turns on
valve
for cooling
Outdoor fan
temperature
[EDWN_ON]
[EDWN_OFF]
OH
WMAX2 WMAX2
MINRPM
Unit 1 Hold
Hold 500ms
0
520
480
Unit 2 Hold
Hold 500ms
0
Operation with one unit in heating or cooling mode and with two units in cooling mode is the same as in the above diagram.
WMAX2 and MINRPM are EEPROM data.
– 69 –
Unit 2
Unit 3
Cooling output
Heating output
Reversing
Turns on
valve
for cooling
Outdoor fan
temperature
[EDWN_ON]
[EDWN_OFF]
OH
WMAX2 WMAX2
MINRPM
Unit 1 Hold
Hold 500ms
Electric expansion valve
520
480
Unit 2 Hold
Hold 500ms
0
520
480
Unit 3 Hold
Hold 500ms
0
Operation with one unit in heating or cooling mode and with two units in cooling mode is the same as in the above diagram.
WMAX2 and MINRPM are EEPROM data.
– 70 –
Compressor
(Scroll)
Reversing
Service
ø12.7 valve (3/8") Single-ended
union (3/8")
Charge port (1/2")
ø12.7 ø9.52
Strainer ø12.7
Service
valve (3/8") Single-ended
union (3/8")
– 71 –
ø12.7
Charge port (1/2")
ø6.35
ø12.7 ø9.52
ø12.7 Strainer ø12.7
Air
Flow
ø6.35
Electric expansion 1
valve
Service Single-ended Air
ø12.7
valve (1/4") union (1/4") Flow
ø6.35
ø6.35 Strainer
ø6.35
ø8 Strainer
Strainer Electric expansion 2 Indoor heat
valve Service Single-ended exchanger
ø6.35 ø12.7 valve (1/4") union (1/4")
Strainer
ø6.35 ø6.35
Indoor heat
exchanger
REFRIGERATING CYCLE DIAGRAM
RAM-55QH5
Heating
Compressor
(Scroll)
Reversing
valve
Strainer ø12.7
Service
valve (3/8") Single-ended
ø12.7 union (3/8")
Charge port (1/2")
ø6.35
ø12.7 ø9.52
– 72 –
ø12.7 Strainer ø12.7
Air
Flow
ø6.35
Electric expansion 1
valve
Service Single-ended Air
ø12.7
valve (1/4") union (1/4") Flow
ø6.35
ø6.35 Strainer
ø6.35
ø8 Strainer
Strainer Electric expansion 2 Indoor heat
valve Service Single-ended exchanger
ø6.35 ø12.7 valve (1/4") union (1/4")
Strainer
ø6.35 ø6.35
Indoor heat
exchanger
REFRIGERATING CYCLE DIAGRAM
RAM-65QH5
Compressor
(Scroll) Service
valve (3/8") Single-ended
Reversing union (3/8")
Strainer ø12.7
Service
ø12.7 valve (3/8") Single-ended
union (3/8")
Charge port (1/2")
ø12.7 ø9.52
Strainer ø12.7
Service
valve (3/8") Single-ended
ø12.7 union (3/8")
– 73 –
Charge port (1/2")
ø6.35
ø12.7 ø9.52
ø12.7 Strainer ø12.7
Air
Flow
ø6.35
Electric expansion 1
valve
Service Single-ended Air
ø12.7
valve (1/4") union (1/4") Flow
ø6.35
ø6.35 Strainer
ø6.35
ø8 Strainer
Strainer Electric expansion 2 Indoor heat
valve Service Single-ended exchanger
ø6.35 ø12.7 valve (1/4") union (1/4")
Air
Strainer Flow
ø6.35 ø6.35
Indoor heat
exchanger
Electric expansion 3
valve Service
valve (1/4")
Strainer
ø6.35 ø6.35
Indoor heat
exchanger
REFRIGERATING CYCLE DIAGRAM
RAM-65QH5
Heating
Compressor
(Scroll) Service
valve (3/8") Single-ended
Reversing union (3/8")
valve Charge port (1/2")
ø12.7 ø9.52
Service
