MN 726
MN 726
MN 726
Manual Air
Management System
INSTALLATION GUIDE
MN-726 • (091606) • ECR 8450
TABLE OF CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Notation Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hardware List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
NPT Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Helpful Tips: Air Line and Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tuning the Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Leak Testing and Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Paddle Switch Mounting Bracket Template . . . . . . . . . . . . . 13
16444 Compressor Mounting Template . . . . . . . . . . . . . . . . 15
Limited Warranty and Return Policy. . . . . . . . . . . . . . . . . . . 16
How to Obtain Replacement Parts. . . . . . . . . . . . . . . . . . . . . 17
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MN-726 1
Air Lift Performance
Introduction
The purpose of this publication is to assist with the installation, maintenance and
troubleshooting of the Air Management System.
It is important to read and understand the entire installation guide before beginning installation
or performing any maintenance, service or repair. The information here includes a hardware
list, tool list, step-by-step installation information, maintenance guidelines and troubleshooting
guide.
Air Lift Company reserves the right to make changes and improvements to its products and
publications at any time. For the latest version of this manual, contact Air Lift Company at
(800) 248-0892 or visit our website at www.airliftcompany.com.
Gross Vehicle Weight Rating: The maximum allowable weight of the fully loaded vehicle
(including passengers and cargo). This number — along with other weight limits, as well
as tire, rim size and inflation pressure data — is shown on the vehicle’s Safety Compliance
Certification Label.
Payload: The combined, maximum allowable weight of cargo and passengers that the
vehicle is designed to carry. Payload is GVWR minus the Base Curb Weight.
NOTATION EXPLANATION
Hazard notations appear in various locations in this publication. Information which is
highlighted by one of these notations must be observed to help minimize risk of personal
injury or possible improper installation which may render the vehicle unsafe. Notes are used
to help emphasize areas of procedural importance and provide helpful suggestions. The
following definitions explain the use of these notations as they appear throughout this guide.
2 MN-726
Air Lift Performance
Hardware List
Item Part # Description Quantity Item Part # Description Quantity
A 16444 Viair 444C Compressor 1 Electrical
B 11955 4 Gallon Aluminum Air Tank 1 R 24782 30/50A Relay 1
C 26228 Dual Needle Gauge 2 S 24608 10 Gauge Red Wire 15'
D 21703 Paddle Switch 4 T 24643 16 Gauge Red Wire 20'
E 11031 Paddle Switch Mounting Bracket 1 U 24644 16 Gauge Black Wire 10'
F 20946 1/4" Airline 80' V 24537 Quick Splice 3
G 10530 Air Line Cutter 1 W 24568 18 Gauge Ring Terminal 2
H 24575 145 - 175 PSI Pressure Switch 1 X 24594 Blue Female Spade Terminal 9
Paddle Switch Mounting Bracket Hardware Y 24748 12 Gauge Ring Terminal 3/8" ID 1
I 17434 #8 x 3/4" Stainless Steel Screw 4 Z 24542 Fuse Tap 1
Tank Mounting Hardware AA 24561 Mini Fuse Adapter 1
J 17188 3/8"-16 x 1.25" Grade 5 Bolt 4 BB 24649 Yellow Butt Connector 1
K 18444 3/8" Flat Washer 8 CC 24595 Yellow Female Spade Terminal 2
L 18435 3/8"-16 Nyloc Nut 4 DD 17263 1/4" x 1" Self Threading Screw 1
Tank Fittings EE 24539 Fuse Holder 1
M 21737 3/8" Pipe Plug 1 FF 24547 30A Spade Fuse 1
N 21738 1/4" FNPT x 3/8" MNPT Bushing 1 GG 17132 1/2" Self Threading Screw 2
O 21779 1/4" NPT x 1/4" Tube Elbow 2 Gauge and Paddle Switch Fittings
P 21610 1/8" FNPT x 1/4"MNPT Bushing 1 HH 21838 1/4" Union Tee 4
Q 21633 Inflation Valve 1 II 21842 1/4" Y Tee 3
MN-726 3
Air Lift Performance
Layout
1. Plan component location first.
2. Prior to mounting components, check to make sure:
• the compressor leader hose will reach the tank.
• the plumbing will route cleanly through the vehicle.
NOTE Be sure to install all components as far as possible from any heat sources. Plan and prepare
wiring and plumbing routing through the vehicle. Eliminate all sharp edges that could chafe.
Use grommets when passing through compartment walls.
NOTE Air compressors ingest moisture and will deposit water in the tank. Tanks must be regularly
purged to eliminate the possibility of water freezing inside the system or causing corrosion. Be
sure to provide easy access to drain/fill valve (preferably outside the vehicle). The system does
not include moisture separators or water traps, and does require periodic tank moisture drain.
If using an engine driven compressor, proper oil and water filtration must be added as these
compressors will contaminate the air suspension system. Water traps are available and sold
separately through Air Lift Performance, part numbers: 21011 (1/4”), 21012 (3/8”), 21013 (1/2”).
