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Operating Instructions and Parts Manual

Geared Head Lathe 14x40 inch
Model GH-1440
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-322830
Ph.: 800-274-6848 Edition 3 08/2018
www.jettools.com Copyright © 2017 JET
is recommended. Wear protective hair
covering to contain long hair. Do not wear any
type of glove.
15. Always wear ANSI Z87.1 approved safety
1.0 IMPORTANT SAFETY glasses or face shield while using this
machine. (Everyday eyeglasses only have
INSTRUCTIONS impact resistant lenses; they are not safety
glasses.)
Read and understand the entire owner's
16. Do not overreach. Keep proper footing and
manual before attempting set-up or operation
balance at all times.
of this lathe.
17. Do not place hands near the chuck or
WARNING: To reduce risk of injury:
workpiece while the machine is operating.
1. This machine is designed and intended for use 18. Do not perform any set-up work while machine
by properly trained and experienced personnel is operating.
only. If you are not familiar with the proper and
safe use of lathes, do not use this machine 19. Read and understand all warnings posted on
until proper training and knowledge have been the machine.
obtained.
20. This manual is intended to familiarize you with
2. Keep guards in place. Safety guards must be the technical aspects of this lathe. It is not, nor
kept in place and in working order. was it intended to be, a training manual.
3. Remove adjusting keys and wrenches. Before 21. Do not attempt to adjust or remove tools during
turning on machine, check to see that any operation.
adjusting wrenches are removed from the tool.
22. Never stop a rotating chuck or workpiece with
4. Reduce the risk of unintentional starting. Make your hands.
sure switch is in the OFF position before
23. Choose a low spindle speed when working
plugging in the tool.
unbalanced workpieces, and for threading and
5. Do not force tools. Always use a tool at the tapping operations.
rate for which it was designed.
24. Do not exceed the maximum speed of the
6. Use the right tool. Do not force a tool or workholding device.
attachment to do a job for which it was not
25. Do not exceed the clamping capacity of the
designed.
chuck.
7. Maintain tools with care. Keep tools sharp and
26. Workpieces longer than 3 times the chucking
clean for best and safest performance. Follow
diameter must be supported by the tailstock or
instructions for lubrication and changing
a steady rest.
accessories.
27. Avoid small chuck diameters with large turning
8. Always disconnect the tool from the power
diameters.
source before adjusting or servicing.
28. Avoid short chucking lengths and small
9. Check for damaged parts. Check for alignment
chucking contact.
of moving parts, breakage of parts, mounting,
and any other condition that may affect the 29. Turn off the machine and disconnect from
tool’s operation. A guard or any part that is power before cleaning. Use a brush to remove
damaged should be repaired or replaced. shavings or debris — do not use bare hands.
10. Keep work area clean. Cluttered areas and 30. Do not stand on the machine. Serious injury
benches invite accidents. could occur if the machine tips over.
11. Keep work area well lighted. 31. Never leave the machine running unattended.
Turn the power off and do not leave the
12. Keep children and visitors away. All visitors
machine until moving parts come to a
should be kept a safe distance from the work
complete stop.
area.
32. Remove loose items and unnecessary work
13. Make the workshop child proof. Use padlocks,
pieces from the area before starting the
master switches, and remove starter keys.
machine.
14. Wear proper apparel. Loose clothing, gloves,
neckties, rings, bracelets, or other jewelry may
get caught in moving parts. Non-slip footwear
2
33. Do not operate the lathe in flammable or
WARNING: Some dust, fumes and gases
explosive environments. Do not use in a damp
created by power sanding, sawing, grinding,
environment or expose to rain.
drilling, welding and other construction activities
contain chemicals known to the State of California
WARNING: This product can expose you to to cause cancer and birth defects or other
chemicals including lead and cadmium which reproductive harm. Some examples of these
are known to the State of California to cause chemicals are:
cancer, and phthalates which are known to the • lead from lead based paint
State of California to cause birth defects or other • crystalline silica from bricks, cement and other
reproductive harm. For more information go to masonry products
http://www.p65warnings. ca.gov. • arsenic and chromium from chemically treated
lumber
Your risk of exposure varies, depending on how
often you do this type of work. To reduce your
Familiarize yourself with the following safety
exposure to these chemicals, work in a well-
notices used in this manual:
ventilated area and work with approved safety
equipment, such as dust masks that are
This means that if precautions specifically designed to filter out microscopic
are not heeded, it may result in minor injury and/or particles. For more information go to
possible machine damage. http://www.p65warnings.ca.gov/ and http://www.
p65warnings.ca.gov/wood.
This means that if precautions
are not heeded, it may result in serious or even
fatal injury.
3
2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this manual .......................................................................................................................................... 5
4.0 Specifications ................................................................................................................................................. 6
4.1 Cross Slide T-slot dimensions .................................................................................................................... 7
5.0 Uncrating ........................................................................................................................................................ 8
5.1 Contents of shipping container ................................................................................................................... 8
6.0 Installation ...................................................................................................................................................... 9
6.1 Chuck preparation (three jaw) .................................................................................................................... 9
7.0 Lubrication.................................................................................................................................................... 10
8.0 Coolant preparation ...................................................................................................................................... 12
9.0 Electrical connections .................................................................................................................................. 12
9.1 Voltage conversion (GH-1440-3 only) ...................................................................................................... 12
10.0 General description .................................................................................................................................... 13
11.0 Operation ................................................................................................................................................... 16
11.1 Break-in procedure ................................................................................................................................. 16
11.2 Feed and thread selection ...................................................................................................................... 17
11.3 Change gears replacement .................................................................................................................... 17
11.4 Automatic feed operation and feed changes .......................................................................................... 17
11.5 Powered carriage travel ......................................................................................................................... 18
11.6 Thread cutting ........................................................................................................................................ 18
11.7 Compound rest ....................................................................................................................................... 18
12.0 Adjustments ............................................................................................................................................... 18
12.1 Saddle .................................................................................................................................................... 18
12.2 Cross slide.............................................................................................................................................. 19
12.3 Compound rest ....................................................................................................................................... 19
12.4 Tailstock ................................................................................................................................................. 19
12.5 Tailstock off-set ...................................................................................................................................... 19
12.6 Tailstock gibs.......................................................................................................................................... 19
12.7 Headstock alignment .............................................................................................................................. 20
12.8 Removing gap bridge ............................................................................................................................. 20
12.9 Installing gap bridge ............................................................................................................................... 20
12.10 Belt replacement and adjustment ......................................................................................................... 21
12.11 Aligning tailstock to headstock ............................................................................................................. 21
13.0 Operation tables ......................................................................................................................................... 22
13.1 Thread table ........................................................................................................................................... 22
13.2 Feed table .............................................................................................................................................. 22
14.0 Replacement Parts ..................................................................................................................................... 22
14.1.1 Headstock Assembly I – Exploded View ............................................................................................. 23
14.1.2 Headstock Assembly I – Parts List ...................................................................................................... 24
14.2.1 Headstock Assembly II – Exploded View ............................................................................................ 26
14.2.2 Headstock Assembly II – Parts List ..................................................................................................... 27
14.3.1 Headstock Assembly III – Exploded View ........................................................................................... 28
14.3.2 Headstock Assembly III – Parts List .................................................................................................... 29
14.4.1 Gearbox Assembly I – Exploded View ................................................................................................ 30
14.4.2 Gearbox Assembly I – Parts List ......................................................................................................... 31
14.5.1 Gearbox Assembly II – Exploded View ............................................................................................... 33
14.5.2 Gearbox Assembly II – Parts List ........................................................................................................ 34
14.6.1 Apron Assembly I – Exploded View .................................................................................................... 36
14.6.2 Apron Assembly I – Parts List ............................................................................................................. 37
14.7.1 Apron Assembly II – Exploded View ................................................................................................... 38
14.7.2 Apron Assembly II – Parts List ............................................................................................................ 39
14.8.1 Saddle and Cross Slide Assembly – Exploded View .......................................................................... 40
14.8.2 Saddle and Cross Slide Assembly – Parts List ................................................................................... 41
14.9.1 Top Slide and Tool Post – Exploded View .......................................................................................... 43
14.9.2 Top Slide and Tool Post – Parts List ................................................................................................... 44
14.10.1 Tailstock Assembly – Exploded View ................................................................................................ 45
14.10.2 Tailstock Assembly – Parts List......................................................................................................... 46
14.11.1 Bed and Shaft Assembly – Exploded View ....................................................................................... 47
14.11.2 Bed and Shaft Assembly – Parts List ................................................................................................ 48
4
14.12.1 Stand and Brake Assembly – Exploded View ................................................................................... 50
14.12.2 Stand and Brake Assembly – Parts List ............................................................................................ 51
14.13.1 End Gear Assembly – Exploded View............................................................................................... 52
14.13.2 End Gear Assembly – Parts List ....................................................................................................... 53
14.14.1 Follow Rest – Exploded View ............................................................................................................ 54
14.14.2 Follow Rest – Parts List..................................................................................................................... 54
14.15.1 Thread Dial Assembly – Exploded View ........................................................................................... 55
14.15.2 Thread Dial Assembly – Parts List .................................................................................................... 55
14.16.1 Steady Rest – Parts List .................................................................................................................... 56
14.16.2 Steady Rest – Parts List .................................................................................................................... 57
14.17.1 Coolant and Work Light Assembly – Exploded View ........................................................................ 58
14.17.2 Coolant and Work Light Assembly – Parts List ................................................................................. 58
14.18.1 Chuck Guard Assembly – Exploded View ......................................................................................... 59
14.18.2 Chuck Guard Assembly – Parts List.................................................................................................. 59
14.19.1 Lead Screw Cover Assembly – Exploded View ................................................................................ 60
14.19.2 Lead Screw Cover Assembly – Parts List ......................................................................................... 60
14.20.1 Accessories I – Exploded View ......................................................................................................... 61
14.20.2 Accessories I – Parts List .................................................................................................................. 62
14.21.1 Accessories II – Exploded View ........................................................................................................ 63
14.21.2 Accessories II – Parts List ................................................................................................................. 63
14.22.1 Electrical Components – Exploded View........................................................................................... 64
14.22.2 Electrical Components – Parts List ................................................................................................... 64
15.0 Electrical Connections ................................................................................................................................ 65
15.1 Wiring Diagram – 1 Phase ..................................................................................................................... 65
15.2 Wiring Diagram – 3 Phase ..................................................................................................................... 66
16.0 Warranty and service ................................................................................................................................. 67
3.0 About this manual

This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model GH-
1440 Lathe. This manual contains instructions on installation, safety precautions, general operating
procedures, and maintenance instructions. Your machine has been designed and constructed to provide
consistent, long-term operation if used in accordance with the instructions as set forth in this document.
This manual is not intended to be a training guide for lathe operations, or tool and workpiece selection. Consult
a machinery handbook or shop supervisor for information on proper speed and feed rates for specific materials,
or type of cutter suitable for a particular operation. Whatever accepted methods or materials are used, always
make personal safety a priority.
Note: The Figures in this manual may or may not show your exact lathe model, but the procedures will be
identical.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our
web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attempting assembly
or operation! Failure to comply may cause serious injury!
Register your product using the mail-in card provided, or register online: http://www.jettools.com/us/en/service-
and-support/warranty/registration/
5
4.0 Specifications
Table 1
Model number GH-1440-1 GH-1440-3
Stock number 322830 322840
Motor and Electricals
Motor type TEFC induction
Horsepower 3 HP (2.2 kW)
Phase single 3
Voltage 230V only 230/460V (prewired 230V)
Cycle 60 Hz
Listed FLA (full load amps) 18 A 8.3 / 4.2 A
Start capacitor 350V/400μF n/a
Run capacitor 450v/40μF n/a
Motor speed 1720 RPM
Power cord 3 x 2.5 mm2 4x 2.5 mm2
Power plug installed n/a
Recommended circuit size 1 25 A 15 A
Sound emission without load 2 78dB 78dB
Capacities
Swing over bed 14 in. (356 mm)
Swing over cross slide 8-3/16 in. (208 mm)
Distance between centers 40 in. (1016 mm)
Swing through gap 20 in. (508 mm)
Length of gap 9-3/8 in. (238 mm)
Steady rest capacity 1/4 to 3-1/2 in. (6.4 to 89 mm)
Follow rest capacity 1/4 to 2-5/8 in. (6.4 to 66.7 mm)
Headstock
Hole through spindle 1-1/2 in. (38 mm)
Spindle nose D1-4
Taper in spindle nose MT5
Spindle taper adaptor MT3
Spindle bearing type Taper roller bearing
Number of spindle speeds 12
Range of spindle speeds 40-1800 RPM
Gearbox
Number of longitudinal and cross feed rates 40
Range of longitudinal feeds 0.0012 – 0.0294 in./rev
Range of cross feeds 0.0004 – 0.0103 in./rev
Number of inch threads 40
Range of inch threads 4 – 112 TPI
Number of metric threads 23
Range of metric threads 0.45 – 7.5 mm
Leadscrew 7/8 x 49-1/2 in. 8TPI
Feed rod diameter 3/4 in. (19 mm)
Compound and carriage
Tool post type 4-way
Maximum tool size 5/8 x 5/8 in.
Maximum compound slide travel 3-1/2 in. (89 mm)
Maximum cross slide travel 6-3/8 in. (162 mm)
Maximum carriage travel 37-1/2 in. (953 mm)
6
GH-1440-1 GH-1440-3
Tailstock
Tailstock spindle travel 4-3/4 in. (121 mm)
Diameter of tailstock spindle 1-3/4 in. (45 mm)
Taper in tailstock spindle MT3
Main materials
Headstock Cast iron
Bed Cast iron
Apron/Saddle Cast iron
Tailstock Cast iron
Splash guard Steel
Stand Steel
Dimensions
Bed width 10-3/16 in. (259 mm)
Bed length 54-1/2 in. (1384 mm)
Height of bed from floor 12-3/4 in. (324 mm)
Overall dimensions, L x W x H 74-4/5 x 28 x 46 in. (1900 x 635 x 1168 mm)
Shipping dimensions, L x W x H 78-3/8 x 30 x 55 in. (1990 x 760 x 1400 mm)
Weights
Net weight, approx. 2,116 lb (960 kg)
Shipping weight, approx. 2,336 lb (1060 kg)
1 subject to local and national electrical codes.

