Manlift - Manual de Entrenamiento

Training manual
HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO

HT21RT O - HT21RT O SW - HT61RT O - HT21 RT PRO - HT21RT PRO SW - HT61RT PRO -
Training manual
HT21RT O - HT21RT O SW - HT61RT O -

HT21 RT PRO - HT21RT PRO SW - HT61RT
PRO - HT23RTJ O - HT23RTJ O SW -
HT67RTJ O - HT23RTJ PRO - HT23RTJ
PRO SW - HT67RTJ PRO
4000595930 E 10.16 USA / GB

HT21RT O - HT21RT O SW - HT61RT O - HT21 RT PRO - HT21RT PRO SW - HT61RT PRO - HT23RTJ O -
HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO
USA
2 4000595930 E 10.16 USA / GB

Training manual
CONTENTS
A
FOREWORD
1 - Revision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
B
MAIN FEATURES AND FUNCTIONS
1 - Models description . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Primary machine components . . . . . . . . . . . . 10
2.1 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 - Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.1 - Machine layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.2 - HAULOTTE Activ'Screen 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4.2 - Display Panel (LED'S 101 - 117). . . . . . . . . . . . . . . . . . . . . . . . 29
C
STUDY OF THE ELECTRIC SCHEMATICS
1 - System architecture . . . . . . . . . . . . . . . . . . . . . 33
CONTENTS
1.1 - The ECU modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

1.1.1 - U106 SPU 7066 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.1.2 - U104 node B2 slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1.1.3 - EGV Kubota module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.1.4 - Printed circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3
Training manual
2 - List of actuators and sensors . . . . . . . . . . . . . 48

2.1 - Sensors and actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.2 - Sensors detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.3 - Actuators and their location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.3.1 - List of actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.3.2 - 59
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3 - 60
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.4 - 61
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.5 - 63
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 - The working zone control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2.4.1 - Machine positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2.5 - Cut out conditions of every function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2.5.1 - Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2.5.2 - Power supply/commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2.5.3 - Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2.5.3.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2.5.3.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
2.5.4 - Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.5.4.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.5.4.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
2.5.5 - Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
2.5.5.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
2.5.5.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2.5.6 - Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
2.5.6.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
2.5.6.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
2.5.7 - Telescope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
2.5.7.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
2.5.7.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
2.5.8 - Jib. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
2.5.8.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
2.5.8.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
2.5.9 - Basket rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2.5.9.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2.5.9.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
2.5.10 - Basket compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
2.5.10.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
2.5.10.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
2.5.11 - Brake release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
2.5.11.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
2.5.11.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
2.5.12 - Oscillating axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
2.5.12.1 - Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
2.5.12.2 - Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.5.13 - Activ' Shield Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2.5.13.1 - Activ' Shield Bar - SECONDARY GUARDING SYSTEM . . . . 116
4
Training manual
D
STUDY OF THE HYDRAULIC SCHEMA
1 - Hydraulic units . . . . . . . . . . . . . . . . . . . . . . . . 117
1.1 - General overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
1.2 - EDC block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
1.3 - ON/OFF block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
1.4 - Drive block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
1.5 - Steering block 2WS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
1.6 - Steering block 4WS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
E
ADJUSTMENTS
1 - Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 127
1.1 - Activ screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
1.2 - Access to advanced menus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
1.3 - Console diag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
2 - List of menus . . . . . . . . . . . . . . . . . . . . . . . . . 133
2.1 - Machine settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
2.1.1 - Speeds and ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
2.1.2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
2.1.3 - Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
2.1.4 - Securities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
2.2 - Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
2.2.1 - Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
2.2.2 - States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
CONTENTS
3 - Failures list . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

3.1 - List of failures per category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4 - Load management system . . . . . . . . . . . . . . 148
4.1 - Offset calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
4.2 - Gain of load management system with fixed weight. . . . . . . . . . . . . . 149
4.3 - Gain of load management system with adjustable weight . . . . . . . . 150
5 - Adjustment of pressures . . . . . . . . . . . . . . . . 151
5.1 - Port plug for pressures control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
5.2 - Pressure adjustments on pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
5
Training manual
F
SIMPLIFIED BREAKDOWN GUIDE
1 - Quick checkings on drive . . . . . . . . . . . . . . . 153
2 - Quick checkings on movements. . . . . . . . . . 154
3 - Quick checkings on engine . . . . . . . . . . . . . . 155
4 - No engine start . . . . . . . . . . . . . . . . . . . . . . . . 157
5 - No movement . . . . . . . . . . . . . . . . . . . . . . . . . 157
6 - No boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
7 - No telescopic boom . . . . . . . . . . . . . . . . . . . . 158
8 - No turret rotation . . . . . . . . . . . . . . . . . . . . . . 158
9 - No jib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
10 - No basket rotation . . . . . . . . . . . . . . . . . . . . 158
11 - No basket compensation . . . . . . . . . . . . . . . 158
12 - No drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
13 - Low speed only. . . . . . . . . . . . . . . . . . . . . . . 159
14 - No steering . . . . . . . . . . . . . . . . . . . . . . . . . . 159
15 - No oscillating axle . . . . . . . . . . . . . . . . . . . . 159
G
VERSION SUMMARY
1 - Version summary . . . . . . . . . . . . . . . . . . . . . . 161
2 - List of schematics . . . . . . . . . . . . . . . . . . . . . 161
3 - List of wiring harnesses . . . . . . . . . . . . . . . . 161
6
HT21RT O - HT21RT O SW - HT61RT O - HT21 RT PRO - HT21RT PRO SW - HT61RT PRO - HT23RTJ O
- HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO
A - Foreword
Foreword
How to use this document ?
A
MAINTENANCE AND REPAIR OPERATIONS ON YOUR HAULOTTE® MACHINE MAY ONLY BE PERFORMED BY
TRAINED AND EXPERIENCED TECHNICIANS
B
You are in possession of the summary document provided during the HAULOTTE® technical training
programme. It will allow you to find the information necessary for performing maintenance and repairs on
your HAULOTTE® machine.
The following guide will help you to rapidly access the required chapter.
C
Section A : Foreword
You will find there the elements as following :

• A resume of any update made since the creation of the manual.
D
Section B : Main characteristics and functions
You will find there the elements as following :

• The list of the models.
• Their main datas.
• Their overall dimensions.
E
• Their working envelop.
• Controls boxes.
• Some maintenance topics on specific components (charger, engine ..).
Section C : Study of the wiring diagram F

It will include the following elements: :
• Structure of the system.
• Localization/photo of each safety components.
• The location/function of each component in schematics.
• Cut out conditions of every function. G
Section D : Study of the hydraulic diagram

• The localization of every manifolds.
• The location/function of each component on block.
H
4000595930 E 10.16 USA / GB 7

A - Foreword
Section E : The adjustments

• The way to use/connect the console of diagnostic.
• The list of main menus and its architecture.
• The list of alarms with their explanation.
• Any calibration/settings required for the model of the machine.
• The way to check/adjust the pressures for the model.
Section F : Repair guide

• A summary of every function and items to be checked in case of breakdowns.
Section G : Summary of the versions

• A summary of the different versions made per model.
• Any schematics (electric /hydraulic) linked to the models studied.
• Coloured schematics (electric/hydraulic) per function.
• List of main harnesses in the models studied.
1 - Revision
CREATED VALIDATED MODIFIED TRANSLATED
REVISION EDITION SUBJECT LANGUAGE
BY BY BY BY
00 10.16 Creation ASA MGD ASA ITC USA / GB
8 4000595930 E 10.16 USA / GB

B - Main features and functions
Main features and functions A

1 - Models description
REGULATION MODELS
ANSI and CSA standards

HT61 RT O
HT61 RT PRO
B
HT67 RTJ O
HT67 RTJ PRO
HT 21 RT O
HT 21 RT PRO
HT 21 O SW
C
HT 21 RT PRO SW
CE, AS and EAC standards
HT23 RTJ O
HT23 RTJ PRO
HT23 RTJ O SW
D
HT23 RTJ PRO SW
4000595930 E 10.16 USA / GB 9

2 - Primary machine components

2.1 - WORKING AREA / RANGE OF MOTION
HT21RT O - HT21RT O SW - HT61RT O - HT21RT PRO - HT21RT PRO SW - HT61RT PRO
ft in
-6ft 6in 0 6ft 6in 13ft 10in 19ft 8in 26ft 2in 32ft 9in 39ft 4in 45ft 11in 52ft 5in 59ft 67ft 5 in
22 72ft 2in
20 67ft 5 in
18 59ft
16 52ft 5in
14 45ft 11in
12 39ft 4in
10 32ft 9in
230 Kg
8
450 Kg 26ft 2in
500 lbs
6 19ft 8in
4
1000 lbs
13ft 10in
2 6ft 6in
0 0
-2 -6ft 6in
-4
-2 0 2 4 6 8 10 12 14 16 18
m
10 4000595930 E 10.16 USA / GB


HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO
ft in
A
-6ft 6in 0 6ft 6in 13ft 10in 19ft 8in 26ft 2in 32ft 9in 39ft 4in 45ft 11in 52ft 5in 59ft 65ft 7 in
22 72ft 2in
B
20 67ft 5 in
18 59ft
C
16 52ft 5in
14 45ft 11in
39ft 4in
D
12
10 32ft 9in
8 450 Kg 26ft 2in

E
1000 lbs 230 Kg
6 19ft 8in
500 lbs
4 13ft 10in F
2 6ft 6in
0 0 G
m
-2 -6ft 6in
-4 -13ft 10in
H
-2 0 2 4 6 8 10 12 14 16 18 20
m
I
4000595930 E 10.16 USA / GB 11


2.2 - TRANSPORTATION
2.2.1 - Machine layout
Machine stowing
AVANT
FRONT
ARRIERE
REAR
N.B.-:-SECURE TURNTABLE WITH THE TURNTABLE LOCKING PIN BEFORE TRAVELING LONG DISTANCES OR
HAULING MACHINE ON A TRUCK.
12 4000595930 E 10.16 USA / GB

A
Notes
B
4000595930 E 10.16 USA / GB 13


2.3 - GROUND CONTROL BOX
2.3.1 - Layout
General view
14 4000595930 E 10.16 USA / GB


Controls and indicators
MARKING DESCRIPTION FUNCTION

A
By pressing on : Machine in use position
1 Putting in transport position selector
By pressing on : Machine in transport position B

By pressing on : Jib lifting
2 Jib lifting / lowering switch 1
By pressing on : Jib lowering

C
By pressing on : Boom extend
3 Boom telescoping switch
By pressing on : Boom in
D
By pressing on : Boom raising
4 Boom raising switch
By pressing on : Boom lowering

E
By pressing on :
'Enable Switch' selector / Back-up unit
6 • Validation of controls when engine started
selector
• automatic switching of emergency electropump if the engine is
stopped
F
By pressing on : Counter clockwise (CCW) rotation
7 Turntable rotation switch
By pressing on : Clockwise (CW) rotation
By pressing on : Clockwise (CW) rotation

G
8 Platform rotation switch
By pressing on : Counter clockwise (CCW) rotation
9 E-stop button
Pulled out : Ground control box energized
Pushed in (activated) : De-energizes control system H
Indicator of the ground control box
10 LED lights up - ground control box icon
selection
By pressing on : This should be used ONLY when normal

11 "Overriding system" control
operation from the ground box is unavailable - use in emergencies
ONLY
I
4000595930 E 10.16 USA / GB 15


12 Horn button
By pressing on : Horn activation
Indicator of the platform control box
13 LED lights up - platform control box icon
selection
14 Beacon light on/off

By pressing on : Beacon light ON / OFF
Alarm icon :
Is ON at power up of the machine, at the same time as the
icon ( 19 )
15 Overload indicator / Fault Is blinking if overriding is active Alarm icon is ON if :
An active or detected failure is displayed on on-board screen
Or Hydraulic oil temperature icon is active on on-board screen
Or Engine pressure icon is active on on-board screen
Or Engine stop icon is active on on-board screen
Or Overload machine status is active on on-board screen
16 Engine start-up selector By pressing on : Engine start / stop
17 Propane Gas supply2 By pressing on : Propane Gas supply selection
18 Petrol/Gasoline or diesel supply3 By pressing on : Fuel supply selection
Alarm icon :
• Is ON at power up of the machine at the same time as the
Engine warning indicator / Engine pre- icon ( 15 )
19
heating Is blinking if overriding is active Warning icon is ON if :
• Engine warning icon is active on on-board screen
• Or Tilt machine status is active on on-board screen
• Or Engine is pre-heating
20 DPF regeneration inhibited4 By pressing on : Refusal of the request for regeneration
21 DPF regeneration required5 By pressing on : Regeneration start-up
: De-energizes control system
22 Control box activation key selector

: Platform control box energized
: Ground control box energized

23 Activ'Screen 2
1. For machines fitted with
16 4000595930 E 10.16 USA / GB


2.3.2 - HAULOTTE Activ'Screen 2
A
Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on the
ground control box displays in real time the machine operating status.
ICON DESCRIPTION FUNCTION B

Machine power up (Start-up screen)
E
Navigation buttons - Above Activ'Screen display
Home Button Allows return to the home screen at any time

F
Left navigation Permits navigation to screens to the left (if present)
G
Permits navigation to screens to the right of the current screen (if
Right Navigation
present )
Back button Returns the user to the previous screen

H
4000595930 E 10.16 USA / GB 17


ICON DESCRIPTION FUNCTION
Navigation buttons - Below Activ'Screen display
Up Navigation Permits scrolling up through the screen (if present)
Permits allows scrolling down through the screen and onto the
Down Navigation
following screen (if present)
Cancel Button Used to refuse or cancel a selection within the menu
Validation Button Used to confirm selection within the menus
Home screen (dashboard)

(Will be visible - depending on the machine)
18 4000595930 E 10.16 USA / GB


Icons top of display (All alert icons will be blinking if the machine configuration is not set)
A
• Icon is ON if there is no charge output detected from the
alternator
Battery State
• Icon is flashing if a failure code for the alternator is detected
(code F09.10) B
Hydraulic oil temperature

Icon is ON when the temperature in the hydraulic reservoir has
exceeded the maximum required temperature. Stop using the
machine and allow the oil to cool down.
C
Icon is ON if engine oil pressure is lower than required limit while D

Engine oil pressure engine is running. The Engine must be switched OFF immediately
to avoid damaging the motor.
E
• Icon is ON if Engine warning is detected. Or one of the engine
Engine warning
maintenance schedules has been exceeded.
F
• Icon is ON if an engine failure is detected (coolant, pressure,
alternator etc)
Stop motor
• Or if the Engine shuts down after 3 seconds of running.
• Or after 1 second when engine fails to start.
G
Displays at machine startup for 5 seconds and displays when the next maintenance has to be done.
Maintenance Tool icon blinks; if maintenance is due. Alternatively, also displays the hours in RED if next
scheduled maintenance is to be done within 25 hours.
H
• Flashes when the engine is running and the hourmeter
increments.
Hourmeter
• Alternatively, also displays the hours in RED if next scheduled
Displays Machine Model Number

maintenance is to be done within 25 hours.

I
4000595930 E 10.16 USA / GB 19


Beacon option Icon is illuminated when the Beacon function is activated
Bar graphs
The indicator changes from GREEN to RED when the fuel level is
Fuel level indicator (ON/OFF)
low and indicator is activated
Displays the machine battery voltage. Indicator will display in RED

Charge Battery
if voltage is lower than 10V.
Engine Speed (rpm) Displays the Engine speed from 0 to 3250 RPM
Displays Engine coolant temperature. Display's engine coolant

Temperature motor temperature. Indicator changes from GREEN to RED when the
engine is overheating (coolant temperature is higher than 110° C)
Displays machine Information

Displays the applicable number & software version installed. Also,
(Will be visible - depending on the
displays the date & hour within the engine ECU
machine)
Icons - Central zone of display
Machine ready, displayed when no failures and no other machine

Ready
state icons is active
Alarm icon is flashing slowly If there is either an active or detected

machine failure, or if the machine is in an overload or tilt is active.
Alarm When the Alarm symbol is displayed, there will also be a symbol
displayed to show tither the type of machine state, or machine
failure that corresponds.
20 4000595930 E 10.16 USA / GB


A
Platform control selected Selector switch is in platform control box position
Ground control elected Selector switch is in ground control box position

C
Machine status Icons
Engine’s automatic preheat system is active. The time to pre-heat

D
Pre-heating will vary according to engine and ambient temperature. Wait before
starting the machine
E
Tilt The machine is elevated , and is on a slope greater than the
(Will be visible - depending on the permitted slope. Depending on the machine configuration, machine
machine) raise and extend functions may be slowed or prevented.
F
The platform is overloaded. Remove the excessive load to or below
Overload the rated capacity, to restore functions. In case of an emergency, to
rescue the operator in platform, use the Overriding system.
G
The fuel level is on reserve level. Refill the fuel tank to the marked
Low fuel level level. Attention: Lack of fuel may damage the motor/engine and will
not be covered under warranty. H
Platform emergency stop

The platform E-Stop has been activated (pushed in). The machine
will switch OFF in few seconds. In case of emergency, to lower the
platform, use the Overriding system.
I
4000595930 E 10.16 USA / GB 21


Machine fault
Machine fault icons
Failure code F02.xx Fault - power contactor
Failure code F03.xx Fault - command relay
22 4000595930 E 10.16 USA / GB


A
Failure code F04.xx Fault - electro-valve
C
Failure code F05.xx Fault - joystick
D
Failure code F06.xx Fault - weight management system
Failure code F07.xx Fault - limit switch or sensor F
G
Failure code F08.xx Fault - electrical circuit
H
Failure code F09.xx Fault - IC Engine
4000595930 E 10.16 USA / GB 23


Failure code F11.xx Fault - machine safety
Failure code F12.xx Fault - electronic control unit ECU
Failure code F15.xx Fault - data communication system CAN
Operator PIN code

Operator PIN code not yet entered
Operator PIN code entered is correct
24 4000595930 E 10.16 USA / GB


ICON DESCRIPTION
Operator PIN code entered is incorrect

FUNCTION
A
Emergency Mode
E
Access code not yet entered
Access code entered is correct (Level 1, 2 or 3 depending on autorisation of technician)

F
Access code entered is incorrect
4000595930 E 10.16 USA / GB 25


Access code
E-Stop at platform control box has been pushed in (de-energized). The machine will switch OFF in 5
seconds. In case of emergency, use Emergency Overriding system.
The Overriding function is Enabled when :
• The E-Stop at platform control box is pushed in (de-energized).
• The machine is in overload state.
• Ground control box is selected/energized.
• The emergency overriding button is activated.
The Overriding function is Dis-abled when :
• The E-Stop at platform control box is pulled out (energized).
• The machine is NOT in overload state.
• Ground control box is NOT selected/energized.
The Emergency mode is out of service/non-functional
The Overriding circuit is activated, and it's use is recorded in the machine ECU. A HAULOTTE® Qualified
technician is required to reset the Overriding system.
26 4000595930 E 10.16 USA / GB


2.4 - PLATFORM CONTROL BOX
2.4.1 - Layout
A
General view
E
MARKING NAME DESCRIPTION FUNCTION

Move forward : Forward drive
F
Drive joystick
Move backwards : Reverse drive
33 SM902 Press right side of button : Steer right -

Steering thumb / rocker According to selected mode ( 201 )
switch Press left side of button : Steer left - According
to selected mode ( 201 )
G
Move to the right : Counter clockwise (CCW)
38 SA751 Platform rotation switch rotation
Move to the left : Clockwise (CW) rotation
40 SA721 Platform leveling switch

Move upwards : Raise platform
Move downwards : Platform lowers
H
Toggle and hold : Back-up unit activated
41 SA800 Auxiliary power switch
Release : Back-up unit deactivated
43 SA907 Horn button Horn
44 SA304 Fuel selector1

LPG : Propane Gas supply I
G : Petrol/Liquid propane gas or diesel supply
4000595930 E 10.16 USA / GB 27


MARKING NAME DESCRIPTION FUNCTION
High-speed drivie
45 SA110 Drive speed selector
Low-speed drive
Pulled out : Platform control box energized

46 SB802 E-stop button Pressed in : De-energizes control system
(Engine stopped)
78 Not used
Move to the left : Generator deactivated
79 SA906 Generator selector2
Move to the right : Generator activated
823 Move to the left : 230 kg (500 lbs) load selected

For CE : 230 kg (500 lbs)
230 kg
or 450 kg (1000 lbs) load Move to the right : 450 kg (1000 lbs) load
450 kg
500 lbs 1000 lbs selector selected
824 For ANSI : 230 kg (500

230 kg
Load confirmation : Shift the momentary switch
lbs) confirmation selector
500 lbs
Jib lifting/lowering Toggle and hold : Jib lifting/lowering

129 SA621
switch5 Release : No movement
Synchronised axle : 4 wheel steering mode
201 SA101 Steering mode selector6 2 front steering wheels from axle
Crab mode axle
Start or stop the engine (depending on the
Engine start-up / stop
230 SA303 machine's operating status) by pressing the
selector
push-button
Move to the right : Counter clockwise (CCW)
Turntable rotation rotation
joystick
232 SM900 Move to the left : Clockwise (CW) rotation
Move forward : Boom up
Boom lift joystick
Move backwards : Lower boom
Move forward : Retract boom Upper boom
233 SM901 Boom telescope joystick
Move backwards : Extend boom Upper boom
3. If machine equipped with dual load
28 4000595930 E 10.16 USA / GB


2.4.2 - Display Panel (LED'S 101 - 117)
Platform control box display

A
LED 101 LED 102 LED 103 LED 104 LED 105 LED 106 LED 107 LED 108 LED 109
LED 110 LED 111 LED 112 LED 113 LED 114 LED 115 LED 116 LED 117
C
MARKING SYMBOL FUNCTION MARKING SYMBOL FUNCTION
LED 101 Power ON LED 110 Foot pedal switch D

Combustion engine
LED 102 LED 111 Fault
pre-heating
E
LED 103 Low fuel level LED 112 Tilt
LED 104 Engine warning LED 113 Radius limit

F
LED 105 Engine shutdown LED 114 Overload
LED 106 DPF disable LED 115 Turret at 180°

G
0° Platform
LED 107 DPF disable LED 116
compensation
0°
Load selection 450
H
LED 108 DPF disable LED 1171 450 kg
1000 lbs kg (1000 lbs)
230 kg Load selection 230

LED 1092
500 lbs kg (500 lbs)
1.
2.
If machine equipped with dual load
If machine equipped with dual load I
4000595930 E 10.16 USA / GB 29


SYMBOL DESCRIPTION
Machine switched on :
• Rapid flashing : Machine is ON, but platform control panel is not active but the ground control panel is ON
• Illuminated : Machine is turned on and platform control panel is active
Foot pedal switch :
• Illuminated when foot pedal activated
Faults :
• Rapid flashing : If a fault is active (current fault)
Overload (If machine equipped with weighing system) :
• Rapid flashing : Faulty weighing / overload system
• Illuminated in case of overload
Tilt sensor (if fitted) :
• Permanently on in case of tilting, machine folded or unfolded
Radius limitation :
• Rapid flashing : Reach limitation system fault
• Slow flashing : The machine is in the 230 kg (500 lbs) low load zone, the low load is validated and 450 kg (1000 lbs)
heavy load is selected by the selector ( 82 )
• Permanently lighted : Limit of work zone with movement cut-off or machine in 230 kg (500 lbs) low load zone and
load not validated
230 kg Europe - Australia :

500 lbs • 230 kg load selected : Permanently lighted whatever the position of the machine when the 230 kg load is validated,
otherwise off
450 kg • 450 kg load selected : Permanently lighted, machine in the 450 kg zone and the 450 kg load is validated, otherwise
1000 lbs
off1
United States - Canada :
• 500 lbs load selected
230 kg • Permanently lighted, position of the machine in 500 lbs zone with the 500 lbs load validated
500 lbs • Flashes, the machine is in the 500 lbs zone, the low load is not validated and a telescope extension or boom lowering
450 kg
movement control is activated
1000 lbs • 1000 lbs load selected
• Permanently lighted if the machine is in the 1000 lbs zone
• Permanently lighted if the position of the machine is in the 1000 lbs zone and low load is not validated2
0° Platform compensation +/- 10° :
0° • Illuminated if the angle of the platform reaches +/- 10° in relation to the horizontal and movement control
Low fuel level
Combustion engine pre-heating :

• Illuminated while engine is pre-heating
• Off if engine started and if post-heating
Engine warning :
• Lighted in case of minor engine fault (e;g. water in the diesel, clogged air filter, etc.)
• Lighted or flashing in case of fault managed by the engine ECU
Engine shutdown :
• Lighted in case of major engine fault (e.g. engine overheating, oil pressure, alternator fault, etc.)
• Lighted in case of faults managed by the engine ECU
DPF regeneration required :
• Permanently lighted if the particle filter requires regeneration with a high clogging level3
DPF regeneration in progress, high temperature in the exhaust system ( HEST )4
DPF regeneration inhibited5

3. If engine quipped with Particulate Filter Regeneration
30 4000595930 E 10.16 USA / GB

FILTER STATUS LEVEL OF CLOGGING A

DPF cannot be recovered > 250% ON ON
Manual regeneration required (high level) 250% - 180% ON OFF
Automatic or manual regeneration required
(medium level -> regeneration deactivation
must not be engaged
180% - 130% ON OFF OFF B
Automatic regeneration possible (low level) 130% - 90% OFF OFF OFF
Passive regeneration < 90% OFF OFF OFF
regeneration inhibited ON
Active regeneration (automatic or forced) ON
C
4000595930 E 10.16 USA / GB 31

Notes
32 4000595930 E 10.16 USA / GB

C - Study of the electric schematics
Study of the electric schematics A

1 - System architecture
The system has different ECU modules linked by 2 can bus (HG and standard J1939) as shown below.
The ECU module master SPU7066 controls the whole system. B

The ECU module slave node B2 controls all functions linked to upper controls.
4000595930 E 10.16 USA / GB 33


1.1 - THE ECU MODULES
1.1.1 - U106 SPU 7066
This module master is located in turret near the lower control box.
Details on connectors
SPU 7066 external view
34 4000595930 E 10.16 USA / GB


Plug CN1A
A
PIN WIRE NAME FUNCTION
1 Not used
2 174 ST300 Temperature probe to cool fluid in engine
3 395
+5 V
SQ531 ( ILS telescope extended)
B
SQ520 ( ILS boom lifted)
SQ420 ( ILS arm angle)
4 144 SA800 Emergency command
5
6
0
0
GB1
GB1
Battery ( - )
Battery ( - ) C
7 Not used
8 189 SQ300 Low fuel level
9 385 SA905 Engine start / stop (Lower controls)
10
11 860 SA250
Not used
Turret rotation right side
D
12 0 GB1 Battery ( - )
13 Not used
14 109 FU7 (15 A) V bat ECU turret
15 340 SA530 Telescope extension (Lower controls) E
16 Not used
17 300 SA520 Main boom lift
18 123 YV160 PVG in error
19
20 105 FU11 (7,5 A)
Not used
V bat
F
21 200 SA420 Arm lift
22 Not used
23 Not used
24 Not used G
25 Not used
26 Not used
4000595930 E 10.16 USA / GB 35


Plug CN1B

1 120 Command load sensing valve YV800 (+)
2 187 Command horn relay KA9
High speed drive supply on valves YV110 /
3 686
YV111
4 192 Command generator relay KA2
5 0 Battery (-)
Command YV900, movements ON/OFF and
6 620
steering
7 170 Command stop engine relay KA3
8 121 Command load sensing valve YV800 (-)
9 Not used
10 201 Command arm lift YV420U
11 600 SA300 Regeneration engine Tier IV (option)
12 481 SA720 Basket compensation descent (Lower controls)
13 500 SA620 Jib lifting (Lower controls)
14 610 SA300 Regeneration engine Tier IV inhibited (option)
15 510 SA620 Jib descent (Lower controls)
16 1003 CAN
17 1003 CAN
18 103 V power from fuse FU13
19 Not used
20 114 SA901 Information selection basket from SA901
21 150 SQ800 Tilt sensor
22 386 SA905 Enable switch (Lower controls)
23 480 SA720 Basket compensation lift (Lower controls)
24 Not used
25 1001 CAN HG L
26 Not used
27 621 Command crab mode steering YV607
28 188 Command EL901, option flashing light
29 186 Buzzer HA901
30 162 Command preheating relay KM160
31 880 Command turret rotation YV250
33 Not used
34 1002 CAN HG H
36 4000595930 E 10.16 USA / GB


Plug CN2A
A
1 122 Fault monitoring on PVG drive coil YV160
2 783 Command crab/synchro brake release YV105
3
4
387
381
Command telescopic boom YV530
Command boom lift YV520
B
5 689 Command differential lock YV100
6 145 Command emergency pump relay KM160
7
8
103
103
V power from fuse FU13
V power from fuse FU13
C
9 Not used
10 320 SA520 Command boom descent (Lower controls)
11 840 SA250 Command turret rotation (Lower controls)
12
13
220 SA420 Command arm lift (Lower controls)
Not used
D
14 Not used
15 Not used
16
17 360 SA530
Not used
Command telescopic boom retraction (Lower
controls)
E
18 2003 CAN
19 780 Command oscillating axle unlocking YV101
20
21
282 Command arm lift YV420 (Lower controls)
Not used F
22 0 Battery (-)
23 169 Command start relay KA4
24 622 Command synchro steering mode YV108
25
26 782
Not used
Command brake release YV102
G
4000595930 E 10.16 USA / GB 37


Plug CN2B

1 2002 CAN 2.0 H
3 Not used
4 Not used
5 301 Command boom lift YV520U
6 Not used
7 221 Command arm descent YV420D
8 841 Command turret rotation left side YV250L
10 2001 CAN 2.0 L
11 Not used
12 384 SQ520 ILS detection boom lifted
13 380 SQ531 ILS detection telescope extended
14 281 SQ420 ILS detection arm angle
15 Not used
16 Not used
17 Not used
18 Not used
19 2003 CAN
20 Not used
21 Not used
22 Not used
23 Not used
24 Not used
25 861 Command turret rotation right side YV250R
Command medium speed drive valves YV113 /
26 687
YV115
27 Not used
Command medium speed drive valves YV113 /
28 687
YV115
29 Not used
30 0 Battery (-)
31 Not used
32 Not used
33 Not used
34 321 Command boom descent YV520D
38 4000595930 E 10.16 USA / GB


Plug CN3A
A
2 601 Command FL steering YV150L
3
4
Not used
Not used
B
5 Not used
6 Not used
7
8
103 V power from fuse FU13
Not used
C
9 124 PVG drive setpoint on PVG
10 Not used
11 222 SQ900 ILS arm/boom exit if option oscillating axle
12
13
Not used
Not used
D
14 602 Command FR steering YV150R
15 Not used
16
17 332 SQ532
Not used
ILS telescope if option oscillating axle E
18 Not used
19 Not used
20 341 Command telescopic boom extension YV530O
21
22
361 Command telescopic boom retraction YV530I
Not used
F
23 0 Battery (-)
24 Not used
25
26
690 Command MS/HS drive mode YV112 / YV114
Not used G
4000595930 E 10.16 USA / GB 39


Plug CN3B

1 690 Command MS/HS drive mode YV112 / YV114
2 Not used
3 Not used
4 686 HS drive supply on valves YV110 / YV111
5 Not used
6 Not used
7 Not used
9 Not used
10 Not used
11 Not used
12 Not used
13 115 SA901 Information turret selection from SA901
14 102 Alternator (D+)
15 142 SB801 Emergency stop (Lower controls)
16 Not used
17 Not used
18 Not used
19 Not used
20 Not used
21 173 SP300 Pressure switch oil engine
22 0 Battery (-)
23 125 ST900 Hydraulic oil overheating
24 Not used
25 Not used
26 Not used
27 Not used
28 Not used
29 Not used
30 212 SP109 Pressure switch oscillating axle
31 Not used
32 Not used
33 4002 CAN H 3
34 4001 CAN L 3
40 4000595930 E 10.16 USA / GB


N.B.-:-ON SPU MODULE, THERE ARE TWO TYPES OF DIGITAL OUTPUTS : LS (LOW SIDE) AND HS (HIGH
SIDE). A
High side digital output
C
Charge must be connected to mass.
Low side digital output D
F
Charge must be connected to power supply.
• At state OFF, we detect a possible open circuit.

