DOME I Set-1 BE P.T

Government College of Engineering, Aurangabad
(An Autonomous Institute of Government of Maharashtra)

Department of Mechanical Engineering
Class: TE Mechanical Semester: V Academic Year: 2022-23
End Semester Examination 2022 Date: 28-12-2022
ME342: Design of Machine Element I
Time: Three Hour Max. Marks:-60
“Verify the course code and check whether you have got the correct Question paper”
Note: i. Attempt all questions

ii. Assume suitable data if necessary
iii. Use of non-programmable calculator and Design data book is permitted.
iv. This paper contains 3 pages.
Q1 Attempt any TWO CO B.T. Marks

Level
a Explain the basic procedure of machine design. Also state Aesthetic CO1 K1 6
and Ergonomic factors considered for design of machine parts.
b What is stress concentration? Explain different methods to reduce CO2 K1,2 6
stress concentration.
c Design a knuckle joint to transmit 150kN. Permissible stresses may CO3 K3 6
be taken as 75MPa in tension, 60MPa in shear and 150MPa in
compression.
Q2 Attempt any TWO
a State different types of theories of failure with statement, CO1 K1,2 6
mathematical expression and region of safety.
b A solid circular shaft is subjected to a bending moment of 3000 N-m CO3 K3 6
and a torque of 10000 N-m. The shaft is made of 45C8 steel having
ultimate tensile stress of 700MPa and a ultimate shear stress of
500MPa. Assuming a factor of safety as 6, determine the diameter of
the shaft.
c State and explain Gerber, Goodman, Soderberg criterions of failure of CO2 K1,2 6
components subjected to fluctuating stresses with equation.
Q3 Attempt any TWO
a A welded connection, as shown in fig below, is subjected to an CO5 K1,3 6
eccentric force of 60kN in the plane of the welds. Determine the size
of the welds, if the permissible shear stress for the weld is 100
N/mm2. Assume static conditions.
b Explain the terms: CO2 K1,2 6
a) stress concentration
b) Theoretical stress concentration factor
c) fatigue stress concentration factor
d) Notch sensitivity
c A non-rotating shaft supporting a load of 2.5 kN is shown in Fig CO3 K3 6
below. The shaft is made of brittle material, with an ultimate tensile
strength of 300 N/mm2. The factor of safety is 3. Determine the
dimensions of the shaft.
Q4 Attempt any TWO

a Explain the different types of welded and riveted joint with neat CO5 K1,2 6
sketch.
b Find the efficiency of the Single riveted lap joint of 6 mm plates with CO5 K1,3 6
20 mm diameter rivets having a pitch of 50 mm. Assume Permissible
tensile stress in plate=120MPa Permissible shearing stress in rivets =
90MPa Permissible crushing stress in rivets = 180MPa
c Derive the equation of strength of transverse fillet weld, parallel fillet CO5 K1,2 6
weld and butt weld.
Q5 Attempt any TWO
a Write a short note on Differential and Compound screws. CO6 K1,2 6
b The nominal diameter of a triple threaded square screw is 50 mm, CO6 K2,3 6
while the pitch is 8 mm. It is used with a collar having an outer
diameter of 100 mm and inner diameter as 65 mm. The coefficient of
friction at the thread surface as well as at the collar surface can be
taken as 0.15. The screw is used to raise a load of 15 kN. Using the
uniform wear theory for collar friction, calculate:
(i) torque required to raise the load;
(ii) torque required to lower the load; and
(iii) the force required to raise the load, if applied at a radius of
500mm.
c A triple-threaded power screw, used in a screw jack, has a nominal CO6 K2,3 6
diameter of 50mm and a pitch of 8 mm. The threads are square and
the length of the nut is 48 mm. The screw jack is used to lift a load of
7.5 kN. The coefficient of friction at the threads is 0.12 and the collar
friction is negligible. Calculate:
(i)the principal shear stress in the screw body;
(ii) the transverse shear stresses in the nut; and
(iii) the unit bearing pressure.
CO1. Ability to apply Knowledge of Engineering Graphics, Machine Drawing, Basic

Science and Basic Applied Mathematics, Basic Machining Processes, Material Science,
for design procedures of Mechanical components use in Industries and incorporated in
Machine Design.
CO2. Be able to apply knowledge of the stress and strain of mechanical components; and
understand, identify and quantify factor of safety, failure modes for simple mechanical
components subjected to direct and bending and combined loading. Acquire a skill and
logic of finding resisting areas against failure and simple component design by using
design data hand book.
CO3. Develop Logical and Analytical ability to apply Knowledge of various theories of
failures for design of Mechanical components use in Industries like Joints, Bolts, Shafts
etc. and Understand and develop analytical ability to design shaft subjected to combined
loading.
CO4. Understanding the mechanism of fatigue failures of parts and its use in mechanical
component design. Be able to estimate endurance strength of ductile and brittle materials
and develop analytical ability to apply fatigue theories for ductile and brittle material in
static and dynamic loading
CO5. Understand different welded and riveted joints structure and able to apply its
knowledge to analyze its strength when subjected to simple, coplanar and eccentric
loading.
CO6. Understand different stress in Power Screws and Bolted Joints and able to apply its
knowledge for design of screw jack and simple bolted joint
Bloom's Taxonomy
K1- Remember, K2- Understand, K3- Apply, K4- Analyze, K5-Evaluate, K6- Create
Bloom's Taxonomy
K1- Remember, K2- Understand, K3- Apply, K4- Analyze, K5-Evaluate, K6- Create

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Government College of Engineering, Aurangabad

(An Autonomous Institute of Government of Maharashtra)

Note: i. Attempt all questions

Q1 Attempt any TWO CO B.T. Marks

Q4 Attempt any TWO

CO1. Ability to apply Knowledge of Engineering Graphics, Machine Drawing, Basic

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