TSLA Patent Application
TSLA Patent Application
TSLA Patent Application
INVENTOR INFORMATION
NAME CITY STATE ZIP CODE COUNTRY Hall; David S.
Halifax
N/A N/A CA Dahn; Jeffery Halifax N/A
Raymond N/A CA
Hynes; Toren Oyster Pond N/A N/A CA
US CLASS CURRENT:
1/1
CPC CURRENT
TYPE CPC DATE
CPCI C 07 D 413/04 2013-01-01
CPCI C 07 D 273/01 2013-01-01
KWIC Hits
Abstract
Background/Summary
[0001] Any and all applications for which a foreign or domestic priority claim is identified in the
Application Data Sheet as filed with the present application are hereby incorporated by reference
under 37 CFR 1.57, and Rules 4.18 and 20.6, including U.S. application Ser. No. 16/440,584, filed on
Jun. 13, 2019.
BACKGROUND
Field
[0002] The present disclosure relates to preparation of 3-R-1,4,2-dioxazol-5-one compounds. In
particular, the present disclosure relates to a more convenient method for the preparation of 3-R-1,4,2-
dioxazol-5-one compounds than was previously known or utilized.
[0004] To further increase the use of dioxazolone compounds, robust methods are needed that can be
used to prepare them with a wide range of functional group substitutions. Historically, these
compounds have been prepared by combining a hydroxamic acid with N,N′-carbonyldiimidazole
(“CDI”) in dichloromethane as shown below in Reaction I.
##STR00001##
[0005] Reaction I shows the historically used route for the synthesis of 3-phenyl-1,4,2-dioxazol-5-one
from benzohydroxamic acid and N,N′-carbonyldiimidazole.
[0006] Occasionally, acetonitrile or ethyl acetate has been used as the solvent instead. While this
method generally provides products with high purities and high yields, many hydroxamic acids are not
commercially available, limiting the range of compounds that easily can be prepared by this route.
Furthermore, many of the existing methods involve the use of dichloromethane, a relatively hazardous
and environmentally harmful solvent that is not favored by some industrial chemical producers. While
hydroxamic acids can be easily prepared via the reaction of acyl chlorides with hydroxylamine
hydrochloride in a biphasic system of water and diethyl ether, using sodium carbonate as a base, the
hydroxamic acids are often difficult to isolate from the reaction mixture, and the scope of this reaction
is limited by the use of water, which means the hydroxamic acids must be thoroughly dried so as to not
hydrolyze the CDI used for formation of the 1,4,2-dixoazol-5-ones.
[0007] The reaction route used to date for production of 3-R-1,4,2-dioxazol-5-one compounds is time
consuming, inefficient, and expensive and there is a need for improvement to the methods for
production of these compounds. In the present disclosure, presented is a more simplified approach to
synthesizing 3-aryl-substituted-1,4,2-dixoazol-5-ones using a “one-pot” method that employs
inexpensive, commercially available aryl acyl chlorides, hydroxylamine hydrochloride, and CDI. The
reaction proceeds readily under mild conditions and requires no expensive catalysts to proceed.
SUMMARY
[0009] In yet further embodiments, the first organic solvent is N,N-dimethylformamide. In some
embodiments, the second organic solvent is ethyl acetate or tetrahydrofuran. In other embodiments,
the third organic solvent is ethyl acetate or tetrahydrofuran. The second and third organic solvents
may be the same or different.
[0010] In some embodiments, the first predetermined amount of time is ten or more minutes. In yet
further embodiments, the first predetermined amount of times is between about ten and thirty minutes,
between about ten minutes and two hours, is about ten minutes, about twenty minutes, about thirty
minutes, or is more than twenty minutes, or more than thirty minutes. In other embodiments, the first
predetermined amount of time is less than about two hours. In further embodiments, the second
predetermined amount of time is one or more hours. In yet further embodiments, the second
predetermined amount of time is about one hour, about ninety minutes, about two hours, or between
about one hour and six hours. In yet further embodiments, the second predetermined amount of time
is less than six hours. In yet further embodiments, the third predetermined amount of time is twenty or
more minutes. In yet further embodiments, the third predetermined amount of time is between about
twenty minutes and about one hour, between about twenty minutes and about two hours is about
twenty minutes, about thirty minutes, about one hour, or about two hours. In yet further embodiments,
the third predetermined amount of time is less than two hours.
[0011] In yet further embodiments, the 3-R-1,4,2-dioxazol-5-one compound has a purity of at least
50%, 55%, 60%, 65%, 70%, 75%, or greater. In other embodiments, the method further includes the
step of purifying the 3-R-1,4,2-dioxazol-5-one compound to a purity of at least 75%, 80%, 85%, 90%,
95%, or greater.
[0012] In other embodiments of method, the method is performed at ambient temperature and
pressure. In further embodiments of the method, the reaction mixture is cooled to 0° C. before the R-
substituted acyl chloride solution and the triethylamine solution are added to the reaction mixture.