• At state ON, we detect a possible short circuit.
G
• In case of failure, the output is deactivated.
4000595930 E 10.16 USA / GB 41


Exception for safety valves where HS and LS outputs are combined as follow.
For all these outputs, at OFF state, the module detects an open circuit but the software ignores this
information and drives the outputs (Example below with YV800 valve).
42 4000595930 E 10.16 USA / GB


1.1.2 - U104 node B2 slave
A
This slave module is located inside the upper control box.
4000595930 E 10.16 USA / GB 43


1.1.3 - EGV Kubota module
This module called EGV (Electronic Governor) is located behind the Kubota engine and controls all
engine actuators (rpm/temperature).
44 4000595930 E 10.16 USA / GB


1.1.4 - Printed circuit board
A
The printed circuit board is located inside the lower control box.
All main fuses and relays are located in this printed circuit board.
4000595930 E 10.16 USA / GB 45

N.B.-:- R10 : 47 OHM / 2W (L_ALT) ALTERNATOR LINE
46 4000595930 E 10.16 USA / GB

A
Notes
B
4000595930 E 10.16 USA / GB 47


2 - List of actuators and sensors
2.1 - SENSORS AND ACTUATORS
Sensors and actuators
48 4000595930 E 10.16 USA / GB

A
NAME DESCRIPTION
SR721 Detector - Tilt + 10°
SR720 Detector - Tilt - 10°
SP800
SP801
YV720U
Sensor - Strain gauges
Sensor - Strain gauges
Valve - Platform level up
B
YV720D Valve - Platform level down
YV620U Valve - Jib raise
YV620D Valve - Jib descent
YV750L
YV750R
SQ531
Valve - Platform rotation left
Valve - Platform rotation right
Detector - ILS Boom length
C
SQ533 Detector - Boom 1000 lbs length limit zone
SQ591 Detector - Boom retracted / down
SQ590 Detector - Boom retracted / down
SQ802
YV390
Detector - Cable break 2
Detector - Boom safety up / down D
YV521 Detector - ILS boom angle
SQ523 Detector - Boom 1000 lbs angle limit zone
SQ990 Detector - Cable break 1
ST300 Detector(Tier III) - Engine overheating
SP300
KA2
YV160F
Detector(Tier III) - Engine oil pressure
Relay - Generator control
Valve - Drive Forward
E
YV160B Valve - Drive reverse
YV800 Valve - LS valve
YV900 Valve - Platform movements / steering
YV520
YV250
YV530
Valve - Boom movements
Valve - Turntable movements
Valve - Boom's telescope movements
F
YV807 Valve - Boom descent safety
YV801 Valve - Boom telescope extend safety
YV805 Valve - Turntable orientation safety
SQ800
SQ300
Detector - Tilt sensor
Detector - Fuel low level G
ST900 Detector - Hydraulic oil overheating
YV110 Valve - High speed translation
YV102 Valve - Unbreaking front and rear
YV101 Valve - Axle unlocking
YV104
SP100
Valve - Axle unlocking
Detector - High speed pressure
H
YV107 Valve(4WS only) - Crab / synchro steering
YV108 Valve(4WS only) - Crab / synchro steering
YV150R Valve - Right forwards steering
YV150L Valve - Left forwards steering
I
4000595930 E 10.16 USA / GB 49


2.2 - SENSORS DETAIL
Engine
50 4000595930 E 10.16 USA / GB

G
MARKING FUNCTION DESCRIPTION
1 ALT Alternator
2 SP300 Engine oil pressure detection
3
4
ST302
EGV
Cooling engine temperature detection
Module (Electronic Governor) made by KUBOTA, it controls electronically the
H
engine speed according to the actuators
5 ST300 Engine overheating detection
6 R300 Preheating resistors
7
8
M300
SV300
Starter
Engine speed detection I
9 YA300 Electronic accelerator / stop engine
10 Fuel pump
4000595930 E 10.16 USA / GB 51


Drive pump

1 SP160F Pressure switch for FWD drive mode
2 SP160B Pressure switch for REV drive mode
3 YV160F FWD drive valve
4 YV160B REV drive valve
52 4000595930 E 10.16 USA / GB


Boom
A
H
1 SQ521 Proximity sensor for boom angle detection( =1 if > 50°)
2 SQ523 ILS sensor in redundancy for boom angle detection( =1 if > 50°)
I
4000595930 E 10.16 USA / GB 53


1 SQ590 ILS sensor( = 1 if boom stowed)
2 SQ591 Limit switch in redundancy ( = 1 if boom stowed and telescope fully retracted)
3 SQ531 ILS sensor( = 1 if telescope fully extended)
4 SQ533 Limit switch in redundancy ( = 1 if telescope extended)
54 4000595930 E 10.16 USA / GB


1 SQ801 Detection chain broken on main boom I
2 SQ802 Detection chain broken on main boom
4000595930 E 10.16 USA / GB 55


Turret

1 HA901 Buzzer
2 HA907 Horn
3 SQ800 Tilt sensor (wire 150 = 1 if machine on flat ground)
4 KM120 Command emergency pump
5 CN03 External connector for VCI adapter (used for Haulotte Diag connection)
6 SQ300 Detection of low level of fuel
56 4000595930 E 10.16 USA / GB


Upper controls
A
MARKING
1
FUNCTION
SP800
DESCRIPTION
Strain gauges for load detection on basket
D
2 SP801 Strain gauges for load detection on basket
N.B.-:-THE STRAIN GAUGES IS PROTECTED BY A FUSE ( FU34 = 1A) LOCATED INSIDE THE UPPER CONTROL
BOX
4000595930 E 10.16 USA / GB 57


Upper controls

Detection basket angle ( +10°) must be adjusted in parallel to the side of the
1 SR720
metal sheet
2 SR721 Detection basket angle ( -10°) must be adjusted fully at the bottom of the hole
58 4000595930 E 10.16 USA / GB


2.3 - ACTUATORS AND THEIR LOCATION
A
2.3.1 - List of actuators
In the following tables :

• The column n°2 indicates the position on the connector on modules (if required).
• The state noted "0" corresponds to 0 V, opened contact or not activated.
• The state noted "1" corresponds to the tension of the circuit, closed or activated contact.
B
Glossary
MARKING DESCRIPTION
FWD Forward drive C
REV Reverse drive
FL Front left
FR Front right
RL Rear left
RR
PF
Rear right
Platform
D
LS Low speed drive
LS valve/adj Load sensing valve/adjustment
MS Medium speed drive
HS
ILS
High speed drive
Magnet reed sensor
E
UCB Upper control box
LCB Lower control box
ECU Electronic Control Unit
PWM
PCB
Pulse Width Modulation
Printed circuit board
F
2.3.2 - Modules
NAME LOCATION
MODULES
FUNCTION
G
U101 04 Multi function CAN display
U104 ECU module node B2 upper controls (slave)
U106 ECU module SPU7066 (master)
U107 04 Sensitive keyboard plate H

EGV 02 Electronic Governor( Kubota module)
4000595930 E 10.16 USA / GB 59


2.3.3 - Fuses
FUSES
NAME LOCATION FUNCTION

FU2 03 - 02 Generator (20 A)
FU3 03 - 03 Start / stop engine (15 A)
FU4 03 - 04 Engine start (25 A)
FU5 03 - 08 Main supply + Vbat (30 A)
FU6 03 - 08 Overspeed option (20 A)
FU7 03 - 15 Supply V ECU node B2 upper controls (15 A)
FU8 03 - 10 Option flashing light (20 A)
FU9 03 - 12 Supply accessories (20 A)
FU11 03 - 09 Main power supply V bat permanent (7.5 A)
FU13 03 - 11 Supply V power SPU (20 A)
FU17 04 - 14 Selection ground / upper controls (5 A)
FU23 02 - 19 Overspeed relay option (40 A)
FU34 08 - 10 Supply strain gauges (1 A)
FU122 02 - 03 Emergency pump (250 A)
FU161 02 - 05 Preheating (100 A)
FU180 02 - 02 Cooler option (30 A)
N.B.-:-THE STRAIN GAUGES ARE PROTECTED BY A FUSE (FU34 = 1 A) LOCATED INSIDE THE UPPER CONTROL
BOX.
60 4000595930 E 10.16 USA / GB


2.3.4 - Inputs
A
MAIN COMMANDS-SWITCHES/JOYSTICKS
NAME LOCATION CONNECTOR FUNCTION
QS100 02 - 01 Battery cut-out switch (Option) (101)
SA101 08 - 12 CN104.13/14
4WS Steering(Mode crab B104/Synchronous
B105)
B
SA110 07 - 08 CN104.6 Drive mode (= 0 Low speed , = 1 High speed)
SA303 07 - 05 CN105.3 Engine start/stop (B128)
SA304 07 - 10 CN104.11 Petrol/gas (B117)
SA621 07 - 14 CN104.15/16 Jib lift/descent (B120 / B121) C
SA721 07 - 16 CN104.9/10 Basket compensation up/down (B114 / B115)
SA751 07 - 15 CN105.36/35 Basket rotation left/right (B124 / B123)
SA800 08 - 06 CN105.4 Emergency pump (B129)
SA900 03 - 06
Main power switch key ON/OFF and selection
between lower/upper controls (106) D
SA906 07 - 09 CN104.11 Generator (B116)
SA907 08 - 07 CN104.1 Horn
Foot pedal switch (= 1 for any movement)
SB800 08 - 16 CN105.12
SB801 03 - 05
(B141)
Main emergency stop button lower controls
(113)
E
Main emergency push button upper controls
SB802 07 - 03
(143)
SB900 08 - 11 CN105.2 Active bar reset (B157)
SM900 08 - 04
Boom / turret rotation
Neutral position (B103)
F
Signal range (B302 / B303, 4.5 VDC - 2.5 VDC
- 0.5 VDC)
Boom
SM901 08 - 06 Signal range (B301, 4.5 VDC - 2.5 VDC - 0.5
VDC)
Drive
G
Neutral position (B100 / B101)
SM902 08 - 09 Signal range (B300, 4.5 VDC - 2.5 VDC - 0.5
VDC)
Front wheels steering (2WS - B109 / B108)
4000595930 E 10.16 USA / GB 61


SENSORS
SP100 06 - 14 3B.28 High speed drive detection (212)
Detection of pressure in drive pump in stand-
SP160B 07 - 05 1A.02 by mode in REV drive (above charge
pressure) (512)
Detection of pressure in drive pump in stand-
SP160F 07 - 06 1A.4 by mode in FWD drive (above charge
pressure) (506)
Engine oil pressure detection ( ON if P < 3 b)
SP300 02 - 15
(173)
Strain gauges for basket load detection
SP800 / SP801 09 - 18 CN106.4/5
(B310 / B311)
SQ300 06 - 02 1A.8 Low fuel level detection ( = 1 if low) (189)
Proximity sensor for boom position( = 1 if >
SQ521 06 - 08 2B.12
50°) (384)
ILS detection for boom position( = 1 in front
SQ523 06 - 10 3A.17
of magnet) (380)
Telescope detection ( ILS in front of magnet
SQ531 06 - 11 3A.11
= 1 if retracted) (332)
Detection telescopic boom position ( = 1 if
SQ533 06 - 09 3B.23
extended)(383)
Detection boom position ( = 1 if in stowed
SQ590 06 - 15 2B.14
position)(281)
ILS detection for boom position( = 1 in front
SQ591 06 - 16 2B.13
of magnet) (222)
Slope detection (Signal wire 150 = 1 if
SQ800 06 - 04 1B.21
machine levelled)
SQ801 06 - 17 1A.21 Chain 1 detection ( = 0 if broken) (990)
SQ802 06 - 18 2A.12 Chain 2 detection ( = 0 if broken) (991)
SQ902 08 - 12 CN105.5 Active bar detection ( = 1 if detected) (B150)
SR720 08 - 14 CN105.14 Basket inclination ( = 1 if at -10°) (B146)
SR721 08 - 13 CN105.13 Basket inclination ( = 1 if at +10°) (B145)
Engine oil overheating detection ( = 1 if
ST300 02 - 16
overheat) (174)
ST302 02 - 11 Cooler temperature detection in engine(130)
Hydraulic oil overheating detection ( = 1 if
ST900 06 - 13 3B.15
OK) (125)
Temperature switch detection (oil cooler)
ST902 02 - 02
(190)
SV300 02 - 13 Engine speed detection (133)
62 4000595930 E 10.16 USA / GB


2.3.5 - Outputs
A
RELAYS-CONTACTORS
KA2 05 - 16 1B.3 Option generator command (192)
KA3 05 - 18 1A.23 Engine start/stop command (170) B
KA4 05 - 19 2A.6 Engine start command (169)
KA6 03 - 14 Overriding command (188)
KA7 03 - 03 For engine start (For engine tiers 4 only)
KA8
KA9
05 - 13
05 - 14
2A.25
1B.2
Option beacon/flashing light (194)
Horn command (187)
C
KAC 08 - 12 CN105.30 Active bar command (B510)
KMG 03 - 14 Main contactor (143)
Power relay (Keeps power a few seconds after
KMP
SD85
03 - 15
02 - 19
KMG) (143)
Option overspeed relay
D
KM120 02 - 04 Emergency pump (145)
KM160 02 - 07 Preheating (162)
KM300 02 - 08 Starter (165)
4000595930 E 10.16 USA / GB 63


VALVES
YA300 02 - 14 Electronic engine speed control coil (135)
YV101 06 - 06 2B.25 Oscillating axle unlocking (781)
YV102 06 - 04 2B.8 Brake release (782)
YV104 06 - 05 3A.26 Oscillating axle unlocking (780)
YV107 06 - 08 2B.28 Crab steering mode ( YV108 = 1 if right) (621)
YV108 06 - 09 2B.26 Synchro steering mode ( YV107 = 1 if left) (622)
YV110 06 - 04 2B.7 Valve for drive mode (In high speed) (686)
YV150L 06 - 02 2B.29 Front left steering (601)
YV150R 06 - 03 2B.27 Front right steering (602)
YV160F 06 - 06 1B.31 PWM FWD drive valve (687)
YV160B 06 - 07 1B.9 PWM REV drive valve (688)
Flow sharing valve for turret rotation left side
YV250L 06 - 18 2A.5
(907)
Flow sharing valve for turret rotation right side
YV250R 06 - 19 2A.4
(906)
YV520D 07 - 12 1B.10 Flow sharing valve for boom descent (903)
YV520U 06 - 13 1B.6 Flow sharing valve for boom lift (902)
Flow sharing valve for telescopic boom
YV530I 06 - 16 2A.20
retraction (905)
Flow sharing valve for telescopic boom
YV530O 06 - 15 2A.3
extension (904)
YV620D 08 - 13 CN105.32 Jib descent (B604)
YV620U 08 - 14 CN105.31 Jib lift (B603)
YV720D 08 - 17 CN105.28 Basket compensation down (B600)
YV720U 08 - 18 CN105.27 Basket compensation up (B607)
YV750L 08 - 16 CN105.33 Basket rotation left side (B605)
YV750R 08 - 15 CN105.34 Basket rotation right side (B606)
YV800 05 - 08 1B.4 Load sensing valve ( = 1 for any movement) (120)
YV801 05 - 05 2A.26 Safety valve for telescopic boom (392/890)
YV802 05 - 06 1B.29 Safety valve for boom lift (390/890)
YV805 05 - 09 2A.19 Safety valve for turret orientation (783/393)
YV807 05 - 11 2A.24 Safety valve for boom descent (391/393)
Flow sharing valve for ON/OFF movements
YV901 06 - 10 2B.5
block (900)
Flow sharing valve for steering block(2WS/4WS)
YV902 06 - 11 2B.34
(901)
64 4000595930 E 10.16 USA / GB

BUZZER-INDICATORS-RECEPTORS A
Receptor for alternator command (47Ƿ, 2W)
R10 03 - 15
(102)
HA901
HA902
05 - 13
07 - 08
1B.30
CN106.16
Buzzer (186)
Buzzer (B508)
B
HA907 03 - 13 Horn (184)
EL901 06 - 05 1B.28 Option flashing light (188)
EL903 03 - 09 Option flashing light (185)
EL904
EL905
09 - 19
09 - 11 CN105.29
Option working light (183)
Active bar detection (B608)
C
HL901 08 - 09 CN106.19 Active bar activated (B609)
HL902 09 - 10 CN105.29 Active bar detection (B608)
HLXX 07
Upper controls PCB with 16 leds for indication/
alarms D
4000595930 E 10.16 USA / GB 65


2.4 - THE WORKING ZONE CONTROL
2.4.1 - Machine positions
Description
POSITION SENSOR STATE (DUAL LOAD CONFIGURATION)

P5 SQ590=OFF & SQ591=OFF & SQ521=OFF & SQ533=OFF
P4 SQ590=OFF & SQ591=OFF & SQ533=OFF & SQ521=ON
P3 SQ590=OFF & SQ591=OFF & SQ533=ON & SQ521=ON
P2 (SQ590=OFF | SQ591=OFF ) & SQ533=ON & SQ521=OFF
P1 SQ590=ON & SQ591=ON & SQ533=ON & SQ521=OFF
66 4000595930 E 10.16 USA / GB

POSITION CHANGES SENSOR STATE (DUAL LOAD CONFIGURATION) A

P1-->P2 SQ590=ON-->OFF | SQ591=ON-->OFF & SQ521=OFF & SQ533=OFF
P2-->P3 SQ590=OFF & SQ591=OFF & SQ533=OFF & SQ521=OFF-->ON & SQ521=ON
P3-->P4 SQ590=OFF & SQ591=OFF & SQ533=ON-->OFF & SQ531=ON & SQ521=ON
P4-->P5
P2-->P5
SQ590=OFF & SQ591=OFF & SQ533=ON & SQ521=ON-->OFF & SQ521=ON
SQ590=OFF & SQ591=OFF & SQ533=ON-->OFF & SQ531=ON & SQ521=OFF B
POSITION SENSOR STATE (SINGLE LOAD CONFIGURATION)
P2 SQ590=OFF | SQ591=OFF
P1 SQ590=ON & SQ591=ON
C
POSITION CHANGES SENSOR STATE (SINGLE LOAD CONFIGURATION)
P1-->P2 SQ590=ON-->OFF | SQ591=ON-->OFF
REQUIREMENTS DEFINITION D
The machine positions are defined and checked by the following sensors when machine is dual
load enabled :
• SQ590 : Mechanical switch to set the position telescope in and boom down, pull down input
(active state ON=12V, telescope in and boom above 10°).
• SQ591 : Magnet detector to set the position telescope in and boom down, SQ590 redundancy,
POSDL01
pull down input (active state ON=12V).
• SQ533 : Mechanical switch to set the length of telescope, pull down input (active state ON=12V,
telescope below 10m).
E
• SQ531 : Magnet detector to set the zone of accepted change in SQ533 sensor state, pull down
input (active state ON=12V).
• SQ521 : Inductive switch to set the angle of boom, pull down input (active state ON=12V, boom
above 52°).
• SQ523 : Magnet detector to set the zone of accepted change in SQ521 sensor state, pull down
input (active state ON=12V). F
4000595930 E 10.16 USA / GB 67


REQUIREMENTS DEFINITION
The telescope length is secured with the redundancy between SQ531 magnet detector and SQ533
mechanical switch: mutual survey of raising or falling edges on both sensors.
• SQ531 magnet detector secures the zone of change in SQ533 mechanical switch permanently.
• SQ533 secures the zone of change of SQ531 magnet detector considering the running movement.
POSDL02
SQ533
SQ531 MAGNET
MECHANICAL
DETECTOR RUNNING MOVEMENT
SWITCH
TELESCOPE
TELESCOPE
ON OFF All (Including no movement)
ON ON All (Including no movement)
OFF ON All (Including no movement)
OFF OFF All (Including no movement)
↓ OFF All (Including no movement)
OFF ↓ Boom raise or Telescope extended
ON ↓ Boom raise or Telescope extended
Typical failure cases (not exhaustive).
• IC = 1 | 2: Could be open circuit on SQ531 sensor.
• IC = 4: Could be open circuit on SQ533 sensor.
• IC = 8: Could be open circuit on SQ533 sensor.
68 4000595930 E 10.16 USA / GB

REQUIREMENTS DEFINITION A
The telescope length is also secured with the redundancy between SQ531 magnet detector and SQ590
mechanical switch + SQ591 magnet detector : Comparison between the SQ531 detector state and the
states of SQ591 and SQ590 sensor value.
• SQ590 mechanical switch and SQ591 magnet detector secure the state of SQ531 magnet detector.
SQ590
MECHANICAL
SQ591 MAGNET
DETECTOR
SQ531 MAGNET
B
SWITCH DETECTOR RUNNING MOVEMENT
TELESCOPE AND
TELESCOPE AND TELESCOPE
BOOM
BOOM
POSDL03
ON ON OFF All (Including no movement)
OFF
OFF
OFF
ON
OFF
OFF
All (Including no movement)
C
ON OFF OFF All (Including no movement)
OFF OFF ON All (Including no movement)
ON ON ON All (Including no movement)
Typical failure cases (not exhaustive) : IC=16: could be short circuit on SQ531 sensor.
Others failure cases: see POSDL021( SQ590 or SQ591 inactive and SQ531 active).
D
A system failure is activated if position error is detected. Until the SQ590 sensor combination is not
detected, the failure is kept active and reactivated at each machine power on=1 & SQ591=1 & SQ533=1 &
SQ521=0.
E
MARKING BEHAVIOR
1 No error or erased error
POSDL04 2 To activate the failure
3
4
To reset the error
To erase the failure with emergency stop
F
5 To keep the failure detected after power on if still active at power off
IC = Mem: EEPROM memorized detailed code
A: currently active, D: detected once at least since power on, M: EEPROM memorized
4000595930 E 10.16 USA / GB 69


The machine positions are secured with the use of magnet detector sensors to detect the rising or falling
edges on mechanical switches sensor (lack or presence). Concerning boom angle :
• SQ523 secures the zone of change in SQ521 inductive switch: magnet detector sensor, pull up input
(active state : ON = 0V)
POSDL05
SQ521 INDUCTIVE SQ523 MAGNET

RUNNING MOVEMENT
SWITCH BOOM DETECTOR BOOM
OFF OFF All (Including no movement)
OFF ON All (Including no movement)
ON ON All (Including no movement)
ON OFF All (Including no movement)
OFF ↓ Boom descent
ON ↓ Boom descent
• IC = 1 | 2: Open circuit on SQ523 sensor.
• IC = 4: Open circuit on SQ521 sensor.
• IC = 8: Short circuit on SQ521 sensor.
70 4000595930 E 10.16 USA / GB

The boom angle is also secured with the redundancy between SQ523 magnet detector and SQ590
mechanical switch and SQ591 magnet detector : Comparison between the SQ523 detector state and the
states of SQ591 and SQ590 sensor value.
• SQ590 mechanical switch and SQ591 magnet detector secure the state of SQ523 magnet detector
SQ590
MECHANICAL
SQ591 MAGNET
DETECTOR
SQ523 MAGNET
B
SWITCH DETECTOR RUNNING MOVEMENT
TELESCOPE
TELESCOPE BOOM
AND BOOM
AND BOOM
POSDL06 ON ON OFF All (Including no movement)
OFF
OFF
OFF
ON
OFF
OFF
C
ON OFF OFF All (Including no movement)
OFF OFF ON All (Including no movement)
ON ON ON All (Including no movement)
Typical error cases (not exhaustive).
• IC = 16: Could be short circuit on SQ523 sensor.
D
Others failure cases: see POS_*_021( SQ590 or SQ591 inactive and SQ523 active)
E
SQ521=0.
MARKING BEHAVIOR
POSDL07 2
3
To activate the failure
To reset the error
F
4 To erase the failure with emergency stop
5 To keep the failure detected after power on if still active at power off
G
4000595930 E 10.16 USA / GB 71


If no error is previously detected on boom angle or telescope length (VAR[AngleErr]=No Error &
VAR[LengthErr]=No Error). The state of SQ590 mechanical switch is checked with the SQ533 and
SQ521 mechanical switches’ state :
SQ590 MECHANICAL
SQ533 MECHANICAL SQ521 INDUCTIVE SWITCH
SWITCH TELESCOPE AND
SWITCH TELESCOPE BOOM
BOOM
ON ON OFF
OFF ON OFF
OFF ON ON
POSDL08
OFF OFF ON
OFF OFF OFF
ON ON ON
ON OFF ON
ON OFF OFF
• IC = 2: Could be short circuit on SQ590 or SQ521 sensor.
• IC = 4: Could be short circuit on SQ590 or open circuit on SQ533 sensor.
72 4000595930 E 10.16 USA / GB