ø12.7 valve (3/8") Single-ended
union (3/8")
Charge port (1/2")
ø12.7 ø9.52
Strainer ø12.7
Service
valve (3/8") Single-ended
ø12.7 union (3/8")
Charge port (1/2")
ø6.35
ø12.7 ø9.52
– 74 –
ø12.7 Strainer ø12.7
Air
Flow
ø6.35
Electric expansion 1
valve
Service Single-ended Air
ø12.7
valve (1/4") union (1/4") Flow
ø6.35
ø6.35 Strainer
ø6.35
ø8 Strainer
Strainer Electric expansion 2 Indoor heat
valve Service Single-ended exchanger
ø6.35 ø12.7 valve (1/4") union (1/4")
Air
Strainer Flow
ø6.35 ø6.35
Indoor heat
exchanger
Electric expansion 3
valve Service
valve (1/4")
Strainer
ø6.35 ø6.35
Indoor heat
exchanger
DESCRIPTION OF MAIN CIRCUIT OPERATION
MODEL RAM-55QH5, RAM-65QH5
1. Power Circuit
REACTOR
D15VBA60
POWER P.W.B.(1/2)
YEL YEL
SPM2 L1 L2
TB7 TB6
25A FUSE NF COIL COIL POWER RELAY YEL
BLK TB8
TERMINAL BOARD
L
GRY
C022
C001
C024
VARISTOR 1 R002 R003
C004
SURGE TB11
5A FUSE
ABSORBER ICP RELAY
R004
TB11
C003
C006
R001 JW3
VARISTOR 3 TB11
C005
C023
C002
C025
WHT
N
L007 BLU RED TB2
GRN1 C71
0V C103
0V R009
GRN2
GRN3 JW5 L006
DIODE STACK
SWITCHING POWER SUPPLY 1
C016
C014
R010
C020
R005
VARISTOR 2
C008 C007
C021
R011
C015
C013
Fig. 1-1
This circuit full-wave rectifies 220-240 AC applied between terminals L and N, and boosts it to a required
voltage with the active module, to create a DC voltage.
– 75 –
‚O E E E E E‚`
LD304
LD303
LD302
LD301
SWITCHING
REACTOR CONTROL P.W.B. POWER P.W.B.
SELF-DIAGNOSIS LAMPS
– 76 –
– 77 –
HIC
5V 5V 5V
5V
R813
C802 R812 Q803
R810
10 IF transmit
C804 output (SDO)
R811
0V
0V Micro
0V 0V 0V
5V 5V 5V computer
5V
0V 0V 0V 0V 0V
D C Terminal board
Indoor P.W.B.
Outdoor P.W.B.
D C
Terminal board
5V
Q201
35V
73 SDO1
0V 5V
L801
R801 IC8
R283
C801 R802 Q801
D209
15 2
R803
0V 0V 5V
R255
Interface 5V 5V 5V
68 SDI1
relay 12V
R262 R259 R258 R254
R263 R257
0V C804 C802 Q206
R261 D206 R256
C216 R260
C806
0V 0V
0V 0V 0V
C805 NF COIL C214
L811 I/F 0V
0V
– 78 –
100ms. 33ms.
Leader 1 frame
Fig. 2-2 Voltages Waveforms of indoor / Outdoor Micro computers (Outdoor to Indoor Communications)
5-7.5ms. 33ms.
Transmit/receive 1 frame
switching time
Fig. 2-3 Voltages Waveforms of indoor / Outdoor Micro computers (Indoor to Outdoor Communications)
– 79 –
FUSE(25A) DC
L compressor
motor
A U coil
R002 lnrush current U V W
U
protection
relay V
– 80 –
R004 W
C006
V coil
W coil
U- V- W-
N
Noise filter R24
Terminal coil
board
Upper arm
transistor
Time
Lower arm
transistor
U– V– W
–
T
+ -
U transistor chopped U transistor ON
Voltage point A
320-360V
Chopping period
T
ON
Upper arm transistor
Current at B
– 81 –
DC compressor
A U coil motor
U+ V + W+
U
V
W
B
R24 _ U– V– W– V coil
W coil
DC current (Id)
detection resistor
‚O E E E E E‚`
LD304
LD303
LD302
LD301
SWITCHING
REACTOR CONTROL P.W.B. POWER P.W.B.