[0013] In yet further embodiments of the method, the 3-R-1,4,2-dioxazol-5-one compound is selected
from 3-phenyl-1,4,2-dioxazol-5-one, 3-thiophene-1,4,2-dioxazol-5-one, 3-tolyl-1,4,2-dioxazol-5-one, 3-
(2-naphthyl)-1,4,2-dioxazol-5-one, 3-(p-fluorophenyl)-1,4,2-dioxazol-5-one, 3-(m-fluorophenyl)-1,4,2-
dioxazol-5-one, 3-(o-fluorophenyl)-1,4,2-dioxazol-5-one, 3-(p-methoxyphenyl)-1,4,2-dioxazol-5-one, 3-
(p-nitrophenyl)-1,4,2-dioxazol-5-one, 3-(m-nitrophenyl)-1,4,2-dioxazol-5-one, 3-(o-nitrophenyl)-1,4,2-
dioxazol-5-one, 3,3′-(1,4-phenylene)-bis-1,4,2-dioxazol-5-one, 3-(p-chlorophenyl)-1,4,2-dioxazol-5-
one, 3-(m-chlorophenyl)-1,4,2-dioxazol-5-one, or 3-(o-chlorophenyl)-1,4,2-dioxazol-5-one.
Description
[0016] FIG. 1 is the .sup.1H NMR (CDCl.sub.3,300 MHz) spectrum for 3-phenyl-1,4,2-dioxazol-5-one
prepared in accordance with an embodiment as described herein.
[0017] FIG. 2 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-phenyl-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0018] FIG. 3 is the .sup.1H NMR (CDCl.sub.3, 500 MHz) spectrum for 3-(2-thiophene)-1,4,2-dioxazol-
5-one prepared in accordance with an embodiment as described herein.
[0019] FIG. 4 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 75 MHz) spectrum for 3-(2-thiophene)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0020] FIG. 5 is the .sup.1H NMR (CDCl.sub.3, 300 MHz) spectrum for 3-(p-tolyl)-1,4,2-dioxazol-5-one
prepared in accordance with an embodiment as described herein.
[0021] FIG. 6 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(p-tolyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0022] FIG. 7 is the .sup.1H NMR (CDCl.sub.3, 500 MHz) spectrum for 3-(2-naphthyl)-1,4,2-dioxazol-
5-one prepared in accordance with an embodiment as described herein.
[0023] FIG. 8 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(2-naphthyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0024] FIG. 9 is the .sup.1H NMR (CDCl.sub.3, 300 MHz) spectrum for 3-(p-fluorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0025] FIG. 10 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(p-
fluorophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0026] FIG. 11 is the .sup.19F NMR (CDCl.sub.3, 282 MHz) spectrum for 3-(p-fluorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0027] FIG. 12 is the .sup.1H NMR (CDCl.sub.3, 300 MHz) spectrum for 3-(m-fluorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0028] FIG. 13 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 75 MHz) spectrum for 3-(m-
fluorophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0029] FIG. 14 is the .sup.19F NMR (CDCl.sub.3, 282 MHz) spectrum for 3-(m-fluorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0030] FIG. 15 is the .sup.1H NMR (CDCl.sub.3, 500 MHz) spectrum for 3-(o-fluorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0031] FIG. 16 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(o-
fluorophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0032] FIG. 17 is the .sup.19F NMR (CDCl.sub.3, 470 MHz) spectrum for 3-(o-fluorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0033] FIG. 18 is the .sup.1H NMR (CDCl.sub.3, 500 MHz) spectrum for 3-(p-methoxyphenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0034] FIG. 19 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(p-
methoxyphenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described
herein.
[0035] FIG. 20 is the .sup.1H NMR (CDCl.sub.3, 300 MHz) spectrum for 3-(p-nitrophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0036] FIG. 21 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(p-
nitrophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0037] FIG. 22 is the .sup.1H NMR (CDCl.sub.3, 300 MHz) spectrum for 3-(m-nitrophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0038] FIG. 23 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 75 MHz) spectrum for 3-(m-
nitrophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0039] FIG. 24 is the .sup.1H NMR (CDCl.sub.3, 500 MHz) spectrum for 3-(o-nitrophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0040] FIG. 25 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(o-
nitrophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0041] FIG. 26 is the .sup.1H NMR (CDCl.sub.3, 500 MHz) spectrum for 3,3′-(1,4-phenylene)bis-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0042] FIG. 27 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3,3′-(1,4-
phenylene)bis-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0043] FIG. 28 is the .sup.1H NMR (CDCl.sub.3, 500 MHz) spectrum for 3-(p-chlorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0044] FIG. 29 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(p-
chlorophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0045] FIG. 30 is the .sup.1H NMR (CDCl.sub.3, 300 MHz) spectrum for 3-(m-chlorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0046] FIG. 31 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(m-
chlorophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0047] FIG. 32 is the .sup.1H NMR (CDCl.sub.3, 300 MHz) spectrum for 3-(o-chlorophenyl)-1,4,2-
dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0048] FIG. 33 is the .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) spectrum for 3-(o-
chlorophenyl)-1,4,2-dioxazol-5-one prepared in accordance with an embodiment as described herein.