If no error of boom or telescope is previously detected (VAR[AngleErr]=No Error & VAR[LengthErr]=No
Error). The states of SQ590 and SQ591 sensors are checked with the states of SQ523 and SQ531
sensors
SQ590
MECHANICAL
SWITCH
SQ591 MAGNET
DETECTOR
TELESCOPE AND
SQ531 MAGNET
DETECTOR
SQ523 MAGNET
DETECTOR BOOM
B
TELESCOPE AND TELESCOPE
BOOM
BOOM
ON ON OFF OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF C
OFF OFF OFF OFF
OFF OFF OFF ON
POSDL09
OFF OFF ON OFF
OFF
ON
ON
OFF
ON
ON
OFF
OFF D
OFF ON OFF ON
ON OFF OFF ON
OFF ON ON ON
ON OFF ON ON
Typical error cases (not exhaustive).
E
F
SQ521=0.
MARKING BEHAVIOR
G
POSDL10 2 To activate the failure
3 To reset the error
4
5
To erase the failure with emergency stop
To keep the failure detected after power on if still active at power off
H
4000595930 E 10.16 USA / GB 73


POSDL11
Machine is considered as in P1 position when the two sensors SQ591 and SQ590 are activated and
when no position error, or length error or angle error is active or detected
SQ590
SQ591 MAGNET LENGTH POSITION
MECHANICAL ANGLE ERROR
DETECTOR ERROR ERROR
SWITCH VAR[ANGLEER
TELESCOPE VAR[LENGTHER VAR[POSITIONE
TELESCOPE R]
AND BOOM R] RR]
AND BOOM
ON ON OFF OFF OFF
ON OFF OFF OFF OFF
OFF ON OFF OFF OFF
OFF OFF OFF OFF OFF
X X ON OFF OFF
X X OFF ON OFF
X X OFF OFF ON
(*): depends on others sensors’ state, valid position
(**): depends on error type, unknown position, lowering can be inhibited until detection of 10 s of
telescope retraction movement (length error case)
If an error on telescope length is previously detected (VAR[LengthErr]=Error), considering the mechanical
switches, machine positions are the following
SQ590
SQ591 MAGNET SQ533
MECHANICAL SQ521
DETECTOR MECHANICAL
SWITCH MECHANICAL
POSDL12 TELESCOPE AND SWITCH
TELESCOPE AND SWITCH BOOM
BOOM TELESCOPE
BOOM
ON ON ON OFF
OFF X X X
X OFF X X
74 4000595930 E 10.16 USA / GB

If an error on boom angle is previously detected (VAR[AngleErr]=Error), considering the mechanical
switches, machine positions are the following
SQ590
SQ591 MAGNET SQ533
MECHANICAL
POSDL13
SWITCH
TELESCOPE AND
DETECTOR
TELESCOPE AND
MECHANICAL
SWITCH
SQ521 INDUCTIVE
SWITCH BOOM B
BOOM TELESCOPE
BOOM
ON ON ON OFF
OFF X ON X
X
OFF
OFF
OFF
ON
OFF
X
X
C
If no error on position, boom angle or telescope length is previously detected ((VAR[ErrorPosition]=No
Error & VAR[AngleErr]=No Error & VAR[LengthErr]=No Error)). Considering the mechanical switches,
machine positions are the following : D
SQ590
SQ591 MAGNET SQ533
MECHANICAL
DETECTOR MECHANICAL SQ521 INDUCTIVE
SWITCH
TELESCOPE AND SWITCH SWITCH BOOM
TELESCOPE AND
BOOM TELESCOPE
POSDL14
BOOM
ON ON ON OFF
E
OFF X ON OFF
X OFF ON OFF
OFF X ON ON
OFF
OFF
X
X
OFF
OFF
ON
OFF F
(*): depends on machine, SQ591 switches ON before or after SQ590 (depending on machine sensors
adjustment)
If position error is detected (VAR[ErrorPosition]!=No Error), considering the mechanical switches SQ533
and SQ521, machine positions are the following
G
SQ590
SQ591 MAGNET SQ533
MECHANICAL
DETECTOR MECHANICAL SQ521 INDUCTIVE
SWITCH
POSDL15
TELESCOPE AND
BOOM
TELESCOPE AND
BOOM
SWITCH
TELESCOPE
SWITCH BOOM
H
X X ON OFF
X X ON ON
X X OFF ON
X X OFF OFF
I
4000595930 E 10.16 USA / GB 75


When length error is active or detected :
POSDL16 • Telescope extension movement is prohibited.
• Telescope retraction movement is authorized.
When length error is active :
POSDL17 • From upper command console, the boom retraction movement is controlled at a fixed set point (no
proportionality).
When length error is active or detected :
• Boom lowering movement is prohibited until 10s of telescope retraction has been detected.
POSDL18
• Boom lowering movement is authorized after the detection of 10s of telescope retraction movement.
• Boom lifting is authorized.
When angle error is active or detected :
• Telescope extension movement is prohibited if SQ533 mechanical switch is inactive.
POSDL19
• Telescope extension movement is authorized if SQ533 mechanical switch is active.
• Telescope retraction movement is authorized.
When angle error is active or detected :
• Boom lowering movement is prohibited if SQ533 mechanical switch is inactive.
POSDL20
• Boom lowering movement is authorized if SQ533 mechanical switch is active.
• Boom lifting is authorized.
When position error is active or detected :
• Drive movement happens in micro speed (with movement cuttings corresponding to this speed, tilt
POSDL21 cuttings or simultaneous movements cuttings).
• Boom raise and descent, telescope retraction and extension are authorized (telescope length and boom
angle are known and considered as valid).
When powering off the machine, the errors’ detection is inhibited(Case : No failure activation during
POSDL22
engine immobilizing time)
76 4000595930 E 10.16 USA / GB


2.5 - CUT OUT CONDITIONS OF EVERY FUNCTION
A
2.5.1 - Glossary
MARKING DESIGNATION
U Up
D
L
Down
Left
B
R Right
F/FWD Forward
REV/B Reverse/backward
SETP Setpoint
A IN
D IN
Analogic input
Digital input
C
D OUT Digital output
A OUT Analogic output
PWM Pulse Width Modulation (Proportionnal valve in current square modulated signal)
VAR
I/O
I
Internal variable in the module (not accessible with the console)
Inputs/Outputs
Input
D
O Output
µS Micro speed drive
MS Medium speed drive
HS High speed drive
2WS
4WS
2 wheels steering
4 wheels steering
E
4000595930 E 10.16 USA / GB 77


EC standards
1 2 3 4 5 6 7 8 9
PLATFORM ROTATION
TURRET ROTATION
PLATFORM LEVEL
STANDARD
STEERING
TELESCOPE
SIMULTANEOUS MOVEMENTS DRIVE
( 2WS OR 4WS)
VAR[AUTHORIZEDMVT]=1
BOOM
ARM
JIB
µS LS MS-HS µS LS MS-HS
µS 0 0 0 0 0 0 0
1 Drive LS 1 1 1 1 1 1 1 0
MS-HS 1 0 0 0 1 1 0
µS 0 0 0 0
Steering
2 LS 1 1 1 1 0
( 2WS or 4WS)
MS-HS 1 0 0 0
3 Turret rotation 1 1 1 1 1 0
4 Arm 1 1 1 0 0
5 Boom 1 1 0 0
6 Telescope 1 0 0
7 Jib 0 0
8 Platform rotation 0
9 Platform level
78 4000595930 E 10.16 USA / GB


Australia standards
A
1 2 3 4 5 6 7 8 9
PLATFORM ROTATION
TURRET ROTATION
PLATFORM LEVEL
AUSTRALIA
STEERING B
TELESCOPE
( 2WS OR 4WS)
BOOM
ARM
JIB
µS
1 1 1 1 1 1 0 C
1 Drive LS 1 1 1 1 1 1 1 0
MS-HS 1 0 0 0 1 1 0
µS 1 1 1 1 1
Steering
2 LS 1 1 1 1 1 0
3
( 2WS or 4WS)
Turret rotation
MS-HS 1 0
1
0
1
0
1
1
1 1 0
D
4 Arm 1 1 1 0 0
5 Boom 1 1 0 0
6 Telescope 1 0 0
7
8
Jib
Platform rotation
0 0
0
E
9 Platform level
N.B.-:-THE MACHINE GETS A DEDICATED HYDRAULIC BLOCK TO ALLOW THE COMBINATION OF JIB AND
STEERING MOVEMENTS.
4000595930 E 10.16 USA / GB 79


USA standards
1 2 3 4 5 6 7 8 9
PLATFORM ROTATION
TURRET ROTATION
PLATFORM LEVEL
USA
STEERING
TELESCOPE
( 2WS OR 4WS)
BOOM
ARM
JIB
µS 1 1 1 1 1 1 0
1 Drive LS 1 1 1 1 1 1 1 0
MS-HS 1 0 0 0 1 1 0
µS 1 1 1 1
Steering
2 LS 1 1 1 1 0
( 2WS or 4WS)
MS-HS 1 0 0 0
3 Turret rotation 1 1 1 1 1 0
4 Arm 1 1 1 0 0
5 Boom 1 1 0 0
6 Telescope 1 0 0
7 Jib 0 0
8 Platform rotation 0
9 Platform level
80 4000595930 E 10.16 USA / GB


2.5.2 - Power supply/commands
A
N.B.-:-
• The diagnostic menu is very important on this model as it will permit to the technician to focuse only on the
dysfunction encountered and then save time to repair the machine.
• The explanation done below is built on the same basis for all movements.
B
COMMANDS ALL COMMANDS COMING FROM LOWER/UPPER CONTROLS
Inputs Digitals or analogic inputs (ETOR-EANA)
In Diagnostic menu, it's the parameter Internal setpoint for the function described Neutral to
Setpoint(0-100%) Fwd/up/left or Rev/down/Right (0-1000pts)
Cuttings
This setpoint is null when no movement is performed or there is a failure on the josytick
Conditions for cutting the movements :
• Null movement is authorized
C
• 1 movement is inhibited
Validation and formatting the
Conditions for validation of the movement
command
Slow down Condtions for slowing down the movement (from 0 to 100%)
Control(0-100%)
In Diagnostic menu, it’s the parameter Internal control for the internal command of the
function(0-1000pts)
D
Outputs Digitals or Analogic outputs (STOR-SPWM-SANA)
Actuator Any device like valves/cylinders/motors/relays
Explanation of the cinematic
F
Explanation of the Cuttings function
This is valid for every movement including drive mode.
BIT
0 Enable
CUT-OFF CONDITIONS
General movement deactivation
DESCRIPTION
G
1 General General Inhibition
2 Simultaneous movements Inhibition due to numerous movements activated at the same time
3 Overload Inhibition due to machine is in overload mode
4 Tilt Inhibition due to machine is in tilt/slope H
5 Reach limit Inhibition due to machine is in outreach limitation mode
6 Failure Inhibition due to Faliures
7 Specific Inhibition due to specific conditions /options
4000595930 E 10.16 USA / GB 81

The principal supply of master ECU (SPU 7066) is always powered with a permanent 12 V (12VP). The
ECU handles its start and stop sequence with an internal control.
The start sequence is controlled when wake-up input is powered :

• --> WUI1 = ON
The stop sequence is controlled when :
• Wake-up input is in low state ( ON/OFF key, emergency stopper) : WUI1 = OFF.
• No EEPROM request pending (no write or read request) : EEPROM = NOREQUEST.
PS001
• Engine not in immobilizing state : CTRL[Engine]STOP.
Wake-up input WUI1 is provided by the ON/OFF key and depends on the state of emergency stoppers
and overriding switch :
• When the upper control box's emergency stopper is pushed and overriding switch SA801 is not
activated, the wake-up input WUI1 is seen as OFF.
• When the lower control box's emergency stopper is pushed, the wake-up input WUI1 is seen as OFF.
• When ON/OFF key SA900 is on OFF position, the wake-up input WUI1 is seen as OFF.
The machine is powered on by switching the ON/OFF key SA900 to ON position : KMG relay is closed
the the following signals raise to battery voltage :
• WUI1 : Wake-up signal for SPU controller, power line for sensors.
• 12VD1 : ECU outputs' supply rail.
PS002 • 12VF1 : ECU outputs' supply rail.
• 12VF2 : ECU outputs' supply rail.
• Node B2 controller supply (platform slave, via KMP and FU7 fuse).
• Sensors' supply voltage (via KMP and FU7 fuse).
• Engine's relays supply voltage (via KMP and FU7 fuse).
• Actuators' supply voltage (Ground).
PS003 When the SPU controller is powered on, and its status is OK, the status LED blinks (1s ON/1s OFF)
At each power on, a check between the current software identifier and the EEPROM saved software
identifier is made, should the identifiers be different, the default value for all settings are reloaded :
PS004 • SPEEDS/RAMPS/OPTIONS/MACHINE CONFIG, failure F12.04.
• Overload system values, failure F06.01.
• Hours counter is forced to null value (0).
PS005 When the emergency stoppers (turret and platform) are pulled : SB801 = ON (12V)
When one at least of the emergency stops (turret and/or platform) is pushed : SB801 = OFF (0V)When
PS006
only platform emergency stop is pushed : SB802 = ON (12V)
To secure the stuck of KMP power relay, the power supply of outputs' supply rail is monitored. In case of
an emergency, stopper is pushed and the output's supply is still on for 2s, a failure is activated.
PS007
D2s(EMSTOP=OFF & (12VD1 > 8V | 12VD2 > 8V | 12VD3 > 8V | 12VD4 > 8V | 12VD5 > 8V | 12VF1 > 8V
| 12VF2 > 8V | 12VF3 > 8V | 12VF4 > 8V) --> F02.04(A)=1
The overriding switch SA801 allows to bypass electrically the state of the upper control box emergency
PS008 stop and then to put power back to following power supplies : WUI1, 12VD1, 12VD2, 12VD3, 12VD4,
12VD5, 12VF1, 12VF2, 12VF3, 12VF4
82 4000595930 E 10.16 USA / GB


2.5.3 - Drive
2.5.3.1 - Validation
A
The drive movement happens in the specified direction and set point and regarding to validation and slow
DSV01 down conditions : SETP[Drive] = FWD | N | REV : [0-100]%
Drive movement is available only from platform control box B
Forward (F) and/or reverse (R) drive movement is allowed if all validation conditions are satisfied and
DSV02
none of cut-offs condition is true (see DSV03)
VALIDATION F R ENABLE CONDITIONS
C
1 1 1 Machine powered on for more than 3s
0 Enable
2 1 1 Engine is running
Forward (F) and/or reverse (R) drive motion is/are inhibited if at least one of the all cut-off condition is
D
activated
CUT-OFF F R GENERAL CUT-OFF CONDITIONS
1 1 1 Generator is running
DSV03
1 General
2
3
1
1
1
1
Maximum number of running movements is reached
Safety valves tool is active
E
Platform emergency stop pushed and overriding not
4 1 1
used
REQUIREMENTS
CUT-OFF F
DEFINITION
R
SIMULTANEOUS MOVEMENTS CUT-OFF
F
CONDITIONS
DSV03
Simultaneous Requirements SM_CE_03 | SM_AU_02 |
2 1..10 1 1
movements SM_ANSI_02
G
CUT-OFF F R OVERLOAD CUT-OFF CONDITIONS
DSV03
3 Overload 1 1 1 Overload alarm is active
4000595930 E 10.16 USA / GB 83


CUT-OFF F R TILT CUT-OFF CONDITIONS

DSV03
Tilt activated with unfolded machine and drive's
4 Tilt 1 1 1
safety tilt
CUT-OFF F R REACH LIMIT CUT-OFF CONDITIONS

DSV03
5 Reach limit N/A N/A N/A N/A
CUT-OFF F R FAILURE CUT-OFF CONDITIONS

1 1 1 KMP relay stuck
2 1 1 Active failure on steering valve
3 1 1 Active failure on drive proportional electrovalve
4 1 1 Active failure on LS valve
5 1 1 Weight system not calibrated and machine unfolded
Brake releasing valve detected failure and machine
6 1 1
unfolded
Load management system not calibrated and
7 1 1
machine unfolded
Load management sensors out of range and
8 1 1
machine unfolded
Load management sensors incoherence and
9 1 1
DSV03 machine unfolded
6 Failure Load management sensors low powered and
10 1 1
machine unfolded
Load management sensors electrical failure and
11 1 1
machine unfolded
Load management sensors logical failure and
12 1 1
machine unfolded
13 1 1 Drive circuit pressure sensors failure
14 1 1 Drive current too high with unfolded machine
Drive circuit pressure incoherence and unfolded
15 1 1
machine
Engine RPM is too high (detected) while driving and
16 1 1
machine is unfolded(>2550RPM for 2.5s)
17 1 1 Drive circuit pressure incoherence
18 1 1 Failure F12.01.b0 is active
84 4000595930 E 10.16 USA / GB

CUT-OFF F R SPECIFIC CUT-OFF CONDITIONS
1 1 N/A ASB safety active for forward direction
DSV03
2 N/A 1 ASB safety active for reverse direction
7 Specific
3 1 1
Extreme ambient temperature is detected and
machine is unfolded
B
Following limits are applied on the set point (SETP[Drive]) if engine is running(CTRL[Engine]=RUNNING)
LIMITS (%) CORRESPONDING TO
DIRECTIONS
MOVEMENT SET POINT LIMIT CONDITIONS
IF ENGINE IS
C
DSV04 F R RUNNING(CTRL[ENGINE]=RUNNING)
SPEED[uS Drive Fwd] SPEED[uS Drive Rev] 1 Unfolded machine(Micro speed)

Lower value is applied if several limits are active(100% = max speed)-No slow down with emergency pump
D
Pressures in forward and reverse drive circuit are given by analogue sensors SP160F(MB) and SP160B
(MA), if drive pump safety is active : [0.5 – 4.5]V –>[0 – 400]bar
CONFIG[DrivePumpSafety] = 1:
DSV05
• VAR[DrivePressureFWD] = 400 x (SP160F – 0.5) / 4 (bar)
• VAR[DrivePressureREV] = 400 x (SP160B – 0.5) / 4 (bar)
• VAR[DrivePressureDiff] = (VAR[DrivePressureFWD] – VAR[DrivePressureREV])
E
CONFIG[DrivePumpSafety] = 0:
• VAR[DrivePressureFWD] = 0
• VAR[DrivePressureREV] = 0
• VAR[DrivePressureDiff] = 0
4000595930 E 10.16 USA / GB 85


2.5.3.2 - Actuators
The following components drive the drive movement :
DSA01 • YV160F / YV160B : Control movement direction and speed.
• YV110: High speed circuit selection.
The formated and scaled control CTRL[Drive] is applied on the actuators driving the movement
CRTL YV160F YV160B YV110
Micro speed applied(CTRL[DriveSpeed]=uS)
(SPEED[Drive Fwd min] +
SPEED[uS Drive Fwd Max] x
Max (SPEED[Drive Fwd Max] - 0
FWD SPEED[Drive Fwd min])) x 0
2000mA
SPEED[Drive Fwd min] x
Min 0
20000mA
Neutral 0mA 0mA 0
Min 0 SPEED[Drive Rev min] x 2000mA
(SPEED[Drive Rev min] +
REV SPEED[uS Drive Rev Max] x 0
Max 0 (SPEED[Drive Rev Max] -
SPEED[Drive Rev min])) x
2000mA
DSA02 Low speed applied(CTRL[DriveSpeed]=LS)
SPEED[Drive Fwd Max] x
Max 0
FWD 2000mA 0
Min SPEED[Drive Fwd min] x 2000mA 0
Neutral 0 0 0
SPEED[Drive Rev Max] x
Max 0
REV 2000mA 0
High speed applied(CTRL[DriveSpeed]=HS)
SPEED[Drive Fwd Max] x
Max 0
FWD 2000mA 1
Min SPEED[Drive Fwd min] x 2000mA 0
0|1
Neutral 0 0
T1000ms
SPEED[Drive Rev Max] x
Max 0
REV 2000mA 1
86 4000595930 E 10.16 USA / GB


2.5.4 - Steering
A
The steering movement happens in the specified direction and set point, regarding to validation and slow
STV01 down conditions : SETP[Steering] = LEFT|N|RIGHT : [0-100]%
Steering movement is available only from platform control box B
Steering (both directions, each mode) is allowed if all validation conditions are satisfied and none of cut-off
STV02
conditions is true (see STV03)
VALIDATION L R ENABLE CONDITIONS
C
0 Enable
2 1 1 Engine is running
Steering for left (L) or right (R) directions and for each mode is inhibited if at least one of the all cut-off
D
conditions is activated
CUT-OFF L R GENERAL CUT-OFF CONDITIONS
STV03
1 General
2
3
1
1
1
1
Maximum number of running movements is reached
Safety valves tool is active
E
4 1 1
used
REQUIREMENTS
CUT-OFF L
DEFINITION
R
F
CONDITIONS
STV03
2 1..10 1 1
G
CUT-OFF L R OVERLOAD CUT-OFF CONDITIONS
STV03
4000595930 E 10.16 USA / GB 87


CUT-OFF L R TILT CUT-OFF CONDITIONS

STV03
Tilt activated with unfolded machine and drive's
4 Tilt 1 1 1
safety tilt
CUT-OFF L R REACH LIMIT CUT-OFF CONDITIONS

STV03
CUT-OFF F R FAILURE CUT-OFF CONDITIONS

2 1 1 Active failure on steering valve
3 1 1 Active failure on drive proportional electrovalve
4 1 1 LS valve active failure
Oscillating axle unlock valve detected failure and
5 1 1
machine unfolded
Brake releasing valve detected failure and machine
6 1 1
unfolded
7 1 1
machine unfolded
Load management sensors out of range and
8 1 1
machine unfolded
Load management sensors incoherence and
STV03 9 1 1
machine unfolded
6 Failure
Load management sensors low powered and
10 1 1
machine unfolded
11 1 1
machine unfolded
Load management sensors logical failure (IC=1 or
12 1 1
IC=4) and machine unfolded
13 1 1 Drive circuit pressure sensors failure
14 1 1 Drive current too high with unfolded machine
Drive circuit pressure incoherence and unfolded
15 1 1
machine
Engine RPM is too high (detected) while driving and
16 1 1
machine is unfolded(>2550RPM for 2.5s)
17 1 1 Drive circuit pressure incoherence
18 1 1 Failure F12.01.b0 is active
88 4000595930 E 10.16 USA / GB

CUT-OFF L R SPECIFIC CUT-OFF CONDITIONS
STV03 1 1 1 Activ'Shield Bar active for steering motion

7 Specific Extreme temperature detected and machine
2 1 1
unfolded
B
STV04 There is not limitation of steering movement set point
2.5.4.2 - Actuators
C
• YV902 : Control movement speed.
STA01 • YV150L : Steering left.
• YV150R : Steering right.
• YV107 / YV108 : Crab / Synchronized mode. D
The formated control (CTRL[Steering]) is applied on the actuators driving the steering movement depending
on the chosen mode
E
YV150R
YV150L
YV107
YV108
MOVEMENT STEERING MODE
YV902
DIRECTION SELECTION
Acc min 0 mA
2WS Max SPEED[Steering Max] x 2000mA 1 0 0 0
Dec min
Acc min
0 mA
0 mA
F
Left CRAB Max SPEED[Steering Max] x 2000mA 1 0 1 0
Dec min 0 mA
Acc min 0 mA
STA02 SYNC Max
Dec min
SPEED[Steering Max] x 2000mA
0 mA
1 0 0 1
G
Neutral 0 mA 0 0 0 0
Acc min 0 mA
2WS Max SPEED[Steering Max] x 2000mA 0 1 0 0
Dec min
Acc min
0 mA
0 mA H
Right CRAB Max SPEED[Steering Max] x 2000mA 0 1 0 1
Dec min 0 mA
Acc min 0 mA
SYNC Max
Dec min
SPEED[Steering Max]% 2000mA
0 mA
0 1 1 0
I
4000595930 E 10.16 USA / GB 89


2.5.5 - Orientation
The turret rotation movement happens in the specified direction and set point, regarding to validation and
TRV01
slow down conditions : SETP[Turntable] = LEFT|N|RIGHT: [0-100]%
Turntable orientation for left (L) or right (R) directions is allowed if all validation conditions are satisfied
and none of cut-offs condition is true (see STV03)
TRV02 VALIDATION L R ENABLE CONDITIONS

0 Enable
2 1 1 Engine is running or emergency pump is running
Turntable rotate for left (L) and/or right (R) directions is inhibited if at least one of the all cut-off conditions
is activated
TRV03
2 1 1 Maximum number of running movements is reached
1 General 3 1 1 Safety valves tool is active
4 1 1
used

CUT-OFF L R
CONDITIONS
TRV03
2 1..10 1 1

TRV03
3 Overload 1 1 1 Overload alarm is active and not overriding mode
90 4000595930 E 10.16 USA / GB

TRV03
4 Tilt N/A N/A N/A N/A
REQUIREMENTS DEFINITION B
TRV03
REQUIREMENTS
CUT-OFF L
DEFINITION
R FAILURE CUT-OFF CONDITIONS

C
Turntable orientation active valves failure and engine
2 1 1
is running
3
4
1
1
1
1
Active failure on LS valve and engine is running
D
machine unfolded and not overriding control box
LMS gauges out of range and machine unfolded and
5 1 1
not overriding control box
TRV03 LMS gauges incoherence and machine unfolded and
6 1 1
6 Failure
7 1 1
LMS gauges low power and machine unfolded and
E
8 1 1
9 1 1 IC=4) and machine unfolded and not overriding
control box F
CAN failure with platform ECU and platform control
10 1 1
box
4000595930 E 10.16 USA / GB 91


CUT-OFF L R SPECIFIC CUT-OFF CONDITIONS

TRV03 1 1 N/A ASB safety active and upper controls
7 Specific
2 N/A 1 ASB safety active and upper controls
Following limits are applied on the set point (SETP[Turntable]) if engine is running
(CTRL[Engine]=RUNNING)
LIMITS (%)
CORRESPONDING TO MOVEMENT SET POINT LIMIT CONDITIONS IF ENGINE IS
DIRECTIONS RUNNING
(CTRL[ENGINE]=RUNNING &)
L R
TRV04
50 50 1 Active control box is overriding control box
80 80 2 Active control box is lower control box
50 50 3 Tilt is active and machine is unfolded
Load management system failure or oscillating axle failure or
50 50 4
brake release valve failure
92 4000595930 E 10.16 USA / GB


2.5.5.2 - Actuators
A
The following components drive the turret rotation movements :
• YV250R / YV250L: Control movement direction and speed.
TRA01
• YV805: Turntable rotate safety.
• GND5: Turntable rotate safety ground supply. B
When activation or deactivation of safety valves are not active, the validated and scaled computed control
CTRL[Turntable] is applied to actuators
CTRL YV250L YV250R YV805 GND5 C
SPEED[Turntable Left Max] x
Max 0 mA
2000mA
Left 1 1
SPEED[Turntable Left Min] x
Min 0 mA
2000mA
TRA02
Neutral
Min
0 mA
0 mA
0 mA
SPEED[Turntable Right Min] x
0 (*) 0 (*)
D
2000mA
Right 1 1
SPEED[Turntable Right Max] x
Max 0 mA
2000mA
(*): Safety valve deactivation is delayed (500ms) after the end of deceleration ramp(**): Safety valve
ground supply is used to supply ground also to YV807 (boom descent safety valve)
E
4000595930 E 10.16 USA / GB 93


2.5.6 - Boom
The boom's movement happens in the specified direction and set point regarding to validation and slow
BMV01
down conditions : SETP[Boom] = UP|N|DOWN: [0-100]%
Raise (U: up) and/or descent (D: down) of boom is/are allowed if all validation conditions are satisfied and
none of cut-offs condition is true (see BLV03)
BMV02 VALIDATION U D ENABLE CONDITIONS

0 Enable
Raise (U: up) or descent (D: down) of boom is enabled if at least one of the cut-off conditions is
active(From General to Specific)
CUT-OFF U D GENERAL CUT-OFF CONDITIONS
BMV03
1 General 3 1 1 Safety valves ON tool is inactive
4 1 1
used

CUT-OFF U D
CONDITIONS
BMV03
2 1..8 1 1
CUT-OFF U D OVERLOAD CUT-OFF CONDITIONS

Overload alarm is active and overriding control box
BMV03 1 1 1
is inactive
3 Overload
Overload alarm is active and machine in position
2 1 N/A
"P5" (prevent from shunting reach limit system)
94 4000595930 E 10.16 USA / GB