SELF-DIAGNOSIS LAMPS
Fig. 3-5
– 82 –
– 83 –
Fig. 5-1
– 85 –
lnverter
DC brushless motor
for compressor
W V U
+5V R502
+12V R505 R504 R503
R501
R604 B
R603
R601 R602
C 3
R605 A
7
Microcomputer of outdoor unit
18 1
6
C605 D R606
0V 5
19 2
4
C606 E R607
0V 11
20 13
10 R608 R609 R610
C607
9 R611
0V 14
8
C601
C604
C602
C603
12
IC3 0V
0V
– 86 –
12V
ZD201
R292
C224
5V
Outdoor
R290
Microcomputer
C223
0V Q209 Q205 (AX-6V01)
R294
R293
R291
0V 48 Reset
R295
SPM
terminal
0V
DC current
Detection resistor
R24
R245
0V 5V
8 IC4
5
7
6 9 IP cutter
C282 4
SPM
terminal
R249
R247
0V
0V 60 Id
Is
R248
5V C281
CT1
D205 0V
D104 R110 R338
61 Is
C103 R222
R108 C283
C105 R221
0V 0V 0V
0V 0V
– 87 –
Fig. 8-2
– 88 –
+12V
ZD201
+5V R292
C224
Microcomputer
R290 AX-6V01
R291
Q205
Q209
R293
R294
C223 48 RES
0V
R295
0V
To trip signal
composing circuit
Fig. 9-1
Voltage when power is turned ON
12V line
12
6 5V line
Reset voltage
0
Time
Voltage when power is turned OFF
12V line
12
6 5V line
Reset voltage
0
Time
Fig. 9-2
– 89 –
● The outdoor units (this model) provides with the outdoor temperature thermistor, DEF (defrost) thermistor,
OH (overheat) thermistor and electric expansion valve thermistor so that they detect the temperatures of the
unit and control the system.
● The circuit of the thermistors is shown as Fig. 10-1 for model RAM-55QH5, Fig. 10-2 for model RAM-
65QH5, and their roles and temperature measuring points are shown as Table 10-1.
– 90 –
Remark :
" " mark is for model RAM-65QH5 only.
*
– 91 –
If you can see two or more troubled thermistors, a small number of blink takes precedence of others.
The electric expansions valve thermistor is put togrther with 3 pieces, when replacing the thermistor, replace one set of 3 pieces
as taking care of positioning. If you don't do so, the unit may not operate normally and its cooling and heating performance
may drop.
Be ware that only an open-circuit for OH thermistor has to be checked in 5 minutes after the compressor starts.
If the unit operates abnormally after replacing the thermistor, replace the control P.W.B. because it malfunctions.
The OH thermistors are detecting the compressor head temperatures. If the temperature rises over 118˚C, the compressor
in the cycle will be stopped to protect itself and LD301 will blink 6 times (OH STOP). When the compressor temperature
fells under 105˚C, the compressor will restart. During OH STOP, the fan continues to spin. The other cycles without a
trouble operates normally.
– 92 –
Table 11-1
● The electric expansion valve is driven by DC 12V. Power is supplied to 1 or 2 phases of 4-phase winding
to switch magnetic pole of winding in order to control opening degree.
● Relationship between power switching direction of phase and open/close direction is shown below.
When power is supplied, voltages at pins 4 to 1 of CN15~CN17 are about 0.9V; they are about 12V
when no power is supplied. When power is reset, initialization is performed for 10 or 20 seconds.
During initialization, measure all voltages at pins 4 to 1 of CN15~CN17 using mutimeter. If there is any
pin with voltage that has not changed from around 0.9V or 12V, expansion valve or microcomputer is
defective.
● Fig. 11-2 shows logic waveform when expansion valve is operating.
Table 11-2
Operation mode
1 2 3 4 5 6 7 8 VALVE CLOSE
8 7 6 5 4 3 2 1 VALVE OPEN
12V
Pin No. 42, 38
0.9V
41, 37
40, 36
39, 35
50ms 75ms
200ms
Fig. 11-2
With expansion valve control, opening degree is adjusted to stabilize target temperature, by detecting
temperature of compressor head.
The period of control is about once per 20 seconds, and output a few pulses.
– 93 –
I (input current)
input voltage
V (input voltage)
Effective
voltage area
*Assuming the same current capacity (20A), power can be used about 10% effective, comparing with curent use
(power factor of 90%), and maximum capacity is thereby improved.
– 94 –
Case 1 Off Off Off Off Normal off status or If the LED is not on even when the
unconnected power source is connected the
microcomputer power microcomputer power source is
source unconnected.
Inspection method 1
Case 2 Blinks once Off Off Off Microcomputer reset If is normal for LD301 to blink once
status (immediately after the power source has been
after inserting power inserted. If the unit stops when it is in
source or immediately operation and LD301 blinks once, it is
after power source possible that the power source has
abnormally) been temporarily interrupted by
lightening or for some other reason.
Replace the control PCB if this occurs
frequently.
Case 3 Blinks Off Off Off Abnormally stop Abnormally stop is shown by the
number of times the LED blinks.
Inspection method 2
Case 5 Off Off Blinks Off (blinks) Communications error Communications error is shown
(blinks once) by the number of times the LED
blinks.