[0051] FIG. 36 is the mass spectrum for 3-phenyl-1,4,2-dioxazol-5-one prepared in accordance with an
embodiment as described herein.
DETAILED DESCRIPTION
[0052] The following description is presented to enable any person skilled in the art to make and use
the embodiments, and is provided in the context of a particular application and its requirements.
Various modifications to the disclosed embodiments will be readily apparent to those skilled in the art,
and the general principles defined herein may be applied to other embodiments and applications
without departing from the spirit and scope of the present disclosure. Thus, the present inventions are
not limited to the embodiments shown, but are to be accorded the widest scope consistent with the
principles and features disclosed herein.
[0053] Again, 3-R-1,4,2-dioxazol-5-ones are a class of compounds that are increasingly finding diverse
uses, including as regioselective amidation reagents and as electrolyte additives that enable long
cycling lifetimes in rechargeable lithium-ion batteries. Conventional methods for their synthesis tend to
be slow and time-consuming, requiring isolation and thorough drying of a hydroxamic acid
intermediate, followed by a separate cyclization step with CDI. Furthermore, the cyclization is typically
performed in dichloromethane, an environmentally harmful solvent.
[0054] This disclosure provides a new “one-pot” method for the synthesis of these compounds. The
phrase “one-pot” method means that the method eliminates the need for isolation of the intermediate.
Additionally, according to embodiments described herein, certain methods allow for production of 3-R-
1,4,2-dioxazol-5-ones without the use of halogenated solvents. In embodiments described herein, the
reaction is performed using mainly environmentally benign ethyl acetate and a relatively small amount
of N,N-dimethylformamide. According to certain embodiments described herein, the reaction proceeds
readily at room temperature and requires no expensive metal catalysts to function.
[0055] A need was identified to prepare a wider range of 3-R-1,4,2-dioxazol-5-one compounds for
testing as lithium-ion battery electrolyte additives. The thiophene-substituted compound was deemed
particularly interesting, based on a number of S-containing heterocyclic additives that were previously
reported to improve battery performance and lifetime. However, a commercial supplier of 2-thiophene
hydroxamic acid could not be located and a 2-thiophenecarbonyl chloride was used instead to prepare
2-thiophene hydroxamic acid in-house, according to Reaction II.
##STR00002##
[0056] The hydroxamic acid was then isolated and used to synthesize 3-(2-thiophene)-1,4,2-dioxazol-
5-one using the conventional Reaction I, giving an overall yield of 61%.
[0057] However, this synthetic route was unsatisfactory for a few reasons: i) it generated a significant
amount of halogenated solvent waste; ii) it provided a relatively low overall yield, and iii) it was time-
consuming to isolate the intermediate reagent only to immediately use it in a subsequent reaction. For
these reasons, and given the increasing demand for these compounds in a variety of chemical
applications, a goal was established to develop a “one-pot” method that generates and uses the
hydroxamic acid intermediate without the need for isolation in the overall method of producing 3-R-
1,4,2-dioxazol-5-one compounds. As described herein, the presently described methods have
surprisingly discovered favorable solvent combinations and reaction parameters that provide
acceptable yields of 3-R-1,4,2-dioxazol-5-one compounds and do not require timely and inefficient
intermediate reagent isolation.
EXPERIMENTS
Identification of Solvents
[0058] p-Toluoyl chloride is less expensive and more representative of other substituents than the
thiophene-substituted acyl chloride. Therefore, a method was developed using p-toluoyl chloride as
the starting reagent, with the objective of preparing 3-(p-tolyl)-1,4,2-dioxazol-5-one, shown as (3) in
Table 2.
[0059] The first challenge was identifying a solvent in which the acyl chloride, the hydroxylamine
hydrochloride, and the CDI are all soluble. It was determined that hydroxylamine hydrochloride is
insoluble in pure DCM, THF, and EtOAc (Table 1). Therefore none of these are suitable for use as the
reaction medium in the “one-pot” methods as described herein. All three reagents may be dissolved in
chloroform and, when tested, the product was observed by .sup.1H and .sup.13C NMR. However,
after 1 h of reflux, the reaction yield remained modest (63%) and the purity was unsatisfactory. The
need for post-synthetic purification, the relatively low reaction yield, the use of a toxic halogenated
solvent, and the use of energy intensive reflux make this route undesirable. Finally, N,N-
dimethylformamide (DMF) was tested as a solvent but gave very low reaction yield (22%).
