Vibrodijagnostika
Vibrodijagnostika
Vibrodijagnostika
Instruction Manual
Monitran Ltd | Monitor House | 33 Hazlemere Road | Penn | Bucks | UK | HP10 8AD
Telephone +44 (0)1494 816569 | E-mail info@monitran.com | Website www.monitran.com
Page
1. Introduction 1
2. Precautions 1
3. Equipment details 1
5. Buttons 3
6. Display 3
7. Connections 4
8. Battery status 4
20. ISO10816 10
21. Physical 11
22. Specifications 12
23. Troubleshooting 14
A. Main operations 15
The MTN/VM220 Vibration Meter is a rechargeable, portable instrument designed to operate with a constant current
type accelerometer to provide accurate vibration measurements.
Conforming to ISO10816-3/7, MTN/VM220 will display RMS, peak, peak-peak, crest factor and bearing condition on its
colour screen. Up to 100 time-stamped readings can be stored to non-volatile memory.
The MTN/VM220 is an invaluable trouble-shooting tool for instrumentation engineers familiar with the problems of
plant vibration monitoring, providing an instant readout of the condition of bearings and rotating parts.
2. Precautions
3. Equipment Details
Purchase date:
Software version:
1
4. Preparation for use
Carefully remove the instrument from the transit packaging and ensure all accessories supplied agree with the delivery
note.
2
5. Buttons
• Power on
• Power off
6. Display
3
7. Connections
The headphone jack will accept a 3.5mm stereo jack plug. Headphones (not included) may be used to listen to the vibration
directly.
To avoid hearing damage, use of headphones with an inline volume adjustment is recommended. Ensure the volume is turned
down before connecting your headphones. After placing headphones in your ears, gradually turn up the volume until you reach a
comfortable listening level. Do not use headphones when it's unsafe to do so - while operating a vehicle, or during any activity or in
an environment where your full attention to your surroundings is required.
8. Battery status
Normal operation
100% 50% 25% 10%
Charging
The meter will automatically turn-off after 15 minutes of inactivity (5 minutes if sensor not connected).
The supplied multi-voltage charger comes with 4 adaptors and is suitable for use worldwide.
Connect the correct adaptor for your region, plug into mains and connect the mini USB to the MTN/VM220.
The unit should reach full charge within 4 hours. The battery status icon will indicate charging is in progress (see 6.
Display & 8. Battery status).
When the battery is level is low, a warning screen (see left) will display for 5
seconds and the unit will power off.
4
10. Connecting sensor
1 2 3
Connect either end of the cable to Once in the correct position, the
the unit by rotating the connector connector will drop into the socket
to align the key. and the knurl can be tightened to
hold the connector in place. Do
not overtighten.
• Repeat this process to connect the sensor to the other end of the cable.
Notes:
The connection status icon (see 6. Display) will change accordingly. No connection
Cable connected
Sensor connected
5
11. Measurement modes
Units for each measurement mode can be set (see 16. Setting units)
MODE UNITS
When the unit is in one of the measurement modes (acceleration, velocity, displacement), press buttons to
switch between RMS, peak-peak and 0-peak displays. An additional bearing display is available in both acceleration and
velocity measurement modes. The bearing mode passes the vibration signal through a 1kHz-10kHz band-pass filter to
attenuate non-bearing vibration found at lower frequencies, and is used for more precise monitoring of bearings.
Press to store the displayed value in the current memory slot. The current memory number will automatically move
to the next slot.
• Current time
• Current date
• Measurement mode
• Calculation mode
• Crest factor value
• Vibration value & units
The Crest Factor is equal to the peak amplitude of a waveform divided by the RMS value. The purpose of the
crest factor calculation is to give an analyst a quick idea of how much impacting is occurring in a waveform.
Impacting is often associated with roller bearing wear, cavitation and gear tooth wear.
6
13. Memory recall mode
Using buttons , select memory recall mode. Press buttons to navigate through memory slots.
When returning to the measurement mode, the selected memory slot will be the current memory slot for the next
store.
It is possible to quickly clear all memory slots (see 18. Clearing memories).
There are 100 memory slots in total. The blue fields shown in the above figure are saved into memory
Provided the unit is returned to Monitran for service, the memories will remain intact, even after battery replacement
and calibration (see 24. After Sales Support)
7
14. Settings menu
8
17. Setting low pass filter
• Use buttons to select group (1F, 1R, 2F, 2R, 1<, 1>, 2<, 2>).
