Drum Motor Installation Manual.
Drum Motor Installation Manual.
Drum Motor Installation Manual.
2 Van der Graaf Court, Tel: (905) 793-8100 Fax: (905) 793-8129
Brampton, ON L6T 5R6 Canada Technical Support: 1 (866) 595-3292
700-e (12/2012)
Table of Contents
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Connection Diagrams:
Oil Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
700-e (12/2012)
Installation Instruction
NOTE: The Drum Motor has been factory filled with the correct amount and type of oil, and does
not require any additional oil. Oil change recommended at 50,000 hour intervals (see page 9).
ELECTRICAL CONNECTION:
To ensure proper electrical connection, always reference the connection diagrams provided (see pages
4-6) . Be sure to use qualified personnel and observe compliance with local electrical codes . If in doubt,
consult your Van der Graaf representative . Ensure that the motor is being installed with the appropriate
overload protection device(s), (fuse, breakers, thermal overload protection {GV-THERM}) if equipped .
Reference the Drum Motor nameplate to determine allowable full load amperage .
When the motor is equipped with a backstop (TB) device, the motor must be connected electrically
according to the correct rotational direction (see page 7 for complete instructions) .
PRIOR TO STARTING:
1 . Be sure that the Drum Motor is correctly connected and supplied with the rated voltage .
2 . Check that the Drum Motor and conveyor belt are unobstructed and free to rotate .
CAUTION: Never over tension the conveyor belt as internal damage may occur.
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Drum Motor with Sprockets (STM) Assembly Procedure
1 . Align pin slot in Sprocket (3) to the welded pin (2) on the shell (1) .
IMPORTANT NOTE:
Observe not to deform the sprocket by excessively tightening
set screws.
Ensure that locked Sprockets in head and tail pulleys are
corresponding to the same pockets in the belt.
4
3 2
1
Parts Required
Item Number Description
1 Drum Motor Shell
2 Welded Pin
3 Sprocket
4 Set Screw (2 per Sprocket)
306 (11/2007)
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Connection Diagrams
325 (12/2003)
DUAL VOLTAGE - THREE PHASE
(STAR/DELTA)
326 (12/2003)
DUAL VOLTAGE - THREE PHASE
(240/480 VOLTS)
327 (12/2003)
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Connection Diagrams
328 (12/2003)
SINGLE PHASE (220 VOLTS)
329 (12/2003)
THREE PHASE WITH BRAKE (RTM)
330 (04/2006)
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Connection Diagrams
330_VGC11-240 (12/2012)
THREE PHASE (480 VOLTS)
WITH BRAKE (RTM)
330_VGC11-480 (12/2012)
THREE PHASE WITH CLUTCH
BRAKE (CBTM)
332 (04/2006)
700-e (12/2012) 6
Connecting a Drum Motor Equipped with a Backstop (TB) Device
1. Look for the brass arrow on the end flange . It will indicate which direction the drum motor will rotate .
2. Mark the three incoming power supply leads with numbers L1, L2, L3 .
Ensure that the ground lead is properly connected to the ground .
4. Turn the power to the motor ON and OFF, (no more than 0 .5 second on the ON position) . If the
motor rotates then the connection is correct and you can proceed to step 5 . If the motor does
not rotate, interchange any of the two power supply leads .
Example: L1 to motor lead #2
L2 to motor lead #1
Turn the power ON and the motor should rotate in the correct direction . Change the markings on
the incoming power supply leads to correspond with the motor leads .
Example: L2 to be changed to L1 and
L1 to be changed to L2 .
Before Step 4 is complete, the motor should be running in the correct rotation and the connection
should be as follows:
Power supply Motor Leads
L1 to 1
L2 to 2
L3 to 3
When that is completed, proceed to step 5 .
L3 to 3
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Releasing & Engaging a Drum Motor Equipped with a
Manual Release Backstop (MRB) Device
To Release the Backstop Feature:
1. Bring the drum motor to full stop and disconnect power .
2. Remove the shaft cap located on the shaft end, opposite the junction box or cable entry .
3. Using a 10mm deep socket 1/4” drive and a ratchet; insert socket into the shaft and turn clockwise
until the end, approximately 15 turns and allow motor to rotate freely in opposite direction .
4. Remove socket and re-install the shaft cap . The motor will operate in both directions .
4. Once re-engaged, remove the socket and re-install the shaft cap . The motor will operate in only the
direction indicated by the brass arrow mounted on the side of the unit .
NOTE: The drum motor is shipped with the Backstop already engaged.
If you require assistance, please contact Van der Graaf Technical Support:
1 (866) 595-3292 or email: techsupport@vandergraaf .com
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Oil Change Instructions
All Drum Motors are factory filled with oil that is free of detergent additives . It is recommended that oil
changes be performed at 50,000 hour intervals .
NOTE: Do not use oil additives which can cause damage to the motor insulation or seals . Electrically
conductive-bases oils, such as graphite and molybdenum disulfide, should not be used, as they will
result in electric motor insulation damage .
OIL CHANGE
1 . Allow the drum motor to cool to normal temperature .
2 . Rotate the drum motor until the oil plug is located in the 6 o’clock position .
3 . Unscrew the oil plug and allow the oil to drain completely .
Note: There may be internal pressure released when removing the
oil plug, this is normal .
4 . Refill the drum motor with the suggested oil type (page 11) and
amount of oil (page 10) .