TABLE-US-00001 TABLE 1 Solvent systems tested in this work and the corresponding yields for the
synthesis of 3-(p-tolyl)-1,4,2-dioxazol-5-one; from p-toluoyl chloride, hydroxylamine hydrochloride, and
CDI. Solvent Solvent Ratio 1 2 (v/v) Yield Notes Dichloromethane — — 0% Hydroxylamine not
soluble in solvent Tetrahydro furan — — 0% Hydroxylamine not soluble in solvent Chloroform — —
63% Product very impure, chloroform refluxed for 1 h DMF DCM 1:2 39% DCM added following
formation of hydroxamic acid DMF — — 22% EtOAc — — 0% Hydroxylamine not soluble in solvent
EtOAC DMF 5:1 77% Deprotonation of hydroxyl- amine carried ou tin pure DMF, then EtOAc was
added
[0060] Next, the reaction was repeated in DMF and DCM was added immediately before the addition
of the CDI. This was observed to nearly double the reaction yield, but it was nonetheless quite low
(39%). Finally, a 1:5 blend by volume of DMF and EtOAc was tested, where the hydroxylamine was
deprotonated in pure DMF before the addition of the co-solvent. This gave a significantly higher yield
than any of the other solvent systems (77%). Moreover, it used only a small amount of the
environmentally unfriendly DMF, while eliminating the use of halogenated solvents completely. When
the synthesis of 3-(2-thiophene)-1,4,2-dioxazol-5-one was repeated using this solvent blend and the
one-pot method, the yield was significantly increased, relative to the prior art two-step method
discussed above (76% cf. 61%).
[0061] Benzohydroxamic acid (21 g, 153 mmol, 1 eq) was dissolved in 600 mL of ethyl acetate, and
N,N′-carbonyldiimidazole (30 g, 185 mmol, 1.2 eq) was added in one portion. The reaction was stirred
at room temperature for 30 min, then 2 M HCl (250 mL) was added. The reaction was extracted 3×
with ethyl acetate (100 mL) then dried over Na.sub.2SO.sub.4. The solvent was removed under
reduced pressure to afford 16.6 g of 3-phenyl-1,4,2-dioxazol-5-one (shown as (1) in Table 2) as a
white crystalline solid (66%).
[0062] ##STR00003##
[0063] Reaction III: General scheme of reaction conditions used to prepare the 3-R-1,4,2-dioxazol-5-
ones. R=aryl.
[0064] Hydroxylamine hydrochloride (13.2 mmol, 0.90 g, 1.1 eq), was dissolved in N,N-
dimethylformamide (DMF, 20 mL) at room temperature in a 250 mL three-necked round-bottomed flask
equipped with a magnetic stir bar. Triethylamine (13.2 mmol, 1.8 mL, 1.1 eq) was added in one
portion. The solution was stirred for 5 minutes, then ethyl acetate (70 mL) was added to the solution,
and the reaction mixture was cooled to 0° C. R-substituted acyl chloride (12.0 mmol, 1 eq) was
dissolved in 20 mL of ethyl acetate and placed into an addition funnel. Triethylamine (1.8 mL, 13.2
mmol, 1.1 eq) was dissolved in another 20 mL of ethyl acetate and placed into a separate dropper
funnel. Both funnels were placed onto the 250 mL three necked round-bottomed flask and the
contents were added dropwise to the reaction mixture over the course of 15 minutes. The reaction was
allowed to gradually warm up to room temperature.
[0065] For the synthesis reaction involving terapthaloyl chloride, the quantities of hydroxylamine
hydrochloride, triethylamine, and CDI were doubled, to account for the presence of two acyl chloride
functional groups. The method, including solvent volumes, was otherwise unaltered.
[0066] After stirring for an additional five hours, N,N′-carbonyldiimidazole (CDI, 12.0 mmol, 1.95 g, 1
eq) was added in one portion to the reaction mixture containing the triethylamine and the hydroxamic
acid. The reaction was allowed to proceed for another 30 minutes at room temperature. Solid white
triethylamine hydrochloride (Et.sub.3NHCl) was removed from the reaction mixture by suction filtration.
The reaction solution was then quenched with 75 mL of 1M H.sub.2SO.sub.4(aq), extracted with ethyl
acetate (2×45 mL), and dried over anhydrous Na.sub.2SO.sub.4. The ethyl acetate was evaporated
under reduced pressure leaving the protonated reaction product dissolved in DMF. Leaving the
solution under vacuum for a sufficient time allows the ethyl acetate to be completely removed before
proceeding. 10% aqueous NaHCO.sub.3 was added to the remaining liquid to precipitate the product,
which was collected by suction filtration.
