Electronics LAB MANUAL Exp-2
Electronics LAB MANUAL Exp-2
Electronics LAB MANUAL Exp-2
Aim:-Identification of various types of Printed Circuit Boards (PCB) and soldering Techniques.
COMPONENTS REQUIRED:
1. Various types of PCB
2. Soldering Iron 35W
3. Solder Wire
4. Flux or Rasin
5. Wire Cutter
6. General Purpose PCB
7. Resistance, Capacitors & Other Components etc.
Theory:
The acronym of the printed circuit board is PCB; it is a self-contained board with interconnected electrical and
electronic components found in various devices ranges from beepers to pagers, radios, and radar and computer
systems. The circuits are produced by a slight layer of conducting material deposited on the outside of an
insulating board called as the substrate. Separate components are located on the surface of the substrate &
soldered to the connected circuits. The construction of the PCB can be done in three ways, namely single sided,
double sided and multi layered.
Multilayer PCBs
These PCBs further enlarges the density and complexity of PCB designs by adding extra layers beyond the top
& bottom layers seen in a configuration of double sided. With the accessibility of over many layers in multilayer
printed circuit board configurations, multilayer PCBs let designers to make very thick and highly compound
designs.
Fig. 3 Multilayer Printed Circuit Board
In addition to having different numbers of layers & sides, Printed circuit boards can also come in changing
inflexibilities. Most customers usually think of inflexible PCBs when they image a circuit board. Rigid printed
circuit boards use a solid, rigid substrate material like fiberglass that remains the board from twisting. A
motherboard within the tower of a computer is the best example of an inflexible PCB.
Rigid-Flex PCBs
Rigid flex boards merge technology from both flexible and rigid circuit boards. An easy rigid-flex board
comprises of a rigid circuit board those joints to a flex circuit board. These boards can be more compound if
design requests demand. Thus, this is all about different types of printed circuit boards, which includes Sided
PCBs, Double Sided PCBs, Multilayer PCBs, Rigid PCBs, Flex PCBs, Rigid-Flex PCBs, etc.
Printed-circuit board (PCB) design is important not only to evaluate circuit ideas before integrating them onto
a chip but also because the performance of integrated prototype chips is highly dependent on the evaluation
board used to test them. Consequently, developing PCB-building and soldering skills are important, which is
why the purpose of this document is to review some basic soldering tools and techniques.
Different Methods of Soldering
The methods of the soldering process can be classified into two, namely soft soldering and hard soldering.
Soft Soldering
Soft soldering is a process for fitting very minute compound parts possessing low liquefying temperature, whichhave
been broken during the procedure of soldering is performed at high temperature. In this process, a tin-leadalloy is used
as space filler metal. The liquefying temperature of the space filler alloy must not be less than 400oC / 752oF. A gas
torch is used as a heat source, for the procedure. Some of the examples of this kind of soldering metals include tin-
zinc for bonding aluminum, tin-lead for general usage; zinc-aluminum foraluminum, cadmium-silver for power at
high temperature; lead-silver for strength higher than room temperature, weakening confrontation, tin-silver & tin-
bismuth for electrical products.
Hard Soldering
In this type of soldering a solid solder unites two elements of metals by spreading out into the holes of the component
that are unlocked due to high temperature. The space filler metal grips a higher temperature of morethan 450oC/840oF.
It comprises of two elements: Silver soldering and Brazing.
• Soldering Iron – Used to melt solder and connect component pins to board pads. A
cheap soldering pencil may be sufficient, but a temperature-controlled solder station is
best for high performance boards.
• Solder – An alloy of tin and lead with a low melting point. Based on diameter and
metallic and core content, various soldering solutions are available. For example, thick
and thin solders are useful for connecting power devices and surface mount technology
(SMT) components, respectively.
• Flux or Rosin – A substance used to channel solder flow and prevent oxide formation.
Rosin was first used for this purpose, but it is a bit messy. Flux is better and therefore
more popular today.
• Solder Wick or De-soldering Braid – A tool used to extract solder and de-solder
components from the board, for which a pump is sometimes helpful, if large amounts of
solder are present.
• Pliers, Knife, Multi-Meter, and Magnifier – Pliers are used to cut, bend, and
sometimes strip component leads; a knife to strip wires and trim traces; multi-meters to
test electrical connectivity; and a magnifier for soldering small SMT chip components.
• Test connectivity – Examine and evaluate solder connections both visually and
electrically (with a multi- meter), especially for small joint connections.
Results:
We have studies & identified various types of Printed Circuit Boards (PCB) and soldering
Techniques with basic Soldering Tools.
Precautions:-