4 MN-726
Air Lift Performance
NOTE When cutting plastic air line, only use a standard hose cutter like (Air Lift part number 10530)
or razorblade. Cut all hose ends square and as smoothly as possible. See hose cutting tips
on page 4.
NOTE You may select different locations for the paddle switches. The paddle switches do not need
to be used with the supplied paddle switch mounting bracket.
3. Cut six pieces of air line (F) the same length (approximately 3”-6”).
4. Push four of these pieces onto the “SUP” port of the switch. Attach two Y fittings (II) to
the air lines.
5. Push the other two pieces of line into the Y fittings (II).
6. Attach the last Y fitting (II) to the air lines.
7. Mount the paddle switch mounting bracket (E) with four screws (I).
MN-726 5
Air Lift Performance
Troubleshooting Guide
For further technical assistance contact Air Lift customer service at (800) 248-0892, Monday
through Friday. For calls from outside the USA or Canada, dial (517) 322-2144.
6 MN-726
Air Lift Performance
NOTE Dawn brand dish soap will not corrode the metals (aluminum, brass, steel) with which it
comes into contact.
MN-726 7
Air Lift Performance
Installation Diagram
Attach
filter
Ground
A
FUSE BOX
Z
X Refer to electrical
Connect schematic on page 11.
to key on
ignition wire
AA CC X
Existing Fuse
W GG
V Ground
or Splice into FF
keyed on
ignition wire. S
30 AMP
T BB EE
H O
P
B
X
N M
O
L
Q F
J
K
8 MN-726
Air Lift Performance
Inside View of
Connector (V)
Splice into
V keyed on
T Power ignition wire.
(Red)
X T
U W
C
Ground
U
V GG
HH
HH
HH
D
HH
DEL
SUP
fig. 1
E
I
TIPS FOR INSTALLING AIR LINES
II When cutting air lines, use a sharp knife or a hose
cutter and make clean, square cuts (Fig. 2). Do not
F use scissors or wire cutters because these tools will
deform the air line, causing it to leak around fittings.
Do not cut the lines at an angle.
Do not bend the 1/4” hose at a radius of less than 1” and fig. 2
do not put side load pressure on fitting. The hose should
be straight beyond the fitting for 1” before bending.
Drawing not to scale.
Inspect hose for scratches that run lengthwise. on hose
Air bags are for
prior to installation. Contact Air Lift customer service
reference only and at (800) 248-0892 if the air line is damaged.
are not included
with air management To watch a video demonstrating proper air
system. line cutting, go to air-lift.co/cuttingairline
MN-726 9
Air Lift Performance
Notes
10 MN-726
Air Lift Performance
Electrical Schematic
12V 30/50A
Relay
fig. 2
MN-726 11
Air Lift Performance
Notes
12 MN-726
Air Lift Performance
INCH
0 1
fig. 3
MN-726 13
Air Lift Performance
Notes
14 MN-726
Air Lift Performance
8 1/2”
3 5/16”
MN-726 15
Air Lift Performance
LIMITATION OF LIABILITY
To the extent permitted by law, this warranty and the remedies set forth herein are exclusive and in lieu of all other warranties, remedies
and conditions, whether oral, written, statutory, express or implied. AIR LIFT COMPANY DISCLAIMS ALL STATUTORY AND IMPLIED
WARRANTIES, INCLUDING WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE AND WARRANTIES AGAINST HIDDEN OR LATENT DEFECTS TO THE EXTENT PERMITTED BY LAW. To the extent such
warranties cannot be disclaimed, such implied warranties shall apply only for the warranty period specified above. Please note that some
states do not allow limitation on how long an implied warranty (or condition) lasts. So the above limitation may not apply to you.
Except as provided in this warranty and to the extent permitted by law, Air Lift Company shall not be liable for any direct, special,
incidental or consequential damages resulting from any breach of warranty or condition, or arising in connection with the sale, use
or repair of air lift products, or under any other legal theory, including but not limited to loss of use, loss of revenue, loss of actual
or anticipated profits, loss of the use of money, loss of business, loss of opportunity, loss of goodwill, and loss of reputation. Air Lift
Company’s maximum liability shall not in any case exceed the purchase price paid by you for the Air Lift product. Please note that some
states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply
to you.
16 MN-726
Air Lift Performance
Contact Information
Mailing address P.O. Box 80167
Lansing, MI 48908-0167
Email service@airliftcompany.com
MN-726 17
Need Help?
Contact our customer service department by calling
(800) 248-0892. For calls from outside the USA or
Canada, dial (517) 322-2144.
Air Lift Performance • 2727 Snow Road • Lansing, MI 48917 or P.O. Box 80167 • Lansing, MI 48908-0167
Toll Free (800) 248-0892 • Local (517) 322-2144 • Fax (517) 322-0240 • www.airliftperformance.com