[0067] The one-pot synthesis was then tested with a wide variety of aromatic acyl chlorides. Starting
from benzoyl chloride, the one-pot synthesis gave high yield (81%) and purity of the target compound
(3-phenyl-1,4,2-dioxazol-5-one, shown as (1) in Table 2). In addition to benzoyl chloride itself, electron-
rich benzoyl chlorides, such as p-methoxybenzoyl chloride (used to prepare 3-(p-methoxy)-1,4,2-
dioxazol-5-one, shown as (8) in Table 2), were successful. Electron-poor benzoyl chlorides, such as p-
nitrobenzoyl chloride (used to prepare 3-(p-nitrophenyl)-1,4,2-dioxazol-5-one, shown as (9) in Table 2),
also formed product in good yield, especially when the nitro group was in the para position. Lower
yield was observed with m-nitrobenzoyl chloride (used to prepare 3-(m-nitrophenyl)-1,4,2-dioxazol-5-
one, shown as (10) in Table 2). o-nitrobenzoyl chloride (used to prepare 3-(o-nitrophenyl)-1,4,2-
dioxazol-5-one, shown as (11) in Table 2), however, gave a poor yield, possibly because of steric
interactions between the dioxazolone and the nitro group. In addition to 2-thiophenecarbonyl chloride,
discussed above to prepare 3-(2-thiophene)-1,4,2-dioxazol-5-one, shown as (2) in Table 2, this
procedure is also able to tolerate 2-naphthoyl chloride (used to prepare 3-(2-naphthyl)-1,4,2-dioxazol-
5-one, shown as (4) in Table 2). The reaction tolerated monofluorinated benzoyl chlorides (used to
prepare 3-(p-fluorophenyl)-1,4,2-dioxazol-5-one, 3-(m-fluorophenyl)-1,4,2-dioxazol-5-one, and 3-(o-
fluorophenyl)-1,4,2-dioxazol-5-one, shown as (5), (6), (7), respectively, in Table 2), regardless of the
substitution pattern, as well as monochlorinated benzoyl chlorides (used to prepare 3-(p-
chlorophenyl)-1,4,2-dioxazol-5-one, 3-(m-chlorophenyl)-1,4,2-dioxazol-5-one, and 3-(o-
chlorophenyl)-1,4,2-dioxazol-5-one, shown as (13), (14), (15), respectively, in Table 2), although the
yields were modest for the ortho and para isomers. Interestingly, this is the reverse of the trend
observed for the benzoyl fluorides, where the ortho-fluorophenyl compound (used to prepare 3-(o-
fluorophenyl)-1,4,2-dioxazol-5-one, shown as (7) in Table 2) had the greatest yield. Generally, the
introduction of fluorine moieties is known to affect compound solubility. It is therefore possible that the
lower yields of the para- and meta-substituted aryl fluorides (e.g., those used to prepare 3-(p-
fluorophenyl)-1,4,2-dioxazol-5-one, 3-(m-fluorophenyl)-1,4,2-dioxazol-5-one, respectively) are
attributable to lower solubility in the ethyl acetate used for extractions. Finally, it was considered
whether the reaction would tolerate a reagent with more than one acyl chloride group. It was found
that the reaction tolerates p-teraphthaloyl chloride (used to produce 3, 3′-(1,4-phenylene) bis-1,4,2-
dioxazol-5-one, shown as (12) in Table 2).
[0068] Solution NMR spectroscopy characterized the following compounds produced according to the
method described above. NMR spectra were recorded on either a Bruker 300 MHz or a Bruker 500
MHz NMR spectrometer controlled by TopSpin software. Chemical shifts are reported in ppm
referenced to the residual solvent peaks (.sup.1H NMR) or the deuterated solvent (.sup.13C NMR).
TABLE-US-00002 TABLE 2 Structures and yields of the products prepared via the one-pot method.
[00004] 1 [00005] 2 [00006] 3 [00007] 4 [00008] 5 [00009] 6 [00010] 7 [00011] 8 [00012] 9 [00013] 10
[00014] 11 [00015] 12 [00016] 13 [00017] 14 [00018] 15
[0069] Compound 1 was confirmed to be 3-phenyl-1,4,2-dioxazol-5-one. The product was a white solid
with a melting point of 63-65° C. and provided a yield of 20.3 g, 81%. The .sup.1H NMR (CDCl.sub.3,
300 MHz) is shown in FIG. 1 and indicates: δ=7.87 (dt, 2H, J=1.9 Hz, 8.9 Hz), 7.67 (tt, 1H, J=1.9 Hz,
8.9 Hz), 7.53 (tt, 2H, J=1.9 Hz, 8.9 Hz). The .sup.13C{.sup.1H} NMR (CDCl.sub.3, 125 MHz) is shown
in FIG. 2 and indicates: δ=163.7, 154.0, 133.9, 129.5, 126.8, 120.3.
[0084] Hydroxylamine hydrochloride (168 mmol, 11.67 g, 1.1 eq), was dissolved in N,N-
dimethylformamide (100 mL) at room temperature in a 2000-mL three-necked round-bottomed flask
equipped with a magnetic stir bar. Triethylamine (168 mmol, 23.5 mL, 1.1 eq) was added in one
portion. The solution was stirred for 5 minutes, then ethyl acetate (1100 mL) was added to the solution,
and the reaction mixture was cooled to 0° C.