CUT-OFF U D TILT CUT-OFF CONDITIONS
Tilt active and option "movements restriction under
1 1 N/A
tilt conditions" is active and machine is unfolded
BMV03
4 Tilt
2 N/A 1
tilt conditions" is active and machine in P4 position
(dual load machines only)
B
3 N/A 1 tilt conditions" is active and machine in P5 position
(dual load machines only)
C
CUT-OFF U D REACH LIMIT CUT-OFF CONDITIONS
BMV03 Machine in position "P5" and 450kg/1000lb applied
5 Reach limit 1 N/A 1
load
D
CUT-OFF U D FAILURE CUT-OFF CONDITIONS
2 1 1 Boom valves active failure and engine is running
3
4
1
1
1 LS valve active failure and engine is running
N/A Oscillating axle valve and machine unfolded
E
5 1 N/A Brake release valve failure and machine unfolded
6 1 1
7 1 1
LMS gauges out of range and machine unfolded and
not overriding control box F
LMS gauges incoherence and machine unfolded and
8 1 1
BMV03 LMS gauges low power and machine unfolded and

9 1 1
6 Failure not overriding control box
10 1 1
machine unfolded and not overriding control box G
control box
12 1 N/A Cable break and machine unfolded
13 N/A 1
Angle position failure under conditions (failure
F07.04 and boom descent inhibited)
H
Length position failure under conditions(failure
14 N/A 1
F07.11 and boom descent inhibited)
Active CAN failure witch platform ECU and upper
15 1 1
controls
16 1 1 Overriding switch failure and machine is folded I
4000595930 E 10.16 USA / GB 95


CUT-OFF U D SPECIFIC CUT-OFF CONDITIONS

Strain gauges, SP800 estimated weight is under -
40kg and upper controls are activated (to prevent
1 N/A 1
damages on platform) without load management
system failure
40kg and upper controls are activated (to prevent
2 N/A 1
BMV03 system failure
7 Specific Vibrating wires, estimated weight is under -40kg
and upper controls are activated (to prevent
3 N/A 1
system failure
4 1 N/A ASB active for boom raise from upper controls
5 N/A 1 ASB active for boom descent from upper controls
6 1 N/A
machine is unfolded
Following limits are applied on the set point (SETP[Boom]) if engine is running
LIMITS (%)
DIRECTIONS RUNNING
(CTRL[ENGINE]=RUNNING)
U D
50 50 1 Overriding mode is active
70 70 2 Turret control box is active
50 50 3 Tilt active and machine is unfolded
System failures : Load management, oscillating axle, brake
60 60 4
release
BMV04
Boom descent and 1000lb load applied and machine position is
N/A 35 5 P4 and boom limit is reached (in front of angle magnet) and dual
load capability
Boom descent is running in P4 or P5 machine position and dual
N/A 60 6
load capability
Boom raise is running in P4 or P5 machine position and dual load
75 N/A 7
capability
Boom movement with telescope movement (raise and extend or
70 50 8
descent and retract) and dual load
SD5/6/7 : Slow down due to reach limit
SD8(U) : To respect minimum time for boom movement from lower stop to upper stop
SD8(D) : To respect minimum time for boom movement from upper stop to lower stop
96 4000595930 E 10.16 USA / GB


2.5.6.2 - Actuators
A
The following components drive the boom lifting movement :
• YV520U/YV520D: Control movement direction and speed.
BMA01
• YV802: Boom raise and descent safety.
• GND2: Boom raise and descent safety ground supply.
• YV807: Boom descent safety.
B
• GND5: Boom descent safety ground supply.
CTRL[Boom] is applied to actuators C
YV802
YV807
GND2
GND5
CRTL YV520U YV520D
SPEED[Boom Raise Max] x

Max 0 mA
BMA02 Up
Min
2000mA
SPEED[Boom Raise Min] x
2000mA
0 mA
1 1 0 0
D
Neutral 0 mA 0 mA 0 (*) 0 (**) 0 (*) 0 (***)
SPEED[Boom Descent
Min 0 mA
Min] x 2000mA
Down 1
Max 0 mA
SPEED[Boom Descent
Max] x 2000mA E
(*): Safety valves and power supply deactivation ( YV802, YV807 with their ground supply) are delayed after
the end of boom deceleration ramp.
(**): Safety valve ground supply is used to supply ground also to YV801 (boom telescope extension safety
valve).
(***): Safety valve ground supply is used to supply ground also to YV805 (turntable orientation safety valve).
4000595930 E 10.16 USA / GB 97


2.5.7 - Telescope
The telescope's movement happens in the specified direction and set point regarding to validation and
BTV01
slow down condition : SETP[Telescope]=OUT|N|IN: [0-100]%
Boom telescope extension (O: out) or retraction (I:in) is allowed if all validation conditions are satisfied
and none of cut-offs condition is true (see STV03)
BTV02 VALIDATION L R ENABLE CONDITIONS

0 Enable
Extension (O:out) or retraction (I:in) of boom's telescope is inhibited if at least one of the following cut-off
conditions is active
CUT-OFF O I GENERAL CUT-OFF CONDITIONS
BTV03
4 1 1
used

CUT-OFF O I
CONDITIONS
BTV03
2 1..10 1 1
CUT-OFF O I OVERLOAD CUT-OFF CONDITIONS
BTV03 1 1 1 Overload alarm is active and not overriding mode

3 Overload Overload alarm is active and machine in position
2 1 N/A
"P5"
98 4000595930 E 10.16 USA / GB

CUT-OFF O I TILT CUT-OFF CONDITIONS
BTV03
4 Tilt 1 1 N/A
tilt conditions" is active and machine is unfolded
B
CUT-OFF O I REACH LIMIT CUT-OFF CONDITIONS
BTV03
Machine in position "P5" and 450kg/1000lb applied
5 Reach limit 1 1 N/A
load
C
CUT-OFF O I FAILURE CUT-OFF CONDITIONS
1 1 1 KMP failure
2
3
1
1
1
1
Telescope valve active failure and engine is running
LS valve active failure and engine is running D
4 1 N/A Oscillating axle failure and machine unfolded
5 1 N/A Brake release valve failure and machine unfolded
6 1 1
7 1 1
Load gauges out of range and machine unfolded and
E
Load gauges incoherence and machine unfolded
8 1 1
and not overriding control box
BTV03
6 Failure Low power on load gauges out of range and
9 1 1
10 1 1
F
control box
12 1 N/A Cable break failure active
13
14
1
1
N/A Angle error and telescope in 230 kg zone
N/A Length error
G
Can network failure witch platform ECU and upper
15 1 1
controls
16 1 1 Overriding switch failure and machine is folded
4000595930 E 10.16 USA / GB 99


CUT-OFF O I SPECIFIC CUT-OFF CONDITIONS

ASB active for telescope extension from upper
1 1 N/A
controls
BTV03
ASB active for telescope retraction from upper
7 Specific 2 N/A 1
controls
3 1 N/A
machine is unfolded
Following limits are applied on the set point (SETP[BoomTelescope]) if engine is running
LIMITS (%)
DIRECTIONS RUNNING
O I
50 80 1 Overriding control box is active
65 65 2 Turret control box is active
65 80 3 Tilt active and machine unfolded
BTV04
System failures : Load management, oscillating axle, brake
65 65 4
release
N/A 45 5 Boom descent and telescope retract running simultaneously
N/A 80 6 Machine position is failing
Boom raise and turntable rotation and telescope extend running
60 N/A 7
simultaneously
Telescope extend and 1000 lb load applied and machine position
40 N/A 8 is P2 and telescope limit is reached (in front of magnet) and dual
load capability
100 4000595930 E 10.16 USA / GB


2.5.7.2 - Actuators
A
The following components drive the boom telescoping movement :
• YV530O / YV530I : Control movement direction and speed.
BTA01
• YV801 : Telescope extension safety.
• GND5 : Telescope extension safety ground supply. B
CTRL[BoomTelescope] is applied to actuators
CTRL YV530O YV530I YV801 GND5 C
SPEED[Boom Telescope
Max 0mA
Extend Max] x 2000mA
OUT 1 1(**)
Min 0mA
Extend Min] x 2000mA
BTA02 Neutral
Max
0mA
0mA
0mA
0(*) 0(*)
D
Retract Min] x 2000mA
IN 0 0
Min 0mA
Retract Max] x 2000mA
(*) : Safety valves deactivation ( YV801 and YV801 ground supply) is delayed after the end of boom
deceleration ramp.
(**) : Safety valve ground supply is used to supply ground also to YV802 (boom raise and descent safety
valve).
E
4000595930 E 10.16 USA / GB 101


2.5.8 - Jib
The boom telescope motion happens in the specified direction and set point and regarding to validation
JMV01
conditions : SETP[Jib] = UP|N|DOWN: [0-100]%
Jib raise (U:up) or descent (D:Down) is allowed if all validation conditions are satisfied and none of cut-
offs condition is true (see JLV03)
VALIDATION L R ENABLE CONDITIONS
JMV02
0 Enable 2 1 1 Engine is running or emergency pump is running
Raise (U:up) or descent (D:down) of jib is inhibited if at least one of the following cut-off conditions is
active
JMV03
4 1 1
used

CUT-OFF U D
CONDITIONS
JMV03
2 1..10 1 1

JMV03
3 Overload 1 1 1 Overload alarm is active and not overriding mode
102 4000595930 E 10.16 USA / GB

CUT-OFF O I TILT CUT-OFF CONDITIONS
JMV03
JMV03
REQUIREMENTS
CUT-OFF U
DEFINITION
D FAILURE CUT-OFF CONDITIONS

C
1 1 1 KMP failure
2 1 1 Jib valve active failure and engine is running
3 1 1 LS valve active failure and engine is running
4 1 1
D
5 1 1
JMV03 Load gauges incoherence and machine unfolded
6 Failure 6 1 1
7 1 1
Low power on load gauges out of range and
E
8 1 1
10 1 1
control box
CAN failure with platform ECU
F
4000595930 E 10.16 USA / GB 103



40 kg and upper controls are activated (to prevent
1 N/A 1
system failure
40 kg and upper controls are activated (to prevent
2 N/A 1
system failure
Vibrating wires, estimated weight is under -40 kg
and upper controls are activated (to prevent
3 N/A 1
JMV03
7 Specific system failure
4 1 N/A ASB active for jib raise from upper controls
5 N/A 1 ASB active for jib descent from upper controls
6 1 N/A
machine is unfolded
Drive motion active and steering set point is active
7 1 1
(priority to steering while driving)
8 1 1 Delay after steering movement
Delay after platform rotation or platform level
10 1 1
movement
11 1 1 Delay after opposite direction jib movement
Following limits are applied on the set point (SETP[Jib]) if engine is running (CTRL[Engine]=RUNNING)
LIMITS (%)
DIRECTIONS RUNNING
U D
JMV04 80 80 1 Turret control box is active
65 65 2 Overriding control box is active
65 65 3 Tilt active
65 65 4 System failures : Load management, oscillating axle, brake release
1 1 5 Minimum speed setting menu is active
104 4000595930 E 10.16 USA / GB


2.5.8.2 - Actuators
A
• YV901 : Control movement speed.
JMA01
• YV620U : Jib raise.
• YV620D : Jib raise. B
The validated and scaled computed control CTRL[Jib] is applied to actuators
UP
CTRL
Max
YV901
SPEED[Jib Raise Max] x 2000mA
YV620U
1
YV620D
0
C
Min SPEED[Jib Raise Min] x 2000mA
JMA02
Neutral 0 0(*) 0(*)
Max SPEED[Jib Descent Min] x 2000mA
DOWN 0 1
Min SPEED[Jib Descent Max] x 2000mA
(*) : Power supply deactivation (YV900S) is delayed after the end of jib deceleration ramp D
4000595930 E 10.16 USA / GB 105


2.5.9 - Basket rotation
The platform rotation movement happens in the specified direction and set point, regarding to validation
PRV01 and slow down conditions : SETP[PlatformRotation]=LEFT|N|RIGHT:[0-100]%. Platform rotation function
is available from platform control box only.
Platform rotation for left (L) or right (R) direction is allowed if all validation conditions are satisfied and
none of cut-offs condition is true (see PRV03)
PRV02 VALIDATION L R ENABLE CONDITIONS

0 Enable
Left (L) or right (R) platform rotation is inhibited if at least one of the following cut-off conditions is active
PRV03
4 1 1
used

CUT-OFF L R
CONDITIONS
PRV03
2 1..10 1 1

PRV03
106 4000595930 E 10.16 USA / GB

PRV03
PRV03
REQUIREMENTS
CUT-OFF L
DEFINITION
R FAILURE CUT-OFF CONDITIONS

C
Active failure on platform rotation valves and engine
2 1 1
is running
3
4
1
1
1
1
Active failure on LS valve and engine is running
D
5 1 1
PRV03 Load gauges incoherence and machine unfolded
6 1 1
6 Failure
7 1 1
E
8 1 1
control box F
10 1 1 Active failure on CAN with platform ECU
REQUIREMENTS
CUT-OFF L
DEFINITION
R SPECIFIC CUT-OFF CONDITIONS

G
ASB active for platform rotation and platform control
1 1 1
box active
Drive motion active and steering set point is active
2 1 1
PRV03
7 Specific
3 1 1
(priority to steering while driving)
Delay after steering movement H
4 1 1 Delay after jib or platform level movement
Delay after opposite direction platform rotation
5 1 1
movement
4000595930 E 10.16 USA / GB 107


Following conditions slowdown the platform rotation left (L) or right (R) set point when engine is running.
With emergency pump running, no slow down is applied
LIMITS (%)
DIRECTIONS RUNNING
PRV04 L R
100 100 2 Turret control box
60 60 3 LMS failure or oscillating axle failure or brake release valve failure
1 1 4 Minimum speed setting menu is active
2.5.9.2 - Actuators
The following components drive the basket rotation movement :
• YV901 : Control movement speed (common PWM valve to platform, jib and steering movements).
PRA01
• YV750L : Platform left rotation ON/OFF valves.
• YV750R : Platform right rotation ON/OFF valves.
The formatted and scaled control (CTRL[PlatformRotation]) is applied to actuators driving the movement
when engine is running
CTRL YV901 YV750L YV750R
Max SPEED[PF Rotation Max] x 2000mA
LEFT 1 0
Min SPEED[PF Rotation Min] x 2000mA
PRA02.D
NEUTRAL 0mA 0 0
RIGHT 0 1
Max SPEED[PF Rotation Max] x 2000mA
The formatted and scaled control (CTRL[PlatformRotation]) is applied to actuators driving the movement
when emergency pump is running : Platform rotation control is increased compared to control with engine.
CTRL YV901 YV750L YV750R
Max (SPEED[PF Rotation Max] + 15.0) x 2000mA
LEFT 1 0
PRA03
NEUTRAL 0mA 0 0
RIGHT 0 1
Max (SPEED[PF Rotation Max] + 15.0) x 2000mA
108 4000595930 E 10.16 USA / GB


2.5.10 - Basket compensation
A
The platform level movement happens in the specified direction and set point, regarding to validation and
PLV01
slow down conditions : SETP[PlatformLevel]=UP|N|DOWN:[0-100]%
B
Platform level for raise (U:up) or descent (D:down) direction is allowed if all validation conditions are
satisfied and none of cut-offs condition is true (see PRV03)
PLV02 VALIDATION
1
U
1
D
1
ENABLE CONDITIONS
Machine powered on for more than 3s
C
0 Enable
Platform level for up (U) and down (D) direction is inhibited if at least one of the following cut-off conditions
is active
D
PLV03 1 1 1 Generator is running
2 1 1 Safety valves tool is active
1 General
3 1 1
used
E

PLV03
CUT-OFF
Simultaneous
U D
CONDITIONS
Requirements SM_CE_03 | SM_AU_02 |
F
2 1..8 1 1
PLV03
CUT-OFF U D OVERLOAD CUT-OFF CONDITIONS G
4000595930 E 10.16 USA / GB 109



PLV03

PLV03
CUT-OFF U D FAILURE CUT-OFF CONDITIONS

Active failure on platform level valves and engine is
2 1 1
running
3 1 1 Active failure on LS valve and engine is running
4 1 1
5 1 1
PLV03 Load gauges incoherence and machine unfolded
6 1 1
6 Failure and not overriding control box
7 1 1
8 1 1
control box
10 1 1 Active failure on CAN with platform ECU

ASB active for platform level and platform control box
1 1 1
active
Positive platform tilt detector (+10°) active and
1 N/A
PLV03 platform control box active
7 Specific 2
Negative platform tilt detector (-10°) active and
N/A 1
platform control box active
3 1 1 Time-out after steering motion
4 1 1 Time-out after platform rotation or jib
110 4000595930 E 10.16 USA / GB

Following conditions slow down the platform level for raise (U:up) or descent (D:Down) set point when
engine is running. With emergency pump running, no slow down is applied.
LIMITS (%)
DIRECTIONS RUNNING
B
PLV04 U D
60 60 1 Overriding controls are active
60
1
60
1
3
4
LMS failure or oscillating axle failure or brake release valve failure
Minimum speed setting menu is active C
2.5.10.2 - Actuators
The following components drive the basket rotation movement :
D
• YV901 : Control movement speed(Common electrovalve to platform, jib and steering movements).
PLA01
• YV720U : Platform level up ON/OFF valves.
• YV720D : Platform level down ON/OFF valves.
The formated and scaled control (CTRL[PlatformLevel]) is applied on the actuators driving the movement
E
CTRL YV900 YV720U YV720D
Max SPEED[Platform Level Raise Max] x 2000mA
UP 1 0
PLA02
NEUTRAL
Min SPEED[Platform Level Raise Min] x 2000mA
0mA 0(*) 0(*) F
Min SPEED[Platform Level Descent Min] x 2000mA
DOWN 0 1
Max SPEED[Platform Level Descent Max] x 2000mA
4000595930 E 10.16 USA / GB 111


2.5.11 - Brake release
The drive brake is automatically released if the function is allowed, the inactivation is timed for 1 s (without
tilt) or 100 ms (with tilt activated) after the function is disabled :
BRV01
CTRL[ReleaseBrake]=((M1600ms(BR_V_002) & VAR[Tilt]=0) | (M600ms(BR_V_002) & VAR[Tilt]=1)) &
\BR_V_003
Drive brake releasing is allowed (A) if all the following conditions are satisfied
VALIDATION A ENABLE CONDITIONS
BRV02
0 Enable 1 1 Drive or steering is running
Brake release is inhibited (I) if the following condition is active
BRV03 CUT-OFF I GENERAL CUT-OFF CONDITIONS
1 General 1 1 N/A

CUT-OFF U D
CONDITIONS
BRV03
Simultaneous
2 N/A N/A N/A N/A
movements

BRV03
3 Overload N/A N/A N/A N/A

BRV03
112 4000595930 E 10.16 USA / GB

BRV03
CUT-OFF I FAILURE CUT-OFF CONDITIONS
BRV03
6 Failure N/A N/A N/A
REQUIREMENTS
CUT-OFF I
DEFINITION
SPECIFIC CUT-OFF CONDITIONS

C
BRV03
7 Specific N/A N/A N/A
The following components drive the brake releasing function :
BRA01 • YV102 : Brake release function
YV102=CTRL[BrakeRelease]
4000595930 E 10.16 USA / GB 113


2.5.12 - Oscillating axles
The oscillation axle unlock is automatically activated if the function is allowed and not inhibited (all of
OAUV01
models embed oscillating axle function) : CTRL[OscillatingAxleUnlock]=AU_V_002 & \AU_V_003
Oscillating axle unlocking is allowed (A) if all the following conditions are satisfied
VALIDATION A ENABLE CONDITIONS
OAUV02
0 Enable 1 1 Drive motion is in progress
Brake release is inhibited (I) if the following condition is active
OAUV03 VALIDATION I GENERAL CUT-OFF CONDITIONS
1 General 1 1 Machine is unfolded

VALIDATION I
CONDITIONS
OAUV02
Simultaneous
2 N/A N/A N/A
movements
VALIDATION I OVERLOAD CUT-OFF CONDITIONS

OAUV02
3 Overload N/A N/A N/A
VALIDATION I TILT CUT-OFF CONDITIONS

OAUV02
4 Tilt N/A N/A N/A
114 4000595930 E 10.16 USA / GB

VALIDATION I REACH LIMIT CUT-OFF CONDITIONS
OAUV02
5 Reach limit N/A N/A N/A
VALIDATION I FAILURE CUT-OFF CONDITIONS
OAUV02
6 Failure N/A N/A N/A
REQUIREMENTS
VALIDATION I
DEFINITION
SPECIFIC CUT-OFF CONDITIONS

C
OAUV02
7 Specific N/A N/A N/A
The following components drive the oscillating axle unlock function :
OAUA01 • YV101 : Oscillating axle unlocking electrovalve(1/2).
• YV104 : Oscillating axle unlocking electrovalve(2/2).
REQUIREMENTS
YV101=CTRL[OscillatingAxle]
DEFINITION E
OAUA02
YV104=CTRL[OscillatingAxle]
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2.5.13 - Activ' Shield Bar
2.5.13.1 - Activ' Shield Bar - SECONDARY GUARDING SYSTEM
Operated movement when the bar is triggered

Driving Turntable rotation Lifting or
Other
telescope
Forward Reverse Left Right movement
extension
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
Forward
Reverse
Turntable left
Platform control Turntable right

box
Lifting or telescope
extension
Telescope descent or
retraction
Other movement
Ground control box All N/A N/A
Authorized
Prohibited
Authorized if all switches / joysticks of the Platform control box are in neutral position or, if the Enable switch has been
released
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D - Study of the hydraulic schema
Study of the hydraulic schema A

1 - Hydraulic units
1.1 - GENERAL OVERVIEW
4000595930 E 10.16 USA / GB 117


1.2 - EDC BLOCK
This block is mounted with flow sharing proportional valve for all movements (except drive).
That's mean : It can achieve the simultaneous activation of different actuators by distributing the
available flow proportionally to the speeds selected by the operator.
All simultaneous movements go on at the same reciprocal speed also in case of flow shortage.

1 YV901 Flow sharing valve for ON/OFF block
2 YV902 Flow sharing valve for steering block
3 YV250L Flow sharing valve for turret rotation left side
4 YV250R Flow sharing valve for turret rotation right side
5 YV530I Flow sharing valve for telescope retraction
6 YV530O Flow sharing valve for telescope extension
7 YV520D Flow sharing valve for boom descent
8 YV520U Flow sharing valve for boom lift
9 M Minimess plug for pressure control ( 220 b)
10 YV807 Safety valve for boom descent
11 YV805 Safety valve for turret orientation
12 YV801 Safety valve for telescope extension
13 YV802 Safety valve for boom lift/descent
14 YV800 Load sensing valve ( = 1 for any movements)
15 Anti shock valve in order to avoid oscillation during boom descent ( 100 b)
118 4000595930 E 10.16 USA / GB


1.3 - ON/OFF BLOCK
A
Block ON/OFF equipped with jib
4000595930 E 10.16 USA / GB 119


Block ON/OFF without jib

1 YV750L Basket rotation towards left side
2 YV750R Basket rotation towards right side

3 YV620U Jib lift mode
4 YV620D Jib descent mode
5 YV720D Basket compensation lift mode
6 YV720U Basket compensation descent mode
120 4000595930 E 10.16 USA / GB


1.4 - DRIVE BLOCK
A
F
1 YV104 Alternator
2
3
YV102
YV110
Engine oil pressure detection
Cooling engine temperature detection G
Module (Electronic Governor) made by KUBOTA, it controls electronically the
4 YV101
engine speed according to the actuators
5 SP100 Engine overheating detection
4000595930 E 10.16 USA / GB 121


Detail drive block in chassis
MARKING DISTRIBUITOR DESCRIPTION

1 FD1
2 FD2 Flow dividers for divide the oil flow on driving motors
3 FD3
4 BV1 Valve for unlocking oscillating axle
5 PD1
Valve for locking oscillating axle
6 PD2
7 CV1
8 CV2
9 CV3
Calibrated check valves
10 CV4
11 CV5
12 CV6
13 ORF1
14 ORF2 Flow restrictor
15 ORF3
122 4000595930 E 10.16 USA / GB

4000595930 E 10.16 USA / GB 123


1.5 - STEERING BLOCK 2WS

1 YV150L Left steering(Front axle)
2 YV150R Right steering(Front axle)
3 EDC block Flow sharing proportional hydraulic block
4 YV107 Crab steering mode(Rear axle)
5 YV108 Synchronous steering mode(Rear axle)
124 4000595930 E 10.16 USA / GB


1.6 - STEERING BLOCK 4WS
A
4000595930 E 10.16 USA / GB 125

Notes
126 4000595930 E 10.16 USA / GB

E - Adjustments
Adjustments A
1 - Adjustments
1.1 - ACTIV SCREEN
This "on board" console (Activ screen) gives all informations to the user but also to the technician in
B
case of problems.
Thanks to different access code levels, the technician is able to make a full diagnostic of the machine.
There is many languages available and this could be selected directly by the user.
C
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E - Adjustments
The architecture of the menus is as follow :
128 4000595930 E 10.16 USA / GB

E - Adjustments
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E - Adjustments
130 4000595930 E 10.16 USA / GB

E - Adjustments
1.2 - ACCESS TO ADVANCED MENUS
A
The diagnostic could be done very quickly thanks to ergonomic indication :
With Activ'Screen, maintenance technicians will have a direct access to machine parameters/
diagnostic/calibration...(Protected by an access code). It's the same interface as Haulotte Diag and the
same features in the advanced diagnostic mode.
B
Example of diagnostic function SP300 :

• It shows the way to check this sensor and its location on machine.
F
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E - Adjustments
1.3 - CONSOLE DIAG
The adjustments, parameter settings and lists of alarms of the machine are accessible either through
this console or either with the laptop version.
The VCI (Vehicle Computer Interface) adapter could be connected from any controls (turret or in
platform) using wireless or cable connection.
The full description of how to use that console and its menus is explained in a technical note PI144 (for
more information refer to your nearest HAULOTTE Services® of your area)
VCI
132 4000595930 E 10.16 USA / GB

E - Adjustments
2 - List of menus A
See end of manual
2.1 - MACHINE SETTINGS

2.1.1 - Speeds and ramps
B
See end of manual : Annex 1
2.1.2 - Options
2.1.3 - Configurations
C
2.1.4 - Securities
See end of manual : Annex 4 D

2.2 - DIAGNOSTIC
2.2.1 - Inputs/Outputs
See end of manual : Annex 5 E

2.2.2 - States
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E - Adjustments
3 - Failures list
• For any type A (ACTIVE) failure code, it will appear on display in lower control and the warning light will flicker
on upper controls (see below).
• For any type D (DETECTED) failure code, it will also appear on display in lower control and the warning light
will flicker on upper controls.
• For any type N failure code, it means that this alarm will never appear on display.
• An internal code (column C) with 5 digits, visible only on the console, allows specifying the trigger conditions of
the failure.
Each trigger condition is associated with a single code number (16 possible single codes in decimal format
corresponding to a single bit in binary format) :
• If several conditions are active at the same time, single codes are added to form the resulting code displayed.
For example, il conditions 1 and 4 of single code are active, then the resulting code displayed will be 5 (1+4=5).
All alarms codes are gathered per category (ex F02xxx contactors)
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E - Adjustments
3.1 - LIST OF FAILURES PER CATEGORY
A
FAILURES N DEC BIT DESCRIPTION
CONTACTORS
• Digital output's failure : Emergency pump relay --> KM120
F02.02
Emergency Pump
KM120
D
• Check relay
• Check connection to ground
B
• Check connection to U106 ECU
• Incoherence between the emergency stop status and the presence of voltage on
power line--> EMSTOP=0 & (12VD1>8.00V | 12VD2>8.00V | 12VD3>8.00V |
12VD4>8.00V | 12VD5>8.00V | 12VF1>8.00V | 12VF2>8.00V | 12VF3>8.00V |
F02.04
Power Contactor
KMP
D
12VF4>8.00V)
• Check emergency stop
• Check relay KMP
C
• Check fuses
• Check wiring
• Digital output's failure : Preheating relay and engine is not Tier IV--> KM160=FAIL
F02.05 & CFG[Engine]=TierIII
Heating Relay
KM160
D • Check relay
D
RELAYS
F03.06
• Digital output's failure : Horn relay--> KA9=FAIL
• Check relay
E
Horn Relay D
KA9
• Platform emergency stop pushed while power is ON, overriding relay stuck (if not
F03.07 controlled) => overriding relay stuck--> SB802 = 1 & WUI = 1 & KA6 = 0
Relay failure
KA6
D • Check relay
F
• Digital output's failure : Starter relay--> KA4=FAIL
F03.08
• Check relay
Start Relay D
KA4
F03.09
Supply/Key Switch
• Digital output's failure : Engine supply relay--> KA3=FAIL
• Check relay
G
D
Rel • Check connection to ground
KA3 • Check connection to U106 ECU
• Digital output's failure : Generator relay failure while generator on(And failure is not
F03.11
Generator Relay
KA2
D
low current)--> KA2=FAIL& SETP[Generator]=ON
• Check relay
H
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E - Adjustments
ELECTROVALVES
• For each failure, check the internal code.
For failures about digital electro valves controlled by the U104 ECU (platform slave ECU) :
• The detected failures are "open circuit" or "short circuit", check the harness between the ECU and the hydraulic block controlling
the movement, check the valves.
For failures about proportional or digital electro valves controlled by U106 ECU (turret master ECU) :
• The detected failures are open circuit ( OC), short-circuit to VBAT (SC+) , short-circuit to GROUND ( SC-), low current ( LC) and
power supply error ( PSE).
• First check the type of failure by reading the status of the output in the menu "INPUTS-OUTPUTS => DIGITAL OUTPUTS /
ANALOGUE OUTPUTS".
If OC/SC+/SC-/LC :
• check harness, check there is no misconnection between signal and ground supply or power supply.
If PSE :
• Check the supplies are well connected : 12VD1 (1B.18), 12VD2 (2A.08), 12VD3 (2B.02), 12VD4 (3A.01), 12VF1 (1B.32), 12VF2
(2A.07), 12VF4 (3A.07).
Failures are acknowledged if :

