Manufacturing Process

RGPV (DIPLOMA WING) OBE CURRICULUM FOR THE Sheet
FORMAT-3
BHOPAL COURSE No. 1/3
Branch Mechanical Engineering Semester III
Course Code 301 Course Name Manufacturing Processes
Teac
Course Outcome 1 Explain conventional manufacturing processes. h Marks
Hrs
Describe principle of metal working, casting, metal 10 10
Learning Outcome 1
joining, and press working processes.
Principle and Classification of basic manufacturing processes metal
Contents
working, re-crystallization, casting, metal joining and press working.
Method of Paper pen test
Assessment
Learning Outcome 2 Select suitable manufacturing process for a given job. 10 10
Factors influencing selection of metal working, re-crystallization, casting,
Contents
metal joining and press working.
Method of Theory exam
Assessment
Teac
Course Outcome 2 Select a suitable casting method for a given job. h Marks
Hrs
Learning Outcome 1 Select a suitable pattern for a given job. 7 10
Types of patterns, materials and its application, allowances, tools required,
Contents
color code, selection of a pattern.
Method of Laboratory test by observation
Assessment
Learning Outcome 2 Explain process of metal casting. 8 10
Types and properties of moulding sand, bench and floor moulding
methods, cores and core prints, elements of gating system, Cupola,
Contents
crucible, pit and electric arc furnace, induction furnaces, Casting defects
and their remedies. Area of application of casting process.
Assessment
Explain die casting, centrifugal casting, investment 5 10
Learning Outcome 3
casting and permanent mould casting.
Die casting, centrifugal casting, investment (lost wax) casting, permanent
Contents
mould casting.
Assessment
Make use of pattern, sand preparation and moulding with 10 10
Learning Outcome 4
safety precaution in foundry shop.
Contents Use of pattern and core, sand preparation and mould preparation.
Assessment
Course Outcome 3 Identify a suitable metal working process for a given Teac Marks
job. h
Hrs
Learning Outcome 1 Select a suitable mechanical working process for a given 5 10
job.
Contents Principle, types, applications and selection criteria of metal working-
rolling, wire drawing, extrusion, forging processes.
Method of Paper pen test
Assessment
Learning Outcome 2 Describe rolling, wire drawing, extrusion and forging 10 10
processes.
Contents Type and operations of metal working-rolling, wire drawing, extrusion,
forging processes.
Assessment
Learning Outcome 3 Identify suitable equipment for a given mechanical 5 10
working processes.
Contents Basic components of simple rolling mill, Type of rolling mill, die material
and its applications. Wire drawing, extrusion, forging and their
applications.
Assessment
Course Outcome 4 Explain press working. Teac Marks
h
Hrs
Learning Outcome 1 Describe operations of press working. 10 10
Contents Basic principle of press working, press working operations- punching,
shearing, drawing, bending, slitting, knurling, notching, trimming, and
piercing.
Assessment
Learning Outcome 2 Describe dies, punches, press units. 10 10
Contents Die and punch, types of dies, description and application of a simple press
working unit, double action press.
Method of Seminar presentation
Assessment
Course Outcome 5 Make use of metal joining processes for a given job. Teac Marks
h
Hrs
Learning Outcome 1 Explain metal joining by arc welding, gas welding, 10 10
soldering and brazing processes.
Contents Welding:-Definition, classification, Weldability of metals. Resistance
welding: Spot, seam, butt, projection. Gas welding, Arc Welding: Carbon
arc, shielded metal arc, TIG, MIG, Submerged arc, Plasma arc Soldering,
Brazing: Basic principle, soldering and brazing processes its applications
Assessment
Learning Outcome 2 Make use of arc welding process for a given job. 8 10
Contents Electrodes-types and selection, flux and their uses. Defects in welds and its
remedies, joints, testing and inspection. Safety aspects.
Assessment
Learning Outcome 3 Make use of gas welding for a given job. 7 10
Contents Operation and techniques of gas welding, Types of flames.
Assessment
Learning Outcome 4 Follow safety precautions in welding shop. 5 10
Contents Safety precaution in welding shop.
Assessment

Manufacturing Process

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RGPV (DIPLOMA WING) OBE CURRICULUM FOR THE Sheet

Branch Mechanical Engineering Semester III

Course Code 301 Course Name Manufacturing Processes

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