[0085] Benzoyl chloride (153 mmol, 17.8 mL, 1.0 eq) and triethylamine (23.5 mL, 168 mmol, 1.1 eq)
were placed into separate dropper funnels, and added dropwise to the 2000 mL round bottomed flask
over the course of 15 minutes. The reaction was allowed to gradually warm up to room temperature.
[0086] After five hours, N,N′-carbonyldiimidazole (153 mmol, 24.80 g, 1.0 eq) was added to the round-
bottomed flask in one portion, and the reaction was allowed to proceed for another 30 minutes at room
temperature. The reaction was quenched with 200 mL of 2 M HCl(.sub.aq), extracted with ethyl
acetate (2×200 mL), and dried over anhydrous Na.sub.2SO.sub.4. The ethyl acetate was evaporated
under reduced pressure, and 10% aqueous NaHCO.sub.3 was added to the remaining liquid to give
the product 3-phenyl-1,4,2-dioxazol-5-one (20.3 g, 81%), which was collected by suction filtration.
[0087] Products from the testing scale experiment were characterized by Fourier transform infrared
spectroscopy (FTIR) using a Cary 630 FTIR (Agilent Technologies) equipped with a germanium crystal
attenuated total reflectance (ATR) accessory, controlled by MicroLab PC software, and measured at 4
cm.sup.−1 resolution. The results of the ATR-FTIR for 3-phenyl-1,4,2-dioxazol-5-one is shown in FIG.
34.
TABLE-US-00005 TABLE 5 Bond lengths [Å] and angles [°] for PDO. C(1)—O(0) 1.3679(13) C(1)—
O(2) 1.3496(14) C(1)—O(3) 1.1865(14) N(1)—C(2) 1.2825(14) N(1)—O(2) 1.4372(12) O(1)—
C(2) 1.3670(12) C(2)—C(3) 1.4582(15) C(3)—C(4) 1.3991(15) C(3)—C(8) 1.3951(15) C(4)—
H(4) 0.9300 C(4)—C(5) 1.3842(16) C(5)—H(5) 0.9300 C(5)—C(6) 1.3862(17) C(6)—H(6)
0.9300 C(6)—C(7) 1.3874(16) C(7)—H(7) 0.9300 C(7)—C(8) 1.3872(15) C(8)—H(8) 0.9300
O( )—C(1)—O(1) 107.68(9) O(3)—C(1)—O(1) 125.43(11) O(3)—C(1)—O(2) 126.89(11) C(2)—N(1)—
O(2) 104.08(9) C(2)—O(1)—C(1) 105.63(9) N(1)—C(2)—O(1) 114.05(9) N(1)—C(2)—C(3) 126.87(10
O(1)—C(2)—C(3) 119.08(9) C(1)—O(2)—N(1) 108.54(8) C(4)—C(3)—C(2) 119.05(10) C(8)—C(3)—
C(2) 120.45(9) C(8)—C(3)—C(4) 120.49(10) C(3)—C(4)—H(4) 120.3 C(5)—C(4)—C(3) 119.34(11)
C(5)—C(4)—H(4) 120.3 C(4)—C(5)—H(5) 119.8 C(4)—C(5)—C(6) 120.32(11) C(6)—C(5)—H(5)
119.8 C(5)—C(6)—H(6) 119.9 C(5)—C(6)—C(7) 120.25(11) C(7)—C(6)—H(6) 119.9 C(6)—C(7)—H(7)
119.9 C(8)—C(7)—C(6) 120.29(10) C(8)—C(7)—H(7) 119.9 C(3)—C(8)—H(8) 120.4 C(7)—C(8)—
C(3) 119.29(10) C(7)—C(8)—H(8) 120.4 Symmetry transformations used to generate equivalent
atoms:
TABLE-US-00006 TABLE 6 Anisotropic displacement parameters (Å.sup.2 × 10.sup.3) for PDO. The
anisotropic displacement factor exponent takes the form: −2π.sup.2[h.sup.2 a*.sup.2U.sup.11 + . . . +
2 h k a* b* U.sup.12] U.sup.11 U.sup.22 U.sup.33 U.sup.23 U.sup.13 U.sup.12 C(1) 20(1) 26(1) 22(1)
3(1) 1(1) 3(1) N(1) 27(1) 26(1) 20(1) 2(1) 0(1) −4(1) O(1) 24(1) 22(1) 18(1) −1(1) 2(1) −1(1) C(2)
17(1) 19(1) 19(1) −1(1) −2(1) 2(1) O(2) 28(1) 30(1) 23(1) 4(1) 2(1) −5(1) C(3) 16(1) 18(1) 19(1)
0(1) −1(1) 4(1) O(3) 35(1) 38(1) 22(1) −1(1) 6(1) 5(1) C(4) 21(1) 20(1) 24(1) −2(1) −1(1) 2(1) C(5)
27(1) 28(1) 21(1) −5(1) −2(1) 6(1) C(6) 24(1) 30(1) 20(1) 3(1) 3(1) 7(1) C(7) 21(1) 21(1) 26(1) 3(1)
2(1) 2(1) C(8) 20(1) 19(1) 20(1) −1(1) −1(1) 2(1)
Mass Spectrometry
[0089] Mass Spectrometry was then performed on the resulting PDO product of the testing scale
experiment, which had an exact mass of 163.027 u. The resulting mass spectrum is shown in FIG. 36.
