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Electronics LAB MANUAL Exp-2

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EXPERIMENT NO-2

Aim:-Identification of various types of Printed Circuit Boards (PCB) and soldering Techniques.

COMPONENTS REQUIRED:
1. Various types of PCB
2. Soldering Iron 35W
3. Solder Wire
4. Flux or Rasin
5. Wire Cutter
6. General Purpose PCB
7. Resistance, Capacitors & Other Components etc.

Theory:

The acronym of the printed circuit board is PCB; it is a self-contained board with interconnected electrical and
electronic components found in various devices ranges from beepers to pagers, radios, and radar and computer
systems. The circuits are produced by a slight layer of conducting material deposited on the outside of an
insulating board called as the substrate. Separate components are located on the surface of the substrate &
soldered to the connected circuits. The construction of the PCB can be done in three ways, namely single sided,
double sided and multi layered.

Different Types of Printed Circuit Boards


PCBs have copper tracks to connect the holes where the various components are located They are specially
designed for each and every circuit and build construction very easy. Though, making the PCB necessitates
special tools. The different types of printed circuit boards mainly include the following:

• Single Sided PCBs


• Double Sided PCBs
• Multilayer PCBs
• Rigid PCBs
• Flex PCBs
• Rigid-Flex PCBs

Single Sided PCBs


This single sided printed circuit board includes just one layer of base material or substrate. One end of the
substrate is coated with a thin layer of metal, usually copper because it is a good electrical conductor. Generally,
a protecting solder mask be seated on the peak of the copper layer, and a last silkscreen coat may be applied to
the top to mark elements of the board. This PCB consists of various circuits and electronic components on the
only single side.
Fig. 1 Single Sided Printed Circuit Board
Double Sided PCBs
This type of PCBs is much more familiar than single-sided boards. Both sides of the board’s substrate include
metal conductive layers, and elements attach to both sides as well. Holes in the PCB let circuits on a single side
to attach to circuits on the other side.

Fig. 2 Double Sided Printed Circuit Board


These kinds of circuit boards used to connect the circuits on every side using one of two techniques: through-
hole & surface mount technology. Through-hole technology engages feeding small wires, called as leads
through the holes & soldering every end to the suitable component.

Multilayer PCBs
These PCBs further enlarges the density and complexity of PCB designs by adding extra layers beyond the top
& bottom layers seen in a configuration of double sided. With the accessibility of over many layers in multilayer
printed circuit board configurations, multilayer PCBs let designers to make very thick and highly compound
designs.
Fig. 3 Multilayer Printed Circuit Board
In addition to having different numbers of layers & sides, Printed circuit boards can also come in changing
inflexibilities. Most customers usually think of inflexible PCBs when they image a circuit board. Rigid printed
circuit boards use a solid, rigid substrate material like fiberglass that remains the board from twisting. A
motherboard within the tower of a computer is the best example of an inflexible PCB.

Fig. 4 Rigid PCBs


Flexible PCBs
Generally, the substrate in a flexible board is a flexible plastic. This fundamental material permits the board to
fit into forms that inflexible boards cannot & to turn or shift during use without harmful the circuits on the
printed circuit board. Though flex boards tend to charge more to intend and create than rigid PCBs, they come
with a number of advantages. For instance, they can restore heavy or bulky wiring in superior gear like satellites,
where weight & space matter. Flex boards can also come in three formats, namely single sided, double-sided or
multilayer formats.
Fig. 5 Flexible PCBs

Rigid-Flex PCBs
Rigid flex boards merge technology from both flexible and rigid circuit boards. An easy rigid-flex board
comprises of a rigid circuit board those joints to a flex circuit board. These boards can be more compound if
design requests demand. Thus, this is all about different types of printed circuit boards, which includes Sided
PCBs, Double Sided PCBs, Multilayer PCBs, Rigid PCBs, Flex PCBs, Rigid-Flex PCBs, etc.

Fig. 6 Rigid Flexible PCBs

Soldering Techniques for Building Printed-Circuit Boards (PCBs)

Printed-circuit board (PCB) design is important not only to evaluate circuit ideas before integrating them onto
a chip but also because the performance of integrated prototype chips is highly dependent on the evaluation
board used to test them. Consequently, developing PCB-building and soldering skills are important, which is
why the purpose of this document is to review some basic soldering tools and techniques.
Different Methods of Soldering
The methods of the soldering process can be classified into two, namely soft soldering and hard soldering.

Soft Soldering
Soft soldering is a process for fitting very minute compound parts possessing low liquefying temperature, whichhave
been broken during the procedure of soldering is performed at high temperature. In this process, a tin-leadalloy is used
as space filler metal. The liquefying temperature of the space filler alloy must not be less than 400oC / 752oF. A gas
torch is used as a heat source, for the procedure. Some of the examples of this kind of soldering metals include tin-
zinc for bonding aluminum, tin-lead for general usage; zinc-aluminum foraluminum, cadmium-silver for power at
high temperature; lead-silver for strength higher than room temperature, weakening confrontation, tin-silver & tin-
bismuth for electrical products.
Hard Soldering
In this type of soldering a solid solder unites two elements of metals by spreading out into the holes of the component
that are unlocked due to high temperature. The space filler metal grips a higher temperature of morethan 450oC/840oF.
It comprises of two elements: Silver soldering and Brazing.

Basic Soldering Tools

Basic Soldering Tools:

• Soldering Iron – Used to melt solder and connect component pins to board pads. A
cheap soldering pencil may be sufficient, but a temperature-controlled solder station is
best for high performance boards.
• Solder – An alloy of tin and lead with a low melting point. Based on diameter and
metallic and core content, various soldering solutions are available. For example, thick
and thin solders are useful for connecting power devices and surface mount technology
(SMT) components, respectively.
• Flux or Rosin – A substance used to channel solder flow and prevent oxide formation.
Rosin was first used for this purpose, but it is a bit messy. Flux is better and therefore
more popular today.
• Solder Wick or De-soldering Braid – A tool used to extract solder and de-solder
components from the board, for which a pump is sometimes helpful, if large amounts of
solder are present.
• Pliers, Knife, Multi-Meter, and Magnifier – Pliers are used to cut, bend, and
sometimes strip component leads; a knife to strip wires and trim traces; multi-meters to
test electrical connectivity; and a magnifier for soldering small SMT chip components.
• Test connectivity – Examine and evaluate solder connections both visually and
electrically (with a multi- meter), especially for small joint connections.

Results:
We have studies & identified various types of Printed Circuit Boards (PCB) and soldering
Techniques with basic Soldering Tools.

Precautions:-

1. Do not twist or fold the given PCB.


2. Connections must be made according to circuit diagram.
3. Power must be switched on after checking the connections.

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