2 The specified values are emission levels and are not necessarily to be seen as safe operating levels. As workplace
conditions vary, this information is intended to allow the user to make a better estimation of the hazards and risks
involved only.
L = length, W = width, H = height, TPI = threads per inch
n/a = not applicable
The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
4.1 Cross Slide T-slot dimensions

These dimensions (in millimeters) can be used to cut an appropriately sized block for a quick change tool post.
Figure A1
7
5.0 Uncrating
Open shipping crate and check for shipping
damage. Report any damage immediately to your
distributor and shipping agent. Do not discard any
shipping material until the Lathe is assembled and
running properly.
Compare the contents of your crate with the
following parts list to make sure all parts are intact.
Missing parts, if any, should be reported to your
distributor.
Read and understand the

entire contents of this manual before
attempting set-up or operation. Failure to
comply may cause serious injury!
5.1 Contents of shipping container

1 Lathe
1 Steady Rest (mounted on lathe)
1 Follow Rest (mounted on lathe)
1 6" Three Jaw Chuck w/ Top Reversing Jaws Figure 1
(mounted on lathe)
1 8" Four Jaw Chuck with Backplate (strapped to
container)
1 12" Face Plate (strapped to container)
1 Backplate
1 Tool Box (p/n GH1440-TBCP)
Tool Box Contents (p/n GH1440-TBCP):

(Fig. 1)
1 No. 1 Cross Point Screwdriver
1 No. 1 Flat Blade Screwdriver
4 Open End Wrench
(9-11, 10-12, 12-14, 17-19mm)
7 Hex Socket Wrench (2,2.5, 3, 4, 5, 6, 8mm)
2 Shear Pins
1 30T Change Gear
1 32T Change Gear
2 40T Change Gear
2 Handles
1 Can, Gray Touchup Paint
1 Oil Gun
1 Live Center
2 No. 3 Morse Taper Dead Center
1 No. 5 to No. 3 Spindle Sleeve
6 Leveling Pads
6 Leveling Bolts with Hex Nuts
2 Hex Socket Cap Screw
1 Chuck Key
1 Key for Cam Locks
1 Tool Post Wrench
1 Taper Piece
1 Operating Instructions and Parts Manual
1 Product Registration Card
8
6.0 Installation
1. Finish removing the wooden crate from around
the lathe.
2. Unbolt the lathe from the shipping crate
bottom.
3. Choose a location for the lathe that is dry, has
good lighting, and has enough room to service
the lathe on all four sides
4. Place two steel rods or pipes (of sufficient
strength) into four holes (A, Fig. 2) of lathe
stand. Sling the lathe with properly rated
straps. Do not lift by spindle. With adequate Figure 2
lifting equipment, slowly raise the lathe off the
shipping crate bottom. Make sure lathe is
balanced before moving.
5. To avoid twisting the bed, the lathe's location
must be absolutely flat and level. Check for a
level condition using a machinist's precision
level on the bedways both front to back and
side to side. The leveling pads included in the
tool box and the leveling screws in the lathe
base will help you to reach a level condition.
The lathe must be level to be accurate.
6. Clean all rust protected surfaces using a mild
commercial solvent, kerosene or diesel fuel.
Do not use paint thinner, gasoline, or lacquer
thinner, as these can damage painted
surfaces. Cover all cleaned surfaces with a
light film of Mobil DTE® Oil Heavy Medium.
7. Open the end gear door. Clean all
components of the end gear assembly and
coat all gears with Mobilith® AW 1. Close the
door.
6.1 Chuck preparation (three jaw)
Read and understand all

directions for chuck preparation. Failure to
comply may cause serious injury and/or
damage to the lathe!
Note: Before removing the chuck from the spindle,
place a way board across the bedways under the
chuck
1. Support the chuck while turning three
camlocks (Fig. 3) 1/4 turn counter-clockwise
with the chuck key enclosed in the tool box.
2. Carefully remove the chuck from the spindle
and place on an adequate work surface.
3. Inspect the camlock studs. Make sure they
have not become cracked or broken during Figure 3
transit. Clean all parts thoroughly with solvent.
Also clean the spindle and camlocks.
9
4. Cover all chuck jaws and scroll inside the
chuck with Mobilith® AW2. Cover the spindle,
cam locks, and chuck body with a light film of
Mobil DTE® Oil Heavy Medium.
5. Lift the chuck up to the spindle nose and press
onto the spindle. Tighten in place by turning
the cam locks 1/4 turn clockwise. The index
mark (A, Fig. 3) on the camlock should be
between the two indicator arrows (B, Fig. 3). If
the index mark is not between the two arrows,
remove the chuck and adjust the camlock
studs by either turning out one full turn (if
cams will not engage) or turning in one full turn
(if cams turn beyond indicator marks).
6. Install chuck and tighten in place.
Figure 4
7.0 Lubrication
Lathe must be serviced at all
lubrication points and all reservoirs filled to
operating level before the lathe is put into
service. Failure to comply may cause serious
damage to the lathe.
1. Headstock – Oil must be up to indicator mark

in oil sight glass (A, Fig. 4). Top off with Mobil
DTE® Oil Heavy Medium. Fill by pulling plug
(D, Fig. 4). To drain, remove drain plug (A, Fig.
5) with an 8mm hex wrench. Drain oil
completely and refill after the first month of Figure 5
operation. Clean out any metal shavings.
Then, change oil in the headstock annually.
2. Gearbox – Oil must be up to indicator mark in

oil sight glass (B, Fig. 4). Top off with Mobil
DTE® Oil Heavy Medium. Fill by lifting off
thread chart cover (E, Fig. 4) and remove plug
(C, Fig. 4) with an 8mm hex wrench. To drain,
remove drain plug (A, Fig. 6) with an 8mm hex
wrench. Drain oil completely and refill after the
first month of operation. Then, change oil in
the Gearbox annually.
Figure 6
10
3. Apron – Oil must be up to indicator mark in oil
sight glass (A, Fig. 7). Top off with Mobil
DTE® Oil Heavy Medium. Remove oil cap (B,
Fig. 7) on top of apron to fill. To drain, remove
drain plug on bottom of apron. Drain oil
completely and refill after the first month of
operation. Then, change oil in the apron
annually.
4. Leadscrew Feed Rod – Lubricate ball oiler
(A, Fig. 8) on leadscrew/feed rod bracket with
Mobil DTE® Oil Heavy Medium once daily.
5. Tailstock – Lubricate two ball oilers (B, Fig. 8)
on tailstock with Mobil DTE® Oil Heavy
Medium once daily. Figure 7
6. Cross Slide – Lubricate four ball oilers (A, Fig.

9) with Mobil DTE® Oil Heavy Medium once
daily.
7. Compound Rest – Lubricate one ball oiler (B,
Fig. 9) with Mobil DTE® Oil Heavy Medium
once daily.
8. Carriage – Lubricate four ball oilers (D, Fig. 9)
with Mobil DTE® Oil Heavy Medium once
daily.
Figure 8
Figure 9
11
8.0 Coolant preparation
Follow coolant manufac-
turer’s recommendations for use, care and
disposal.
1. Remove rear access cover on tailstock end.
Make sure coolant tank has not shifted during
transport and is located properly under the
recovery chute (Fig. 10).
2. Pour three gallons of coolant mix into drip pan.
3. After machine has been connected to power,
turn on coolant pump and check to see coolant
is cycling properly.
4. Fasten coolant door to stand.
Figure 10
9.0 Electrical connections
Main Motor: Change the wires according to the
Electrical connections must be diagram on inside of motor junction box.
made by a qualified electrician in compliance
Transformer: Remove electrical panel on rear of
with all relevant codes. This machine must be
machine, headstock side, and switch wire from 230V
properly grounded to help prevent electrical
terminal to 460V terminal as outlined on the
shock and possible fatal injury.
transformer.
The GH-1440-1 lathe is rated at 3HP, single-
Coolant Pump: Open access panel on base at
phase, 230V only. The GH-1440-3 lathe is rated
tailstock end. Change wires in coolant pump junction
at 3HP, 3-phase, 230V/460V (prewired 230V).
box according to diagram on inside of junction box
Confirm power available at the lathe's location is
cover.
the same rating as the lathe.
Lathe Power Source Junction Box: Remove the
cover. Run the main power through the strain relief
bushing and attach the ground, followed by power
leads. Replace the cover.
Main Power Switch: Located on the backside of
the machine. Turns the power to the machine on
and off.
Make sure the lathe is properly grounded.
Power is connected properly when pulling up on
the forward-reverse lever causes spindle to rotate
counterclockwise as viewed from tailstock. If the
chuck rotates in clockwise direction, disconnect
lathe from power source, switch two of three power
leads, and re-connect lathe to power source.
9.1 Voltage conversion (GH-1440-3

only)
Disconnect machine from

power source. Failure to comply may cause
serious injury!
To switch from 230- to 460-volt operation:
12
10.0 General description
Lathe bed
The lathe bed (A, Fig. 11) is made of high grade
cast iron. By combining high cheeks with strong
cross ribs, a bed with low vibration and high rigidity
is realized. Two precision ground v-slideways,
reinforced by heat hardening and grinding, are an
accurate guide for the carriage and headstock. The
main drive motor is mounted in the stand below
headstock.
Headstock
The headstock (B, Fig. 11) is cast from high grade,
low vibration cast iron. It is bolted to the bed by Figure 11
four screws with two adjusting screws for
alignment. In the head, the spindle is mounted on
two precision taper roller bearings. The hollow
spindle has Morse Taper #5 with a 1-1/2" bore.
Carriage
The carriage (A, Fig. 12) is made from high quality
cast iron. The sliding parts are smooth ground. The
cross slide is mounted on the carriage and moves
on a dovetailed slide which can be adjusted for
play by means of the gibs.
The compound slide (B, Fig. 12), which is mounted
on the cross slide (C, Fig. 12), can be rotated
through 360°. The top slide and the cross slide
travel in a dovetail slide and have adjustable gibs.
A four way tool post is fitted on the top slide.
Four way tool post
The four way toolpost (D, Fig. 12) is mounted on
the top slide and allows a maximum of four tools to
be mounted simultaneously. Remember to use a
minimum of two clamping screws when installing a
Figure 12
cutting tool.
Apron
The apron (E, Fig. 12) is mounted to the carriage.
In the apron a half nut is fitted. The half nut gibs
can be adjusted from the outside. The half nut is
engaged by use of a lever. Quick travel of the
apron is accomplished by means of a bed-
mounted rack and pinion, operated by a
handwheel on the front of the apron.
Tailstock
The tailstock (A, Fig. 13) slides on a v-way and can
be locked at any location by a clamping lever. The
tailstock has a heavy duty spindle with a Morse
Taper #3.
Leadscrew and feed Rod
The leadscrew (B, Fig. 13) and feed rod (C, Fig. Figure 13
13) are mounted on the front of the machine bed.
They are connected to the gearbox at the left for
automatic feed and lead, and are supported by
bushings on both ends. Both are equipped with
brass shear pins.
13
Gear box
The gear box (D, Fig. 13) is made from high quality
cast iron and is mounted to the left side of the
machine bed.
Steady rest
The steady rest (E, Fig. 13) serves as a support for
shafts on the free tailstock end. The steady rest is
mounted on the bedway and secured from below
with a bolt, nut and locking plate. The sliding
fingers require continuous lubrication at the contact
points with the workpiece to prevent premature
wear.
To set the steady rest:
1. Loosen three hex socket screws.
2. Loosen knurled screw and open sliding fingers Figure 13 (repeated)
until the steady rest can be moved with its
fingers around the workpiece. Secure the
steady rest in position.
3. Set the fingers snugly to the workpiece and
secure by tightening three hex socket cap
screws. Fingers should be snug but not overly
tight. Lubricate sliding points with Mobil DTE®
Oil Heavy Medium.
4. After prolonged use, the fingers will show
wear. Re-mill or file the tips of the fingers.
Follow rest
The traveling follow rest (F, Fig. 13) is mounted on
the saddle and follows the movement of the turning
tool. Only two fingers are required as the place of
the third is taken by the turning tool. The follow rest
is used for tuning operations on long, slender
workpieces. It prevents flexing of the workpiece
from the pressure of the cutting tool.
The sliding fingers are set similar to the steady
rest, free of play, but not binding. Always lubricate
with Mobil DTE® Oil Heavy Medium.
Controls
1. Control Panel - located on front of gearbox.
A. Coolant On-Off Switch (A, Fig. 14) –
turns coolant pump on and off.
B. Power Indicator Light (B, Fig. 14) –
illuminated whenever lathe has power.
Emergency Stop Switch (C, Fig. 14) –
press to stop all machine functions.
Caution: Lathe will still have power.
To restart machine, rotate button
clockwise until it disengages.
C. Jog Switch (D, Fig. 14) – Press and
release to advance spindle momentarily.
Figure 14
14
2. Headstock Gear Change Levers (E, Fig. 14)
– located on front of headstock. Move levers
according to speed chart for desired setting.
3. Leadscrew/Feed Rod Directional Lever (F,
Fig. 14) – located on front of headstock.
Moving the lever up causes carriage travel
toward the tailstock; moving the lever down
causes carriage travel toward the headstock
(when chuck is spinning in forward or
counterclockwise direction). Do not move
lever while machine is running.
4. Feed/Lead Selector Lever (G, Fig. 14) –
located on the front of the headstock. Used
whenever setting up for threading or feeding.
In the "A" position, never