The data was collected with a CEC 21-110B Mass Spectrometer operated at low resolution (m/z=10-
800, M/ΔM=2500) in positive ion mode using soft EI ionization. PDO and related compounds showed
very poor or no signal intensity, preventing collecting of high resolution spectrum. The main peak at
198.1 amu is thought to be an impurity produced by oxidation/decomposition of the PDO molecule (for
example, this peak may correspond to C.sub.8H.sub.8O.sub.5N.sup.+(m/z=198.04 amu) or a similar
compound).
[0090] As described herein, provided is a simple one-pot method for the synthesis of 3-aryl-
substituted-1,4,2-dioxazol-5-ones. The reaction conditions are mild and can easily be performed in a
single day with minimal energy requirements. Moreover, the methods described herein do not require
the use of toxic halogenated solvents. Although N,N-dimethylformamide is also considered a harmful
solvent, the present methods primarily use ethyl acetate, which is a relatively benign solvent.
Therefore only a very small amount of N,N-dimethylformamide is needed, relative to the quantity of
dichloromethane required for existing procedures. In addition, the reaction is robust, shown herein
tolerate a wide variety of substituents on the aromatic ring. The precursor materials are significantly
more available from commercial suppliers than previously known methods. Finally, the reaction is
demonstrably easy to scale up, making it a potentially suitable route for industrial scale production of
3-aryl-1,4,2-dioxazol-5-one compounds. It is noted that some benzoic acid impurities were present in
the product, but these were readily removed by washing with aqueous Na.sub.2CO.sub.3 solution. In
certain embodiments described herein, the product should not be washed with stronger bases, such
as NaOH, which could cause the product to hydrolyze.
[0091] The foregoing disclosure is not intended to limit the present disclosure to the precise forms or
particular fields of use disclosed. As such, it is contemplated that various alternative embodiments
and/or modifications to the present disclosure, whether explicitly described or implied herein, are
possible in light of the disclosure. Having thus described embodiments of the present disclosure, a
person of ordinary skill in the art will recognize that changes may be made in form and detail without
departing from the scope of the present disclosure. Thus, the present disclosure is limited only by the
claims. Reference to additives in the specification are generally to operative additives unless otherwise
noted in the specification.
[0092] In the foregoing specification, the disclosure has been described with reference to specific
embodiments. However, as one skilled in the art will appreciate, various embodiments disclosed
herein can be modified or otherwise implemented in various other ways without departing from the
spirit and scope of the disclosure. Accordingly, this description is to be considered as illustrative and is
for the purpose of teaching those skilled in the art the manner of making and using various
embodiments of the disclosed chemical system. It is to be understood that the forms of disclosure
herein shown and described are to be taken as representative embodiments. Equivalent elements, or
materials may be substituted for those representatively illustrated and described herein. Moreover,
certain features of the disclosure may be utilized independently of the use of other features, all as
would be apparent to one skilled in the art after having the benefit of this description of the disclosure.
Expressions such as “including”, “comprising”, “incorporating”, “consisting of”, “have”, “is” used to
describe and claim the present disclosure are intended to be construed in a non-exclusive manner,
namely allowing for items, components or elements not explicitly described also to be present.
Reference to the singular is also to be construed to relate to the plural. Reference to “about” or
“approximately” is to be construed to mean plus or minus 10%.
[0093] Further, various embodiments disclosed herein are to be taken in the illustrative and
explanatory sense, and should in no way be construed as limiting of the present disclosure. All joinder
references (e.g., attached, affixed, coupled, connected, and the like) are only used to aid the reader's
understanding of the present disclosure, and may not create limitations, particularly as to the position,
orientation, or use of the systems and/or methods disclosed herein. Therefore, joinder references, if
any, are to be construed broadly. Moreover, such joinder references do not necessarily infer that two
elements are directly connected to each other.
[0094] Additionally, all numerical terms, such as, but not limited to, “first”, “second”, “third”, “primary”,
“secondary”, “main” or any other ordinary and/or numerical terms, should also be taken only as
identifiers, to assist the reader's understanding of the various elements, embodiments, variations
and/or modifications of the present disclosure, and may not create any limitations, particularly as to the
order, or preference, of any element, embodiment, variation and/or modification relative to, or over,
another element, embodiment, variation and/or modification.
[0095] It will also be appreciated that one or more of the elements depicted in the drawings/figures can
also be implemented in a more separated or integrated manner, or even removed or rendered as
inoperable in certain cases, as is useful in accordance with a particular application.