• Movement set point corresponding to the failing electro valve is neutral.
• AND movement control corresponding to the failing electro valve is neutral.
AND electrovalve failure state corresponds to the "no failure" flag (generally state =OK, or for safety electrovalve state =OC)
F04.01 1 b0 Proportional output's failure : Steering movement--> YV902=FAIL
Steering D 2 b1 Digital output's failure : Left steering movement--> YV150L=FAIL
YV901 / YV150L /
YV150R 4 b2 Digital output's failure : Right steering movement--> YV150R=FAIL
F04.02 1 b0 Proportional output's failure : Platform level movement--> YV901=FAIL

Compensation D 2 b1 Digital output's failure : Platform level raise movement--> YV720U=FAIL
YV902 / YV720U /
YV720D 4 b2 Digital output's failure : Platform level descent movement--> YV720D=FAIL
1 b0 Proportional output's failure : Leftwards turntable rotate movement--> YV250L=FAIL

2 b1 Digital output's failure : Rightwards turntable rotate movement--> YV250R=FAIL
Digital output's failure : Safety turntable rotate movement--> YV805=FAIL
F04.03 Failure is detected only during turntable or boom descent movement ( GND5 is the
Turret rotation 4 b2
D common ground supply for YV805 and YV807 electrovalves). Otherwise, YV805 is
YV250L / YV250R / seen as open circuit.
YV805 / GND5
Digital output's failure : Safety ground turntable rotate movement--> GND5=FAIL
Failure is detected only during turntable or boom descent movement ( GND5 is the
8 b3
common ground supply for YV805 and YV807 electrovalves). Otherwise, GND5 is
seen as open circuit.
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E - Adjustments
FAILURES N DEC BIT

1 b0
DESCRIPTION
Proportional output's failure : Upwards boom movement--> YV520U=FAIL
A
2 b1 Digital output's failure : Downwards boom movement--> YV520D=FAIL
Digital output's failure : Safety boom movement--> YV802=FAIL
Failure is detected only during telescope extend or boom movement ( GND2 is the
4 b2
common ground supply for YV801 and YV802 electrovalves). Otherwise, YV802 is
seen as open circuit. B
F04.05 Digital output's failure : Safety ground boom movement--> GND2=FAIL
Boom Failure is detected only during telescope extend or boom movement ( GND2 is the
8 b3
YV520U / YV520D / D common ground supply for YV801 and YV802 electrovalves). Otherwise, GDN2 is
YV802 / GND2 / YV807 seen as open circuit.
/ GND5
16 b4
Digital output's failure : Safety boom descent movement--> YV807=FAIL
common ground supply for YV805 and YV807 electrovalves). Otherwise, YV805 is
C
Digital output's failure : Safety ground boom descent movement--> GND5=FAIL
32 b5
common ground supply for YV805 and YV807 electrovalves). Otherwise, GDN5 is
1 b0
Proportional output's failure : Telescope movement--> YV530O=FAIL
D
2 b1 Digital output's failure : Telescope extension movement--> YV530I=FAIL
Digital output's failure : Safety telescope extend movement--> YV801=FAIL
F04.06 Failure is detected only during telescope extend or boom movement ( GND2 is the
Telescope 4 b2
D common ground supply for YV801 and YV802 electrovalves). Otherwise, GDN2 is
YV530O / YV530I /
YV801 / GND2
Digital output's failure : Safety ground telescope extend movement--> GND2=FAIL
E
Failure is detected only during telescope extend or boom movement ( GND2 is the
8 b3
common ground supply for YV801 and YV802 electrovalves). Otherwise, GDN2 is
F04.07 1 b0 Proportional output's failure : Upper movements--> YV901=FAIL
Jib
YV902 / YV620U /
YV620D
D 2
4
b1
b2
Digital output's failure : Jib raise movement--> YV620U=FAIL
Digital output's failure : Jib descent movement--> YV620D=FAIL

F
F04.08 1 b0 Proportional output's failure : Platform rotation movement--> YV901=FAIL
Cage Rotation D 2 b1 Digital output's failure : Platform rotation left movement--> YV750L=FAIL
YV902 / YV750R /
F04.10
YV750L 4
1
b2
b0
Digital output's failure : Platform rotation right movement--> YV750R=FAIL
Proportional output's failure : Drive movement, forward direction--> YV160F=FAIL

G
Drive D
2 b1 Proportional output's failure : Drive movement, reverse direction--> YV160B=FAIL
YV160F / YV160B
F04.11
Principal
movements
Chk YV800
D 1 b0 Digital output's failure : LS valve (HSD) --> YV800=FAIL H
F04.20
Drive Speed D Digital output's failure : High speed drive --> YV110=FAIL
YV110
F04.33 1 b0
Digital output's failure : Steering mode with 4 wheels steering option activated-->
YV107=FAIL & VAR[4WSEnable]
I
Steering mode D
Digital output's failure : Steering mode with 4 wheels steering option activated-->
YV107 / YV108 2 b1
YV108=FAIL & VAR[4WSEnable]
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E - Adjustments
F04.34 1 b0 Digital output's failure : Oscillating axle unlocking--> YV101=FAIL

Front Axle
D
Unlocking 2 b1 Digital output's failure : Oscillating axle unlocking--> YV104=FAIL
YV101 / YV104
F04.35
Brake Releasing D 1 b0 Digital output's failure : Brake releasing--> YV102=FAIL
YV102
JOYSTICKS
The following joysticks’ failures are relevant if failure F08.05 is not active (failure of 5 V supplying signal). First check the 5 V
supplying the joysticks, then the harness between ECU and joysticks
Drive joystick failure : Out of range [0.2.4.8] V --> SM902Y<0.20V and
1 b0
SM902Y>4.80V
F05.01
Drive Joystick D Drive joystick failure : Analogue signal and out of neutral incoherence
SM902Y --> SM902F = 1 & SM902B = 1 & 2.45V<SM902Y<2.55V
2 b1
--> Or SM902F = 0 & SM902Y<2.00V
--> Or SM902B = 0 & SM902Y>3.00V
Telescope joystick failure : Out of range[0.2.4.8] V --> SM901Y<0.20V |
1 b0
F05.03 SM901Y>4.80V
Telescope Joystick D Telescope joystick failure : Analogue signal and out of neutral incoherence
SM901Y 2 b1 --> SM901N = 1 & 2.45V<SM901Y<2.55V
--> Or SM901N=0 & SM901Y<2.00V | SM901Y>3.00V
1 b0 Boom joystick failure : Out of range[0.2.4.8] V --> SM900Y<0.20V & SM900Y>4.80V
F05.04 Boom joystick failure : Analogue signal and out of neutral incoherence
Boom Joystick D --> SM900N = 1 & 2.45V<SM900Y<2.55V & 2.45V<SM900X<2.55V
2 b1
SM900Y --> Or SM900N = 0 & SM900Y<2.00V & SM900Y>3.00V & SM900X<2.00V |
SM900X>3.00V
Turret rotation joystick failure : Out of range[0.2.4.8] V --> SM900X<0.20V &
1 b0
SM900X>4.80V
F05.05
Turret Joystick D Turret rotation joystick failure : Analogue signal and out of neutral incoherence
--> SM900N = 1 & 2.45V<SM900Y<2.55V & 2.45V<SM900X<2.55V
SM900X 2 b1
--> Or SM900N = 0 & SM900Y<2.00V & SM900Y>3.00V & SM900X<2.00V &
SM900X>3.00V
F05.11 No detection of joystick's neutral position at machine's power-on
Joystick neutral A --> SM902Y<2.35V | SM902Y>2.65V
SM902Y Release joystick / Check joystick

Joystick neutral 2 A --> SM901Y<2.35V | SM901Y>2.65V
SM901Y Release joystick / Check joystick

Joystick neutral 3 A --> SM900X<2.35V | SM900X>2.65V | SM900Y<2.35V | SM900Y>2.65V
SM900X/Y Release joystick / Check joystick
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E - Adjustments
Failures N Dec Bit Description A

LOAD MANAGEMENT SYSTEM
F06.01 No overload calibration, do/redo overload calibration

No Loading Cal A VAR[GaugesNotCalibrated]=1
Calibrate Complete calibration
Gauges out of range (load management system activated)--> SP800 Not in [1500;
20500]µA
B
F06.03 1 b0
VAR[GaugesOutOfRange]=1
Gauges out of Check SP800 connections to ground, to U104 ECU analog inputs
D
Range
Gauges out of range (load management system activated)--> SP801 Not in [1500;
SP800/SP801
2 b1 20500]µA
Check SP801 connections to ground, to U104 ECU analog inputs
SP800 measured weight and SP801 measured weight are more than 50kg far (and
C
F06.04 gauges are not out of range and gauges are calibrated)
Incoh Gauges D VAR[GaugesIncoherent]=1
SP800/SP801 Check SP800 and SP801 connections to ground, to U104 ECU analog inputs
Redo calibration
F06.05
Low Power D
Low power for strain gauges is detected low : VbattB2 basket is under 8500 V
Check gauge's power supply
D
Gauges supply
1 b0 Negative load(<-40kg)
Gauge 1 measures negative load below -40kg VAR[WeightSP800] < -40kgGauge 2
F06.09 measures negative load below -40kg VAR[WeightSP801] < -40kg
Negative load
Gauges supply
A
2 b1 1.
2.
Check the platform does not lie on an obstacle
Check weighing system E
3. Check the integrity of the structure
4000595930 E 10.16 USA / GB 139

E - Adjustments

SENSORS
Telescope's cable alarm, check cable and sensors
F07.02 1 b0
--> SQ801=OFF
Cable break D
Telescope's cable alarm, check cable and sensors
SQ801 / SQ802 / cable 2 b1
--> SQ802=OFF
General check on angle position can be done as following :
Telescope retracted, boom
SQ521=OFF & SQ523=OFF & SQ590=OFF & SQ591=OFF
down
Raise the boom (nearly
SQ521=OFF & SQ523=OFF & SQ590=Ļ& SQ590=↓
10deg)
SQ521=OFF & SQ523=Ĺ& SQ590=OFF & SQ590=OFF
50deg)
SQ521=Ĺ & SQ523=ON & SQ590=OFF & SQ590=OFF
50deg+)
SQ521=ON & SQ523=Ļ& SQ590=OFF & SQ590=OFF
50deg++)
Raise the boom to high end SQ521=ON & SQ523=OFF & SQ590=OFF & SQ590=OFF
Descent the boom (nearly
SQ521=ON & SQ523=Ĺ& SQ590=OFF & SQ590=OFF
50deg++)
SQ521=Ļ& SQ523=ON & SQ590=OFF & SQ590=OFF
50deg+)
SQ521=OFF& SQ523=Ļ& SQ590=OFF & SQ590=OFF
50deg)
SQ521=OFF& SQ523=OFF & SQ590=Ĺ& SQ591=↑
10deg)
F07.04 Telescope retracted, boom
Boom Angle SQ521=OFF & SQ523=OFF & SQ590=OFF & SQ591=OFF
down
SQ521 / SQ523 /
To erase F07.04 failure: fold the machine, check the position detectors (repair if one is broken), power off
SQ590 / SQ591
the machine and the power on.
If failure is still active then one of the six detectors defining the machine position is not in the expected
state.
Incoherence between boom position sensors : Falling edge on limit switch
angle sensor ( SQ521) out of the allowed zone (in front of boom zone
1 b0
magnet detector SQ523)
--> SQ521=↓ & SQ523=OFF
Incoherence between boom position sensors : Raising edge on limit
switch angle sensor ( SQ521) out of the allowed zone (in front of boom
2 b1
zone magnet detector SQ523)
--> SQ521=↑ & SQ523=OFF
Incoherence between boom position sensors : Raising edge on boom
D zone magnet detector SQ523 not in allowed zone (limit switch sensor
4 b2
SQ521 inactive) during boom descent
--> SQ523=↑ & SQ521=OFF & CTRL[Boom]=D
Incoherence between boom position sensors : Falling edge on boom zone
magnet detector SQ523 not in allowed zone (limit switch sensor SQ521
8 b3
active) during boom descent
--> SQ523=↓ & SQ521=ON & CTRL[Boom]= D
Incoherence between boom position sensors : Limit switch angle sensor
16 b4 ( SQ521) is active with both P1 position detectors in active state
--> SQ521=ON & SQ590=ON & SQ591=ON
140 4000595930 E 10.16 USA / GB

E - Adjustments
FAILURES N DEC BIT

DESCRIPTION
A
Telescope retracted, horizontal
SQ533=ON & SQ531=OFF & SQ590=OFF & SQ591=OFF
boom
Extend the boom (nearly 1m) SQ533=ON & SQ531=OFF & SQ590=↓& SQ590=↓
Extend the boom (nearly 8m) SQ533=ON & SQ531=↑& SQ590=OFF & SQ590=OFF
Extend the boom (nearly 8m+) SQ533=↓ & SQ531=ON & SQ590=OFF & SQ590=OFF
Extend the boom (nearly
B
SQ533=OFF & SQ531=↓& SQ590=OFF & SQ590=OFF
8m++)
Extend the boom to high end SQ533=OFF & SQ531=OFF & SQ590=OFF & SQ590=OFF
Retract the boom (nearly
SQ533=OFF & SQ531=↑& SQ590=OFF & SQ590=OFF
8m++)
Retract the boom (nearly
8m+)
SQ533=↑& SQ531=ON & SQ590=OFF & SQ590=OFF C
Retract the boom (nearly 8m) SQ533=ON & SQ531=↓& SQ590=OFF & SQ590=OFF
Retract the boom (nearly 1m) SQ533=ON & SQ531=OFF & SQ590=↑& SQ591=↑
Telescope retracted, boom
down
F07.11 To erase F07.11 failure: fold the machine, check the position detectors (repair if one is broken), power off
Telescope Length the machine and the power on.
D
SQ531 / SQ533 /
state.
SQ590 / SQ591
Incoherence between telescope position sensors : Falling edge on limit
switch telescope sensor ( SQ531) out of the allowed zone (in front of
1 b0
telescope zone magnet detector SQ531)
--> SQ533=↓ & SQ531=OFF
Incoherence between telescope position sensors : Raising edge on limit
E
switch telescope sensor ( SQ533) out of the allowed zone (in front of
2 b1
telescope zone magnet detector SQ531)
--> SQ533=↑ & SQ531=OFF
Incoherence between telescope position sensors : Raising edge on
D telescope zone magnet detector SQ531 not in allowed zone (limit switch
4 b2
sensor SQ533 inactive) during boom raise or telescope extend
--> SQ531=↑ & SQ533=OFF & (CTRL[Telescope]=O | CTRL[Boom]=U)
F
Incoherence between telescope position sensors : Falling edge on
telescope zone magnet detector SQ531 not in allowed zone (limit switch
8 b3
sensor SQ533 active) during boom descent
--> SQ531=↓ & SQ533=ON & & (CTRL[Telescope]=O | CTRL[Boom]=U)
16 b4
Incoherence between telescope position sensors : Limit switch angle
sensor ( SQ533) is inactive with both P1 position detectors in active state
--> SQ533=OFF & SQ590=ON & SQ591=ON
G
Incoherence between basket tilt sensors : SR721/SR720.
Check position sensors with basket tilt = 0°.
F07.15 SR721=OFF & SR720=0FF
Compensation pos. D Check position sensors with basket tilt > 10°.
SR721 / SR720 SR721=ON & SR720=OFF
Check position sensors with basket tilt <-10°.
H
SR721=OFF & SR720=ON
4000595930 E 10.16 USA / GB 141

E - Adjustments

Telescope retracted, horizontal
boom
To erase F07.17 failure: fold the machine, check the position detectors (repair if one is broken), power off
the machine and the power on.
state.
Incoherence between position sensors : Boom limit switch and folded
1 b0 position
--> SQ590=ON & SQ521=ON & SQ533=ON
2 b1 position
--> SQ590=ON & SQ521=OFF & SQ533=ON
4 b2 position
--> SQ590=ON & SQ521=OFF & SQ533=OFF
F07.17
Incoherence between position sensors : Boom magnet detector and
Incoherence
8 b3 telescope magnet detector and folded position
position
--> SQ590=OFF & SQ591=ON & SQ523=OFF & SQ531=ON
D 16 b4 telescope magnet detector and folded position
--> SQ590=ON & SQ591=OFF & SQ523=OFF & SQ531=ON
--> SQ590=OFF & SQ591=ON & SQ523=ON & SQ531=OFF
--> SQ590=ON & SQ591=OFF & SQ523=ON & SQ531=OFF
--> SQ590=OFF & SQ591=ON & SQ523=ON & SQ531=ON
--> SQ590=ON & SQ591=OFF & SQ523=ON & SQ531=ON
F07.30
Incoherence between engine pressure signal and engine state : engine is
Engine oil pressure N
not running and SP300 in ON position (engine running)
SP300
F07.31
D+ N Engine is not running and DPLUS signal is active
D+
Drive hydraulic circuit pressure sensor is out of normal operative range
F07.37 D 1 b0
--> SP160F < 200mV | SP160F > 4800mV
Drive press. Sensor
Drive hydraulic circuit pressure sensor is out of normal operative range
SP160F / SP160B D 2 b1
--> SP160B < 200mV | SP160F > 4800mV
Open circuit on fuel level sensor (only for analog fuel level sensor type) :
D 1 b0 Check fuel level sensor SL300
F07.39 • SL300 > 500 ohms & CONFIG[FuelLevelSensorType] = Analog
Fuel level sensor Short circuit to ground on fuel level sensor (only for analog fuel level
SL300 sensor type) :
D 2 b1
Check fuel level sensor SL300
• SL300 = 0 ohms & CONFIG[FuelLevelSensorType] = Analog
142 4000595930 E 10.16 USA / GB

E - Adjustments
FAILURES N DEC BIT DESCRIPTION A

SUPPLIES
Detected ECU voltage difference --> Difference between U106 (SPU) and U104
(basket B2)
F08.04
Check U100, U104 and U106 supply voltage
Calc. Input Supply
U104 / U106
D
Check fuses
Check supply voltage coherence between all ECU (more than 2000 V far during the
B
first 4 seconds after start)
Failure on regulated 5 V output of U104 ECU (basket slave node ) supplying the
joysticks. --> 5 V output is measured out the range [4.5;5.5]V and 5 V output not
failing
D 1 b0
F08.05
Calc. Input Supply
Check fuses
Check the harness (check short circuit to power supply, to ground supply, open
circuit…)
C
U106 5V regul
Failure on regulated 5 V output of U104 ECU (basket slave node ) supplying the
joysticks. --> Detected failure on 5 V output
D 2 b1
Switch OFF/ON the machine, check the failure has gone (probable cause: internal
failure of the ECU)
1 b0
Supplies’ input detected as unplugged on connectors : Check the CN1.B connectors
for U106 ECU :
D
--> 12VD2<5.00V & 12VF2<5.00V
Supplies’ input detected as unplugged on connectors : Check the CN2.A connectors
2 b1 for U106 ECU :
--> 12VD2<5.00V & 12VF2<5.00V
F08.08
Unplugged
connector
D 4 b2
for U106 ECU :
--> 12VD3<5.00V & 12VF3<5.00V
E
Connectors / Fuses
Supplies’ input detected as unplugged on connectors : Check the CN3.A connectors
8 b3 for U106 ECU :
--> 12VD4<5.00V & 12VF4<5.00V
16 b4
for U106 ECU :
--> 12VD5<5.00V
F
4000595930 E 10.16 USA / GB 143

E - Adjustments
ENGINE
F09.01
Engine overheat
Water temperature D
--> T2s(ST300 & T15s(VAR[Engine]=RUNNING))
Engine overheat
F09.02
Engine oil pressure
Oil pressure D
--> T6s(SP300 & T15s(VAR[Engine]=RUNNING))
Engine pressure
F09.07
Available with Tier III variable RPM electronic engine and Tier III dual fuel engine,
Amber warning
D warning lamp received from engine ECU
lamp Check DIAGNOSTIC => FUNCTIONS => Engine => Failure SPN
Check engine
F09.08 Available with Tier III variable RPM electronic engine and Tier III dual fuel engine,
Red stop lamp D stop lamp code received from engine ECU
Check engine Check DIAGNOSTIC => FUNCTIONS => Engine => Failure SPN
F09.10 Alternator failure (alternator not charging battery): only for future TIV versions/ Tier
D+ D III variable ECU electronic engines
Engine alternator T2s(CTRL[Engine]=RUNNING & (DPLUS=OFF | 12VP<12.00V)
FUNCTIONS
While driving in micro speed, measured current for YV160F or YV160B proportional
F10.01 D electrovalves is too high : --> VAR[MachinePosition]≠P1 & (YV600[current]> xxx µA
| YV620[current] > xxx µA)
While driving in micro speed, pressure is detected in the hydraulic high speed circuit
:
Check high speed circuit (YV686), check SP692 sensor (15b) : -->
F10.02 D VAR[MachinePosition]≠P1 & SP100=OFF --> VAR[MachinePosition]=P1 &
CTRL[DriveSpeed]=High & CTRL[Drive]≠N & SP100=ON
• Case 001 = probably hydraulic failure, or SP692 disconnected
• Case 002 = probably SP692 failure (shunt, wrong calibration adjusting pressure)
Engine RPM is too high during driving in micro speed : --> VAR[EngineSpeed] >
F10.03 D
2550RPM & CTRL[Drive]≠N & VAR[UnfoldedMachine] = 1
144 4000595930 E 10.16 USA / GB

E - Adjustments
FAILURES N DEC BIT DESCRIPTION A

FUNCTIONS
F11.08 Absolute pressure difference in drive circuit is greater than 20bar, except if machine
Drive press. Incoh. D
is driving or steering is active (because they cause the pressure difference to raise)
SP160F / SP160B /
Drive pump
--> ABS(VAR[DrivePressureDiff]) > 20 bar & 5s(CTRL[Drive] = Neutral &
CTRL[Steering] = Neutral) B
INTERNAL FAULTS
CAN network failure detected with turret B2 ECU (U100)
Machine not supplied, with multimeter, check the resistance between 1001 (CAN
high) and 1002 (CAN low) is nearly 60 O (if 0 O or 120 O : failure, check RES TERM
C
F12.01 1 b0
connection for all ECUs)
CAN Fault D Check ECU supplies line
Check wires Check address connections for each B2 ECU (CN106.18/CN106.19/CN106.20)
2
4
b1
b2
CAN network failure detected with keyboard switches ECU (U107)
CAN network failure detected with onboard screen ECU (U101) D
F12.02
E2P Read/Write Internal failure of SPU: access to EEPROM (read or write)
Error Restart machine
Change U106 ECU
1 b0
ID of software loaded into machine is different from the ID stored into EEPROM: all
machine parameters have been reset and must then be set again (speeds, ramps,
options, configs, access code level 2, failure counters and calibration data)
E
2 b1 Detected changes in machine speeds and ramps
F12.04 4 b2 Detected changes in machine options
E2P Param Reset D 8 b3 Detected changes in machine configuration
Check SETTINGS
16
32
b4
b5
Detected changes in machine maintenances
Detected changes in machine daily logs
F
64 b6 Detected changes in machine events counters
128 b7 Detected changes in machine events logs
Machine’s model is not set
1
2
b0
b1
Set machine model (HT21RTO - HT21RTPRO - HT23RTJO - HT23RTJPRO)
Country not set
G
Set country (USA/AUS/STD/RUS)
Serial number not set
4 b2
F12.05 Set machine serial number
D
Machine not set Some speed or ramp parameters are not set
8
16
b3
b4
Set all speed and ramp parameter
Some options are not set
H
Set machine options (Buzzer, Flashing light, Fleet management, Activ' Shield Bar)
Some configurations are not set
32 b5
Set all machine's options (Engine)
4000595930 E 10.16 USA / GB 145

E - Adjustments
SWITCHES
Detected failure on upper console switches : Two directions active at the same time
1 b0 for steering rocker switch
--> SM902L=ON & SM902R=ON
2 b1 for jib switch
--> SA621U=ON & SA621D=ON
F13.02 Detected failure on upper console switches : Two directions active at the same time
Platform switches D 4 b2 for platform rotation switch
Sw:2 dir active --> SA751U=ON & SA751D=ON
8 b3 for platform level switch
--> SA721U=ON & SA721D=ON
16 b4 for steering mode switch
--> SA101C=ON & SA101S=ON
Neutral detection failure at machine's power-on for lower console switches :
1 b0
Turntable rotate switch is active
Neutral detection failure at machine's power-on for lower console switches : Boom
2 b1
switch is active
4 b2
Telescope switch is active
Neutral detection failure at machine's power-on for lower console switches : Jib
8 b3
switch is active
Neutral detection failure at machine's power-on for lower console switches : Platform
16 b4
level switch is active
Neutral detection failure at machine's power-on for lower console switches : Engine
F13.10 32 b5
start/stop switch is active
Switches neutral A
Sw: Lower box Neutral detection failure at machine's power-on for lower console switches : Enable
64 b6
switch is active
Neutral detection failure at machine's power-on for lower console switches : DPF
128 b7
switch is active
256 b8
Overriding switch is active
Neutral detection failure at machine's power-on for lower console switches : Platform
512 b9
rotation switch is active
Neutral detection failure at machine's power-on for lower console switches : Horn
1024 b10
switch is active
Neutral detection failure at machine's power-on for lower console switches : Beacon
2048 b11
switch is active
146 4000595930 E 10.16 USA / GB

E - Adjustments

Neutral detection failure at machine's power-on for upper console switches : Jib
A
1 b0
switch is active
Neutral detection failure at machine's power-on for upper console switches : Platform
2 b1
rotation switch is active
4 b2
Neutral detection failure at machine's power-on for upper console switches : Platform
level switch is active B
Neutral detection failure at machine's power-on for upper console switches : Steering
F13.11 8 b3
rocker switch is active
Switches neutral 2 A
Sw: Upper box Neutral detection failure at machine's power-on for upper console switches : Engine
16 b4
start/stop switch is active
32 b5
Neutral detection failure at machine's power-on for upper console switches :
Emergency pump switch is active C
Neutral detection failure at machine's power-on for upper console switches : Horn
64 b6
switch is active
Neutral detection failure at machine's power-on for upper console switches : Enable
128 b7
pedal is active

D
CAN J1939
Problem detected in J1939 CAN
Machine not supplied, with multimeter, check the resistance between 2001 (CAN
F15.06
CANBus Cycle Unit
D
high) and 2002 (CAN low) is nearly 60 O (if 0 O or 120 O : failure, check RES TERM
connection for all ECUs)
Check ECU supplies line
E
Check CAN connection for Display and/or engine
4000595930 E 10.16 USA / GB 147

E - Adjustments
4 - Load management system

4.1 - OFFSET CALIBRATION
LOAD MANAGEMENT VALID RANGE (V)

CALIBRATION VALID RANGE (mA)
SYSTEM GAUGES (ESTIMATED)
SP800 Offset 7±7 1,67 ± 1,67
SP801 Offset 7±7 1,67 ± 1,67
148 4000595930 E 10.16 USA / GB