run the lathe higher than 650 RPM.
5. Feed/Lead Selector Lever (H, Fig. 14) –
located on the front of the gearbox. Used in
setting up for feeding and threading.
Positions "F" and "D" are for the feed rod.
Positions "E" and "C" are for the feed screw.
Position "0" is neutral.
6. Lock Knob (I, Fig. 14) – located on the front
of the gearbox. With the knob in the six
o'clock position, feed/lead selector knob (J,
Fig. 14) may be adjusted. With the knob in
the twelve o'clock position, the feed/lead Figure 14 (repeated)
selector knob (J, Fig. 14) is locked.
7. Feed/Lead Selector Knob (J, Fig. 14) –
located on front of the gearbox. Used for
setting up for feeding and threading.
8. Compound Lock (A, Fig. 15) – hex socket
screw located on left side of compound. Turn
clockwise to lock and counterclockwise to
unlock.
9. Carriage Lock (B, Fig. 15) – lock handle
located on top of carriage. Turn clockwise to
lock. Turn counterclockwise to unlock.
Carriage lock must be

unlocked before engaging automatic
feeds or damage to lathe may occur. Figure 15
10. Longitudinal Traverse Hand Wheel - (D,
Fig. 15) – located on the apron assembly.
Rotate hand wheel clockwise to move the
apron assembly toward the tailstock. Rotate
the wheel counterclockwise to move the
apron assembly toward the headstock.
11. Feed Selector (E, Fig. 15) – located in the
center front of the apron assembly. Pushing
lever to the left and down activates the
crossfeed function. Pulling lever to the right
and up activates the longitudinal function.
15
12. Half Nut Engage Lever (thread cutting) (F,
Fig. 15) – located on front of the apron. Move
the lever down to engage. Move the lever up
to disengage.
13. Cross Traverse Handwheel (G, Fig. 15) –
located above the apron assembly. Rotate
clockwise or counter-clockwise to move, or
position.
14. Compound Rest Traverse Handwheel (H,
Fig. 15) – located on the end of the
compound slide. Rotate clockwise or counter-
clockwise to move, or position.
15. Tool Post Clamping Lever (J, Fig. 15) –
located on top of the tool post. Rotate
counter-clockwise to loosen and clockwise to
Figure 16
tighten.
16. Tailstock Quill Clamping Lever (A, Fig. 16)
– located on the tailstock. Lift up to lock the
spindle. Push down to unlock.
17. Tailstock Clamping Lever (B, Fig. 16) –
located on the tailstock. Lift up lever to lock.
Push down lever to unlock.
18. Tailstock Quill Traverse Handwheel (C,
Fig. 16) – located on the tailstock. Rotate
clockwise to advance the quill. Rotate
counter-clockwise to retract the quill.
19. Tailstock Off-Set Adjustment (D, Fig. 16) –
Two hex socket cap screws located on the
tailstock base are used to off-set the tailstock
for cutting tapers. Loosening one screw while
tightening the other off sets the tailstock.
20. Foot Brake (A, Fig. 17) – located between
stand pedestals. Depress to stop all lathe Figure 17
functions.
21. Micro Carriage Stop (B, Fig. 17) – located
on the lathe bed. Loosen two hex socket cap
screws underneath body and slide along bed
to desired position. Tighten screws to hold in
place.
22. Main Power Switch (not shown) – located on
the electrical box door on the rear of the
lathe. Turns main power to the lathe on and
off.
11.0 Operation
11.1 Break-in procedure
During manufacture and testing, this lathe has
been operated in the low R.P.M. range for three
hours.
To allow time for the gears and bearings to break-
in and run smoothly, do not run the lathe above
650 R.P.M. for the first six hours of operation.
16
11.2 Feed and thread selection
1. Refer to the feed and thread charts found on
the gear box faceplate (A, Fig. 18 and sect.
13.0 of this manual).
2. Move levers (B, C, D, E, F, Fig. 18) to the
appropriate positions according to the chart.
11.3 Change gears replacement

The 25T, 127T, 50T gears are installed in the end
gear compartment when delivered from the factory.
This combination will cover most inch feeds and
threads under normal circumstances. Figure 18
The 30T, 32T, and two 40T gears found in the tool
box are used with different combinations as
indicated on feed and thread tables (A, Fig. 18).
1. Disconnect machine from power source
(unplug).
2. Open the door on the left end of the
headstock.
3. Loosen nuts (A & B, Fig. 19).
4. Move quadrant (C, Fig. 19) out of the way and
hold in place temporarily by tightening nut (B,
Fig. 19).
5. Remove hex socket cap screws (D and/or E,
Fig. 19), depending on which gear is to be
changed.
6. Install new gear(s) and tighten in place with a
hex socket cap screw.
7. Loosen nut (B, Fig. 19), move quadrant back
so teeth mesh on gears, and tighten nuts (A &
B, Fig. 19).
CAUTION: Make sure there is a backlash of Figure 19
.002”-.003” between gears. Setting the gears
too tight will cause excessive noise and wear.
8. Close the door and connect machine to power
source.
11.4 Automatic feed operation and

feed changes
1. Move the forward/reverse selector (A, Fig. 20)
up or down depending on desired direction.
2. Set selector levers (A, B, C, D, Fig. 21) to
desired rate.
Note: For feeding, lever (D) will be set at "F" Figure 20
or "D", depending on desired feed rate.
17
11.5 Powered carriage travel
1. Push lever (B, Fig. 20) to the left and down to
engage crossfeed.
2. Pull lever to the right and up to engage
longitudinal feed.
11.6 Thread cutting

1. Set forward/reverse lever (A, Fig. 20) up or
down depending on the desired direction.
2. Set selector levers (A, B, C, D, Fig. 21) to
desired rate.
Note: For threading, lever (D) will be set at
"C" or "E", depending on desired thread.
3. Push lever (B, Fig. 19) to the right.
4. Engage the half nut lever (C, Fig. 20).
5. To cut inch threads, refer to the feed and Figure 21
thread tables. The half nut lever and the
threading dial are used to thread in the
conventional manner. The thread dial chart
specifies at which point a thread can be
entered using the threading dial.
6. To cut metric threads, the half nuts must be
left continually engaged once the start point
has been selected and the half nut is initially
engaged (thread dial cannot be used).
11.7 Compound rest

The compound rest is located on top of the cross
slide and can be rotated 360 degrees. Loosen the
two socket head cap screws (A, Fig. 22) on the Figure 22
compound rest base. There is a calibrated dial in
degrees (B, Fig. 22) below the rest to assist in
placement of the compound to the desired angle.
12.0 Adjustments
After a period of time, wear in some of the moving
components may need to be adjusted:
12.1 Saddle
1. Locate four hex nuts found on the bottom rear
of the cross slide and back off one full turn
each.
2. Turn each of the four set screws with a hex
wrench until a slight resistance is felt. Do not
over tighten these screws.
3. Move the carriage with the handwheel and
determine if the drag is to your preference.
Readjust the set screws as necessary to
achieve the desired drag.
4. Hold the socket set screw firmly with a hex
wrench and tighten the hex nut to lock the set
screw in place.
18
5. Move the carriage again and readjust if
necessary.
Note: Over-adjustment will cause excessive
and premature wear of the gibs.
12.2 Cross slide

If the cross slide is too loose, follow procedure
below to tighten:
1. Loosen the rear gib screw (not shown)
approximately one turn.
2. Tighten the front gib screw (B, Fig. 23) a
quarter turn. Turn the cross slide handwheel to
Figure 23
see if the cross slide is still loose. If it is still
loose, tighten the front screw a bit more and
try again.
3. When the cross slide is properly adjusted,
tighten the rear gib screw.
Note: Over-adjustment will cause excessive
and premature wear of the gibs.
12.3 Compound rest

Follow the same procedure as the cross slide
adjustment to adjust the compound rest. Rear gib
screw is shown (A, Fig. 23). Front gib screw (not
shown) is by the handwheel.
12.4 Tailstock
If the handle (A, Fig. 24) will not lock the tailstock,
follow the procedure below :
1. Lower the handle to the unlocked position.
2. Slide the tailstock to an area that allows
access to the underside of the tailstock.
3. Tighten tailstock clamping bolt (underside of
tailstock) 1/4 turn. Test for proper locking.
Repeat as necessary.
12.5 Tailstock off-set

Follow the procedure below to off-set the tailstock
to cut shallow tapers: Figure 24
1. Lock tailstock in position by raising locking
handle (A, Fig. 24).
2. Alternately loosen and tighten two hex socket
cap screws (B, Fig. 24).
12.6 Tailstock gibs

Take up play in the tailstock by tightening two gib
screws (C, Fig. 24) on either side of the tailstock
base.
Note: Do not over-tighten. Excessive tightening will
lead to premature wear of the gibs and mating
parts
19
12.7 Headstock alignment
The headstock has been aligned at the factory and
should not require adjustment. However, if
adjustment is deemed necessary, follow the
procedure below to align the headstock:
1. Using a machinist's precision level on the
bedways, make sure the lathe is level side to
side and front to back. If the lathe is not level,
correct to a level condition before proceeding.
Re-test alignment if any leveling adjustments
were made.
2. From steel bar stock of approximately two
inches in diameter, cut a piece approximately
eight inches long.
3. Place two inches of bar stock into chuck and
tighten chuck. Do not use the tailstock or
center to support the other end. Figure 25
4. Set up and cut along five inches of bar stock.
5. Using a micrometer, measure the bar stock
next to the chuck and at the end. The
measurement should be the same.
6. If the measurements are not the same and
adjustment is required, loosen hex socket cap
screws (A, Fig. 25) which hold the headstock
to the bed. Do not loosen completely; some
drag should remain.
7. Adjust two screw nuts (B, Fig. 25) located on
the endgear side of the headstock. Loosen
one and tighten the other. Make another cut.
Keep adjusting screw nuts after each cut until
the bar stock measurements are the same.
Tighten all headstock screws.
12.8 Removing gap bridge

1. To remove gap bridge, locate two nuts (A, Fig.
26) in the center of the gap bridge.
2. Using an open end wrench, tighten the two
nuts. This will cause the taper pins to release.
Remove the taper pins.
3. Remove six hex socket cap screws (B, Fig.
26) with a hex wrench.
4. Gap bridge can now be removed. Figure 26
12.9 Installing gap bridge

1. Clean the bottom and the ends of the gap
bridge thoroughly.
2. Set gap bridge in place and align.
3. Remove nuts from the taper pins.
4. Slide taper pins in their respective holes and
seat using a mallet. Install nuts on the taper
pins finger tight.
5. Install six socket head cap screws and tighten
securely.
20
12.10 Belt replacement and
adjustment
1. Disconnect machine from the power
source (unplug).
2. Open the end gear cover and lower cover on
the headstock side.
3. Take tension off old belts by loosening motor
mount hex nut (A, Fig. 27).
4. Remove belts. Install new belts onto pulleys.
5. Tension by tightening motor mount hex nut
until 8 lbs. force causes approximately 3/4"
deflection on belts.
6. Close end gear door, install cover and connect
lathe to the power source.
12.11 Aligning tailstock to headstock

Before proceeding, headstock should be aligned.
See sect. 12.7, Headstock Alignment.
1. Fit a 12" ground steel bar between centers of
the headstock and tailstock (Fig. 28). Figure 27
2. Fit a dial indicator to the compound slide and
traverse the center line of the bar, using the
carriage movement.
3. If tailstock adjustment is needed, alternately
loosen and tighten front and rear hex socket
cap screws (A, Fig. 29).
Figure 28
Figure 29
21
13.0 Operation tables
13.1 Thread table
13.2 Feed table
14.0 Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-
800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial
Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.
22
14.1.1 Headstock Assembly I – Exploded View
23
14.1.2 Headstock Assembly I – Parts List
Index No. Part No. Description Size Qty