Claims
1-21. (canceled)
22. A composition comprising: a first organic solvent; a hydroxamic acid; N,N′-carbonyldiimidazole; and
a 3-R-1,4,2-dioxazol-5-one compound.
23. The composition of claim 22, wherein the hydroxamic acid is selected from the group consisting of
N-hydroxybenzamide, N-hydroxythiophene-2-carboxamide, N-hydroxy-4-methylbenzamide, N-
hydroxy-2-naphthamide, 4-fluoro-N-hydroxybenzamide, 3-fluoro-N-hydroxybenzamide, 2-fluoro-N-
hydroxybenzamide, N-hydroxy-4-methoxybenzamide, N-hydroxy-4-nitrobenzamide, N-hydroxy-3-
nitrobenzamide, N-hydroxy-2-nitrobenzamide, N.sup.1,N.sup.4-dihydroxyterephthalamide, 4-chloro-N-
hydroxybenzamide, 3-chloro-N-hydroxybenzamide, 2-chloro-N-hydroxybenzamide, and combinations
thereof.
25. The composition of claim 22, further comprising an R-substituted acyl chloride.
26. The composition of claim 25, wherein the R-substituted acyl chloride is selected from the group
consisting of benzoyl chloride, 2-thiophenecarbonyl chloride, p-toluoyl chloride, 2-naphthoyl chloride,
p-fluorobenzoyl chloride, m-fluorobenzoyl chloride, o-fluorobenzoyl chloride, p-methoxybenzoyl
chloride, p-nitrobenzoyl chloride, m-nitrobenzoyl chloride, o-nitrobenzoyl chloride, p-teraphthaloyl
chloride, p-chlorobenzoyl chloride, m-chlorobenzoyl chloride, o-chlorobenzoyl chloride, and
combinations thereof.
28. The composition of claim 22, wherein the first organic solvent is selected from the group consisting
of ethyl acetate, dichloromethane (DCM), and combinations thereof.
29. The composition of claim 22, further comprising a second organic solvent.
30. The composition of claim 29, wherein the second organic solvent is selected from the group
consisting of N,N-dimethylformamide (DMF), tetrahydrofuran, and combinations thereof.
31. The composition of claim 22, further comprising a third organic solvent.
32. The composition of claim 31, wherein the third organic solvent is selected from the group
consisting of N,N-dimethylformamide (DMF), tetrahydrofuran, and combinations thereof.
34. The composition of claim 33, wherein the additional acid is selected from the group consisting of
HCl, H.sub.2SO.sub.4, and combinations thereof.
35. The composition of claim 22, wherein the 3-R-1,4,2-dioxazol-5-one compound is selected from the
group consisting of 3-phenyl-1,4,2-dioxazol-5-one, 3-thiophene-1,4,2-dioxazol-5-one, 3-tolyl-1,4,2-
dioxazol-5-one, 3-(2-naphthyl)-1,4,2-dioxazol-5-one, 3-(p-fluorophenyl)-1,4,2-dioxazol-5-one, 3-(m-
fluorophenyl)-1,4,2-dioxazol-5-one, 3-(o-fluorophenyl)-1,4,2-dioxazol-5-one, 3-(p-
methoxyphenyl)-1,4,2-dioxazol-5-one, 3-(p-nitrophenyl)-1,4,2-dioxazol-5-one, 3-(m-nitrophenyl)-1,4,2-
dioxazol-5-one, 3-(o-nitrophenyl)-1,4,2-dioxazol-5-one, 3,3′-(1,4-phenylene)-bis-1,4,2-dioxazol-5-one,
3-(p-chlorophenyl)-1,4,2-dioxazol-5-one, 3-(m-chlorophenyl)-1,4,2-dioxazol-5-one, 3-(o-
chlorophenyl)-1,4,2-dioxazol-5-one, 3-methyl-1,4,2-dioxazol-5-one, and combinations thereof.
36. The composition of claim 22, wherein the 3-R-1,4,2-dioxazol-5-one compound is 3-methyl-1,4,2-
dioxazol-5-one.
37. The composition of claim 22, wherein the 3-R-1,4,2-dioxazol-5-one compound is 3-phenyl-1,4,2-
dioxazol-5-one.
38. The composition of claim 22, wherein the 3-R-1,4,2-dioxazol-5-one compound is 3-(2-
thiophene)-1,4,2-dioxazol-5-one.
39. The composition of claim 22, wherein the 3-R-1,4,2-dioxazol-5-one compound is 3-(p-tolyl)-1,4,2-
dioxazol-5-one.
40. The composition of claim 22, wherein the 3-R-1,4,2-dioxazol-5-one compound is 3-(2-
naphthyl)-1,4,2-dioxazol-5-one.
41. The composition of claim 22, wherein the 3-R-1,4,2-dioxazol-5-one compound is 3-(p-
fluorophenyl)-1,4,2-dioxazol-5-one.