Inspection method 4
*In the case that an internal unit is
not connected, the number of
connected internal units is
shown by the number of times
the LED blinks. This is not a
abnormally. The internal unit
has no communications error
and is able to operate normally.
Case 6 Off Off On Off Normal operation Normal operation
Case 7 On Off On Off OVL1 operation Normal operation
Case 8 Off On On Off OVL2 operation Normal operation
Case 9 On On On Off OVL3 operation Normal operation
‚O E E E E E‚`
LD304
LD303
LD302
LD301
– 95 –
LED off
No
Connect a commercial-use 220-240V power source
Is AC220~240V flow to the L/N terminal?
to the L/N terminal.
Yes
No
Is the 25A fuse working normally? Check to see that varistors 1-3,
Replace the broken part
diode stacks SPM2 are not
and the 25A fuse.
broken.
Yes
No
No
Is the 5A fuse working normally? The control power source is broken.
Is varistor 2 broken? Replace the control P.W.B.
Yes
Yes
The control P.W.B. is broken. There is the possibility that an irregular voltage has been
Replace the control P.W.B. flowing to the L/N terminal. Check to see that the power
source is not abnormality.
Replace the 5A fuse and varistor 2.
– 96 –
Yes
LD301: Blinks once The power source or some other reason may have caused the microcomputer
Reset stop to reset. Replace the control P.W.B. if the LED blinks once and then stops
frequently during operation.
No
* The LED blinks once after the power source has been inserted.
Doesn't work even after
Blinks twice the SPM2 is replaced.
LD301: Blinks twice Yes The SPM2 is broken. If the unit doesn't work even after the SPM2 is replaced, the drive circuit may be broken or
Is LD302 blinking? Replace the SPM2. the CN14 cable may be cut. Check to see that an electrical current is flowing through the
Peak current cut
CN14 cable.
No
Doesn't blink
Cable abnormally No cable abnormally
There is the possibility that the cycly load has become heavy and the
compressor has come loose. Check the compressor.
* In this case the LED may blink three times before stopping.
Restarts quickly
Cable abnormally
Yes every time.
LD301: Blinks three times Check to see the approximate length of time it takes for Ia the wire from the SPM2 to the compressor
loose or broken, or has it been connected In the case that one of the compressor cables has become loose (or
Low speed the compressor to stop after switching on and operating
improperly? broken), the compressor may work even if it is missing a phase. The
No two or three times. compressor occasionally operates in reverse if one of the compressor
* Wait for three minutes or more before operating. cables has been connected improperly. Replace the cable or rewire as
No abnormally appropriate.
Takes several minutes Doesn't work
to restart. even after the
SPM2 is replaced.
The SPM2 may be broken. If the unit doesn't work even after replacing the
There is the chance that the cycle load has become heavy and the
Replace the SPM2. SPM2, the drive circuit may be broken. Replace
compressor has come loose. Check the compressor.
the MAIN P.W.B..
* In this case the LED may blink twice before stopping.
Cable abnormally
Yes O.K. (16-19V)
LD301: Blinks four times Ia the wire from the SPM2 to the compressor The compressor switch fails if two or more compressor cables are loose (or
Switch failure Check to see that the MAIN P.W.B. has 17V. loose or broken, or has it been connected broken).
* Be sure to check the correct points for measuring. improperly? There is the possibility that the compressor will not operate if the compressor
No
cables have been connected improperly.
No abnormally Replace the cable or rewire as appropriate.
abnormally Doesn't work
even after the
SPM2 is replaced.
If the unit doesn't work even after replacing the
The power source circuit is broken. The SPM2 may be broken. SPM2, the position detection circuit may be
Replace the control P.W.B.. Replace the SPM2.
broken. Replace the MAIN P.W.B..
– 97 –
There is the possibility that the cycle load may have become extremely
heavy. Check the compressor.
Check the electric expansion valve.
Clean the filter.
Check the position of the outdoor unit. If there is a problem, install according
to the recommended conditions.
NO CHANGE
No coolant leak Abnormal (still same)
Yes
LD 301: Blinks six times The compressor may be too hot. Check to There is the possibility that the electric expansion valve
Replace POWER P.W.B.. Check the compressor.
Overheating stop see that the coolant is not leaking. may not be working.
No Check the voltage between BEN-12V and BEN-OV
Coolant leak
Normal
NO CHANGE
(still same)
Refil the coolant Replace the electric expansion valve. Replace MAIN P.W.B..
Coolant leak
Yes
LD301: Blinks thirteen times
Replace the MAIN P.W.B..
E2PROM error
No
– 99 –
DC277V-374V Block off the power source, and return the yellow
striped and blu striped wires to their former position.