1 ................ C6136-02755 ............ Plug.......................................................................... ...................................... 1
2 ................ GH1440K-02119 ....... Headstock Cover ..................................................... ...................................... 1
3 ................ TS-1503061 .............. Hex Socket Hd Cap Screw ...................................... M6x25 ........................... 6
4 ................ GH1440K-02509 ....... Gasket ..................................................................... ...................................... 1
5 ................ GH1440K-005 ........... O-Ring ..................................................................... 14x2.65 mm .................. 8
6 ................ GH1440-04-38 .......... Gear ......................................................................... 38T ................................ 1
7 ................ GH1440K-02749 ....... Shaft ........................................................................ ...................................... 3
8 ................ TS-1523031 .............. Socket Set Screw .................................................... M6x10 ........................... 3
9 ................ F010445 .................... Socket Set Screw FP ............................................... M6x6 ............................. 3
10 .............. GH1440-04-37 .......... Gear ......................................................................... 48T ................................ 1
11 .............. GH1440-04-36 .......... Gear ......................................................................... 43T ................................ 1
12 .............. GH1440K-02754 ....... Set Screw ................................................................ ...................................... 1
13 .............. GH1440-04-43 .......... Shift Arm .................................................................. ...................................... 1
14 .............. ZX-S48 ...................... Spring Pin ................................................................ 5x30 mm ....................... 7
15 .............. F006041 .................... C-Retaining Ring, Ext .............................................. 12 mm ........................... 3
16 .............. GH1440-04-45 .......... Shift Fork ................................................................. ...................................... 1
17 .............. GH1440-04-35 .......... Shift Arm .................................................................. ...................................... 2
18 .............. GH1440-04-44 .......... Gear Shifter ............................................................. ...................................... 2
19 .............. GH1440K-02748 ....... Plug.......................................................................... ...................................... 3
20 .............. 5510677 .................... Key, Dbl Rd Hd ........................................................ 5x16 mm ....................... 4
21 .............. SB-8MM .................... Steel Ball.................................................................. 8 mm ............................. 5
22 .............. C6240-20018 ............ Spring ...................................................................... ...................................... 5
23 .............. GH1440-04-49 .......... Lever Hub ................................................................ ...................................... 2
24………GB4141.14-BM10x50 .... Knob ........................................................................ ...................................... 5
25 .............. GH1440-04-34 .......... Handle Lever ........................................................... ...................................... 5
26 .............. GH1440K-02303 ....... Lever Indicator Plate ................................................ ...................................... 4
27 .............. TS-1531012 .............. Pan Hd Screw .......................................................... M3x6 ........................... 14
28 .............. GH1440-04-59 .......... Screw ....................................................................... ...................................... 3
29 .............. TS-1514011 .............. Socket Hd Flat Screw .............................................. M6x12 ........................... 6
30 .............. GH1440-04-50 .......... Position Plate ........................................................... ...................................... 2
31 .............. GH1440K-031 ........... O-Ring ..................................................................... 19x2.65 mm .................. 3
32 .............. GH1440-04-40 .......... Gear Shaft ............................................................... 22T ................................ 1
33 .............. GH1440-04-42 .......... Gear Shaft ............................................................... 17T ................................ 1
34 .............. GH1440-04-51 .......... Position Plate ........................................................... ...................................... 1
35 .............. GH1440-04-58 .......... Lever Hub ................................................................ ...................................... 1
36 .............. TS-1506051 .............. Hex Socket Hd Cap Screw ...................................... M12x40 ......................... 2
37 .............. GB5782-86 ................ Alignment Bolt.......................................................... M10x40 ......................... 2
38 .............. GH1440-04-62 .......... Alignment Bolt.......................................................... ...................................... 2
39 .............. GH1440-04-63 .......... Alignment Block ....................................................... ...................................... 1
40 .............. GB1160.1-89 ............. Oil Sight Glass ......................................................... 20 mm ........................... 1
41 .............. GH1440K-02101 ....... Headstock Casting .................................................. ...................................... 1
42 .............. 05-75 ......................... Drain Plug ................................................................ ...................................... 1
43 .............. GH1440-04-39 .......... Gear Shaft ............................................................... 27T ................................ 1
44 .............. GH1440-04-47 .......... Shaft Fork ................................................................ ...................................... 1
45 .............. GH1440-04-36 .......... Shifting Crank .......................................................... ...................................... 1
46 .............. GH1440-04-71 .......... Shaft Fork ................................................................ ...................................... 1
47 .............. GH1440K-02117 ....... Shifting Crank .......................................................... ...................................... 1
48 .............. SB-10MM .................. Steel Ball.................................................................. 10 mm ........................... 2
49 .............. GB2089 ..................... Spring ...................................................................... 0.9×9×40 mm ............. 2
50 .............. GH1440K-02753 ....... Shaft ........................................................................ ...................................... 1
51 .............. GH1440K-02755 ....... Shaft ........................................................................ ...................................... 1
52 .............. GH1440K-02747 ....... Shaft ........................................................................ ...................................... 1
53 .............. GB1096-4X10 ........... Key, Dbl Rd Hd ........................................................ 4x10 mm ....................... 1
54 .............. GH1440K-054 ........... O-Ring ..................................................................... 10.6x2.65 mm ............... 1
55 .............. GH1440-04-55 .......... Collar ....................................................................... ...................................... 1
56 .............. TS-150303 ................ Hex Socket Hd Cap Screw ...................................... M6x12 ........................... 3
57 .............. GH1440-04-57 .......... Collar ....................................................................... ...................................... 1
58 .............. GH1440-04-58 .......... Lever Hub ................................................................ ...................................... 1
59 .............. TS-1550041 .............. Flat Washer ............................................................. 6mm .............................. 1
60 .............. GH1440K-02756 ....... Lever Indicator Plate ................................................ ...................................... 1
24
142 ............ GH1440K-142 ........... O-Ring ..................................................................... 25x2.65 mm .................. 3
159 ............ TS-1506041 .............. Hex Socket Hd Cap Screw ...................................... M12x35 ......................... 2
160 ............ GH1440K-02304-24 .. Name Plate .............................................................. ...................................... 1
25
14.2.1 Headstock Assembly II – Exploded View
26
14.2.2 Headstock Assembly II – Parts List

61 .............. TS-1504031 .............. Hex Socket Hd Cap Screw ...................................... M8x16 ........................... 1
62 .............. 04-12 ......................... Washer .................................................................... ...................................... 1
63 .............. 04-11 ......................... Pulley ....................................................................... ...................................... 1
64 .............. GH1440K-02722 ....... Brake Block.............................................................. ...................................... 1
65 .............. 5625391 .................... Spring Pin ................................................................ 5x16 mm ....................... 1
66 .............. 11-09 ......................... Brake Actuator Shaft ............................................... ...................................... 1
68 .............. GB9877.1-88 ............. Spacer ..................................................................... SD25x45x7 ................... 1
69 .............. GHW-H69.................. Taper Pin ................................................................. A6x26 mm ..................... 2
70 .............. F006039 .................... C-Retaining Ring, Ext .............................................. 8 mm ............................. 1
71 .............. 11-11 ......................... Brake Retaining Stud ............................................... ...................................... 1
72 .............. 04-13 ......................... Cover ....................................................................... ...................................... 1
73 .............. 04-14 ......................... Gasket ..................................................................... ...................................... 1
75 .............. BB-6205 .................... Ball Bearing ............................................................. 6205/p5 ......................... 1
76 .............. AK052 ....................... Key, Dbl Rd Hd ........................................................ 8x20 mm ....................... 2
77 .............. GH1440K-02718 ....... Shaft ........................................................................ ...................................... 1
78 .............. GHW-H78.................. Key........................................................................... 8x72 mm ....................... 1
79 .............. GH1440-04-04 .......... Gear ......................................................................... 50T ................................ 1
80 .............. GH1440-04-05 .......... Gear ......................................................................... 37T ................................ 1
81 .............. GH1440-04-06 .......... Gear ......................................................................... 43T ................................ 1
82 .............. BB-6204 .................... Ball Bearing ............................................................. 6204/p5 ......................... 5
83 .............. GH1440-04-17 .......... Washer .................................................................... ...................................... 1
84 .............. GH1440-04-12 .......... Gear ......................................................................... 57T ................................ 1
85 .............. GH1440-04-11 .......... Gear Shaft ............................................................... 20T ................................ 1
86 .............. F006075 .................... C-Retaining Ring, Int ............................................... 47 mm ........................... 1
87 .............. GH1440K-287 ........... O-Ring ..................................................................... 40x2.65 ......................... 1
88 .............. GH1440K-02106 ....... Plug.......................................................................... ...................................... 1
89 .............. 04-53 ......................... Bearing Cap ............................................................. ...................................... 2
90 .............. 04-52 ......................... Gasket ..................................................................... ...................................... 2
91 .............. GH1440-04-08 .......... Gear ......................................................................... 28T ................................ 1
92 .............. GHW-H92.................. Key, Dbl Rd Hd ........................................................ 8x38 mm ....................... 1
93 .............. GH1440-04-09 .......... Gear ......................................................................... 41T ................................ 1
94 .............. GH1440-04-10 .......... Gear ......................................................................... 34T ................................ 1
96 .............. BB-6005 .................... Ball Bearing ............................................................. 6005/p5 ......................... 4
97 .............. GH1440K-02724 ....... Gear Shaft ............................................................... 21T ................................ 1
99 .............. BB-61803 .................. Ball Bearing ............................................................. 61803/p5 ....................... 2
100 ............ GH1440-04-15 .......... Gear ......................................................................... 21T ................................ 1
101 ............ GH1440-04-14 .......... Gear ......................................................................... 58T ................................ 1
102 ............ GH1440K-02709 ....... Washer .................................................................... ...................................... 1
103 ............ F006082 .................... C-Retaining Ring, Ext .............................................. 55 mm ........................... 1
104 ............ GH1440-04-19 .......... Gear ......................................................................... 59T ................................ 1
105 ............ GH1440-04-18 .......... Gear ......................................................................... 31T ................................ 1
106 ............ GB1096-10X18 ......... Key, Dbl Rd Hd ........................................................ 10x18 mm ..................... 1
107 ............ GH1440-04-13 .......... Spline Shaft ............................................................. ...................................... 1
108 ............ GH1440-04-24 .......... Cover ....................................................................... ...................................... 1
109 ............ TS-1503081 .............. Hex Socket Hd Cap Screw ...................................... M6x35 ........................... 4
128 ............ JHM610-22................ Hex Socket Hd Cap Screw ...................................... M6x14 ........................... 9
157 ............ 11-15 ......................... Brake Shoe Assembly ............................................. ...................................... 1
27
14.3.1 Headstock Assembly III – Exploded View
28
14.3.2 Headstock Assembly III – Parts List

56 .............. TS-150303 ................ Hex Socket Hd Cap Screw ...................................... M6x12 ......................... 18
82 .............. BB-6204 .................... Ball Bearing ............................................................. 6204/p5 ......................... 5
89 .............. 04-53 ......................... Bearing Cap ............................................................. ...................................... 2
90 .............. 04-52 ......................... Bearing Cap Gasket ................................................ ...................................... 2
96 .............. BB-6005 .................... Ball Bearing ............................................................. 6005/p5 ......................... 4
111 ............ GH1440-04-29 .......... Cover ....................................................................... ...................................... 1
112 ............ 04-60 ......................... Gasket ..................................................................... ...................................... 1
114 ............ GH1440-04-31 .......... Nut ........................................................................... ...................................... 1
115 ............ BB-32011 .................. Tapered Roller Bearing ........................................... 32011/p5 ....................... 1
116 ............ GH1440-04-30 .......... Gear ......................................................................... 38T ................................ 1
117 ............ CK6125-02713 .......... Lock Collar ............................................................... ...................................... 1
118 ............ GH1440-04-21 .......... Gear ......................................................................... 59T ................................ 1
120 ............ GH1440-04-23 .......... Gear ......................................................................... 87T ................................ 1
121 ............ GH1440-04-25 .......... Collar ....................................................................... ...................................... 1
122 ............ BB-30212 .................. Tapered Roller Bearing ........................................... 30212/p5 ....................... 1
123 ............ GH1440-04-32 .......... Gasket ..................................................................... ...................................... 1
124 ............ GH1440-04-28 .......... Cover ....................................................................... ...................................... 1
126 ............ 5509094 .................... Key, Dbl Rd Hd ........................................................ 6x30 mm ....................... 1
127 ............ GHW-H127................ Key, Dbl Rd Hd ........................................................ 10x55 mm ..................... 1
128 ............ JHM610-22................ Hex Socket Hd Cap Screw ...................................... M6x14 ........................... 6
129 ............ 04-31/1 ...................... Spring ...................................................................... ...................................... 3
130 ............ 04-86 ......................... Camlock Set Pin ...................................................... ...................................... 3
131 ............ 04-85 ......................... Camlock ................................................................... ...................................... 3
132 ............ GH1440K-02701 ....... Spindle ..................................................................... ...................................... 1
134 ............ 04-36 ......................... Washer .................................................................... ...................................... 2
135 ............ 04-35 ......................... Gear Assembly ........................................................ 32T ................................ 1
137 ............ 04-54 ......................... Gear ......................................................................... 32T ................................ 1
138 ............ KF2R5516 ................. Key, Dbl Rd Hd ........................................................ 5x16 mm ....................... 1
139 ............ 04-55 ......................... Gear Assembly ........................................................ 32T ................................ 1
140 ............ TS-1523041 .............. Socket Set Screw .................................................... M6x12 ........................... 1
141 ............ 04-37 ......................... Shaft ........................................................................ ...................................... 1
142 ............ GH1440K-342 ........... O-Ring ..................................................................... 25x2.65 ......................... 3
143 ............ GHW-H126................ Key........................................................................... 6x30 mm ....................... 1
144 ............ GH1440K-02733 ....... Gear ........................................................................ 42T ................................ 1
145 ............ GH1440K-02111 ....... Collar ....................................................................... ...................................... 2
146 ............ 04-44 ......................... Gear ........................................................................ 32T ................................ 1
147 ............ GHB1340-108 ........... Key, Dbl Rd Hd ........................................................ 6x55 mm ....................... 1
148 ............ GH1440K-02736 ....... Gear ......................................................................... 32T ................................ 1
149 ............ BB-6004 .................... Ball Bearing ............................................................. 6004/p5 ......................... 2
150 ............ GH1440K-02102 ....... Plug.......................................................................... ...................................... 1
151 ............ GH1440K-02732 ....... Shaft ........................................................................ ...................................... 1
152 ............ 04-43 ......................... Gear ......................................................................... 38T ................................ 1
153 ............ 04-42 ......................... Spline Shaft ............................................................. ...................................... 1
154 ............ 04-48 ......................... Gasket ..................................................................... ...................................... 1
155 ............ 04-49 ......................... Cover ....................................................................... ...................................... 1
156 ............ GB9877.1-88 ............. Spacer ..................................................................... SD25x40x7 ................... 1
158 ............ GH1440-04-65 .......... Collar ....................................................................... ...................................... 1
29
14.4.1 Gearbox Assembly I – Exploded View
30
14.4.2 Gearbox Assembly I – Parts List