E - Adjustments
4.2 - GAIN OF LOAD MANAGEMENT SYSTEM WITH FIXED WEIGHT
A
GAUGES
SP800 Gain SP800 (0kg) + 4,0 ± 0,12
SP801 Gain SP801 (0kg) + 4,0 ± 0,12 B
4000595930 E 10.16 USA / GB 149

E - Adjustments
4.3 - GAIN OF LOAD MANAGEMENT SYSTEM WITH ADJUSTABLE
WEIGHT

GAUGES
SP800 Gain SP800 (0kg) + 4,0 x (ADJWEIGHT / 250) ± 0,12
SP801 Gain SP801 (0kg) + 4,0 x (ADJWEIGHT / 250) ± 0,12
150 4000595930 E 10.16 USA / GB

E - Adjustments
5 - Adjustment of pressures A
5.1 - PORT PLUG FOR PRESSURES CONTROL
All pressures could be ckecked by connecting a pressure gauge on port M as shown below
B
4000595930 E 10.16 USA / GB 151

E - Adjustments
5.2 - PRESSURE ADJUSTMENTS ON PUMP
• Load Sensing.
• Main flow.
• The pump is preset at a load sensing pressure of 20b (+-2b)/290 psi.
• The pump is preset at a main pressure of 240b (+-5b)/3480 psi.
MARKING FUNCTION VALUE

1 Load Sensing 20b
2 Pmaxi 240b
Settings
Designation Pressure Adjustment port

Maxi pressure setting 240 +/-5b On equipment pump
Load sensing setting 22 +/-2b On equipment pump
Pressure turret orientation 120 +/-5b On ECD proportional block
Emergency pump 240 +/-5b On emergency pump
152 4000595930 E 10.16 USA / GB

F - Simplified breakdown guide
Simplified breakdown guide

This guide does not replace the diagnostic functions described previously in this manual. It allows the technician
to have a logical step of breakdown service, detailing the successive steps to be followed starting from general
A
tips until the details. The checking of the electric part is carried out in priority because less sensitive to the external
parameters than the hydraulics part (Temperature, pollution, viscosity). The denomination of the movements
describes below implies both directions (Example not lifting, neither raise, nor descent from both controls, up and
down).
For a quicker diagnostic : B

Do check the failures code on cluster display and refer to the alarms list before scrolling this breakdown guide.
Do check all fuses.
Beware as some options once activated might prohibit some movements (the option ASB, Active Shield Bar
device).
C
1 - Quick checkings on drive
Same as above
(Example for FWD drive in High speed mode YV160B+YV102+YV110+YV104+YV101=1)

D
YV XXX → 160B 160F 102 110 104 101
Drive low speed forward X X X X
Drive low speed rear X X X X
Drive high speed forward
Drive high speed rear
X
X
X
X
X
X
X
X
X
X
E
ON if machine retracted and turret in the axis
4000595930 E 10.16 USA / GB 153

2 - Quick checkings on movements

Thanks to this quick table, you could check for each movement, which valve must be activated(Example for jib
lifting = YV800 + YV802 + YV520U = 1)
ITEMS DESCRIPTION
YV800+YV805+YV250R Turn table right hand rotation
YV800+YV805+YV250L Turn table left hand rotation
YV800+YV801+YV530O Boom extension
YV800+YV530I Boom retraction
YV800+YV901+YV750R Basket right hand rotation
YV800+YV901+YV750L Basket left hand rotation
YV800+YV802+YV520U Boom lifting
YV800+YV802+YV807+YV520D Boom lowering
YV800+YV901+YV620U Jib lifting
YV800+YV901+YV620D Jib lowering
YV800+YV901+YV720U Compensation lifting
YV800+YV901+YV720D Compensation lowering
154 4000595930 E 10.16 USA / GB

3 - Quick checkings on engine A

PROBLEM PROBABLE CAUSE SOLUTION
Fuel is thick and doesn't flow

• Check the fuel tank and fuel filter.
• Remove water, dirt and other impurities.
• As all fuel will be filtered by the filter, if there should be
B
water or other foreign matters on the filter, clean the filter
with kerosene.
• If air is in the fuel filter or injection lines, the fuel pump will
not work properly.
When it is difficult to start
the engine
Air or water mixed in fuel system
• To attain proper fuel injection pressure, check carefully for
loosened fuel line coupling, loose cap nut, etc.
• Loosen joint bolt stop fuel filter and air vent screws of fuel
C
injection pump to eliminate all the air in the fuel system.
• Charge battery.
Battery is discharged and the engine will
• In winter, always remove battery from machine, charge
not crank
fully and keep indoors. Install in machine at time of use.
Engine oil becomes thick in cold weather • Change grade of oil according to the weather
and engine cranks slow (temperature).
D
Fuel is insufficient • Check fuel system
• Check lubricating oil system
When output is insufficient • Check to see if lubricating oil filter is working properly.
Overheating of moving parts
• Filter element deposited with impurities would cause poor
Lack of fuel
lubrication. Change element.
• Check the fuel tank and refill the fuel, if necessary
E
• Also check the fuel system for air or leaks.
Bad nozzle • If necessary, replace with a new nozzle.
When engine suddenly
stops • Check amount of engine oil with oil level gauge.
Moving parts are overheated due to
• Check lubricating oil system.
shortage of lubrication oil or improper
lubrication
• At every 2 times of oil change, oil filter cartridge should
be replaced. F
• Select good quality fuel.
When color of exhaust is Fuel is of extremely poor quality
Use no. 2-D diesel fuel only
especially bad
Nozzle is bad • If necessary, replace with new nozzle.
• Check the fuel injection system, especially the fuel
Color of exhaust suddenly turns dark
Bearing parts are overheated

injection nozzle.
• Check the lubricating system.
G
When engine must be • Check the lubricating system.
stopped immediately • Check the function of the relieve valve in the lubricating
Oil lamp lights up during operation system.
• Check pressure switch.
• Check filter base gasket.
H
4000595930 E 10.16 USA / GB 155

PROBLEM PROBABLE CAUSE SOLUTION

Engine oil insufficient • Check oil level. Replenish oil as required.
Fan belt broken or elongated • Change belt or adjust belt tension.
Coolant insufficient • Replenish coolant.
• Add water only or change to coolant with the specified
Excessive concentration of antifreeze
mixing ratio.
Radiator net or radiator fin clogged with
• Clean net or fin carefully.
dust
Inside of radiator or coolant flow route
When engine overheats • Clean or replace radiator and parts.
corroded
Fan or radiator or radiator cap defective • Replace defective parts.
Thermostat defective • Check thermostat and replace if necessary.
• Check temperature with thermometer and replace if
Temperature gauge or sensor defective
necessary.
Overload running • Reduce load.
Head gasket defective or water leakage • Replace parts.
Unsuitable fuel used • Use the specified fuel.
156 4000595930 E 10.16 USA / GB

4 - No engine start A
• Battery GB1.
• Emergency stops SA900/SB801/SB802.
• Engine start touch pad SA905ST.
• Engine start button upper controls SA303.
• Key selection turret/basket SA901.
B
• One or more toggle switch or joystick not in neutral position.
• Fuel level SQ300.
• Temperature water engine ST302.
• Oil engine pressure sensor SP300.
• Engine overheating ST300.
C
• Relays KA3/KA4/KMG/KMP.
• Load alternator D+, R10.
• Accelerator coil YA300
• Engine speed sensor SV300.
• Preheating conditions KM160. D
• ECU modules SPU7066 Node B2 basket.
• EGV Kubota module.
5 - No movement E
• Machine in overload above 3 meters (load cells SP800/SP801) or wrong calibration.
• Platform in slope/tilt above 3 meters( SQ800: not for US).
• Load sensing valve YV800.
• Enable touch pad (low control box SA905EN).
• Foot switch pedal SB800 (upper controls only). F
• ECU modules(SPU/Node B2 basket).
• Joystick SM902 off neutral and/or signal out of range.
• NLS pressure LS (25/30bars) or equipment pump ( 240bars).
6 - No boom G
• Touch pad SA520 U/D.
• Valves YV800/YV802/YV807/YV520U/D.
• Machine in outreach limitation(SQ521/SQ523/SQ531/SQ533). H
• Machine in overload above 3 meters or wrong calibration.
• No pressure.
4000595930 E 10.16 USA / GB 157

7 - No telescopic boom
• Touch pad SA530I/O.
• Valves YV800/YV801/YV530O/I.
• Machine in outreach limitation(SQ521/SQ523/SQ531/SQ533).
• Machine in overload above 3 meters or wrong calibration.
• No pressure.
8 - No turret rotation
• Touch pad SA250L/R.
• Valves YV800/YV805/YV250L/R.
• No pressure.
9 - No jib
• Touch pad SA620U/D.
• Switch SA621.
• Valves YV800/YV901/YV620U/D.
• No pressure.
10 - No basket rotation
• Switch SA751.
• Valves YV800/YV901/YV750R/L.
• No pressure.
11 - No basket compensation
• Machine not in stowed position.
• Touch pad SA720U/D.
• Switch SA751.
• Valves YV80/YV901/YV720U/D.
• Other movement running.
• Tilt switches SR720/SR721.
• No pressure.
158 4000595930 E 10.16 USA / GB

12 - No drive A
• Machine in slope SQ800(Not in US mode).
• Valve YV102(Brake release).
• Valves YV101/YV104/YV110/YV160B/F.
B
• Pressure transducers SP160F/B.
• No pressure on pump output.
• Circuit brake release circuit (pressure/hoses).
13 - Low speed only

C
• Switch SA110.
• All limit switches (machine unfolded).
• Valve YV110.
• Pressure switch SP100.
D
14 - No steering
• Rocker of joystick SM902.
E
• Toggle switch SA101 for crab/synchronous 4WS steering mode.
• Valves YV902/YV150R/L/YV107/YV108.
• Circuit of brake release (YV102).
• Machine in overload or wrong calibration.
• ECU modules(SPU/Node B2 basket). F
15 - No oscillating axle
• Machine not in drive mode and not in stowed position.
• Valves YV101/YV104.
G
• Piloted valves BV1/PD1/PD2.
4000595930 E 10.16 USA / GB 159

Notes
160 4000595930 E 10.16 USA / GB

G - Version summary
Version summary A
1 - Version summary
HT21RTO/PRO - HT23RTJO/PRO HYDRAULIC
STANDARDS WIRING DIAGRAM
(HT61RT/RTO/PRO - HT67RTJO/PRO)
All versions equipped with display on

166P328300
DIAGRAM
166P325080
B
lower panel
All countries
All versions equipped with activ screen
4000421620 4000466740
V2 on lower panel
C
2 - List of schematics
See end of manual
3 - List of wiring harnesses

D
See end of manual
4000595930 E 10.16 USA / GB 161

G - Version summary
Notes
162 4000595930 E 10.16 USA / GB

ANNEX 1
Movement Parameter [Target] Factory tolerance Configuration
Drive forward Min speed [‐100 ; +10]
Drive forward Max speed [29.000000 ; 33.000000] [‐100 ; +0] High speed selected, drive on 50m/164ft length
Drive forward Max speed micro [70.000000 ; 74.000000] [‐100 ; +0] Machine unfolded, drive on 10m/33ft length. High speed set must be done.
Drive forward Acceleration [‐1 ; +3]
Drive forward Deceleration [‐3 ; +1] 1.7m/5.6ft ± 0.3m/1ft in high speed
Drive reverse Min speed [‐100 ; +10]
Drive reverse Max speed [29.000000 ; 33.000000] [‐100 ; +0] High speed selected, drive on 50m/164ft length
Drive reverse Max speed micro [70.000000 ; 74.000000] [‐100 ; +0] Machine unfolded, drive on 10m/33ft length. High speed set must be done.
Drive reverse Acceleration [‐1 ; +3]
Drive reverse Deceleration [‐3 ; +1] 1.7m/5.6ft ± 0.3m/1ft in high speed
Steering Max speed [3.000000 ; 5.000000] [‐100 ; +0] 2WS selected, from lock to lock
Turntable orientation left Min speed [‐100 ; +10]
Turntable orientation left Max speed [30.000000 ; 34.000000] [‐100 ; +0] Turret rotation to the left for ¼ turn with boom retracted
Turntable orientation left Acceleration [‐1 ; +3]
Turntable orientation left Deceleration [‐3 ; +1]
Turntable orientation right Min speed [‐100 ; +10]
Turntable orientation right Max speed [30.000000 ; 34.000000] [‐100 ; +0] Turret rotation to the right for ¼ turn with boom retracted
Turntable orientation right Acceleration [‐1 ; +3]
Turntable orientation right Deceleration [‐3 ; +1]
Boom Raise Min speed [‐100 ; +10]
Boom Raise Max speed [57.000000 ; 63.000000] [‐10 ; +0] Platform controls, single load configuration, from lower to upper stop
Boom Raise Max speed [40.000000 ; 44.000000] [‐100 ; +0] Platform controls, dual load configuration, from upper to lower stop
Boom Raise Acceleration [‐1 ; +3]
Boom Raise Deceleration [‐3 ; +1]
Boom Descent Min speed [‐100 ; +10]
Boom Descent Max speed [67.000000 ; 73.000000] [‐100 ; +0] Platform controls, single load configuration, from upper to lower stop
Boom Descent Max speed [40.000000 ; 44.000000] [‐10 ; +0] Platform controls, dual load configuration, from upper to lower stop
Boom Descent Acceleration [‐1 ; +3]
Boom Descent Deceleration [‐3 ; +1]
Boom Telescope Extend Min speed [‐100 ; +10]
Boom Telescope Extend Max speed [25.000000 ; 29.000000] [‐100 ; +0] Boom raised, from lower to upper stop
Boom Telescope Extend Acceleration [‐1 ; +3]
Boom Telescope Extend Deceleration [‐3 ; +1]
Boom Telescope Retract Min speed [‐100 ; +10]
Boom Telescope Retract Max speed [25.000000 ; 29.000000] [‐100 ; +0] Boom raised, from upper to lower stop
Boom Telescope Retract Acceleration [‐1 ; +3]
Boom Telescope Retract Deceleration [‐3 ; +1]
Jib Raise Min speed [‐100 ; +10]
Jib Raise Max speed [27.000000 ; 31.000000] [‐100 ; +0] Platform controls, from lower to upper stop
Jib Raise Acceleration [‐1 ; +3]
Jib Raise Deceleration [‐3 ; +1]
Jib Descent Min speed [‐100 ; +10]
Jib Descent Max speed [26.000000 ; 30.000000] [‐100 ; +0] Platform controls, from lower to upper stop
Jib Descent Acceleration [‐1 ; +3]
Jib Descent Deceleration [‐3 ; +1]
Platform Level Raise Min speed [‐100 ; +10]
Platform Level Raise Max speed [13.000000 ; 17.000000] [‐100 ; +0] Platform controls, from upper to lower stop
Platform Level Raise Acceleration [‐1 ; +3]
Platform Level Raise Deceleration [‐3 ; +1]
Platform Level Descent Min speed [‐100 ; +10]
Platform Level Descent Max speed [13.000000 ; 17.000000] [‐100 ; +0] Platform controls, from lower to upper stop
Platform Level Descent Acceleration [‐1 ; +3]
Platform Level Descent Deceleration [‐3 ; +1]
Platform rotation Min speed [‐100 ; +10]
Platform rotation Max speed [13.000000 ; 17.000000] [‐100 ; +0] Platform controls, from lock to lock (left or right)
Platform rotation Acceleration [‐1 ; +3]
Platform rotation Deceleration [‐3 ; +1]
ANNEX 2
Name Description & Values Level_min
Buzzer Choose for which movements the buzzer must be activated 1
OFF
Descent / Retract Movements
All Movements
Drive
Drive + All Movements
Flashing light 1
OFF
All Movements
Drive
Drive + All Movements ANNEX 4
ON Name Description & Values
Activ'Shield Bar 2 Engine supply Apply engine power supply
OFF OFF
ON ON
Tracking system 1 Test Valves ON Force all security valves to ON
OFF OFF
ON ON
Movements restrictions under tilt conditions If option is ON, it allows to restrict drive and extension movements when tilt is active and 3 Test Valves OFF Force all security valves to OFF
machine is unfolded. If option is OFF, drive and extension movements are allowed according OFF
to country selection. ON
OFF
ON
Generator with engine acceleration 1
OFF
ON
Emergency Mode not reset Allows to disable warning at machine startup if emergency mode has been used 2
OFF
ON
User Identiﬁcation inhibited Allows to inhibit user identiﬁcation in case screen is not usable 3
OFF
ON
ANNEX 3
Name Description & Values
Engine
TIER3 KUBOTA V2403-M
TIER4 KUBOTA V2403-CR
Load Management System Choice of the type of load system sensors
Strain gauges
Vibrating wires
Load Selection Choice of the type of machine : dual load selection (230kg-500lb and 450kg-1000lb loads) or single load selection (230kg-500lb only)
Single load selection
Dual load selection
Drive pump safety installed
OFF
ON
Fuel level sensor type Choice of the type of fuel level sensor : ON/OFF (low fuel level detection only) or analogic (fuel level measure)
ON/OFF
Analog
ANNEX 5A
Type: Name Diagnostic instructions: ECU: Ref Pin Wire Type:2
DIGITAL INPUTS SQ800 ‐ Tilt sensor If tilt < 5°, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret AN05 1B.21 150 Digital input (HS)
‐ check sensor adjustment
‐ check sensor supply fuse (FU7/15A)
‐ check sensor supply (wires 0=0V and 109=+VBAT)
‐ check input wire continuity
SQ590 ‐ Boom down/telescope retracted detector 1 If boom is set on turret and telescope is retracted, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN22 2B.13 222 (CN02.1) Universal input L (0‐32V, HS, LS)
‐ check sensor supply fuse (FU7‐15A)
‐ check sensor supply (wire 109=+VBAT)
SQ591 ‐ Boom down/telescope retracted detector 2 If boom is set on turret and telescope is retracted, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN24 2B.14 281 (CN02.6) Universal input L (0‐32V, HS, LS)
SQ533 ‐ Boom telescope position detector If boom telescope length is <10m, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN31 3B.23 383 (CN02.13) Universal input N (0‐32V, HS, LS)
SQ531 ‐ Boom telescope zone 1 If boom zone 1 detector of telescope is in front of a magnet, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN25 3A.11 332 (CN02.2) Universal input M (0‐32V, HS, LS)
‐ check boom magnet adjustment
It is possible to check all other magnets refer to zone counting in Diagnostic/State

SQ521 ‐ Boom high detector If boom angle >52°, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN23 2B.12 384 (CN02.4) Universal input L (0‐32V, HS, LS)
‐ check sensor supply (109=+VBAT)
SQ523 ‐ Boom zone magnet If boom zone 1 detector of telescope is in front of a magnet, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN26 3A.17 380 (CN02.3) Universal input M (0‐32V, HS, LS)
‐ check boom magnet adjustment
It is possible to check all other magnets refer to zone counting in Diagnostic/State

SQ801 ‐ Chain/cable break 1 If boom telescope chain/cable is not broken, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN08 1A.21 990 Universal input E (0‐32V, HS, LS)
SQ802 ‐ Chain/cable break 2 If boom telescope chain/cable is not broken, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN20 2A.12 991 Universal input K (0‐32V, HS, LS)
SA901TU ‐ Control box selector ‐ Turret If turret control box is selected, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN28 3B.21 115 (CN01.39) Universal input M (0‐32V, HS, LS)
‐ check switch function
‐ check switch supply fuse (FU17/5A)
‐ check switch supply (wire 117=+VBAT)
SA901PF ‐ Control box selector ‐ Platform If platform control box is selected, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN09 1B.20 114 (CN01.38) Universal input F (0‐32V, 0‐5V, HS, LS, R)
‐ check switch supply fuse (FU17/5A)
SB801 ‐ Emergency stop (turntable/frame) If both emergency stops are pulled, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN29 3B.13 142 (CN01.41) Universal input N (0‐32V, HS, LS)
‐ check frame emergency stop function (SB801)
‐ check platform emergency stop function (SB802)
SQ300 ‐ Low fuel level detector If fuel level is OK, input must be OFF (> 6V). If signal is ON (0V): SPU70‐66 ‐ Turret UN01 1A.08 189 Universal input A (0‐32V, 0‐5V, HS, LS, R)
‐ check fuel level
‐ check fuel sensor
DPLUS ‐ Alternator signal If alternator is charging, input must be ON (>12V). If not: SPU70‐66 ‐ Turret UN21 2B.15 102 (CN01.3) Universal input K (0‐32V, HS, LS)
‐ check that engine is running
‐ check resistor (R10/47ohm/2W)
SP300 ‐ Low engine oil pressure detector If engine oil pressure is above minimum, input must be OFF (>6V). If not: SPU70‐66 ‐ Turret AN08 2A.18 173 (CN04.10) Digital input (LS)
‐ check that engine is running
‐ check engine oil level
ANNEX 5B
ST300 ‐ Engine overheat detector If engine coolant is not overheating, input must be OFF (>6V). If not: SPU70‐66 ‐ Turret AN17 3B.26 174 (CN04.11) Digital input (LS)
‐ check engine fan
‐ check engine coolant level
ST900 ‐ Hydraulic oil overheat detector If hydraulic oil is not overheating, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN30 3B.15 125 Universal input N (0‐32V, HS, LS)
‐ check hydraulic oil level
‐ check sensor supply fuse (FU7/15A)
SP100 ‐ High speed pressure detector If machine is not driving at high speed, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret AN16 3B.28 212 Digital input (HS)
‐ check sensor supply (wires 109=+VBAT)
ST903 ‐ Extrem ambiant temperature sensor If ambient temperature is inside normal working conditions [‐20 ; +40]°C, input must be ON (+VBAT). If not: SPU70‐66 ‐ Turret UN27 3B.30 205A Universal input M (0‐32V, HS, LS)
‐ check sensor
‐ check sensor supply fuse (F_OPT/5A)
‐ check sensor supply (wires 0=0V and 101B=+VBAT)
SA801 ‐ Safety command switch If safety command switch is pushed, input must be ON. If not: Keyboard ‐ Turret SW07 7‐ Digital input
‐ check membrane switches controller supply fuse (FU11‐7.5A)
‐ check membrane switches controller supply (wire 105=+VBAT)
SA905ST ‐ Start/Stop switch (turret) ‐ Start/Stop If start/stop switch is pushed, input must be ON. If not: Keyboard ‐ Turret SW08 8‐ Digital input
‐ check membrane switches controller supply fuse (FU7‐15A)

SA905EN ‐ Enable switch (turret) ‐ Enable If turret enable switch is pushed, input must be ON. If not: Keyboard ‐ Turret SW12 12 ‐ Digital input
SA620U ‐ Jib switch (turret) ‐ Raise If jib raise function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW13 13 ‐ Digital input
SA620D ‐ Jib switch (turret) ‐ Descent If jib descend function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW14 14 ‐ Digital input
SA530O ‐ Boom telescope switch (turret) ‐ Extend If boom telescope extend function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW19 19 ‐ Digital input
SA530I ‐ Boom telescope switch (turret) ‐ Retract If boom telescope retract function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW20 20 ‐ Digital input
SA520U ‐ Boom switch (turret) ‐ Raise If boom raise function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW22 22 ‐ Digital input
SA520D ‐ Boom switch (turret) ‐ Descent If boom descend function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW23 23 ‐ Digital input
SA250L ‐ Turntable orientation switch (turret) ‐ Left If turntable orientation left function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW26 26 ‐ Digital input
SA250R ‐ Turntable orientation switch (turret) ‐ Right If turntable orientation right function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW27 27 ‐ Digital input
SA720U ‐ Platform level switch (turret) ‐ Raise If platform level raise function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW28 28 ‐ Digital input
SA720D ‐ Platform level switch (turret) ‐ Descent If platform level descend function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW29 29 ‐ Digital input
ANNEX 5C
SA750R ‐ Platform rotation switch (turret) ‐ Right If platform rotation right function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW31 31 ‐ Digital input
SA750L ‐ Platform rotation switch (turret) ‐ Left If platform rotation left function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW30 30 ‐ Digital input
SB907 ‐ Horn switch (turret) If horn function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW06 6‐ Digital input
SA903 ‐ Beacon switch If beacon function is requested, output must be ON (>0mA). If not, check Function Diagnostic. If status is not OK: Keyboard ‐ Turret SW05 5‐ Digital input
‐ check beacon light
‐ check power supply fuse (FU8‐20, FU7‐15A)
‐ check power supply (109=+VBAT)
‐ check output wire continuity
SA300FC ‐ Regeneration switch ‐ Force If forced regeneration function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW03 3‐ Digital input
SA300IB ‐ Regeneration switch ‐ Inhibit If inhibited regeneration function is activated from turret control box, input must be ON. If not: Keyboard ‐ Turret SW04 4‐ Digital input
SA621D ‐ Jib switch (platform) ‐ Descent If jib descent function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_16 104.16 B121 Digital Input (HS)
‐ check switch supply fuse (FU7‐15A)
SA621U ‐ Jib switch (platform) ‐ Raise If jib raise function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_15 104.15 B120 Digital Input (HS)
SA101CR ‐ Steering mode switch ‐ Crab If crab steering mode function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_14 104.14 B104 Digital Input (HS)
‐ check switch supply (wire 0=0V and 109=+VBAT)
SA101SY ‐ Steering mode switch ‐ Synchro If synchro steering mode function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_13 104.13 B105 Digital Input (HS)
SA906 ‐ Generator switch If generator function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_11 104.11 B116 Digital Input (HS)
SA721D ‐ Platform level switch (platform) ‐ Descent If platform descent function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_10 104.10 B115 Digital Input (HS)
SA721U ‐ Platform level switch (platform) ‐ Raise If platform raise function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_09 104.09 B114 Digital Input (HS)
SA110 ‐ Drive speed selection If high speed function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_06 104.06 B111 Digital Input (HS)
SM902L ‐ Joystick steering rocker ‐ Left If steering left function is activated from joystick rocker, input must be ON. If not: Node B ‐ Platform CN104_04 104.04 B109 Digital Input (HS)
‐ check rocker function
‐ check rocker supply fuse (FU7‐15A)
‐ check rocker supply (wire 0=0V and 109=+VBAT)
SM902R ‐ Joystick steering rocker ‐ Right If steering right function is activated from joystick rocker, input must be ON. If not: Node B ‐ Platform CN104_03 104.03 B108 Digital Input (HS)
‐ check rocker function
‐ check rocker supply fuse (FU7‐15A)
‐ check rocker supply (wire 0=0V and 109=+VBAT)
ANNEX 5D
SA907 ‐ Horn switch If horn function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_01 104.01 B106 Digital Input (HS)
SB900 ‐ Activ' Shield Bar switch If Activ' Shield Bar function reset is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN105_02 105.02 B157 (AC.1) Digital Input (HS)
‐ check switch supply (wires 0=0V and 109=+VBAT)
SA303 ‐ Engine start/stop switch If start/stop function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN105_03 105.03 B128 Digital Input (HS)
SA800 ‐ Emergency pump switch If emergency pump function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN105_04 105.04 B129 Digital Input (HS)
SQ902 ‐ Activ' Shield Bar detector If Activ' Shield Bar function is not activated, input must be ON (+VBAT). If not: Node B ‐ Platform CN105_05 105.05 B150 (AC.2) Digital Input (HS)
‐ check sensor adjustment (refer to Activ' Shield Bar manual)
‐ check sensor supply (0=0V and 109=+VBAT)
SM902B ‐ Drive joystick ‐ Reverse If drive joystick is pulled, out of neutral input must be ON (+VBAT). If not: Node B ‐ Platform CN105_06 105.06 B100 (13) Digital Input (HS)
‐ check joystick function
‐ check joystick supply fuse (FU7‐15A)
‐ check joystick supply (wire 0=0V and 109=+VBAT)
SM902F ‐ Drive joystick ‐ Forward If drive joystick is pushed, out of neutral input must be ON (+VBAT). If not: Node B ‐ Platform CN105_07 105.07 B101 (11) Digital Input (HS)
SM901N ‐ Boom telescoping joystick ‐ Out of Neutral If boom telescoping joystick is activated, out of neutral input must be ON (+VBAT). If not: Node B ‐ Platform CN105_08 105.08 B102 (6) Digital Input (HS)
SM900N ‐ Turntable orientation / boom joystick ‐ Out of Neutral If turntable orientation or boom joystick is activated, out of neutral input must be ON (+VBAT). If not: Node B ‐ Platform CN105_09 105.09 B103 (6) Digital Input (HS)
‐ check joystick supply (wires 0=0V and 109=+VBAT)
SB800 ‐ Enable pedal If platform enable pedal function is activated, input must be ON (+VBAT). If not: Node B ‐ Platform CN105_12 105.12 B141 (CNB02.2) Digital Input (HS)
‐ check pedal function
‐ check pedal supply fuse (FU7‐15A)
‐ check pedal supply (wire 109=+VBAT)
SA802 ‐ Load selection If load selector switch is set on 230kg/500lb from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN105_14 105.14 B143 Digital Input (HS)
SR721 ‐ Platform level +10° detector If platform level > 10° (up), input must be ON (+VBAT). If not: Node B ‐ Platform CN105_16 105.16 B145 Digital Input (HS)
SR720 ‐ Platform level ‐10° detector If platform level < ‐10° (down), input must be ON (+VBAT). If not: Node B ‐ Platform CN105_17 105.17 B146 Digital Input (HS)
SA751L ‐ Platform rotation switch (platform) ‐ Left If platform rotation to the left function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN105_36 105.36 B124 Digital Input (HS)
‐ check input wire value and continuity
SA751R ‐ Platform rotation switch (platform) ‐ Right If platform rotation to the right function is activated from platform control box, input must be ON (+VBAT). If not: Node B ‐ Platform CN105_35 105.35 B123 Digital Input (HS)
ANNEX 5E
SB802 ‐ Emergency stop (plateform) If platform emergency stop is pressed, input must be ON (+VBAT). If not: Node B ‐ Platform CN104_05 104.05 B200 Digital Input (HS)
‐ check supply fuse (FU5‐30A)
[DIGITAL_OUTPUTS] YV800 ‐ Load sensing valve If any movement is requested output must be ON (>0mA). If not, check Function Diagnostic. If status is not OK when a SPU70‐66 ‐ Turret HSD_DIG2_01 1B.04 120 Digital output 2A (HSD)

movement is active (status always shows a false failure when no movement is active):
‐ check power supply fuse (FU13‐20A)
‐ check power supply (wire 103=+VBAT)
‐ check valve supply (wire 121=0V) when function is active
YV805 ‐ Turntable orientation safety valve If turntable orientation function is requested, output must be ON (>0mA). If not, check Diagnostic/Function. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG2_10 2A.19 783 Digital output 2A (HSD)
‐ check valve supply (wire 890=0V) when function is active
YV802 ‐ Boom safety valve If boom raise or descent function is requested, output must be ON (>0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG2_08 1B.29 390 Digital output 2A (HSD)