Then remove the gray and red wire from the diode
Turn off the power source, and ten minutes stack. Connect the power source, and forcibly turn on
Less than 10V later remove the SPM CN13 cords. Then the cooling (clicking noise). Then check the DC
The SPM2 is broken. check the DC voltage between the (1) pin of voltage between the gray and red wires within three
Replace the SPM2. the SPM CN13 and the N terminal within three minutes of the power relay being turned on.
minutes of the power relay being turned
Doesn't work even after on.
the SPM2 is replaced. Less than DC10V
DC227V-374V
There is a diode stack abnormally.
abnormally Replace the diode stack.
Replace the CN13
Check the CN13 cord.
cord.
Normal
* 1> The power relay does not turn on without an operation order. In
>> the case of a abnormally stop, the power relay turns off after
>> approximately three minutes.
* 2> Carry out each of the voltage checks in the three minutes
>> between the power relay turning on and turning off.
– 101 –
‚P‚R ‚P‚S
‚O E E E E E‚`
LD304
LD303
LD302
LD301
(Cautions)
(1) If interface signal (35V DC) terminals C and D are not connected when the outdoor unit service switch is used for
checking, the outdoor unit defects indicator (LD304) will blink to indicate communication error.
(2) If you do this with the compressor connector in a removed state, LD301 will blink four times, and the unit will not
work.
Be sure to return the service switch to "normal" after checking with service operation is completed.
1. Connect the large dia. pipe side and small dia. pipe side service valves using a pipe. Parts to be prepared
The operation method is the same as "How to operate using the connector to servicing the outdoor unit"
1 The charging amount of 300g is equivalent to the load in normal operation.
– 105 –
Power source
1 ø 220-240V, 50Hz
DANGER
DANGER
When using an
oscilloscope, never
ground it. Don't forget
that high voltages as
noted above may
apply to the
oscilloscope.
– 106 –
Caution
DANGER
WARNING ● Voltage of about 360V is charged at both ends of smoothing capacitor 330µF x 3.
● High voltage (DC 360V) is also charged at screw and terminal sections of system power module.
● During continuity check of each circuit of electrical parts in outdoor unit is performed, to prevent
secondary trouble, disconnect red/gray wire connected to system power module (SPM) from diode stack.
(Also be sure to perform discharging of smoothing capacitor.)
2. Wait for 10 minutes or more after power is turned off and then remove electrical parts box lid. As shown below.
Apply soldering iron of 30-75W for 15 seconds or more to P1 and N1 black/white lead receptacles on system
power module to discharge voltage from smoothing capacitor.
Do not loosen or remove screws of system power module: If screw is loose, voltage will not be discharged.
3. Before operation check of each part of circuit, remove receptacle of red/gray lead connected to system power
modelu from diodde stack.
‚O E E E E E‚`
LD304
LD303
LD302
LD301
SWITCHING
REACTOR CONTROL P.W.B. POWER P.W.B.
SELF-DIAGNOSIS LAMPS
– 107 –
SMOOTHING CAPACITOR
DIODE STACK
‚O E E E E E‚`
LD304
LD303
LD302
LD301
– 108 –
REACTOR CONTROL P.W.B. SWITCHING POWER P.W.B.
SELF-DIAGNOSIS LAMPS
2 Lighting mode self-diagnosis lamp
RAM-55/65QH5
SERVICE SWITCH
MAIN P.W.B.
Remark :
Starmark " " is only
*
use for RAM-65QH5
– 109 –
– 110 –
‚O E E E E E‚`
LD304
LD303
LD302
LD301
SWITCHING
REACTOR CONTROL P.W.B. POWER P.W.B.
SELF-DIAGNOSIS LAMPS
– 113 –
three
three
(3) Cut off the three pipes at the side and bottom of
Reversing valve.
– 114 –
MODEL RAM-55QH5
MODEL RAM-65QH5
– 115 –
42
11
10
MODEL RAM-55QH5
41
40
31
33
6
32
16
14
36 44 45 46
43
4
13
3
17
7
12
29
43
8
29
35
34
18
23
38
39
37
5
25
20
24
1
21
27
19
26
22
– 116 –
– 117 –
10
11
42
MODEL RAM-65QH5
41
40
30
31
29
33
6
32
16
14
36 44 45 46
43
4
13
3
34
17
8
12
29
43
9
29
35
34
18
23
38
39
37
5
25
20
24
1
21
27
19
26
22
– 118 –
– 119 –
PM NO. 0312E
RAM-55QH5, RAM-65QH5 Printed in Malaysia