1 ................ 05-73 ......................... Plug.......................................................................... ...................................... 1
2 ................ GH1440K-05101 ....... Gearbox Casting ...................................................... ...................................... 1
3 ................ 05-07 ......................... Front Cover .............................................................. ...................................... 1
4 ................ TS-1512011 .............. Socket Flat Head Screw .......................................... M4x10 ........................... 8
5 ................ GH1440A-05719 ....... Oil Cover .................................................................. ...................................... 1
6 ................ GH1440K-05501 ....... Cover ....................................................................... ...................................... 1
8 ................ GH1440-05-09 .......... Bracket..................................................................... ...................................... 1
9 ................ GB2672 ..................... Screw ....................................................................... M3x6 ............................. 4
10 .............. GH1440K-18301-2 .... Electrical Plate ......................................................... ...................................... 1
11 .............. 05-61 ......................... Gasket ..................................................................... ...................................... 1
14 .............. ZX-S75 ...................... Taper Pin ................................................................. 5x20 mm ....................... 2
15 .............. GH1440K-415 ........... Taper Pin ................................................................. 5x28 mm ....................... 2
16 .............. 05-50 ......................... Gear ......................................................................... 18T ................................ 1
17 .............. 05-51 ......................... Shaft ........................................................................ 8x30 mm ....................... 1
18 .............. GB/T276-94............... Bearing .................................................................... 619/8/p5 ........................ 1
20 .............. 05-75 ......................... Plug.......................................................................... ...................................... 2
21 .............. 05-03 ......................... Shifter ...................................................................... ...................................... 1
22 .............. GH1440A-5107 ......... Shift Arm .................................................................. ...................................... 1
23 .............. TS-2276081 .............. Socket Set Screw .................................................... M6x8 ............................. 4
25 .............. 05-13 ......................... Rack......................................................................... ...................................... 1
26 .............. 05-01 ......................... Shift Key .................................................................. ...................................... 3
27 .............. 05-12 ......................... Shift Fork ................................................................. ...................................... 1
28 .............. GH1440-0128............ Shaft ........................................................................ ...................................... 1
29 .............. 05-15 ......................... Shaft ........................................................................ ...................................... 1
29a ............ TS-2276081 .............. Socket Set Screw .................................................... M6x8 ............................. 2
30 .............. 05-05 ......................... Locating Plate .......................................................... ...................................... 1
31 .............. 05-04 ......................... Control Plate ............................................................ ...................................... 1
34 .............. GH1440K-05701 ....... Shift Hub .................................................................. ...................................... 1
35 .............. 6293384 .................... Key, Dbl Rd Hd ........................................................ 4x10 mm ....................... 3
36 .............. GH1440K-05702 ....... Shaft ........................................................................ ...................................... 1
38 .............. 05-14 ......................... Gear ......................................................................... 26T ................................ 1
39 .............. 05-55 ......................... Shift Fork ................................................................. ...................................... 1
40 .............. GA7X-122 ................. Spring Pin ................................................................ 5x20 mm ....................... 1
41 .............. GHB1340-A82 ........... Spring Pin ................................................................ 5x25 mm ....................... 1
42 .............. GH1440K-05703 ....... Shaft ........................................................................ ...................................... 1
43 .............. GH1440K-05102 ....... Cover ....................................................................... ...................................... 1
44 .............. 05-58 ......................... Locating Disc ........................................................... ...................................... 1
45 .............. TS-1512011 .............. Socket Flat Hd Screw .............................................. M4x10 ........................... 8
46 .............. GH14440K-05724 ..... Shift Hub .................................................................. ...................................... 1
47 .............. GH1440-05-13 .......... Shift Hub .................................................................. ...................................... 2
49 .............. 05-08 ......................... Washer .................................................................... ...................................... 3
51 .............. GH1440K-05302 ....... Shift Hub Indicator Plate .......................................... ...................................... 3
52 .............. TS-1531012 .............. Pan Head Screw ...................................................... M3x6 ............................. 6
55 .............. GH1440K-455 ........... Spring ...................................................................... 0.8x5x25 mm ................ 4
56 .............. SB-6.5MM ................. Steel Ball.................................................................. 6.5 mm .......................... 4
57 .............. 05-10 ......................... Locating Disc ........................................................... ...................................... 1
58 .............. GH1440-05-27 .......... Oil Sight Glass ......................................................... ...................................... 1
59 .............. 05-59 ......................... Locating Disc ........................................................... ...................................... 1
62 .............. GHB1340A-05724 ..... Oil Drain Pipe........................................................... ...................................... 1
63 .............. G51-2A ...................... O-Ring ..................................................................... ...................................... 3
31
64 ............. GH1440K-05301-19 .. Name Plate .............................................................. ...................................... 1
65 .............. GB2672 ..................... Screw ....................................................................... M3x6 ............................. 6
66 ............. GH1440K-05303 ....... Graphic Plate - Speed Chart ................................... ...................................... 1
32
14.5.1 Gearbox Assembly II – Exploded View
33
14.5.2 Gearbox Assembly II – Parts List

1 ................ TS-1503041 .............. Hex Socket Cap Screw ............................................ M6x16 ........................... 1
2 ................ 05-42 ......................... Washer .................................................................... ...................................... 1
3 ................ 05-41 ......................... Gear ......................................................................... 52T ................................ 1
4 ................ GH1440A-05305 ....... Shaft Collar .............................................................. ...................................... 1
5 ................ 05-39 ......................... Flange ...................................................................... ...................................... 1
6 ................ 05-38 ......................... Gasket ..................................................................... ...................................... 1
7 ................ BB-6004 .................... Ball Bearing ............................................................. 6004/P5 ........................ 1
8 ................ GH1440A-05725 ....... Shaft (Inch) .............................................................. ...................................... 1
9 ................ GB1096-5x14 ............ Key, Dbl Rd Hd ........................................................ 5x14 mm ....................... 4
10 .............. KF2R5508 ................. Key, Dbl Rd Hd ........................................................ 5x8 mm ......................... 1
11 .............. GH1440A-05722 ....... Gear ......................................................................... ...................................... 1
12 .............. GB/T276-94............... Ball Bearing ............................................................. 16002/p5 ....................... 1
13 .............. 05-35 ......................... Gear ......................................................................... 28T ................................ 1
14 .............. GH1440K-05719 ....... Key Slot Washer ...................................................... ...................................... 1
15 .............. GH1440K-05712 ....... Gear ......................................................................... 26T ................................ 1
17 .............. GH1440K-05711 ....... Gear ......................................................................... 24T ................................ 1
19 .............. GH1440K-05710 ....... Gear ......................................................................... 23T ................................ 1
21 .............. GH1440K-05709 ....... Gear ......................................................................... 22T ................................ 1
23 .............. GH1440K-05708 ....... Gear ......................................................................... 20T ................................ 1
25 .............. GH1440K-05707 ....... Gear ......................................................................... 18T ................................ 1
27 .............. GH1440K-05706 ....... Gear ......................................................................... 16T ................................ 1
28 .............. BB-6003 .................... Ball Bearing ............................................................. 6003/P5 ........................ 2
30 .............. F014005 .................... Key, Dbl Rd Hd ........................................................ 5x5x75 mm ................... 1
31 .............. GH1440A-05733A ..... Shaft (Inch) .............................................................. ...................................... 1
32 .............. GH1440A-05721 ....... Gear ......................................................................... 16T/32T ........................ 1
33 .............. BB-6202 .................... Ball Bearing ............................................................. 6202/p5 ......................... 3
34 .............. 05-47 ......................... Flange ...................................................................... ...................................... 2
34a ............ 05-48 ......................... Flange ...................................................................... ...................................... 2
35 .............. GH1440A-05118 ....... Shaft Collar .............................................................. ...................................... 1
36 .............. 05-37 ......................... Gear ......................................................................... 26T ................................ 1
38 .............. BB-61804 .................. Ball Bearing ............................................................. 61804/p5 ....................... 2
39 .............. 05-49 ......................... Gear ......................................................................... 16T ................................ 1
40 .............. 05-52 ......................... Shaft ........................................................................ ...................................... 1
41 .............. GH1440A-05729 ....... Shaft Collar .............................................................. ...................................... 1
42 .............. 05-25 ......................... Gear ......................................................................... 20T ................................ 1
43 .............. PT2748A-032 ............ E-Ring ...................................................................... 15 mm ........................... 1
44 .............. 05-19 ......................... Gear ......................................................................... 32T ................................ 1
45 .............. GH1440A-05306 ....... Shaft Collar .............................................................. ...................................... 1
46 .............. G51-2A ...................... O-Ring ..................................................................... 20X2.4 mm ................... 1
47 .............. 05-53 ......................... Gasket ..................................................................... ...................................... 2
48 .............. 05-17 ......................... Flange ...................................................................... ...................................... 1
49 .............. BB-51104 .................. Ball Bearing ............................................................. 51104 ............................ 2
50 .............. GH1440K-05704 ....... Shaft ....................................................................... ...................................... 1
51 .............. 5217851 .................... Key, Dbl Rd Hd ........................................................ 6x6x14 mm ................... 1
52 .............. GH1440K-05727 ....... Collar ....................................................................... ...................................... 1
53 .............. GB117-5x40 .............. Taper Pin ................................................................. 5x40 mm ....................... 1
55 .............. 05-26 ......................... Gear ......................................................................... 16T ................................ 1
56 .............. 05-24 ......................... Shaft Collar .............................................................. ...................................... 1
57 .............. 05-22 ......................... Gear ......................................................................... 32T ................................ 1
34
58 .............. GH1440K-05705 ....... Shaft ........................................................................ ...................................... 1
59 .............. GH1440A-05307 ....... Shaft Collar .............................................................. ...................................... 1
60 .............. 05-18 ......................... Flange ...................................................................... ...................................... 1
61 .............. 05-20 ......................... Nut ........................................................................... ...................................... 2
62 .............. GH1440K-05726 ....... Collar ....................................................................... ...................................... 1
63 .............. GB117-4x35 .............. Taper Pin ................................................................. 4x35 mm ....................... 2
35
14.6.1 Apron Assembly I – Exploded View
36
14.6.2 Apron Assembly I – Parts List

2 ................ 06-37 ......................... Half Nut .................................................................... ...................................... 1
3 ................ 06-36 ......................... Bracket..................................................................... ...................................... 1
5 ................ 06-33 ......................... Gib ........................................................................... ...................................... 1
8 ................ TS-1524011 .............. Socket Set Screw .................................................... M8x8 ............................. 1
9 ................ 06-39 ......................... Spring ...................................................................... ...................................... 1
11 .............. 06-01 ......................... Apron Casting .......................................................... ...................................... 1
12 .............. 06-42-1 ...................... Pin............................................................................ ...................................... 2
13 .............. 06-42 ......................... Half Nut Cam ........................................................... ...................................... 1
14 .............. GB879-5X35 ............. Spring Pin ................................................................ 5x35 mm ....................... 1
16 .............. JRD1000-J39 ............ Spring Pin ................................................................ 5x50 mm ....................... 1
17 .............. GH1440-06-09 .......... Hub .......................................................................... ...................................... 1
18 .............. GH1440-06-04 .......... Handle Shaft ............................................................ ...................................... 1
19……..GB4141.14-BM10x50 ..... Knob ........................................................................ ...................................... 2
20 .............. 06-40 ......................... Safety Catch ............................................................ ...................................... 1
21 .............. GB1160-12 ................ Sight Glass .............................................................. 12 mm ........................... 1
22 .............. 06-04 ......................... Bracket..................................................................... ...................................... 1
23 .............. 06-16 ......................... Block ........................................................................ ...................................... 1
25 .............. GH1440-06-07 .......... Spline Shaft ............................................................. ...................................... 1
26 .............. GH1440-06-08 .......... Handle Shaft ............................................................ ...................................... 1
28 .............. 06-02 ......................... Plug.......................................................................... ...................................... 1
30 .............. 06-35 ......................... Drain Plug ................................................................ ...................................... 1
31 .............. 06-34 ......................... Flange ...................................................................... ...................................... 2
33 .............. GB879-3X5 ............... Spring Pin ................................................................ 3x5 mm ......................... 2
34 .............. 06-27 ......................... Worm ....................................................................... ...................................... 1
35 .............. 06-50 ......................... Collar ....................................................................... ...................................... 2
73 .............. TS-1522031 .............. Set Screw ................................................................ M5x10 ........................... 2
75 .............. GH1440K06301-6 ..... Apron Label ............................................................. ...................................... 1
76 .............. TS-1531012 .............. Screw ....................................................................... M3x6 ............................. 8
77 .............. GH1440K06302-2 ..... Graphic Plate - Thread Dial ..................................... ...................................... 1
37
14.7.1 Apron Assembly II – Exploded View
A
B
C
E
A D
38
14.7.2 Apron Assembly II – Parts List