‐ check power supply fuse FU13‐20A
‐ check power supply (wires 890=0V and 103=+VBAT)
YV807 ‐ Boom descent safety valve If dual load option is active and boom descent function is requested while reach limit is not active, output must be ON (>0mA). SPU70‐66 ‐ Turret HSD_DIG2_11 2A.24 391 Digital output 2A (HSD)

If not, check Function Diagnostic. If status is not OK:
‐ check power supply (wires 393=0V and 103=+VBAT)
YV801 ‐ Boom telescope extend safety valve If dual load selection is active and telescope extend function is requested, output must be ON (>0mA). SPU70‐66 ‐ Turret HSD_DIG2_09 2A.26 392 Digital output 2A (HSD)
If not, check Diagnostic/Function. If status is not OK:
YVXX2G ‐ Boom raise/descent and telescope extend safety valves If turret function is requested or if boom descent function is requested with dual load, output must be ON (0V). SPU70‐66 ‐ Turret LSD_DIG_02 1B.07 890 Digital output 4A (LSD)
ground ‐ Ground If not, check Diagnostic/Function. If status is not OK:
YVXX5G ‐ Boom descent and turntable orientation safety valves ‐ If dual load selection is active and boom telescope extend function is requested while reach limit is not active, output must be SPU70‐66 ‐ Turret LSD_DIG_05 2B.03 393 Digital output 4A (LSD)
Ground ON (>0mA). If not, check Diagnostic/Function. If status is not OK:
YV150L ‐ Steering front left valve If steering left function is requested, output must be ON (>0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG4_01 2B.29 601 Digital output 4A (HSD)
YV150L ‐ Steering front left valve If steering left function is requested, output must be ON (>0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG4_01 2B.29 601 Digital output 4A (HSD)
YV150R ‐ Steering front right valve If steering right function is requested, output must be ON (> 0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG4_02 2B.27 602 Digital output 4A (HSD)
YV150R ‐ Steering front right valve If steering right function is requested, output must be ON (> 0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG4_02 2B.27 602 Digital output 4A (HSD)
YV107 ‐ Crab/synchro steering valve 1 If crab steering left or synchro steering right function is requested, output must be ON (> 0mA). If not, check Function SPU70‐66 ‐ Turret HSD_DIG4_04 2B.28 621 Digital output 4A (HSD)
Diagnostic. If status is not OK:
YV108 ‐ Crab/synchro steering valve 2 If crab steering right or synchro steering left function is requested, output must be ON (> 0mA). If not, check Function SPU70‐66 ‐ Turret HSD_DIG4_03 2B.26 622 Digital output 4A (HSD)
Diagnostic. If status is not OK:
‐ check power supply fuse (FU13‐20mA)
YV110 ‐ High speed drive valve 1 If high speed drive function is active, output must be ON (> 0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM2_0 2B.07 686 PWM output 2A with advanced current sense (HSD)
‐ check power supply fuse (FU13‐20A) 3
YV101 ‐ Oscillating axle unlock valve 1 If oscillating axle unlock function is requested, output must be ON (> 0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM2_0 2B.25 781 PWM output 2A with advanced current sense (HSD)
YV104 ‐ Oscillating axle unlock valve 2 If oscillating axle unlock function is requested, output must be ON (> 0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM2_0 3A.26 780 PWM output 2A with advanced current sense (HSD)

ANNEX 5F
YV102 ‐ Brake release valve 1 If brake release function (drive only) is requested, output must be ON (> 0mA). If not check, function diagnostic. If status is not SPU70‐66 ‐ Turret HSD_PWM2_0 2B.08 782 PWM output 2A with advanced current sense (HSD)
OK: 1
KA3 ‐ Engine supply relay When engine is starting or running, output must be ON (0V). If status is not OK: SPU70‐66 ‐ Turret LSD_DIG_03 2A.23 170 (CN01.29) Digital output 4A (LSD)
‐ check relay
‐ check output supply fuse (FU7‐15A)
‐ check output supply (109=+VBAT)
KM160 ‐ Engine pre‐heating contactor If engine pre‐heat function is active, output must be ON (> 0mA). If not check function diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG2_04 1B.01 162 Digital output 2A (HSD)
‐ check contactor
KA4 ‐ Engine start relay If engine start function is requested output must be ON (0V). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret LSD_DIG_04 2A.06 169 (CN01.47) Digital output 4A (LSD)
‐ check relay
KA9 ‐ Horn relay If horn function is requested, output must be ON (> 0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG2_03 1B.02 187 (CN01.26) Digital output 2A (HSD)
‐ check relay
HA901 ‐ Buzzer (turret) If turret control box buzzer function is requested output must be ON (> 0mA). If not, check Function Diagnostic. If status is not SPU70‐66 ‐ Turret HSD_DIG2_06 1B.30 186 Digital output 2A (HSD)
OK:
KM120 ‐ Emergency pump contactor If emergency pump is requested, output must be ON (0V). If not check function diagnostic. If status is not OK: SPU70‐66 ‐ Turret LSD_DIG_01 1B.08 145 Digital output 4A (LSD)
‐ check contactor
KA8 ‐ Relay Beacon, flashing light KA8 If beacon function is requested, output must be ON (>0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG2_12 2A.25 194 Digital output 2A (HSD)
‐ check beacon light
‐ check power supply fuse (FU8 20A)
KA2 ‐ Generator relay If generator function is requested, output must be ON (> 0mA). If not check function diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG2_02 1B.03 192 (CN01.28) Digital output 2A (HSD)
‐ check relay
EL901 ‐ Flashing light If flashing light function is requested, output must be ON (> 0mA). If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_DIG2_05 1B.27 188 Digital output 2A (HSD)
‐ check flashing light
HL905 ‐ Turret control box selected light If lamp is not active at power ON or if status is not OK: Keyboard ‐ Turret LED1 1‐ Output LED
‐ check LED PCB
‐ check LED supply fuse ()
‐ check LED supply (wire =+VBAT)
HL906 ‐ Platform control box selected light If lamp is not active at power ON or if status is not OK: Keyboard ‐ Turret LED3 3‐ Output LED
‐ check LED PCB
HL908 ‐ Warning light If lamp is not active at power ON or if status is not OK: Keyboard ‐ Turret LED4 4‐ Output LED
‐ check LED PCB
HL909 ‐ Error light If lamp is not active at power ON or if status is not OK: Keyboard ‐ Turret LED5 5‐ Output LED
‐ check LED PCB
KA6 ‐ Overriding control box activation relay If platform emergency stop is pushed and emergency mode is active, output must be ON. If not: Keyboard ‐ Turret OUTPUT300 xx.1 188 Digital output 300mA
‐ check relay KA6
‐ check membrane switches controller U107 supply fuse (FU7‐15A)
‐ check switches controller U107 supply (wires 0=0V and 109=+VBAT)
ANNEX 5G
YV620U ‐ Jib raise valve If jib raise function is requested, output must be ON. If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_31 105.31 B603 (CNB02.19) Digital output 3.5A (LS)
‐ check valve
YV620D ‐ Jib descent valve If jib descent function is requested, output must be ON. If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_32 105.32 B604 (CNB02.20) Digital output 3.5A (LS)
‐ check valve
YV720U ‐ Platform level raise valve If platform level raise function is requested, output must be ON. If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_27 105.27 B607 (CNB02.23) Digital output 3.5A (LS)
‐ check valve
YV720U ‐ Platform level raise valve If platform level raise function is requested, output must be ON. If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_27 105.27 B607 (CNB02.23) Digital output 3.5A (LS)
‐ check valve
YV720D ‐ Platform level descent valve If platform level descent function is requested, output must be ON. If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_28 105.28 B600 (CNB02.16) Digital output 3.5A (LS)
‐ check valve
YV720D ‐ Platform level descent valve If platform level descent function is requested, output must be ON. If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_28 105.28 B600 (CNB02.16) Digital output 3.5A (LS)
‐ check valve
YV750L ‐ Platform rotation left valve If platform rotation to the left function is requested, output must be ON. If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_33 105.33 B605 (CNB02.21) Digital output 3.5A (LS)
‐ check valve
YV750L ‐ Platform rotation left valve If platform rotation to the left function is requested, output must be ON. If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_33 105.33 B605 (CNB02.21) Digital output 3.5A (LS)

‐ check valve
YV750R ‐ Platform rotation right valve If platform rotation to the right function is requested, output must be ON . If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_34 105.34 B606 (CNB02.22) Digital output 3.5A (LS)

‐ check valve
YV750R ‐ Platform rotation right valve If platform rotation to the right function is requested, output must be ON . If not, check Function Diagnostic. If status is not OK: Node B ‐ Platform CN105_34 105.34 B606 (CNB02.22) Digital output 3.5A (LS)

‐ check valve
HL900 ‐ Light power on If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_22 104.22 B501 (9) Digital output 200mA (HS)

‐ check LED PCB
‐ check LED supply fuse (FU7‐15A)
‐ check LED supply (wire 0=0V and 109=+VBAT)
HL807 ‐ Light enable pedal If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_21 104.21 B500 (19) Digital output 200mA (HS)
‐ check LED PCB
HL307 ‐ Light low fuel level If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_23 104.23 B502 (7) Digital output 200mA (HS)
‐ check LED PCB
HL801 ‐ Light danger If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_24 104.24 B503 (18) Digital output 200mA (HS)
‐ check LED PCB
ANNEX 5H
HL800 ‐ Light tilt If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_25 104.25 B504 (17) Digital output 200mA (HS)
‐ check LED PCB
HL802 ‐ Light overload ‐ platform If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_26 104.26 B505 (15) Digital output 200mA (HS)
‐ check LED PCB
HL804 ‐ Light reach limitation If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_27 104.27 B506 (16) Digital output 200mA (HS)
‐ check LED PCB
HL806 ‐ Light load 450 If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_28 104.28 B559 Digital output 200mA (HS)
‐ check LED PCB
HL805 ‐ Light load 230 If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_29 104.29 B558 Digital output 200mA (HS)
‐ check LED PCB
HL720 ‐ Light platform level If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_31 104.31 B511 (13) Digital output 200mA (HS)
‐ check LED PCB
HL300 ‐ Light preheat If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_30 104.30 B509 (8) Digital output 200mA (HS)
‐ check LED PCB
HL304 ‐ Light engine warning If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_32 104.32 B523 (5) Digital output 200mA (HS)
‐ check LED PCB
HL305 ‐ Light engine stop If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_33 104.33 B524 (6) Digital output 200mA (HS)
‐ check LED PCB
HL302 ‐ HEST (High Exhaust System Temperature) If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_35 104.35 B521 (2) Digital output 200mA (HS)
‐ check LED PCB
HL303 ‐ Light regeneration inhibited If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_36 104.36 B520 (3) Digital output 200mA (HS)
‐ check LED PCB
HL901 ‐ Light Activ' shield bar activated If lamp is not active or if status is not OK: Node B ‐ Platform CN105_30 105.30 B510 Digital output 3.5A (LS)
‐ check lamp
‐ check lamp supply fuse (FU7‐15A)
‐ check lamp supply relay (KAC)
‐ check lamp supply (wire 0=0V and 109=+VBAT)
EL905 ‐ Flashing light Activ' shield bar If lamps are not active when active bar is active or if output status is not OK: Node B ‐ Platform CN105_29 105.29 B601 (AC.4) Digital output 3.5A (LS)
‐ check lamps
‐ check lamps supply fuse (FU7‐15A)
‐ check lamps supply (wire 0=0V and 109=+VBAT)
HL301 ‐ DPF (Diesel Particulate Filter) If lamp is not active at power ON or if status is not OK: Node B ‐ Platform CN104_34 104.34 B522 (1) Digital output 200mA (HS)
‐ check LED PCB
ANALOG INPUTS WUI ‐ 12V ECU Wake Up Input If machine is powered and emergency stops are not pushed, input must be equal to ON (+VBAT). If not: SPU70‐66 ‐ Turret WUI1 1A.14 109 Wake‐up input (on high level)

‐ check ON/OFF key (SA900)
‐ check main relay (KMG)
‐ check input supply fuse (FU7‐15A)
ANNEX 5I
12VP ‐ 12V ECU permanent Input must always be equal to VBAT. If not: SPU70‐66 ‐ Turret VBATP 1A.20 105 (CN01.32) Supply 12V permanent (LSD_DIG, PVG, VREF)
‐ check input supply fuse (FU5‐30A / FU11‐7.5A)
‐ check input wire continuity to battery
12VD1 ‐ 12V power If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: SPU70‐66 ‐ Turret VBATD1 1B.18/26 103 Supply 12V (HSD_DIG2_01‐08)
‐ check main (KMG) and power (KMP) relays
12VD2 ‐ 12V power If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: SPU70‐66 ‐ Turret VBATD2 2A.08/14 103 Supply 12V (HSD_DIG2_09‐14)
12VD3 ‐ 12V power If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: SPU70‐66 ‐ Turret VBATD3 2B.2/11 103 Supply 12V (HSD_DIG4_01‐04)
12VD4 ‐ 12V power If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: SPU70‐66 ‐ Turret VBATD4 3A.01/08 103 Supply 12V (HSD_DIG4_05‐08)
12VF1 ‐ 12V power If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: SPU70‐66 ‐ Turret VBATF1 1A.32/33 103 Supply 12V (PWM2_1/2, PWM4_1/2)
12VF2 ‐ 12V power If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: SPU70‐66 ‐ Turret VBATF2 2A.07/13 103 Supply 12V (PWM2_3/4, PWM4_3/4)
12VF3 ‐ 12V power If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: SPU70‐66 ‐ Turret VBATF3 2D.09/17 103 Supply 12V (PWM2_5/6/9/10, PWM4_5/6)
12VF4 ‐ 12V power If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: SPU70‐66 ‐ Turret VBATF4 3A.07/13 103 Supply 12V (PWM2_7/8/11/12, PWM4_11/12)
SP160F ‐ Drive circuit pressure sensor ‐ Forward The input from the forward pressure sensor shall be in the range [200mV ; 4800mV ], and the value of the signal shall increase SPU70‐66 ‐ Turret UN02 1A.04 506 (CN04B.5) Universal input B (0‐32V, 0‐5V, HS, LS, R)
during the forward drive.
Otherwise:
‐ Check if the sensor is correctly plugged (ref : training manual)
‐ Check the power supply of the sensor (wires : 0 =0V and 109=+VBAT V)
‐ Check the continuity of the input signal
SP160B ‐ Drive circuit pressure sensor ‐ Reverse The input from the reverse pressure sensor shall be in the range [200mV ; 4800mV ], and the value of the signal shall increase SPU70‐66 ‐ Turret UN03 1A.02 512 (CN04B.6) Universal input C (0‐32V, 0‐5V, HS, LS, R)
during the reverse drive.
Otherwise:
‐ Check if the sensor is correctly plugged (ref : training manual)
‐ Check the power supply of the sensor (wires : 0 =0V and 109=+VBAT V)
‐ Check the continuity of the input signal
SL300 ‐ Fuel level sensor Input signal resistance must increase from 20ohms (tank full) to 200ohms (tank low) when fuel level decrease. SPU70‐66 ‐ Turret UN01 1A.08 189 Universal input A (0‐32V, 0‐5V, HS, LS, R)
SM902Y ‐ Drive joystick ‐ Axis Y If drive joystick is OK, input is variable between [0.5 ‐ 4.5]V. If not: Node B ‐ Platform CN106_10 106.10 B300 (9) Analogue input 0‐5V
‐ check joystick 5V supply (wire B400, input 5V U104)
‐ check joystick center position (approx. 2.5V)
SM901Y ‐ Boom telescoping joystick ‐ Axis Y If arm lifting joystick is OK, input is variable between [0.5 ‐ 4.5]V. If not: Node B ‐ Platform CN106_11 106.11 B301 (12) Analogue input 0‐5V
SM900X ‐ Turntable joystick ‐ Axis X If turntable orientation joystick is OK, input is variable between [0.5 ‐ 4.5]V. If not: Node B ‐ Platform CN106_13 106.13 B303 (12) Analogue input 0‐5V
SM900Y ‐ Boom joystick ‐ Axis Y If boom lifting joystick is OK, input is variable between [0.5 ‐ 4.5]V. If not: Node B ‐ Platform CN106_12 106.12 B302 (9) Analogue input 0‐5V
ANNEX 5J
SP800 ‐ Load sensor signal 1 If platform is empty input must be between [5 ‐ 8]mA. If not: Node B ‐ Platform CN106_04 106.04 B310 (CNB02.9) Analogue input 4‐20mA
‐ check sensor mounting (ref. instructions)
‐ check sensor supply (wires 0=0V and B401=+VBAT)
SP801 ‐ Load sensor signal 2 If platform is empty input must be between [5 ‐ 8]mA. If not: Node B ‐ Platform CN106_05 106.05 B311 (CNB02.10) Analogue input 4‐20mA
‐ check sensor mounting (ref. instructions)
‐ check sensor supply (wires 0=0V and B401=+VBAT)
12V ‐ 12V ECU (U104) If machine is powered and emergency stops are not pushed, input must be equal to +VBAT. If not: Node B ‐ Platform VBAT_B 107.02 109B Supply 12V
‐ check input supply (wire 109)
‐ check input diode (D200)
5V ECU READ ‐ 5V ECU read If ECU (U104) is powered, input must be equal to +5V. If not: Node B ‐ Platform CN106_15 106.15 B400 PVG output
‐ check ECU supply fuse(FU7‐15A)
‐ check ECU supply (wire 109B)
ANALOG OUTPUTS YV160F ‐ Drive forward valve If drive forward function is requested output must be >0mA. If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM4_0 1B.31 687 PWM 4A output with advanced current sense (HSD)