To verify the oil level, rotate the drum motor until the embossed arrow on
the end flange (Models: TM160 - TM500), or the nameplate on the end
flange (Models: TM127 mild steel only) is pointed in the 12 o’clock
position . The oil plug will be approximately in the 4 o’clock position .
The oil level should be up to the level of the oil plug .*
5 . Re-install the oil plug and if available, install a new copper seal .
* For Airline Specified Drum Motors, please contact Van der Graaf Technical Support:
1 (866) 595-3292 or email: techsupport@vandergraaf .com
for appropriate oil levels .
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Drum Motor Oil Content (in Litres)
Face Drum Motor Oil Content (in Litres) per Face Width
Width Type of Drum Motor
(inches) TM TM TM TM TM TM TM TM TM TM TM TM TM TM
100B25 113B25 127.25 160A25 160.30 215A30 215.40 273.40 315A40 315.50 400A50 400.60 500A60 500A75
9.84 0 .4 1 .45
10.24 0 .38 0 .5
10.83 0 .4 0 .5 0 .5 1 .6
11.81 0 .6 1 .7
12.20 0 .45 0 .6
12.80 0 .7 1 .9
13.78 0 .8 2 .0 1 .45 4 .6
14.17 0 .6 0 .9
15.75 1 .0 2 .35 1 .7 5 .7
16.14 0 .8 1 .1
16.73 1 .1 2 .5 1 .75 6 .3 2 .7 6 .5 15 .0
17.72 1 .1 2 .8 1 .9 6 .5 3 .1 7 .0 15 .8
18.11 0 .9 1 .3
19.69 1 .4 3 .2 2 .2 8 .1 3 .9 7 .9 17 .5 9 .1 21 .4
20.08 1 .1 1 .5
21.65 1 .5 3 .6 2 .5 9 .3 4 .3 8 .8 19 .0 10 .8 24 .0
22.05 1 .3 1 .8
23.62 1 .7 4 .0 2 .8 10 .4 4 .7 9 .7 20 .5 12 .5 26 .6 26 .1 43 .7
24.02 1 .5 2 .1
25.59 1 .8 4 .45 3 .1 11 .7 5 .1 10 .7 22 .5 13 .5 29 .2 27 .8 46 .9
25.98 1 .6 2 .3
27.56 2 .1 4 .8 3 .2 12 .8 5 .5 11 .5 24 .0 15 .4 31 .8 29 .5 50 .1
27.95 1 .8 2 .5
29.53 2 .3 5 .1 3 .4 14 .0 6 .3 12 .5 25 .5 17 .0 34 .4 31 .3 53 .4
29.92 1 .8 2 .6
31.50 2 .4 5 .5 3 .7 15 .2 7 .1 13 .3 27 .5 18 .3 37 .0 33 .0 56 .6
31.89 2 .1 2 .9
33.46 2 .6 5 .9 3 .9 16 .5 7 .9 14 .5 29 .0 19 .2 39 .6 34 .8 59 .8 48 .0
33.86 2 .2 3 .1
35.43 2 .9 6 .3 4 .1 17 .6 8 .7 15 .2 30 .5 20 .8 42 .2 36 .5 63 .0 51 .0
35.83 2 .5 3 .5
37.40 3 .0 6 .7 4 .4 18 .9 9 .1 15 .9 31 .0 22 .5 44 .8 38 .2 66 .0 51 .0
37.80 2 .7 3 .7
39.37 3 .2 7 .1 4 .6 20 .0 9 .5 16 .6 32 .5 23 .4 47 .5 40 .0 69 .5 53 .0
39.76 2 .9 4 .1
41.34 3 .4 7 .5 4 .7 21 .3 9 .9 18 .0 34 .0 24 .2 50 .0 41 .7 72 .8 53 .0
31.73 3 .0 4 .2
43.31 3 .6 7 .9 4 .8 22 .0 10 .3 18 .7 35 .5 25 .0 52 .7 42 .6 76 .0 55 .0
43.70 3 .1 4 .4
45.67 3 .3 4 .7
Above
0.03 L 0.05 L 0.075 L 0.175 L 0.15 L 0.5 L 0.3 L 0.375 L 0.8 L 0.675 L 1.3 L 0.875 L 1.6 L 1.25
45.67"
per inch per inch per inch per inch per inch per inch per inch per inch per inch per inch per inch per inch per inch per inch
add
Example: TM160.30 Drum Motor with face width of 33.46 inches requires 3.9 litres of oil. (1 Litres = 0.265 gallons; 100 mm = 3.94 inches)
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Oil Types
Oil Type
Manufacturer Oil Type
700-e (12/2012) 11
Troubleshooting
The unit runs hot 1 . Make sure the unit is running with a belt . If the application does not
require a belt, be sure the motor is No Belt (NB) series .
2 . Load not to exceed the capacity of the unit .
3 . Check the current draw and make sure it is not higher than the rated
current on the name plate .
The unit will hum, 1 . On 1 Ø units, check the capacitor and starting switch .
start but very slowly 2 . On 3 Ø units, check for equal voltage on all 3 legs or open phase
or not start at all in the winding .
The unit will trip off 1 . Check the Drum Motor for a short to ground .
overload or fuses 2 . If no short to ground is present, apply the rated input voltage and
with an ammeter, measure the current and ensure that there is a
balance of +/-10% variance between all three phases .
NOTE: If any of the above mentioned attempts to correct the problem have been performed and the problem persists
contact Van der Graaf:
Technical Support: 1 (866) 595-3292
Email: techsupport@vandergraaf.com
Spare Parts Online Order: parts.vandergraaf.com
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