36 .............. 06-44 ......................... Bushing .................................................................... ...................................... 1
37 .............. 06-43 ......................... Shaft ........................................................................ ...................................... 1
39 .............. 06-28 ......................... Gear ......................................................................... 22T ................................ 1
40 .............. 06-26 ......................... Collar ....................................................................... ...................................... 1
41 .............. GB879-86 .................. Pin............................................................................ 5x35 mm ....................... 1
42 .............. 06-20 ......................... Gear ......................................................................... 24T ................................ 1
43 .............. TS-152301 ................ Set Screw ................................................................ M6x6 ............................. 1
44 .............. GB1096-79 ................ Key........................................................................... 5x15 mm ....................... 1
45 .............. 06-19 ......................... Shaft ........................................................................ ...................................... 1
46 .............. GB3452.1-82 ............. O-Ring ..................................................................... 17x1.8 mm .................... 1
47 .............. 6012062 .................... E-Retaining Ring, Ext .............................................. 12 mm ........................... 1
48 .............. 06-10 ......................... Bushing .................................................................... ...................................... 2
49 .............. 06-15-1 ...................... Collar ....................................................................... ...................................... 1
50 .............. 06-15 ......................... Cluster Gear ............................................................ 50T/20T ........................ 1
51 .............. TS-152401 ................ Set Screw ................................................................ M8x8 ............................. 1
52 .............. 06-14 ......................... Spring ...................................................................... ...................................... 1
54 .............. 06-13 ......................... Shaft ........................................................................ ...................................... 1
55 .............. 06-06 ......................... Shaft ........................................................................ ...................................... 1
57 .............. 06-08 ......................... Gear ......................................................................... 50T ................................ 1
58 .............. 06-10 ......................... Bushing .................................................................... ...................................... 1
60 .............. 06-11 ......................... Plug.......................................................................... ...................................... 1
61 .............. 06-07 ......................... Shaft ........................................................................ ...................................... 1
62 .............. GB1096-79 ................ Key, Dbl Rd Hd ........................................................ 5x15 .............................. 1
63 .............. GH1440-06-05 .......... Handwheel Flange ................................................... ...................................... 1
65 .............. 06-31 ......................... Indicator Ring........................................................... ...................................... 1
67 .............. 06-32 ......................... Spring ...................................................................... ...................................... 2
68 .............. GH1440-06-06 .......... Handwheel ............................................................... ...................................... 1
69 .............. TS-152307 ................ Set Screw ................................................................ M6x25 ........................... 1
70 .............. 06-30 ......................... Wheel Stud .............................................................. ...................................... 1
71 .............. GH1440-06-11 .......... Handle Sleeve ......................................................... ...................................... 1
72 .............. GH1440-06-10 .......... Handle Screw .......................................................... ...................................... 1
74 .............. GH1440K-774 ........... O-Ring ..................................................................... 25.8x3.55 mm ............... 1
76 .............. TS-1531012 .............. Screw ....................................................................... M3x6 ............................. 2
78 .............. GH1440-06304A ....... Indicator Label ......................................................... ...................................... 1
39
14.8.1 Saddle and Cross Slide Assembly – Exploded View
40
14.8.2 Saddle and Cross Slide Assembly – Parts List

1 ................ GH1440K-04702 ....... Gib ........................................................................... ...................................... 1
2 ................ GH1440A-04728 ....... Gib Adjusting Screw ................................................ ...................................... 2
3 ................ TS-1533032 .............. Pan Head Machine Screw ....................................... M5x10 ........................... 5
5 ................ GH1440K-04504 ....... Plate Wiper .............................................................. ...................................... 1
6 ................ GH1440K-04102 ....... Cross Slide Body ..................................................... ...................................... 1
7 ................ GH1440K-04704 ....... Clamp Nut ................................................................ ...................................... 2
8 ................ GH1440A-04726 ....... Hub .......................................................................... ...................................... 1
9 ................ GH1440K-809 ........... Ball Oiler .................................................................. 8 mm ............................. 3
11 .............. GH1440K-04705 ....... Sleeve ...................................................................... ...................................... 1
13 .............. TS-1540071 .............. Hex Nut .................................................................... M10 ............................... 2
14 .............. GH1440A-04701 ....... Bearing Cap ............................................................. ...................................... 1
16 .............. BB-8101 .................... Thrust Bearing ......................................................... 8101 .............................. 2
17 .............. GH1440A-04103 ....... Block ........................................................................ ...................................... 1
18 .............. GH1440A-04702 ....... Spacer ..................................................................... ...................................... 1
19 .............. GH1440-07-16 .......... Leadscrew ............................................................... ...................................... 1
21 .............. GH1440K-04301 ....... Crossfeed Nut .......................................................... ...................................... 1
22 .............. GHB1340A-155 ......... Pan Head Machine Screw ....................................... M3x5 ............................. 1
23 .............. KF2R5525 ................. Key, Dbl Rd Hd ........................................................ 5X25 mm ...................... 1
24 .............. GH1440K-04703 ....... Gear Shaft ............................................................... ...................................... 1
26 .............. GB1155-89 ................ Oiler ......................................................................... 6 mm ............................. 1
27 .............. TS-1531012 .............. Pan Head Machine Screw ....................................... M3x6 ............................. 2
28 .............. GH1440K-04713 ....... Indicator Plate .......................................................... ...................................... 1
29 .............. GH1440K-04103 ....... Housing.................................................................... ...................................... 1
32 .............. GH1440A-04715 ....... Washer, spcl ............................................................ ...................................... 1
33 .............. TS-1533032 .............. Pan Head Machine Screw ....................................... M5x10 ........................... 2
34 .............. GH1440A-04716A ..... Index Ring ............................................................... ...................................... 1
35 .............. GH1440A-04107 ....... Compound Handle ................................................... ...................................... 1
36 .............. GH1440A-04717 ....... Cover Screw ............................................................ ...................................... 2
37 .............. TS-1523071 .............. Socket Set Screw .................................................... M6x25 ........................... 1
39 .............. GH1440A-06719 ....... Handle Sleeve ......................................................... ...................................... 1
40 .............. GB2089-79 ................ Spring ...................................................................... 0.7x5x9 mm .................. 2
42 .............. GH1440K-04101 ....... Saddle ..................................................................... ...................................... 1
43 .............. ZX-A41 ...................... Taper Pin ................................................................. 6x40 mm ....................... 2
44 .............. GH1440K-04503 ....... Plate Wiper .............................................................. ...................................... 2
45 .............. TS-1533032 .............. Pan Head Machine Screw ....................................... M5x10 ......................... 11
48 .............. GH1440K-809 ........... Oiler ......................................................................... 8 mm ............................. 4
50 .............. GH1440K-04501 ....... Plate Wiper .............................................................. ...................................... 1
51 .............. GH1440A-04720 ....... Rear Pressure Plate ................................................ ...................................... 1
52 .............. GH1440A-04108 ....... Gib ........................................................................... ...................................... 1
53 .............. TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 4
56 .............. GB4141.14-10X50 .... Knob ........................................................................ M10x50 ......................... 1
57 .............. GH1440A-04733 ....... Handle Shaft ............................................................ ...................................... 1
58 .............. GH1440A-04730 ....... Hub .......................................................................... ...................................... 1
59 .............. GH1440A-04502 ....... Oil Cap ..................................................................... ...................................... 1
60 .............. GH1440A-04731 ....... Lock Stud ................................................................. ...................................... 1
61 .............. GH1440A-04719 ....... Front Pressure Plate ................................................ ...................................... 2
64 .............. GH1440K-04502 ....... Plate Wiper .............................................................. ...................................... 1
41
65 .............. GHB1340A-04788 .... Pin............................................................................ ...................................... 1
66 .............. GHB1340A-04507 .... Sleeve ...................................................................... ...................................... 1
67 .............. GH1440K04303 ....... Plate......................................................................... ...................................... 1
42
14.9.1 Top Slide and Tool Post – Exploded View
43
14.9.2 Top Slide and Tool Post – Parts List

1 ................ GH1440A-04707 ....... Tool Post.................................................................. ...................................... 1
2 ................ GB83-88 .................... Tool Lock Screw ...................................................... 10x50 mm ..................... 8
3 ................ C0632-04704 ............ Handle Hub .............................................................. ...................................... 1
4 ................ GH1440A-04705 ....... Handle Shaft ............................................................ ...................................... 1
5……….GB4141.14-BM10x50 ..... Knob ........................................................................ ...................................... 1
6 ................ GH1440A-04706 ....... Spacer ..................................................................... ...................................... 1
7 ................ GH1440A-04708 ....... Tool Post Pin ........................................................... ...................................... 1
8 ................ GH1440A-04709 ....... Tool Post Position Pin ............................................. ...................................... 1
9 ................ GB2089-80 ................ Spring ...................................................................... 1x8x11 mm ................... 1
10 .............. GH1440A-04725 ....... Clamp Nut ................................................................ ...................................... 1
11 .............. GH1440K-809 ........... Ball Oiler .................................................................. 8 mm ............................. 1
12 .............. GH1440A-04105 ....... Compound Slide ...................................................... ...................................... 1
14 .............. GH1440A-04729 ....... Position Pin .............................................................. ...................................... 1
15 .............. GH1440A-04302A ..... Cylindrical Nut.......................................................... ...................................... 1
16 .............. GH1440A-04724C..... Compound Screw .................................................... ...................................... 1
17 .............. GB1096-79 ................ Key, Dbl Rd Hd ........................................................ 4x14 mm ....................... 1
18 .............. TS-1531012 .............. Screw ....................................................................... M3x6 ............................. 2
19 .............. GH1440K-04714 ....... Indicator Label ......................................................... ...................................... 1
20 .............. GH1440A-04110 ....... Screw Bushing ......................................................... ...................................... 1
23 .............. GH1440A-04723A ..... Index Ring ............................................................... ...................................... 1
24 .............. GH1440A-04109 ....... Handwheel ............................................................... ...................................... 1
25 .............. GH1440A-04722 ....... Handle ..................................................................... ...................................... 1
27 .............. GH1440A-04717 ....... Cover Screw ............................................................ ...................................... 1
30 .............. GH1440A-04721 ....... Handle ..................................................................... ...................................... 1
32 .............. GB2089-80 ................ Spring ...................................................................... 0.7x5x9 mm .................. 2
34 .............. GH1440A-04728 ....... Gib Adjusting Screw ................................................ ...................................... 2
35 .............. GH1440K-04702 ....... Gib ........................................................................... ...................................... 1
36 .............. TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 2
37 .............. GH1440K-04104 ....... Swivel Slide ............................................................. ...................................... 1
38 .............. TS-1550061 .............. Flat Washer ............................................................. 8 mm ............................. 2
44
14.10.1 Tailstock Assembly – Exploded View
45
14.10.2 Tailstock Assembly – Parts List

1 ................ GH1440A-03703A ..... Index Ring ............................................................... ...................................... 1
3 ................ GH1440K-03102 ....... Hub .......................................................................... ...................................... 1
4 ................ BB-8103 .................... Thrust Bearing ......................................................... 8103 .............................. 1
5 ................ KF2R4420 ................. Key, Dbl Rd Hd ........................................................ 4x20 mm ....................... 1
6 ................ GH1440K-03702 ....... Leadscrew ............................................................... ...................................... 1
8 ................ GH1440K-03301 ....... Flange ...................................................................... ...................................... 1
9 ................ GB4141. 14 ............... Knob ........................................................................ BM10x50 ....................... 2
10 .............. GH1440K-03705 ....... Lever Handle ........................................................... ...................................... 1
11 .............. GH1440K-03704 ....... Lever Support .......................................................... ...................................... 1
12 .............. GH1440K-03703 ....... Washer .................................................................... ...................................... 1
13 .............. GB1155-89 ................ Ball Oiler .................................................................. 10 mm ........................... 2
14 .............. GH1440K-03101 ....... Tailstock Body ......................................................... ...................................... 1
16 .............. GB2089-80 ................ Spring ...................................................................... 0.8x5x8 ......................... 2
17 .............. GH1440A-06108 ....... Handwheel ............................................................... ...................................... 1
19 .............. GH1440A-06721 ....... Cover Screw ............................................................ ...................................... 1
20 .............. GH1440A-06720 ....... Handle Lever ........................................................... ...................................... 1
21 .............. GH1440A-06719 ....... Handle Sleeve ......................................................... ...................................... 1
23 .............. GH1440K-03711 ....... Gib ........................................................................... ...................................... 1
24 .............. GH1440K-03712 ....... Gib Adjusting Screw ................................................ ...................................... 2
25 .............. TS-1492071 .............. Hex Cap Bolt............................................................ M12x70 ......................... 1
26 .............. TS-155008 ................ Washer .................................................................... 12 mm ........................... 1
27 .............. GH1440K-03103 ....... Tailstock Clamp Plate .............................................. ...................................... 1
28 .............. GH1440A-03710 ....... Block ........................................................................ ...................................... 1
29 .............. GH1440K-03104 ....... Tailstock Base ......................................................... ...................................... 1
30 .............. F012319 .................... Hex Jam Nut ............................................................ M10 ............................... 1
31 .............. F012316 .................... Hex Jam Nut ............................................................ M6 ................................. 1
32 .............. F010438 .................... Socket Set Screw DP .............................................. M6x16 ........................... 1
33 .............. GB879-86 .................. Pin............................................................................ 5x10 mm ....................... 1
34 .............. GH1440K-03710 ....... Eccentric Shaft......................................................... ...................................... 1
35 .............. GH1440K-03709 ....... Lever Handle ........................................................... ...................................... 1
36 .............. GH1440K-03701 ....... Quill.......................................................................... ...................................... 1
37 .............. GH1440K-03707 ....... Clamping Block ........................................................ ...................................... 1
38 .............. GH1440K-03708 ....... Clamping Block ........................................................ ...................................... 1
39 .............. F010446 .................... Socket Set Screw DP .............................................. M10×40 ....................... 1
41 .............. TS-1531012 .............. Screw ....................................................................... M3x6 ............................. 6
46
14.11.1 Bed and Shaft Assembly – Exploded View
47
14.11.2 Bed and Shaft Assembly – Parts List