‐ check PWM coil resistance 1
‐ check output wire continuit
‐ check valve supply 687, 103 (FU13‐20A)
YV160B ‐ Drive reverse valve If drive reverse function is requested output must be >0mA. If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM4_0 1B.09 688 PWM 4A output with advanced current sense (HSD)
‐ check output wire continuit
‐ check valve supply 0
YV902 ‐ Proportional valve 1 (steering) If steering function is requested output must be >0mA. If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM2_0 2B.34 901 PWM output 2A with advanced current sense (HSD)
‐ check valve supply 901, 103 (FU13‐20A)
YV901 ‐ Proportional valve 2 (jib, platform level, platform rotation) If jib, platform level or platform rotation function is requested output must be >0mA. If not, check Function Diagnostic. If status SPU70‐66 ‐ Turret HSD_PWM2_0 2B.05 900 PWM output 2A with advanced current sense (HSD)
is not OK: 5
‐ check PWM coil resistance
‐ check valve supply 900, 103 (FU13‐20)
YV250L ‐ Turntable orientation valve ‐ Left If turntable orientation function is requested output must be > 0A. If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM4_0 2A.05 907 PWM 4A output with advanced current sense (HSD)
YV250R ‐ Turntable orientation valve ‐ Right If turntable orientation function is requested output must be > 0A. If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM4_0 2A.04 906 PWM 4A output with advanced current sense (HSD)
YV520U ‐ Boom valve ‐ Raise If boom lifting function is requested output must be > 0A. If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM4_0 1B.06 902 PWM 4A output with advanced current sense (HSD)
YV520D ‐ Boom valve ‐ Descent If boom lifting function is requested output must be > 0A. If not, check Function Diagnostic. If status is not OK: SPU70‐66 ‐ Turret HSD_PWM4_0 1B.10 903 PWM 4A output with advanced current sense (HSD)
YV530O ‐ Boom telescope valve ‐ Extend If boom telescope extend function is requested, output must be ON (>0 mA). If not, check Diagnostic/Function. If status is not SPU70‐66 ‐ Turret HSD_PWM4_0 2A.03 904 PWM 4A output with advanced current sense (HSD)
OK: 5
‐ check power supply fuse (F13‐20A)
YV530I ‐ Boom telescope valve ‐ Retract If boom telescope extend function is requested, output must be ON (>0 mA). If not, check Diagnostic/Function. If status is not SPU70‐66 ‐ Turret HSD_PWM4_0 2A.20 905 PWM 4A output with advanced current sense (HSD)
OK: 6
‐ check power supply fuse (F13‐20A)
HA902 ‐ Buzzer (platform) If buzzer is not active at power ON or if status is not OK: Node B ‐ Platform CN106_16 106.16 B508 PVG output
‐ check buzzer
ANNEX 6A
Category Name Item Values Unit Description & References
INTERNAL YV160F % maximum current 100 x YV160F / 1500
[REF_IO_MAIN] YV160F ‐ Drive forward valve
YV160B % maximum current 100 x YV160F / 1500
[REF_IO_MAIN] YV160B ‐ Drive reverse valve
YV901 % maximum current % 100 * YV901 / 2000
[REF_IO_MAIN] YV901 ‐ Proportional valve 1 (steering)
YV250L % maximum current % 100 * YV250L / 2000
[REF_IO_MAIN] YV250L ‐ Turntable orientation valve ‐ Left
YV250R % maximum current % 100 * 250R / 12VD2
[REF_IO_MAIN] YV250R ‐ Turntable orientation valve ‐ Right
Y520U % maximum current % 100 * YV520U / 2000
[REF_IO_MAIN] YV520U ‐ Boom valve ‐ Raise
Y520D % maximum current % 100 * YV520D / 2000
[REF_IO_MAIN] YV520D ‐ Boom valve ‐ Descent
Y530O % maximum current % 100 * YV530O / 2000
[REF_IO_MAIN] YV530O ‐ Boom telescope valve ‐ Extend
Y530I % maximum current % 100 * YV530I / 2000
[REF_IO_MAIN] YV530I ‐ Boom telescope valve ‐ Retract
YV902 % maximum current % 100 * YV902 / 2000
[REF_IO_MAIN] YV902 ‐ Electrovanne proportionnelle 2 (jib, platform level, platform
rotation)
FT1 parameter (user calibration) Hz
FT2 parameter (user calibration) Hz
Alpha parameter (user calibration) Hz
Beta parameter (user calibration) Hz
FT1 parameter (bench calibration) Hz
FT2 parameter (bench calibration) Hz
Battery voltage V
Load management system calibration failure flags Offset parameter calibration OFF/ON
error
Alpha parameter calibration OFF/ON [REF_VARIABLE] Alpha parameter (user calibration)
error
Beta parameter calibration error OFF/ON [REF_VARIABLE] Beta parameter (user calibration)
FT1 parameter calibration error OFF/ON [REF_VARIABLE] FT1 parameter (user calibration)
FT2 parameter calibration error OFF/ON [REF_VARIABLE] FT2 parameter (user calibration)
Delta parameter calibration error OFF/ON [REF_VARIABLE] FT1 parameter (bench calibration)
[REF_VARIABLE] FT2 parameter (bench calibration)
Overload (strain gauges) Estimated Load kg Estimated load into the platform, computed from SP800 and SP801 gauges signal
values corrected with calibration offset and gain
[REF_IO] SP800 ‐ Load sensor signal 1
Overload Alarm Overload alarm is activated if estimated load into the platform is greater than 250kg
for more than 1s. It is then deactivated if estimated load into the platform is lower
than 240kg for more than 1s.
[REF_VARIABLE] Estimated Load
Load management System calibrated No
Yes
Gauges Incoherence Difference between the estimated load from SP800 and SP801 is greater than 80kg
Gauge SP800 out of range Signal from SP800 gauge is out of range [1.5mA ‐ 20.5mA]
Gauge SP801 out of range Signal from SP801 gauge is out of range [1.5mA ‐ 20.5mA]
Gauge SP800 estimated load kg Estimated load into the platform, computed from SP800 gauge signal value corrected
with calibration offset and gain
Gauge SP801 estimated load kg Estimated load into the platform, computed from SP801 gauge signal value corrected
with calibration offset and gain
Gauge SP800 offset (platform empty) uA Calibration offset for SP800 gauge (platform empty)
ANNEX 6B
Gauge SP800 gain (known weight) (0.1g/uA) Calibration gain for SP800 gauge (known weight loaded into the platform)
Gauge SP801 offset (platform empty) uA Calibration offset for SP801 gauge (platform empty)
Gauge SP801 gain (known weight) (0.1g/uA) Calibration gain for SP801 gauge (known weight loaded into the platform)
Overload (vibrating wires) Instantaneous load kg Available with vibrating wires system
[REF_VARIABLE] SS800‐1 voltage
[REF_VARIABLE] SS800‐2 voltage
Overload Alarm Available with vibrating wires system
[REF_VARIABLE] Instantaneous load
Load management system failure flags Offset parameter calibration OFF/ON Available with vibrating wires system
error
FT1 parameter calibration error OFF/ON
FT2 parameter calibration error OFF/ON
Alpha parameter calibration OFF/ON
error
Beta parameter calibration error OFF/ON
SS800‐1 sensor power supply too OFF/ON
high
high
low
low
SS800‐1 sensor signal lost OFF/ON
SS800‐2 sensor signal lost OFF/ON
SS800‐1 sensor signal out of OFF/ON
range
SS800‐2 sensor signal out of OFF/ON
range
SS800‐1 sensor signal dispersive OFF/ON
SS800‐2 sensor signal dispersive OFF/ON
SS800‐1 sensor torn off OFF/ON
SS800‐2 sensor torn off OFF/ON
SS800 memory error OFF/ON
SS800 accelerometer error OFF/ON
SS800 frame refresh error OFF/ON
SS800 temperature is too low OFF/ON
SS800 temperature is too high OFF/ON
SS800 temperature is incoherent OFF/ON
SS800 too many shocks detected OFF/ON
SS800 no CAN answer OFF/ON
F1 frequency Hz Available with vibrating wires system
F2 frequency Hz Available with vibrating wires system
SS800‐1 voltage mV Available with vibrating wires system
SS800‐2 voltage mV Available with vibrating wires system
SS800 temperature degC
Calibrated offset kg
Alpha parameter (bench calibration) Available with vibrating wires system
Beta parameter (bench calibration) Available with vibrating wires system
FT1 parameter (bench calibration) Hz Available with vibrating wires system
FT2 parameter (bench calibration) Hz Available with vibrating wires system
Alpha parameter (user calibration) Available with vibrating wires system
Beta parameter (user calibration) Available with vibrating wires system
FT1 parameter (user calibration) Hz Available with vibrating wires system
FT2 parameter (user calibration) Hz Available with vibrating wires system
ANNEX 6C
Machine Active control box Turret
Platform [REF_IO] WUI ‐ 12V ECU Wake Up Input
None [REF_IO] SA901TU ‐ Control box selector ‐ Turret
[REF_IO] SA901PF ‐ Control box selector ‐ Platform
[REF_IO] SA801 ‐ Safety command switch
[REF_OPTION] Tracking system
[REF_FAIL] F02.02 ‐ Emergency pump contactor
[REF_FAIL] F12.01 ‐ CAN Fault
Turret / overriding control box Inactive
Active [REF_IO] SA801 ‐ Safety command switch
[REF_IO] SA905EN ‐ Enable switch (turret) ‐ Enable
[REF_IO] SA905ST ‐ Start/Stop switch (turret) ‐ Start/Stop
[REF_IO] SA250L ‐ Turntable orientation switch (turret) ‐ Left
[REF_IO] SA250R ‐ Turntable orientation switch (turret) ‐ Right
[REF_IO] SA420U ‐ Arm switch (turret) ‐ Raise
[REF_IO] SA420D ‐ Arm switch (turret) ‐ Descent
[REF_IO] SA520U ‐ Boom switch (turret) ‐ Raise
[REF_IO] SA520D ‐ Boom switch (turret) ‐ Descent
[REF_IO] SA530O ‐ Boom telescope switch (turret) ‐ Extend
[REF_IO] SA530I ‐ Boom telescope switch (turret) ‐ Retract
[REF_IO] SA620U ‐ Jib switch (turret) ‐ Raise
[REF_IO] SA620D ‐ Jib switch (turret) ‐ Descent
[REF_IO] SA720U ‐ Platform level switch (turret) ‐ Raise
[REF_IO] SA720D ‐ Platform level switch (turret) ‐ Descent
[REF_FAIL] F12.01 ‐ CAN Fault
Platform control box Inactive
Active [REF_IO] SB800 ‐ Enable pedal
[REF_IO] SA303 ‐ Engine start/stop switch
[REF_IO] SA906 ‐ Generator switch
[REF_IO] SA800 ‐ Emergency pump switch
[REF_IO] SA907 ‐ Horn switch
[REF_IO] SM900X ‐ Turntable joystick ‐ Axis X
[REF_IO] SM900Y ‐ Boom joystick ‐ Axis Y
[REF_IO] SM900N ‐ Turntable orientation / boom joystick ‐ Out of Neutral
[REF_IO] SM901Y ‐ Boom telescoping joystick ‐ Axis Y
[REF_IO] SM901N ‐ Boom telescoping joystick ‐ Out of Neutral
[REF_IO] SM902Y ‐ Drive joystick ‐ Axis Y
[REF_IO] SM902F ‐ Drive joystick ‐ Forward
[REF_IO] SM902B ‐ Drive joystick ‐ Reverse
[REF_IO] SM902L ‐ Joystick steering rocker ‐ Left
[REF_IO] SM902R ‐ Joystick steering rocker ‐ Right
[REF_IO] SA101CR ‐ Steering mode switch ‐ Crab
[REF_IO] SA101SY ‐ Steering mode switch ‐ Synchro
[REF_IO] SA110HS ‐ Drive speed selection ‐ High Speed
[REF_IO] SA110LS ‐ Drive speed selection ‐ Low Speed
[REF_IO] SA100 ‐ Differential lock switch
[REF_IO] SA531O ‐ Boom telescope switch (platform) ‐ Extend
[REF_IO] SA531I ‐ Boom telescope switch (platform) ‐ Retract
[REF_IO] SA621U ‐ Jib switch (platform) ‐ Raise
[REF_IO] SA621D ‐ Jib switch (platform) ‐ Descent
[REF_IO] SA721U ‐ Platform level switch (platform) ‐ Raise
[REF_IO] SA721D ‐ Platform level switch (platform) ‐ Descent
[REF_IO] SA751L ‐ Platform rotation switch (platform) ‐ Left
[REF_IO] SA751R ‐ Platform rotation switch (platform) ‐ Right
Machine unfolded
[REF_IO] SQ590 ‐ Boom down/telescope retracted detector 1
[REF_IO] SQ591 ‐ Boom down/telescope retracted detector 2
[REF_IO] SQ521 ‐ Boom high detector
[REF_IO] SQ523 ‐ Boom zone magnet
[REF_IO] SQ533 ‐ Boom telescope position detector
[REF_IO] SQ531 ‐ Boom telescope zone 1
ANNEX 6D
Machine Position Init P1, P2, P3, P4 : 0..450kg/1000lb position with dual load option (P5 can be reached but
telescope extend and boom descent are then cut)
P1, P2, P3, P4, P5 : 0..230kg/500lb position with dual load option and 230kg selected,
and single load capability (P3/P4/P5 are considered as P2 zone)
P1: SQ590=ON & SQ591=ON & SQ533=ON & SQ521=OFF
P2: (SQ590=OFF or SQ591=OFF ) & SQ533=ON & SQ521=OFF
P3: SQ590=OFF & SQ591=OFF & SQ533=ON & SQ521=ON
P4: SQ590=OFF & SQ591=OFF & SQ533=OFF & SQ521=ON
P5: SQ590=OFF & SQ591=OFF & SQ521=OFF & SQ533=OFF
P1 position (folded) [REF_IO] SQ590 ‐ Boom down/telescope retracted detector 1
P2 position (unfolded) [REF_IO] SQ591 ‐ Boom down/telescope retracted detector 2
P3 position (unfolded) [REF_IO] SQ521 ‐ Boom high detector
P4 position (unfolded) [REF_IO] SQ523 ‐ Boom zone magnet
P5 position (unfolded) [REF_IO] SQ533 ‐ Boom telescope position detector
Folded position error [REF_IO] SQ531 ‐ Boom telescope zone 1
Position error : boom lowering not allowed [REF_CONFIG] Load Selection
Position error : boom lowering allowed
Tilt
[REF_IO] SQ800 ‐ Tilt sensor
Overload Alarm
[REF_VARIABLE] Overload Alarm
[REF_VARIABLE] Overload Alarm
Instantaneous load kg
[REF_VARIABLE] Estimated Load
Engine running
Emergency pump running
Number of running movements Number of movements currently active, including drive and steering
Hourmeter h
Activ' Shield Bar function State Inactive Active' Shield Bar function is active when anti‐crushing bar is pushed (SQ902 = OFF)
while machine is unfolded. All movements from platform control box are then
immediately cut off.
When all joysticks and switches of platform control box are released to neutral
position, movements which allow to fold the machine become available again, and
the function is waiting for reset switch (SB900=ON) to be pushed.
The function return to inactive state when reset switch is pushed (SB900=ON) and
anti‐crushing bar is released (SQ902=ON)
Active [REF_OPTION] Activ'Shield bar
Waiting for reset [REF_IO] SQ902 ‐ Activ' Shield Bar detector
Drive forward cutting OFF/ON [REF_IO] SB900 ‐ Activ' Shield Bar switch
Drive reverse cutting OFF/ON
Steering cutting OFF/ON
Turntable orientation left cutting OFF/ON
Turntable orientation right OFF/ON
cutting
Boom raise cutting OFF/ON
Boom descent cutting OFF/ON
Telescope extend cutting OFF/ON
Telescope retract cutting OFF/ON
Jib raise cutting OFF/ON
Jib descent cutting OFF/ON
Platform rotation cutting OFF/ON
Platform level cutting OFF/ON
Turret enable switch state Inactive
Active but not valid (>8s) [REF_IO_MAIN] SA905EN ‐ Enable switch (turret) ‐ Enable
Active and valid
Platform enable pedal state Inactive
Active but not valid (>8s) [REF_IO_MAIN] SB800 ‐ Enable pedal
Active and valid
Drive and steering safety in tilt conditions Safety is active for countries Standard, Australia and Russia/Ukraine, or if
configuration "Restriction of movements in tilt conditions" is activated.
In this case, drive and steering are not allowed when machine is unfolded and tilt is
active.
[REF_OPTION] Movements restrictions under tilt conditions
ANNEX 6E
[REF_COUNTRY] Standard
Extensible structure's movement safety in tilt conditions Safety is active for countries Russia/Ukraine, or if configuration "Restriction of
movements in tilt conditions" is activated. In this case, following movements are not
allowed when machine is unfolded and tilt is active:
‐ telescope extend
‐ dual load machines : boom extend and boom raise when telescope is extended in
P4 or P5 position
[REF_OPTION] Movements restrictions under tilt conditions
[REF_COUNTRY] Standard
User identification Mode Disabled
Activated
State Locked
Unlocked
Overriding mode Inactive #NAME?
Active [REF_IO] SA801 ‐ Safety command switch
Not available [REF_VARIABLE] Overload Alarm
Not enabled [REF_IO] SB802 ‐ Emergency stop (plateform)
Not operational [REF_VARIABLE] Active control box
[REF_FAIL] F13.10 ‐ Neutral switch
[REF_FAIL] F06.01 ‐ Load Management System not calibrated
[REF_FAIL] F06.03 ‐ Load Cells out of Range
[REF_FAIL] F06.04 ‐ Load Cells incoherence
[REF_FAIL] F06.05 ‐ Overload Low Power
[REF_FAIL] F06.09 ‐ Negative load
Engine Engine start setpoint
[REF_IO] SA905ST ‐ Start/Stop switch (turret) ‐ Start/Stop
[REF_IO] SA303 ‐ Engine start/stop switch
[REF_CONFIG] Engine
Engine control state Init
Pre‐heating [REF_VARIABLE] Turret / overriding control box
Ready to start [REF_VARIABLE] Platform control box
Starting
Post‐heating
Running
Stopping
Engine running
[REF_IO] DPLUS ‐ Alternator signal
[REF_VARIABLE] Engine speed measured
Engine coolant temperature °C Engine coolant temperature calculated from analog sensor (TIER III fixed speed) or
get directly from electronic engine
[REF_IO] ST302 ‐ Motor temperature sensor 1
[REF_CONFIG] Engine
Engine pre‐heating time ms Engine pre‐heating time calculated from engine coolant temperature
[REF_VARIABLE] Engine coolant temperature
Engine speed requested rpm
Engine speed measured rpm
Engine supply voltage V Measured engine supply voltage send by ECU engine (TIER III variable speed and TIER
IV engine only)
[REF_IO] 12VP ‐ 12V ECU permanent
Active diagnostic trouble codes frame (DM1) Protect lamp OFF/ON
Warning lamp OFF/ON
Stop lamp OFF/ON
Malfunction lamp OFF/ON
Flash protect lamp SLOW
FAST
N/A
ON
Flash warning lamp SLOW
FAST
N/A
ON
Flash stop lamp SLOW
FAST
N/A
ON
Flash malfunction lamp SLOW
ANNEX 6F
FAST
N/A
ON
Active diagnostic trouble codes count (DM1)
Diagnostic trouble code 1 (DM1) SPN
Failure Mode Identifier (FMI)
Occurrence Count (OC)
Fuel level (filtered)
[REF_CONFIG] Fuel level sensor type
[REF_IO] SQ300 ‐ Low fuel level detector
[REF_IO] SL300 ‐ Fuel level sensor
Engine Oil Pressure kPa
[REF_CONFIG] Engine
DPF Regeneration DPF level (engine manufacturer
definition)
DPF Status Not active
Active
Needed
DPF: inhibited regeneration OFF/ON
request
DPF: inhibited regeneration OFF/ON
status
DPF: parked regeneration OFF/ON
request
DPF: parked regeneration status OFF/ON
DPF: automatic regeneration OFF/ON
status
DPF Soot Load Percent
Engine DPF regeneration state chart Choice
Confirm inhibition
Inhibition release
Inhibition
Confirm desinhibition
Release before choice
Confirm activation
Activation
Confirm regeneration stop
DPF inhibit cause SW OFF/ON
Accelerator Off Iddle OFF/ON
Out of neutral OFF/ON
Park brake OFF/ON
Low exhaust gaz temp OFF/ON
System fault OFF/ON
System timeout OFF/ON
System lock OFF/ON
Engine not warmed up OFF/ON
ECU Platform ECU status (U104) Status WAIT
NORMAL
SETTING
DEGRADED
Status OK OFF/ON
Max number of EEPROM queries (R/W) into the stack
Current number of EEPROM queries (R/W) into the stack
ANNEX 6G
Current EEPROM status READY
BUSY
Number of EEPROM stack errors
Number of EEPROM status errors
Execution time of 10ms task ms
Last J1939 failure Instance number CAN_HG (1001/1002)
CAN 2.0 (2001/2002)
Error None
No free Entry in the Tx Queue of the TPL available
Too many PGNs tried to register in the config filter
Unexpected BAM frame received
Unexpected RTS frame received
Unexpected CTS frame received
Unexpected EOM frame received
Unexpected CA frame received
Unexpected DT frame received
No free Rx Msg Buffer in the TPL for a global message available
Timer overrun for Tx Timeout T0
Timer overrun for Tx Timeout T2
Timer overrun for Rx Timeout T0
The length of the received message is too long for a seg msg
Error by Sending: Can't send a segmented message
Sending a %s message failed
Sending a NACK message failed
The device is already registered in the device list
The device handle is invalid
The device address is invalid
The device can't claim a free address
The maximum number of nodes in the network is exceeded
Address claim with invalid address received
Main Manager Task was not called in the required sequence
The data field of the transmit message is too long
No memory for the data field of the transmit message allocated
An error occurred during registration
of a request PGN
Device has no address claimed
Device list is disabled
The maximal number of receive messages is exceeded.
The maximal number of transmit messages is exceeded.
A registered message wasn't received in the given time
Allocate memory failed
Free memory failed
Error class Warning
Error
Fatal
Turret ECU status (U106) Over temperature (>110°C) OFF/ON
detected during more than 30
seconds
Over current detected during OFF/ON
more than 5 seconds
Internal voltage out of range OFF/ON
ADC reference voltage out of OFF/ON
range or ADC blocked
Ground lost detected OFF/ON
One of SPI daisy chains failed OFF/ON
Over power detected OFF/ON
Data saved into EEPROM Data reset
Wrong checksum
Data overflow
Software build number
Drive Drive movement setpoint Value % Internal setpoint secured coming from active control box and formatted from 0 to
100% for a given direction
ANNEX 6H
Direction Neutral [REF_VARIABLE] Platform control box
Forward
Reverse
Status OK
Function not active
Neutral not detected after power ON
Joystick/switch failure
Neutral not detected after engine start
Joystick/switch must be released
Enable switch/pedal not valid
Drive movement slowdown Value % Percentage of the internal setpoint really applied from 0 (no movement) to 100% (no
slowdown)
Number [REF_VARIABLE] Tilt
[REF_VARIABLE] Machine unfolded
Drive forward cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
by the cutting conditions of the operating logic:
‐ 0.00 : no cutting
‐ 0.01 to 0.32 : Enable cuttings
‐ 1.01 to 1.32 : General cuttings
‐ 2.01 to 2.32 : Simultaneous Movement cuttings
‐ 3.01 to 3.32 : Overload cuttings
‐ 4.01 to 4.32 : Tilt cuttings
‐ 5.01 to 5.32 : Reach Limit cuttings
‐ 6.01 to 6.32 : Failure cuttings
7 01 to 7 32 : Specific cuttings
Cutting number 2 [REF_VARIABLE] Machine unfolded
Cutting number 3 [REF_VARIABLE] Overload Alarm
[REF_VARIABLE] Tilt
[REF_VARIABLE] Engine running
[REF_VARIABLE] Number of running movements
[REF_VARIABLE] Generator control
Drive reverse cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 3 [REF_VARIABLE] Tilt
Drive movement control Value % Internal control generated from the internal setpoint (if no cuttings) and formatted
from 0% to 100% for a given direction, using ramps and min/max speeds.
The control is sent to the actuators of the machine
Direction Neutral [REF_IO] YV160F ‐ Drive forward valve

Forward [REF_IO] YV160B ‐ Drive reverse valve
Reverse [REF_IO] YV110 ‐ High speed drive valve 1
[REF_IO] YV102 ‐ Brake release valve 1
Drive speed Low
High [REF_IO] SA110 ‐ Drive speed selection
Micro [REF_VARIABLE] Machine unfolded
[REF_IO] YV110 ‐ High speed drive valve 1
Drive pump forward pressure
[REF_IO] SP160F ‐ Drive circuit pressure sensor ‐ Forward
Drive pump reverse pressure
[REF_IO] SP160B ‐ Drive circuit pressure sensor ‐ Reverse
Pressure difference in drive circuit
[REF_VARIABLE] Drive pump forward pressure
ANNEX 6I
[REF_VARIABLE] Drive pump reverse pressure
Steering Steering movement setpoint Value % Internal setpoint secured coming from active control box and formatted from 0 to
Left
Right
Status OK
Function not active
Steering movement slowdown Value % Percentage of the internal setpoint really applied from 0 (no movement) to 100% (no
slowdown)
Number
Steering left cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited by
the cutting conditions of the operating logic:
Cutting number 2 [REF_VARIABLE] Engine running
Steering right cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Steering movement control Value % Internal control generated from the internal setpoint (if no cuttings) and formatted
Direction Neutral [REF_IO] YV901 ‐ Proportional valve 1 (steering)

Left [REF_IO] YV150L ‐ Steering front left valve
Right [REF_IO] YV150R ‐ Steering front right valve
[REF_IO] YV107 ‐ Crab/synchro steering valve 1
[REF_IO] YV800 ‐ Load sensing valve
Steering mode Front
Crab [REF_IO] SA101CR ‐ Steering mode switch ‐ Crab
Synchro [REF_IO] SA101SY ‐ Steering mode switch ‐ Synchro
[REF_IO] YV902 ‐ Electrovanne proportionnelle 2 (jib, platform level, platform
rotation)
[REF_IO] YV150L ‐ Steering front left valve
[REF_IO] YV150R ‐ Steering front right valve
ANNEX 6J
Turntable orientation Turntable orientation movement setpoint Value % Internal setpoint secured coming from active control box and formatted from 0 to
Direction Neutral [REF_VARIABLE] Turret / overriding control box
Left [REF_VARIABLE] Platform control box
Right
Status OK
Function not active
Turntable orientation movement slowdown Value % Percentage of the internal setpoint really applied from 0 (no movement) to 100% (no
slowdown)
Number [REF_VARIABLE] Turret / overriding control box
[REF_VARIABLE] Tilt
Turntable orientation left cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Turntable orientation right cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Turntable orientation movement control Value % Internal control generated from the internal setpoint (if no cuttings) and formatted
Direction Neutral [REF_IO] YV250L ‐ Turntable orientation valve ‐ Left

Left [REF_IO] YV250R ‐ Turntable orientation valve ‐ Right
Right [REF_IO] YV805 ‐ Turntable orientation safety valve
Boom Boom movement setpoint Value % Internal setpoint secured coming from active control box and formatted from 0 to
Raise [REF_VARIABLE] Platform control box
Descent
Status OK
Function not active
ANNEX 6K
Boom movement slowdown Value % Percentage of the internal setpoint really applied from 0 (no movement) to 100% (no
slowdown)
[REF_VARIABLE] Tilt
Boom raise cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Boom descent cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
[REF_VARIABLE] Gauge SP800 estimated load
Boom movement control Value % Internal control generated from the internal setpoint (if no cuttings) and formatted
Direction Neutral [REF_IO] YV520U ‐ Boom valve ‐ Raise

Raise [REF_IO] YV520D ‐ Boom valve ‐ Descent
Descent [REF_IO] YV802 ‐ Boom safety valve
[REF_IO] YV807 ‐ Boom descent safety valve
Boom telescope Boom telescope movement setpoint Value % Internal setpoint secured coming from active control box and formatted from 0 to
Extend [REF_VARIABLE] Platform control box
Retract
Status OK
Function not active
ANNEX 6L
Boom telescope movement slowdown Value % Percentage of the internal setpoint really applied from 0 (no movement) to 100% (no
slowdown)
[REF_VARIABLE] Tilt
Boom telescope extract cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Boom telescope retract cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Boom telescope movement control Value % Internal control generated from the internal setpoint (if no cuttings) and formatted
Direction Neutral [REF_IO] YV530O ‐ Boom telescope valve ‐ Extend

Extend [REF_IO] YV530I ‐ Boom telescope valve ‐ Retract
Retract [REF_IO] YV801 ‐ Boom telescope extend safety valve
Jib Jib movement setpoint Value % Internal setpoint secured coming from active control box and formatted from 0 to
Descent
Status OK
Function not active
Jib movement slowdown Value % Percentage of the internal setpoint really applied from 0 (no movement) to 100% (no
slowdown)
[REF_VARIABLE] Tilt
ANNEX 6M
Jib raise cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Jib descent cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Jib movement control Value % Internal control generated from the internal setpoint (if no cuttings) and formatted
Direction Neutral [REF_IO] YV902 ‐ Electrovanne proportionnelle 2 (jib, platform level, platform

rotation)
Raise [REF_IO] YV620U ‐ Jib raise valve
Descent [REF_IO] YV620D ‐ Jib descent valve
Platform Level Platform level movement setpoint Value % Internal setpoint secured coming from active control box and formatted from 0 to
Descent
Status OK
Function not active
Platform level movement slowdown Value % Percentage of the internal setpoint really applied from 0 (no movement) to 100% (no
slowdown)
[REF_VARIABLE] Tilt
ANNEX 6N
Platform level raise cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited by
[REF_IO] SR721 ‐ Platform level +10° detector
Platform level descent cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
[REF_IO] SR720 ‐ Platform level ‐10° detector
Platform level movement control Value % Internal control generated from the internal setpoint (if no cuttings) and formatted

rotation)
Raise [REF_IO] YV720U ‐ Platform level raise valve
Descent [REF_IO] YV720D ‐ Platform level descent valve
Platform Rotation Platform rotation movement setpoint Value % Internal setpoint secured coming from active control box and formatted from 0 to
Left
Right
Status OK
Function not active
Platform rotation movement slowdown Value % Percentage of the internal setpoint really applied from 0 (no movement) to 100% (no
slowdown)
[REF_VARIABLE] Tilt
ANNEX 6O
Platform rotation left cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Platform rotation right cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Platform rotation movement control Value % Internal control generated from the internal setpoint (if no cuttings) and formatted

rotation)
Left [REF_IO] YV750L ‐ Platform rotation left valve
Right [REF_IO] YV750R ‐ Platform rotation right valve
Emergency Pump Emergency pump setpoint Value OFF/ON Internal setpoint secured coming from active control box
Status OK [REF_VARIABLE] Turret / overriding control box
Function not active [REF_VARIABLE] Platform control box
Emergency pump cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 2 [REF_VARIABLE] Engine control state
Cutting number 3
Emergency pump control Internal control generated from the internal setpoint (if no cuttings)
[REF_IO] KM120 ‐ Emergency pump contactor
ANNEX 6P
LS Valve LS Valve cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 2 [REF_VARIABLE] Number of running movements
Cutting number 3
LS Valve control Internal control generated from the internal setpoint (if no cuttings)
Brake Release Brake release cuttings (drive) Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 2 [REF_VARIABLE] Drive movement control
Cutting number 3
Brake release control (drive) Internal control generated from the internal setpoint (if no cuttings), for drive
movement only.
Oscillating Axle Unlocking Oscillating axle unlocking cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Oscillating axle unlocking control Internal control generated from the internal setpoint (if no cuttings)
[REF_IO] YV101 ‐ Oscillating axle unlock valve 1
Generator Generator setpoint Value OFF/ON Internal setpoint secured coming from active control box
Status OK [REF_VARIABLE] Platform control box
Function not active
ANNEX 6Q
Generator cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 3
Generator control Internal control generated from the internal setpoint (if no cuttings)
[REF_IO] KA2 ‐ Generator relay
[REF_IO] YV800G ‐ Load sensing valve ‐ Ground
Emergency Pump Emergency pump setpoint Value OFF/ON Internal setpoint secured coming from active control box
Status OK [REF_VARIABLE] Turret control box
Function not active [REF_VARIABLE] Platform control box
Emergency pump cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 2 [REF_VARIABLE] Engine control state
Cutting number 3
Emergency pump control Internal control generated from the internal setpoint (if no cuttings)
[REF_IO] KM120 ‐ Emergency pump contactor
LS Valve LS Valve cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited by
Cutting number 3
LS Valve control Internal control generated from the internal setpoint (if no cuttings)
[REF_IO] YV800G ‐ Load sensing valve ‐ Ground
ANNEX 6R
Brake Release Brake release cuttings (drive) Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 3
Brake release control (drive) Internal control generated from the internal setpoint (if no cuttings), for drive
movement only.
Brake release cuttings (4WS) Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 2 [REF_VARIABLE] Steering movement control
Cutting number 3 [REF_VARIABLE] Steering mode
[REF_VARIABLE] Drive movement control
[REF_VARIABLE] Tilt
Brake release control (4WS) Internal control generated from the internal setpoint (if no cuttings), for steering
movement only (without driving) if crab or steering mode is selected and tilt is active.
Differential Lock Differential lock setpoint Value OFF/ON Internal setpoint secured coming from active control box
Function not active
Differential lock cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited by
Cutting number 3 [REF_VARIABLE] Drive speed
Differential lock control Internal control generated from the internal setpoint (if no cuttings)
[REF_IO] YV100 ‐ Differential lock valve
ANNEX 6S
Oscillating Axle Unlocking Oscillating axle unlocking cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Oscillating axle unlocking control Internal control generated from the internal setpoint (if no cuttings)
Generator Generator setpoint Value OFF/ON Internal setpoint secured coming from active control box
Function not active
Generator cuttings Cutting number 1 A cutting number nonzero, means that the movement in this direction is prohibited
Cutting number 3
Generator control Internal control generated from the internal setpoint (if no cuttings)
[REF_IO] KA2 ‐ Generator relay
ST 90 3
12V PLUG TEMP SENS RUSSIA HORN LC B ANENOMETER

4000466740.B
4000466740.B
4000466740.B
4000016450.H
4000173930.D
4000174030.D
4000203930.G
4000306550.C
4000473770.B
4000016450.H

Manlift - Manual de Entrenamiento

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Training manual

HT23RTJ O - HT23RTJ O SW - HT67RTJ O - HT23RTJ PRO - HT23RTJ PRO SW - HT67RTJ PRO

HT21RT O - HT21RT O SW - HT61RT O -

4000595930 E 10.16 USA / GB

2 4000595930 E 10.16 USA / GB

1.1 - The ECU modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

2 - List of actuators and sensors . . . . . . . . . . . . . 48

3 - Failures list . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

You will find there the elements as following :

You will find there the elements as following :

Section C : Study of the wiring diagram F

It will include the following elements: :

4000595930 E 10.16 USA / GB 7

It will include the following elements: :

Section F : Repair guide

It will include the following elements: :

Section G : Summary of the versions

It will include the following elements: :

8 4000595930 E 10.16 USA / GB

B - Main features and functions

Main features and functions A

ANSI and CSA standards

4000595930 E 10.16 USA / GB 9

B - Main features and functions

2 - Primary machine components

HT21RT O - HT21RT O SW - HT61RT O - HT21RT PRO - HT21RT PRO SW - HT61RT PRO

10 4000595930 E 10.16 USA / GB

B - Main features and functions

8 450 Kg 26ft 2in

4000595930 E 10.16 USA / GB 11

B - Main features and functions

12 4000595930 E 10.16 USA / GB

B - Main features and functions

4000595930 E 10.16 USA / GB 13

B - Main features and functions

14 4000595930 E 10.16 USA / GB

B - Main features and functions

MARKING DESCRIPTION FUNCTION

By pressing on : Machine in transport position B

By pressing on : Jib lowering

By pressing on : Boom lowering

By pressing on : Clockwise (CW) rotation

By pressing on : Clockwise (CW) rotation

By pressing on : Counter clockwise (CCW) rotation

By pressing on : This should be used ONLY when normal

4000595930 E 10.16 USA / GB 15

B - Main features and functions

14 Beacon light on/off

17 Propane Gas supply2 By pressing on : Propane Gas supply selection

18 Petrol/Gasoline or diesel supply3 By pressing on : Fuel supply selection

20 DPF regeneration inhibited4 By pressing on : Refusal of the request for regeneration

21 DPF regeneration required5 By pressing on : Regeneration start-up

: De-energizes control system

22 Control box activation key selector

: Ground control box energized

16 4000595930 E 10.16 USA / GB

B - Main features and functions

Controls and indicators

ICON DESCRIPTION FUNCTION B

Home Button Allows return to the home screen at any time