Safety Training

SAFETY
TRAINING
1
SAFETY
“SAFETY IS UP TO YOU”
“IT IS VERY DELECATE” 2
“HANDLE IT CAREFULLY”
SAFETY AWARENESS
SAFETY IS REQUIRED TO US
AT ALL TIME &
AT ALL PLACES.
LIFE IS PRECIOUS HANDLE WITH SAFETY MIND.
IF WE LOST PARTIALLY OR PERMANEMTLY ANY PARTS OF OUR

BODY, NO ORIGINAL SPARES PARTS AVAILABLE.
WE HAVE GOT UNIQUE GIFTS OF LIFE.
SAFETY REQUIRED FOR HEALTHY LIFE.
YOUR FAMILY, COMPANY & SOCIETY NEEDS YOUR

CONTRIBUTION
UNDERSTAND, LEARN & PRCTICE SAFETY
3
SAFETY AWARENESS
SAFETY means:
Elimination of RISK from your surroundings &
Achieving TASK without any Accident.
What are risks in your area?

Unsafe action. = 80%
Unsafe condition = 18 %
Natural calamites = 02 %
What is accident?
It is unexpected and unwanted event which may or may
not cause injury to person is called as Accident.
Risk >> Accidents >>Loss
What we want to achieve in safety ?
Zero accidents.
How to achieve zero accidents?
Learning to identify & arrest risks. Practicing safe work.
10/17/2019 4
COMPANY SAFETY PHILOSOPHY
 TKM believes in a safe & healthy work environment. TKM
is concerned about the health & safety of all employees.
 Every effort is made to include safety in the manufacturing

processes & the plant work area.
 All TMs requested to adhere to the safety & health standards &
practice safe work.
“SAFE” WORK IS THE DOOR TO ALL WORK. LET

US PASS THROUGH THAT DOOR EVERY DAY.
-EIJI TOYODA5
1. Loss to individual due to accident
Accidents cause :
1.Pain & suffering
2.Loss of limb / any part of the body,.
3.Life long suffering,
4.Low work efficiency &
5.Social life enjoyment reduces.
Only one earning member in a family, whole family will cripple in case of fetal
accident. Rehabilitation will not support the family for long term, the positive
approach is to avoid accidents.
Team members are greatest assets.

All are to be safe on the job or off the job.
6
Loss to the organization due to accident
In case of an accidents there will be an confusion &
hesitation in the work place.
Direct loss = Prod loss, material / equipment

= Man-hours loss self & others.
Indirect loss = Image Loss

= Loss of Skilled Member
= Idling of team.
= Time of individual & sympathizers,
= Loss of morale.
Indirect cost > 6~8 times of direct cost. 7
LOGISTIC SHOP SAFETY BASICS
In LOGISTIC shop following activities are having significance to safety .
 1. Vanning , Devanning & Truck un loading
. 2. Material & Man Movement.
. 3. Hoist Movement.
. 4. Tow motor / forklift driving.
. 5. Equipment operation.
•Proper Safety gears should be used while doing Process.
•Each person should confirm his process before start & end of work.
(Self audit)
•Safety rules should be followed.
•Identifying unsafe condition & taking countermeasure will create
safe working environment.
•In case of abnormal or unknown condition STOP,CALL & WAIT.
8
LOGISTIC SHOP BASIC RULES
Important points to be taken care to avoid possible danger in LOGISTIC
Wear correctly the safety gears required to carry out Job.