1 ................ GH1440K-01101 ....... Bed .......................................................................... ...................................... 1
2 ................ GH1440A-01704 ....... Rack (short) ............................................................. ...................................... 1
3 ................ TS-150306 ................ Hex Socket Cap Screw ............................................ M6x25 ........................... 8
4 ................ ESR1650-81.............. Spring Pin ................................................................ 6x35 mm ....................... 6
5 ................ GH1440K-01102 ....... Gap Bridge .............................................................. ...................................... 1
6 ................ TS-1505061 .............. Hex Socket Cap Screw ............................................ M10x40 ......................... 4
7 ................ GH1440K-1109 ......... Taper Pin, Ext. Thread............................................. 8x60 mm ....................... 2
8 ................ TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 2
9 ................ TS-1550061 .............. Flat Washer. ............................................................ M8 ................................. 2
10 .............. TS-1505021 .............. Hex Socket Cap Screw ............................................ M10x20 ......................... 1
11 .............. CL1640ZX-0204 ........ Hex Cap Bolt............................................................ M16x55 ......................... 8
11a ............ TS-155010 ................ Flat Washer. ............................................................ M16 ............................... 8
12 .............. GH1440A-01705 ....... Rack (long) .............................................................. ...................................... 2
13 .............. GH1440K-01705 ....... Micro Adjust Bracket ................................................ ...................................... 1
.................. GH1440K-MA ............ Micro Adjust Assembly (#13 thru 18) ....................... ...................................... 1
14 .............. GH1440A-01716 ....... Shaft ........................................................................ ...................................... 1
15 .............. JAT741-21................. Spring Pin ................................................................ 3x6 mm ......................... 1
16 .............. GH1440A-01717 ....... Index Ring ............................................................... ...................................... 1
17 .............. GH1440A-01108 ....... Plate......................................................................... ...................................... 1
18 .............. TS-1503051 .............. Hex Socket Cap Screw ............................................ M6x20 ........................... 2
19 .............. GHB1330-12B ........... Taper Pin ................................................................. 5x35 mm ....................... 1
20…….GH1440A-01712/1000 ..... Lead Screw .............................................................. ...................................... 1
21 .............. GH1440A-01718 ....... Collar ....................................................................... ...................................... 1
22 .............. BB-51104 .................. Bearing .................................................................... 51104 ............................ 2
24 .............. GH1440A-01718 ....... Collar ....................................................................... ...................................... 1
25 .............. GH1440K-01701 ....... Control Rod.............................................................. ...................................... 1
27 .............. GH1440A-01706 ....... Clutch....................................................................... ...................................... 1
29 .............. TS-152402 ................ Socket Set Screw .................................................... M8x10 ........................... 2
30 .............. 01-38 ......................... Spring ...................................................................... 1.2×6×28 mm ............. 2
31 .............. GH1440A-01711 ....... Sleeve ...................................................................... ...................................... 1
32 .............. SP-36 ........................ Spring Pin ................................................................ 3x6 mm ......................... 2
33 .............. F014006 .................... Key, Dbl Rd Hd ........................................................ 5x36 mm ....................... 1
35 .............. GB2089-80 ................ Spring ...................................................................... 0.8x5x25 mm ................ 1
36 .............. GH1440A-01711 ....... Key........................................................................... ...................................... 1
37 .............. GB2089-80 ................ Spring ...................................................................... 3x35x70 mm ................. 1
38 .............. GH1440A-01105 ....... Control Bracket ........................................................ ...................................... 1
40 .............. TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 2
42 .............. GH1440A-01106 ....... Control Fork ............................................................. ...................................... 1
43 .............. GH1440A-01715 ....... Control Handle ......................................................... ...................................... 1
44 .............. GB4141.14 ................ Knob ........................................................................ BM10x50 ....................... 1
45 .............. 6295576 .................... Spring Pin ................................................................ 3x20 mm ....................... 1
46 .............. GH1440K-01701A ..... Control Rod.............................................................. ...................................... 1
48 .............. GH1440A-01709 ....... Collar ....................................................................... ...................................... 1
49 .............. GH1440K-01108 ....... End Bracket ............................................................. ...................................... 1
51 .............. GH1440K-151 ........... Taper Pin, Int Thread ............................................... 8x55 mm ....................... 2
52 .............. C0632-01502 ............ Plug.......................................................................... ...................................... 1
53 .............. C0632-01503 ............ Plug.......................................................................... ...................................... 1
54 .............. C0632A-01505 .......... Gasket ..................................................................... ...................................... 1
55 .............. C0632A-01301 .......... Shaft Box ................................................................. ...................................... 1
56 .............. GH1440A-01708 ....... Shift Collar ............................................................... ...................................... 1
48
58 .............. F010448 .................... Socket Set Screw DP .............................................. M8x16 ........................... 1
59 .............. C0632A-01504 .......... Shaft Box Cover....................................................... ...................................... 1
60 .............. TS-1502021 .............. Socket Head Cap Screw ......................................... M5x10 ........................... 4
49
14.12.1 Stand and Brake Assembly – Exploded View
50
14.12.2 Stand and Brake Assembly – Parts List

1 ................ GH1440K-01-707A.... Splash Guard ........................................................... M6x10 ........................... 1
3 ................ TS-1550041 .............. Flat Washer ............................................................. 6 mm ............................. 2
4 ................ GH1440K-01705 ....... Chip Tray ................................................................. ...................................... 1
5 ................ GH1440K-01710 ....... Cover ....................................................................... ...................................... 1
6 ................ TS-1550041 .............. Flat Washer ............................................................. 6 mm ........................... 27
7 ................ TS-1534032 .............. Phillips Pan Hd Machine Screw ............................... M6x10 .. .......................19
8 ................ GH1440A-1730 ......... Screw ....................................................................... M6x10 ........................... 1
9 ................ GH1440-M1-1 ........... Main Motor (1 Phase) .............................................. ...................................... 1
.................. GH1440-M1-1SC ...... Start Capacitor ......................................................... 400μF 350V .................. 1
.................. GH1440-M1-1RC ...... Run Capacitor .......................................................... 40μF 450V .................... 1
.................. GH1440-M1-3 ........... Main Motor (3 Phase) .............................................. ...................................... 1
10 .............. GH1440K-01704 ....... Shaft ........................................................................ M6x10 ........................... 1
12 .............. TS-1491041 .............. Hex Cap Bolt............................................................ M10x30 ......................... 4
13 .............. TS-1550071 .............. Flat Washer ............................................................. 10 mm ........................... 4
14 .............. GH1440K-01107 ....... Motor Mounting Bracket........................................... ...................................... 1
.................. TS-1524011 .............. Set Screw ................................................................ M8x8 ............................. 3
15 .............. TS-1540081 .............. Hex Nut .................................................................... M12 ............................... 3
17 .............. GH1440K-01106 ....... Pulley ....................................................................... ...................................... 1
18 .............. GH1440A-01731 ....... Washer .................................................................... 12 mm ........................... 2
19 .............. 11-04 ......................... Spring ...................................................................... 3.5x25x270 ................... 1
20 .............. GH1440K-22702 ....... Connector Bar.......................................................... ...................................... 1
21 .............. GH1440K01709 ........ Cover ....................................................................... ...................................... 1
22 .............. GH1440K-01708 ....... Cover ....................................................................... ...................................... 1
24 .............. TS-1550041 .............. Flat Washer ............................................................. 6 mm ............................. 2
26 .............. GH1440K-22703 ....... Angle Steel .............................................................. M12 ............................... 1
27 .............. TS-2311061 .............. Hex Nut .................................................................... M6 ................................. 1
29 .............. GH1440A-22705 ....... Link Nut.................................................................... ...................................... 1
30 .............. TS-2311061 .............. Hex Nut .................................................................... M6 ................................. 1
31 .............. GH1440A-22713 ....... Screw ....................................................................... ...................................... 1
32 .............. ESR1650-18.............. Spring Pin ................................................................ 5x40mm ........................ 1
33 .............. GH1440A-22101 ....... Link .......................................................................... ...................................... 1
34 .............. GH1440A-22704 ....... Shaft Pin .................................................................. ...................................... 1
.................. F003804 .................... Cotter Pin ................................................................. 1/16 x 3/4 ...................... 1
35 .............. GH1440K-01103 ....... Pedestal (left)........................................................... ...................................... 1
36 .............. GH1440A-01723 ....... Round Cover............................................................ ...................................... 4
37 .............. TS-1492051 .............. Hex Cap Bolt............................................................ M12x50 ......................... 1
38 .............. GH1440K-01706 ....... Front Plate ............................................................... ...................................... 1
39 .............. GH1440K-01701 ....... Brake Pedal ............................................................. ...................................... 1
40 .............. JET-165..................... JET Logo ................................................................. 165x68mm .................... 1
41 .............. C0632A-22704 .......... Shaft ........................................................................ ...................................... 1
42 .............. 2210-108 ................... Spring Pin ................................................................ M5x30 ........................... 3
43 .............. GH1440A-22707 ....... Shaft ........................................................................ ...................................... 1
44 .............. GH1440K-01714 ....... Bracket..................................................................... ...................................... 2
45 .............. TS-1503021 .............. Hex Socket Hd Cap Screw ...................................... M6x10 ......................... 16
46 .............. GH1440K-01713 ....... Tray.......................................................................... ...................................... 1
47 .............. GH1440K-01712 ....... Bracket..................................................................... ...................................... 2
48 .............. GH1440K-01711 ....... Guide ....................................................................... ...................................... 2
49 .............. GH1440K-01104 ....... Pedestal (right) ........................................................ ...................................... 1
50 .............. GH1440K-18701 ....... Electric Cabinet........................................................ ...................................... 1
51 .............. GH1440K-18702 ....... Electric Cabinet Door ............................................... ...................................... 1
54 .............. GH1440K-18717 ....... Support .................................................................... ...................................... 1
51
14.13.1 End Gear Assembly – Exploded View
52
14.13.2 End Gear Assembly – Parts List

2 ................ GH1440K-1304 ......... Washer, spcl ............................................................ 6 mm ............................. 1
3 ................ 04-50 ......................... Gear ......................................................................... 25T ................................ 1
4 ................ GH1440K-05104 ....... Quadrant (inch) ........................................................ ...................................... 1
5 ................ GB1096-5X14 ........... Key, Dbl Rd Hd ........................................................ 5x14 mm ....................... 1
6 ................ 05-43 ......................... Threaded Shaft ........................................................ ...................................... 1
7 ................ GH1440K-05720 ....... Stud ......................................................................... ...................................... 1
8 ................ TS-2360121 .............. Flat Washer ............................................................. 12 mm ........................... 1
9 ................ TS-1540081 .............. Hex Nut .................................................................... M12 ............................... 1
10 .............. 05-45 ......................... Collar ....................................................................... ...................................... 1
11 .............. BB-6103 .................... Ball Bearing ............................................................. 6103 .............................. 2
13 .............. 05-65 ......................... Gear ......................................................................... 120/127 ......................... 1
14 .............. 05-44 ......................... Flat Washer ............................................................. ...................................... 1
15 .............. TS-1540071 .............. Hex Nut .................................................................... M10 ............................... 1
17 .............. 05-42 ......................... Washer .................................................................... 6mm .............................. 1
18 .............. 05-41 ......................... Gear ......................................................................... 50T ................................ 1
21 .............. ZX-H218 .................... Pin............................................................................ 6x25 mm ....................... 2
22 .............. GH1440K-05722 ....... Bracket..................................................................... ...................................... 1
23 .............. TS-1550061 .............. Flat Washer ............................................................. 8mm .............................. 2
25 .............. PS1652T-105 ............ Phillips Pan Hd Machine Screw ............................... M4x40 ........................... 2
26 .............. QKS8-1 ..................... Door Switch ............................................................. ...................................... 1
.................. ZH-SQ1 ..................... Door Switch Assembly (includes #26, 32) ............... ...................................... 1
27 .............. C0632A-18704 .......... Bracket..................................................................... ...................................... 1
28 .............. TS-1550021 .............. Flat Washer ............................................................. 4 mm ............................. 2
29 .............. TS-1551021 .............. Spring Washer ......................................................... 4 mm ............................. 2
31 .............. TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 2
32 .............. QKS8-2 ..................... Door Switch ............................................................. ...................................... 1
33 .............. GH1440K-05502 ....... Back Cover .............................................................. ...................................... 1
34 .............. GH1440K-05105 ....... Rear side plate ........................................................ ...................................... 1
35 .............. ZX-H223 .................... Dowel Pin................................................................. 6h8x40 .......................... 2
37 .............. 1440R-08712 ............ Upper Hinge............................................................. ...................................... 2
38 .............. 1440R-08711 ............ Lower Hinge............................................................. ...................................... 2
39 .............. GH1440K-05106 ....... Front Plate ............................................................... ...................................... 1
53
14.14.1 Follow Rest – Exploded View
14.14.2 Follow Rest – Parts List

.................. GH1440K-FRA .......... Follow Rest Assembly (#1 thru 10) .......................... ........................................
1 ................ GH1440-09-02 .......... Knob ........................................................................ ...................................... 2
3 ................ 10B-04....................... Bushing .................................................................... ...................................... 2
4 ................ 10B-05....................... Screw ....................................................................... ...................................... 2
5 ................ 10B-02....................... Sleeve ...................................................................... ...................................... 2
6 ................ 10B-06....................... Brass Finger ............................................................ ...................................... 1
7 ................ TS-2311061 .............. Hex Nut .................................................................... M6 ................................. 2
9 ................ GH1440-09-01 .......... Follow Rest Body ..................................................... ...................................... 1
54
14.15.1 Thread Dial Assembly – Exploded View
14.15.2 Thread Dial Assembly – Parts List

.................. GH1440K-TDA .......... Thead Dial Assembly (includes #1 thru 9) ............... ........................................
1 ................ 06-22 ......................... Dial........................................................................... ...................................... 1
2 ................ GB879-3x12 .............. Spring Pin ................................................................ 3x12 .............................. 1
3 ................ 06-23 ......................... Shaft ........................................................................ ...................................... 1
4 ................ GB879-3x20 .............. Spring Pin ................................................................ 3x20 .............................. 1
5 ................ 06-25 ......................... Gear ......................................................................... 32T ................................ 1
6 ................ 06-24 ......................... Body......................................................................... ...................................... 1
8 ................ GH1440K-11305-1 .... Graphic Plate – Thread Dial .................................... ...................................... 1
9 ................ TS-1531012 .............. Screw ....................................................................... M3x6 ............................. 4
55
14.16.1 Steady Rest – Parts List
56
14.16.2 Steady Rest – Parts List