• Press to save and return to settings menu.
9
20. ISO10816
ISO10816-3:2009 ISO10816-7:2009
Industrial machines with nominal power above 15kW and Rotodynamic pumps for industrial applications, including
nominal speeds between 120rpm and15000rpm when measurements on rotating shafts.
measured in situ.
10
21. Physical
11
22. Specifications
Measurement ranges
Acceleration 20g
Velocity 200mm/s
Displacement 2000 µm
Different ranges available
Modes RMS
Peak
Peak-peak
Crest factor
Bearing acceleration
Bearing velocity
ISO10816
Units
Acceleration g, m/sec²
Velocity mm/sec, in/sec
Displacement µm, mils
Display
Type TFT 16bit colour
Resolution 160 x 128
Viewing angle 100°
Viewable size 35 x 28mm
Memory
Size 100 slots storing vibration, time, date, filter, units, crest factor
Connections
Power USB mini-B
Headphones/AC signal 3.5mm stereo
Sensor 4 pin Lumberg
12
Environmental
Operating temperature 0 to +45°C
Protection: IP54
Power
Charger 100-240V/5V 1A USB with 4 adaptors
Dimensions
Size (L x W x H) 130 x 78 x 28mm
Weight (meter only) 0.215kg
(complete kit) 1.427kg
Accessories
MTN/VM220 Vibration meter
MTN/2100-X Probe
MTN/MM001 Magnet
MTN/PS002 4" ¼"-28UNF Spike
MTN/CA476 Coiled sensor cable
MTN/CA477 USB A to mini USB B cable
MTN/BT004 Worldwide adaptor with 4 adaptors
MTN/HE016 Carry case
MTN/HB039 Handbook
13
23. Troubleshooting
Warranty
All products are guaranteed against defects in materials and workmanship for a period of 24 months from
the date of purchase. In the event of failure within 24 months of the original purchase the Company will
promptly repair or replace any defective products without charge.
This warranty is void if repair has been attempted by unauthorised persons or agents, if the products have
been used for purposes for which they were not intended, if they have been subjected to abuse or wilful
neglect or if the user has in any way failed to take sufficient precautions to safeguard the products.
Recalibration
It is recommended that the Vibration Meter is recalibrated annually to maintain optimum performance.
Monitran are pleased to provide this service. Please contact our Sales Office for details.
14
Appendix A – Main operations
15
Appendix B – Conversions and formulae
A V D F
ACCELERATION
m/s² g in/s² ft/s² 𝐀 = 𝐕. 𝟐𝛑𝐅 = 𝐃. (𝟐𝛑𝐅)² m/s² m/s m Hz
VELOCITY 𝐀
mm/s m/s in/s ft/s 𝐕= = 𝐃. 𝟐𝛑𝐅 m/s² m/s m Hz
𝟐𝛑𝐅
1 0.001 0.03937 0.003281
𝟏𝟎𝟎𝟎. 𝐀 𝟐𝛑𝐅
1000 1 39.37 3.281 𝐕= = 𝐃. m/s² mm/s µm Hz
𝟐𝛑𝐅 𝟏𝟎𝟎𝟎
25.4 0.0254 1 0.08333
𝟗𝟖𝟏𝟎. 𝐀 𝟐𝛑𝐅
𝐕= = 𝐃. g mm/s µm Hz
304.8 0.3048 12 1 𝟐𝛑𝐅 𝟏𝟎𝟎𝟎
DISPLACEMENT 𝐀 𝐕
µm mm mils in 𝐃= = m/s² m/s m Hz
(𝟐𝛑𝐅)² 𝟐𝛑𝐅
1 0.001 0.03937 0.0000394
𝟏𝟎𝟎𝟎𝟎𝟎𝟎. 𝐀 𝟏𝟎𝟎𝟎. 𝐕
1000 1 39.37 0.03937 𝐃= = m/s² mm/s µm Hz
(𝟐𝛑𝐅)² 𝟐𝛑𝐅
0.0254 0.0000254 1 0.001 𝟗𝟖𝟎𝟔𝟔𝟓𝟎. 𝐀 𝟏𝟎𝟎𝟎. 𝐕
𝐃= = g mm/s µm Hz
25400 25.4 1000 1 (𝟐𝛑𝐅)² 𝟐𝛑𝐅
0.01667 0.01667 1 1
Where: Peak-peak = 1
16
Notes
17
Right of modification reserved.