9
LOGISTIC SHOP BASIC RULES
SAFETY ITEMS TO BE OBSERVED

1) Be sure to wear Protective Gear - wear specified safety device
in correct manner to protect
yourself from injury
2) Keep in mind about 5 S - Keep our area all ways clean,
to improve safety.
3) No Smoking except specified area - Be sure that your
smoking area is a specified area.
4) Do not walk with your hands in your pocket. - You cannot quickly
respond when some thing happen
suddenly which will lead to serious
accident.
5) Do not run in shop floor Do not run in shop floor

even if your are in hurry. you might trip and fall down and
meet with an Accident. 10
Causes of Accident: -
Over Confidence
Ignorance Not Wearing PPE
Carelessness Not following the

safety Rules
Negligence
Accident
Illness
Urgency
Worries
Fatigue
Lack of concentration
11
Why accidents happen, what are the causes for accidents ?
Human Related Unsafe act
Area Related Unsafe

condition
Environment Natural
Related Factors
12
ACCIDENT CAUSES
Both unsafe act & conditions are there,

1) Unsafe act :Safety wear not properly wearing.
2) Unsafe condition :Rotating parts of machine not have covers
13
UNSAFE ACTION
1. Speed action.
2. Non-standard action.
3. Talking while working.
4. Using shortcut methods.
5. Overloading equipments.
6. Entering unauthorized place.
7. Entering unknown place.
8. Using wrong tool.
9. Using damaged tool.
10. Operating unknown equipment.
14
UNSAFE CONDITION
1. Not needed material storage.

2. Not segregated material storage.
3. Materials kept at non-standard location.
4. Dirty area.
5. Wet floor with water.
6. Wet floor with oil/chemical
7. Extreme high / low temperature.
8. Extreme high / low illumination
9. Bad / irritating smell.
15
Heinrich’s principle
A strong influenced behind introduction of the near

accident report and suggestion system is the safety
hypothesis called Heinrich’s principle.
This principle states that for each & every major

industrial accident there are 29 minor accidents & 300
near miss accidents derived from the same cause.
The idea is to report as many near miss accidents as

possible, and to learn from those experiences and there
by prevent more serious accidents from occurring
16
HIYARI HATO
Meaning: NEAR MISS ACCIDENT.

This is based on Heinrich’s principle.
Your thinking of safety while writing Hiyari hatto.
Purpose:
1. To prevent accidents (based on Henrich’s principle).

2. To cultivate the awareness of safe workplace.
Points:
All team members need to participate in Hiyari hatto activity.

Have competition for safety mind. If not achievable by self take
support of higher-ups & engineers.
17
HIYARI HATO
18
WELD SHOP SAFETY BASICS
Important points to be taken care to avoid possible danger
Fire extinguishers must be ready, anytime fire may catch
19
KYT
20
KYT
K.Y.T - Kiken Yochi Training
English meaning: Danger Prediction Training.
Kiken – Danger Yochi – Prediction/Anticipation.
• The danger prediction permits employees to act safely & quickly at start of any work.
• KYT is small group activity at work place to create safe working environment. In this
environment every member can “THINK, DECIDE & PERFORM” by himself in
addition to safety awareness.
• When no work instruction is available to avoid safety concerns which suddenly cause
unsafe situation needs KYT oath to enhance safety at workplace.
KYT POINTS:
Cause of danger
=Enhance safety awareness
=Active & comfortable workplace.
21
=Foster the ability of safety alertness
22
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SAFETY

IF WE LOST PARTIALLY OR PERMANEMTLY ANY PARTS OF OUR

YOUR FAMILY, COMPANY & SOCIETY NEEDS YOUR

What are risks in your area?

 Every effort is made to include safety in the manufacturing

“SAFE” WORK IS THE DOOR TO ALL WORK. LET

Team members are greatest assets.

Direct loss = Prod loss, material / equipment

Indirect loss = Image Loss

Wear correctly the safety gears required to carry out Job.

SAFETY ITEMS TO BE OBSERVED

5) Do not run in shop floor Do not run in shop floor

Ignorance Not Wearing PPE

Carelessness Not following the

Human Related Unsafe act

Area Related Unsafe

Both unsafe act & conditions are there,

1. Not needed material storage.

9. Bad / irritating smell.

A strong influenced behind introduction of the near

This principle states that for each & every major

The idea is to report as many near miss accidents as

Meaning: NEAR MISS ACCIDENT.

1. To prevent accidents (based on Henrich’s principle).

All team members need to participate in Hiyari hatto activity.

Fire extinguishers must be ready, anytime fire may catch

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