.................. GH1440K-SRA .......... Steady Rest Assembly (#1 thru 21) ......................... ...................................... 1
1 ................ GH1440-09-02 .......... Knob ........................................................................ ...................................... 3
3 ................ 10A-05....................... Bushing .................................................................... ...................................... 3
4 ................ 10A-06....................... Screw ....................................................................... ...................................... 3
5 ................ GH1440K-10704 ....... Sleeve ...................................................................... ...................................... 3
6 ................ 10A-08....................... Brass Finger ............................................................ ...................................... 3
7 ................ 10A-03....................... Steady Rest Upper Body ......................................... ...................................... 1
8 ................ F004047 .................... Dowel Pin................................................................. 8x40 mm ....................... 1
10 .............. TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 3
11 .............. GH1440-10-01 .......... Steady Rest Lower Body ......................................... ...................................... 1
12 .............. 10A-02....................... Lock Pin ................................................................... ...................................... 1
13 .............. TS-1540081 .............. Hex Nut .................................................................... M12 ............................... 1
14 .............. TS-1550081 .............. Washer .................................................................... 12 mm ........................... 1
15 .............. GH1440-10-02 .......... Clamp Plate ............................................................. ...................................... 1
16 .............. TS-1550081 .............. Flat Washer ............................................................. 12 mm ........................... 1
17 .............. TS-1492081 .............. Hex Cap Bolt............................................................ M12x80 ......................... 1
18 .............. GH1440K-1618 ......... Knurled Thumb Knob ............................................... ...................................... 1
19 .............. GH1440K-1619 ......... Pivot Stud ................................................................ ...................................... 1
20 .............. BB-606 ...................... Ball Bearing ............................................................. 606 ................................ 3
21 .............. ZX-Q49...................... Dowel Pin................................................................. 6x18 mm ....................... 1
57
14.17.1 Coolant and Work Light Assembly – Exploded View
14.17.2 Coolant and Work Light Assembly – Parts List

1 ................ GHB1340-EL ............. Work Light................................................................ ...................................... 1
4 ................ GH1440K-1704 ......... Coolant Nozzle ........................................................ C2-77 ............................ 3
6 ................ GHB1440A01739 ...... Rubber Tube ............................................................ ...................................... 1
7 ................ TS-1482011 .............. Hex Cap Bolt............................................................ M6x10 ........................... 4
8 ................ YSB-12TH ................ Coolant Pump .......................................................... 3PH ............................... 1
.................. YDB-12TH ................. Coolant Pump .......................................................... 1PH ............................... 1
9 ................ TS-1550041 .............. Flat Washer ............................................................. 6 mm ............................. 4
10 .............. GH1440K01715 ........ Coolant Tank ........................................................... ...................................... 1
11 .............. GH1440K1711 .......... Tube......................................................................... 600 mm ......................... 1
12 .............. GH1440K18711 ........ Support .................................................................... ...................................... 1
58
14.18.1 Chuck Guard Assembly – Exploded View
14.18.2 Chuck Guard Assembly – Parts List

................. GH1440K-CGA ......... Chuck Guard Assembly (#1 thru 19) ..................... .................................... 1
1 ............... GH1440K-19701J ...... Chuck Guard ......................................................... .................................... 1
2 ............... GHB1340A-19501E ... Guard Acrylic Window ........................................... .................................... 1
3 ............... ZX-19704E ................ Fixing Rod ............................................................. .................................... 1
4 ............... A90 ........................... Handle .................................................................. .................................... 1
5 ............... TS-1503031 .............. Hex Socket Hd Cap Screw..................................... M6x12 .......................... 2
6 ............... TS-1540041 ............. Hex Nut ................................................................ M6 ............................... 2
7 ............... TS-1540021 .............. Hex Nut ................................................................. M4 ............................... 4
8 ............... TS-1550021 .............. Plain Washer ......................................................... 4 mm ........................... 8
9 ............... TS-1532042 .............. Cross Recessed Pan Head Screw ......................... M4x12.......................... 4
10 ............. TS-1550041 .............. Plain Washer ......................................................... 6 mm ........................... 3
11 ............. TS-1534032 .............. Cross Recessed Pan Head Screw ......................... M6x10.......................... 3
12 ............. GH1440K-19702J ...... Rest Bar ............................................................... .................................... 1
13 ............. TS-1524021 .............. Hex Socket Set Screw .......................................... M8x10.......................... 2
14 ............. TS-1503071 .............. Hex Socket Hd Cap Screw..................................... M6x30.......................... 3
15 ............. TS-1524041 .............. Hex Socket Set Screw ........................................... M8x16.......................... 1
16 ............. GHB1340A19704 ...... Switch Box ............................................................ .................................... 1
17 ............. GHB1340A19702E .... Shaft ..................................................................... .................................... 1
18 .............. TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 1
19 .............. GH1440K-19703J ..... Panel........................................................................ ...................................... 1
59
14.19.1 Lead Screw Cover Assembly – Exploded View
14.19.2 Lead Screw Cover Assembly – Parts List

1 ................ GH1440K-14701 ....... Left Flange ............................................................... ...................................... 1
3 ................ LGB 28-900-70.......... Telescoping Sleeve ................................................. ...................................... 2
4 ................ TS-2285121 .............. Phillips Flat Head Machine Screw .......................... M5x12 ........................... 8
5 ................ GH1440A-14702 ....... Cover ....................................................................... ...................................... 2
6 ................ GH1440K-14702 ....... Left Flange Bracket ................................................. ...................................... 1
8 ................ GH1440K-14101 ....... Right Flange Bracket ............................................... ...................................... 1
9 ................ GH1440A-14703 ....... Right Flange ............................................................ ...................................... 1
60
14.20.1 Accessories I – Exploded View
61
14.20.2 Accessories I – Parts List

.................. GH1440-TBCP .......... Tool Box Complete (#1 thru 28)............................... ...................................... 1
1 ................ .................................. Tool Box................................................................... ...................................... 1
2 ................ GH1440-0611............ Handle Sleeve ......................................................... ...................................... 1
.................. GH1440-0610............ Handle Lever ........................................................... ...................................... 1
3 ................ GH1440A-06719 ....... Handle Sleeve ......................................................... ...................................... 1
4 ................ GH1440-06-04 .......... Shear Pin ................................................................. 4X35 mm ...................... 2
5 ................ TS-1504081 .............. Hex Socket Hd Cap Screw. ..................................... M8X40 .......................... 2
6 ................ ZX-OP-14 .................. Flat Blade Screwdriver............................................. ...................................... 1
7 ................ ZX-OP-15 .................. Cross Point Screwdriver .......................................... ...................................... 1
8 ................ GH1440-06-08 .......... Hex Socket Wrench Set……………………….2, 2.5, 3, 4, 5, 6, 8mm ............. 7
9 ................ C0632-09703 ............ Dead Center ............................................................ MT-3 (Alloy) .................. 1
10 .............. C0632-09702 ............ Dead Center ............................................................ MT-3 ............................. 1
11 .............. GH1440-06-11 .......... Live Center .............................................................. MT-3 ............................. 1
12 .............. C0632-09701 ............ Tapered Reducing Sleeve ....................................... No. 5 to No. 3 ................ 1
13 .............. 1440R-F001 .............. Drift Key ................................................................... ...................................... 1
14 .............. GH1440B-1707 ......... Oil Gun..................................................................... ...................................... 1
15 .............. .................................. Touchup Paint Can (Gray) ....................................... ...................................... 1
16 .............. C0632-04726 ............ Tool Post Wrench Rod............................................. ...................................... 1
.................. C0632-04727 ............ Tool Post Wrench .................................................... ...................................... 1
17 .............. C0632-09705 ............ Cam Lock Key Rod .................................................. ...................................... 1
.................. C0632-09704 ............ Cam Lock Key ......................................................... ...................................... 1
18 .............. GH1440-0618............ Chuck Key ............................................................... ...................................... 1
19…….GH1340A-TBCP-16-03 .... Open End Wrench ................................................... 9-11mm ......................... 1
20 .............. 6295506 .................... Open End Wrench ................................................... 10-12mm ....................... 1
23 .............. GH1440A05735-3 ..... Change Gear ........................................................... 40T ............................... 2
24 .............. GH1440A05735-1 ..... Change Gear ........................................................... 30T ................................ 1
25 .............. GH1440A05735-2 ..... Change Gear ........................................................... 32T ................................ 1
26 .............. GH1440K-01720 ....... Leveling Pads .......................................................... ...................................... 6
27 .............. GH1440K-01721 ....... Leveling Bolts .......................................................... ...................................... 6
28 .............. F012321 .................... Hex Thin Jam Nut .................................................... M12-1.75 ....................... 6
62
14.21.1 Accessories II – Exploded View
14.21.2 Accessories II – Parts List

1 ................ K72200D4 ................. Four Jaw Chuck with Camlock Stud ........................ 8" .................................. 1
2 ................ K11160AD4 ............... Three Jaw Chuck with Camlock Stud (Direct Mount)…6" ............................. 1
3 ................ C0632-09101 ............ Face Plate................................................................ 12"................................. 1
4 ................ C0632-02722 ............ Camlock Stud .......................................................... ...................................... 3
5 ................ TS-1503021 .............. Hex Socket Hd Cap Screw. ..................................... M6X10 .......................... 3
63
14.22.1 Electrical Components – Exploded View
14.22.2 Electrical Components – Parts List
Index No. Part No. Symbol* Description Size Qty

1 ................ GH1440K-KM1 ....... KM1 ..................Magnetic Starter ................................ LC1-D2501 ................... 1
2 ................ GH1440K-KM1 ....... KM2 ..................Magnetic Starter ................................ LC1-D2501 ................... 1
3 ................ GH1440K-KM3 ....... KM3 ..................Coolant Pump Contactor ................... CA2-DN40B7 ................ 1
4 ................ GH1440K-KM3 ....... KA1 ..................Control Contactor .............................. CA2-DN40B7 ................ 1
5 ................ GH1440K-QF2 ....... QF2 ..................Breaker .............................................. DZ47-63 ........................ 1
6 ................ GH1440K-QF2 ....... QF3 ..................Breaker .............................................. DZ47-63 ........................ 1
7 ................ GH1440K-FR1 ....... FR1 ..................Motor Overload Relay........................ LR2-D1321N ................. 1
8 ................ GH1440K-FR2 ....... FR2 ..................Motor Overload Relay........................ LR2-D1304N ................. 1
9 ................ GH1440K-TC ......... TC ....................Transformer ....................................... JBK5-100TH ................. 1
10 .............. GH1440K-SQ2 ....... SQ2 ..................Door Switch ....................................... QKS8 ............................ 1
11 .............. GH1440K-QS1 ....... QS1 ..................Power On/Off Switch ......................... VCD0 ............................ 1
12 .............. GH1440K-SQ1 ....... SQ1 ..................Brake Switch...................................... TM-1701 ....................... 1
13 .............. GH1440K-SB1 ....... SB1 ..................Off Switch .......................................... ZB2-BS54C ................... 1
14 .............. GH1440K-SB2 ....... SB2 ..................Jog Switch ......................................... ZB2BA3C ...................... 1
15 .............. GH1440K-HL.......... HL.....................Power Indicator Light ......................... XB7-EVF3LC ................ 1
16 .............. GH1440K-SA2 ....... SA2 ..................Coolant Pump Switch ........................ ZB2-BD2C .................... 1
17 .............. GH1440K-SQ3 ....... SQ3 ..................Forward Switch .................................. TM1306 ......................... 1
18 .............. GH1440K-SQ3 ....... SQ4 ..................Reverse Switch.................................. TM1306 ......................... 1
19 .............. GH1440K-PX1 ....... PX1 ..................Switch ................................................ LJ12A3-4-J/EZ .............. 1
20 .............. GH1440K-EL .......... EL .....................Lamp.................................................. JC34A ........................... 1
21 .............. GH1440K-KA2 ....... KA2 ..................Relay ................................................. HH52P .......................... 1
* refer to wiring diagrams
64
15.0 Electrical Connections
15.1 Wiring Diagram – 1 Phase
65
15.2 Wiring Diagram – 3 Phase
66
16.0 Warranty and service
JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
67
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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Operating Instructions and Parts Manual

3.0 About this manual

1 subject to local and national electrical codes.

4.1 Cross Slide T-slot dimensions

Read and understand the

5.1 Contents of shipping container

Tool Box Contents (p/n GH1440-TBCP):

6.1 Chuck preparation (three jaw)

Read and understand all

1. Headstock – Oil must be up to indicator mark

2. Gearbox – Oil must be up to indicator mark in

6. Cross Slide – Lubricate four ball oilers (A, Fig.

9.1 Voltage conversion (GH-1440-3

Disconnect machine from

In the "A" position, never

Carriage lock must be

11.3 Change gears replacement

11.4 Automatic feed operation and

11.6 Thread cutting

11.7 Compound rest

12.2 Cross slide

12.3 Compound rest

12.5 Tailstock off-set

12.6 Tailstock gibs

12.8 Removing gap bridge

12.9 Installing gap bridge

12.11 Aligning tailstock to headstock

13.2 Feed table

14.0 Replacement Parts

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

14.14.2 Follow Rest – Parts List

Index No. Part No. Description Size Qty

14.15.2 Thread Dial Assembly – Parts List

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

14.17.2 Coolant and Work Light Assembly – Parts List

Index No. Part No. Description Size Qty

14.18.2 Chuck Guard Assembly – Parts List

Index No. Part No. Description Size Qty

14.19.2 Lead Screw Cover Assembly – Parts List

Index No. Part No. Description Size Qty

Index No. Part No. Description Size Qty

14.21.2 Accessories II – Parts List

Index No. Part No. Description Size Qty

14.22.2 Electrical Components – Parts List